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Monitoring
and measuring
energy efficiency
today
Cost-effective
calibration
solutions
Issue 5 07/2010
Save time
for a coffee break
Maintenance publications
recently issued
The Maintenance Guide - new release: this manual is the reference
text for your production, metrology and maintenance teams. Its
content has been updated and the new issue has been available
since 07/2009. Keep a copy on your desk all year round!
Maintenance Actions is a handy collection of information sheets
dealing with a specific subject of direct relevance to your dayto-day operations. Each sheet offers you options for immediate
action. We publish several sheets each year.
Recent issues:
Easy Access to Spare Parts (11/2009)
Memosens Welcome to the digital age! (11/2009)
Tailor-made training programs (11/2009)
Overcome differential pressure issues (1) (04/10)
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To rece
p. 11
ments
Instru
nal
Internatio
user
l AG
Endress+Ha Internationa
Instruments se 2
Kaegenstras ch
4153 Reina
81 00
Switzerland
61 715
Tel. +41 61 715 25 00
ss.com
Fax +41
.endre
http://wwwress.com
info@ii.end
+Hauser
p. 10
Endress
9.09
9/ae/0
EC 003H/2
D CS2
PF/IND
Tel:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Name:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E-mail:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Title:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Department: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printed version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Both
Utilities
measurement
Optimization
Long-term action
Energy counting plan
Follow-up plan
Data analysis
Acquisition of
energy data
Up to 15% savings
through efficient
energy monitoring
Need to think about the
complete solution for
you to take control of
your energy costs? Our
experts are keen to share
their expertise and build
the appropriate solution
combining measuring
instrumentation, IT
network and software.
Cost-effective
calibration solutions
Calibration of a
temperature sensor
National levels
National standard
DKD/SCS/SIT/COFRAC/NAMAS
Calibration laboratory
Reference standard
Traceability
Method of calibration
Typical uncertainty
0.05 - 0.2%
0.2 - 0.5%
Mobile Master/Slave
0.5 - 1%
2 - 5%
3 - 5%
The acceptable uncertainty is a key criterion for choosing the right method.
Cost-effective calibration
Once the transmitter is installed on a tank
then its calibration needs to be checked.
Minimize mistakes
We have many different vendors
transmitters installed in our plant. If I need
to replace one of these old DP transmitters
and Ive found the right Endress+Hauser
replacement product, how can I be sure not
to forget anything when ordering and get
the right pre-configured product?
A cost-effective solution
We have been testing the Deltabar M for one year and
can state that this DP instrument is exactly what we
needed. The Deltabar M fits many applications where the
higher accuracy and functionality of the Deltabar S is not
required. Furthermore, the technician who replaced the
old instrument with the new Deltabar M confirmed this
was really easy and quick to do.
Rudolf Eichin, Engineering and Production Manager,
HeidelbergCement AG (Germany)
10
Maintenance analysis
to stop fire fighting
Tired of constantly having to put out fires? You can
avoid these problems with an appropriate analysis
of your maintenance activity. Dont worry, it has
been tried and tested by numerous clients
Consider the paradox: performing less maintenance
than necessary does not generate any savings. This is
because any reduction of maintenance costs is more
than counter-balanced by higher operation costs due to
reduced process availability. Moreover the maintenance
department looks like a firemens barracks with people
constantly facing emergencies. The other consequences
could be a negative impact on product quality or
problems in the spare parts supply and the like.
On the other hand, excessive maintenance - especially
unnecessary actions lead to increased labor costs and
probably also the cost for storing unnecessary spare parts.
This is where Endress+Hauser can help. Our
service consultants perform an audit of the installed
instrumentation and give guidelines to turn reactive
maintenance to proactive maintenance, thus preventing
fire-fighting issues from occurring. They also help find
the right balance to avoid excess maintenance.
Experience in mid-size and large process plants suggests
that equipment and plant availability is improved whilst
maintenance efforts are redirected to improve plant
productivity. In some instances the result is an increase
in preventive activities, in other cases a reduction and
redirection of the efforts for more productivity. In most
cases, the spare parts stock is consistently reduced.
Joop Pels
Service Consultant
Endress+Hauser
Netherlands
11
During the inventory, instrumentation and process data is easily collected on-site and
stored in Endress+Hausers FieldXpert tool. Data is then uploaded into W@M Life
Cycle management in order to allow the analysis and the production of a report.
12.06/I.I.
Instruments International
Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland
Tel. +41 61 715 81 00
Fax +41 61 715 25 00
http://www.endress.com
info@ii.endress.com
CM 005H/29/ae/07.10
PF/INDD CS2