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SIMHADRI
LIST OF CONTENTS
1. PLANT DETAILS
2. TESTING OBJECTIVES
3. TESTING PROPOSALS
4. SERVICES REQUIRED
5. SAFETY PRECAUTIONS
6. EMERGENCY PROCEDURES
7. STATE OF THE PLANT
8. COMMISSIONING PROCEDURE
9. COMPLETION CRITERIA
10.APPENDICES
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1.
PLANT DETAILS :
Excitation system consists of
Rectifier wheels
Three-phase main exciter
Three-phase pilot exciter
Cooler
Metering and supervisory equipment &
AVR
1.
GENERAL :
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PERMANENT
MAGNET
GENERATOR
DIGITAL
AUTOMATIC
VOLTAGE
REGULATOR
MAIN EXCITER
DIODE
RECTIFIER SET
ROTOR OF
TG
T G
RSTATORS
OF TG
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The
The
serves to switch off the two diodes if one diode fails (loss of
reverse blocking capability).
For suppression of the momentary voltage peaks arising from
communication, each wheel is provided with six RC networks consisting
of one capacitor and one damping resistor each, which are combined in
a single resin-encapsulated unit.
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negative
and
positive
side
of
the
rectifier
bridge.
This
circuit
connections.
The
two
wheels
are
identical
in
their
The three-
and
connections.
equipped
with
screw-on
lugs
for
the
internal
diode
unit.
Arranged in the stator frame are the poles with the field and
damper
winding.
magnetic poles.
The
field
winding
is
arranged
the
laminated
on
coil
is
fitted
for
inductive
of
the
exciter current.
The rotor consists of stacked laminations, which are compressed
by through bolts over compression rings.
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are transposed within the core length, and the end turns of the rotor
winding are secured with steel bands.
side facing the rectifier wheels.
ring system to which the three-phase leads to the rectifier wheels are
also connected.
A journal
bearing is arranged between main exciter and pilot exciter and has
forced-oil lubrication from the turbine oil supply.
3.
The
frame
accommodates
the
laminated
core
with
the
three
phase
winding. The rotor consists of a hub with mounted poles. Each pole
consists of 12 separate permanent magnets which are housed in a nonmagnetic metallic enclosure. The magnets are braced between the hub
and the external pole shoe with bolts. The rotor hub is shrunk onto
the free shaft end.
4.
Cooling of Exciter:
The exciter is air cooled. The cooling air is circulated in a
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air
is
then
returned
to
the
main
enclosure
via
the
cooler
sections.
5.
machine, the field voltage must be adjusted quickly the changes in the
operating conditions (with a response time that does not exceed a few
ms). To accomplish this, analog control systems include amplifiers
which make continuous comparison of the actual values against the
reference values and vary the control variable to the converter with
almost no delay. Most of the delay that occurs originates in the
converter, since the firing pulses for changing the rectifier phase
angle are only issued periodically.
The
DAVR(Digital
Automatic
Voltage
Regulator)
calculates
the
very short
mechanical
cubicle
cubicles TY.
structure
REG,
Field
of
this
Suppression
equipment
Cubicle
comprises
FS
&
of
Thyristor
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2.
TESTING OBJECTIVE :
2.1
2.2
2.3
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3.
TEST PROPOSALS :
3.1
3.2
3.3
3.4
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4.
SERVICES REQUIRED :
4.1
4.2
4.3
0 120V, 3 variac.
b.
0 415V, 3 variac.
c.
0 230V, 1 variac.
d.
Digital voltmeter.
e.
AVO meter.
f.
g.
h.
i.
j.
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5.
SAFETY PRECAUTIONS :
PERSONNEL :
5.1.1
with
the
contents
of
the
testing
schedule.
5.1.2
5.1.3
5.1.4
5.1.5
from
A.C.
supply.
5.1.6
5.2
PLANT :
5.2.1
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5.2.3
Cable used for pulse measurement should not have any joints
5.2.4
Do not use
this purpose.
5.2.6
In some cases
This
Zero
potential
and
earth
potential
should
have
been
5.2.9
Before
conducting
tests
on
electronic
module,
check
Alternatively it would be
6.0
EMERGENCY PROCEDURES
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6.1
6.2
6.3
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7.0
7.2
7.3
7.4
7.5
D.C
power
cable
from
Control
cubicle
to
Generator
Main
7.7
7.8
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8.COMMISSIONING PROCEDURE:
8.1 Test all the relays meters and timers with the help of standard
checklists and record the results in multiple record sheet.
8.2 carry out the wiring checks for each cubicle as well as for inter
cubicle wirings.
8.3 Carry out the Test Procedure for A.C. supplies and Auxiliary
Equipments of Regulation cubicle.
8.4 Carry out test procedure for control and protection supplies
8.5 Carry out the test procedure for thyristor cubicle
8.6 Carry out the Test Procedure for electronic modules in control panel
as follows:
8.6.1.
Supply voltages.
-
. 8.6.2.
check that the test three phase voltage is available at the correct
terminal
check the sense of rotation
check the voltages at the test transformer primary and secondary
check the three phase voltage at the thyristor and phase sequence
check the voltage on in put terminals of interrupt generator UN 0661
at the test jacks
check the voltage on in put terminal of gate control unit UN0663 at
the test jacks (auto)
check the voltage on in put terminal of gate control unit UN0663 at
the test jacks (manual)
measure AC voltage before AC/DC coupling module UN0664 and DC
voltage at out put terminals
check the D.C 220/110 voltage available at the terminal with
correct polarity
check all input and output voltages from DC/DC power packs
The actual value for the generator current is measured in the star
point of the generator
by means of current transformers. Check
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and
the
excitation
Check that all the alarm and indications are made through as per the
control
schematic
Check that the speed signal > 90% and the voltage Raise/Lower are
wired up from the Turbine control panel as per requirement
. 8.6.3.
-
transformers
8.6.4
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-10v
8.6.6.
-
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8.6.7.
The load angle, the angle between the longitudinal axis of the machine
and the grid
Voltage vector, can be determined by forming a model of the vector
diagram of the
machine and the external reactance. The computing unit
(UN0660)
requires the
following parameters to calculate the load angle.
- the quadrature reactance of the machine
-Xq
- the external reactance of the grid
-Xe
- the actual active power
-P
- the actual reactive power
-Q
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To check the function of the load angle limiter the AVR must be in
service
Adjust the reference value for the generator voltage such that the
value for the control signal Uc is about 130150 deg
decrease the reference value for the load angle from 80 deg to
about 40 deg (address
F4A0)
supply an AC- current from an variable current source at the
incoming terminal and take the voltage for the current source from
T-phase
supply at first 0A ac- current at this terminal
select four signals on the display of the microterminal:
actual load angle
Dact (F886)
0 deg
control signal for UN0663
Uc
(F992)
130150 deg
DEL act-ref difference
DELDIF(F88E)
Ug act- ref difference
UGDIF (F940)
measure the voltage between DELDIF and UGDIF at the microterminal
raise the supply AC- current for the stator current slowly
the actual value Dact at the display of the microterminal must be
going higher
the voltage between DELDIF and UGDIF must going up against 0Vdc
when this voltage is > 0Vdc the load angle limiter is leading
the control voltage Uc (F992) will go in the direction of 0deg
indication: loan angle limiter in operation
Manual channel
open the jumper S542 on the current sensing unit
supply a DC- voltage at the measuring jack X261 on this current
sensing unit. 3V dc are 100% If
first supply 0Vdc at this measuring jack
simulate a synchron voltage at the required terminals
ensure that the pulse final stages UN0809 are out of order and the
output after the field breaker is isolated
close the field breaker
measure the voltage at the measuring jack Uc at the gate control
unit UN0663
with a simulated rotor current of 0% the voltage at Uc must be about
+9.8Vdc
raise the simulated rotor current slowly to +1Vdc
the voltage at the measuring jack must go down toabout
-8.5Vdc
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The following signals causes a direct change over from the auto
to manual channel
automatic channel fault : this signal consists of five individual
signal
1.PT fuse failure/MCB trip
2.Loss of auto synchron voltage
3.Auto channel power supply failure
4.Auto channel pulse/electronic failure
5.Interrupt UN0661 failure
Pulse supervision failure
Manual channel ON order from remote
Manual channel ON order from local
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check the six pulses R+ to T- while shifting the firing angle (by
pressing the internal push buttons mounted on the unit raise/lower)
check the min and max firing angle and the double pulses of the
different channel
check the function of the digital signals for blocking pulses and
inversion
8.6.13.Dynamic tests
During Voltage Build-up, check that the Null Voltmeter is approaching
Zero. When
the Null Voltmeter is at Zero position, Change the
Mode from Manual to Auto, and observe that there is bumpless transfer.
-
Raise the Auto reference Voltage and observe for increase in the
Generator Voltage.
The Null Voltmeter reading settles at zero position (for any
variation in Auto
Reference)
Now change over to Manual Mode and observe that is no Change in the
GeneratorVoltage
Select the auto Mode and close the Field Breaker. The 90% of rated
Voltage is Buildup and does not overshoot to the 1st stage
OverVoltage Alarm Limit.
After synchronising and loading the Generator the Limiters are checked for their
operation at about 80% of the rated load.
Stator Current Limiter
Under-Excitation Limiter
Over Excitation Limiter
V/Hz Limiter
P.F/MVAR Regulator
8.7 carry out test procedures for protections covered as per schematic
drawing
8.8 Carry out overall logic circuit and annunciation proving schedule.
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9.
COMPLETION CRITERIA :
9.1
9.2
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10. APPENDICES :
DRAWINGS: SCHEMATIC DRAWING OF DIGITAL AUTOMATIC VOLTAGE
REGULATOR
LOG SHEETS :
I)
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stator windings.
I.R.
VALUES
P M G
WINDING EARTH
MAIN EXCITER
WINDING EARTH
Kelvins
bridge/suitable
test
set
measure
Measured
between
Temperature
Resistance
Corrected
Resistance
at oC
Test
Certificate
value.
and
record
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P M G
R PHASE
Y PHASE
B PHASE
MAIN
E
X
C
I
T
E
R
(+) - (-)
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