Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Multi-Disciplinary
Dynamics
Concept of RecurDyn
High
Performance
Interface for CAE
Communicators
MBD/FEA(MFBD)
Eigen-Solver
Large Problem Solver
Design
Optimization
AutoDesign
Robust Optimization
(for Six Sigma Design)
Tribology
General CFD
Multi-CPU Solver
Customization
Macro & API
Plug-in Toolkits
ProcessNet
Application Toolkits
Control
CoLink
Control System Modeling
Flexible Links
Example:
Windshield Wiper Simulation
Customized Model Building
Motor / Controller
<Recursive Formulation>
<Intuitive GUI>
Number of Calculations
Others
Forward
Backword
Number of Degree of Freedom
RecurDyn Features
The second type of flexible body (FFlex) is unique to RecurDyn and is based upon
an imported finite element mesh. All nodal degrees of freedom are retained in the
calculations. The FFlex body may undergo nonlinear deformation and can accurately simulate sliding contact. RecurDyn/FFlex:
Analyzes the detailed deformation of the mesh-based flexible body in combination
with the large, nonlinear motion of the rigid body system.
Uses FEA mesh data that is provided by any mesh generation software.
Bike Model
Landing Gear
Suspension Modeling
ProcessNet
RecurDyn/ProcessNet helps users automate repetitive modeling, simulation, and post-processing tasks. ProcessNet provides standard Microsoft
development tools (Visual Studio Tools for Applications (VSTA), within the
.NET framework) with both the C# and Visual Basic languages and with
access to the necessary RecurDyn functions. ProcessNet applications are
.DLL files that can be easily shared by users within an organization.
.NET
Framework
VSTA(VB.NET, C#)
.NET Assembly
COM Wrapper
Professional
MTT2D
FFlex
RFlex
Toolkits
An abundant collection
of GUI tools can be used
within custom dialog
boxes in order to allow
the user to easily define
all needed model data.
A ProcessNet application
is developed in C# using
the
standard
VSTA
environment provided with
RecurDyn.
RecurDyn Modules
Integrated Multi-Disciplinary Dynamics
Interdisciplinary Toolkit
Application Toolkit
FFlex
CoLink
RFlex
AutoDesign
Linear
EHD*
Basic Platform
Valve
TrackHM
Gear
TrackLM
MMS
Communicators
Professional
Belt
Modeler
Crank
MTT2D
MTT3D
Bearing
Control
STEP
Tire
Hydraulic
ACIS
IGES
MeshInterface
CATIA R/W
Solver
Piston
HAT
Chain
ProcessNet
RecurDyn Product Architecture
Basic Platform
Professional*
RecurDyn/Professional consists of the Modeler, Solver, and ProcessNet.
<RecurDyn/Modeler>
RecurDyn/Modeler is the user environment for model building, analysis and post-processing. The interface is complete and convenient.
<RecurDyn/Solver>
RecurDyn/Solver performs the multibody dynamics simulation for the
combination of rigid and flexible bodies, contact, forces, and constraints in the model. The Solver:
Develops the equation of motion for a robust analysis
Performs fast analysis due to its optimized integrator
Productivity is improved because the user can concentrate on developing the product rather than adjusting solution parameters.
GUI of RecurDyn
<RecurDyn/ProcessNet>
RecurDyn/ProcessNet helps users develop customized engineering environments.
* RecurDyn/Toolkits are optional.
RecurDyn Modules
Interdisciplinary Toolkit
FFlex
RecurDyn/FFlex (Full Flex) directly analyzes the mesh-based flexible body.
Nonlinear dynamic behavior, dynamic stresses, and strains of flexible
bodies are computed within RecurDyn by the internal combination of the
MBD solver with the FEA Solver. RecurDyn/FFlex:
Imports the FE mesh in Nastran (.bdf, .dat) and ANSYS (.cdb, .inp)
formats.
Supports element types: Beam, Shell (Tria3, Quad4, Shell9), and Solid
(Tetra4, Penta6, Hexa8, Solid10, Solid26).
Displays stress and strain contours.
Includes an edit mode for the FE model (creation of node, adding and editing the material properties,
creating element and node groups, etc.).
Provides a model extract function which retains the deformed state of the flex body in the new mode.
RFlex
RecurDyn/RFlex (Reduced Flex) provides mode-based flexible
body modeling by using FEA modal analysis outputs.
Imports the modal results of eigenvalue (linear dynamics) analysis
from various FEA software (NX Nastran, ANSYS,
ANSYS DesignSpace, Ideas, and MSC.Nastran).
Converts a rigid body into the RFlex body while maintaining the
constraints (Flexible Body Swap Function).
Calculates and displays displacement, stress, and strain contours.
Outputs data in a FEMFAT format for use in fatigue analysis.
Linear
RecurDyn/Linear performs an eigenvalue analysis on a linearization of the model at a specific
configuration. Linear models are often required to study the vibrational characteristics of a
mechanical system. Because the model employed by RecurDyn for representing systems of
rigid and flexible bodies is nonlinear, RecurDyn/Linear generates a linear approximation of
the nonlinear content of any RFlex bodies. The modal content of an RFlex flexible body is
included in the linear model of the system. RecurDyn/Linear outputs data that can be used
in MATLAB and other controls software. The output is:
Eigenvalues and eigenmodes
State space Matrices (A, B, C, D)
th
th
th
th
EHD
RecurDyn/EHD provides a high-fidelity model of an Elasto HydroDynamic (EHD) bearing
system in which a shaft makes contact with a bearing. The model considers the oil film on the
bearing surface. RecurDyn/EHD analyzes the pressure, forces, and oil film parameters that
result from the dynamic interactions between the rigid body and the flexible bodies of the
bearing. Also, RecurDyn/EHD defines the pressure applied to the surface of the flexible body
as nodal forces using the MForce concept. It is possible to deform the flexible body due to a
dynamic pressure load. RecurDyn/EHD uses either the E-CFD solver of RecurDyn or the algorithm provided by Magna Steyr.
CoLink
RecurDyn/Colink is a control simulator that is integrated in the RecurDyn environment and provides a 2D Block Diagram
editor to intuitively design the controller signal flow. Standard controllers as well as hydraulics can easily be modeled. The
CoLink library consists of:
Various signal library
A discrete library to model discrete systems
A continuous library to model the linear system as a transfer function
An actuator library to define standard electric motors
An electric drive library to define Motors, including Drives.
RecurDyn Modules
AutoDesign
AutoDesign is a system-level optimization tool that is tightly integrated into RecurDyn. It consists of three modules:
The Design Study module: Allows the user to select from a rich set of DOE techniques and perform a series of simulations in order to understand the performance of a RecurDyn model.
The Design Optimization module: Uses the DOE outputs to construct a meta-model of the RecurDyn model and then
finds the indicated location in the design space with the optimal performance. From that point additional RecurDyn
simulations are performed in order to converge to the optimal design using statistical approximation optimization
(SAO) techniques.
The Robust Optimization module: Allows for variability in specified model parameters, finds the optimal design point
while considering the variability, and reports the quality sigma level of the system performance.
The capabilities that are integrated into each module include:
DOE methods for Effect Analysis: Extended Plackett-Burman Design, Three-level Orthogonal Array Design, LevelBalanced Descriptive Design, Full Factorial Design
DOE methods for Meta-Modeling: Discrete Latin Hypercube Design, Incomplete Small Composite Design-I and -II,
Generalized Small Composite Design, Box and Behnken
Design, Face-Centered Central Composite Design
Meta-Modeling Techniques: Simultaneous Kriging Method,
Radial Basis Function Method, Conservative RSM
Numerical Optimization Methods: Augmented Lagrange
multiplier method, BFGS method, Hestenes-Stiefel method,
Variable-order polynomial line search method, Weighted
Min-Max Formulation for multi-objectives
Optimum design of the MTT3D system by Autodesign
Communicators
Control
RecurDyn Modules
STEP/IGES/ACIS
CATIA Read/CATIA Write
RecurDyn provides a set of interfaces to import geometry from various CAD software and/or to export geometry
from RecurDyn to the CAD software.
Application Toolkits
Chain
The RecurDyn/Chain toolkit automates the process of defining a chain
system and supports standard chain entities such as sprockets, rollers
(idlers), guide rails and lateral guards.
Roller chains and silent chains can be modeled and analyzed.
The chain links are connected by a single pin bushing with flexible characteristics that can be adjusted.
Contacts between chain links and the chain system bodies such as
sprocket, roller, guide rail and lateral guard are automatically defined.
Contact characteristics can be modified.
Chain links of a chain system are created by automatically duplicating an
initial pair of chain links (inner and outer) that are generated.
The toolkit includes special enhancements to the solver for faster simulation
Belt
The RecurDyn/Belt Toolkit is used to model belt and pulley systems of various types and configurations. Typical applications of the Belt Toolkit include:
An engine accessory drive belt system consisting of a ribbed V-belt, ribbed V-pulley, and roller.
A continuously variable transmission (CVT) system consisting of a rollers, flanges, and a V-belt.
A timing belt mechanism consisting of timing pulleys and a timing belt.
The Belt Toolkit has two assembly methods for defining the belt system. The Segment
Assembly method defines a series of rigid belt segments that are connected with bushing,
similar to the Chain or Track toolkits. The Element Assembly
method defines finite elements (either a series of beams for a
narrow belt or a shell mesh for a wide flat belt). The
RecurDyn/FFlex module is required to use the Element Assembly
method.
Belt Types: Flat Belt, Timing Belt, V-Belt, Ribbed V-Belt.
Friction forces can be calculated by the Stick-Slip method.
The Belt Toolkit supports belt-specific connectors and sensors.
The toolkit includes special enhancements to the solver for
Belt system
faster simulation.
Valve
The RecurDyn/Valve toolkit consists of a system builder and special
functions such as Auto Positioning, Flex Wizard, MMS3D Import and
Sphere-in-Arc of Revolution Contact. After setting up the global data,
you can easily create valve train components using the system builder.
The valve train components are connected by bearings, contacts, or
bushings.
Valve Types: Direct Type, Rocker Arm (Center- Pivot) Type, Swing
Direct Type Valve System
Arm (End-Pivot) Type, PushRod Type
Cam shaft Types: Rigid, Torisional, Torisional+Bending, Beam, FEM
RecurDyn/Valve enables the user to change all parts from rigid to flexible easily, including the definition of flexible contact.
The toolkit features an automatic positioning function.
RecurDyn Modules
Piston
The RecurDyn/Piston Toolkit is a special environment that can be
used for models with only one piston and one cylinder. In the
Piston Toolkit a boundary condition (which may be defined by
experimental data) is used to define the circular movement of the
lower pivot of the connecting rod with respect to the engine
block. An analytic formula defines the lubrication between
reciprocal components such as in the radial bearing and sliding
bearing.
MMS
The design of high-performance engines should consider the floating of valve springs at high engine speeds due to
mass effects. The RecurDyn Multi Mass Spring (MMS) Toolkit offers four kinds of MMS springs:
Type A: One dimensional spring model considering a collision between coils
Type B: Nonlinear spring model powered by BMW AG
Type C: Two dimensional pitch spring model with SAKAI algorithm from
YAMAHA.
Type D: Three dimensional nonlinear spring model with flexible beams.
Automatic definition for the contact model between coils.
Contact between an inner and outer spring can be modeled.
Gear
The RecurDyn/Gear Toolkit provides the capability to define a variety of gear geometries and
gear (contact) force elements, and to assemble a gear pair with proper engagement. Gear
geometries such as spur, helical, QFB and scissors gear can be created from the standard
ISO parameters and also using imported CAD geometry. The tooth profile can be represented
by multiple arcs or lines. The effects of backlash on system behavior can be evaluated.
Gear Types: Spur, Helical, Bevel, Worm, Scissiors, Internal (Spur, Helical)
RecurDyn/Gear automates design for the gear tooth, using an involute curve.
Users have the choice of contacts (2D, 3D, 3D Contact R [Solid]).
The toolkit has specialized solver functionality for faster simulation of the gear system.
Crank
The RecurDyn/Crank Toolkit is an engine simulation module that consists of a system builder, geometric entities, and
connecting elements. The user can create a crank system easily using the system builder.
Geometric entities such as an engine block, crankshaft, connecting rod, piston pin,
piston, flywheel, torsional damper, balancing shaft, and equivalent drive train (EDT) can
be created.
Geometric entities are connected using elements such as bearings, engine mounts,
linear connectors, gas forces, and Balancing Screw Couplers.
After setting up the global data the user can create the crank system components using
one of two methods.
One method is the System Builder where the user can create
components by selecting the geometric entities and connecting
the elements the user needs to create.
The other is the Manual Builder where the user creates components by clicking the individual component icons in the Crank
toolkit.
Crank : Crank system
having 6 cylinders
RecurDyn Modules
Bearing
The RecurDyn/Bearing Toolkit may define either a ball or a roller bearing.
Ball and roller bearings consist of an inner ring, balls or rollers, an outer
ring and an outer body (case). The segments of an outer ring are
connected with beam forces to describe a quasi-flexible body (QFB). All
necessary geometry is automatically created from the users inputs. The
effect of clearances in the bearing on system behavior can be evaluated.
Ball Bearing
Roller Bearing
HAT
The RecurDyn/Hydraulic Auto Tensioner (HAT) Toolkit helps the user efficiently build a hydraulic
auto chain tensioner model. Since the HAT toolkit automates the tedious model generation
processes, it improves the efficiency of the simulation process and gives the user time to review
and optimize important design parameters. The HAT toolkit automates the creation of the bodies,
the translational joints, the spring forces, the contact forces, and the hydraulic forces. A HAT
model is created in a standard RecurDyn subsystem to reduce model complexity. All standard
RecurDyn capabilities are available in the HAT subsystem.
MTT2D
The RecurDyn/Media Transport Toolkit 2D (MTT2D) helps users efficiently create and simulate sophisticated models of
flexible media being transported by a mechanical system in a 2D environment. The MTT2D toolkit automates tedious
model generation processes and automates the generation of relevant output plots. The basic modeling of a flexible
sheet which can represent paper, film, or other flat sheets, is possible. Templates for sheet-guiding entities such as
idealized rollers and guides are also included. RecurDyn/MTT2D:
Automates the creation of guides from 2D CAD data (STEP,
IGES).
Automates the definition of contact between the media and
the rollers and guides along the media path.
Enables Soft-nip model.
Creates the curled and folding shape in the initial state.
Includes Nodal Forces which can be used to model air
resistance, absorption forces, and electrostatic forces.
Includes distance, speed, and event sensors.
MTT3D
The RecurDyn/Media Transport Toolkit 3D (MTT3D) helps users efficiently create and simulate sophisticated models of
flexible media being transported by a mechanical system in a 3D environment. MTT3D improves the efficiency of the
simulation process and gives the user the time to review and optimize important design parameters because it
automates tedious model generation processes and the generation of relevant output plots. MTT3D automates the
basic modeling of a flexible sheet as a 3D FEA mesh (shell elements), which can represent paper, film or other flat
sheets. Templates for sheet-guiding entities such as idealized rollers and guides are also included. Imported 3D
geometry can be used to define a guide surface. MTT3D creates contact elements between the media and the rollers
and guides along the media path. RecurDyn/MTT3D:
Considers the anisotropic material properties for the sheet
(curl, modulus).
Enables the use of curl and folding shape in the initial
definition of the Sheet and a Soft-nip model for specialized
rollers.
Includes Nodal Forces which can be used to model air
resistance, absorption forces, and electrostatic forces.
Includes MTT3D-specific distance, speed, and event sensors.
Color contours can be used to display the displacement,
stress, and strain within a sheet.
Has specialized solver functionality for faster simulation of the
MTT3D system.
RecurDyn Modules
Track_LM
Track_HM
Low mobility (LM) tracked vehicles are typically construction equipment where the track shoes are defined through a
profiling method. High mobility (HM) tracked vehicles are typically military vehicles where the track shoes are defined as
a combination of a steel frame and track pads. The RecurDyn/Track toolkits support the definitions of sprockets,
roadwheels, idlers, and an initial track shoe. The track is automatically defined by replicating the initial track shoe along
the path indicated. The track links are connected by two bushings at each junction.
Track_HM entities: Track Shoe (Single, Double, InnerPin), Sprocket, Roadwheel (Single, Double)
Track_LM entities: Link, Sprocket, Roller (Single, Double, Center, Flat), Roller Guide
A GUI is provided for sprocket tooth definition and the sprocket teeth are replicated automatically
Contacts between track links and the track system bodies are automatically defined and contact characteristics can be
modified by the user.
Terrain can be extracted from a library of terrains, created in RecurDyn/Modeler or imported using standard profile files
or imported geometry.
Contact between the track and the terrain can be defined by
stiffness, damping, and friction or by a soil model based on
Bekkers theory.
The toolkit uses specialized solver functionality for faster
simulation of the track system.
System Requirements
OS
CPU
RAM
Disk Drive
Display Adapter
Screen Resolution
Functionality Summary I
User Interface
Geometry Creation
and Editing
Functionality Summary II
CAD
FEM
Optimizer
Control
/Hydraulic
MATLAB/Simulink*
AMESim*
MBD
NX Motion (.sdk)
MSC.ADAMS CMD File (.cmd)
MSC.ADAMS ADM File (.adm)
Data Interfaces
Analysis Functionality
Formulation of
the Equations of Motion
Integration
Constraints
Joints
Primitives
Higher Order
Forces
Spring
Bushing
Beam
Flexible shell
Torsional Spring
Matrix
Tire
Contact
Solid Contact
Circle In(To) Circle
Sphere In(To) Box
Cone In(To) Cone
Cylinder To Surface
Display of Results
Others
Data Output
Circle To Curve
Sphere In(To) Sphere
Sphere In(To) Torus
Surface To Surface
Sphere To Arc Revolution
Curve To Curve
Sphere In(To) Cylinder
Cylinder In(To) Cylinder
Surface To Surface (Extended)
Sphere To Arc Extrude
Customization
Six-Sigma
Model Control
Distributed by:
Better
Engineering
Through
Simulation
MotionPort, LLC
3845 Maple Drive
Ypsilanti, MI 48197
www.motionport.com
FunctionBay, Inc.
Seoul, Korea