Air Scroll 460V - Chiller - R410A - 60Hz - CO - MFL67285207 - 5BHW0-01A - 460V

Air-Cooled Scroll Chiller
(R410A)
5BHW0-01A
Air-Cooled Scroll Chiller (R410A)

1. Nomenclature
2. Selection Procedure
3. Operation Range & Limit
4. Specifications
5. Performance Data of Cooling
6. Performance Data of Heating
7. Head loss of Cold water
8. Dimensions
9. Base of Installation
10. Electric Characteristics
11. Wiring Diagrams
12. Installation of Chiller
13. Specification of Production
14. Appendix
1. Nomenclature
AC
A H
060 H B A A
Nomenclature
Serial
Communication method : A = Modbus
Product type : A = Module model
B = Independent model
C = Slave model
Power specification : H = 3, 460V, 60Hz
Cooling capacity (RT) : 060 = 60 RT
040 = 40 RT
020 = 20 RT
Compressor type : R = Scroll(Low pressure type)
H = Scroll(High pressure type)
Cooled type : A = Air cooled C/O

W = Water cooled C/O
H = Air cooled H/P
K = Water cooled H/P
AC = R410A / Chiller
Outdoor Unit _ 1
Selection
Procedure
n Selection guide
The product information required in various requirements is written in detail from Chapter 6.
If you need a product for special system application or product with the condition outside this PDB, please get
consultation from nearby sales office or specialty store.
n Selection procedure
1. Check usage condition
Before selecting the model, the following usage conditions must be decided.
- Cold and hot water in/out temperature and outdoor temperature
- Cold and hot water flow amount
(flow amount can be calculated if you know the freezing load and chilled water in/out temperature.)
2. Selecting candidate model
Required rated capability is selected through load calculation, and you can select the corresponding model
by looking at Chapter 8 Cooling/heating capability change table.
When you select the candidate model, do not select a model with less volume than the required rated capability, but select a model with the same or bigger volume.
3. Performance adjustment for fouling
The data in this technical data manual is based on chilled water fouling coefficient of 0.000018 m/W at
sea level.
If altitude or fouling coefficient is different, you have to apply appropriate adjustment coefficient form the following table to calculate data for the operation condition.
Altitude
Water in/out
temperature
difference ()
Sea level
(0m)
500 m
1,000 m
1,500 m
2 _ Outdoor Unit
4
5
6
7
8
4
5
6
7
8
4
5
6
7
8
4
5
6
7
8
Fouling coefficient
0.000018 m /W
Cooling capability
Power consumption
0.991
0.998
1.000
1.000
1.010
1.002
1.020
1.005
1.028
1.006
0.988
1.004
0.998
1.006
1.008
1.008
1.017
1.010
1.026
1.012
0.985
1.011
0.995
1.013
1.005
1.015
1.014
1.017
1.023
1.019
0.982
1.018
0.992
1.020
1.002
1.022
1.011
1.025
1.020
1.027
2
0.000054 m2/W
Cooling capability
Power consumption
0.979
0.996
0.990
0.998
1.001
1.000
1.010
1.003
1.019
1.004
0.979
1.002
0.988
1.004
0.998
1.006
1.008
1.008
1.017
1.010
0.977
1.008
0.985
1.010
0.995
1.012
1.005
1.014
1.014
1.016
0.974
1.016
0.983
1.018
0.993
1.020
1.003
1.023
1.011
1.025
Antifreeze Type
Methanol
Ethylene
glycol
Propylene
glycol
Item
Cooling
Pressure Drop
Cooling
Pressure Drop
Cooling
Pressure Drop
10 %
0.998
1.023
0.996
1.024
0.993
1.040
20 %
0.997
1.057
0.991
1.068
0.987
1.098
Antifreeze % by wt
30 %
0.995
1.091
0.987
1.124
0.980
1.174
40 %
0.993
1.122
0.983
1.188
0.974
1.273
50 %
0.992
1.160
0.979
1.263
0.968
1.405
5. Finalizing the model

As a result of verifying product performance and power consumption considering various adjustment coefficients
for the candidate models, if there is no problem, you can finalize it as the final model.
If there is a problem, review again from the candidate model selection stage.
u Example: selecting model

1. Site with outdoor temperature is 30, fouling coefficient is 0.000054m/W, altitude is 500m, ethylene
glycol volume concentration 30% added chilled water is used, required cooling capability is 65kW, chilled
water in/out condition is 14 9.
2. Find appropriate model in product dimension table (Chapter 4) and verify power consumption, dimension, etc.
- Candidate model ACAH020HBAA: cooling capability 65kW, power consumption 21.7kW, COP 3.0,
dimension: 765 x 2 351 x 2 154 mm
3. Check the capability and power consumption in the usage condition of the selected model by cooling
capability change table (Chapter 5).
- Chilled water in/out condition: in 14 9 condition, cooling capability: 72.3 kW, power consumption:
19.4 kW, COP: 3.7
4. Carry out performance adjustment after fouling and freeze and burst solution addition.
- Cooling capability: 72.3 X 0.988 x 0.987 =70.5 kW
- Power consumption: 19.4 X 1.006 = 19.5 kW
5. Calculate freezer power consumption in usage condition.
- Load ratio: required cooling capability / model cooling capability = 65/ 70.5 = 0.92
- In rated condition, power consumption model power consumption x load ratio = 19.5 x 0.92 = 17.9 kW
6. Calculate flow amount and pressure loss in usage condition.
- Formula to get flow amount: l /min = kW X 12.9 / T
Flow amount = 65 kW X 12.9 / 5 = 168 l /min
- Pressure loss: from Chilled water head loss table (Chapter 7), get pressure loss of the corresponding
model in the corresponding flow amount.
Pressure loss of ACAH020HBAA at 168 l /min is about 26kPa, and pressure loss coefficient by adding
freeze and burst prevention solution is 1.124, so total pressure loss is 26 X 1.124=29kPa.
7. Review if the calculated specification is suitable for the site.
Outdoor Unit _ 3
Procedure
Selection
4. Performance adjustment after adding freeze and burst prevention solution

If cooling operation is performed in Winter, or if water inside the cycle is not removed in the resting phase, you
have to add freeze and burst prevention solution to protect from freeze and burst.
Freezer characteristics change by adding freeze and burst prevention solution, so it should be adjusted.
Refer to the following table for the adjustment coefficient after adding freeze and burst prevention solution.
3. Operation Range & Limit

Operation
Range
& Limit
n Range of outlet water temperature

Cold water outlet temperature ()
Model
Min.
Max.
ACAH020HBAA
15
ACAH040HBAA
15
ACAH060HBAA
15
n Range of outdoor air temperature

Cooling outdoor air temperature
Model
Min.
Max.
ACAH020HBAA
-10
48
ACAH040HBAA
-10
48
ACAH060HBAA
-10
48
n Operation Limit
Model
Voltage (V)
Capacity
Cold water flow rate(/min)
Min.
Max.
Min.
Max.
Min.
Max.
ACAH020HBAA
414
506
10 %
100 %
126
250
ACAH040HBAA
414
506
10 %
100 %
252
500
ACAH060HBAA
414
506
10 %
100 %
378
750
4 _ Outdoor Unit
4. Specifications
n Main Units
ACAH020HBAA
20 RT
Model Name
Cooling
Capacity
Heating
Input
COP
Cooling
Heating
Cooling
Heating
, Wire, V, Hz
rated
Max
rated
Max
rated
rated
kW
kW
kW
kW
W/W
W/W
W/W
IPLV
Remote Control Type
Type
Number
EA
Compressor Oil Type
Oil Charge
cc
Sump Heater
W
Refrigerant Name
Refrigerant
Charge
kg
Type
Heat
Row x Column x Fins per inch
Exchanger
Fin type
Type
Fan
Number
EA
Air Flow Rate
CMM
Type
kPa
Head Loss
Evaporator Max. pressure
MPa
Flow rate (Cooling/Heating)
LPM
Inlet/Outlet
Piping Connections
Expansion Valve Type
Net Weight
kg
DxHxW
mm
Dimensions
DxHxW
inch
Circuit Breaker
A
Notes:
1. Due to our policy of innovation some specifications may be changed without prior notification.
2. Capacities and Inputs are based on the following conditions
Cooling : Outdoor air temp. 35C [95F]DB, Water inlet temp. 12C[53.6F], Water Outlet temp. 7C[44.6F]
Heating : Outdoor air temp. 7C [44.6F]DB, Water inlet temp. 40C[104F], Water Outlet temp. 45C[113F]
Outdoor Unit _ 5
Specifications
Power Supply
ACAH040HBAA
ACAH060HBAA
40 RT
60 RT
3, 3, 460, 60
65.0
130.0
195.0
70.0
140.0
210.0
21.7
43.3
65.0
3.0
3.0
3.0
5.0
5.0
5.0
Modbus, Interface
Scroll
2
4
6
FVC68D(PVE)
1,400 x 2
1,400 x 4
1,400 x 6
60 x 2
60 x 4
60 x 6
R410A
14 x 1
14 x 2
14 x 3
Aluminium fin & Copper tube
3 x 48 x 15
Wide Louver PLUS
BLDC Motor
2
4
6
210 x 2 @1 000 rpm
210 x 4 @1 000 rpm
210 x 6 @1 000 rpm
Plate
30
30
30
1
1
1
180/190
360/380
540/570
40A / 40A
65A /65A
65A / 65A
Electronic Expansion Valve
540
1,030
1,530
2,154 x 2,351 x 765
2,154 x 2,351 x 1,528 2,154 x 2,351 x 2,291
84-13/16 x 92-9/16 x 30-1/8 84-13/16 x 92-9/16 x 60-5/32 84-13/16 x 92-9/16 x 90-3/16
75
125
200
Performance Data of Cooling

n ACAH020HBAA
Outdoor Air
Temp.()
-5
10
15
20
25
30
35
40
45
Classification
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
5
83.0
13.7
6.1
81.3
13.9
5.9
79.5
14.3
5.5
77.6
14.8
5.3
75.4
15.5
4.9
73.2
16.3
4.5
70.1
17.9
3.9
67.1
19.5
3.4
62.2
21.5
2.9
57.2
23.5
2.4
51.9
25.7
2.0
Notes:
1) Unit : Capacity/Power input (kW), COP (W/W)
2) Water flow rate of test condition : 180 LPM
6 _ Outdoor Unit
7
85.3
13.8
6.2
83.6
14.0
6.0
81.7
14.5
5.6
79.7
14.9
5.3
77.8
15.7
5.0
75.9
16.4
4.6
72.8
17.9
4.1
69.6
19.4
3.6
65.0
21.7
3.0
60.4
24.0
2.5
55.4
26.4
2.1
Water Outlet Temperature ()

9
11
87.6
90.0
14.0
14.1
6.3
6.4
85.9
88.3
14.2
14.3
6.1
6.2
83.9
86.3
14.6
14.7
5.7
5.8
81.9
84.2
15.1
15.2
5.4
5.5
80.3
82.9
15.8
15.9
5.1
5.2
78.7
81.6
16.6
16.7
4.8
4.9
75.5
78.3
18.0
18.0
4.2
4.4
72.3
75.1
19.4
19.3
3.7
3.9
68.0
71.1
21.9
22.1
3.1
3.2
63.7
67.2
24.5
25.0
2.6
2.7
59.1
63.0
27.2
28.1
2.2
2.2
13
92.5
14.2
6.5
90.8
14.4
6.3
88.7
14.9
6.0
86.5
15.3
5.6
85.6
16.1
5.3
84.6
16.8
5.0
81.3
18.0
4.5
77.9
19.2
4.1
74.4
22.3
3.3
70.8
25.5
2.8
67.2
28.9
2.3
15
95.0
14.4
6.6
93.4
14.6
6.4
91.1
15.0
6.1
88.9
15.5
5.7
88.3
16.2
5.4
87.7
17.0
5.2
84.3
18.1
4.7
80.9
19.2
4.2
77.8
22.5
3.4
74.7
26.0
2.9
71.6
29.8
2.4

Outdoor Air
Temp.()
-5
10
15
20
25
30
35
40
45
Classification
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
5
166.0
27.3
6.1
162.6
27.7
5.9
159.0
28.5
5.6
155.2
29.5
5.3
150.8
30.9
4.9
146.4
32.5
4.5
140.2
35.7
3.9
134.2
38.9
3.4
124.4
42.9
2.9
114.4
46.9
2.4
103.8
51.3
2.0
7
170.6
27.5
6.2
167.2
27.9
6.0
163.4
28.9
5.6
159.4
29.7
5.4
155.6
31.3
5.0
151.8
32.7
4.6
145.6
35.7
4.1
139.2
38.7
3.6
130.0
43.3
3.0
120.8
47.9
2.5
110.8
52.7
2.1

9
11
175.2
180.0
27.9
28.1
6.3
6.4
171.8
176.6
28.3
28.5
6.1
6.2
167.8
172.6
29.1
29.3
5.8
5.9
163.8
168.4
30.1
30.3
5.4
5.6
160.6
165.8
31.5
31.7
5.1
5.2
157.4
163.2
33.1
33.3
4.8
4.9
151.0
156.6
35.9
35.9
4.2
4.4
144.6
150.2
38.7
38.5
3.7
3.9
136.0
142.2
43.7
44.1
3.1
3.2
127.4
134.4
48.9
49.9
2.6
2.7
118.2
126.0
54.3
56.1
2.2
2.2
13
185.0
28.3
6.5
181.6
28.7
6.3
177.4
29.7
6.0
173.0
30.5
5.7
171.2
32.1
5.3
169.2
33.5
5.0
162.6
35.9
4.5
155.8
38.3
4.1
148.8
44.5
3.3
141.6
50.9
2.8
134.4
57.7
2.3
15
190.0
28.7
6.6
186.8
29.1
6.4
182.2
29.9
6.1
177.8
30.9
5.7
176.6
32.3
5.5
175.4
33.9
5.2
168.6
36.1
4.7
161.8
38.3
4.2
155.6
44.9
3.5
149.4
51.9
2.9
143.2
59.5
2.4
Notes:
Outdoor Unit _ 7
n ACAH040HBAA

n ACAH060HBAA
Outdoor Air
Temp.()
-5
10
15
20
25
30
35
40
45
Classification
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
Capacity
Power input
COP
5
249.0
41.0
6.1
243.9
41.6
5.9
238.5
42.8
5.6
232.8
44.3
5.3
226.2
46.4
4.9
219.6
48.8
4.5
210.3
53.6
3.9
201.3
58.4
3.4
186.6
64.4
2.9
171.6
70.4
2.4
155.7
77.0
2.0
Notes:
8 _ Outdoor Unit
7
255.9
41.3
6.2
250.8
41.9
6.0
245.1
43.4
5.6
239.1
44.6
5.4
233.4
47.0
5.0
227.7
49.1
4.6
218.4
53.6
4.1
208.8
58.1
3.6
195.0
65.0
3.0
181.2
71.9
2.5
166.2
79.1
2.1

9
11
262.8
270.0
41.9
42.2
6.3
6.4
257.7
264.9
42.5
42.8
6.1
6.2
251.7
258.9
43.7
44.0
5.8
5.9
245.7
252.6
45.2
45.5
5.4
5.5
240.9
248.7
47.3
47.6
5.1
5.2
236.1
244.8
49.7
50.0
4.7
4.9
226.5
234.9
53.9
53.9
4.2
4.4
216.9
225.3
58.1
57.8
3.7
3.9
204.0
213.3
65.6
66.2
3.1
3.2
191.1
201.6
73.4
74.9
2.6
2.7
177.3
189.0
81.5
84.2
2.2
2.2
13
277.5
42.5
6.5
272.4
43.1
6.3
266.1
44.6
6.0
259.5
45.8
5.7
256.8
48.2
5.3
253.8
50.3
5.0
243.9
53.9
4.5
233.7
57.5
4.1
223.2
66.8
3.3
212.4
76.4
2.8
201.6
86.6
2.3
15
285.0
43.1
6.6
280.2
43.7
6.4
273.3
44.9
6.1
266.7
46.4
5.7
264.9
48.5
5.5
263.1
50.9
5.2
252.9
54.2
4.7
242.7
57.5
4.2
233.4
67.4
3.5
224.1
77.9
2.9
214.8
89.3
2.4
7. Head loss of Cold water

n ACAH Series evaporator head loss graph
60RT
Pressure Drop (kPa)
40RT
Head loss of Cold water
20RT
Water Flow Rate (LPM)
Outdoor Unit _ 9
8. Dimensions
Dimensions
n Model : ACAH020HBAA
Water Outlet
(40A)
Water Inlet
(40A)
- Front view -
- Side view -
(Unit : mm)
Classification Dimension
- Rear view -
10 _ Outdoor Unit
765
2 198
2 351
2 154
240
610
190
8. Dimensions
Dimensions
Water Outlet
(65A)
Water Inlet
(65A)
A
- Front view -
- Side view -
(Unit : mm)
1 528
2 198
2 351
2 154
240
610
190
- Rear view -
Outdoor Unit _ 11
8. Dimensions
Dimensions
Water Outlet
(65A)
Water Inlet
(65A)
A
D
B
- Front view -
- Side view -
(Unit : mm)
- Rear view -
12 _ Outdoor Unit
2 291
2 198
2 351
2 154
240
610
190
n Details to consider when installing the base
Shape of anchor bolt
Specification of anchor bolt

Screw size (d)
L1
Used drill
5/8 (M16)
125
70
22
65
22
273.5
50
A
B
E
F
D
C
100
65
Shape of anchor bolt
Dimension
50
87
Depth of drill Pullout load

(min.)
(N)
A
150
465
42 140
(Unit : mm)
20 RT
40 RT
60 RT
865
1,628
2,391
765
1,528
2,291
2,254
2,254
2,254
2,154
2,154
2,154
691
1,456
2,217
1,707
1,707
1,707
Drain
hole
Apply 3/1000 of slope
< 20RT Drawing of base >
Outdoor Unit _ 13
Base of Installation
The base must be able to withstand concentrated load.

The base must be installed with maximum gradient of 1/300.
The height of the base must be higher than the surface of the water and drain holes must be installed around.
Set the height of the base according to the installation environment so that the product is not submersed in
water. The default height of the base is 200mm and it must be at least doubled in areas with double the snowfall
of 100mm or above.
Install the drain pipe in the drain hole.
The drainage must be finished so that particles around the drainage do not clog the pipes.
LG is not responsible for product failure or damage from incorrectly designed or manufactured base.
273.5
50
F
D
C
F
D
C
Base of Installation
A
B
E
50
87
273.5
50
A
B
E
50
85
539
100
100
A
150
539
14 _ Outdoor Unit
539
613
539
Drain
hole
150
Drain
hole
10. Electric Characteristics

Electric specification
Frequency
(Hz)
Voltage
(V)
Voltage range
(V)
MCA
(A)
MFA
(A)
020HBAA
040HBAA
060HBAA
60
60
60
460
460
460
414-506
414-506
414-506
65
123
181
90
150
200
Notes:
1. RLA is the current required when operated in the following
condition.
Cooling : Outdoor air temp. 27C DB / 19.0C WB,
Water inlet / Outlet temp. 12C / 7C
Heating : Outdoor air temp. 7C DB / 6.0C WB,
Water inlet / Outlet temp. 40.0C / 45.0C
2. Voltage range
The chiller must be operated at the voltage within the upper
and lower limit supplied from the power terminal to operate
normally.
3. Maximum voltage variance permitted between phases is 2%.
Inv. Comp
Qty
RLA
2
14.05
4
14.05
6
14.05
Fan Motor
Qty
RLA
2
3
4
3
6
3
4. MCA is the criteria of selecting the wiring standard.

5. MFA is used when selecting circuit breaker and grounding
error circuit breaker (Electricity leakage circuit breaker).
MCA: Minimum Circuit Ampere, A

MFA: Maximum Fuse Ampere, A
RLA: Rated Load Ampere, A
MSC: Maximum Start Current, A
Outdoor Unit _ 15
Electric Characteristics
ACAH
11. Wiring Diagrams
Wiring Diagrams
n ACAH020HBAA
16 _ Outdoor Unit
11. Wiring Diagrams

n ACAH040HBAA(Main), ACAH060HBAA(Main)
Wiring Diagrams
Outdoor Unit _ 17
11. Wiring Diagrams
Wiring Diagrams
n ACAH040HBAA(Sub), ACAH060HBAA(Sub1, Sub2 )
18 _ Outdoor Unit

Selecting installation location
Installation of Chiller
n Precaution when selecting the installation location

Select the location that fits the following conditions to install the product.
Location without direct heat from other heat source
Location where noise of the chiller does not have negative impact to the neighbors
Check the installation direction of the unit for the seasonal wind during the winter.
Install the product so that the seasonal wind does not affect only one side of the product.
Location not exposed to strong winds
Location that can support the weight of the chiller
Location with space for air flow and service
Install the boundary sign, danger sign or barricade, if necessary.
It is recommended to install a fence around chiller so that people or animals will not be able to access the
area.
When installing the product in areas with high humidity during the winter (Coast, seaside, lakeside), install the
product where it is well ventilated and has plenty of exposure to sunlight. (Ex: Roof top with sunlight)
If the product does not run during the winter, establish a plan to use the anti-freeze for the water supply.
To prevent the condensed water from flowing, insulate the connected evaporator and pipe.
To smoothly drain the condensed water, establish an inclined structure.
Avoid installing the product at locations with the following conditions.
- Location with corrosive gas such as acid or alkali gas.
(Coolant can leak from the corroded pipes.)
- Location with electromagnetic wave.
(It can cause the product to malfunction from defective parts.)
- Location where flammable gas is generated or flows to prevent fire.
- Location with high level of carbon fiber or dust
- Special location exposed to oil, steam or emulsified gas
Outdoor Unit _ 19
n Precaution for seasonal wind and winter season

In areas with heavy snow or in extremely cold areas, sufficient planning is required for the product to run
smoothly.
Even in other areas, planning is required for seasonal wind during the winter season.
Snow can go into the air discharge outlet of the condenser to freeze inside the chiller. Therefore install a
large cover over the chiller for areas with heavy snowfall to prevent the snow from accumulating on the top.
The chiller can freeze inside when the air inlet is clogged with snow. Therefore install the chiller on the base
with at least twice the height of the average snow accumulation.
(Default height of base: 300mm)
If there is more than 100mm of snow on top of the chiller, always operate the unit after cleaning the snow.
Do not install the product where there could be negative impact from snow in areas with heavy snowfall.
Decide the installation direction of the chiller so that the side of the air heat exchanger does not face the
direction of the snow.
(Make the side of the air heat exchanger parallel to the direction of the snowfall.) Install a blocker with the
height of the snow accumulation to avoid the snow around the chiller from being sucked into the coil side.
(Prepare on site)
If the wind comes in one direction of the unit where the seasonal wind is strong, there is a high chance that it
can lead to issue with product capacity or imbalance of load. Therefore install the product so that it has consistent effect on the product cycle. If that is not possible, consider using a wind blocker or other devices. In
areas with strong seasonal wind during the winter, apply the wind blocker hood, especially near the coastal
area, without blocking the suction inlet of the chiller considering the direction of the wind. If the chiller is
directly exposed to the seasonal wind during the winter, separately install a wind buffle. (Prepare on site)
20 _ Outdoor Unit

Installation Guide at the seaside
When installing the chiller near the coast, make sure that it is not directly exposed to the coastal wind.
When installing the chiller directly exposed to the coastal wind, separate anti-corrosive treatment must be
done on the condenser of the chiller.
* Selecting location of chiller

Install the chiller where the building can block the coastal wind.
Coastal wind
Coastal wind
If the product has to be installed inevitably facing the coast, install a wall around the outdoor unit.
Wall
The wall must be made of sufficiently strong material such as

concrete to block the coastal wind and must be 1.5 times larger
than the size of the product to protect the product 1000mm
apart. There must be 1000mm of clearance between the wall
and the chiller for smooth circulation of air.
Coastal wind
Install the product where the drainage is smooth.
Outdoor Unit _ 21
CAUTION
n Consider the ventilation condition.

The air cooled chiller must be installed on open space or must have appropriate ventilation.
When installed along the wall, there must be sufficient space for ventilation.
Air
(Unit: mm)
Wall
h1
800
800+h1/2
Reference
If the side of the chiller is near the wall and the height of the wall is less than 800mm, the distance between the wall
and the chiller must be at least 800mm. If the side of the chiller is near the wall and the wall is 800mm or higher,
space of half of h1 must additionally be secured on top of the 800mm for the distance between the wall and the chiller.
(Unit: mm)
Ceiling
Air
5,000
When installing the product, secure minimum space as shown below considering the service, suction and discharge of air flow.
Wall
800
Reference
If there is a ceiling on the top part of the chiller, the distance from the chiller to the ceiling must be 5000mm or above.
If the front or rear side of the chiller is close to the wall, the distance from the wall to the chiller must be 800mm or
above.
22 _ Outdoor Unit

Consider the service space.
There must be sufficient space for maintenance and repair work around the chiller.
Because this is the space where

the water pipes are installed, make
sure to secure sufficient space for
future maintenance and repair
work.
Service space
800 mm
800 mm
800 mm
600 mm
Because this is the space where

the water pipes are installed,
make sure to secure sufficient
space for future maintenance and
repair work.
Service space
800 mm
800 mm
800 mm
Outdoor Unit _ 23
Water management
The water quality of the cold (hot) water is described as follows. The water quality must not fall below the
following standard. If so, it can be judged to have risk within relatively short period of time.
Item
Circulation type cold water
Cold water
6.5 - 8.0
6.5 - 8.0
Conduction rate (25C s/cm)
500 or below
200 or below
Alkali level (PPM)
100 or below
50 or below
Hardness (PPM)
100 or below
50 or below
Chlorine ion (PPM)
100 or below
50 or below
Lactic acid ion (PPM)
100 or below
50 or below
Iron (PPM)
0.1 or below
0.3 or below
Sulfur ion (PPM)
Not detected
Not detected
Ammonium ion (PPM)
0.5 or below
0.2 or below
Silica (PPM)
50 or below
30 or below
PH(25C)
Reference
Water
Water pipe connection

Connect the pipe so that the entrance of the cold (hot) water pipe is correct.
Permitted water pressure resistance of cold water pipe system is 1MPa
To prevent any external heat loss or dew drops forming during the cooling operation on the water pipe system, apply
thermal insulation treatment.
Install the air vent at the output end of the water pipe. (Air vent)
If the thermometer is installed on the inlet/outlet of the cold/hot water pipe, the operating condition of the chiller can be
checked.
Always install the strainer (50 Mesh or above) that can be cleaned on the water pipe inlet side to filter any alien particles
from entering the heat exchanger.
Always install the strainer on the leveled pipe. (If sand, trash or rust gets mixed to the cold water system, it can cause
product failure due to corrosion of metallic parts.)
Install the on/off valve on the cold water inlet/outlet and bypass pipe on the pipe direction of the device side.
- For the pipe system, it is recommended to install the bypass and clean the pipe before installing the product and during
the annual pipe cleaning.
- On/Off valve blocks the old water to the chiller that is not operating to reduce the power of the pump. Therefore select
whether to install to fit the need of the site.
Install the pressure gauge and thermometer on the inlet and outlet of the water pipe.
Always install the flexible joint to reduce the vibration of the pipe and product.
- Vibration of water pipe system is absorbed to prevent water leakage.
For the cold water system part, make sure to use the component that complies with designed water pressure or above.
Before supplying cold water to the chiller, clean inside the pipe system to remove any negative impact of particles to the
product.
24 _ Outdoor Unit

Installation mode A (Recommended method)
* Independent product installation
T1
P1
T1
T2
P2
P1
T2
P2
LG supplied
LG supplied
Symbol
Description
Symbol
Description
Valve
T1
Temperature sensor (1: Inlet 2: Outlet)
Strainer
P1
Pressure gauge (1: Inlet, 2 Outlet)
Flexible joint
Cold water pump
Outdoor Unit _ 25
T1
P1
P2
P2
T2
T2
T1
Installation mode B
P1
LG supplied
LG supplied
Symbol
Description
Symbol
Description
Valve
T1
Temperature sensor (1: Inlet 2: Outlet)
Strainer
P1
Pressure gauge (1: Inlet, 2 Outlet)
Flexible joint
26 _ Outdoor Unit
Cold water pump

CAUTION
Water pipe installation

Appropriate pressure of pipe connection is flange connection of 1 MPa or below.
Size of the water pipe must be the same as that of the product or larger.
If there is risk of dew drops forming, always install the thermal insulation material on the outlet pipe of the cold water.
To avoid connected water pipe from creeping from the load, use appropriate hook for support.
To prevent the pipe connected part from freezing during the winter season, always install the drain valve at the most
bottom of the pipe system.
Cold water inlet pipe is located at the bottom and the outlet pipe is installed on the top.
When connecting several chillers, refer to the following for common pipe size.
Full product capacity
Common pipe size
20 RT
Product 40 RT
20 RT
65 A
40 RT
80 A
60 RT
Full product capacity
Common pipe size
20 RT
Product 40 RT
60 RT
60 RT
100 A
80 RT
100 A
100 RT
125 A
120 RT
125 A
140 RT
125 A
160 RT
150 A
180 RT
150 A
200 RT
150 A
220 RT
200 A
240 RT
200 A
260 RT
200 A
280 RT
200 A
300 RT
200 A
Water pump control

If the cold water pump is not operating for a long period of time or if the anti-freeze liquid is not used as the cold water, the
anti-freeze pump control must be installed to prevent the pipe from freezing.
The vibration of the pump can transfer to the pipe to cause noise indoors. As the plan to prevent the noise from spreading
in the pump, install flexible joints at the inlet/outlet and use the anti-vibration amount for the pump support.
Outdoor Unit _ 27
If the winter outdoor temperature is 0C or below, take following measures to prevent the pipe from
freezing as shown below.
- If the outdoor temperature is low, the circulation water can freeze to damage the heat exchanger of
the product when the product is stopped.
If there is possibility of damage from low outdoor temperature, operate the pump to prevent the
water from freezing.
- If the product does not operate for a long period of time during the winter season, remove all the circulation water to prevent the damage of heat exchanger and pipe from freezing.
- Add anti-freeze additive to prevent the circulation water from freezing during the winter season.
Maintain the cold water flux within the designed flux to ensure appropriate chiller performance and
reduce the tube damage from rusting, scaling and corrosion. LG is not responsible for any damage of
chiller from poor water quality management or inappropriate processing water.
Unit Combination
Master unit
Slave unit
Terminal
Block
11A
11B
Slave unit
Terminal
Block
Terminal
Block
11A
11A
11B
11B
HMI controller
: Field wiring
There is no HMI in Slave units
WARNING
Electric work using special circuit based on the overall regulation and this manual must be done by
qualified electrician.
If the capacity of the power supply circuit is insufficient or if there is a defect, it can cause electric shock
or fire.
1) Communication cable connection

Refer to the above figure to connect the communication cable
For the communication cable, distinguish 11A and 11B to connect to the slave units.
2) Use 2-line shield cable as the communication cable.
3) Separately install the communication and power cable of the chiller so that the communication cable is not affected by
the electric noise generated from power cable. (Do not pass though the same electric pipe)
4) Unit combination is able to connect up to 5 units
28 _ Outdoor Unit

Manufacturing specification
2) If there is a problem in the freezer, or if there is an abnormal status of chilled water temperature and flow amount, etc.,
immediately stop the freezer operation and you have to be equipped with marking equipment or function that can easily
identify these.
3) There should be a protection circuit to prevent freezer damage by blackout or frequent voltage variation from KEPCO.
4) Freezer should be able to operate silently without abnormal noise or abnormal vibration.
5) Freezer should be composed of the central controller and the circuit possible for wired/wireless Start/Stop operation.
6) Easy combination should be possible with compact product design and module type design, and basic module
insertion and assembly installation should be possible regardless of the volume.
7) It should be the structure possible for substitute operation even if compressor or some cycle parts fail and cooling
operation should be possible during parts replacement, repair, or inspection.
8) The main power cable equivalent or above the specification presented in the product specification of each
corresponding model should be used for the freezer, each communication line and power cable should use cable pipe
for protection, and the cable pipe with the material that can block external noise according to the installation
environment should be used.
Air cooled type scroll freezer product specification

1. Case
1) It should have the structure that is easy for disassembly and assembly for easy maintenance/repair.
2) It should have a beautiful exterior and it should be insulated to prevent dew condensation.
3) It should have the structure preventing vibration and abnormal noise.
4) It should have the structure that can be grounded.
2. Compressor
1) R410A refrigerant should be used, case shape should be sealed type, format should be the combination of two
inverter scroll compressors, it should be flexible to respond to load, and it should be a high efficiency system that
can optimize energy efficiency through inverter control.
2) Vibration prevention rubber should be used to prevent transfer of noise and vibration during operation.
3) The frequency variable boundary of inverter scroll compressor should be minimum 15Hz and maximum 125Hz.
4) Alternating operation should be possible to have the uniform average operation time of the compressors.
3. Condenser
1) Condenser heat pipe should use purity 99.9 % or above Phosphorus Deoxidized Copper without joint, and it should
have the structure with Al fin attached to increase the heating area. (Cross fin & Tube type)
2) Use wide louver fin for Al fin, and pipe extension should be carried out for efficient heat transfer.
3) Condenser air cooled type heat exchanger arrangement should be 3 rows 48 levels 15FPI.
4) The pressure endurance test for high pressure part refrigerant side should be carried out at 4.18 MPa or above
(designed pressure 3.8 MPa), and there should be problems such as leakage or deformation.
Outdoor Unit _ 29
Specification of Production
1) Use the parts and material of KS standard products or equivalent products for those not specified in this specification,
and all parts should be designed with structure that is easy for replacement, repair, and inspection.

5) The condensing coil that passed pressure endurance test should be vacuumed to completely remove moisture
inside.
6) Use propeller type Fan, and it should be able to give sufficient wind amount required for condensing.
Also, it should have sufficient strength for the number of rotations, and it should be operated silently through
balance test.
7) Motor should be BLDC type that can increase efficiency.
8) Fan and Motor should be connected directly.
4. Electronic Expansion Valve

1) It is the part that insulates and expands high pressure fluid refrigerant at condenser exit in low temperature low
pressure state, and during cooling operation, line shape electronic expansion valve should be activated to adjust
adequate refrigerant amount according to the evaporator load.
2) Based on data of various sensors installed in the freezer, microcomputer unit should be able to analyze operation
status of the system and compressor to control the most adequate refrigerant amount linearly.
3) By applying electric pulse signal to stepping motor, it should be able to play the role of adjusting the refrigerant flow
amount.
5. Evaporator
1) Evaporator should be blazing plate type heat exchanger type, and the material should be stainless steel.
2) There should be no water leakage, and the durability should be guaranteed.
3) It should have the structure that can connect to chilled water pipe.
4) Heat exchanger should be sensible heat exchange structure that the refrigerant and coolant are not mixed.
5) It should be a structure that each of coolant and refrigerant are flown into countercurrem structure heat exchanger
and after heat is exchanged with each other through the thin valve inside heat exchanger, discharged outside heat
exchanger.
6) In the destruction test, it should endure 18 MPa pressure.
6. Control equipment
1) It is the controller to operate overall system in optimal condition with the microcomputer unit installed in the freezer,
and based on the 4 measurement values including intake refrigerant gas pressure, discharged refrigerant gas
pressure, discharged refrigerant gas temperature, and heat exchanger refrigerant temperature, it should be able to
control electronic expansion valve, compressor(inverter), etc.
2) There should be a function that can check all sensors connected to the freezer and various operation statuses.
3) It should be equipped with self protection equipment and system protection function.
4) Module type control interface should be applied so that simple product control is possible in series installation, and
relocation and re-installation of HMI controller should be possible without separate control equipment.
7. Ref. Piping
1) Refrigerant pipe should be purity 99.9% or above Phosphorus Deoxidized Copper without joint, and it should be
piped for fluent refrigerant flow between each component.
2) Install check valve at compressor discharge side to prevent reverse flow of the discharged refrigerant.
3) Install strainer in the pipe to absorb moisture inside the pipe and to filter foreign objects.
4) The pipe from expansion valve to evaporator should be insulated to prevent moisture condensation on the surface
of the pipe and to prevent flash gas generation of refrigerant fluid at the same time.
30 _ Outdoor Unit
8. Safety devices
1) Refrigerant pressure (Normal refrigerant pressure)
A. High pressure switch
B. High voltage protection (Sensor)
2) Temperature
A. compressor discharge temperature overheating detection (Sensor)
B. IPM temperature detection (Sensor)
C. Freeze and burst protection (Sensor)
D. Power Module application (Sensor)
3) Chilled water flow
A. Chilled water flow switch)
4) Voltage and current (control logic)
A. Revere phase detection and protection (Voltage monitoring system)
B. Compressor over-current protection
C. Fan motor over-current protection
5) Fuse
Outdoor Unit _ 31
5) Liquid injection pipe that activates electronic valve to flow fluid refrigerant to the suction pipe when discharged gas
temperature is above the rated temperature should be installed to protect compressor and freezer.
6) After completing the piping, carry out the pressure endurance test on refrigerant side at 4.18 MPa or above
(designed pressure 3.8 MPa), and there should be no leakage or deformation.
7) After carrying out air-tight test, completely vacuum inside so that there is absolutely no moisture.

Antifreeze Corrections
Antifreeze % by wt
Antifreeze Type
Item
Cooling
Methanol
Pressure Drop
Cooling
Ethylene glycol
Pressure Drop
Cooling
Propylene glycol
Pressure Drop
10%
20%
30%
40%
50%
0.998
0.997
0.995
0.993
0.992
1.023
1.057
1.091
1.122
1.160
0.996
0.991
0.987
0.983
0.979
1.024
1.068
1.124
1.188
1.263
0.993
0.987
0.98
0.974
0.968
1.040
1.098
1.174
1.273
1.405
Correction factor of cooling capacity

1.000
0.990
Correction Factor
Appendix - Antifreeze Corrections
14. Appendix - Antifreeze Corrections
0.980
0.970
0.960
0.950
Methanol
Ethylene glycol
Prlpylene glycol
0.940
0.930
0%
10%
20%
30%
Antifreeze % by wt
32 _ Outdoor Unit
40%
50%
14. Appendix Piping Diagram
Cooling
Air Cooled
Condensor
Sub-cooler
Fan motor
4 way valve
Pressure sensor
Pressure switch
S
Temperature sensor
S
Solenoid valve
Check valve
Water outlet
PHEX
Accumulator
Strainer
Inverter
Compressor 1
Water inlet
Receiver
Inverter
Compressor 2
Electonic expantion
Valve
Expansion valve
Outdoor Unit _ 33
Appendix
Introduction
Piping Diagram
n ACAH020HBAA
34 _ Outdoor Unit
Water
inlet
Water
outlet
PHEX
Sub-cooler
Receiver
Accumulator
Inverter
Compressor 1
Air Cooled
Condensor
Inverter
Compressor 2
Water
inlet
Water
outlet
PHEX
Sub-cooler
Receiver
Accumulator
Inverter
Compressor 1
Air Cooled
Condensor
Inverter
Compressor 2
Appendix Piping Diagram

n ACAH040HBAA
Cooling
S
S
Fan motor
4 way valve
Pressure sensor
Pressure switch
Temperature sensor
Solenoid valve
Check valve
Strainer
Electonic expantion
Valve
Expansion valve
Water
inlet
Water
outlet
PHEX
Sub-cooler
Receiver
Accumulator
Inverter
Compressor 1
Inverter
Compressor 2
Water
inlet
Water
outlet
PHEX
Sub-cooler
Receiver
Accumulator
Inverter
Compressor 1
Air Cooled
Condensor
Inverter
Compressor 2
Water
inlet
Water
outlet
PHEX
Sub-cooler
Receiver
Accumulator
Inverter
Compressor 1
Air Cooled
Condensor
Inverter
Compressor 2
n ACAH060HBAA
Cooling
S
S
Fan motor
4 way valve
Pressure sensor
Pressure switch
Solenoid valve
Temperature sensor
Appendix
Introduction
Piping Diagram
Air Cooled
Condensor
Check valve
Electonic expantion
Valve
Expansion valve
Strainer
Outdoor Unit _ 35
Memo
Memo
36 _ Outdoor Unit
P/No.: MFL67285207
Air Conditioner
20 Yeouido-dong, Yeongdeungpo-gu,
Yeouido P.O.Box 335 Seoul,
150-721, Korea.
http://www.lgeaircon.com
All rights reserved

Printed in Korea August / 2013
The specifications, designs, and
information in this brochure are subject to
change without notice.
The air conditioners manufactured by LG have received ISO9001 certificate for quality assurance and
ISO14001 certificate for environmental management system.

Air Scroll 460V - Chiller - R410A - 60Hz - CO - MFL67285207 - 5BHW0-01A - 460V

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Formati disponibili

Air-Cooled Scroll Chiller

Air-Cooled Scroll Chiller (R410A)

Air-Cooled Scroll Chiller (R410A)

Cooled type : A = Air cooled C/O

Air-Cooled Scroll Chiller (R410A)

Air-Cooled Scroll Chiller (R410A)

5. Finalizing the model

u Example: selecting model

4. Performance adjustment after adding freeze and burst prevention solution

Air-Cooled Scroll Chiller (R410A)

3. Operation Range & Limit

n Range of outlet water temperature

n Range of outdoor air temperature

Cold water flow rate(/min)

Air-Cooled Scroll Chiller (R410A)

Air-Cooled Scroll Chiller (R410A)

Performance Data of Cooling

5. Performance Data of Cooling

Water Outlet Temperature ()

Air-Cooled Scroll Chiller (R410A)

5. Performance Data of Cooling

Water Outlet Temperature ()

Performance Data of Cooling

Air-Cooled Scroll Chiller (R410A)

Performance Data of Cooling

5. Performance Data of Cooling

Water Outlet Temperature ()

Air-Cooled Scroll Chiller (R410A)

7. Head loss of Cold water

Pressure Drop (kPa)

Head loss of Cold water

Water Flow Rate (LPM)

Air-Cooled Scroll Chiller (R410A)

Air-Cooled Scroll Chiller (R410A)

Air-Cooled Scroll Chiller (R410A)

Air-Cooled Scroll Chiller (R410A)

Shape of anchor bolt

Specification of anchor bolt

Shape of anchor bolt

Depth of drill Pullout load

Apply 3/1000 of slope

< 20RT Drawing of base >

The base must be able to withstand concentrated load.

Air-Cooled Scroll Chiller (R410A)

< 40RT Drawing of base >

Apply 3/1000 of slope

Apply 3/1000 of slope

< 60RT Drawing of base >

Air-Cooled Scroll Chiller (R410A)

10. Electric Characteristics

4. MCA is the criteria of selecting the wiring standard.

MCA: Minimum Circuit Ampere, A

Air-Cooled Scroll Chiller (R410A)

11. Wiring Diagrams

Air-Cooled Scroll Chiller (R410A)

11. Wiring Diagrams

Air-Cooled Scroll Chiller (R410A)

11. Wiring Diagrams

n ACAH040HBAA(Sub), ACAH060HBAA(Sub1, Sub2 )

Air-Cooled Scroll Chiller (R410A)

12. Installation of Chiller

n Precaution when selecting the installation location

Air-Cooled Scroll Chiller (R410A)