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MDCC_T30.0.11.doc

MODULAR DC-DC CONVERTER MDCC T 48V 30A 1+1

The Modular DC-DC Converter MDCC T 48V 30A

1+1 is based on the DC-DC Converter Modules
BMD4830.
It is designed to satisfy the typical requirements of
telecommunication equipment.
In mains present condition it ensures a stabilized and
filtered supply to the loads.
The Battery Management Option can be included to
guarantee the full efficiency of the back-up batteries
and, in case of DC Main supply fail, uninterruptible
power supply to the loads.
The modular design, flexible and up-gradable,
permits replacement of existing old plants and
expansion of new plants without any interruption to
service.
The system is entirely managed by a microprocessor
System Control Unit (SCU), which concurrently
monitors all the operating steps of the paralleled DCDC Converter Modules (DC Modules), it signals the
failures and manages all the parameters and the
operating thresholds of the system. The whole
configuration is software up-gradable.
The system redundancy, with one or more DC Modules besides the nominal power requirements, improves the
system reliability. The system can be expanded, up-graded or maintained during the normal operation.
An isolated interface, like CAN BUS, connects all the DC Modules to the System Control Unit.
The LAN Ethernet 10 Base T interface provides the LAN connection and allows the system remote management
and monitoring from a standard personal computer via a common WEB browser.
The LED/relay alarms can be automatically transmitted via e-mail or SMS.
Each DC Module input is selectively protected by external independent Miniature Circuit Breaker (MCB) and by
internal input fuses in order to cut off the single DC-DC converter in case of fault.
The DC Modules outputs are paralleled and the load is equally shared among the DC-DC converters even in case
of fault of the System Control Unit.
The DC Distribution Panel provides the selective protection of the DC output loads through independent Miniature
Circuit Breakers.
When the input voltage exceeds some configurable thresholds the DC Modules are halted with the consequent
discharge of the battery. When the correct parameters of the main DC input are restored, the DC Modules restart
automatically.

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Modular DC-DC Converter 48V-30A 1+1 Block Diagram

125V-48V

I #1

DC-DC #1

2P 20A

I #2

Spare Slot

2P 20A

M #1

I #3

S #1
2P 63A
Id #110
10x
2P 20A

Spare Slot

2P 20A

#3 output
terminals
for external
DCDP

DC-DC Converter 48V-30A

125V-48V

I #4

DC-DC #2

2P 20A

I #5

Spare Slot

2P 20A

M #2

I #6

S #2
2P 63A

10x
2P 10A

Spare Slot

2P 20A

DC-DC Converter 48V-30A

Id #1120

#3 output
terminals
for external
DCDP

DC Distribution Panel

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MDCC T 48V 30A 1+1

CLIMATIC SPECIFICATIONS
Relative humidity

0% 90% (95% non-condensing)

Temperature

-10C +55C (storage up to +70C)

Altitude

3000m above sea level

Protection Degree

IP20B

ELECTRICAL FEATURES (full equipment configuration)

INPUT
Input voltage

125Vdc / 110Vdc
99Vdc 138Vdc

Max variation on input voltage

Input current @ minimum input voltage

16A

Efficiency @ rated conditions

92%

Max input absorbed power

1584W

Selective single DC-DC converters input protection MCBs

6x 20A 2P
OUTPUT

Rated output voltage

48Vdc

Adjustable output voltage range

38Vdc

Voltage stability (steady state)

< 1%

Alternate residual ripple

0.7mV psofom

Rated output current

30A

Adjustable output current limit range

27A 33A

Total number of installed DC Modules

Total number of spare slots for future additional DC Modules

Load sharing among the DC Modules

5% of the DC Module rated current

Dynamic Regulation for 25% step DC mains variations

0.1%

Dynamic Regulation for step load change between 10% and 90%

5%

DC distribution panel MCBs

10x 20A 2P + 10x 10A 2P

58Vdc
30mV eff

100mVpp

THERMAL FEATURES (full equipment configuration)

Dissipated Power

135kcal/h

Cooling

Four (4) fans integrated onto each DC Module

MECHANICAL FEATURES (full equipment configuration)

Dimensions W x D x H mm

600x420x820

Weight

88 Kg

Load imposed on the floor

255 Kg/m2

STANDARD REFERENCES
Safety

EN 60950

Conducted emissions

EN55022

Electrostatic discharge immunity

EN 61000-4-2 (4KV contact)

RF radiated field immunity

EN 61000-4-3 (3V/m)

Fast transient / burst immunity

EN 61000-4-4 (input: 4KV; output: 1KV)

Surge immunity

EN 61000-4-5 (4KV 1,2/50sec)

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System Control Unit

The System Control Unit (SCU Card) manages the
whole system, it includes the following parts:
Operator Interface section;

Analogue input signals section;

CAN BUS communication section;

Real Time Clock (RTC);
Power Supply section;
LAN Ethernet 10 Base T interface section.

The Operator Interface allows the access to the

system software configuration, it is composed of:
n. 1 display;
n. 6 signaling LEDs;
n. 4 function keys.

The System Control Unit communicates with all the modules by means of a CAN BUS connection.
All the modules are continuously monitored to detect alarms and events that are associated to the relevant time
reference and recorded (up to 1000 events can be stored).
The System Control Unit continuously monitors the input and output parameters, and consequently adjusts the
converters voltage/current set-points.
Standard remote-alarm interface is provided by Relay Card (RL Card) equipped with six potential-free contact
relays, fully software configurable. Two Additional RL Cards can be provided as option.
The LAN Ethernet 10 Base T interface allows the connection to the TLC network for the remote management of the
system and the automatic transmission of SNMP traps, e-mail or SMS.
The Battery Management Option can be included to manage independently and separately different battery strings
selectively protected, the measured and estimated parameters are:

Battery temperature;
Battery voltage;
Battery current;
Battery Available Capacity;
Battery Discharge Condition;
Battery Residual Capacity;
Battery Discharge Level.
The battery floating voltage is adjusted according to the temperature and some software configurable parameters.

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Positioning

Floor standing configuration (with optional Bottom Box).

Wall mounting configuration.

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DC Module BMD4830

The DC Module BMD4830 is a DC-DC Converter

with input voltage 125Vdc, output voltage 48Vdc.
It is composed of an input capacitive filter, a
chopper section, and an inverter section that
supplies the steady output voltage. The analogue
regulation section allows the paralleling of the RD
Modules outputs and includes all the protections.
The power regulation is performed by means of a
pulse width modulation signal.
All the operation is under the control of an internal
microprocessor.
The microprocessor configures the set-points and
manages the power-on/power-off procedure
according to the current operation status and data
received from the System Control Unit
The DC Module is cooled by four speed controlled
fan on board.

Protections

Internal AC input fuses;

Overload protection: output continuous short

circuit sustained;

Output over voltage protection with selective

disconnection;

Slow front input over voltage protection:

temporary shutdown when thresholds are exceeded;

Steep front input over voltage protection:

varistors protection;

Over temperature protection: de-rating over the

first temperature threshold, shutdown over the second
temperature threshold.

Features

Parallel operation;
Load sharing;
Selective disconnection in case of fault;
Soft-start;
Hot-plug;
Plug and play;
Current calibration and voltage limitation.

The Operator Interface includes n. 2 signaling LEDs:

LED
Upper
LED

Status

Description

GREEN

RD Module ON

YELLO
W

Overload or over temperature

RED

RD Module OFF

Lower

RED

Generic Alarm

LED

OFF

Normal operation

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MDCC_T30.0.11.doc

BMD4830
ELECTRICAL FEATURES
INPUT
Input voltage

125Vdc / 110Vdc

Max variation on input voltage

99Vdc 138Vdc

Input current @ minimum input voltage

16A

Efficiency(@ rated conditions

92%
1584W

Max input absorbed power

OUTPUT
Rated output voltage

48Vdc

Adjustable output voltage range

38Vdc

Voltage stability (steady state)

< 1%

Alternate residual ripple

0.7mV psofom

Rated output current

30A

Adjustable output current limit range

27A 33A

Load sharing among the DC Modules

5% of the DC Module rated current

Dynamic Regulation for 25% step DC mains variations

0.1%

Dynamic Regulation for step load change between 10% and 90%

5%

58Vdc
30mV eff

100mVpp

ACOUSTIC NOISE
50dB

Measured in open field at 1.5 m from the EUT

and at 1.3 m of height from the floor
THERMAL FEATURES
Dissipated Power

135kcal/h

Cooling

Four (4) speed controlled fans integrated

MECHANICAL FEATURES
Dimensions W x D x H

231 mm x 350 mm x 1U

Weight

4Kg

Electrical connection

HOT-PLUG (Input/Output/Signals) rear side

Insertion

Frontal

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