PSSR

FORMAT NO:
QMS/SR/12F24/01

DAILY COMMISSIONING
REPORT

Site:NEYVELI TS-II Exp 2x250 MW CFBC

Generation (MU)
0/3.960
:Unit#1/Unit#2
Cumulative
53.480/6.3
Monthly Generation
88
(MU): Unit#1/Unit#2
PROGRESS: Report as on 18.07.2015
Unit#1

Date:18.07.2015

Running Hours:
Unit#1/Unit#2
Cumulative
Monthly Running
Hours: Unit#1/Unit#2

POSTED

ON TOUR

AGM COMMNG

--

01

NIL

SENIOR LEVEL
CFBC COMMNG
BLR COMMNG

01

NIL

NIL

04

02

TG COMMNG

04

01

01

SENIOR LEVEL
ELC AND C&I
COMMNG
C&I COMMNG

01

NIL

NIL

03

01(L)

02

ELC COMMNG

03

03

NIL

TOTAL

16

07

03

351/58

Unit hot boxed up at at 06:10 hrs on 10.07.2015 due to failure of PA fan

NMEJ joining combustor. On 09.07.2015 PA duct support at 6 mtr
elevation completely got damaged and duct displaced from its position.
MEJ at this location also developed punctures.
Duct support strengthening work is in progress. MEJ cut and removed.
New MEJ being erected. NMEJ replacement work is in progress.
Trial operation for 30 days at various load stated at 21:00 hrs on
30.06.2015 after completion of initial operation.
72 hrs operation at 100 % tmcr started on 30.06.2015 at 21:00 hrs and
declared completed at 03.07.2015 at 21:00.
240 hrs continuous operation greater than 60% tmcr :- started on
03.07.2015 at 21:00 hrs. First interruption occurred on 06.07.2015 at
21:09 hrs due to drum level transmitter impulse line leak and unit hand
tripped on MS temp very low. Unit brought back to 150 mw at 09:10 hrs
on 07.07.2015.(Interruption occurred for 12 hrs hence particular case is
restarted).
Second interruption: - At 22:09 hrs on 08.07.2015 combustor DP went
very high (Ash cooler choked front side) and feeders got tripped.
Turbine hand tripped at 23:01 hrs on MS temp very low. Unit
synchronized at 03:01 hrs on 09.07.2015.
Third interruption:-At 06:10 hrs unit boxed up due to failure of
combustor front NMEJ.
Second pass leak observed in economizer coil. Leak attended and HT
done at 60 ksc pressure.
Unit light-up planned today.
REQUIREMENT

0/24

Request for
deputation

-01
01
02
01
01
NIL
06

Unit #2
72 hrs at 100% TMCR declared completed on 21.04.2015.
72 hrs at 80% TMCR declared completed on 24.04.2015
72 hrs at 60% TMCR declared completed on 27.04.2015.
240 hrs operation > 60 % TMCR protocol submitted to NLC.
Unit boxed up at 02:50 hrs on 18.07.2015.Suspected leak in second
pass. CFBC kept under forced cooling.

ACW pump vendor reported site on 17.07.2015 for installing modified

pump impeller.

Program: Date:18.07.2015
Unit #1 light up.
Abnormalities :
BC Blower 2D Gear Box damaged while in operation. Vendor visited site
and listed out the spares.
Unit #1 One ACW pump is available. Standby pump is not available

Unit #2:- Both ACW pumps not available. Out of 4 motors, 2 motors failed and
they are sent for repair to vendor works. Problem being analyzed by PEM. Two
pump impellers are sent to vendor works on 09.02.2015.PO placed by site for
repair.

Unit#2 DC JOP motor sent for repair. Matter taken up with BHEL/haridwar.
Unit-2 SUB 2 main flame scanner found faulty. Sent for repair.
SUB-3 SA CD positioner and bed lance 6-10 atomizing steam CV
positioners to be repaired/replaced.
U#1 DR_9 HP Heater drain CV yoke broken. CAR disposition is awaited

Distribution:
3.UCM

1. Head/TSX

2. Site-Planning