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86001 Augsburg
GERMANY
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86199 Augsburg
GERMANY
Tel.:
+ 49 821 59 06-0
Fax:
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E-mail: mail@alpine.hosokawa.com
www.alpinehosokawa.com
www.hosokawa.com
AFG 08.10/1(EN)
the O riginal :
A F G A L P I N E F L u idised bed opposed jet mill
IDEALLY
precision of cut.
application fields.
e.g. compressor
- Process-technological layout
in our factory
specialists
of the machines
ENGINEERED,
MANUFACTURED
& ASSEMBLED
in GERMANY
2/3
DESIGN
With jet milling, advantage is taken of
the fact that as the compressed gas exits
the nozzles, it is accelerated to
extremely high velocities.
PRINCIPLE OF OPERATION
In expanding, the energy contained in the
intersect.
as follows:
sensitive products.
MILLING
VL = 0.55.n.p.d
diameter in mm.
contamination-free.
that
This
means
SCHEMAtic
showing singlewheel classifier
SCHEMatic showing
Multi-wheel classifier
10
10
200
100
50 30 20
10
3 2
0,5
0,2
4/5
requirement
94/9/EC
powders
is
200/400 TTG
with Turbo
Twin
classifier head
processing
such
as metal alloys.
Megajet nozzles
applications
- Explosion-pressure-shock-proof to 10 bar
picojet for
mini batches
(separate brochure)
pharmaceuticals.
400/1 AFG
on load cells
Product line
Opposed jet mill AFG, AFG-R
Type* 200/1 280/1 400/1 400/4 630/1 710/1 710/4 800/1 800/3 1000/1 1250/6 1500/3
Scale-up factor
F
0.25
0.5
1
1
2.5
4
4
7
7
10
14
21
Fineness d97 approx.
m 4 - 60 4 - 100 5 - 120 4 - 100 6 - 150 7 - 150 5 - 120 8 - 150 6 - 150 9 - 200 6 - 150 8 - 150
Nominal air flow rate
Nm/h
300
600
1200
1200
3000
4800 4800 8400 8400 12000 16800 22500
Number of grinding nozzles
Type AFG (horizontal arrangem.)
3
3
3
3
4
4
4
4
4
4
4
4
Type AFG-R (3D arrangement)
3
3
4
4
5
5
5
5
5
5
5
5
Ultrafine classifier
Turboplex ATP
Type
100
140
200
100
315
400
200
500
315
630
315
500
Number of classifying wheels
1
1
1
4
1
1
4
1
3
1
6
3
Total drive power
kW
3
4
5,5
12
11
15
22
30
33
45
90
120
Max. class. wheel speed
rpm 11500 8600
6000 11500
4000
3150 6000 2400 4000
2000
4000
2400
6/7
MULTI-PROcESSing system
for the highest demands
Product line
Opposed jet mill AFG, AFG-R
Scale-up factor
Fineness d97 approx.
Nominal air flow rate
Number of grinding nozzles
Type AFG (horizontal arrangem.)
Type AFG-R (3D arrangement)
Ultrafine classifier
Turboplex ATP
Number of classifying wheels
Total drive power
Max. class. wheel speed
low in wear.
100
0.06
2 - 40
100 - 120
140/1
0.15
3 - 60
150
140/4
0.6
3 - 60
600
3
3
3
3
50
1
1
22000
70
1
2.2
17000
70
4
8.8
17000
Type
kW
rpm
Type
F
m
Nm/h
features
50 AFG
host of combinations
oversized particles
- The use of PU keeps the end products free
from iron contamination
- Explosion-pressure-shock-proof to 10 bar
overpressure
50 ATP
ATP features
an explosion-pressure-shock-proof system
to 10
between 2 and 40 m,
hardness up to 3.5
D) Ultrafine grinding with spiral jet mill
100 AS for fineness values between 5
50 ZPS
ZPs features
ZPS
50
70
100
<
<
<
<
<
<
<
<
<
<
<
<
<
2.6
3.7
2.5
8
2
9
2
2.5
2.7
4.5
4
4.2
7.5
Feed rate
kg/h
17
6
10
7
17.5
3.5
6.3
16
13
7
35
7.5
17
Fines
kg/h
7.5
1.5
0.36
4.1
1.1
0.8
2
0.9
0.15
0.7
12.3
2.3
7.9
m and 30 m
Combination possibilities
AFG
ATP
1)
100
50
2)
140
70
3)
200
100
AS
100
140
200
UPZ
100
160
Copper-oxide-chloride
Lactose
Phenolic resin
Starch derivative
Talc
Tricalcium phosphate
Zinc chromate
Zinc phosphate
Sugar
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
9
2.6
4.7
22
3.5
4.5
9
4.8
8
24
30
7.5
3.2
1.6
5.9
5.2
Feed rate
kg/h
30 - 35
10 - 15
10 - 15
8 - 10
12.5 - 2
8 - 10
30
15 - 20
20 - 25
20 - 30
20 - 25
10 - 15
5 - 10
3-5
15 - 20
3-5
8/9
100 AFG-EC
for abrasive products
application examples
100 afg
100 AFG-EC
features
Aluminium oxide
100 AFG-EC
SPEcial design for
abrasivE PRODUcts
3 phases, 16 A
Compressed air
consumption:
ready for
operation
immediately
99.0%
99.0%
Aluminium titanate
99.9%
Aluminium silicate
99.9%
Bentonite
91.0%
Lead titanate
99.5%
Boron carbide
99.6%
Dicalcium phosphate
99.7%
Dolomite
99.5%
Iron oxide
99.8%
Frits
98.7%
Gypsum (raw gypsum)
99.9%
Mica
98.0%
Graphite
95.0%
Limestone
99.0%
Ceramic powder
99.9%
Silica (precipitated)
97.0%
Corundum
97.0%
97.0%
Copper powder
94.2%
Lactose
99.0%
99.0%
Fluorescent powder
99.8%
Magnesium oxide
99.2%
Magnesium zirconate
97.0%
97.0%
Molybdenum powder
98.7%
Neodymium-iron-boron
50.0%
Quartz (highly pure)
99.9%
Quartz
97.0%
Samarium-cobalt
50.0%
Silicon (pure)
99.6%
99.3%
Silicon carbide
99.6%
98.7%
Silicon nitride
99.3%
99.9%
Talc
50.0%
50.0%
Toner (black)
50.0%
Toner (coloured)
50.0%
Wax
90.0%
Tungsten carbide
97.0%
Zirconia
97.0%
97.0%
97.0%
* All values are non-binding reference values.
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
5
50
6
6
16
40
6
3
5
4
8
12
20
8
6
4
12
8
45
12
8
5.9
16
5
10
60
2
3.5 4
75
8.5
36.5
10
5
5
8
10
5
1.7
3.1
610
58
15
2
40
9
3
Feed rate
kg/h
69.0%
9.5%
41.5%
56.0%
<
<
<
<
2
10
2
3
41.0%
<
10
33.0%
<
1.5
63.1%
29.0%
49.0%
<
<
<
1.5
2
4
19.0%
50.0%
66.0%
50.0%
50.0%
50.0%
50.0%
50.0%
50.0%
24.0%
45.1%
50.0%
50.0%
50.2%
(FSSS)
55.0%
50.0%
(FSSS)
20.4%
24.4%
12.3%
14.5%
36.3%
45.0%
<
<
<
<
<
<
<
<
<
<
<
<
<
<
2
2
1
4.0
4
25
5
3.5
2.7
2
1.5
3
32
1.5
<
<
20
4
<
<
<
<
<
<
3
2
1.5
2.5
2
1.5
50.0%
50.0%
<
<
4.5
1.2
0.1
22.5
0.4
25.0
30.0
10.5
0.2
0.5
2.4
0.2
1.5
2.2
6.0
0.5
0.4
0.68
1.0
1.3
5.8
2.9
2.5
2.0
3.8 - 5
1.5
1.0
8.0
1.2
2.5 - 7
8.8
2.5
1.5 - 4
0.6
0.3
0.3
1.1
1.7
0.8
5.5
15.5
1-3
1-3
1.0
2.5
8.5
3.5
2.8
10 / 11
Undersize D in %
Polytetrafluorethylene (PTFE)
Process description
Particle size d in m
iron oxide
Practical example
400/1 AFG
Feed material:
Feed size:
< 100 m
Feed temperature:
20 - 30C
Additives:
added to feed
Hot-gas process:
milling are:
calcining
process
that
significantly
applications
processing
- Highly pure processing for special
design:
Feed material:
Throughput rate:
cleaning.
4
3
1 Feed bin with activated discharge
2 Rotary valve
5 Flap valve
6
2
10
5 Cyclone
10
6 Automatic filter
8 Fan
7 Shut-off valve
10 Process control
9 Process-gas distributor
4
10 Process control
12 / 13
Talc
ceramic pigments (dry
99,99
Al2O3 classifying
wheel
processing)
TALc
97
80
Undersize D in %
60
40
20
10
1
10
Particle size d in m
Nm3/h)
Classifying wheel:
d50 = 2 m, d97 = 8 m
measures.
Fines discharge:
Classifying head:
Grinding chamber:
AFG
d50
m
t/h
d50
m
t/h
1500/3
5.4
9.7
1250/6
3.6
6.5
800/3
1.8
3.2
630/1
0.65
1.2
d99 = 4.1 m
145 kg/h
d99 = 5.0 m
200 kg/h
frequently.
d98 = 10.0 m
valve
4 Fan
70 kg/h
5 Butterfly valve
6 Outlet-side silencer
7 Control cabinet
A Feed product
B End product
Glass FRITS
In the same way as ceramic pigments, glass
14 / 15
95
Product
End fineness
kg/h
Throughput
Machine
7 ADCA
d95 = 65 m
720
630/1 AFG
Omeprazol
d50 = 2 m
10
200/1 AFG
d98 = 7.5 m
and
also
for
Milk minerals
The
developed
and sterilisability
by
us
bearing
permits
assembly
Design requirements
sterilisation
poor ventilation
- Manufacture of pressure-loaded system
components in accordance with the
cleaning
operator
a machine stoppage.
of
the
sometimes
10
10
Particle size d in m
25 - 35 kg/h
40 - 50 kg/h
50 - 60 kg/h
400/1 AFG
100 kg/h
710/1 AFG
400 kg/h
* The above values are reference values and can fluctuate dependent on
the product composition and manufacturing process..
200/1 AFG in
pharma design
FLuidised bed
opposed jet mill
800/1 AFG
industry.
opposing
view
20
In
40
cycle
the
60
on
continuous
Dependent
Undersize D in %
80
Practical examples
production systems
16 / 17
ALPINES
PERFORMANCE RANGE
CONSULTING SERVICES
PROCESS AUTOMATION
Control
technical
solutions,
cabinets,
ASSEMBLY
conventional
control
product-specific
dimension
remote maintenance.
TRIALS
DOCUMENTATION
analyses,
SUPERVISION
- Software documentation
- Project coordination
determination
requirements
and
of
energy
production
costs,
- CE certification
ENGINEERING
MANUFACTURING
COMMISSIONING
shop
Detail planning:
for
the
- On-site supervision
production
of
complex
specification
programming
of
components;
design,
and
networking
visualisation
systems;
structural
engineering
with
static
of
steel
2007/2008,
two
completely
new
TOLL processing
guaranteed values.
calculations;
powder form.
shops.
MADE IN GERMANY
ENGINEERED,
MANUFACTURED
& ASSEMBLED
in GERMANY
this commitment.
18 / 19