S.

SIVAKUMAR

Contact: +971508620785 - E-mail: ahtirma@gmail.com.

A result oriented & performance driven professional, seeking assignments in production

and Process Management with a leading organization of high repute in Petrochemical /
Chemical / Oil & Gas industry
PROFILE SUMMARY

AMII Che (Chemical Engineering) & B.Sc in chemistry with nearly 19 years of rich
experience in:

Production & Planning

Erection & Commissioning
Inventory Control
Energy Conservation
Internal Auditing
Training & motivation
SOP Development
Process Optimization
Trouble shooting & Modification
Reporting & Documentation
People
Management Business Relationship

Presently associated with JBF RAK LLC, RAS AL KHAIMAH, UAE as Assistant ManagerProduction.
Comprehensive experience in production and planning, improving productivity and quality, image of
organization by proper adherence to HSE procedures & ISO standards.
Adroit in performing production and parameter analysis, gathering facts & relevant information,
take corrective action in time to maintain product quality and interpreting the deviation controls.
Deft in planning the maintenance activities of equipments and implementing as scheduled.
Dexterously carrying out inventory of finished goods, wastage and raw material consumption,
analysis of specific consumption.
Well versed with stock monitoring of production allied materials and performing procurement.
Expertise in plant emergency action plan and guide to engineers & taking corrective action during
power interruption for better product yield and wastage minimise.
Proactively conducted various Training and Safety Programmes.
An effective communicator with strong leadership, planning, problem solving and analytical skills

Leadership:
Management:

Driving the organizational mission through employees & supports motivation of

employees in organization
Overseeing operations of the organization, implementing plans, managing
human & physical resources
CAREER MILESTONES

Hands-on experience in Precommissioning and commissioning of petrochemical, Gas processing and

polymer plants, shutdown and start up activities.
Succeed in plant revamping, process modification and achieved highest production against
designed capacity.
Hands-on experience in Utilities and power plant commissioning, Effluent treatment plant, water
analytical testing and GC for gas analysis.
Exposure to fire fighting, Emergency responses, Work permit system, Personal protective
equipments, Rescue in height work and vessel entry.
Well versed with Quality, Food Safety, OHSAS & HIRA - ISO Standards and conducting internal audits
and documentation.
CORE COMPETENCIES
Stipulating operational controls through DCS system and trouble shooting in the process
interruption.
Minimizing the wastage and yielding quality product, analysis of the wastage cause, Equipment
modification and process improvement for better yield and less wastage.
Energy conservation and effective reduction in production cost, Optimization of raw materials
consumption.

Recycling the raw materials and CO-products for increased productivity.

Production reports and entry through SAP system and implementation of the system.
Making yearly summary of production, achievement, breakdown reports and trend analysis.
Mentoring and training various functionaries to inculcate safe working culture among work force.
Creating & sustaining a dynamic environment that fosters the development opportunities and
motivates the high performance amongst the team members

WORK EXPERIENCE
Since Oct08 with JBF RAK LLC, RAS AL KHAIMAH, UAE as Assistant Manager-Production
Accountable for Bottle grade PET resin and Film grade resin manufacturing through
polycondensation process and maintaining safe working environment in the plant and
taking care of production and planning.
Additional responsibility in Effluent treatment plant operation and revamping the process
for higher water recycling purpose. Ensuring the clear environment management inside the
premises.
Role: PET Resin Production & Planning

Production planning and achieving the targeted production as per planning, ensuring quality.
Daily production analysis and operating parameters recording.
Corrective action in process and parameter adjustment for quality deviation & planning for raw
material blending.
Making of daily production reports and production entry in SAP.
Coordinating with maintenance departments for equipment preventive jobs and isolation.
Responsible and planning for process related preventive jobs for smooth operation.
Coordinating with engineering department for the effective utilization of resources and minimising
the loses.
Arranging departmental meeting and discussion about the ongoing jobs and process planning.
Carrying out the monthly inventory of finished product, wastage and raw material & additives,
analysis of specific consumption.
Recording and trending of specific consumption, making monthly & yearly production summary
reports includes production, waste generation, specific consumption, breakdown, modifications &
achievements, energy & utility consumption along with trends.
Responsible for production related spares & materials stock monitoring and raising purchase
requisition.
Carry out training and development programme for employees.
Conducting internal ISO audits and proper documentation and making records.
Administering the manpower deployment for shift operation and arranging as per the requirement.
Setting annual budget for production and related spares, monitoring the usage and budget report
through SAP.
Formulating emergency action plan and SOP, flow chart of the total process system.
Responsible for developing, issuance of safety work permit system and carrying out field auditing
to ensure compliance.
Restricting the unsafe behaviour of the persons and ensuring compulsory safety PPEs for safe
practices, maintaining good housekeeping inside the plant area.

Role: Effluent Treatment plant Operation

Carrying out daily water balance for the treatment process, interpretation analytical water
qualities.
Calculation and feeding of chemicals for anaerobic system and aerobic system.
Responsible for the operational parameter adjustment for effluent treatment section.

Conducting the Jar test, chemical adjustment for water treatment section and settlometer testing
for aerobic plant.
Performance analysis of COD reduction in anaerobic and aerobic system and recording the sludge
generation.
Analysis and interpretation of Ultra filtration and Reverse osmosis plant inlet and outlet water
quality.
Trouble shooting and responsible for taking corrective action in advance for better treatment
programme.
Arranging for external testing of sludge, water for metal content, bio organisms as per the norms
and standards.
Maintaining the chemical stock, and making purchase requisition.
Analysis and making records of overall plant performance, product water quantity over inlet
volume, chemical consumption and its reduction, minimizing sludge generation and power
consumption and trending the values.

Highlights: PET Resin Production & Planning, Effluent Treatment plant

Successful identification and arrested Dowtherm internal leakage in the Esterification reactor which
gave operational problem and increased production cost. Shut down activities and start-up of the
plant after modification.
Achieved highest production over designed plant capacity and implemented system modification
and process improvements.
Successful implementation and working of SAP for production and planning.
Effectively worked and received ISO 9001, 22000, 14000 and 18000 certificates and certified
internal auditor.
Successfully commissioned and stabilized 400 TPD solid state poly condensation process plant.
Replaced cobalt acetate colouring agent with toner solution and optimized the process.
Successfully blended QTA with PTA as raw material, optimization of process & outputted low
production cost.
Holds the credit of revamping of effluent treatment plant, process modification, online chemical
dosing system, introduced flow meters, replaced chemicals based on suitability and stabilization of
treatment on continue process.
Mar04 - Sep 08 with South Asian Petrochem Ltd, Haldia, India as Senior officer-production.
Role:
Looked after DCS and Field activities of PET Resin manufacturing process and recording of
parameters.
Responsible for daily production entries through SAP.
Monitoring the operation of HTM heater and maintenance.
Coordination with maintenance department for process equipments change over and preventive
jobs.
Highlights:
Successfully commissioned and stabilized the operation of 120 TPD solid state polycondensation
plant.
Shut down and revamping of process plant for capacity increase and achieved 600TPD PET chips
production against designed 400 TPD.
Successfully commissioned and stabilized coal fired HTM heaters and reduced production cost.
Visited Hangzhou, china, Hengi polymers company- Technology supplier of CTIEI.
Feb03-Mar04 with Indian Oil Petronas Private Limited, Haldia, India as Junior ExecutiveProcess.
Role:
Accountable for the processing and operation of
o Precooling, LPG ship unloading and vapour pushing and compression, condensation of LPG.
o Cryogenic storage of LPG and propane liquid, blending, liquid heating through vaporizer and
tanker filling.
o Start-up of LP fire tube boilers, DM plant and utilities.
Highlights:

Successfully attended onsite emergency programme and LPG tanker leakage mock drill and safety
action.
Holds the credit of successful implementing of cooling water chemical treatment programme and
cost reduction.
PREVIOUS EXPERIENCE

Jan02 - Feb03 with TATA Power company Limited, Wadi, under TATA projects as
Commissioning Supervisor.
Mar99 - Dec01 with Haldia Petrochemicals Limited, Haldia, India under SPIC as
commissioning operator.
Aug95 Dec01 with SPIC Petrochemicals Limited, Chennai as Process Operator.
TRAININGS

Attended trainings on:

o First Aid Training from EURO GULF UAE on 2013 and certified.
o Advanced Excel Training conducted by ATLAS Educational Institute UAE on 2014 and certified.
o ISO 14000 and 18000 auditor training and certified from FIQSHE SYSTEMS.
ACADEMIC DETAILS

2013 AMII Che (Chemical Engineering) from Indian Institute of Chemical Engineers, Kolkata
with 1st Div
1994 B.Sc.(Chemistry) with 1st Div from St.Josephs college, Trichy, affiliated under Bharadidasan
University.
IT SKILLS

Well versed with MS Office - Word, Excel & PowerPoint.

Well versed with production entries with SAP and ORION.
MEMBERSHIPS

Actively served as:

o

Life associate member of Indian Institute of Chemical Engineers, Membership: LAM48819.

PERSONAL DETAILS

Date of Birth:
03rd June, 1974
Permanent Address: No. 78, Maruthi Nagar, Trichy Road, Turaiyur-621010, Trichy (D.T), Tamilnadu, India
Languages Known: Tamil, Hindi, Bengali and English.