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PORD003872
33000-A-DIT-0045
Pgina / Page
cover + 31
Titulo / Title
Data / Date
Elaborado por/ Prepared by
ESA PIETILL
CLIENTE:
CLIENT:
PROJETO:
PROJECT:
CONTRATO INTERNO:
INTERNAL CONTRACT:
DOCUMENTOS DE REFERNCIA:
REFERENCE DOCUMENT:
REV.
DATA
0
02/02/2015
Reviso / Revision
02/02/2015
Verificado/ Checked
Aprovado/Approved
EJP
PHa
KLABIN S.A.
KLABIN - PROJETO PUMA
ASA027 / A3A088
DESCRIO DE REVISO
Certified
POR
EJP
VERIF.
EJP
APROV.
PHa
Certified
Function description
00
Klabin Puma
MC-26
1/31
PORD003872
TMi
2.1.2015
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
2/31
PORD003872
TMi
2.1.2015
33120-FIC-2002
Function
Controls dilution flow to HD-tower 2 agitation zone. Receives setpoint
from 33120-CIC-2007 HD-tower 2 coarse cons control
Controller is set to manual and closed when:
33120-P-2004 HD-tower 2 discharge pump is not running
Controller is set to AUTO & REM when:
33120-CIC-2007 HD-tower 2 coarse cons control is set to AUTO
Equipment
33120-FV-2002A Butterfly Valve
33120-FV-2002B Butterfly Valve
33120-FE-2002 Mag.Flow Element
33120-FT-2002 Mag.Flow Transmitter
33120-FY-2002A Positioner
33120-FY-2002B Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2037 HD-tower 2 dilution pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
3/31
PORD003872
TMi
2.1.2015
33120-FIC-2005
Function
Controls HD-tower trim dilution flow. Receives setpoint from 33120-CIC2010 HD-tower 2 disch cons control.
Controller is set to manual and closed when:
33120-P-2004 HD-tower 2 discharge pump is not running
Controller is set to AUTO & REM when:
33120-CIC-2010 HD-tower 2 disch cons control is set to AUTO
Equipment
33120-FV-2005 Butterfly Valve
33120-FE-2005 Mag.Flow Element
33120-FT-2005 Mag.Flow Transmitter
33120-FY-2005 Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2037 HD-tower 2 dilution pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
4/31
PORD003872
TMi
2.1.2015
33120-CIC-2007
Function
Measures calculated consistency at HD-tower 1 agitation zone.
Calculation uses the following loops:
- 33120-FIC-2005 HD-tower 2 trim dilu flow control
- 33120-CIC-2010 HD-tower 2 disch cons control
- 33120-FIC-2011 HD-tower 2 disch flow control
Output of the controller is scaled between 3,5-17%. Value is used in
mass based consistency control, together with:
- 33120-FIC-2011 HD-tower 2 disch flow control
- 33120-CIC-2007 HD-tower 2 coarse cons control setpoint value
Controller is set to AUTO when:
33120-P-2035 Broke tower discharge pump is running AND
33120-FIC-2002 HD-tower 2 coarse dilution control is on A/R mode
AND
33120-P-2004 HD-tower 2 discharge pump is running
Equipment
33120-CT-2007 DCS Loop
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2035 Broke tower discharge pump is running AND
33120-FIC-2002 HD-tower 2 coarse dilution control is on A/R mode
AND
33120-P-2004 HD-tower 2 discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
5/31
PORD003872
TMi
2.1.2015
33120-CIC-2010
Function
Measures and controls HD-tower discharge consistency. Output of the
controller is scaled between 3-5%. Value is used in mass based
consistency control, together with:
- 33120-CIC-2010 HD-tower 2 disch cons control setpoint value
- 33120-CIC-2010 HD-tower 2 disch cons control output value
- 33120-FIC-2011 HD-tower 2 disch flow control
Controller is set to AUTO when:
33120-P-2035 Broke tower discharge pump is running AND
33120-FIC-2005 HD-tower 2 trim dilu flow control is on A/R mode
AND
33120-P-2004 HD-tower 2 discharge pump is running
Equipment
33120-CE-2010 Consistency Element
33120-CT-2010 Consistency Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2035 Broke tower discharge pump is running AND
33120-FIC-2005 HD-tower 2 trim dilu flow control is on A/R mode
AND
33120-P-2004 HD-tower 2 discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
6/31
PORD003872
TMi
2.1.2015
33120-FIC-2011
Function
Controls HD-tower discharge flow. Receives setpoint from 33120-LIC2013 Mixing tank level control through 33120-QC-2012 Broke/Fresh
Pulp Ratio line 2.
Equipment
33120-FE-2011 Mag.Flow Element
33120-FT-2011 Mag.Flow Transmitter
33120-FY-2011 Positioner
33120-FV-2011 Sector Valve
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2004 HD-tower 2 discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
7/31
PORD003872
TMi
2.1.2015
33120-QC-2012
Function
Measures and controls Broke / Fresh pullp ratio.
Measurement consists flow measurements and consistency setpoint
informations from HD-tower and Broke tower.
Controller gives setpoint for 33120-FIC-2011 HD-tower 2 disch flow
control and 33120-FIC-2124 Broke tower disch flow control
Equipment
33120-QT-2012 DCS Loop
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-FIC-2011 HD-tower 2 disch flow control is on A/R mode AND
33120-P-2004 HD-tower 2 discharge pump is running AND
33120-P-2035 Broke tower discharge pump is running AND
33120-FIC-2124 Broke tower disch flow control is on A/R mode
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
8/31
PORD003872
TMi
2.1.2015
33120-FIC-2014
Function
Controls acid flow to suction side of 33120-P-2008 Mixing tank
discharge pump. Receives setpoint from 33120-AIC-2093 Wire pit pH
control.
Equipment
33120-ZSF-2014 Limit Switch
33120-FE-2014 Mag.Flow Element
33120-FT-2014 Mag.Flow Transmitter
33120-FY-2014 Positioner
33120-FV-2014 Sector Valve
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2008 Mixing tank discharge pump is running AND
33120-FIC-2017 Mixing tank disch flow control is > 10000 l/min AND
33120-HV-2015 Static Mixer Dilu water On/off is at open limit
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
9/31
PORD003872
TMi
2.1.2015
33120-FIC-2016
Function
Controls Mixing tank dilution flow. Reveices setpoint from 33120-CIC2018 Mixing tank disch cons control
Controller is set to manual and closed when:
33120-P-2008 Mixing tank discharge pump is not running
Controller is set to AUTO & REM when:
33120-CIC-2018 Mixing tank disch cons control is set to AUTO
Equipment
33120-FV-2016 Butterfly Valve
33120-FE-2016 Mag.Flow Element
33120-FT-2016 Mag.Flow Transmitter
33120-FY-2016 Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2059 Approach system tank dilution is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
10/31
PORD003872
TMi
2.1.2015
33120-FIC-2017
Function
Controls Mixing tank discharge flow. Reveices setpoint from 33120-LIC2087 Machine tank level measurement
Equipment
33120-FE-2017 Mag.Flow Element
33120-FT-2017 Mag.Flow Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2008 Mixing tank discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
11/31
PORD003872
TMi
2.1.2015
33120-CIC-2018
Function
Measures and controls Mixing tank discharge consistency. Output of
the controller is scaled between 3-5%. Value is used in mass based
consistency control, together with:
- 33120-CIC-2018 Mixing tank disch cons control setpoint
- 33120-CIC-2018 Mixing tank disch cons controloutput
- 33120-FIC-2017 Mixing tank disch flow control measurement
Controller is set to AUTO when:
33120-CI-2018 Consistency Transmitter Discharge Mixing Tank is
running AND
33120-P-2008 Mixing tank discharge pump is running AND
33120-FIC-2016 Mixung tank trim dilu flow control is on A/R mode
AND
33120-P-2059 Approach system tank dilution is running
Equipment
33120-CE-2018 Consistency Element
33120-CT-2018 Consistency Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-CI-2018 Consistency Transmitter Discharge Mixing Tank is
running AND
33120-P-2008 Mixing tank discharge pump is running AND
33120-FIC-2016 Mixung tank trim dilu flow control is on A/R mode
AND
33120-P-2059 Approach system tank dilution is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
12/31
PORD003872
TMi
2.1.2015
33120-FIC-2089
Function
Controls Machine tank discharge flow. Receives setpoint from 33120AIC-2090 Machine tank production control or from QCS.
Equipment
33120-FE-2089 Mag.Flow Element
33120-FT-2089 Mag.Flow Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2029 Machine tank discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
13/31
PORD003872
TMi
2.1.2015
33120-AIC-2090
Function
Measures and controls machine chest production based on calculated
measurement. Measurement is based on:
- 33120-FIC-2089 Machine tank disch flow controlmeasurement and
- 33120-CI-2091 Machine tank disch cons control measurement
Controller gives setpoint to 33120-FIC-2089 Machine tank disch flow
control
Equipment
33120-AT-2090 DCS Loop
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2029 Machine tank discharge pump is running AND
33120-FIC-2089 Machine tank disch flow control is on A/R mode
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
14/31
PORD003872
TMi
2.1.2015
Valmet 2015
33120-CI-2091
Certified
Function description
00
Klabin Puma
MC-26
15/31
PORD003872
TMi
2.1.2015
33120-AIC-2093
Function
Controls Wire Pit pH by giving setpoint for 33120-FIC-2014 Static
Mixer Acid flow controller or 33120-FIC-2094 Caustic sodium flow
control to wire pit depending on selection.
Equipment
33120-AE-2093 Ph Element
33120-AT-2093 Ph Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
Sodium is selected AND
33120-FIC-2094 Caustic sodium flow control to wire pit is on A/R
mode AND
33120-P-2031 Head Box Feed Pump is running
OR
Sodium is not selected AND
33120-FIC-2014 Static Mixer Acid flow controlleris on A/R mode AND
33120-P-2031 Head Box Feed Pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
16/31
PORD003872
TMi
2.1.2015
33120-FIC-2094
Function
Controls NaOH flow to Wire pit. Receives setpoint from 33120-AIC2093 Wire pit pH control
Equipment
33120-FV-2094 Ball Valve
33120-ZSF-2094 Close Limit Switch
33120-FE-2094 Mag.Flow Element
33120-FT-2094 Mag.Flow Transmitter
33120-FY-2094 Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2029 Machine tank discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
17/31
PORD003872
TMi
2.1.2015
33120-QIC-2102
Function
Measures and controls Jet/Wire speed.
Measurement is based on pressure difference calculation between
stock header and slice pressure 33120-PI-2107 Head box pressure
DS. Also slice position 33120-ZI-2607 Headbox Slice Position is
included in calculation.
Controller will give setpoint for 33120-SIC-2101 Head Box feed pump
speed cntrl
Equipment
33120-QT-2102 DCS Loop
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2031 Head Box Feed Pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
18/31
PORD003872
TMi
2.1.2015
33120-FIC-2123
Function
Controls Broke Tower dilution flow. Receives setpoint from 33120-CIC2125 Broke tower disch cons control
Controller is set to manual and closed when:
33120-P-2035 Broke tower discharge pump is not running
Controller is set to AUTO & REM when:
33120-CIC-2125 Broke tower disch cons control is set to AUTO
Equipment
33120-FV-2123 Butterfly Valve
33120-FE-2123 Mag.Flow Element
33120-FT-2123 Mag.Flow Transmitter
33120-FY-2123 Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2057 White water transfer pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
19/31
PORD003872
TMi
2.1.2015
33120-FIC-2124
Function
Controls Broke Tower discharge flow. Receives setpoint from 33120LIC-2013 Mixing tank level control through 33120-QC-2012
Broke/Fresh Pulp Ratio line 2.
Equipment
33120-FE-2124 Mag.Flow Element
33120-FT-2124 Mag.Flow Transmitter
33120-FY-2124 Positioner
33120-FV-2124 Sector Valve
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2035 Broke tower discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
20/31
PORD003872
TMi
2.1.2015
33120-CIC-2125
Function
Measures and controls Broke Tower discharge consistency. Output of
the controller is scaled between 3-5%. Value is used in mass based
consistency control, together with:
- 33120-CIC-2125 Broke tower disch cons control setpoint
- 33120-CIC-2125 Broke tower disch cons control output
- 33120-FIC-2124 Broke tower disch flow control measurement
Controller is set to MAN and closed when :
33120-P-2035 Broke tower discharge pump is stopped
Equipment
33120-CE-2125 Consistency Element
33120-CT-2125 Consistency Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2035 Broke tower discharge pump is running AND
33120-FIC-2123 Broke tower disch dilu flow control is on A/R mode
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
21/31
PORD003872
TMi
2.1.2015
33120-FIC-2127
Function
Controls return white water to fiberline. Receives setpoint from 33120LIC-2161 White water tower level control
Controller is set to AUTO & REM when:
33120-LIC-2161 White water tower level control is set to AUTO
Equipment
33120-FV-2127 Butterfly Valve
33120-FE-2127 Mag.Flow Element
33120-FT-2127 Mag.Flow Transmitter
33120-FY-2127 Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
32400-P-6035 Fiberline return water pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
22/31
PORD003872
TMi
2.1.2015
33120-FIC-2136
Function
Controls WE pulper dilution flow. Receives setpoint from 33120-CIC2137 WE pulper cons control
Controller is set to AUTO & REM when:
33120-CIC-2137 WE pulper cons control is set to AUTO
Equipment
33120-FV-2136A Butterfly Valve
33120-FV-2136B Butterfly Valve
33120-FV-2136C Butterfly Valve
33120-FE-2136 Mag.Flow Element
33120-FT-2136 Mag.Flow Transmitter
33120-FY-2136A Positioner
33120-FY-2136B Positioner
33120-FY-2136C Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2057 White water transfer pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
23/31
PORD003872
TMi
2.1.2015
33120-CIC-2137
Function
Measures and controls wet end pulper discharge consistency during
web break. Receives measurement value from 33120-CIC-2138 WE
pulper trim cons control
Gives setpoint for 33120-FIC-2136 WE pulper dilution flow control
Equipment
33120-CT-2137 DCS Loop
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2057 White water transfer pump is running AND
33120-P-2043 Wet end pulper discharge pump is running AND
33120-FIC-2136 WE pulper dilution flow control is on A/R mode AND
33120-P-2044 Wet End Pulper Trim Band pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
24/31
PORD003872
TMi
2.1.2015
33120-CIC-2138
Function
Measures and controls wet end pulper discharge consistency during
production.
Equipment
33120-CE-2138 Consistency Element
33120-CT-2138 Consistency Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2044 Wet End Pulper Trim Band pump is running AND
33120-P-2061 Wire wash water pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
25/31
PORD003872
TMi
2.1.2015
33120-FIC-2143
Function
Controls DE pulper dilution flow. Receives setpoint from 33120-CIC2148 DE pulper cons control
Controller is set to AUTO & REM when:
33120-CIC-2148 DE pulper cons control is set to AUTO
Top shower valve setpoint is reduced by 30% when web is on after
dryer but not in cutter layboy.
Equipment
33120-FV-2143A Butterfly Valve
33120-FV-2143B Butterfly Valve
33120-FV-2143C Butterfly Valve
33120-FE-2143 Mag.Flow Element
33120-FT-2143 Mag.Flow Transmitter
33120-FY-2143A Positioner
33120-FY-2143B Positioner
33120-FY-2143C Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2039 Dry End Pulper Dilution Water Pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
26/31
PORD003872
TMi
2.1.2015
33120-CIC-2148
Function
Measures and controls Dry end pulper discharge consistency during
web break.
Gives setpoint for 33120-FIC-2143 DE pulper dilution flow control
Equipment
33120-CE-2148 Consistency Element
33120-CT-2148 Consistency Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2039 Dry End Pulper Dilution Water Pump is running AND
33120-FIC-2143 DE pulper dilution flow control is on A/R mode AND
33120-P-2048 Dry end pulper discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
27/31
PORD003872
TMi
2.1.2015
33120-FIC-2152
Function
Controls Winder pulper dilution flow. Receives setpoint from 33120CIC-2158 Winder pulper cons control
Controller is set to AUTO & REM when:
33120-CIC-2158 Winder pulper cons control is set to AUTO
Equipment
33120-FV-2152 Butterfly Valve
33120-FE-2152 Mag.Flow Element
33120-FT-2152 Mag.Flow Transmitter
33120-FY-2152 Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2039 Dry End Pulper Dilution Water Pump
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
28/31
PORD003872
TMi
2.1.2015
33120-CIC-2158
Function
Measures Winder pulper consistency. Sends remote setpoint for 33120FIC-2152 Winder pulper dilu flow control.
Equipment
33120-CE-2158 Consistency Element
33120-CT-2158 Consistency Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2039 Dry End Pulper Dilution Water Pump is running AND
33120-FIC-2152 Winder pulper dilu flow control is on A/R mode AND
33120-P-2053 Winder pulper discharge pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
29/31
PORD003872
TMi
2.1.2015
33120-TIC-2238
Function
Measures and controls steambox steam temperature. Temperature is
controlled by injecting condensate for temperature control.
Operator gives setpoint value as degree of superheat.
Controller Receives pressure mesurement from 33120-PIC-2234
Steam Box Steam Pressure Cntrl
Controller is set to AUTO when:
33120-P-2104 Condensate booster pump is running
Equipment
33120-ZSF-2238 Close Limit Switch
33120-TY-2238 Positioner
33120-TV-2238 Sector Valve
33120-TE-2238 Temperature Element
33120-TT-2238 Temperature Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2104 Condensate booster pump is running
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
30/31
PORD003872
TMi
2.1.2015
33120-TIC-2260
Function
Measures temperature from Warm Water tank and controls Warm
water tank temperature with LP-steam.
Valve has opening ramp (25% / 30s) to avoid noise in steam pipe when
output of the controller is over 20%. Valve will close when output is less
than 15%.
Equipment
33120-TY-2260 Close Limit Switch
33120-ZSF-2260 Positioner
33120-TV-2260 Sector Valve
33120-TE-2260 Temperature Element
33120-TT-2260 Temperature Transmitter
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-P-2097 LP shower water pump is running AND
33120-LIC-2261 Warm water tank level control is > 50% , off delay 5s
Alarms
No alarms
Valmet 2015
Certified
Function description
00
Klabin Puma
MC-26
31/31
PORD003872
TMi
2.1.2015
33120-TIC-2262
Function
Measures make-up water line temperature from Warm Water tank.
Receives measurement value from 33120-TIC-2260 Warm water tank
temperature control . Controls water flow from fresh water line and
heated fresh water line after dryer heat recovery units.
Equipment
33120-TV-2262A Butterfly Valve
33120-TV-2262B Butterfly Valve
33120-TY-2262A Positioner
33120-TY-2262B Positioner
User interface
The loop is operated from DCS display
Interlocks
Controller is released when:
33120-LIC-2261 Warm water tank level control is < 95% AND
33120-PI-2381 Fresh water line 2 Pressure measurem is > 1,0 bar,
off delay 30s
Alarms
No alarms
Valmet 2015