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Summary
The drift velocity of a gas bubble penetrating into a stagnant
liquid is investigated experimentally in this paper. It is part of
the translational slug velocity. The existing equations for the drift
velocity are either developed by using the results of Benjamin
(1968) analysis assuming inviscid fluid flow or correlated using
air/water data. Effects of surface tension and viscosity usually are
neglected. However, the drift velocity is expected to be affected by
high oil viscosity. In this study, the work of Gokcal et al. (2009)
has been extended for different pipe diameters and viscosity range.
The effects of high oil viscosity and pipe diameter on drift velocity for horizontal and upward-inclined pipes are investigated. The
experiments are performed on a flow loop with a test section with
50.8-, 76.2-, and 152.4-mm inside diameter (ID) for inclination
angles of 0 to 90. Water and viscous oil are used as test fluids.
New correlation for drift velocity in horizontal pipes of different
diameters and liquid viscosities is developed on the basis of experimental data. A new drift-velocity model/approach are proposed for
high oil viscosity, valid for inclined pipes inclined from horizontal
to vertical. The proposed comprehensive closure relationships are
expected to improve the performance of two-phase-flow models
for high-viscosity oils in the slug flow regime.
Introduction
The translational velocity (velocity of slug units), is one of the key
closure relationships in two-phase-flow modeling. It is described as
the summation of the maximum mixture velocity in the slug body
and the drift velocity. The drift velocity and translational velocity
are affected by high oil viscosity. High-viscosity oils are being
produced from many oil fields around the world. Oil-production
systems are currently flowing oils with viscosities as high as 10
Pas. Current multiphase-flow models and correlations are largely
based on experimental data with low-viscosity liquids. The laboratory liquids commonly used have viscosities less than 0.02 Pas.
Multiphase flows are expected to exhibit significantly different
behavior for higher-viscosity oils.
Gokcal et al. (2008) experimentally observed slug flow to be
the dominant flow pattern for high-viscosity oil and gas flows.
Accurate predictions of slug-flow characteristics are crucial in the
design of pipelines and process equipment. In order to improve
the accuracy of slug characteristics for high-viscosity oils, new
and improved models for flow characteristics such as drift velocity
and translational velocity are required.
Slug translational velocity is the sum of the bubble velocity in
stagnant liquid (i.e., the drift velocity vd) and the maximum velocity in the slug body. Research efforts have typically been focused
on the drift velocity in horizontal and upward-inclined pipes.
Nicklin et al. (1962) proposed an equation for translational
velocity as
vt = Cs vs + vd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1)
The parameter Cs is approximately the ratio of the maximum
to the mean velocity of a fully developed velocity profile. Cs is
Copyright 2012 Society of Petroleum Engineers
This paper (SPE 151616) was accepted for presentation at the SPE Annual Technical
Conference and Exhibition, Tuscany, Italy, 2022 September 2010, and revised for
publication. Original manuscript received 11 November 2010. Revised manuscript received
14 July 2011. Paper peer approved 21 July 2011.
approximately 1.2 for turbulent flow and 2.0 for laminar flow. vs
is the mixture velocity, which is the sum of the superficial liquid
and gas velocities. The drift velocity contributes to the translational
velocity of the slug unit for all pipe inclination. The value of the
drift velocity will be the translational velocity at zero mixture
velocity (the intersection point of the vertical axis on the vt-vs.-vs
curve). For horizontal pipes, the drift velocity is acting in the same
direction as the mixture velocity so it contributes to the magnitude
of the slug translational velocity.
Vertical Flow. Dumitrescu (1943) and Davies and Taylor (1950)
performed a potential ow analysis to nd the drift velocity for
vertical ow. Both derived the same dimensionless group (Froude
number) and found that Froude number has a constant value.
Davies and Taylor (1950) estimated the constant value as 0.328.
Dumitrescu (1943) made more-accurate calculations and theoretically determined this value as 0.351, which agreed well with the
air/water experimental data of Nicklin et al. (1962).
vd = 0.351 gD .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)
For vertical flow, Joseph (2003) proposed a model for the bubble-rise velocity in vertical flow, taking viscosity, surface-tension,
and shape of the bubble-nose effects into consideration. From the
experimental results, it is observed that the bubble nose is almost
spherical. When the bubble nose is spherical (axisymmetric cap),
the effect of the surface tension vanishes and the equation becomes
a function of only the fluid viscosity and the radius of the spherical-cap bubble, as shown in Eq. 3:
vd =
4
4
16 2
, . . . . . . . . . . . . . . . . . . . . . (3)
+
gr +
3 r
9
9 ( r ) 2
where r is the radius of cap and and are the density and viscosity of the liquid, respectively. It was shown that the experimental
data of Bhaga and Weber (1981) and the model predictions were
in good agreement.
Inclined Flow. For the inclined case, Zukoski (1966), Bendiksen
(1984), Weber et al. (1986), Hasan and Kabir (1986), and Carew
et al. (1995) experimentally studied drift velocity and found
that the drift velocity increases with inclination angle and then
decreases to its lowest value for vertical ow, reaching a maximum
value at an intermediate angle of inclination approximately 40
to 60 from the horizontal. This fact was explained qualitatively
by Bonnecaze et al. (1971). They discussed that the gravitational
potential rst increases and then decreases as the inclination angle
changes from the vertical to the horizontal position.
Weber et al. (1986) experimentally studied bubble-rise velocity
(in relatively small pipe diameters from 0.6 to 3.7 cm) for highviscosity Newtonian liquids. Froude number Fr was correlated as a
function of Eotvos number Eo, the Morton number (M=g4/ 3),
and the inclination angle .
Bendiksen (1984) performed an experimental study for velocities of single elongated bubbles in flowing liquids at different
inclination angles. The measured velocities were plotted against
the liquid velocity for each inclination angle. Then, drift velocities
were found by the extrapolation of the data to zero liquid velocity.
He correlated the drift velocity for inclined flow by using the drift
velocities for horizontal and vertical flow:
593
0.56
, . . . . . . . . . . . . . . . . . . . . . . . (7)
D2g
vd
, N =
. . . . . . . . . . . . . (8)
3 2 1 2 , Eo =
D g
gD
The first dimensionless group is the Froude number Fr, the second
is the viscosity number N, and the third is Eotvos number Eo. It
was concluded that the drift velocity in a horizontal pipe can be
modeled using those three dimensionless groups.
From the literature review related to drift velocity for horizontal, inclined, and vertical pipes, it is apparent that detailed research
has been conducted on the effects of surface tension and pipe
diameter on drift velocity at different inclination angles. However,
for the effect of high viscosity on drift velocity, experimental and
theoretical studies are scarce and have been conducted for relatively small pipe diameter.
Shi et al. (2005a, b) recently conducted experimental and
modeling studies to determine the drift-flux model parameters of
water/gas, oil/water, and oil/water/gas flow in a 15-cm-diameter
pipe at different angles ranging from vertical to slightly downward. Experiments were performed with kerosene, tap water, and
nitrogen. The viscosity of the oil was 1.5 cp. A correlation for drift
velocity similar to that of Hasan and Kabir (1999) is used in their
drift-flux modeling of oil/water flow and similar to Wallis (1969)
for gas/liquid flows.
The approach in this study differs from that of the previous
studies in that single-viscosity oil was used to conduct the experiments at different viscosities by controlling the temperature of the
oil. The oil-viscosity range varied from 0.155 to 0.574 Pas. The
other salient feature is that the large diameters that are prevalent
in the field were selected. Experiments were conducted on 50.8-,
76.2-, and 152.4-mm-diameter acrylic pipe for inclination angles
from 0 to 90. The purpose of the present paper is to develop a unified drift-velocity closure relationship based on viscosity and pipe
diameter and compare it with experimental results for horizontal
and upward inclined pipes.
Experimental Setup and Procedure
The experimental facility consists of an oil-storage tank, a 20-hp
screw pump, a 3.05-m-long acrylic pipe, heating and cooling loops,
and transfer hoses and instrumentation. Details of the experimental setup are given in Gokcal et al. (2008) and shown in Fig. 1.
Experiments were conducted on 50.8-, 76.2-, and 152.4-mm-ID
pipes. The acrylic pipe is located close to the storage tank. The
inclination of the pipe can be varied using a pulley arrangement.
The pipe inclination can be changed from 0 to 90.
The heating and cooling loops are used to maintain the desired
temperature and thereby control the viscosity of the oil. The oil
pump supplies the pipe with oil. Then, the main inlet valve and
the auxiliary inlet valve are closed. The drainage valve is opened
to drain the residual oil captured and thereby create a gas pocket.
Next, the drainage valve is closed and the main inlet valve is
opened to release the gas bubble into the stagnant oil column. The
drift velocity is measured by two lasers (for 50.8- and 76.2-mmID pipe) or optical sensors (for 152.4-mm-ID pipe) separated by
a distance of 0.9144 m. The optical sensors work by the principle
that the light intensity changes when it reflects from/refracts
through the oil or the gas phase. This is stored as voltage readings
in a data-acquisition system with a frequency of 500 readings/sec.
The data are used to calculate the drift velocity by dividing the
distance between the two sensors by time difference between the
two voltage peaks.
The facility was modified for the horizontal case by replacing
the end plate of the pipe with a plug. This facilitated proper draining of oil as the gas bubble penetrated into the liquid.
Water and viscous oil were used as test fluids. The properties of
the oil are given in Table 1. The most important characteristic of
the oil is its large range of viscosity owing to strong temperature
dependence. The oil sample was tested before experiments, and
the surface tension remained constant at 29 to 30 dynes/cm for the
temperature change used in the present experiments. Oil-viscosity
June 2012 SPE Journal
Density at 15.6C
3
(kg/m )
Flash Point
(C)
Pour Point
(C)
Viscosity at 40C
(Pas)
27.6
889
250
12.2
0.22
1
0.9
0.8
Viscosity (Pas)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
10
20
30
40
50
60
70
Temperature (C)
Fig. 2Oil viscosity vs. temperature.
June 2012 SPE Journal
595
895
890
Density (kg/m3)
885
880
875
870
865
860
855
0
10
20
30
40
50
60
70
Temperature (C)
Fig. 3Oil density vs. temperature.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9)
0.7
D=50.8 mm
0.6
D=76.2 mm
D= 152.4 mm
0.5
0.4
0.3
0.2
0.1
0
0
0.1
0.2
0.3
0.4
Viscosity (Pas)
0.5
0.6
0.7
0.6
Data
Equ. (8)
0.5
0.4
0.3
0.2
0.1
0
0.0001
0.001
0.01
0.1
N
0.46 / Eo 0.1
Fig. 5Horizontal Froude-number correlation vs. experimental data.
0.6
0.5
0.4
0.3
+8%
0.2
-13%
Present
0.1
Weber(1981)
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.5
Present Data
Weber et al.
Shosho and Ryan
0.4
+20%
0.3
-20%
0.2
0.1
0
0
0.1
0.2
0.3
0.4
0.5
0.7
0.6
0.5
0.4
0.3
Present, 50.8-mm
Present, 76.2-mm
0.2
Present, 152.4-mm
Alves (1993)
0.1
Present
Zukoski (1966)
Alves (1993)
0.6
0.5
0.4
+5%
0.3
-5%
0.2
0.1
Zukoski (1966)
0
0
10
20
30
40
50
60
70
80
90
0.1
Inclination Angle ()
0.4
0.5
0.6
0.7
0.7
0.7
0.6
0.6
Drift Velocity (m/s)
0.3
0.5
0.4
0.3
0.2
152.4 -mm
50.8-mm
10
20
30
40
50
60
Inclination Angle ()
70
80
0.4
0.3
0.2
152.4-mm
76.2-mm
50.8-mm
0
0
0.5
0.1
76.2-mm
0.1
90
0.2
10
20
30
40
50
60
70
80
90
Inclination Angle ()
Fig. 11Effect of pipe diameter on drift velocity for 0.378Pas oil.
June 2012 SPE Journal
0.7
0.7
0.6
0.5
0.4
0.3
0.2
152.4-mm
0.5
0.4
0.3
50.8-mm
10
20
30
40
50
60
70
76.2-mm
50.8-mm
0
0
0
0
152.4-mm
0.2
0.1
76.2-mm
0.1
0.6
80
10
20
90
Inclination Angle ()
30
40
50
60
70
80
90
Inclination Angle ()
Fig. 13Effect of pipe diameter on drift velocity for 0.154Pas oil.
0.7
0.45
0.6
0.4
0.5
0.4
0.3
0.574
0.2
0.378
0.1
10
20
30
40
50
60
0.3
0.25
0.2
0.1
0.154
0.05
70
80
90
0.574
0.15
0.256
0
0
0.35
0.378
0.256
0.154
0
0
10
Inclination Angle ()
Fig. 14Viscosity effect on drift velocity for 152.4.-mm-diameter pipe (viscosities in Pas).
20
30 40 50 60 70
Inclination Angle ()
80
90
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0
10
20
30
40
50
60
70
80
90
Inclination Angle ()
0.645 Pa.s
0.412 Pa.s
0.296 Pa.s
0.185 Pa.s
0.104 Pa.s
0.001 Pa.s
Fig. 16Viscosity effect on drift velocity for 50.8-mm-diameter pipe (Gokcal et al. 2008).
June 2012 SPE Journal
599
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0.7
0.6
+12%
0.5
0.4
-12%
0.3
0.2
Oil Data
0.1
water Data
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
Fig. 17Comparison of the correlation predictions with measured Froude number for inclined flow.
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Benin Jeyachandra is a petroleum engineer with Schlumberger
Information Solutions in Houston, Texas, USA. He holds an MS
degree in petroleum engineering from The University of Tulsa.
Bahadir Gokcal is a senior flow assurance engineer with
ConocoPhillips in Houston, Texas, USA. His research interests are
multiphase flow in pipes, CFD modeling, and flow assurance.
Gokcal holds a BS degree in petroleum and natural gas engineering from Middle East Technical University in Turkey, and MS and PhD
degrees in petroleum engineering from The University of Tulsa.
601