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ASSEMBLY MANUAL
AEROWORKS
4903 Nome Street, Denver, CO. 80239 - Phone 303-371-4222 - Fax 303-371-4320
E-mail - info@aero-works.net
2012 - Copy write Protected All Rights Reserved by Aeroworks Inc.
TABLE OF CONTENTS
Page
Aeroworks Contact Information . 3
Introduction ... 4
Kit Contents 5
Items Needed To Complete ... 8
Tightening and Re-shrinking The Covering .. 9
Check Seams and Overlaps for Good Seal . 11
Wing Assembly... 12
Stab and Elevator Assembly.. 23
Rudder and Rudder Servo Installation.... 26
Tail Wheel Steering 27
Rudder Pull-Pull Assembly .
32
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Thank you for choosing the Aeroworks 50cc P-51B Mustang ARF-QB. We put great
effort into making this plane the best model you will ever build and fly. We have provided you with the highest quality kit and performance possible. We wish you great
success in the assembly and flying of your new Aeroworks 50cc P-51B Mustang ARFQB. Please note that some construction pictures will show the 50cc P-51D Mustang, these steps are identical for the 50cc P-51B Mustang.
!WARNING!
An R/C aircraft is not a toy! If misused, it can cause serious bodily harm and property
damage. Fly only in open areas, and AMA (Academy of Model Aeronautics) approved
flying sites. Follow all instructions included with your plane, radio, and engine.
Aeroworks manufacturing guarantees this kit to be free from defects in both material
and workmanship at the date of purchase. This limited warranty does not cover any
component parts damaged by use or modification. In no case shall Aeroworks liability
exceed the original cost of the purchased kit. Further, Aeroworks reserves the right to
change or modify this limited warranty without notice.
In that Aeroworks has no control over the final assembly or materials used for final assembly, No liability shall be assumed nor accepted for any damage resulting from the
use by the user of the final user-assembled product. By the act of using the userassembled product, the user accepts all resulting liability.
We, as the kit manufacturer, have provided you with a top quality, thoroughly tested kit
and instructions, but ultimately the quality and fly ability of your finished model
depends on how you build it; therefore, we cannot in any way guarantee the
performance of your completed model, and no representations are expressed or
implied as to the performance or safety of your completed model.
INTRODUCTION
Your new 50cc P-51B Mustang ARF-QB is a high quality scale aircraft. The aircraft
builds easily, quickly, and precisely due to its state of the art CAD design, LASER cut technology, and high quality included hardware. We hope you enjoy building and flying your
50cc P-51B Mustang ARF-QB.
Great care has been taken in both the design and manufacturing of the 50cc P-51B Mustang ARF-QB to allow for the strongest and lightest construction possible. Only the highest
quality materials from the covering, paint, wood and hardware have been used in the construction of this model.
The 50cc P-51B Mustang ARF-QB has been individually hand built, covered and painted
by trained and experienced craftsmen with over 25 years of manufacturing experience. Using
CAD design, laser cut technology and jig-built assures accuracy in all stages of production.
The 50cc P-51B Mustang ARF-QB is designed for gas engines in the 50cc category. The
Desert Aircraft DA-50cc engine is shown in the assembly instructions. The aircraft was
tested with the DA-50cc and has outstanding performance. The final choice of engine is left
up to the builder. However other 50cc engines may not fit the cowl or engine box design and
some modification may be necessary. A computer radio is recommended to allow the pilot
to take full advantage of this aircraft.
IMPORTANT Please read through this manual carefully, before starting the assembly of
your new 50cc P-51B Mustang ARF-QB . Inventory and inspect all parts and hardware
for any imperfections or damage. Notify Aeroworks immediately if there are missing
or damaged parts.
INTENDED USE
This plane should not be regarded as a toy. This is high performance scale aircraft and is recommended for pilots who are beyond the trainer-stage and are comfortable with flying a high performance scale aircraft.
READ
LIMITED WARRANTY
READ
It is important to notify Aeroworks of any damage or problems with the model within 30
days of receiving your airplane to be covered under warranty. If you wish to return this aircraft for any reason a 15% restock fee will be charged to the customer. In addition the customer is responsible for all return shipping cost and all prior shipping cost will not be refunded. Parts will be exchanged or replaced once the original item is returned at the owners
expense. If you have any problems, please contact Aeroworks.
Aeroworks cannot insure the skill of the modeler and can not influence the builder during the
construction or use of this aircraft, and therefore, will not be accountable for any property
damage, bodily injury or death caused by this aircraft.
Aeroworks cannot insure the skill of the modeler and can not influence the builder during the
construction or use of this aircraft, and therefore,
KIT CONTENTS
#7:
(2) Mounting Pedestal for bomb and tank fiberglass painted and preinstalled 4-40 blind nuts
(2) Dummy Bombs fiberglass painted with bolt
holes drilled
(2) Dummy Tanks fiberglass painted with bolt
holes drilled
(4) 4-40x16mm hex head bolts for pedestal mounting
(4) 3mm split ring lock washers for pedestal mounting
(4) 3mm flat washers for pedestal mounting
(4) 4-40x16mm Hex Style head bolts for bombs or
tanks mounting
(4) 3mm split ring lock washers for bombs or tanks
mounting
(4) 3mm washers for bombs or tanks mounting
#8:
(4) 4-40x2-1/2 right hand and left hand threaded
pushrods with nuts for ailerons and flaps
(2) 4-40x3 right hand and left hand threaded pushrod with nuts for elevators
(1) Wrench for the right hand and left hand
threaded pushrod
(2) 4-40x300mm Threaded Pushrods
(2) 4-40 solder coupler with nuts
(2) 4-40 Metal Clevises
(14) 4-40 ball links
(14) 4-40x16mm hex style bolts
(14) 4-40 lock nuts
(8) Brass Spacers
(14) 3mm flat washers
SUB ASSEMBLIES:
#1:
Main Retractable Gears system installed in the
wing
#2:
110mm dia. rubber main wheels with aluminum
hub pre installed
#9:
(2)1x1100mm plastic coated pull-pull steel cable for
rudder
(2)1x750mm plastic coated pull-pull steel cable for
tail wheel steering preinstalled to tail wheel
steering arm tiller
(6) 4-40 Ball links
(6) 4-40x16mm hex style bolts
(6) 4-40 lock nuts
(4) 3mm flat washers
(6) Threaded Couplers
(6) Brass Swags
(8) AL Double Control Horns
(24) T2.6x16mm ailerons and flaps Control Horn
Mounting Screws
(24) T2.6x8mm rudder and elevator control horn
mounting screws
#3:
Pneumatic System for retracts pre installed
Air Tank, Air Lines, Air Valves, Electronic Sequencer, (2) mini servos for sequencer
#4:
Retractable Tail Wheel pre installed
Rubber tail wheel with aluminum hub pre installed
#5:
(1) Fiberglass Cowling w/ inside ring gluedpainted
with (6) bolt holes drilled and Bolt inserts preinstalled
(6) 4-40x16mm hex style bolts for mounting cowling
#6:
(1) Bottom Air Scoop painted with (2) holes drilled
for the wing bolts to go through
(2)12.5x95mm fiberglass tubes for the wing bolts
guides
#10:
(1) 750cc Gas Fuel Tank Assembly
(2) Brass Barbs for fuel line
(2) Fuel filler Dot 1 male and 1 female
#10:
(24) 6.35mm aluminum engine stand offs.
#11:
(2) Aluminum stabilizer tubes 383mm; 176mm
anodized black
(4) 4-40x16mm hex style head bolts for stab
mounting
(4) #6 bonded washers for stab mounting
(4) 3mm split ring lock washers for stab mounting
#12:
(1) 300x300mm Midnight Blue Covering
(1) 300x300mm Silver Covering
(1) 300x300mm White Covering
(1) 300x300mm Black Covering
#14: Manual CD
#15
(1) Throw Meter
Adhesives:
Tools:
WARNING
Some rubbing alcohols
may attack painted parts.
8
2. Open your kit slowly and take care not to damage any parts of the kit. Remove all parts from
their plastic protective covers for inspection.
Before doing any assembly or installation of any
decals it is very important to re-shrink or retighten the already applied covering. Due to the
shipping process, heat and humidity changes
from different climates, the covering may become lose and wrinkle in the sun. If you take the
time to re-tighten the covering, you will be rewarded with a long lasting beautifully covered
model.
5. Use your heat gun and iron with extreme caution. Take care not to apply too much heat to
one area for long periods of time. This may
cause the trim colors to over shrink and pull
away leaving unsightly gaps on the color lines.
The trim stripes are especially vulnerable to over
shrinking.
6. Your model is covered with Ultracote covering. In case of repairs, the colors are:
Princess Elizabeth Scheme
Midnight Blue
Silver
Black
White
#885
#881
#886
#870
10
3.
IMPORTANT:
It is the responsibility of the purchaser /
operator to check the covering seams and
overlaps for security and a good seal.
Aeroworks is not responsible for failure of
covering seams or overlaps during flight.
11
WING ASSEMBLY
3. Mark the center of the servo arm exit slot as
shown. This will aid in aileron servo alignment.
4.
12
Align the center of the servo arm to the reference mark made in the previous step. Place
servo mounting blocks next to servo and
mounting plate.
5.
7.
Install servo with servo mounting screws. Repeat servo installation process for all aileron
and flap servos.
8.
13
13. Layout the servos with servo extension attached. One 24 extension will be used for the
aileron servo and one 6 extension will be used
for the flap servo. Use an Aeroworks Safety
Clip to ensure the plugs will not come apart
from vibration or light tension.
14
16. Pull the flap servo extension out the root end of
the wing using the same steps described for the
aileron extension.
14. Remove the balsa stick with the pull string from
the servo well and tie the pull string to the servo
lead as shown. Secure with tape so that the string
pulls from the front end of the connector to as-
17. Plug the servo into the receiver and turn on. Ensure servo is centered and the servo arm is centered in the cutout. Take advantage of servo programmers and match boxes available today to
achieve best results. This will help keep servos
from binding and causing possible aileron flutter.
15. Pull the aileron servo lead through the root end
of the wing.
15
16
4-40 Bolt
Flat
Washer
Brass
Spacer
Lock Nut
17
45
9. Correct aileron pushrod installation shown below, the servo arm should be 90 degrees to the
wing as shown.
90
18
19
3. Spread an even amount of 30 Minute Epoxy inside of the wing joiner slot in each wing as
shown.
20
21
22
23
6. Following same steps as used in the wing assembly assemble pushrods to horns. Align the control horns over the factory drilled holes. We recommend installing ball link to center hole of
control horn.
Note:
24
9. Correct elevator pushrod installation shown below, the servo arm should be 90 degrees to the
stab as shown.
90
25
Rudder Installation
1.
2.
4.
26
TAILWHEEL STEERING
5.
27
28
6. Install the 4-40 ball link onto the threaded coupler as shown below.
29
30
17. Repeat the steps for the other tail wheel steering
pull pull cable. Install the cable ball links to the
inside holes and on top of the servo arm as
shown below.
Note: Insure the pull pull cables are not overly tight
as this can prevent the tail wheel from locking into place. Their should be a slight
amount of play when the tail wheel is in the
up position.
31
RUDDER PULL-PULL
INSTALATION
18. Install the servo arm onto the rudder servo as
shown below. Tail wheel steering is now complete.
32
Tip: Tape the pull pull cable to the side of the fuse
to keep if from falling back inside fuse.
33
34
11. Tape the rudder to the top edge of the vertical fin
in the neutral position as shown. This ensures
the rudder is straight when the cables are attached.
35
ENGINE INSTALLATION
3. Locate the laser cut engine mounting template
for the DA-50.
Engine Installation
1. Align cowl to fuse and bolt in place attach masking tape to bottom of fuse Mark the location of
the panel lines from the cowl onto the fuse.
Note: If other engines are used a universal template has been provided to fit your engine selection. Follow the next steps for making your
Engine template to match your engine.
Note: If other then the DA50 is used for final assembly the engine may not fit inside the cowl
and some modification may be necessary.
36
7.
37
(2)
(4)
(4)
(2)
(4)
6 13/16
38
5. Remove the engine in order to enlarge the throttle and choke pushrod holes as shown.
6. Enlarge the holes in the firewall as shown below, this will allow the pushrod to pass through
the firewall without binding.
39
40
41
42
3 3/4
Threaded
1
7
43
44
IGNITION INSTALATION
1. Gather the ignition module, ignition battery,
regulator, switch, and mounting hardware as
shown.
3. Use a 1/4 drill bit to drill the nylon tie mounting holes.
45
46
11. Install the ignition switch as shown below. Follow the switch manufacturers directions for specific switch mounting instructions.
47
48
49
Using a heat gun and or soapy water solution to soften the fuel line will help with the
installation of the fuel T.
3. Install the fuel filter, fuel filler line and carburetor fuel line to the fuel tank. Be sure to leave
enough fuel line to reach the engine carburetor
and the filler dot.
50
51
11. Route the vent line out of the bottom of the fuse
as shown below. Using rubber grommet for a
professional finish.
52
12. Gather the fuel filler dot (supplied) and drill bits
as shown below.
13. Mark and drill the location of the fuel filler dot.
Note:
15. Rout the fill line through the fuel dot mount and
attach the fuel dot as shown.
53
Note: Air filler valve location is at the builders discretion. The recommended mounting location
is shown below.
54
7.
55
Note: Nylon bolts shown in manual have been replaced with metal bolts and washers for extra
strength.
56
7.
Locate the rear air scoop and mounting template as shown below.
57
58
59
20. Place masking tape over holes and cut away tape
from guide tube holes with a hobby knife.
Note: Masking tape will help protect paint when
sanding tubes flush to scoop.
60
61
62
29. Install the wing on the fuse, make sure the suran
wrap covers the entire front portion of the wing
mount.
31. Place the fuse fillet back onto the wing and allow the glue to dry.
63
RADIO INSTALLATION
1. Gather the receiver, battery, switch, and regulator as shown below.
2. Install the receiver battery, receiver, and regulator using the supplied nylon ties and foam pad as
shown below.
64
65
COWL INSTALLATION
1. Gather the following material for making a cowl
cutout template.
66
6. Trace around the cylinder head of the motor being careful to keep the template in the same location.
67
9.
11. Using a hobby knife cut out the template for the
hot air exit and muffler stacks relief hole.
68
69
18.
70
Note: Install the drill jig onto the back of the spinner back plate.
71
5. Use a bolt, and plywood spacer to securely fasten the drill guide to the back plate as shown.
72
11. Slide the nose cone over the prop and onto the
back plate as shown.
73
13. Check and make sure that the prop does not
come in contact with the spinner. If it does use a
dremel tool to remove the material around the
opening of the nose cone.
74
75
DECAL INSTALLATION
Decals Available through Aeroworks
1. Placement of OPTIONAL decal
shown, included decals will differ.
package
2. Placement of OPTIONAL
decal package
shown, included decals will differ.
76
PRE-FLIGHT PREPARATION
1. Mount the cowl using the cowl mounting bolts .
77
7. Close the canopy by closing the top hatch followed by the side hatch as shown below.
3. Tighten mounting bolts to the blind nuts preinstalled in the wing as shown. It may be necessary
to use blue loctite on these bolts to prevent them
from loosening during flight.
79
CENTER OF GRAVITY
3. Start at recommended CG until you are comfortable with the flight characteristics of the aircraft.
You may find this a bit nose heavy at first but
that is fine to start with. After you are comfortable adjust the CG to suit your flying style in
small steps, especially when shifting the CG toward the tail. Move the battery or add small
stick on weights to the nose or tail as necessary.
Center of Gravity
2 3/4 Back
Measured
From the Wings Leading Edge
at the Wing Tip
80
CONTROL THROWS
1. The amount of control throw should be adjusted
using mechanical means as much as possible and
then electronically with the radio. The control
throws are shown in degrees and inches of deflection measured at the widest point of the control surface for both low and high rates.
throw in degrees.
81
82
High Rate
Aileron
1/2 or 10 up
1/2 or 10 down
3/4 or 15 up
34 or 15 down
Rudder
1 left
1 right
1 1/2 left
1 1/2 right
Elevator 5/8 or 12 up
5/8 or 12 down
1 or 18 up
1 or 18 down
Flap
2 or 30 down
3/4 or 10 down
Preflight Checks
Center of Gravity: Check CG is set properly.
83
Flight Envelope
The 50cc P-51B Mustang ARF-QB is capable of
many scale maneuvers. After you gain some confidence and experience flying the airplane you can cut
loose and perform any maneuver you can think of.
Here is a list of some of the more popular scale maneuvers you can try:
AEROWORKS
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