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ISOCOP
Metal faced insulating panel
DESCRIPTION
A roof panel that is very versatile and gives high aesthetic results. The different options
allow the choice of a customised product in order to meet the clients expectations.
Aesthetically pleasing, it allows the integration of different roof systems thanks to a wide
range of elements of flashings and roof windows. It is also appropriate for mono and
polycrystalline photovoltaic roofs.
GEOMETRICAL
CHARACTERISTICS
thickness
- ISOCOP-5 roof panel, with external profiled sheet characterised by 5 ribs every 250 mm -
METAL FACINGS
ISOCOP
Hot dip galvanised steel by means of a SENDZIMIR continuous process (EN 10346)
and pre-painted by means of a coil coating continuous process with cycles of
polyester resins, high durability polyester (HDP), PVDF (polyvinylidene fluoride), on
the visible side; a primer is applied on the sheet internal side.
AISI 304 Stainless steel (designation X5CrNi1810) according to the EN 10088-1
standard.
3000 or 5000 series Aluminium alloy with a pre-painted finish, with the cycles of the
previous point, with a natural or embossed effect.
In case of aluminium facings, these should preferably be applied on both sides: in
fact, if different materials are used on the two sides, this may cause the panel
to distort and bend due to the different thermal expansion coefficients of the sheets.
For copper facings that are 6,000 mm long minimum, it is necessary to create a slot
on the fixing hole, due to the high value of thermal expansion coefficient.
For stainless steel facings, when the aesthetic factor is particularly important to the
building, it is necessary to take account of possible appearance of unwanted
waviness emphasized by these reflective surfaces.
PROTECTION OF
THE PREPAINTED
METAL FACINGS
All the metal prepainted metal facings are supplied, on request, with a protection film in
adhesive polyethylene that helps prevent damages to the layer of paint. If the material is
specifically requested without the protection film, Isopan S.p.A assumes no liability in
case of damages to the layer of paint. The protection film that covers the prepainted
metal facings must be completely removed during the assembly phase and in all cases
within three months after the material production.
It is also recommended not exposing the panels covered by a protection film to the direct
sunlight.
INSULATION
Made with rigid polyurethane foam, with an appropriate degree of fire resistance in
accordance with the current European standards.
30
40
50
60
80
100
120
150
0,55
0,44
0,36
0,31
0,25
0,20
0,17
0,14
30
40
50
60
80
100
120
150
0,71
0,54
0,44
0,37
0,28
0,22
0,19
0,15
LOAD BEARING
CAPACITIES
ISOCOP is a self-supporting panel according to the UNI EN 14509 definition: ... panel
capable of supporting, by virtue of its materials and shape, its self-weight and in the case
of panels fixed to spaced structural supports, all applied loads (e.g. snow, wind, internal
air pressure), and transmitting these loadings to the supports. The type of metal facings,
their thickness, and the thickness of thermal insulating core, determine the bearing
capacity of the panel, as shown in the tables of the ISOCOP catalogue.
The resistance value is referred to a panel horizontally assembled and subject to
the action of a distributed load; the calculation method used by Isopan does not take
into account the thermal effects, which are verified by the designer. However, the creep
effect for the insulating core, due to accidental overloads, is taken into account.
Depending on the weather conditions of the installation location and the colour of the
external face, if the designer feels that a detailed verification of the stresses caused by
thermal actions and long-term effects is necessary, he/she should contact the Isopans
Technical Office. The designer is responsible for the check of the fixing systems, based
on their number and the way they are placed.
JOINT
The joint is equipped with a sealant gasket inserted during production phase. The overlap
shape is expressly studied to prevent infiltrations and to reduce thermal bridges.
For special end-use requirements, in order to avoid condensation on the metallic surface,
an optional gasket should be placed on site to increase the airtightness of the joint; this
element can be provided by Isopan and will be installed on site during the assembly
phase.
ISOCOP
TOLERANCES
Metal sheet thickness: according to the reference standard for the products used
Panel thickness: if 100 mm 2 mm; if > 100 mm 2%
Length: if 3,000 mm 5 mm; if > 3,000 mm 10 mm
Deviation from squareness: so = horizontal deviation
so 0.6 % of the nominal covered width
Deviation from cutting line squareness: max 3 mm
REACTION TO FIRE ISOCOP panels reaction to fire has been tested according to EN 13501-1 and to test
(EN 13501-1
methods defined in EN ISO 11925-2 (Reaction to fire test for building products - Part 2 standard)
ignition when subject to the direct contact with the flame) and EN 13823 (Reaction to fire
test for building products - building products excluding floorings exposed to a thermal
attack of a single element in combustion). To obtain more information, please contact the
Isopans Technical Office.
BROOF
WATER
PERMEABILITY
The resistance to driving rain under pulsating air pressure of a sandwich panels assembly
must be tested according to the EN 12865 standard. The panel has been classified as
Class B: normal applications.
RESTRICTIONS OF
USE
ISOCOP
length, the colour of the panels, the sheet thickness and the quantity of fixing
elements, the possible problem occurrence may be limited. (see the thermal
expansion section)
GENERAL DESIGN
INSTRUCTIONS
The roof panels generally require, during the design phase, a structure able to absorb the
external loading stress, that will not submit the metal face of the panels to excessive and
permanent distortions to the detriment of their basic characteristics. During the design
phase, in order to chose the panel types, you should consider some parameters related
to the environment actions :
Wind action: it depends on the climatic zone of the building installation; the
values fluctuate depending on the wind speed with a consequence of more/less
load pressure on the exposed surfaces (impacts on the type and number of
fixing elements);
Snow load: it depends on the elevation of the site above the sea level compared
with the height in situ of the building. Account must be taken of water puddles
resulting from snowmelt which can expose the overlapping joints to be pressed
under a load of water and possibly create infiltrations. It is a good thing, therefore,
to adopt constructive measures (by adopting appropriate flashings), in order to
always ensure normal water run-off.
Thermal stress: largely depends on the colour of the panel external surface and
on the exposure of the construction, and can create important deformations of the
system;
Atmospheric corrosion: depends on the context where the panels are installed
(marine, industrial, urban, rural) and principally impacts on the degree of
corrosivity of the panels surfaces. With regard to this, facings (metallic or
organic) that are appropriate to the type of context in question should be chosen
(we recommend to consult the available documentation or to contact the Isopans
Technical Office).
Rainfall: it affects the slope angle of the roof; in order to ensure normal water
run-off and to prevent oxidation of the metallic supports, the slope angle of the
panels must be chosen on the basis of two types of construction:
Falde(m)
(m)
Pitch
20
Level of
snow cover
15
5
10
h 50 mm
h 40 mm
h 30 mm
Low
Grado di
Medium
innevamento
High
Basso 2
Medio 6
12
15
18
21
24
27
10
30
Alto 12
18
24
30
36
42
48
54
60
Slope
(%) (%)
Pendenza
In the first case, the minimum recommended slope (in case of low, medium snow
cover), depending on the climatic zone and on the height of the rib, is generally
not less than 7%, as calculated with the slope diagram.
ISOCOP
In the case of roofs with intermediate overlapping joints, the percentage of slope
is also calculated with the slope diagram (for percentage of slope smaller than
25%), with addition of a value equal to 0.2*L, where L is the length of the pitch (in
meters). The presence of intermediate overlapping joints depends on the slope,
the snow load and the wind action. Under normal weather conditions, the overlap
values are generally:
Slope (%)
Overlap (mm)
7 < P 10
250
10 < P 15
200
P > 15
150
All materials used for the construction of roofs, especially the metals, are subject to
thermal expansion and contraction resulting from the effect of temperature change. The
stresses triggered by the sheets thermal expansions operate on the roof and can cause
structural and functional product anomalies , particularly in the case of
As a consequence, bending and shear stress may affect the head of the fixing system
These are important in the parallel direction to the ribs as in the transversal direction they
are cancelled by the elasticity of the sheet profile.
-1
Material
Aluminium
23.6 x 10-6
Steel
AISI 304 stainless
steel
Copper
12.0 x 10
-6
-6
17.0 x 10
-6
16.8 x 10
Type of coating
Insulated
Min.
Max.
Light
-20
+60
Dark
-20
+80
insulated means that an insulating core is inserted between the external sheet and the
structure; light or dark refers to the surface colour of the sheet.
-temperature range (UNI 10372)-
For high values of surface temperature, the linear extension of the metal face must not be
blocked by the system; if this occurs, some stresses will appear where the profile section
ISOCOP
In case of installing panels with aluminium or copper facings, we recommend the use of
screws in stainless steel with capping and special washer against electrolytic corrosion.
The fixing elements must be placed exclusively on the top of the ribs. We recommend
starting with the fixing at the central purlin; the fixing at the other purlins must be modified
to form a slot to allow the expansion of the panel caused by the thermal excursions. The
longer is the distance from the central purlin, the longer should be the slot; with a distance
of 6 meters, the slot should be 20 mm long.
If the pitch length requires the use of more panels, proceed as above, starting from the
panel placed immediately below. The heads of the panels must be distant of more or less
5-20 mm (minimum distance during the hottest season and maximum distance during the
coldest), by taking care of inserting flexible baskets between the heads to avoid
condensation.
For the panels with copper external faces, particularly, the maximum recommended
length is 6 meter per single panel.
For anything not expressly stated, you should refer to the UNI 10372 standard and to the
AIPPEG norms.
FIXING
INSTRUCTIONS
The purpose of the fixings is to efficiently anchor the panel to the supporting structure; the
type of the fixing group depends on the type of the supports. The number and the
installation of the fixings must guarantee the resistance to the stresses induced by
dynamic loads that can also exist in depression. The performance of the fixing elements
is linked to the panels durability and must guarantee the adequate efficiency to the entire
structure over time. Carbon steel appropriately coated or stainless steel as austenitic
(AISI 304 and 316) must be chosen as material apt for fixing roofs and walls. The
exposed fixing elements, those that penetrate the protective coating , must be sealed in
the penetration hole to ensure the durability of the roof system; sealing rings must be
used . You should particularly pay attention to the compatibility of the steel and aluminium
elements, in order to prevent the formation of galvanic current.
FIXING METHODS
The fixing system depends on the project and on the installation of the panels on site; for
a proper choice please contact Isopans Technical Department.
A
Incorrect tightening due to a high torque applied to
the screw with marked deformation of the sheet.
In this situation, optimal sealing of the joint is
no
longer
guaranteed
and
aesthetic
appearance of the product is compromised.
ISOCOP
B
Incorrect tightening due to a torque applied to the
screw insufficient to guarantee the fixing of the
panel to the structure.
OK
C
Correct tightening due to a torque applied to the
screw sufficient to guarantee the fixing of the
panel to the structure.
The proper length of the screw depends on the panel thickness and on the type of
support (steel, timber); the use of cappings is mandatory for the installation of roof panels.
ISOCOP
Assembly sequence
1234-
ISOCOP
Place the first panel and fix the screw on the central rib.
Place the second panel and couple it to the first panel already placed.
Fix the screw on the central rib of the second panel, providing a slight pressure in
order to ensure the proper junction of the panels during this phase.
Fix the screw on the overlapping rib
ASSEMBLY
INSTRUCTIONS
ISOCOP
ASSEMBLY
COMPOSITION OF
THE PACKAGES
The panels are generally supplied packaged and wrapped with extensible polyethylene
film; the standard composition of the packages is the following:
Panel thickness (mm)
30
40
50
60
80
100
120
14
12
10
The compositions of package other than the standard must be explicitly requested when
ordering.
TRANSPORT AND
STORAGE
TRUCKS LOADING
The panels packages are loaded on trucks, usually two along the width and three
along the height. The packages include polystyrene spacers at the base that are thick
enough to allow for the lift straps.
The packages are loaded so as to ensure transport safety, in accordance with the
requirements of the transporter who is solely responsible for load integrity. You
should particularly pay attention to the fact that the weight imposed on the bottom
package and the pressure exercised on the binding and the straps, may distort the
shape of the product.
Isopan assumes no liability for loading trucks that are already partially loaded with
other materials or do not have an appropriate load plan.
The client who will pick up the material must teach the drivers about it.
TRUCKS UNLOADING WITH CRANE
Type of crane equipped with lifting beams and straps should be used. Isopan can
help its clients choose appropriate lifting beams and straps. By using the correct
lifting systems, the panels will not be damaged.
Never use chains or metallic cables for lifting under any circumstances. Generally,
the packages should be strapped leaving approximately 1/4 of the package length
from each extremity.
If the trucks are unloaded with a forklift, the packages length and their possible
flexion should be taken into account in order to prevent damages to the bottom of the
package.
The three forks must be wide and long enough in order not to damage the product.
When possible, a protection material against abrasion and surfaces scratches should
be applied between the fork and the package.
ISOCOP
The materials must be stored in ventilated indoor facilities that are free of dust and
10
If the packages and accessories are stored outdoor, the surface must absolutely be
inclined in the longitudinal direction to prevent stagnant humidity and allow water runoff and natural air circulation.
If the storage is not followed shortly by the withdrawal for installation, you should
cover the packages with protective tarps, while ensuring the waterproofness and the
adequate ventilation to prevent stagnant condensation and the formation of puddles
of water.
DURABILITY
The product durability depends on the intrinsic characteristics of the panel used in relation
with its final use. The choice of the panel, including the characteristics of the metal faces,
must be done after a proper design of the roof, as indicated in the "GENERAL DESIGN
INSTRUCTIONS section.
With regard to this, we recommend, if necessary, making use of the Isopans
documentation, also available on the web (www.isopan.it), and/or of the reference
standards, such as the ECCS document "Preliminary European Recommendations for
Sandwich Panels.
We recommend, particularly for roof panels with prepainted galvanised facings, verifying
the slope and other construction elements in order to facilitate normal water run-off and
avoid stagnant aggressive materials that could create early oxidation.
In the case of pitches with longitudinal overlaps, we recommend assembling the panels
while paying particular attention to the sheet sealing, in order to avoid infiltrations o
stagnant water on the terminal part of the panel.
We recommend the use of Isopans accessories as, ridge flashings, cappings, gaskets as
they are specially studied for the specific use of its products.
MAINTENANCE
All types of roofs, including those made with metal face insulating panels, require
maintenance activities.
The typology and the frequency of such maintenance activities depend on type of metal
facing (steel, aluminium); in all cases, we recommend periodically inspecting the building
(at least once a year), in order to monitor the state of repair.
In order to maintain the aesthetic and physical properties of the elements and to prolong
the protective coating efficiency, it is also recommended cleaning regularly the roof with
particular attention to areas that could facilitate the formation of stagnant rain water,
where substances that are harmful to the durability of the metallic support may be
concentrated.
If you notice any problems following an inspection on site, you must react immediately in
order to restore the initial general conditions (for example: restoration of the paint to
match local abrasions or scratches)
ISOCOP
11
Isopan can, at clients request, provide useful information in order to solve specific
problems related to this topic.
SAFETY
The sandwich panel does not require any labels under the 68/548/CEE regulation; to
meet the clients requirements, ISOPAN S.p.A redacted a document technical details for
safety and recommends you to read it for any kind of information related to safety.
Technical datas and characteristics are not binding. ISOPAN is allowed to change anything without notice, the more updated documentation is
available on our Internet site www.Isopan.it. For anything that is not explicitly specified, please consult the general sales conditions for
profiled sheets, metal insulating panels and accessories written by the AIPPEG (Italian Association of panel and corrugated sheets
producers). According to the 89/106/CE regulation, to the DPR 246 dated 21st April 1993, DPR 499 dated 12th October 1997, the panel is
marked
as required by the EN 14509 standard.
This document and all elements contained in it are the Isopans exclusive property. Reproduction, even partial, of the texts and pictures
contained in it, if not authorized by the author, is forbidden.
ISOCOP
12
Annex A
TRUCKS UNLOADING WITH CRANE
STORAGE
Figure 1
ISOCOP
13
PANELS HANDLING
PROTECTION FILM
Maximum 60 days
Figure 3
Handling equipments as gloves should be cleaned to not
cause damage to the panels.
INSTALLATION
The staff in charge of the panels installation must be
qualified and must know the proper technique to carry out
the job in a workmanlike manner.
Isopan can, at clients request, provide appropriate
consulting and teaching.
The staff in charge of the installation must wear shoes with
soles that do not cause damage to the external surface of the
panel.
ISOCOP
14