UNITROL 5000

Communication Concept

UNITROL 5000

Communication with Station Control

Via dry contacts (1.5 KVAC HiPot)

Inputs with opto-couplers ( 24 VDC control voltage)
Outputs with relays ( 440 VAC, 250 VDC, 5 A)
Via serial communication link
Communication protocols
- Profibus
- Modbus (Modbus+)
- ABB Master Fieldbus
- ABB PLC CS 31

IARV / UNF13 E
CHIND / 612

Commumication with
Plant Control System

UNITROL 5000

Modbus, Modbus+, Profibus

AF 100

AC70

or

NxxA

AC70

NxxA

or

FIOExtension
DDCSInterface

Binary I/O's: 16 IN,18

OUT

MUB

Analog I/O s:7 IN,4

OUT

COB
Signal processing and
power supply

FIO
Chan.
control
Protection
signals

MODBUS for
sercice panel

DDCSInterface

Binary I/O's: 16 IN,18

OUT
Analog I/O s:7 IN,4
OUT

COB
Signal processing and
power supply

MUB

MODBUS for
sercice panel

Internal Exchange of
Data Through ARCNet

UNITROL 5000

FIOExtension

FIO

Binary I/O's: 16 IN,18

OUT
Analog I/Os: 7 IN, 4
OUT

Chan. control
Protection
signals

Fieldbus
-coupler

AVR1

Gate
controller

Binary I/O's: 16 IN,18

OUT
Analog I/Os: 7 IN, 4
OUT
Fieldbus
-coupler
Gate
controller

ARCNET
CIN
External
I/O

Converter
Interface
1

CIN
Converter
Interface
6

Extende
d
I/O

AVR2

UNITROL 5000

Human Machine Interface HMI

Service Panel
Control Panel
Commissioning and Maintenance Tool CMT
Remote Diagnostic

UNITROL 5000

Service Panel

FUNCTIONS
Local operation
Parameter setting
Application programming
DISPLAYS
Actual values
(e.g. UG, If)
Parameter and signal values
(e.g. Vo, Ta)
Alarms

UNITROL 5000

Control Panel
FUNCTIONS
Local operation
Alarm acknowledge
Print out of fault list
DISPLAYS
8 line LCD Display
8 Numeric actual values (e.g. UG,
If)
Numeric and analog indication
of 4 actual values
8 Alarms
Scroll function

UNITROL 5000

Commissioning and Maintenance

Tool CMT

MS WindowsTM based Commissioning and Maintenance Tool (CMT)

Display:
Trending of signals
Parameters and Signals
Alarm logging (with time
stamp)
Data logging
Setting / Programming:
Parameters
Application program
Operation:
System operation

UNITROL 5000

Remote Diagnostics

MODBUS for
sercice panel

DDCSInterface

Binary I/O's: 16 IN,18

OUT
Analog I/O s:7 IN,4 OUT
CMT
Connectio
n

PC
CMT
PCanywhere

COB

Fieldbus
-coupler
Gate
controller

UNITROL 5000

Remote Diagnosis

Enables an ABB expert to perform remote diagnosis of the customers UNITROL 5000
excitation equipment via modem, using CMT software
In the event of a problem, the customers engineer simply calls the Hotline and makes
the hardware connections at the customer end.

Call +41 (0) 844 845 845

This is XXX power station.

We have a problem!

Please connect the

remote diagnosis and
stay on the line.

No special knowledge or experience of the software tools is required.

24 hour 365 day Hotline support with 2 hour response time

Special features

UNITROL 5000

Supply Concept

AVR 1

AVR 2

FIOExtension

COB

COB

MUB

MUB
Binary I/O's: 16 IN,18
OUT
Analog I/Os: 7 IN, 4
OUT

Binary I/O's: 16 IN,18

OUT
Analog I/Os: 7 IN, 4
OUT

Fast I/O (FIO)

Signal processing and
power supply

Signal processing and

power supply

DC
Battery
AC
Excitation
Transformer

CIN
Converter
Interface 1

CIN
Converter
Interface 6

ARNCNE
T I/O

Control
Panel

UNITROL 5000

Converter Conduction Monitoring

current
healthy condition

RST
R+
S+

current

T+

failure in thyristor T+
CIN

t
failure in thyristor T+
S+

T+

R+

UNITROL 5000

Loss of P.T. Monitoring

Each
Eachchannel
channelhas
hasits
itsindependent
independent
loss
lossof
ofp.t.
p.t.function
function

Auxiliary supply

Shunt supply

If

Usyn

OFF Line

UG
IG

Shunt supply

Plausibility between If and UG at start up

Comparison between UG and Usyn

Auxiliary supply d UG /dt supervision dependent on dIG/dt

UNITROL 5000

Rotor Temperature Measurement

If

Rotor Resistance
Rf

Rf = f(Uf, Uf,Lrotor,Ubrush )

Uf

0 -235 C

=0 C
Rotor actual

UNITROL 5000

Band
pass
filter

Ripple
detection

Rotating Diode Failure

Diode failure
Ie

Rotating rectifier
Diode failure

Dynamic Current Distribution

among Parallel Converters

UNITROL 5000

Thyristor firing pulses from AVR

Current equalizing line

Hardware

Main Components of the

Control Electronics

UNITROL 5000
PSI

COB
MUB
EGC

PSI

FIO

COB
MUB
EGC

ARCNET BUS
Control
Panel

CIN

AR C093
AR C093
AR C093
AR C093

GDI

UP
UP
C090
C090

ARCNET
I/O

UF C092
UF C092
UF C092
UF C092

Functionality of Measuring
Unit Board MUB

UNITROL 5000
Inputs

3 phase generator voltage

3 phase generator current

Single phase bus voltage

Single phase bus current

4 spare analog inputs

Processing and output to COB

Actual values for

UG, IG, fG, QG, PG , cos

UBus, IBus, QG, PG, cos

IEEE PSS 2A stabilizing signal

Adaptive PSS stabilizing signal
(optional)
Rotating diode failure signal
Loss of p.t. signal

UNITROL 5000
Inputs, Outputs, Communication to

Service Panel

Field bus adapter devices for connection

to plant control system

Commissioning and Maintenance Tool

CMT

ARCNET (as master)

Stand by channel

Measuring Unit Board MUB

32 binary input signals

36 binary output signals

6 analog input signals

8 analog output signals

Functionality of
Control Board COB

Functions

AVR

Protection

Monitoring

Logic control

Free programmable function blocs

Gate impulse generation

Fault logger

Transient recorder

UNITROL 5000
Inputs, Outputs

10 binary inputs

8 binary outputs

ARCNET connection

Current sensing from Hall sensors

Current equalizing line

Firing pulse inputs and outputs

Connection for the local converter

display

2 PT100 inputs for

converter temperature

Functionality of Converter
Interface CIN

Functions

Firing pulse amplification

Equalize of current sharing

Converter cooling logic

Thyristor conduction monitoring

Monitoring of converter auxiliaries

UNITROL 5000
Inputs, Outputs

16 Isolated binary inputs

18 relay outputs

6 anlog inputs

4 analog outputs

Functionality of Fast
I/O board FIO

UNITROL 5000
Inputs, Outputs

Sensing input for the synchronous

voltage

Sensing input for the converter

input current

Sensing input for the field voltage

i.e. output voltage of the converter

Sensing of converter output

current from shunt (optional)

Functionality of Power Signal

Interface PSI

UNITROL 5000
Inputs, Outputs

6 thyristor firing pulses for one

converter bridge

Functionality of Gate Driver

Interface GDI

UNITROL 5000

Functionality of ARCNET I/O

A set of different I/O boards for analog and binary signals are available

Binary I/O node for up tp 32 inputs and outputs

Analog I/Os also for PT100

ARCNET BUS

UP
UPC090
C090

AR
ARC093
C093
AR
ARC093
C093

16 optical inputs each

UF
UFC092
C092
UF
UFC092
C092

16 relaysoutputs each

UP
UPC090
C090

UNC
UNC4674
4674

UA
UAC095
C095
UA
UAC096
C096
ANA
ANAI/O
I/O
16 PT100 Inputs
or
8 analog I/Os

16 binary in
16 binary out

UNITROL 5000
Offene Punkte
Folie 20 Kanal 1 mit offenem Gert, Kanal 2 Gert inkl Panel, Converter Display zeigen
Folie 44 Umfang des Datenaustausch erwhnen

UNITROL 5000

Detailed System Configuration

Mode
m

MODBUS for
sercice panel

SPA Service Panel

LOP Local Operator Panel
COB Control Board
MUB Measuring Unit Board
EGC Extended Gate Controller

CIN Converter Interface

FIO Fast I/O

Chan.
control
Protection
signals

COB

CIN
Power
supply

AC/DC

Power
supply

AC/DC

FIO
Extension

FIO

DDCSInterface

Binary I/O's: 16 IN,18

OUT
Analog I/O s:7 IN,
Fieldbus
4 OUT
-coupler
CMT
Connection
Gate
controlle
r
Signal processing and
power supply

MUB

PSI Power Signal Interface

AC70 NxxA

Option Communication to power

house control:
AF100, Modbus, Modbus+,
AllenBradley, Profibus
Application Programming on AC70

Converter
Interface 1

MODBUS for
sercice panel

DDCSInterface

Binary I/O's: 16 IN,18

OUT
Analog I/O s:7 IN,
4 OUT

Fieldbus
-coupler

PSI

PSI

Power
Signal
Interface

Power
Signal
Interface

Gate
controlle
r

COB
Signal processing and
power supply

MUB

AC70 NxxA

Remote
Maintenance SPA

External
I/O

CIN
Converter
Interface 6

Internal
I/O

UNITROL 5000

&
&
&
&
&
&
&
&

Summary

Guaranteed technology and expertise ISO9001

Experience of retrofitting AVRs for various machine types
Self monitoring
Data / Fault logging
Serial communication
Easy to control, easy to modify
State of the art product
Competitiv price

UNITROL 5000

Thank you for

your attention