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Equipments
Submitted by
NITESH KUMAR PAL
PRATYUSHA MALHOTRA
(F.P.TECH)
KNITTED GARMENT
Cotton:
It is cool to wear and is good absorbent.
Medium strength
Less lustre
Creases easily
Durable
No pilling problem
Needle - 14
3 ply thread is used
Thread has S-twist
Polyester thread is used
80 number thread is used
In the Garment:
Components:
COMPONENTS
NUMBER OF PIECES
FRONT PANEL
BACK PANEL
BIAS
NUMBER OF PIECES
ELASTIC TAPE
MOBILON TAPE
LABEL
OPERATIONAL BREAKDOWN:
Front and back panel side seam attaching (5)
Attaching the 5 panels to each other
Bias tape attaching at front neck
Elastic tape attaching at back neck
O
Bow attaching at centre front
Bottom hemming
Label attaching
Types of Stitches:
514 (4-Thread Overlock)
(2-Needle and 2-Looper thread)
406(3-Thread Flatlock)
(2-Needle and 1-Looper thread)
514+401(4-Thread Overlock + Single needle chain stitch)
(3-Needle and 3-Looper thread)
401 is for securing
301(Single Needle Lock Stitch)
2-Thread (1 from needle and 1from bobbin)
Generally in Overlock and Flatlock Differential feed mechanism is used
While in Single needle Lockstitch Drop feed or Bottom feed mechanism is used
Types of Seams
Superimposed Seam
Seams Stitched with overlock at side seams and sleeve and rib attachment
Seams Stitched with tape(Bound Seam)- Blue tape attachment at rib
Technicalities involved:
While Knitting:
Check For flying
While Cutting:
Skewing and Bowing
While Stitching:
Matching the stripes
Do not stretch
PROCESS:
Out of assembly line processes:
1. Embroidery (Pattern Sewing Machine)
Assembly line
This tape is for comfort so that overlock does not prickle at the back of neck. It
is also for aesthetic value and design feature of the garment as asked by the
user.
3. Sleeve Attachment:
The sleeve and the bodice were placed right to right facing and stitched by
overlock, thus sleeve was attached to the front and back. It is done by 4Thread Overlock. (514)
4. Side Seam Stitching:
The side seam of the front and back and the sleeves are stitched together by
overlock. Thus side seams are joined up to the bottom by 4- Thread overlock
(514)
5. Bottom Hemming:
The bottom is folded uniformly inside and Stitched by 3-Thread Flatlock.
machine.(406)
6. Tag Attachment
A tag carrying the wash instructions and brand name are the stitched inside at
the lower end at side seam by SNLS. A tag of fit is stitched at the centre of the
back bodice on the blue tape by SNLS.A tag below it carrying brand name
with another tag attached beforehand to it showing size.(301,SPI-10)
Checking:
Checking was done of the garment sewn till the earlier process for lose stitch
or stitch missed or unbalance in front and back bodice or any other fault. The
front and back are matched to see if they are equal or in balance .If not then
this piece is then sent for rectification. The whole is ripped and the fault is
checked and the step at which the mistake is made is tried to find out.
Finishing
Raw Edge Check: to see that there is no area were stitch is missed
Piece Packing: Putting the folded garment into the cellophane package
after attaching the price tag.