Internal Floating Roof Design

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Internal Pontoon Floating Roof Design Per
API 650, Appendix H
Rev #
Rev Description
Rev By
Rev Date
1
2
3
4
Notes
1
2
3
4
5
www.mathcadcalcs.com
Page 1 of 38
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Internal Pontoon Floating Design

A. Introduction
This program designs pontoon floating roofs to the requirements of API 650, Appendix H (internal roofs)
Design methodologies are as follows:
1. Pontoon ring is designed using section properties determined in accordance with the AISI Cold-Formed
Steel Design Manual (accounts for local buckling of plates with large width to thickness ratios)
2. Floating roof legs are designed in accordance with AISC 360, Latest Edition for loads listed in API 650,
Appendix H.
3. Deck stresses and deflections are determined in accordance with the paper: "Stresses in Ruptured
Floating Roofs", H.I. Epstein and J.R. Buzek, 1978 ASME Journal of Pressure Vessel Technology.
4. Pontoon ring is modeled as a ring on elastic foundation.
5. Ponton ring strength is evaluated in accordance with AISI Cold-Formed Steel Design Manual.
B. Pontoon Geometry
Diameter
Rim space
Pontoon width
D := 220 ft
Srim := 8 in
Wpon := 12 ft
Width of inner
rim extension
WiExt := 0 in
Width of outer
rim extension
WoExt := 0 in
Height of
inner rim
Height of
outer rim
Hir := 30 in
Hor := 30 in
Height of outer
rim extension
Backslope
Cover slope
HoExt := 3 in
BS := 0 in
in
CSmin := .1875
ft
Deck thickness
Cover thickness
Bulkhead thickness
Inner rim thickness
Outer rim thickness
td := .1875 in
tc := .1875 in
tbh := .1875 in
tir := .75 in
tor := .75 in
Suggested number of bulkheads
(D 2 Srim) = 38.70
17.75 ft
Suggested number of posts per rafter
Wpon
= 2.00
6 ft
floor
Rafters per
Pontoon
Number of
bulkheads
Posts per
Rafter
Spacing of weld to
rafter
Length of weld
per spacing
Weld size for cover to

rafter connection
Nrp := 2
Nbh := 40
Npp := 2
Swr := 12 in
Lwr := 2 in
twr := .1875 in
Angle Rafter
Channel Rafter
Page 2 of 38
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Internal Pontoon Floating Roof Design

C. Leg Geometry
Leg diameter
Leg thickness
Sleeve diameter
Sleeve thickness
dlegs := 2.875 in
tlegs := .276 in
dslv := 3.5 in
tslv := .216 in
Maximum leg spacing
Low leg setting
High leg setting
Sleeve extension
below deck
SlegMax := 24 ft
Hlow := 3 ft
Hhi := 7 ft
Hdslv := 3 in
Radius to deck legs
Pin height for deck legs
12

32 ft
Rlegs :=
52

72
n := 1 .. rows Rlegs
24

24 in
Hpin :=
24

24
Srim Wpon = 97.33 ft
)
Number of deck
legs at each
radius
2 Rlegs
n
NlegMin := ceil
n
S legMax
4.00
9.00
NlegMin =
14.00
19.00
4

10
Nlegs :=
16

20
Number of inner
rim legs
Nirlegs := 36
Page 3 of 38
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D. Appurtenance Geometry
Weight of pontoon
manway
Weight of center
weight
Diameter of
centerweight
wpmw := 75 lbs
Wcw := 1 lbs
Dcw := 20 ft
Length of
ladder track
Lltr := 45 ft
Number of deck
manways
Ndmw := 2
Number of
bleeder vents
Weight of
bleeder vents
Nbv := 2
wbv := 250 lbs
Weight of deck
manways
wdmw := 100 lbs
E. Corrosion Allowances
Outer rim
corrosion
allowance
Inner rim
corrosion
allowance
Deck corrosion
allowance
Cover plate
corrosion
allowance
Corrosion
allowance on
legs
CAor := 0 in
CAir := 0 in
CAd := 0 in
CAc := 0 in
CAlegs := 0 in
Page 4 of 38
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SK
Pontoon Section
100
50
50
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Plan View of Roof
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E. Material Properties
Yield strength
of rim plate
Yield strength of
deck plate
Yield strength
of plate
Yield strength
of rafter
Fyrim := 36 ksi
Fyd := 36 ksi
Fyp := 36 ksi
Fyr := 36 ksi
Weld tensile strength
Leg yield strength
Fuw := 60 ksi
Fylegs := 35 ksi
F. Design Criteria
Live load
LL := 12.5 psf
Minimum
specific gravity
SGmin := 0.7
Number of punctured
pontoons
Fricition from seal
Unit weight of seal
lbs
seal := 15
ft
wseal := 20 plf
Np := 2
Radial force from seal
lbs
kseal := 45
ft
Page 7 of 38
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G. Roof Weight
Wor := tor Hor + WoExt 2 Ror s
Wor = 52595.50 lbs
Weight of outer rim
Wir = 46822.82 lbs
Weight of inner rim
Wpon
Rir + Ror
tc s
Wcover :=
2
cos c
2
Wcover = 59663.93 lbs
Weight of cover plate
Wpon
Rir + Ror
td s
WBS :=
2
cos BS
2
WBS = 59650.99 lbs
Weight of backslope
Wir := tir Hir + WiExt 2 Rir s
( )
Hir + ( Hor HoExt)

tbh s
2
Wbh := Nbh Wpon
Wbh = 8728.13 lbs
Weight of bulkheads
wraft = 4.10 plf

Wpon
Wraft := Nrp Nbh
wraft
cos c
( )
Hor HoExt + Hir

wraft
2
Wpost := Nrp Npp Nbh

Wseal := wseal D
Ffseal := seal D
Wraft = 3936.85 lbs
Weight of rafters
Wpost = 1558.00 lbs
Weight of posts
Wseal = 13823.01 lbs

Ffseal = 10367.26 lbs
Weight of seal
Total frictional force on seal
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G. Roof Weight
2
Wdeck := Rir td s 1.05
Wslv :=
rows ( Hpin)
n=1
rows ( Hpin)
n = 1
Wdeck = 239264.61 lbs
Weight of deck
Hpin + Hdslv + 2 in Nlegs wslv if SleeveType = 1

n
n
Hpin + Hlow + 2 in Nlegs wslv otherwise

n
n
Weight of deck sleeves
Wslv = 916.28 lbs
rows H pin
Wlegs :=
Hpin + Hdslv + Hhi + 2 in Nlegs wlegs

n
n
Weight of deck legs
n= 1
Wlegs = 3610.49 lbs
Wpslv := Nbh Hpslv + Nirlegs Hirslv wslv
Wpslv = 1728.92 lbs
Weight of pontoon sleeves
Wplegs := Nbh Hpslv + Hhi + Nirlegs Hirslv + Hhi wlegs
Weight of pontoon legs
Wplegs = 5827.90 lbs
Weight of centerweight
Wcw = 1.00 lbs

Wpmw := wpmw Nbh
Wpmw = 3000.00 lbs
Weight of pontoon manways
Wdmw := Ndmw wdmw
Wdmw = 200.00 lbs
Weight of deck manways
Wbv := Nbv wbv
Wbv = 500.00 lbs
Weight of bleeder vents
Page 9 of 38
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G. Roof Weight
WPON := Wor + Wir + Wcover + WBS + Wbh + Wraft + Wseal + Wplegs + Wpslv + Wpmw + Wpost
WPON = 257336.05 lbs
Total pontoon weight
WdTOT := Wdeck + Wlegs + Wslv + Wbv + Wdmw
Total deck weight
WdTOT = 244491.38 lbs

Total roof weight
Wroof := WPON + WdTOT

Wroof = 501827.43 lbs
deck :=
WdTOT
Rir
deck = 8.21 psf
Unit weight of deck considering

appurtenances
H. Check Cover Slope

CS :=
Hor HoExt BS Hir
CSmin
CS
Wpon
= 0.25
in
ft
Check minimum cover slope
= 75.00 %
Page 10 of 38
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J. Check Rafters
RafterName = "C3X4.1"
Rafter size used
wraft = 4.10 plf
Weight of rafter per foot
Sro :=
Sro
7 ft
2 Ror
Nbh Nrp + 1
Spacing at outer end of rafter
Check maximum spacing
= 81.78 %
Sri :=
Sro = 5.72 ft
2 Rir
Nbh Nrp + 1
Spacing at inner end of rafter
Sri = 5.10 ft
DL := s tc
DL = 7.66 psf
LL = 12.50 psf
Dead load on rafter
Live load on rafter
Page 11 of 38
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J. Check Rafters
q1 :=
Sro
Sri
Sro DL + wraft + Sro LL if Wpon >
+
2
2
Wpon DL + wraft + Wpon LL otherwise
q2 :=
Sro
Sri
Sri DL + wraft + Sri LL if Wpon >
+
2
2
Uniform load toward outer end of

rafter
Uniform load toward inner end of

rafter
Wpon DL + wraft + Wpon LL otherwise
x1 :=
S ro
2
Sro
S ri
if Wpon >
+
2
2
Wpon
2
x2 :=
S ri
2
Location of q1 loading form outer

end
x2 = 2.55 ft
Location of q2 loading form inner

end
otherwise
Sro
S ri
if Wpon >
+
2
2
Wpon
x1 = 2.86 ft
otherwise
x3 := Wpon x1 x2
Width of transition loading
x3 = 6.59 ft
qur ( x) :=
x
x1
q1 if x < x1
Uniform load as a function of x
q1
(x x1) q q
( 1 2)
x
q2
x ( x1 + x3)
q2 otherwise
x
if
(x x1) (x < x1 + x3)
Page 12 of 38
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J. Check Rafters
W
pon
qur ( x) x dx
R1 :=
Reaction at outer end of rafter
0 ft
Wpon
R1 = 0.52 kip
xmax :=
xx
Wpon
3
while
Location of maximum moment
xx
qur ( xx) dxx < R1
0 ft
xx xx + .5 in
xx
xmax = 5.92 ft
Mur ( x) := R1 x
qur ( x1) ( x x1) dx1
Ultimate moment in rafter
0 ft
Mur xmax = 1.86 ft kip

Safety factor for bending
B := 1.67
Nominal moment capacity of

rafter per AISC 360-05
Mnr := S xr Fyr
Mur xmax
Mnr
vfr :=
) = 45.00 %
R1 Qr
Ixr
Compare moment to nominal

capacity
kip
vfr = 0.15
in
Ultimate shear flow at rafter cover

connection
w := 2
Lwr Fuw
vfn := 0.6 .7071 twr
Swr w
vfr
vfn
Safety factor for weld

kip
vfn = 0.40
in
Nominal shear strength of weld

at rafter to cover connection
Compare shear flow to nominal
capacity
= 38.88 %
Page 13 of 38
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K. Check Legs
12.00
32.00
Rlegs =
ft
52.00
72.00
4.00
10.00
Nlegs =
16.00
20.00
Nirlegs = 36.00
Nbh = 40.00
TLdeck := deck + LL
TLdeck = 20.71 psf
Deck load
Page 14 of 38
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K. Check Legs
Pulegs :=
for i 1 .. rows Rlegs
pi
2
Rlegs + Rir
i

TLdeck
2
Nlegs
i
if ( i = 1) i = rows Rlegs
))
2
2
R
legsi+1 + Rlegsi Rlegsi + Rlegsi1

TLdeck
2
2
pi
if ( i > 1) ( i < rows ( Rlegs) )
Nlegs
i
2
R
legsi+1 + Rlegsi

TLdeck
2
pi
if ( i = 1) ( i < rows ( Rlegs) ) Rlegs > 0 ft
Nlegs
i
pi
1
2
Rlegs
2
TLdeck
if ( i = 1) ( i < rows ( Rlegs) ) Rlegs = 0 ft

i
Nlegs
i+1
2
2
R + R
Rlegs + Rlegs
legsi
ir
i
i1

TLdeck
2
2
if ( i > 1) ( i = rows ( Rlegs) )

pi
Nlegs
i
2
2
R
legsi+1 + Rlegsi Rlegsi + Rlegsi1

TLdeck
2
2
pi
otherwise
Nlegs
i
7.87
8.33
Pulegs =
kip
8.46
10.82
Load at deck legs
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K. Check Legs
Puirlegs :=

Rir + Rlegs
rows ( Rlegs)
2
( Rir)
TLdeck
2
Nirlegs

1 1.6 Ror Rir
+
4
Nbh
2
1 1.2 WPON
...
4 Nirlegs
if Nirlegs > 0
LL
0 kip otherwise
Puirlegs = 7.29 kip
Puplegs :=
Load at inner rim legs
Rir + Rlegs

rows ( Rlegs)
2
( Rir)
TLdeck 1.2 W
2
PON
+
... if Nirlegs = 0
1.6 Ror Rir

2
Nbh
Nbh
LL
Nbh

3 1.2 WPON
3 1.6 Ror Rir
+
4
Nbh
4
Nbh
2
Puplegs = 8.71 kip
LL otherwise
Load at pontoon legs
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K. Check Legs
2
PRTOT := Nbh Puplegs Rir + Wpon + Nirlegs Puirlegs Rir

3
PRTOT = 62234.58 ft kip
rows Rlegs
QRTOT :=
Pulegs Nlegs Rlegs

n
n
n
n= 1
QRTOT = 25659.11 ft kip
Kplegs := 2.0
QRTOT + PRTOT
PRTOT
Kplegs = 2.38
Klegs := 1.0
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K. Check Legs
dlegs = 2.88 in
Leg diameter
tlegs = 0.28 in
Leg thickness
dclegs := dlegs 2 CAlegs
Leg diameter - corroded
tclegs := tlegs CAlegs
Leg thickness - corroded
2
2
Aclegs := dclegs dclegs 2 tclegs
) (
Aclegs = 2.25 in
Iclegs :=
rclegs :=
Leg cross sectional area corroded
d
64 clegs
)4 (dclegs 2 tclegs)4
Iclegs = 1.92 in
Sclegs :=
Moment of inertia - corroded
2 Iclegs
dclegs
Iclegs
Aclegs
Sclegs = 1.34 in
rclegs = 0.92 in
Section modulus
Radius of gyration
Page 18 of 38
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K. Check Legs
plegs :=
2
Kplegs Hhi BS Hdslv
rclegs
plegs = 208.34
FEplegs :=
Es
plegs
Euler buckling load for pontoon legs
Fylegs
Fcrplegs :=
.658
FEplegs
Fylegs if plegs 4.71
Es
Fylegs
0.877 FEplegs otherwise

Fcrplegs = 5782.75 psi
Critical buckling load for pontoon legs
C := 1.67
Safety factor for compression
Pnplegs :=
Puplegs
Pnplegs
Fcrplegs Aclegs
C
Allowable Strength fo pontoon legs
= 7803.384 lbs
Check pontoon legs
= 111.64 %
2
FEirlegs :=
Es
(plegs)
Euler buckling load for inner rim legs
Fylegs
Fcrirlegs :=
.658
FEirlegs
Fylegs if plegs 4.71
Es
Fylegs
0.877 FEirlegs otherwise

Critical buckling load for inner rim legs
Fcrirlegs = 5782.75 psi
Pnirlegs :=
Puirlegs
Pnirlegs
Fcrirlegs Aclegs
C
= 7803.384 lbs
Allowable Strength fo inner rim legs
Check inner rim legs
= 93.37 %
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K. Check Legs
legs :=
Klegs Hhi
legs = 90.90
rclegs
2
FElegs :=
Es
legs
Euler buckling load for deck legs
Fylegs
Fcrlegs :=
.658
FElegs
Fylegs if legs 4.71
Es
Fylegs
0.877 FElegs otherwise

Critical buckling load for deck rim legs
Fcrlegs = 22929.02 psi

Pnlegs :=
Fcrlegs Aclegs
C
= 30940.989 lbs
25.45
Pulegs
26.92
=
%
Pnlegs 27.34
34.96
Allowable Strength for deck legs
Check deck legs
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L. Pontoon Ring Section Properties
BS
HBScone := Ror tan atan
Wpon
HBStrunc := HBScone BS
R 2 H
2
Rir HBStrunc
or
BScone
3
3
VBS := Ror BS
wdNET :=
WdTOT
Rir
s SGmin w
WPON + wdNET Rir VBS SGmin w

Ror Rir
= 1.41 ft
SGmin w
CRise := Hor HoExt Hir BS
bc :=
CRise + Wpon
bc = 144.03 in
bBS :=
BS + Wpon
bBS = 12.00 ft
BS
Wpon
BS := atan
Ap := bBS td + bc tc + Hir + WiExt tir + Hor + WoExt tor

Ap = 99.01 in
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Hor
Hir
1
...
cpy :=
Hor tor CAor
+ Hir tir CAir BS +
Ap
2
2
Hor HoExt + BS + Hir
...
+ bc tc CAc
(
)
BS
bBS ( td CAd)
...
WoExt ( tor CAor) Hor + WiExt ( tir CAir) ( BS + Hir)
cpy = 14.59 in
(tor CAor) Hor3 + (tir CAir) Hir3 + H
Hor
Izp :=
CA
cpy ...
(
)
or
or
or
12
12
2
2
2
Hir
+ Hir ( tir CAir) BS +

cpy + bc ( tc CAc)
cpy ...
2
2
)2 ...
)(
+ WiExt tir CAir BS + Hir cpy
W
pon
2
td CAd
BS cpy
Wpon
dx + W
2
+
tor CAor Hor cpy
oExt
cos BS
)(
0 ft
Izp = 14355.32 in
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2
2
tor)
WoExt ( tor)
(
cpx :=
+ Hir ( tir) Wpon +
Hor
...
Ap
2
2
WiExt
+ W
...
t W
+
iExt ( ir) pon
W
pon
+ bc ( tc)
...
Wpon
+ bBS ( td) 2
cpx = 6.01 ft
2
tor CAor
+ Hir ( tir CAir) ( Wpon cpx) 2 ...

Iyp := Hor ( tor CAor) cpx
2
3
2
tc CAc) ( bc)
bc
(
...
+
+ ( tc CAc) bc cpx
12
2
3
2
td CAd) ( bBS)
bBS
(
...
+
+ ( td CAd) bBS cpx
12
2
3
2
tor CAor) WoExt
WoExt
(
...
+
+ ( tor CAor) WoExt cpx
2
12
3
2
tir CAir) WiExt
WiExt
(
+
+ ( tir CAir) WiExt Wpon +
cpx
12
2
Iyp = 325409.76 in
Page 23 of 38
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2
tw
CwCH ( d , bf , tf , tw ) :=
ApJ :=
tw
bf tf + 2 ( d tf ) tw
2
2
tw
( d tf ) tw + 2 bf 2 tw
tf ( d tf ) bf
6
Hor HoExt + Hir
( Wpon)
2
JBHP :=
Wpon td CAd
3
+
)3 + Hor (tor CAor)3 + Hir (tir CAir)3

3
WoExt tor CAor

3
JBHP = 8.75 in
...
)3 + WiExt (tir CAir)3

3
4
2
JRSF :=
Hor HoExt
tor CAor
J :=
4 ApJ
+
Hir
tir CAir
bc
tc CAc
bBS
td CAd
JRSF if RoofType = 1
JBHP otherwise
J = 41789.27 in
Torsional constant
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tfCw :=
tir CAir if Hor > Hir

tor CAor if Hir > Hor
min tir CAir , tor CAor

tf2Cw :=
otherwise
tor CAor if Hor > Hir

tir CAir if Hir > Hor
max tir CAir , tor CAor

w :=
otherwise
1
3
min ( Hor , Hir) tfCw
1+
max ( Hor , Hir) tf2Cw
w = 0.50
D
Reff :=
Srim cpx
2
Cw :=
0 in
Effective radius of roof
Reff = 103.33 ft
if RoofType = 1
Warping constant
CwCH Wpon , min Hor , Hir , tfCw , td CAd w otherwise
Cw = 0.00 in
CT :=
Es Cw
(1.7725 Reff )2
11
CT = 4.66 10
+ GJ
lbs in
Torsional rigidity
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2
td CAd
Fcrd :=
= 177.75 psi
2 bBS
12 1
4 Es
tc CAc
Fcrc :=
= 177.67 psi
2
12 1
bc
4 Es
tor CAor
Fcror :=
2 Hor HoExt
12 1
4 Es
Fcror = 80896.57 psi

2
tir CAir
Fcrir :=
2
12 1
Hir
4 Es
Fcrir = 65526.22 psi

crd ( f ) :=
crc ( f ) :=
cror ( f ) :=
crir ( f ) :=
f
Fcrd
f
Fcrc
f
Fcror
f
Fcrir
Page 26 of 38
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Date:

.22
1
crd ( f ) :=
crd ( f )
crd ( f )
.22
1
crc ( f ) :=
crc ( f )
crc ( f )
1
cror ( f ) :=
.22
cror ( f )
cror ( f )
1
crir ( f ) :=
beffd ( f ) :=
.22
crir ( f )
crir ( f )
bBS if crd ( f ) .673

crd ( f ) bBS otherwise
beffc ( f ) :=
Wpon if crc ( f ) .673

crc ( f ) bc otherwise
beffor ( f ) :=
Hor if cror ( f ) .673
cror ( f ) Hor HoExt + HoExt otherwise

beffir ( f ) :=
Hir if crir ( f ) .673
( )
crir ( f ) Hir
otherwise
Page 27 of 38
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(tor CAor) + beffir (f ) (tir CAir) + beffc ( f) (tc CAc) + beffd (f) (td CAd) ...
(tor CAor) + WiExt (tir CAir) + HoExt (tor CAor)
(Hor HoExt) b (f) t CA BS + Hir

1
beffor ( f ) ( tor CAor)
+ effir
...
( ir ir)
(f)
2
2
AeffC ( f ) := beffor ( f )
+ WoExt
ceffC ( f ) :=
AeffC
Rir Reff
Krad :=
Ap Es
+
+

...
2
HoExt
BS
...
beffd ( f ) ( td CAd)
+ HoExt ( tor CAor) Hor
2
2
beffc ( f ) tc CAc
)
)
)(
WoExt tor CAor Hor + WiExt tir CAir BS + Hir

4 in
Krad = 5.04 10
Radial flexibility of pontoon ring
lbs
Page 28 of 38
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3
beffor ( f )
beffor ( f )
(tor CAor) 2 + HoExt (tor CAor) 2
IeffC ( f ) :=
+
...
12
12
beffor ( f )
( tor CAor)
ceffC ( f ) +
...
2
4
12
2
beffor ( f )
+ HoExt
beffor ( f )

ceffC ( f ) ...
2
2
2
beffir ( f )
beffir ( f )
( tir CAor)
+ BS ceffC ( f ) ...
2
4
2
beffir ( f )
beffir ( f )
ceffC ( f ) ...
( tir CAor) Hir + BS
2
4
2
H
H
+
H
or
oExt
ir
beffc ( f ) ( tc CAc)
ceffC ( f ) ...
2
beffor ( f )
)(
+ WiExt tir CAir BS + Hir ceffC ( f )

+
beffir ( f )
2 ( tir CAir)
2
beffd ( f )
2
beffd ( f )
2
)2 + WoExt (tor CAor) (Hor ceffC (f) )2 ...
2
beffd ( f ) BS
...
( td CAd) ceffC ( f )
4
Wpon
beffd ( f ) BS
( td CAd) ceffC ( f ) BS
4
Wpon
Page 29 of 38
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2
tor
FcrorB :=
2 Hor HoExt
12 1
24 Es
FcrorB = 485379.41 psi

2
tir
FcrirB :=
2 Hir
12 1

24 Es
FcrirB = 393157.32 psi

f
crorB ( f ) :=
Fcror
f
crirB( f ) :=
Fcrir
1
crorB ( f ) :=
.22
cror ( f )
cror ( f )
1
crirB( f ) :=
befforB ( f ) :=
.22
crir ( f )
crir ( f )
Hor HoExt if crorB ( f ) .673
crorB ( f ) Hor HoExt

beffirB ( f ) :=
otherwise
Hir if crirB( f ) .673
( )
crirB ( f ) Hir
otherwise
Page 30 of 38
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AeffB ( f ) := befforB ( f ) tor CAor + beffirB ( f ) tir CAir + beffc ( f ) tc CAc + bBS td CAd ...
+ WoExt tor CAor + WiExt tir CAir + HoExt tor CAor
Hor HoExt
Hir
1
...
ceffB ( f ) :=
befforB ( f ) tor CAor
+ beffirB ( f ) tir CAir BS +
AeffB ( f )
2
2

...
+ beffc ( f ) tc CAc
HoExt
BS
...
+ bBS ( td CAd)
2
2
+ W
oExt ( tor CAor) Hor + WiExt ( tir CAir) ( BS + Hir)
Page 31 of 38
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3
befforB ( f )
befforB ( f )
(tor CAor) 2 + HoExt (tor CAor) 2
IeffB ( f ) :=
+
...
12
12
beffirB ( f )
2 ( tir CAir)
2
befforB ( f )
( tor CAor)
ceffB ( f ) +
...
2
4
12
2
befforB ( f )
+ HoExt
befforB ( f )

ceffB ( f ) ...
2
2
2
beffirB ( f )
beffirB ( f )
( tir CAor)
+ BS ceffB ( f ) ...
2
4
2
beffirB ( f )
beffirB ( f )
ceffB ( f ) ...
( tir CAor) Hir + BS
2
4
2
H
H
+
H
or
oExt
ir
beffc ( f ) ( tc CAc)
ceffB ( f ) ...
2
befforB ( f )
)(
+ WiExt tir CAir BS + Hir ceffB ( f )
)2 + WoExt (tor CAor) (Hor ceffB (f) )2 ...
W
pon
2
x BS c
td CAd
(
f
)
effB
Wpon
dx
+
cos BS
0 ft
SeffB ( f ) :=
IeffB ( f )
max ceffB ( f ) , Hor ceffB ( f )
SeffB ( 10 psi) = 6.47 ft
2.00
in
Page 32 of 38
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M. Check Pontoon Ring Strength
nrpE = 527.73
lbs
in
c := 1.8
b := 1.67
Pp := nrpE Rir
Pp = 616.39 kip
F'cr ( n) :=
E IeffC ( 36 ksi) n 4
4 Rir Reff 1 +
2
4 E IeffC ( 36 ksi)
2
n CT
Kf := w SGmin Wpon
F''cr ( n) := 4
Kf Reff
Rir n
lbs
F''cr ( 4) = 14378.14
ft
Fcrp := min F'cr ( 4) + F''cr ( 4) , F'cr ( 8) + F''cr ( 8)

Fcrp = 15442.92
Pcrp :=
1
c
lbs
ft
Fcrp Rir
Pcrp = 835.06 kip

Pyp :=
1
c
( )
AeffC Fyp Fyp
Pyp = 996.63 kip
Page 33 of 38
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M. Check Pontoon Ring Strength
Pn := min Pcrp , Pyp

Pp
Pn
= 73.81 %
Mp = 401.74 ft kip
Mn :=
1
b
( )
SeffB Fyp Fyp
Mn = 693.46 ft kip
Mp
Mn
= 57.93 %
INTPM :=
Pp
Pn
Mp
Mn
if
Pp
Pn
P p Mp
+
P n Mn
max
Mp
Pp
+
P
yp Mn
0.15
otherwise
INTPM = 131.75 %
tor
tir
= 100.00 %
Page 34 of 38
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N. Check Pontoon Ring Floating Stability
2 TOT
Hir + Hor HoExt BS
= 83.93 %
Check pontoon floating stability
TOT = 23.92 in
Deflection Below Product Surface (in)
3.125
6.25
9.375
12.5
15.625
18.75
21.875
25
200
200
Circumferential Distance (ft)

Pontoon Deflection
Location of Critical Deflection
Page 35 of 38
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O. Plot of Results
3D Plot of Deflected Pontoon
Page 36 of 38
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O. Plot of Results
Deflection of deck relative to

pontoon attachment
deck
rows deck
Deflection of deck relative to product surface
pon
= 24.85 in
deck
rows deck
rows pon
+ pon
1
= 42.44 in
Deflection of Deck Below Product Surface (in)

0
5.625
11.25
16.875
22.5
28.125
33.75
39.375
45
100
50
50
100
Page 37 of 38
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O. Plot of Results
i := 1 .. rows rdeck
Safety factor for
weld strength
w := 2
Maximum unit for in weld per AISC 360

ndMax :=
(td CAd) .7071 0.6 Fuw

w
ndMax = 2386.46
1
lbs
in
Radial and Tangential Unit Forces (lbs/in)

4872.925
3654.694
2436.462
Unit Force
1218.231
0
1218.231
2436.462
3654.694
4872.925
20
40
60
80
100
Radius
Radial Unit Force
Tangential Unit Force
Single Lap Weld Limit
Single Lap Weld Limit
Double Lap Weld Limit
Double Lap Weld Limit
Unit force curves must be within single lap weld limit, otherwise double lap weld is
required. If double lap weld is limit is exceeded, geometry must be changed. Deck
shall have a 2" in 12" underside weld at all supports, bulkheads, and
appurtenances as a minimum.
Page 38 of 38

Internal Floating Roof Design

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Internal Floating Roof Design

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Internal Pontoon Floating Design

Inner rim thickness

Outer rim thickness

Suggested number of bulkheads

Suggested number of posts per rafter

Weld size for cover to

Internal Pontoon Floating Roof Design

Maximum leg spacing

Low leg setting

High leg setting

Radius to deck legs

Pin height for deck legs

Srim Wpon = 97.33 ft

Internal Pontoon Floating Roof Design

wbv := 250 lbs

wdmw := 100 lbs

Internal Pontoon Floating Roof Design

Internal Pontoon Floating Roof Design

Plan View of Roof

Internal Pontoon Floating Roof Design

Weld tensile strength

Leg yield strength

Fricition from seal

Unit weight of seal

Radial force from seal

Internal Pontoon Floating Roof Design

Wor := tor Hor + WoExt 2 Ror s

Wor = 52595.50 lbs

Weight of outer rim

Wir = 46822.82 lbs

Weight of inner rim

Wcover = 59663.93 lbs

Weight of cover plate

WBS = 59650.99 lbs

Wir := tir Hir + WiExt 2 Rir s

Hir + ( Hor HoExt)

Wbh := Nbh Wpon

Wbh = 8728.13 lbs

wraft = 4.10 plf

Hor HoExt + Hir

Wpost := Nrp Npp Nbh

Wraft = 3936.85 lbs

Wpost = 1558.00 lbs

Wseal = 13823.01 lbs

Total frictional force on seal

Internal Pontoon Floating Roof Design

Wdeck := Rir td s 1.05

Wdeck = 239264.61 lbs

Hpin + Hdslv + 2 in Nlegs wslv if SleeveType = 1

Hpin + Hlow + 2 in Nlegs wslv otherwise

Weight of deck sleeves

Wslv = 916.28 lbs

Hpin + Hdslv + Hhi + 2 in Nlegs wlegs

Weight of deck legs

Wlegs = 3610.49 lbs

Wpslv := Nbh Hpslv + Nirlegs Hirslv wslv

Wpslv = 1728.92 lbs

Weight of pontoon sleeves

Wplegs := Nbh Hpslv + Hhi + Nirlegs Hirslv + Hhi wlegs

Weight of pontoon legs

Wplegs = 5827.90 lbs

Wcw = 1.00 lbs