Monitoring & Measurements

Boustead
INSPECTION & TEST PLAN

BIH JOB: 704
CLIENT : GE O & G Nuovo Pignone
WHRU TITLE:
3 unit's of Hot Oil WHRU
CLIENT PO NO. :
CLIENT REQUISITION NO. :
WHRU TAG NO. :
INTRODUCTION
As a complement to BIH Project Quality Plan, this Inspection and Test Plans (ITPs) summarize activities for each product supplied under BIH scope and include verification/inspection a
for monitoring & measurement conformity to the above purchase order. Each chapter will be pass to the relevant VENDOR if any, who will use this as a basis for their Inspection and tes
Minimum inspection and test requirements envisaged for the requisition packages of fabrication and equipment items as detailed within each chapter below shall form the working docu
by the authorised parties at VENDOR manufacturing plant.
All authorised parties are to sign and date each completed activities on the respective locations of the VENDOR at the time of inspection.
CHAPTER
CHAPTER A
CHAPTER B
CHAPTER C
CHAPTER D
CHAPTER E
CHAPTER F
CHAPTER G
PURCHASE ORDER
704-262
704-262
704-341
704-567
704-294
704-403
704-240
COMMODITY
Cover coil bunlde fabrication including external loos
Cover structural steel fabrication including refractor
Cover damper c/w seal air fan fabrication
Cover silencer fabrication
Cover spreader/lifting beam equipments - If Requir
Cover loose items (Instrumentations & Valves) - If R
Cover Tube Finning - If Required
INTERVENTION POINTS
Review R:
BIH/GE/CU/TP/EU will perform a documentation review of the inspection or test.
Observed O:
BIH/GE/CU/TP/EU is notified of the timing of the inspection or test. The inspection or test is performed as scheduled, regardless of whether the BIH/CU/TP/EU or his representative is p
Records of the inspection will be offered to the BIH/GE/CU/TP/EU by vendor
as evidenceW:
of compliance.
Witnessed
BIH/GE/CU/TP/EU is notified of the timing of the inspection or test and a HOLD is placed on the inspection or test until BIH/GE/CU/TP/EU or his representative is in attendance.
Vendor shall not proceed with the next step
until
the inspection
has been witnessed and approved by the designated parties unless written authorisation by BIH/GE/CU/TP/EU is received.
Approval
A
BIH/GE/CU/TP/EU approval request of the quality documentation require that has to be done before the relevant manufacturing stages begin.
Initial Observed I/O
BIH/GE/CU/TP/EU is notified of the timing of the inspection for the first operation only thereafter is Monitoring. The inspection or test is performed as scheduled, regardless of whether t
Records of the inspection will be offered to the BIH/GE/CU/TP/EU by vendor
as evidenceM
of compliance.
Monitoring
Surveillance activity (random inspection) by BIH/GE/CU/TP/EU and review of documents/records. Notification is not required.
NOTIFICATION OF INSPECTIONS (NOI)

Fourteen (14) working days notification required for all inspection required to be OBSERVED and/or WITNESS intervention points.
AUTHORISED PARTIES
VENDOR
Manufactures and/or suppliers of the good in
accordance
with the requirements specified by BIH purchase order.
BIH
Boustead International Heaters Inspector or its representative
O&G
GE O&G Nuovo Pignone Inspector or its representative
CU
Customer Inspector(s) or its representative
TP
Third Party Inspector(s) (if any)-European Community directive, ASME AI, NoBo,
EU
End User Inspector(s) or its representative
SPECIAL NOTES
1) All supplier and sub-supplier shall be ISO 9001 accrediated.
2) WHRU Package (including damper) shall compliance to ATEX 95 Product Directive 94/9/EC to Zone 2.Self certification is acceptable.
3) WHRU Electrical shall be ATEX certified.ATEX product certification require to Zone 2, Gas Group II B, and Temperature Class T3. Self certification not acceptable.
4) WHRU Instrumentation shall be ATEX certified.ATEX product certification require to Zone 1, Gas Group II B, and Temperature Class T3.Self certification not acceptable.
5) Inspection, testing and measuring equipment and instruments shall be ISO 17025 or UKAS or equivalent national accreditation laboratories.
CO-BPXO-12-0376
DOC NO:
704
ETD-001/C
of 25
SHEET:
KZ01-ME-REQ-53-0016
REVISION:
FAC1-H-804001/804002/804003
DATE:
scope and include verification/inspection as a basis

this as a basis for their Inspection and testing plan.
chapter below shall form the working document for quality verification
l bunlde fabrication including external loose piping

uctural steel fabrication including refractory installation
eader/lifting beam equipments - If Required

se items (Instrumentations & Valves) - If Required
e BIH/CU/TP/EU or his representative is present.
his representative is in attendance.
med as scheduled, regardless of whether the BIH/CU/TP/EU or his representative is present.
8-May-15
Boustead
Activity ref no
5021002000
A1
5021002002
A1.1
Activity Description
Documents Preparation & Submission

Welding Data
a) WPS/PQR
b) Weld Plan (Preliminary)
c) List of Welder
d) Weld Repair Procedure
e) Consumables Handling Proc
Note:- Item (a) & (b) to be compile and submit as a book.
5021002004
5021002006
A1.2
A1.3
NDT Procedure
a)Dye Penetrant Inspection (DPI)
b)Magnetic Particle Inspection (MPI)
c) Ultrasonic Testing (UT)
d) Radiography Testing (RT)
e) Positive Material Identification (PMI)
f) Ferrite Testing Procedure
g) Hardness Testing Procedure
Others Quality Control Procedure
a) Quality Control Dossier Index
b) Hydro Test Procedures inc Calibration Certs
c) Stress Relieving Procedure
d) Surface Treatment Procedure
e) Pickling and Passivation Procedure
f) Pigging Procedure
g) Bending Procedure
h) Refractory Installation Procedure including storage and
preservation instructions
i) Packing/Protecting Procedure
j) Fabrication Material Traceability Procedure
Boustead
Activity ref no
5021002008
5021002010
A2
A3
5021002012
A4
Pre Inspection Meeting (PIM)

Quality Management Audit-if any
Materials Inspection, Identification,Traceability and
Certification incl. Weld Consumables
Raw Material i.e. Plate, Pipe, Forgings, Fittings, Castings, Fasteners,
Finned Tube etc
a) Material test Certificates
-Reviewof souce material's
-Chemical and Mechanical properties including metallurgical
-Type of Certificate
- Verify supplementary test if any
5021002014
A4.1
b) Physical Verification of Receive Materials
-Check on material traceability, dimensions, marking
and surface finishes.
- Check on qty receive
- Flange Face protection
- Material Segregation (Alloy & Non-Alloy)
5021002016
Welding Consumables i.e. Flux, Wire, Rod, Electrode etc..

a) Consumables test Certificates
5021002018
A4.2
Boustead
A4.2
Activity ref no
5021002020
b) Physical Verification of Receive Consumables

- Check Storage in good condition
- Check Oven, quiver in good condition
- Issuance of consumables
Boustead
Activity ref no
5021002022
A4.3
5021002024
A5
5021002026
A5.1
5021002028
A5.2
Positive Material Identification (PMI)

-100% on Pressure Part Components
-100% on each batch of weld consumables prior any welding take
place.
Fabrication
Marking, Cutting, Forming, Bending & etc..
- Check dimension
- Check surface damage/imperfections
- Identification transfer of cut materials
- Check stub/nozzle opening
Joint preparation & Fit-Up Configuration
- Check edge preparation & Fit-Up configuration (i.e.bevel angle,
root opening, root face, root gap)
- Check correct material been fit-up
- Check tack welding (i.e.filler, welder, preheat etc..)
- Dimensional check before weld (i.e. alignment, length, ovality,
straightness etc..)
a) Welding Operation
-Check preheat & preheat maintainance
- Check interpass temperature & cleanliness
- Check electrical parameters
- Check welding machine calibration
- Check Correct Consumables (i.e.filler, shield & purge gas, grinding
disc)
- Check Welder Qualifications
5021002030
b) Internal Root Penetration

-Check root penetration, root concavity, burn throughs, shrinkage
and undercut.
5021002032
A5.3
Boustead
Activity ref no
A5.3
5021002034
c) Completed Weld
-Check weld surface is regular, weld cap and height of excess weld
metal, concavity.
-Check weld width is consistent and weld prep. completely filled, or
leg length is correct and throat thickness right.
-Check toes of weld for fusion.
-Check that spatter/arc well remove
-Check surrounded weld area free from mechanical damage.
d) Weld Repair-if any
5021002036
5021002038
A6
5021002040
A6.1
5021002042
A7
5021002044
A7.1
Heat Treatments
Post Weld Heat Treatments (PWHT)-ASME VIII Div.1
-100% of butt welds > 4"
-100% of butt welds > 16mm wt
-100% of branch welds
-100% of attachement welds >13mm throat thickness
Non Destructive Testing (NDT)
RT/UT [subject to geometry]
-10% of full penetration butt welds in each frame or structure.
-100% of full penetration butt welds in primary members including
splice joints.
-100% of full penetration lifting lugs welds (including pad eyes)
-One radiograph of each junction and one intermediate shot of all
longitudinal welds.
Boustead
Activity ref no
5021002046
A7.2
5021002048
A7.3
5021002050
A7.4
5021002052
5021002054
A8
A9
5021002056
A9.1
5021002058
5021002060
A9.2
A10
MPI/LPI
-10% of all fillet welds in major/primary joints.
splice joints.
-100% of weld rat holes corner joints.
Hardness- Max 225 HBW (HRB 97,6).

i) Base Metal (BM)
-5% of heat (minimum 1 item), 1 test for every item in sample
ii) Groove Welds (Weld Cap/Root/HAZ)
-No PWHT or Furnace PWHT: 1 test per weld of 5% of the welds
Positive material identification (PMI)

-10% on weld & base metal
Final Visual & Dimensional Inspection
Pressure Testing
Hydrostatic Testing-Shop
- Check equipments used in good
- Check calibration certficates (gauges, charts reorder)
- Check water analysis certficiates
- Check area of test
- Check test pressure
- No buckling or erosion
Internal Coil Drying & Cleanliness
Name Plate Stamping & Rubbing/Photo-if any
Boustead
Activity ref no
5021002062
5021002064
5021002066
5021002068
5021002070
5021002072
5021002074
5021002076
5021002078
5021002080
A10.1
A10.2
A11
5021002082
A11.3
5021002084
A12
5021002086
A12.1
5021002088
5021002090
5021002092
5021002094
5021002096
A13
A14
A14
A14.1
A14.2
A11.1
A11.2
ASME U Stamp
CE Marking/ Stamping
Surface Treatments & Insulation
Painting and Protective Coatings
a) Surface Preparations
b) 1st Coat- Primer
c) 2nd Coat-Intermediate
d) 3rd Coat- Final Coat
e) Coating Test
Pickling & Passivations
Insulation
- Check surface finish which should be free from flux stains,
continuous and smooth.
-Check coating thickness and weight which for steel articles.
-Check for uniformity of coating and distortion.
Final Inspection & Cleanliness
- Check of Cleanliness and Dryness
- Check of Paint, Ru-st Prevention and Galvanizing
- Check of Protection of Flange face
- Check of Marking for Construction
- Check of Name Plate installation/location
- Check of Quantity
- Check overall item/equipment installed.
Packing/Shipping
Punch List/NCR Closing
Quality Dossier
ASME Data Reports
Manufacturer Record Book
Boustead
Activity ref no
5021002098
A15
Inspection Release Note
WHRU INSPECTION & TEST PLAN

CHAPTER A- Coilwork Fabrication
Controlling Document/Procedure
Acceptance Criteria
Verifying Document
684-262-129
684-262-132
684-262-194
684-262-201
684-262-202
684-262C spec
ASME IX, ASME VIII Div.1, ASME Approved Welding Data

B31.3, API 560, API RP 582,
ITN07770.60
684-262C spec
ASME VIII Div.1, ASME B31.3,

API 560, ASME V,ITN02196,
ITN07051, ITN07050,
ITN07049, ITN07039
VENDOR
BIH
Approved NDT Procedure

Acceptance Criteria
Verifying Document
Purchase Order
Quality Management System (QMS)
Purchase Order
IS0 9001/ISO TS 29001
Minute of Meeting (MoM)

Audit Reports
Vendor Internal Incoming Material Inspection

Procedure
Purchase Order, Delivery

Order, ASME II Part A, ASTM
Material Receiving Inspection

Reports (MRIR), Material Test
Certificates

Procedure

Procedure



Certificates
VENDOR
BIH

Certificates


Procedure, 684-262-202
Acceptance Criteria

Order, ASME II Part C, AWS
A5.01
Verifying Document

Reports (MRIR), Consumables
Test Certificates
VENDOR
BIH

684-262-144
684-04 Series Drawing

684-262-129
684-262-132
Acceptance Criteria
VENDOR
BIH
ASME II Part A, ASTM A182,

PMI Test Reports
ASTM A312, AWS A5.01, ASME
II Part C
I/O

Vendor Internal Inspection
ASME VIII Div.1, API 560, ASME Reports, Material Traceability
B31.3
Reports, Material Map
I/O

API 560, ASME IX
Approved Welding Book
684-262-129
684-262-194
API 560, ASME IX
Welder Performance Qualifciations (WPQ)- Welder
ID
Vendor Internal Visual Inspection Procedure
Verifying Document

API 560

Reports, Weld History Reports

Reports, Weld History Reports

Reports, Weld History Reports,
Visual Inspection Reports

Vendor Internal Visual Inspection Procedure
Acceptance Criteria

API 560
Verifying Document
BIH
I/O

Reports, Weld History Reports,
Visual Inspection Reports
684-262-201

API 560
684-262-145
ASME VIII Div.1, API 560, ASME PWHT Reports & Charts
B31.3
684-262-141
684-262-143
VENDOR
Weld History Reports, Repair

Reports

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
AP
AP
AP
AP
AP
AP
of XX
Remarks
Rev
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O&G
CU
TP
EU
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Remarks
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O&G
CU
TP
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O&G
CU
TP
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I/O
I/O
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CU
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CU
TP
EU
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O&G
CU
TP
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704-ETD-001/CA
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O&G
CU
TP
EU
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Remarks
Rev
0
Boustead
Activity ref no
5021004000
B1
5021004002
B1.1

Welding Data
a) WPS/PQR
c) List of Welder
5021004004
B1.2
5021004006
B1.3
5021004008
5021004010
B2
B3
5021004012
B4
NDT Procedure
b) Surface Treatment Procedure
c) Pickling and Passivation Procedure
d) Refractory Installation Procedure including storage and
e) Packing/Protecting Procedure
f) Shipping/Packing List
Boustead
Activity ref no

Finned Tube etc
5021004014
B4.1
5021004016

5021004018
B4.2

5021004020
5021004022
5021004024
B5
B5.1
Fabrication
WHRU Convection and Transiton Sections
Boustead
Activity ref no
5021004026
B5.1.1

- Check dimension
Boustead
Activity ref no
5021004028
B5.1.2
5021004032
B5.1.3
5021004036

straightness etc..)
disc)
5021004030
5021004034

and undercut.
c) Completed Weld
metal, concavity.
Boustead
Activity ref no
5021004038
A5.1.4
NDT- RT/UT [subject to geometry]

splice joints.
longitudinal welds.
NDT- MPI/LPI
splice joints.
5021004040
B5.1.5
5021004042
B5.1.6

-10% on Stainless Steel Stud
5021004044
B5.1.7
Final Visual & Dimensional

-100% Visual of completed sections
-100% Dimensional Check on completed sections
5021004046
B5.2
WHRU Hopper Ducting Including

Support Steel Work
Boustead
Activity ref no
5021004048
B5.2.1

- Check dimension
Boustead
Activity ref no
5021004050
B5.2.2
5021004054
B5.2.3
5021004058

straightness etc..)
disc)
5021004052
5021004056

and undercut.
c) Completed Weld
metal, concavity.
Boustead
Activity ref no
5021004060
B5.2.4

splice joints.
longitudinal welds.
NDT- MPI/LPI
splice joints.
5021004062
B5.2.5
5021004064
B5.2.6

5021004066
B5.2.7

5021004068
B5.3
5021004070
B5.3.1
WHRU Platforms Structure Steel , Handrails and Ladders

- Check dimension
Boustead
Activity ref no
5021004072
B5.3.2

straightness etc..)
disc)
5021004074
B5.3.3
5021004076
5021004078
5021004080
B5.3.4
b) Completed Weld
metal, concavity.

Boustead
Activity ref no
5021004082
B6
5021004084
B6.1
WHRU Trial Assembly

-All bolt holes are free from sharp edges or burrs no flame cutting
acceptable for bolt holes
-The bolts being used for trial assembly are the correct size
(diameter/length) and same size as the final erection bolts
-Match marks are applied either hard stamped (or welded) and are
deep enough that they will not be obscured during blasting /
painting
-In all locations that there are NO bolt/nut clashes with the structure
and sufficient clearance for tightening
-flange faces are square/flat and are mating
-key overall dimensions (e.g. height, length, width, diameter,
straightness, levelness, squareness corner to corner/diagonal).
5021004086
5021004088
5021004090
5021004092
5021004094
5021004096
5021004098
5021004100
B7
B7.1
5021004102
B7.3
B7.2
Surface Treatments & Galvanizing

b) 1st Coat- Primer
e) Coating Test
Galvanizing- For Platformsshandrails,ladders,stairs etc..
Boustead
Activity ref no
5021004104
B8
5021004106
Refractory Installation (Ceramic Fibre Blanket)

Raw Material i.e. anchors, stud, washer, nut, CFB, Bitumastic
-Reviewof source material's
-Certificate of Conformity
- MSDS
B8.1
- Material Storage
5021004108
5021004110
5021004112
5021004114
5021004116
5021004118
5021004120
5021004122
B8.2
B8.3
5021004124
B8.4

i) 10% on each type of anchors/studs.
Stud Installation
a) Surface preparation
b) Stud installation/fit-up/layout
c) Stud welding
d) 5% Hammer test of Stud (One pound hammer)
Internal Insulation
- All internal surface cleaned by power tool or
power tool accordance with SSPC SP7
- Anticorrosive Bitumastic (0.4mm)
Boustead
Activity ref no
5021004126
B8.4
b) Ceramic Fiber Installation

- Surface preparation prior to installation
- Stud check prior to lining
- Check installation Correct Thickness
- Check Fiber Blakets Match Tightly Adjacent Ones
- Check Hot Face Layer Follows (Gas Flow) at
Over lap joint
c) Insulation Lining/Cladding Plate Installation
- Check of insulation cladding plate (Gas Flow) at
Over lap joint
- Check of tack weld nut to stud/washer
- Check lining cleanliness
- Check gap is acceptable (i.e..around the corner, mating flange,
edge to batten channel)
- Check batten channel installation (straightness, free from bent
5021004128
5021004130
5021004132
B9
B10
5021004134
B10.1
5021004136
5021004138
5021004140
B11
B12
B13
Load Test of Spreader/Lifting Beam

- Check of Paint, Rust Prevention and Galvanizing
- Check of Quantity
- Check Instruments/Electrcial/Earthing Connection
Packing/Shipping
Quality Dossier
Boustead
Activity ref no
5021004142
5021004144
B13.1
B14


CHAPTER B- Steelwork Fabrication c/w Refractory Insulation
684-262-128
Acceptance Criteria
Verifying Document
VENDOR
BIH
684-262C spec, AWS D1.1,

Approved Welding Data
AWS D1.6, ASME IX, BS EN ISO
15614

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
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704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
AP
AP
of XX
Remarks
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0
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704-ETD-001/CA
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Authorised Party
O&G
CU
TP
EU
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704-ETD-001/CA
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O&G
CU
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EU
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704-ETD-001/CA
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O&G
CU
TP
EU
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704-ETD-001/CA
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O&G
CU
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704-ETD-001/CA
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O&G
CU
TP
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O&G
CU
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704-ETD-001/CA
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704-ETD-001/CA
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O&G
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704-ETD-001/CA
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Authorised Party
O&G
CU
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Remarks
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Boustead
Activity ref no
5021006000
C1
5021006002
C1.1

Welding Data
a) WPS/PQR
c) List of Welder
5021006004
C1.2
5021006006
C1.3
5021006008
5021006010
C2
C3
5021006012
C4
NDT Procedure
d) Pressure Test Procedure
f) FAT Test Procedure
Boustead
Activity ref no

Finned Tube etc
5021006014
C4.1
- Check Machining area protection (shaft)
5021006016

5021006018
C4.2
5021006020

Boustead
Activity ref no
5021006022
C4.3
Electrical & Instrumentations i.e..valve, filter, tubing, cable, JB &

etc
-Material Test Certificate/Certifcate of Conformity
-Hazardous area test certifcates
-IP test certificates
-Calibration & Test Certificates
Boustead
Activity ref no

- Check tagging plate
- Check name plate marking
5021006024
5021006026
C5
5021006028
C5.1
5021006030
C5.2
Fabrication (Damper Frames & Blades)

- Check dimension
straightness etc..)
disc)
5021006032
C5.3
Boustead
Activity ref no
C5.3
5021006034
5021006036
5021006038
C5.4
b) Completed Weld
metal, concavity.

splice joints.
longitudinal welds.
Boustead
Activity ref no
5021006040
C5.5
5021006042
C5.6
NDT- MPI/LPI
splice joints.

Boustead
Activity ref no
5021006044
C5.7
5021006046
C8
5021006048

Refractory Installation (Ceramic Fibre Blanket)
Raw Material i.e. anchors, stud, washer, nut, CFB, Bitumastic
-Reviewof source material's
-Certificate of Conformity
- MSDS
C8.1
- Material Storage
5021006050
5021006052
5021006054
5021006056
5021006058
5021006060
5021006062
5021006064
5021006066
C8.2
C8.3
C8.4
C8.4.1

i) 10% on each type of anchors/studs.
Stud Installation
b) Stud installation/fit-up/layout
c) Stud welding
d) 5% Hammer test of Stud (One pound hammer)
Insulation
Surface preparation
- All internal surface cleaned by power tool or
power tool accordance with SSPC SP7
- Anticorrosive Bitumastic (0.4mm)
Boustead
Activity ref no
5021006068
C8.4.2
5021006070
C8.4.3
5021006072
5021006074
5021006076
5021006078
5021006080
5021006082
5021006084
5021006086
5021006088
5021006090
C9
C9.1
C9.2
C10
C11
Ceramic Fiber Installation

- Stud check prior to lining
- Check installation Correct Thickness
- Check Fiber Blakets Match Tightly Adjacent Ones
- Check Hot Face Layer Follows (Gas Flow) at
Over lap joint
Insulation Lining/Cladding Plate Installation
- Check of insulation cladding plate (Gas Flow) at
Over lap joint
- Check of tack weld nut to stud/washer
- Check lining cleanliness
- Check gap is acceptable
Surface Treatments
b) 1st Coat- Primer
e) Coating Test
Pressure Test- Air Tank
Assembly
Boustead
Activity ref no
5021006092
C11.1
Mechanical Completion
-Check assembly has correct tagging and identification
- Check all welds visual & dimensional inspection have been
completed and accepted.
- Check that welding and NDT has been performed and
NDT reports properly reviewed and endorsed by qualified NDT
Interpretation personnel.
- Check all hydrostatic done (air reservoir).
- Check air reservoir nameplate & information carve correct.
- Check material certification is complete cover with index &
traceability (if require).
- Check all mechanical item installed according to approved
drawing (i.e..blade,lever & linkage,housing & bearing,)
Boustead
Activity ref no
5021006094
C11.2
Instruments Completion
- Check all items have been supplied and installed correctly.
- Check tagging and location of equipment for accessibility for
operation and maintenance.
- Check appearance, paintwork, dimensions and fixing points
against final agreed drawings.
- Check routing and segregation of all cabling.
- Check that all wiring, cables and cores are correctly terminated
and that cable / terminal markers and nameplates correspond to
the documentation.
- Check that calibration certificates, material certificates and
hazardous area certification for all applicable instrumentation
equipment are available.
- Check that hydrostatic pressure test certificates / certification for
all applicable instrumentation equipment, including impulse lines
available.
- Check that instrument cable been performed insulation &
continuity test.
- Check that loop test been performed for each instruments
installed back to JB.
Boustead
Activity ref no
5021006096
C11.3
5021006098
5021006100
5021006102
C12
C12.1
C12.2
5021006104
C12.3
Electrical Completion
- Check located in such a manner as to enable ease of maintenance
& adequate access for cabling and routing.
- Check space on cable tray or racking for cables
- Check external cable connections shall be located on perimeter of
packaged skid (unless a direct connection to equipment within the
package is more convenient for installation and for maintenance).
- Check adequate space shall be left between gland plates and
terminal strips to ensure termination of each cable is practicable
once all other cables have been terminated.
- Check protection shall be provided for cables, electrical
equipment, devices, and conduits when installed in areas subject to
physical damage or vibration.
- Check equipment installed in a neat manner. Trays, channels and
cables routed horizontally and vertically, parallel to one another or
at right angles to equipment line.
- Check working space around equipment shall as a minimum, be in
accordance with specification. Sufficient aisle space shall be
provided to allow for the removal of equipment.
- Check control panels or local controls shall be constructed and
sited to prevent physical damage or inadvertent operation.
- Check Motors mounted.
Factory Acceptance Test (FAT)

Seal Air Fan Motor- Routine Test
Seal Air Fan Mechanical Run/Balancing Test
Operational Test/Functional Test of Damper and
actuator (check clearances in closed position)
Boustead
Activity ref no
5021006106
C13
5021006108
C13.1
5021006110
5021006112
5021006114
5021006116
5021006118
5021006120
5021006122
C14
C15
C16
C16.1
C16.2
C16.3
C17

- Check of Quantity
- Check Instruments/Electrcial/Earthing Connection
Packing/Shipping
Quality Dossier
ATEX Techincal Dossier/File
Air Tank ASME Data Reports

CHAPTER C- Damper
684-341-128
Acceptance Criteria
Verifying Document
VENDOR
BIH
684-341C spec, AWS D1.1,

15614

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER C- Damper
Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
AP
AP
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
Boustead
Activity ref no
5021008000
D1
5021008002
D1.1

Welding Data
a) WPS/PQR
c) List of Welder
5021008004
D1.2
5021008006
D1.3
5021008008
5021008010
D2
D3
5021008012
D4
NDT Procedure
Boustead
Activity ref no

Finned Tube etc
5021008014
D4.1
5021008016
5021008018
D4.2

5021008020
5021008022

D5
Fabrication
Boustead
Activity ref no
5021008024
D5.1

- Check dimension
Boustead
Activity ref no
5021008026
D5.2
5021008030
D5.3
5021008034

straightness etc..)
disc)
5021008028
5021008032
b) Root Penetration
and undercut.
c) Completed Weld
metal, concavity.
Boustead
Activity ref no
5021008036
D6
5021008038
D6.1
5021008040
D6.2
5021008042
D7
5021008044
D7.1
5021008046
5021008048
5021008050
D7
D7.1
D8
5021008052
D8.1
Non Destructive Testing (NDT)

splice joints.
NDT- MPI/LPI
splice joints.

Acoustic Lining
Installation of acoustic infil and fitting
of liner plates.
Boustead
Activity ref no
5021008054
D9
5021008056
D9.1
5021008058
5021008060
5021008062
5021008064
5021008066
D10
D11
D12
D12.1
D13

- Check of Quantity
Packing/Shipping
Quality Dossier

CHAPTER D- Silencer
684-567-128
Acceptance Criteria
Verifying Document
VENDOR
BIH
684-262C spec, AWS D1.1,

15614

CHAPTER D- Silencer
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER D- Silencer
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER D- Silencer
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER D- Silencer
Acceptance Criteria
Verifying Document
VENDOR
BIH

CHAPTER D- Silencer
Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
Boustead
Activity ref no
5021010000
E1
5021010002
E1.1

Welding Data
a) WPS/PQR
c) List of Welder
5021010004
E1.2
5021010006
E1.3
5021010008
5021010010
E2
E3
5021010012
E4
NDT Procedure
Boustead
Activity ref no

Finned Tube etc
5021010014
E4..1
5021010016

5021010018
E4.2

5021010020
5021010022
E5
Fabrication
Boustead
Activity ref no
5021010024
E5.1

- Check dimension
Boustead
Activity ref no
5021010026
E5.2
5021010030
E5.3
5021010034

straightness etc..)
disc)
5021010028
5021010032
b) Root Penetration
and undercut.
c) Completed Weld
metal, concavity.
Boustead
Activity ref no

5021010036
E6
5021010038
E6.1
5021010040
E7
5021010042
E7.1
Non Destructive Testing (NDT)- Pre Load

5021010044
E7.2
NDT- MPI/LPI
5021010046
5021010048
5021010050
5021010052
E8
E8.1
E8.2
E9
5021010054
E9.1
Load Test
Lifting/Spreader Beam
Drop Links
Non Destructive Testing (NDT)- Post Load
5021010056
E9.2
NDT- MPI/LPI
5021010058
5021010060
5021010062
5021010064
5021010066
5021010068
5021010070
E10
E10.1

b) 1st Coat- Primer
e) Coating Test
Boustead
Activity ref no
5021010072
5021010074
E11
E12
5021010076
E12.1
5021010078
5021010080
5021010082
5021010084
5021010086
E13
E14
E15
E15.1
E16
Assembly, Identification & Marking

- Check of Quantity
Packing/Shipping
Quality Dossier

CHAPTER E- Lifting Beam
704-294-128
Acceptance Criteria
Verifying Document
VENDOR
BIH
704-294C spec, AWS D1.1,

15614

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
Boustead
Activity ref no
5021012000
F1
5021012002
F1.2
5021012004
F2
5021012006
F2.1

Project & Engineering Procedure
b) General Arrangements
c) Instrument Data Sheet
d) Instrumentations Hook Up Detail
e) Instrument Index
f) Instrument Cable Schedule
g) Panel/Junction Box Layout
h) Wiring/Schematic Diagram
i) Utilities Schedule
Certification.
Electrical & Instrumentations i.e..valve, filter, tubing, cable, JB &
etc
-Material Test Certificate/Certifcate of Conformity
-Hazardous area test certifcates
-IP test certificates
-Calibration & Test Certificates
b) Physical Verification of Materials
- Check tagging plate
- Check name plate marking
5021012008
5021012010
5021012012
F3
F3.1
Inspection & Test

Manual Valves
Boustead
Activity ref no
5021012014
5021012016
5021012018
5021012020
5021012022
F3.1.1
F3.1.2
F3.1.3
F3.1.4
F3.1.5
5021012024
F3.2
5021012026
5021012028
5021012030
5021012032
5021012034
F3.2.1
F3.2.2
F3.2.3
F3.2.4
F4
5021012036
F4.1
5021012038
5021012040
5021012042
5021012044
F4.2
F5
F6
F7
NDT- 100% DPI on Internal Valves

PMI - 10% DPI on Internal Valves
Body Hydrostatic Test
Seat/Seal Hydrostatic & Pneumatic Leak Test
Functional Check
Instrumentations (i.e..thermowell/thermoelements/cable/control
panel etc)
Hydrostatic test - Thermowells
Insulation and continuity test - Cable
Functional test
Calibration check
- Check of Quantity
Three Way Check Completeness
Packing/Shipping

CHAPTER F- Instrumentations including Valve
704-403-169
Acceptance Criteria
704-403C Spec
Verifying Document
VENDOR
BIH
Approved Documents

CHAPTER F- Instrumentations including Valve
Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
Boustead
Activity ref no
5021014000
G1
5021014002
G1.1

Welding Data
a) WPS/PQR
5021014004
G1.2
5021014006
G2
5021014008
G3
Manufacturing & Test Procedure

b) Radiography Testing (RT)
c) Positive Material Identification (PMI)
d) Quality Control Dossier Index
Certification.
Raw Material i.e. Plate & Pipe
5021014010
G3.1

5021014012
5021014014
G3.2
5021014016
G4

-100% on Pressure Part Components
Fabrication
Boustead
Activity ref no
5021014018
G4.1
5021014020
G4.2
5021014022
G4.3
Marking & Cutting

- Check dimension
Verification finning test piece - First production only
a) Fin welding Operation
- Check correct material been joined.
- Check electrical parameters.
- Check welding machine calibration.
straightness etc..)
- Check operator Qualifications.
b) Completed Finning Operation
-Check weld width is consistent.
5021014024
5021014026
5021014028
G4.4
5021014030
5021014032
G5
G6
5021014034
G6.1
c) Finning Repair-if any

Finning production test - if any
- Check the degree of fin-to-tube welding
Final Visual & Dimensional Inspection
- Check of Cleanliness
- Check Protection of End Preparations
- Check Protection of Material from C.S. Banding or Packing Material
- Check Rust Protection of Finned Tube
- Check of item marking
- Check of Quantity
Boustead
Activity ref no
5021014036
5021014038
5021014040
5021014042
5021014044
G7
G8
G9
G9.1
G10
Packing/Shipping
Quality Dossier

CHAPTER G- Tube Finning Fabrication
704-240-129
Acceptance Criteria
Verifying Document
684-262C spec, AWS D1.1,

15614
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH

Acceptance Criteria
Verifying Document
VENDOR
BIH
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
AP
AP
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
DOC NO:
SHEET:
704-ETD-001/CA
X
Authorised Party
O&G
CU
TP
EU
of XX
Remarks
Rev
0
1. Document No. and Rev.

Each inspection and test plan shall be uniquely identified. The ITP number and revision s
2. Date
This shall be the date of issue of the ITP in the numeric format dd/mm/yyyy.
3. Page
This shall show the quantity of pages in the numeric format xx of yy.
4. Location
This shall contain the general location on the worksite that the ITP relates to.
5. Item No
This shall be a sequential number within each ITP starting at 1. This number shall not be
duplicated within the ITP. There shall not be any sub-numbering of items.
6. Activity
A description of each activity shall be included. The activities shall be sequential and sh
be in order of the activity that is undertaken on a step by step basis. This provides the fi
inspector and craft supervisor with the instructions necessary to plan, coordinate, and
perform the inspection of the Work. Where necessary, main activities may make referen
or cross refer to other ITPs. The frequency of inspection of verification shall be identified
e.g. 100%, 50%, 10%, daily, weekly, first of batch, at delivery etc. The activity stage sha
be detailed to reflect the project specifications, drawings, and contract requirements.
7. Reference Document
The reference document shall be the specific document that controls the activity being
performed. This may be the drawing, datasheet, project specification or standard,
national/international code or standard, PIUL or Subcontractor procedure or working
practice/method. Each activity shall be allocated a reference document. No entry shall b
left blank.
8. Acceptance Criteria
For each activity there shall be an acceptance criteria for the activity performed. This m
be a tolerance, a reading, a value, or an outcome. The requirement/ acceptance criteria
the governing document that is used to ensure that the Work is fabricated/installed/test
correctly. The governing document shall be a procedure, project specification, data shee
and/or drawing. It may be that the governing document is more than one of these. All
appropriate governing documents shall be referenced. Project specifications identified a
governing documents shall indicate the paragraph where the acceptance criteria are fou
The acceptance criteria for each activity shall be included.
9. Verifying Document
The verifying document is the record that is used to document the activity. This may tak
the form of a quality control sign-off sheet or Inspection form. For each activity the resul
shall be defined with a verifying document. For items where there is a reading or
measurement of any sort taken, this shall be recorded. The appropriate quality
control/inspection form shall be referenced as the verifying document. Where other test
are undertaken to prove the result of an activity, these shall also be similarly recorded a
the appropriate quality control/ inspection form shall be referenced as the verifying
document. For activities involving other results, then the verifying document shall be th
appropriate record generated as a consequence of the activity.
No activity shall result in the verifying document being the ITP. Each activity shall have i
own unique verifying document, be it a quality control/inspection form, receipt, issue
request or an as-built documentation etc.
number and revision shall be identified.
mm/yyyy.
relates to.
s number shall not be
be sequential and shall

is. This provides the field
an, coordinate, and
ies may make reference
ion shall be identified
The activity stage shall
ract requirements.
ols the activity being

on or standard,
cedure or working
ment. No entry shall be
ity performed. This may

t/ acceptance criteria are
bricated/installed/tested
ecification, data sheet
an one of these. All
cifications identified as
ptance criteria are found.
activity. This may take

each activity the result
is a reading or
riate quality
ent. Where other tests
e similarly recorded and
d as the verifying
document shall be the
h activity shall have its

orm, receipt, issue

Monitoring &amp; Measurements

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Monitoring &amp; Measurements

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Boustead

INSPECTION & TEST PLAN

NOTIFICATION OF INSPECTIONS (NOI)

scope and include verification/inspection as a basis

l bunlde fabrication including external loose piping

eader/lifting beam equipments - If Required

e BIH/CU/TP/EU or his representative is present.

his representative is in attendance.

med as scheduled, regardless of whether the BIH/CU/TP/EU or his representative is present.

Documents Preparation & Submission

Pre Inspection Meeting (PIM)

Welding Consumables i.e. Flux, Wire, Rod, Electrode etc..

b) Physical Verification of Receive Consumables

Positive Material Identification (PMI)

b) Internal Root Penetration

d) Weld Repair-if any

Hardness- Max 225 HBW (HRB 97,6).

Positive material identification (PMI)

Inspection Release Note

WHRU INSPECTION & TEST PLAN

ASME IX, ASME VIII Div.1, ASME Approved Welding Data

ASME VIII Div.1, ASME B31.3,

Approved NDT Procedure

WHRU INSPECTION & TEST PLAN

Minute of Meeting (MoM)

Vendor Internal Incoming Material Inspection

Purchase Order, Delivery

Material Receiving Inspection

Vendor Internal Incoming Material Inspection

Vendor Internal Incoming Material Inspection

Purchase Order, Delivery

Purchase Order, Delivery

Material Receiving Inspection

Material Receiving Inspection

WHRU INSPECTION & TEST PLAN

Vendor Internal Incoming Material Inspection

Purchase Order, Delivery

Material Receiving Inspection

WHRU INSPECTION & TEST PLAN

684-04 Series Drawing

684-04 Series Drawing

ASME II Part A, ASTM A182,

684-04 Series Drawing

ASME VIII Div.1, ASME B31.3,

Vendor Internal Visual Inspection Procedure

ASME VIII Div.1, ASME B31.3,

Vendor Internal Inspection

Vendor Internal Inspection

Vendor Internal Inspection

WHRU INSPECTION & TEST PLAN

Vendor Internal Visual Inspection Procedure

ASME VIII Div.1, ASME B31.3,

Vendor Internal Inspection

ASME VIII Div.1, ASME B31.3,

Weld History Reports, Repair

WHRU INSPECTION & TEST PLAN

WHRU INSPECTION & TEST PLAN

WHRU INSPECTION & TEST PLAN

Documents Preparation & Submission

Raw Material i.e. Plate, Pipe, Forgings, Fittings, Castings, Fasteners,

Welding Consumables i.e. Flux, Wire, Rod, Electrode etc..

b) Physical Verification of Receive Consumables

Marking, Cutting, Forming, Bending & etc..

Joint preparation & Fit-Up Configuration

Monitoring & Measurements

Monitoring & Measurements