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Local Solutions For Individual Customers Worldwide

Particle Monitor LPM II


Product Catalogue

Particle Monitor
Diagtronics

The STAUFF Diagtronics range makes available components and services for monitoring and
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Our offering ranges from stainless steel analog gauges through to highest-precision laser particle
counters.
A versatile range is necessary to be able to deal with different customer requirements. The
innovative STAUFF Diagtronics range takes into account these crucial market factors and offers a
wide spectrum of modern products of the highest quality.
Competent and rapid service is second nature for us. All our products are subjected to relevant
inspections in accordance with international standards and are quality inspected using our
internal Quality Management system that complies with ISO 9001:2008.
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tions of products.
Please contact STAUFF for any further details you may require.

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Table of Contents
LPM II Particle Monitor
Product Information
Product Description / Order Codes / Technical Data
Accessories
Interface Modules with USB/Ethernet Interface
LPM II-USB INTERFACE
LPM II-ETH INTERFACE
Remote Display Unit LPM II-REMOTE DISPLAY
Flow Control Valve LPM II-DAV
Moisture Sensor / Temperature Sensor

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3
4

5
6
7

Product Information

Particle Monitor
Particle Monitor LPM II
The development of STAUFF's LPM II Particle Monitor is based
on the experience that has been gained using the familiar
LasPaC II series analysis units.
By contrast with the previous LPM I version, the LPM II
Particle Monitor determines the degree of contamination of
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and more complete determination of the particle size in
accordance with international standards.
It is available in two versions:
LPM II-D with display and keypad
LPM II-O without display and keypad
(Either unit is available with an integrated moisture sensor)

Product Characteristics
Increased Precision And Resolution
The LPM II Particle Monitor uses newly developed high-performance LEDs, which provide an precise image of the degree of
contamination in the hydraulic system.
Thanks to the large number of measuring channels, it is
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higher contamination classes.

Flow

Flow

Permanent Installation For Continuous Monitoring


The LPM II has been specially developed for continuous monitoring of the hydraulic system. Due to the permanent installation Representation of the measured values by means of real-time system analysis
in the system, the LPM II allows users to quickly respond to
Always Secure External Alarms
increasing contamination, thus protecting the system from
Small And Robust
Another feature that the LPM II offers is the option to specify
expensive failures and machine downtimes.
Because of its robust and compact structure, the LPM II is not
sensitive to jolts, shocks, dust and moisture (IP 65 International different alarm thresholds. This means that in the case of
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Protection Rating) and can be used with virtually any common
issues a signal to an external device, e.g. a warning light or a
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All The Data At A Glance
More Information
The device shows the measured data on the display as a
Moisture Sensor / Temperature Sensor
contamination class according to ISO 4406:1999, NAS 1638,
A
B
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AS 4059E and ISO 11218 or as a particle count per size.
P
temperature sensor. This sensor determines the water content
T
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The internal memory has a capacity of up to 4000 measuring
A
results. All the measured data can be transferred to a PC across DSDUWIURPWKLVVWDWHVWKHFXUUHQWXLGWHPSHUDWXUH LQ& 
a USB or an Ethernet interface. It is also possible to implement
B
P
T
Please note that you cannot use the moisture sensor / temperareal-time system analysis using this connection. Appropriate
ture sensor with phosphate esters (e.g. Skydrol) and water
interface modules are available.
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Link To Bus Systems
Media Resistance
If the hydraulic system is not easy to access, a separate
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LPM II-REMOTE can be installed in a conveniently location.
LPM II; this means that each device must be rated in
The integrated Modbus and CAN Bus interfaces can be used
Typical measuring setup in the pressure circuit
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to connect the device to existing machine control, and data
aquisition systems.

Scope of Supply
Flexible Pressure And Flow
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characteristics make it possible to carry out
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Each STAUFF LPM II Particle Monitor Set includes:


1x STAUFF LPM II Particle Monitor
2x M16 x 2 Test Couplings (mounted)
1x LPM II-CAB-P-FL-3 connecting cable
(3 m / 9.84 ft), with plug and open cable ends
1x Software on CD
1x Operating manual on CD
1x Quick start guide
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1x Connection diagram

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Product Description / Order Codes / Technical Data

Particle Monitor
Particle Monitor LPM II

58
(2.28)

Flow

116
(4.57)

7
(.28)

25.5
(1.00)

48.5
(1.91)

126
(4.96)

27.9
(1.10)

141
(5.55)

Product Description

63.5
(2.50)

Order Codes

The LPM II Particle Monitor determines the contamination level


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and complete determination of particle sizes in accordance with
international standards.
The LPM II is an automatic, optical particle counter with highperformance LEDs that work on the light obscuration principle.
STAUFF recommends recalibrating the measuring equipment at
regular intervals.

LPM II - D - M - W
Series and Type
Particle Monitor
(Incl. LPM II-CAB-P-FL-3 connecting cable)

Moisture Sensor / Temperature Sensor


LPM II

Version

Options

With display and keypad


Without display and keypad

Moisture sensor / temperature sensor:


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Phosphate ester- (e.g. Skydrol) and water glycol-compatible
devices are available on request

D
O

Fluid Compatibility


Fluids based on mineral oil and petroleum (standard) M


Phosphate ester (e.g. Skydrol)
E
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G

Without moisture sensor / temperature sensor


With moisture sensor / temperature sensor

O
W

Note: In the case applications with extreme pressure


peaks, please contact STAUFF.
Note: Versions "E" and "G" can only be supplied with an
anodized housing and without a water sensor.
Note: You need an interface module with either a USB or
an Ethernet interface for exporting and programming.

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please contact STAUFF.

Technical Data
Channels
>4, 6, 14, 21, 25, 38, 50, 70 m(c) according to ISO 4406:1999
Measuring Range / Purity Classes
ISO 4406:1999 Code 0 to 25, NAS 1638 Class 00 to 12,
AS4059 Rev. E. Tables 1 and 2 Sizes A-F: Classes 000 to 12,
ISO 11218 Classes 00 to 12
(lower codes or classes are test time-dependent)

Fluid Compatibility
M: Brass, viton and FR4: suitable for synthetic and mineral
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G: Austentic stainless steel, viton: suitable for offshore and
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suitable for phosphate ester and aggressive media
Max. Permissible Operating Pressure
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(Note: In systems with extreme pressure peaks, please
contact STAUFF)

Precision
1/2 Code for 4, 6, 14 m(c)
1 Code for larger particles
Calibration
Each device is individually calibrated using ISO Medium Test
Dust (MTD) in accordance with ISO 11171 (1999);
Flow
20 ... 400 ml/min / 0.005 ... 0.11 US GPM
Viscosity Range
PPV

Test Duration
Settable between 10 ... 3600 sec., set ex-works to 120 sec.
As standard with start delay and freely programmable test
intervals
Water Sensor
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Temperature Sensor
&)

Medium Temperature
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Volumetric Flow Measurement


As display only

Ambient Temperature
/03,,2&&))
/03,,'&&))

Data Storage
Max. 4000 measuring results

Weight
1.15 kg / 2.53 lbs

Interfaces
RS485, RS232, Modbus, CAN Bus

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International Protection Rating


IP 65: Dust-proof and protected from spray
Impact resistance rating IK04
Power Supply
9 ... 36 V DC
Current Consumption
12 V: 70 mA (LPM II-O), 150 mA (LPM II-D)
24 V: 40 mA (LPM II-O), 80 mA (LPM II-D)
36 V: 30 mA (LPM II-O), 60 mA (LPM II-D)
Power
<2.2 W
Housing Surface Treatment
Painted, polyurethane based paint, according to BSX34 colour
BS381-638 (dark grey)
Tested according to: BS2X34A and BS2X34B,
MMO114 and SP-J-513-083 Part II. Cl. A
The unit meets: MIL-PRF-85285
Wetted parts
M: C46400 Cu alloy, 316 stainless steel, viton, FR4, sapphire
G: 316 stainless steel, viton, sapphire
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Connection Diagram / Accessories

Particle Monitor

Interface Module with USB or Ethernet Interface LPM II-USB/ETH INTERFACE

Hydraulic
hydr.
line line

LPM II-D (with display)


LPM II-D (with display)
LPM
II-O (without display)
LPM II-O (w/o display)

CAN Bus
CAN
or
or
Modbus
Modbus
interface

Incl. LPM II-CAB-P-FL-3 connecting cable

incl. connection cable LPM II-CAB-P-FL-3

LPM
LPM II-USB
II-USB INTERFACE
INTERFACE
USB

Flow

USB

LPM
LPM II-ETH
II-ETH INTERFACE
INTERFACE
ETH

ETH

Network
Network

ETH

Connection diagram: PC connection of the LPM II Particle Monitor

Order Code

Order Code

LPM II - USB INTERFACE


Series and Type
Interface module with
USB interface

Product Description

LPM II - ETH INTERFACE

Either interface module is connected to the LPM II using a


connecting cable (3 m / 9.84 ft). With the power supply unit
connected, the LPM II is supplied with current via the connecting cable.

Series and Type


LPM II-USB INTERFACE

Interface module with


Ethernet interface

LPM II-ETH INTERFACE

Scope of supply:
Power supply unit
Interface module with Ethernet interface
Connecting cable (3 m / 9.84 ft)
Note: An Ethernet cable is not supplied.

Scope of supply:
Power supply unit
Interface module with USB interface
Connecting cable (3 m / 9.84 ft)
USB cable

The LPM II is connected to an EDP system or a laptop/PC using


an interface module with a USB or an Ethernet interface.

The interface modules allow you to evaluate the measured data


and to carry out programming using the supplied software.
In USB operation, the LPM II can be supplied with current via the
USB cable too.

Remote Display Unit LPM II-REMOTE DISPLAY


Hydraulic
hydr. lineline

LPM II-O (without display)


LPM
II-O (without display)

Flow

LPM
II-REMOTE DISPLAY
LPM II-REMOTE
DISPLAY

LPM
LPM II-CAB-P-P-3
II-CAB-P-P-3

USB/ETH
/ /
USB / ETH
CAN
/ Modbus
CAN Bus/Modbus

Connection diagram: Remote display

Order Code

LPM II-REMOTE DISPLAY

Series and Type

Product Description
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play via a remote display the values that the LPM II measured.
The LPM II can be programmed using the keypad on the
remote display.

LPM II-REMOTE DISPLAY


Scope of supply:
Remote Display
LPM II-CAB-P-P-3 connecting cable

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Particle Monitor

Accessories

Flow Control Valve LPM II-DAV

M16x2 measurement coupling

Product Description

Flow
Flow

~145,5
(5.73)

SW19

SW24

Order Code

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control valve.
It can process pressures from 4 bar ... 400 bar /
58 PSI ... 5801 PSI.
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LPM II - DAV - M

Series and Type


Flow Control Valve

Max. Permissible Operating Pressure


400 bar / 5801 PSI
(Note: Note that a minimum operating pressure of 4 bar /
58 PSI must be maintained for the proper function of the
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LPM II-DAV

Fluid Compatibility


Fluids based on mineral oil and petroleum (standard) M


Phosphate ester (e.g. Skydrol)
E
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G

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100

Flowrate too high


Flow control valve required

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10

Flowrate ok
0.1

0.01

Flowrate too low


0,001

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10

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100

1000

Accessories

Particle Monitor
Moisture Sensor / Temperature Sensor
Product Description

However, even dissolved water can cause damage. This


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saturation as low as possible.
In this case too much water is never enough!

Saturation point

Free
water

Saturation values
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damaging than those of dissolved water, the water content
should always be considerably below the saturation point.


Emulsion

 

Using the moisture sensor / temperature sensor, the LPM II


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This sensor is in the device in a specially designed housing in
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As a guideline, we recommend always keeping the saturaWLRQYDOXHVLQDOOV\VWHPVEHORZ


 

Simplicity saturation as a percentage value (%)


Different oils have different saturation values. This means that
the most sensible approach is to measure saturation in percent.
It is of course possible to convert these results to parts per million (ppm) if you know the saturation/temperature characteristics of the oil type.

Dissolved
water

 

  

More oil analyses water content and oil temperature


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to go cloudy.
Above this value, there is a risk of water collecting in the system
in the form of droplets. This can lead to corrosion and faster
wear.

Further information on oil temperature values


In addition to the water content, the moisture sensor /temperature sensor of the LPM II Particle Monitor can also measure the
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for the RH values (relative humidity/percentage share of water
in oil).
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and the measurement progress screen and in the printed
analysis.
Please note: Due to the temperature gradient between the tap
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operating conditions.

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Local Solutions For Individual Customers Worldwide

GERMANY
Walter Stauffenberg GmbH & Co. KG
P. O. Box 1745 58777 Werdohl
Im Ehrenfeld 4 58791 Werdohl
Tel.: +49 23 92 916 0
Fax: +49 23 92 916 160
sales@stauff.com
A Global Presence
with Branches and
Dealers in all Industrial
Countries.

www.stauff.com

AUSTRALIA
STAUFF Corporation Pty. Ltd.
Tel.: +61 2 4271 18 77
sales@stauff.com.au

ITALY
STAUFF Italia s.r.l.
Tel.: +39 0362 63 80 70
sales@stauff.it

RUSSIAN FEDERATION
STAUFF LLC
Tel.: +7 495 276 16 50
sales@stauff.ru

BRAZIL
STAUFF Brasil Ltda.
Tel.: 11 47 72 72 00
stauff@stauffbrasil.com

CANADA
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sales@stauffcanada.com

UNITED STATES
STAUFF Corporation
Tel.: +1 201 444 78 00
sales@stauffusa.com

CHINA
STAUFF China
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info@stauff.com.cn

KOREA
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info@stauff.co.kr

UNITED KINGDOM
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sales@stauff.co.uk

FRANCE
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direction@stauffsa.com

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sales@stauff.com.vn

INDIA
STAUFF India Pvt. Ltd.
Tel.: +91 20 66 20 2471
VDOHV#VWDXIQGLDFRP

NEW ZEALAND
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Tel.: +64 9 271 48 12
info@stauff.co.nz

IRELAND
STAUFF Ireland
Tel.: +44 28 92 60 69 00
VDOHV#VWDXIUHODQGFRP

POLAND
STAUFF Polska Sp. z o.o.
Tel.: +48 58 660 11 60
sales@stauff.pl

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LPM II Product Catalogue English 9910000218 06/2013