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Dielectric Strength
Water Content
Neutralisation Value
Interfacial Tension
Dielectric Dissipation Factor
Test for Corrosive Sulphur in Oil
Test for Oxidation Stability
Specific Resistance (Resistivity)
Flash Point
Pour Point
Viscosity
Sludge Test
Dissolved Gas Analysis (DGA)
Dielectric Strength
The transformer oil under test is subjected to an AC electric field with continuously
increasing voltage till the oil breaks down. The test cell shall be of glass or plastic
and transparent and non-absorbent (Eg. Methyl Methacrylate vessel) with effective
volume between 300 to 500 ml. The electrodes must be Copper, Brass, Bronze or
Stainless steel and well polished having spherical shape with dia 12.5 mm to 13 mm.
It shall have a spherical front as shown in the figure. The electrodes shall be
mounted horizontally in the cell and the axis shall be immersed at a depth of
approximately 40 mm. The electrode gap shall be 2.5 + 0.1 mm.
1
Before carrying out the test, the cell shall be cleaned by rinsing with the test
oil. The sampling vessel containing the test oil shall be gently agitated to have
homogeneous distribution of impurities and air bubbles to escape. The oil
temperature at1he time of testing shall be around 27C. (15C to 35C preferable)
An increasing AC voltage of rated frequency is applied to the electrodes,
approximately at the rate of 2 kV / Sec, starting from zero upto the value producing
breakdown. The test kit will have provision for automatic switching off of the
supply voltage within 0.02 second.
2. Sampling of oil
Method of sampling of oil from a transformer may be as specified in I S : 6855/1973.
General precautions: When sampling oil, care shall be taken not to contaminate the
oil. Outdoor sampling shall be done only during fair weather conditions. Before use,
the container shall be rinsed with the oil being sampled. The operator shall not permit
his hands to come into contact with the sample or internal part of the sampling
equipment. The sample shall be protected from light radiation during transportation.
3. Handling of oil
Oil shall be handled with utmost care. Oil drums shall be kept under cover. Drums
shall be clearly marked to show whether the oil contained is clean or dirty.
Clean oil shall be tested and treated before use. Transfer of oil to transformer shall
preferably be through a transformer oil filter plant.
4. Examination of oil in service
The oil in the transformer and tap changer shall be inspected periodically as suggested
in the Table below, unless otherwise specified by the suppliers.
If rapid deterioration of oil is observed, the last value may be confirmed by further
tests frequently and the fact may be referred to manufacturer for advice.
Table
Sl
Characteristics
No
Equipment
Permissible To be
To be
Reclaimed
IS
Voltage
Value
Reconditioned
>170 KV
70 to 170 KV
<70 KV
All
Voltages
>50 KV
>40 KV
>30 KV
Above
10 x 1012
If less than
Permissible
Value
Between
1 x 1012 and
10 x 1012
>170 KV
<170 KV
All
Voltages
All
Voltages
<20 ppm
<30 ppm
If more
All
Voltages
All
voltages
140 or
more
Nondetectable
125 to 140
Below 125
1448/1970
Sediment
Precipitable
sludge
1866/1978
Replaced
1
BDV
2
3
Specific
resistance
-cm at 27C
Water Content
Tan at 90C
5
6
Neutralisation
value mg. KOH/g
of oil
IFT.N/m at 27C
Flash point C
Sludge
All
voltages
Below
1 x 1012
-
6792/1972
6103/1971
2362/1973
Above 0.1
6262/1971
0.5 or less
Above 1.0
1866/1978
Above 0.5
First three characteristics of the above Table shall be tested before energising
the transformer, then after 3 months and after every year. Characteristics 4 to 8 shall
be checked before energising and after every year thereafter. Items 1,2 and 5 can be
checked at site or laboratory, where all other characteristics can be tested only at
laboratories.
All the recommendations are not strictly applicable for transformers of 33 kV class
and below and less than 1 MVA capacity, unless very high reliability is required.
Specific resistance for other temperature shall be referred to the graph.
Characteristics
Requirement
Appearance
2.
0.89 g / cc
3.
27cSt.
4.
O.04 N/m
5.
140C
6.
-9C
7.
Neutralisation value
a. Total acidity, Max
Nil
8.
Corrosive Sulphur
Non-corrosive
9.
30 kV (rms)
b. After filtration
50 kV (rms)
10.
0.005
11.
12.
13.
a. At 90C, Min.
30 x 1012 ohm-cm
b. At 27C, Min.
Oxidation stability
a. Neutralisation value after oxidation Max.
Coefficient of expansion
0.000781C **
4
14.
Permittivity
2.2 (-0.001) **
15.
Specific Heat
2.06 kJ I Kg C (0.0038) **
16.
Thermal conductivity
0.12 W/mC **
*
Pour point 9C -Sufficient for tropical countries like India as against -30C by IEC, for
class 1 oil.
**
The values are relating to 60C. The figures in bracket are approximate temperature
coefficient for Degree Celsius.
5. Transformer Oil Treatment
Centrifugal separators can be used to remove finely divided solid particles and
free water from the oil. But vacuum edge type filters are generally used for
transformer oil treatment. It is a combined process of filtration, dehydration and deaeration in filter units comprising edge type filter elements, oil heaters and vacuum
chamber.
Direct purification of oil is used in small transformers and switch gear. The
dirty oil is removed, equipment cleaned and purified oil is filled in through the filter
plant. Purification of dirty oil is done outside.
In the case of large transformers, oil is circulated through the purifying plant,
oil being taken from the bottom and redelivered at the top. The circulation shall be
preferably with the electrical equipment dead.
6. Reconditioning and Reclamation of oil
Heavily contaminated oil cannot be brought back to the original condition of
new oil by simple treating in the purifier plant. Reclamation can be done with treating
the oil with Korvi-Fuller's Earth. It is essentially an aluminium silicate clay occurring
in natural state. The Korvi Earth removes the acids and other polar compounds
present in the contaminated oil by absorption.
The activated Korvi-Fuller's Earth should be heated at 70C for 2 or 3 hours to
drive out the absorbed mixture. This drying should be one just before use. The dried
earth, 250 gm/litre of oil to be reclaimed shall be mixed in the oil drum containing
dirty oil, and the drum agitated to ensure complete mixing of earth. It should be
allowed to stand for 10 hours. The earth along the sludges would by then settled
down. Then the oil is separated and filtered in a suitable filter plant.
Activated alumina in sphere form can be used in oil reclamation plants in
place of Korvi Earth. It is expensive but convenient to use, as it does not disintegrate
while in the sphere form, which eliminates added filtration. Activated alumina
requirement is given in the figure given below.
7. Inhibitors
Inhibiting an oil means adding a substance to delay oxidation. Inhibitors are
now commonly used in both new and used transformer oil. Ditertiary Butyl Para
Cresol (DBPC) is a generally used inhibitor, in proportion 2.5 to 3 parts per 1000
parts of oil by weight. Even if the inhibitors are completely exhausted, there would be
no unpleasant consequences. The useful life of transformer oil can be prolonged by
three or four times by inhibiting the oil. The detection of DBPC in oil can be done by
infrared spectroscopy, thin layer chromatography or gas chromatography.
New oils can be mixed with each other if they satisfy the same standard
specifications. Inhibited oils can be mixed with each other, provided they contain the
same inhibitor. Inhibited oils can be mixed with un-inhibited oils.
Some Common inhibitors for transformer oil are,
Inhibitor
Trade Name
8-Hydroxy Quinoline
-Oxine
Bis-methane
Azo-bis- Iso-butyronitrate
-Abin
The heaters of the filter plant shall be controlled such that the hot point
temperature of oil shall not exceed 90C, as excessive heating will cause deterioration
of oil. Improved designs of filter plants employ heating just to reduce the viscosity
and to allow it to spread in a thin film, and high vacuum to remove the dissolved gas
and moisture.
Edge type filter elements are made up of special paper discs under end
pressure. Oil passes through the infinitesimal interstices between the discs, leaving
solid impurities at the paper edges. Non-hygroscopic graded filters can be used in
place of edge filters, but they are much costlier.
The vacuum pump shall be capable of producing a vacuum of 2 torr or less,
for reducing the water content to a value of 10 ppm.
For reducing acidity, absorption device using activated alumina should be
incorporated in the operating cycle.
For filtering power transformers, good quality filter plants are necessary.
Single pass filters, which are capable to upgrade the contaminated oil from BDV 20
kV to 60 kV by one pass, are the desired type. With such plants transformers can be
dried out within a limited time without impairing the quality of oil. The desired
specification of transformer oil filter is as follows.
1.
Vacuum -1 Torr
3.
Vacuum pump -1000-1500 litres /minute capacity, ultimate vacuum 0.1 Torr,
Rotary type, oil sealed, direct drive.
4.
5.
6.
Edge type filter -Specially treated, and with simple cleaning facility.
7.
8.
9.
Instruments -
(i)
(ii)
Vacuum gauges
(iii)
Pressure gauges
(iv)
(v)
10.
11.
12.
Acidity -Mild steel columns, structured Absorption device, Absorbent packing
(if required)
13.
gases will be found only in special cases. The dissolved gases divide between the
gaseous and liquid phases by diffusion. Diffusion and achievement of saturation both
take time, during which serious damage to the equipment can occur undetected.
Periodic analysis of oil samples for dissolved gases forms a method of detecting
incipient faults. The study of DGA, therefore may help in taking predictive/preventive
maintenance of the transformers.
Each and every type of electrical faults in an oil filled transformer give rise to
certain types of gases. In the initial stages these gases will be absorbed in the
transformer oil. This process will go on till the saturation level of a particular gas in
oil is attained. Gas operated relays are provided in transformers to check the
generation of gases. But this will be effective only when excessive gases are
released. Excessive gases are released only when incipient faults are developed in to
major faults. Since transformers are vital and costly, we cannot leave it till serious
damages are caused to the insulation structure.
Now techniques are developed to extract the gases dissolved in transformer oil and
analyse them to pin point the nature of incipient faults at a very early stage.
The process of DGA involves sampling of oil, labelling of samples, extraction of
gases by Gas- chromatography and analysis of results
DGA is a powerful diagnostic technique for on-line monitoring of the internal
condition of large transformer. DGA enables us to detect defects in the incipient
stage itself.
Buchholz relay is never meant to be a diagnostic device. Enough gas must be
generated to saturate the oil fully. After saturation only the gas will come out and
operate Buchholz relay. Often, by the time the Buchholz relay detect the gas the
damage has already been done.
But DGA detects gas in parts per million (ppm) of the oil while it is still dissolved
in the oil. The technique of dissolved gas analysis involves the detection and
identification of faults in the incipient stage by the extraction of dissolved gas from
the oil effecting a separation of each gases and quantitative analysis by the Gas
Chromato Graph.
By DGA we can detect incipient defects such as
1.
2.
3.
4.
5.
Oil Sampling
In order to obtain reliable and repeated results it is found that the interval
between sampling and analysis should be minimised. Improper sampling procedures
can give rise to totally erroneous results.
10
Dissolved gases are extracted from oil samples by expansion of the oil sample
in a pre-evacuated known volume. The vacuum expanded gas is then compressed to
the atmospheric volume. For degasification, vacuum of the order of 1 x 10 -3 torr or
less is applied by double stage vacuum pumps. The degassing flask is heated by
immersing it in hot oil and the oil in the degassing flask is stirred with the help of a
magnetic stirrer. The dissolved gasses are drawn out with the help of a gas tight
syringe and then introduced in to the gas chromatograph.
Principle Of Dissolved Gas Analysis
Gas chromatography is basically a technique for effecting a separation of the
various constituents of the gas mixture. At a particular temperature each gas will have
a particular natural velocity, that means, if we allow it to pass through a narrow tube,
each gas will reach the farther end at different times, called the retention time of that
gas.
As usually the gas extracted is very small, an inert carrier gas is used to carry
the gas through the column. As each separated constituents comes out of the column,
it is identified by an appropriate detector; whose output is recorded on a chart in the
form of a trace with series of peaks. Each peak representing a different constituent of
the mixture. Gases are identified by either Thermal conductivity detector or by flame
ionisation detector.
Thermal conductivity detector (TCD)
Thermal conductivity of the gas is measured using wheat stone bridge principle. A
plot of thermal conductivity against time will give different peak of conductivity
corresponding to different retention times. Each of these peaks will thus represent the
presence of a particular gas. Area under the peak will give a measure of the
magnitude of the gas present. Calibration of the equipment is initially done using
known pure gases and from this the gases present in the mixture and its relative
magnitude can be identified. This can be used to identify hydrogen, Oxygen,
Nitrogen Carbon dioxide and Carbon monoxide.
11
12
Hydrogen
Oxygen
Nitrogen
Methane
Eathane
Ethylene
Acetylene
Carbon dioxide
Carbon monoxide
H2
O2
N2
CH4
C2H6
C2H4
C2H2
CO2
CO
TABLE
GASES TO BE ANALYSED
3. Gases to estimate
TABLE
GAS CONTENT IN OIL BY FAULTS
13
CH4, C2H4, H2
2. Arcing in oil
3. Over heat of oil and paper
combination
4. Arcing of oil and paper
combination
5. Over heat of solid insulating
materials
H2, C2H2
CH4, C2H2, H2, CO, CO2
H2, C2H2, CO, CO2,
CO2, CO
14
15
Chapter 2
MANAGING SAFETY
Introduction
The risk of accident is a basic characteristic of Electricity Industry. Damages
and injuries caused to public as well as to the workmen due to defective equipment
and unsafe practice of work is very high in the KSE Board. It is essential to guard
against risk of accidents while working on any electrical equipments. The Indian
Electricity Rules 1956 are framed for this purpose.
1. Permit To Work System
Statutory regulations for carrying out work on electrical installation are laid
down in the Indian Electricity Act 1910, Electricity (Supply) Act 1948 and Indian
Electricity Rules 1956.
The Power Utility or the State Electricity Board can frame their own safety
rules and instructions, generally known as standing orders for the guidance of the staff
employed in connection with the execution of the work on electrical equipments and
installations. It shall be the responsibility of the person-in-charge to interpret and
explain correctly the rules and regulations to all the staff concerned and to ensure that
the staff thoroughly understands the same (Quoted from BIS 5216 (Part-I)). So, all
electrical works should be carried out under supervision of competent person, as laid
down in Rule-45 of IER 1956.
A permit to work is issued by the person-in-charge of the operation to the
person-in-charge of the men who are to carry out work of specified categories. Such
permit-to-work is to be returned to the issuer on completing the work.
The permit shall be issued to staff of other departments, contractors,
Engineers, etc. who might be required to work adjacent to live electrical mains and
apparatus (BIS 5216 (Part-I) 1982).
All messages and instructions related to the operation and switching should
invariably be recorded in a register exclusively maintained for the purpose.
2. Handling Of Electric Supply Lines And Apparatus
The relevant statutes as per the rule are given below:1. Before commencing any work the equipment or line should be earthed by suitable
means. (Rule 36, IER 1956)
2. Any person or assistant who carry out work on any installation should be authorised
in that behalf by the Inspector or understanding orders (Rule 36, IER1956)
16
3. Instructions in English or Hindi and in the local language for the restoration of
persons suffering from electric shock shall be affixed in every generating stations,
enclosed substations, enclosed switch station and in every factory as defined in
Factories Act 1948 in which electricity is used. (IE Rule 44)
4. It should be ensured that all authorised persons are acquainted with and are
competent to apply the instruction in clause (iii) (I.E. Rule 44)
5. In every high voltage and extra high voltage generating stations, sub stations and
switch stations, artificial respirator shall be provided and kept in good working
condition. (I.E.R. 44)
6. If any accident in connection with the Generation, Transmission, Supply or use of
energy, which results in or likely to have resulted in loss of human or animal life or
any injury to human being or animal shall be reported to the Electrical Inspector. If
the accident is of fatal nature, a telegraphic report is to be sent to the Inspector within
24 hours of the knowledge of the occurrence of the accident and written report in the
prescribed form within 48 hours if the accident is non-fatal. (I.E.R. 44A)
Statutory clearance to be maintained for bare conductor and live terminals (I.E.Rule64)
Voltage Class
Ground Clearance
Sectional Clearance
meter
meter
Not exceeding 11 kV
2.75
2.6
-do33 kV
3.7
2.8
-do66 kV
4.0
3.0
-do132 kV
4.6
3.5
-do220 kV
5.5
4.3
-do400 kV
8.0
6.5
Clearance above the ground of the lowest conductor of overhead lines including
service lines erected across road/street.
i)
5.8 m
ii)
6.1 m
Clearance above ground of overhead lines, including service lines erected elsewhere,
other than along or across street.
i)
For low, medium and high voltage up to &
including 11 kV (If bare)
4.6 m
ii)
iii)
4.0 m
5.2 m
iv)
For EHV, clearance shall not be less than 5.2 m plus 0.3 m for every33 kV or
part thereof by which the voltage exceeds 33 kV, provided the clearance along or
across a street shall not be less than 6.1 m (IER-77)
17
3. Clearance from building of low and medium voltage lines and service lines.
i) Where a low or medium voltage overhead line passes above or adjacent to or
terminates on any building the following minimum clearances from any accessible
point, on the basis of maximum sag, shall be observed.
a) For flat roof:
i)
When the line passes above the building a vertical clearance of 2.5 m from
the highest point of the building.
ii)
When the line passes adjacent to the building a horizontal clearance of 1.2
m from the nearest point.
When the line passes above the building, vertical clearance of 2.5 m
immediately below the line.
ii)
When the line passes adjacent to the building, the horizontal clearance
should not be less than 1.2 m ( IE Rule 79).
When the clearance is less than as specified above, the conductor shall be insulated.
4. Clearance from buildings for extra-high voltage line.
a) Vertical clearance:
i)
ii)
3.7 m
1.2 m
2.0 m
b) Horizontal clearance
i)
ii)
iii)
18
Normal
system
voltage
Low & Medium
11 66 kV
110 132 kV
220 kV
400 kV
800 kV
11-66 kV
110-132 kV
220 kV
400 kV
2.44
2.44
3.05
4.58
5.49
7.94
3.05
3.05
3.05
4.58
5.49
7.94
4.58
4.58
4.58
4.58
5.49
7.94
5.49
5.49
5.49
5.49
5.49
7.94
800 kV
7.94
7.94
7.94
7.94
7.94
7.94
IER 87
5. Switching Operations
For switching operations on electrical apparatus the following conditions shall be
observed.
a)
Switches used in isolating apparatus for giving clearance shall have contacts
that are visible or the positions of which can be positively determined by inspection.
All phases of such switches, irrespective of the type, shall be inspected to make sure
that they are all open.
b)
If remote electrically operated or mechanically operated switches are used,
they shall be locked or blocked or a portion of the mechanism shall be removed to
prevent accidental closure.
c)
Switching operations in unattended stations and line sectionalising points for
purpose of clearance shall be done by persons authorised for this purpose.
d)
All switching and other operations, requiring engineering knowledge or skill,
shall be carried out by authorised persons or competent persons acting under the
immediate supervision of authorised persons.
e)
Except for an agreed routine switching, or switching required in cases of
emergency, no high voltage switching shall be carried out without the sanction of the
senior authorised person.
f)
No high voltage earthing switch shall be operated, or circuit main earth
connection attached or removed except under the instructions of the senior authorised
person. Where there are feed back possibilities in sub stations, care should be taken to
see that isolators have been kept open and earthed wherever necessary to avoid feed
back of power.
6. Safety Precautions To Be Observed During Switching Operations
a)
Persons performing switching operations on high voltage apparatus shall do so
using rubber gloves or standing on insulated stools, platforms or rubber mats.
b)
When low or medium voltage fuses, which are not in series with circuit
breakers, are to be operated, the attendants shall use rubber gloves, insulated
platforms or rubber mats. Where there is a possibility of arcing in the switching
operations the operator shall use goggles or eye shields and keep his body as far as
possible away from the switch.
19
c) When replacing a low voltage fuse which is in series with the switch, the switch
shall first be opened.
d) Where isolators are in use with circuit breakers, the breakers shall always be
opened before opening the isolators, and inversely when the circuit is being closed,
the circuit breakers shall be closed last.
e) Any abnormality in the condition or operation of any switch shall be reported to the
person in charge.
f) Where there is interlock system to guard against irregular sequence of operation in
switching, the failure of interlock shall not be taken as an excuse for incorrect
operation.
Following incidents and events shall be recorded promptly and accurately in
the sub station log book or the register maintained for this purpose:
a) All switching operations on high voltage switches and their timings with an
explanation or reasons thereof;
b) All clearance orders (i.e. permit-to-work, sanction-for test) received and issued;
c) Particulars relating to telephonic messages in connection with the operations on
high voltage switches; and
d) Any other event that the undertakings may prescribe.
7. Working In Area Containing Exposed Live HV Conductors
a) A permit to work or sanction for test shall be obtained for all work in areas
containing exposed live high voltage conductors.
b) Adjustments, cleaning and painting of earthed metal enclosures and of structures
may be carried out from ground-level by competent persons provided specified
clearances are maintained. Permit to work shall be obtained for such work when it is
to be done from above the ground level.
c) Isolation of electrical apparatus shall include
i)
ii)
iii)
Isolation from all points from which it is possible for the apparatus to
become alive (i.e. voltage and auxiliary transformers, common neutral
earthing equipment).
Locking of circuit breakers, isolators, spout shutters, control handles and
safety devices, wherever such arrangements exist, in guaranteed position.
Locking of all enclosures leading in to live sections from the work area to
avoid wrong opening of doors.
20
d) The section made dead for working shall be only that required for the execution of
the work and it shall be defined by use of barriers, screens and danger boards, etc, so
that the minimum clearance are maintained. The section shall be bounded by red flags
by day and red lights by night.
e) When working on or near exposed live conductors, to the place of work (i.e. ground
level, platform or access way, which may be required to be used) shall be :
Sl
No
1
2
3
4
5
6
Rated Voltage
240 / 440 V
Not exceeding 66 kV
Exceeding 33 kV but not exceeding 66 kV
Exceeding 66 kV but not exceeding 33 kV
Exceeding 66 kV but not exceeding 132 kV
Exceeding 132 kV but not exceeding 275 kV
Clearance
61.0 cm
2.5 m
2.75 m
2.98 m
3.43 m
4.57 m
f) No material or tools shall be carried on the shoulders and long materials and tools
shall be carried in a horizontal position and in a manner to maintain the clearance as
above.
8. Work On Out Door Structures And Busbars
In isolating the point of work from supply, care shall be taken to disconnect
right points in case of sectionalised, and mesh schemes of bus bars.
Isolators/switches closing on the section of bus bars on which work is to be
carried out shall be locked in open position and the closing mechanism rendered
inoperative.
While working on the outdoor structure at a height more than 3 metres from
the ground level, safety equipment such as safety belts, hand line, etc, should be used.
While changing the parallel groove of tee clamps of the jumpers between the
top and the bottom bus, a cradle formed out of (3/4) 20 mm manila or nylon rope
should be used and the safety belt connected to a tie rope passed over pulley block,
the other end of the rope being held by at least two persons at the ground level.
No persons shall stand directly below the place of work when the work is in
progress in the outdoor structure to avoid any tool or bolts or nuts or clamps etc,
falling on their heads.
PVC helmets should be invariably used while working on the outdoor structures, both
by the men stationed at the ground and those on the structures.
21
d) The bus bar shall be earthed with approved earthing equipment at a panel other
than at which work is to be done on the isolated section of the bus bars
.
13. Works On Lightning Arresters:
No work shall be done on lightning arresters including the earth wire unless it is
disconnected from the live circuit and earthed at both the line and earth terminals. The
body or shields of oxide film lightning arresters must never be touched while arresters
are energized.
High voltage and extra-high voltage lightning arresters, which are accessible shall be
provided with suitable screens or fences against possible contact while the arresters
are alive. The gate of the screens shall be kept locked and the keys kept under safe
custody with the operator on duty
.
14. Works On Storage Batteries
:
While preparing electrolyte, always add acid to water and not water to acid. Smoking,
open flame or the use of tools or any other devices that are liable to cause sparks, shall
be avoided in storage battery rooms.
While handling acid or batteries workmen shall use proper tools and lifters. Workmen
shall always wear gloves and rubber aprons.
Electric storage battery jars and cells, unless composed of glass, hard rubber or other
insulating material shall be mounted on insulating supports.
15. Work On Underground Cables :
For isolation of cables open at least one set of disconnecting switches or fuses in
every source through which the cables can be made alive including leads to the cables
of potential transformers then discharge the cable to earth.
Cable route indicators should be provided and cable route record maintained to assess
correctly the particulars of all underground cables in the vicinity of the faulty cable.
Use of sharp-edged crow bars or pick axes should be avoided while excavating the
earth to locate the faulty cable.
All cables in the vicinity of the fault area shall be exposed and identified to establish
the identity of the faulty cable.
Before a high voltage or extra high voltage cable is cut, the senior authorised person
shall make definite checks to identify the cable to ensure that the cable has been made
dead and earthed. He shall then spike the cable in an approved manner at a point
where the cut is to be made.
Before any high voltage joint or chamber is to be opened in circumstances where it is
not desirable to spike the cables entering the joint or chamber, the senior authorised
person shall satisfy from cable-route-records, and if necessary by approved tests, that
the joint or chamber, associated with the particular cable, has been made dead and on
which it is safe to work.
24
Employees shall not step on live cables even though they are insulated and enclosed
in a lead sheath. Tools and material shall not be rested against the sheath of the cable.
When work is to be carried out on a cable in proximity to another live circuit or cable
having fully insulated metallic sheath, special precautions should be taken to prevent
danger from induced voltage.
16. Work On High/Medium/Low Voltages Fuses :
No work on high voltage fuses shall be taken up when the circuit is alive. Authorised
persons shall do the replacement of high voltage fuses only.
Before starting work check shall be made with approved apparatus to ensure that the
fuse contacts are dead and the isolators are in fully opened position on all the three
phases.
Work shall not be started unless:
i)
ii)
All the three phases are shorted and earthed on either side of the fuse.
Proper barriers are erected against adjacent live equipment.
Chapter 3
Power Transformers
Circuit Breakers
Bus bar and insulators
Current Transformers and Potential Transformers
Lightning arresters
Earthing and Lightning shield protection
Columns, beams and other supporting structures
Relay and protection systems
Station battery
11 kV cables and control cables
Auxiliary power supply to the station
Lighting
Sub station building
Fire fighting equipment
Security fencing
(ii)
Improper insulation
(iii)
Over loading
(iv)
(v)
Extensive studies have established that 85% of the transformer failures is due to the
failure of the insulating system of the transformers.
Ageing or deterioration of the insulating system in any transformer starts with the
very moment of commissioning of the transformer. By maintenance of transformer we
mean
(i) assessing the rate of ageing/deterioration taking place in the transformer
(ii) identification and elimination of factors contributing to the faster rate of ageing of
insulating systems
(iii) taking measures to compensate for the deterioration.
Analysis of the results of the following tests on transformers will give indication on
the condition of the transformers.
i)
ii)
Polarisation Index
iii)
ii)
Ensure sludge free operation for oil (sludges are formed in oil due to chemical
contamination of oil)
iii)
iv)
v)
vi)
Excessive moisture, oxygen, heat and acidity will damage the insulating
system-eliminate such conditions
vii)
viii)
Keep the gaskets, valve seats etc intact so that they are properly sealed against
infiltration of moisture and gases from the atmosphere.
ix)
x)
9. Pipe works, coolers, fans etc. : Pipe works should be checked for leakages and
joints made leak proof periodically. The outer surface of the radiator type coolers shall
be cleaned. Dust from the fans of the coolers shall be removed and bearings
lubricated.
10. Temperature indicators: Oil level in the pockets holding thermometer shall be
checked and replenished during annual maintenance. Capillary tubings shall be
fastened properly and dial glasses cleaned regularly. Temperature indicators shall be
calibrated periodically.
11. On-load Tap changers: Diverter switch shall be serviced annually by cleaning the
contacts, checking oil level and replacing the contaminated oil. Motor driving
mechanism shall be checked and motor maintained properly.
Loading guide for oil immersed transformers
Table shown below gives the guide lines in loading typical power transformers (IS
6600-1972).
Typical permissible overloading calculation 1000 kVA transformer has a load of 500
kVA through out the day except for a period of 2 hours. To find the permissible over
load for a duration of two hours. The weighted average annual ambient temperature
of the cooling medium is 32C.
Guide Lines on loading of Power Transformers
K1
a
0.25
32 C
0.5
40C
32C
0.7
40C
32C
0.8
40 C
0.9
1.0
32 C
40 C
32 C
40 C
32 C
40 C
Values of K2
0.5
1.95
1.86
1.88
1.78
1.78
1.67
1.72
1.58
1.62
1.33
1.00
1.00
1.72
1.63
1.66
1.56
1.58
1.48
1.53
1.40
1.45
1.19
1.00
1.00
1.47
1.39
1.43
1.34
1.38
1.28
1.34
1.23
1.29
1.07
1.00
1.00
1.26
1.18
1.24
1.16
1.22
1.13
1.20
1.10
1.16
0.99
1.00
1.00
1.17
1.09
1.16
1.08
1.14
1.06
1.13
1.04
1.11
0.96
1.00
1.00
1.12
1.04
1.11
1.03
1.10
1.02
1.10
1.00
1.08
0.96
1.00
1.00
12
1.06
0.99
1.06
0.98
1.06
0.97
1.04
0.97
1.04
0.97
1.00
1.00
24
1.00
0.92
1.00
0.92
1.00
0.92
1.00
0.92
1.00
0.92
1.00
1.00
Note : In normal cyclic duty, the value of K2 should not be greater than 1.5
K1
K2
Duration of K2 in hours
Effects of Overloading
Paper or press board used as insulation in transformers, when heated beyond certain
limits under oil for long period of time, will loose mechanical strength, but the
dielectric strength is hardly affected until the paper is actually charged to the point,
when the free carbon causes conduction. The lower mechanical strength of paper may
not be able to resist short circuit forces and break down occurs.
When Transformer trips on acting Buchholz Relay
Whenever the Buchholz relay of the transformer acts and the transformer is tripped.
the following procedures may be adopted before energising the transformer again.
i)
Isolate the transformer from the system and examine for any external
visible damage.
ii)
Examine the colour of the gas accumulated in the Buchholz relay casing.
The colour gives an indication of the fault. White gases emanate from the
destruction of paper, yellow from the destruction of wooden materials and
black or grey colour from oil decomposition.
iii)
(a). The gas may be bubbled through freshly prepared 3% silver nitrate solution. If no
precipitate is found within 30 minutes, the gas collected is air. If a white precipitate is
found within 30 minute and turns black, the gas collected is carbon monoxide. If the
white precipitate does not change in colour, the gas collected is acetylene. This test is
possible only if there is sufficient bubbling of the gas as seen through the glass
window of the Buzhholz relay.
(b). The gas collected can also be analysed in the following way. Allow the gas to
escape by opening the cock placed above the casing and verify by means of a match,
whether it is inflammable. If the gas is not inflammable, it can be concluded as air. If
the gas burns with a blue flame, the gas collected is CO. If the gas burns with yellow
flame, it is acetylene.
If the gas collected is air and if there is no visible damage, the transformer can be test
charged again.
If the gas collected is CO or acetylene, the transformer should not be test charged
again before checking the core and winding thoroughly.
On no account, the gas collected in the chamber should be let off without carrying out
the aforesaid tests.
30
400C
500C
600C
66 and above
600
300
150
75
33
500
250
125
65
11 & 6.6
400
200
100
50
Below 6.6
200
100
50
25
Note: As a rough guide, the megger values should be 2 meg. Ohms for every rating at
600C for 11 KV and above. The megger values double itself for every 10 0C fall in
temperature.
Recommended maintenance schedule for Transformers below 1 MVA
Items to be inspected
(a) Load (amperes)
(b) Voltage
(c) Dehydrating
Inspection notes
Check against rated
figures
Check that the air
passage is clear, check
the colour of active agent
Frequency
Hourly
Action required
Daily
Monthly
(e) Bushings
Quarterly
(f) Conservator
Half yearly
Yearly
(i) Conservator
31
Yearly
Yearly
32
33
34
35
36
37
Circuit Breakers
Introduction
The circuit breakers in the electrical installations are very important equipments,
which have to operate on no load conditions, load conditions, or on short circuit
conditions. When an electric contact is open, an arc is formed and this arc has to be
quenched at the earliest instant to protect the equipment and the operating personnel.
Depending upon the different medium of arc quenching and various voltage levels
different types of Circuit Breakers are used.
Any maintenance work on the Breaker shall be undertaken only after switching off,
isolating, and earthing the equipment. Also all precautions shall be taken against any
accidental operation of the breaker during the maintenance work. Proper preventive
maintenance will result in the efficient and economical operation of the breaker for a
long period and will avoid costly break downs and outages of the system. The
maintenance works shall be done as per a proper schedule of work. A team of welltrained workers, supervisors and officers is essential for the proper and systematic
maintenance work. Required tools and spares should be available before taking up
the work. Required safety equipments also should be provided. Maintenance work of
different breakers are detailed below:
Types of Circuit Breakers
1)
2)
3)
4)
The maintenance programme will vary for each type: It is desirable to schedule the
maintenance according to recommendations of the manufacturers.
the contacts as soon as the breaker can be isolated. Particles of fused metal should be
removed by using smooth file and if the burning is severe, the contacts may have to
be replaced.
b) Cross Jet Pot assembly:
To examine the cross jet pot assembly it must be removed from the circuit breaker.
Blackening due to the passage of burnt oil and gases need not be considered as
deterioration, but if the passage is badly charred, the damaged plates should be
renewed.
c) Contact Lifting Mechanism
The mechanism should be inspected at intervals not exceeding 12 months. The lock
nuts of all adjustments should be checked for tightness, after checking that the
mechanism functions correcting.
d) Operating Mechanism:
The mechanism should be inspected at intervals not exceeding 12 months and bearing
and sliding surfaces lubricated with good quality machine oil. The lock nuts of all
adjustments should be checked for tightness.
e) Closing Contactor:
The contactor for the closing solenoid should be inspected periodically.
Indoor Type Minimum Oil Circuit Breaker ( MOCB)
The MOCB switch gear is of single bus bar system using horizontally isolated
withdraw able minimum oil circuit breakers. Each cubicle is independent and fully
separated from its adjacent cubicle by sheet steel enclosure all round except for the
opening in the bus bar chamber.
a) Maintenance of Cubicle and Bus Bars
1)
2)
3)
4)
5)
6)
Lubricate periodically (once in a year), mechanical joints of shutter operating
levers and cams.
39
Monthly
Cleaning bushings, checking oil levels, releasing air etc.
b)
Quarterly
i)
ii)
iii)
iv)
c)
Half Yearly
i)
ii)
d)
Yearly
i)
Close and trip the breaker by hand to ensure that its mechanism functions
perfectly.
ii)
iii)
iv)
Check the contact resistance, closing time and opening time for EHV class
MOCB.
b)
Monthly:
1. External cleaning of insulators, tank, etc
2. Tightening of power connections
3. Lubricate the moving parts in control block, switch cubicle and control
valves
c)
a)
Yearly:
For ABCBs the opening and closing time may be noted once in every year. It
is also to be checked that all phases operate simultaneously
The air compressor plant is part of the ABCB. Constant attention is essential
to maintain the air compressor plant in good condition.
The moving and fixed contacts to be renewed when the tip of contacts to be
renewed when the tip of contacts is cracked or it has been eroded by about
2 mm (relative to new contact)
Inspect and check the operation of Valve cartridge of control block (Control
valves for opening and closing, resetting device and reloading device)
b)
c)
d)
D.
1.
2.
3.
Air Receiver
4.
Ventilation cartridge
5.
6.
Control Block
7.
Main valves
8.
Switch Cubicle
41
Donts: 1)
2)
3)
4)
5)
6)
7)
42
7.
In GCB SF-6 gas is used as insulation and as arc quenching medium. The operating
mechanism works on compressed air pressure or charged spring. Single break and
double break units are available depending on voltage level and design. Generally the
breaker is maintenance free. General overhauling is due after 10 years of operation.
Topping up of SF-6 gas is required if low gas pressure alarm is obtained.
Maintenance
a)
Daily:
a)
b)
Drain condensate water from air compressor and beaker air tank
c)
d)
e)
b)
Monthly
a)
b)
c)
d)
e)
c)
Half Yearly
a)
i)
ii)
b)
c)
43
d)
Yearly
a)
Check the opening and closing timings and compare with commissioning
report.
Check contact resistance of main contacts and compare with test report.
Check the safety valve blow out and reset pressure of air compressor.
Lubricate the operating mechanism as per the directions given in the
manufactures maintenance manual.
b)
c)
d)
e)
Special Maintenance
Satisfactory operation
of the breaker can be ensured only by proper
maintenance. Table given below shows the types of inspection and its schedule
applicable for TELK SF6 Breakers
TABLE
Type of Inspection
Inspection interval
Remark
Patrolling inspection
Every week
Special Inspection
Detailed Inspection
Number of Operations
40
20
15 to 20
50
700
Rated current - 2
3000
Items of Inspection
Appearance
44
46
47
48
49
50
51
After the permissible number of fault operation at given level the following items
shall be examined and depending on the results of examination or the manufacturers
recommendation the breaker is overhauled.
1.
2.
3.
4.
Insulation
Isolating contact
Vacuum interrupter
Isolating and earthing switches
Monthly:
i)
ii)
iii)
iv)
Cleaning of insulators.
Checking connections
Measurements of Insulation Resistance.
Check the readings on the surge counter
52
b)
Weekly: Inspect battery, clean all dust and direct from the battery, check for
plate buckling, collections of sediments at the bottom.
c)
d)
Quarterly : Check specific gravity and voltage of all cells, check connection,
apply petroleum jelly to terminals connections, etc.
e)
Yearly:
i)
Paint the racks and battery room with acid resistant paint.
ii)
iii)
iv)
v)
vi)
Once cell voltages reach 2.35V, reduce current to finishing rate and continue
charging, till the cells are fully charged.
If during any time of charging, temperature exceeds 50C, suspend charging.
Allow temperature to come down to 40C and continue charging at finishing
rate. If however, the time taken for the cell to cool down to 40C is
inordinately long, recharging may be started at 45C.
Cells are considered to be fully charged once three successive hourly readings
of cell voltage and electrolyte gravity are found to be constant. All cells should
also gas freely. The voltage of each cell should be around 2.75V on top of
charge condition. However, the minimum total Ah input, as mentioned in the
table must be provided to the cells even if the voltages and specific gravities
are observed to be constant before that. On completion of charge, adjust acid
level to 'Maximum' after correcting specific gravity of electrolyte to 1.200 +
0.005 at 27C.
Technical Specification of Exide Plante Battery
TABLE
Type of
Cell
Capacity
when
discharged
at 10 hour
rate to
1.85 volt
in Ah
Charging Current
Starting Finishing
rate in
rate in
Amps
Amps
Total
minimum
input
during
initial
charging
in Ah
Approximate
Trickle
quantity of
charge
acid 1.19 sp.
current
gr. in
Min. Max.
litre
mA mA
YKP 9
100
12
400
6.3
80
240
YKP17
200
24
12
800
7.3
160
480
YKP25
300
36
18
1200
10
240
720
YKP33
400
48
24
1600
12.8
320
960
Float/Trickle Charge
In standby application Exide Plante cells are to be maintained within a Float Voltage
range of 2.18 to 2.25 V per cell.
Trickle charging currents should be so adjusted, anywhere between the maximum and
minimum allowed levels given in the table, such that individual cells remain fully
charged.
54
Quick Recharge
Exide Plante cells after a deep discharge can also be recharged quickly by applying
the Starting Rates mentioned in the table. However, currents will have to be reduced
to the Finishing Rate once individual cells attain a voltage level of 2.35 volts. Care
will also have to be taken that electrolyte temperature does not exceed the maximum
of 50C in which case the charging will be discontinued until the temperature drops
down to 40C, or at least to 45C. Charging may be resumed at the finishing rate from
this point.
Float/Trickle Charge
In standby application Exide Plante cells are to be maintained within a Float Voltage
range of 2.18 to 2.25 V per cell.
Trickle charging currents should be so adjusted, anywhere between the maximum and
minimum allowed levels given in the table, such that individual cells remain fully
charged.
Quick Recharge
Exide Plante cells after a deep discharge can also be recharged quickly by applying
the Starting Rates mentioned in the table. However, currents will have to be reduced
to the Finishing Rate once individual cells attain a voltage level of 2.35 volts. Care
will also have to be taken that electrolyte temperature does not exceed the maximum
of 50C in which case the charging will be discontinued until the temperature drops
down to 40C, or at least to 45C. Charging may be resumed at the finishing rate from
this point.
Equalizing charge
Periodical equalizing charge at finishing rate is recommended.
Recharge Instructions
All plante cells should normally be floated at a mean float voltage of 2.23 + 0.02 volts
per cell. A battery system consisting of 55 cells (110V) can be charged with a float
charging voltage of 122 Volts (max).
Maintenance of Cables:
a)
b)
c)
Inspect cable trenches and ducts periodically and carry out rectification work
of defects noticed.
55
Inspect Station Auxiliary Transformer, switch gear, cables etc regularly and
carry out rectification and maintenance work.
b)
Inspect all L.T. Switch gear, L.T. Cables and rectify defects noted
c)
b)
c)
Dampness in the Sub station building may badly affect the indoor installations
like 11 kV Breakers, bus-bars, relays etc. Prevent dampness inside the Sub
station.
Station Switchyard:
Clear over growth of grass and vegetation from the yard.
Fire Fighting Equipment:
a)
b)
c)
d)
Security Fencing:
a)
b)
If the fencing is by Chain Link or barbed wire, check the earthing connections
annually.
c)
57
58
59
Chapter 5
Substation Earthing
Introduction
Earthing is a general term broadly representing grounding of electrical power system
and touching of non-current carrying metallic bodies of equipments to grounded
electrodes. Earthing is a system feature or parameter that attach and influences,
system stability, voltage balance, voltage rise during abnormal operating conditions,
fault current, harmonics, telecommunication interferences, relaying, installation cost
and safety in general. Earthing associated with current carrying power conductors,
usually the neutral conductor is normally essential to the security of the system and is
generally known as system earthing, while, earthing of non-current carrying metal
works of equipment bodies is essential for the safety of human life, of animals and of
property and is generally known as safety equipment earthing.
1.1.
Statutory Provisions
Earthing system design, installation, testing and maintenance are based on the basic
requirements as envisaged in the relevant provisions of Indian Electricity Rules 1958.
The applicable IE Rules are Rules 32, 51, 61, 61A, 62, 67, 69, 88 (2) and 90. In
addition to these rules the revised IEEE guidelines, 3.5.3043/87 and National Electric
Code describe the design methods and installation procedure of earthing system for
better safety.
1.2.
2.
Reduced power frequency voltage of the phase conductor to the frame or body
of the equipment less insulation even for power frequency voltage
possibility of graded insulation.
Possibility of easy and effective ground fault relaying less equipment
damage as the first insulation failure itself is detected and cleared.
Early detection of faults reduces period and extent of outages.
3.
4.
60
Plate Electrodes
The approximate resistance to earth of a plate can be calculated from
R
ohms
where
- resistivity of the soil ( in m )
A - area of both sides of the plate ( in m2 )
Where the resistance of a single plate is higher than the required value, two or
more plates may be used in parallel and the total resistance is inversely proportional to
the number employed, provided that each plate is installed outside the resistance area
of any other.
The size of cast iron electrode is 1.2 m X 1.2 m in area and not less than 12
mm in thickness. The area available for dissipation is 2.88 sq.m including both sides.
The earth connections should be joined to the plate at not less than two separate
points. Plate electrode when made of GI or steel, shall be not less than 6.3 mm in
thickness. Plate electrodes of Cu shall be not less than 3.15 mm in thickness. Plate
electrodes shall be of the size of least 60 cm X 60 cm.
62
The current loading capacity of a 1.2 m X 1.2 m plate is of the order of 1600 A
for 2 s and 1300 A for 3 s. Plate electrodes shall be buried such that its top edge is at a
depth not less than 1.5 m from the surface of the ground.
2.
63
These have special advantages where high resistivity soil underlies shallow
surface layers of low resistivity. The minimum cross-sectioned area of strip
electrodes shall be not less than 25 mm2, or of mechanical protection is not provided.
(Refer section 12.1.1 of IS 3043). If round conductors are used as earth electrodes,
their cross sectioned area shall not be less than the sizes recommended for strip
electrodes. The resistance R is given by
R = 100 loge 2l2
2l
wt
Where = resistivity of the soil (in .m)
l = length of the strip in cm;
w = depth of burial of the electrode in cm; and
t = width ( in the case of strip) or twice the diameter ( fir conductors) in cm.
If several strip electrodes are required for connection in parallel in order to
reduce the resistance, they may be installed in parallel lines or they may radiate from
a point. In the former case, the resistance of two strips at a separate of 2.4 m is less
than 65 percent of the individual resistance of either of them.
Other types of earth electrodes are : 1)
Water Pipes
2)
Cable Sheaths
3)
4)
Reinforcement of piles
5)
64
Domestic
<10 ohms
< 5 ohms
HT consumers
< 2 ohms
< 1 ohms
The first two factors are very small fractions of an ohm and can be neglected
for all practical purposes. But the measurement of earth resistivity is done for
designing the earthing system and subsequently for checking its effectiveness.
Soil resistivity is generally measured with Null detector or Megger earth
tester by four electrode method
Four electrodes are driven into the earth as in Fig.1 along a straight line at
equal intervals. A current is passed through the two outer electrodes and the voltage
between the inner electrodes are measured. The resistivity will be proportional to the
ratio of voltage and current.
The resistivity of the soil can be computed as follows :
=
4 S R_________
2S
_ __2 S___
2
2
S + 4d
S 2 + 4d2
Where = resistivity of the soil (in .m)
S - distance between two successive electrodes in metres
R - resistance reading or V/I in ohms
d - depth of burial of electrodes in metres
65
1+
Usually d will be negligible compared to the spacing S and hence the equation
is simplified as,
=2 SR
Megger
o c1
c2 o
o p1
p2 o
The derivation of the above equation is based on the assumption that soil
resistivity is uniform. While actually measuring earth resistivity for a sub station yard,
note the following:
a)
Readings along the periphery and diagonals should be taken.
b)
Readings with inter-electrode spacing of 10m, 15 m and 20m may be
taken.
c)
The average value of the above readings may be considered for design of
earthing system
d)
K x I x t
K for various materials
K
Material
Steel
Copper
Aluminium
Welded Joint
0.01222
0.0047
0.0084
66
Bolted Joint
0.0157
0.0058
0.0120
where, A =
I
A area in mm2
T =
4r
(5)
r =
..(6)
The mesh potential of the grid should be less than the E touch ( Sustained )
E mesh =
Km Ki
Volts
.(7)
L
67
Km - Factor depending upon the size, spacing, depth and number of parallel grid
conductors.
Ki - Irregularity factor ( 0.65 + 0.172 n)
n being number of parallel conductors.
In all the substations provisions are made for earthing the following preferably by
duplicate earth connections.
1.
2.
3.
4.
5.
6.
69
Conductors of the lightning protection system shall not be connected with the
conductors of the safety earthing system above ground level. Earthing terminals of
each lightning arrester and capacitor voltage transformers shall be directly connected
to the rod electrodes, which in turn shall be connected to the station earth grid.
Metallic sheaths and armour of all multi core power cables shall be earthed at
both equipment and switch gear ends. Sheaths and armour of single core power cables
shall be earthed at switch gear end only.
Each earth lead from the neutral of the power transformers shall be directly
connected to two rod electrodes in treated earth pits. They shall in turn be connected
to the station earthing grid.
Separate earthing conductor shall be provided for earthing of lightning
fixtures, receptacles, switches, junction boxes, lightning conduits etc. Low voltage
neutrals may be isolated from the station earth grid. This is necessary to avoid hazards
due to transferred potential on low voltage feeders and secondary circuits, which
serve outside the station area. But such neutrals of low voltage system separately
earthed shall be treated as a live conductor. Such earthing should be located so as to
minimise the danger of being contacted by personnel.
Welding Details
Details of Welding to be done during earthing and grid installation are shown above .
1
70
*********************
Chapter 6
71
Transformer Accessories
1. Buchholz Relay
Gas actuated Buchholz Relay is provided, in the pipe leading oil from the
conservator to the main tank. The relay comprises a cast housing which contains two
pivoted aluminium floats or buckets, each being counter balanced.
When a slight fault occurs in the transformer, small bubbles of a gas will be
generated and these will attempt to escape to the conservator. The gas will be trapped
in the Buchholz relay housing, pushing down the oil level in it. Then top float or
bucket which will be above the oil level will move down due to its extra weight of oil
in it, and make an alarm contact.
If the gas produced in the transformer is more, then the oil will be further
pushed down leaving the second float also out of oil. The second float or bucket will
then make trip contacts close and the transformer tripping circuit will be energised,
isolating the transformer from service.
An inspection window provided in the relays casting will indicate the oil level
in the relay. Separate single float Buchholz relay shall be provided for the tap changer
conservator, for getting alarm indication.
2. Bushings
High voltage connections from
transformer terminals to lines need
bushings. The simplest bushing is the
moulded high quality glazed porcelain
insulator with a conductor through its
centre. These are used only up to 33 kV
level.
Bushings for higher voltages are oil
filled capacitor type. The bushing is
constructed with layers of resin bonded
paper interleaved with layers of metal foil
or with paper, impregnated with
conducting material. This is contained in a
two part porcelain container together with
an oil expansion chamber at the top. High
Voltage condenser hermetically sealed. A
test tap is provided for measuring tan delta
and capcitance.
Where bushing CTs are to be
provided, suitable arrangements are
provided at the lower end. The
arrangement will be such that, the bushing
can be removed without disturbing the
current transformers.
3. Arcing Horns
HBushing
V Oil filled
Condenser
arcing
horn gap setting shall be as follows.
Bushing
72
325
380
550
635
650
800
950
1250
1050
1400
4. Other accessories
Other accessories of transformer include the following.
a. Marshalling kiosks accommodating cable terminals, W T I and O T I.,
b. Valves for filtering, filling oil, draining Conservators, draining oil from tank,
oil sampling etc.
c. Stop valves for main conservator and diverter switch Tap changer conservator.
d. Jacking pad for transformer lifting and movement during transportation and
erection.I
e. Bi-directional flanged wheels.
f. Lifting hooks, pulling eyes etc.
g. Butterfly valves for radiator shut off.
h. Manholes with cover for inspection inside during major maintenance works.
i. OLTC control kiosk.
j. Rating plate.
k. Remote Tap Changer Control Cubicle ( RTCC)
5. On-Load Tap Changers (O L T C) :-The On-Load Tap Changer consists of a
high speed resistor transition Diverter Switch, Tap Selector, Driving Mechanism and
external Driving shaft .The tap lead wires from the tap winding of the transformer are
brought and terminated at the fixed contacts of the tap selector. Tap selector do not
break load current. In order to maintain a circuit connection, the diverter switch
introduces an impedance which temporarily bridges the selected adjacent contacts
whilst the Tap Selector connection is transferred from the operating tap to the pre
selected tap. During this operation, circulating current flows, around the bridging
impedance in addition to the load current carried by the winding. Since operation of
the diverter switch, involves arc interruption, the oil in this compartment becomes
contaminated with carbonised particles and must be kept separate from the oil in both
the main tank and the selector compartment
Ref. Figure given below the following electrical sequence of operations
applies in changing taps from Tap 1 to Tap 2.
One selector, S 1, is on Tap 1 and the other, S2, is on Tap 2 with the diverter
switch S3 connecting Tap 1 to the neutral point. Diverter contacts a and b are
closed and load current is carried from Tap 1 through contact b. This is the running
position for Tap 1.
On triggering the driving mechanism, the energy stored in the spring operating
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Diverter Switch
Assembly
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