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Article history:
Received 31 December 2011
Received in revised form
23 April 2012
Accepted 18 June 2012
Available online 16 July 2012
The aim of this study has been to gain a fundamental understanding of the mechanisms and conditions
governing thermal degradation of poly (lactic acid) (PLA), poly (butylene-adipate-co-terephtalate) (PBAT)
and their blends upon processing conditions. Thermal degradation of biodegradable PLA and PBAT was
investigated rstly by thermal analysis and size-exclusion chromatography (SEC). It is shown that neat
polymers degrade upon processing hence the decrease of the molecular weight, rheological and
mechanical properties. Secondly, the reactive extrusion of polymers was performed with various
amounts of chain extension/branching agent, containing nine Glycidyl methacrylate (GMA) functions,
named Joncryl. The incorporation of this multi-functional oligomer showed an improvement of their
thermal stability. SEC and intrinsic viscosity measurements of these modied PLA and PBAT conrmed
the increase of viscosity and molecular weight probably related to the formation of extended and
branched chains. Rheological investigation of extended/branched PLA and PBAT as well as their modied
PLA/PBAT (80/20) (wt/wt) blends with various concentrations of GMA reactive functions exhibited higher
viscosity and storage modulus compared to the unmodied samples. This increase becomes more
pronounced as the concentration of Joncryl increases. Viscoelastic properties were assessed and related
to the molecular structure of modied polymers. Hence, the mechanisms of degradation, chain extending
with GMA functions and their competition have been proposed. The effect of reactive compatibilization
on the PLA/PBAT blends has been conrmed using transmission electron microscopy (TEM), scanning
electron microscopy (SEM) observations and tensile tests by the improvement of phase dispersion and
the increase of both Youngs modulus and strain at break.
2012 Elsevier Ltd. All rights reserved.
Keywords:
Biodegradable polymers
Thermal stability
Chain extender
Reactive extrusion
Viscoelastic properties
Molecular weight measurements
1. Introduction
Natural polymers, biopolymers and synthetic polymers based
on annually renewable resources are the basis for the twenty-rstcentury portfolio of sustainable, eco-efcient plastics. The interest
on these polymers is considerable in the prospect to decrease the
world resources in oil and in a concern to limit the contribution of
plastics to the waste disposal. The subject is vast and hence it is
a daunting task to summarize their remarkably rich and multifaced area related to these biopolymers elds.
Polylactide or poly(lactic acid) (PLA) is the front runner in the
emerging bio-plastics market with the best availability and the
1899
2. Experimental section
2.1. Materials and methods
2.1.1. Polymers used
Polylactic acid, PLA4032D, was purchased from Natureworks. It
is a semi-crystalline material containing 2% of D-LA. Poly (butyleneadipate-co-terephtalate), PBAT, was supplied by BASF. Commercial
available multifunctional epoxide, Joncryl ADR-4368, supplied by
BASF, a highly polydisperse oligomer presenting chains bearing
high number average functionality. Table 1 summarizes the main
characteristics of the polymers used in our study. The chemical
structures of PLA and PBAT and Joncryl were shown in Fig. 1.
2.1.2. Processing
Before compounding, both PBAT and PLA pellets were dried
under vacuum at 80 C for 12 h to remove moisture. A PRISM TTW
16/25D corotating twin-screw extruder (TSE) with a screw diameter of 16 mm (Thermo Electron Polylab System Rhecord RC400P)
was used for i) the processing of the neat polymers at different
temperatures, shear rate and residence time, ii) the reactive
extrusion to investigate the role of various amount of Joncryl on
controlling the degradation of both PLA and PBAT iii) the elaboration of uncompatibilized and compatibilized PLA/PBAT blends. The
PRISM 16 mm twin screw extruder is presented in Fig. 2. It had
a clam shell barrel design with a length to diameter ratio of 25:1.
The screw conguration matched that in a larger 51 mm diameter
twin screw extruder. The mixing was conducted under a nitrogen
atmosphere to limit the thermo-oxidative and hydrolysis degradation at a rotation speed of 40 rpm for 3 min. The temperature
prole was set to 140, 190, 190, 180 and 180 C from the feed zone to
the die. After melt blending, each extrudate was quenched in a cold
water bath and granulated. After a 12 h drying stage performed at
80 C under vacuum, the blend granules were molded into disks of
25 mm diameter with a thickness of about 2 mm. These disks were
subsequently dried in a vaccum at 40 C oven overnight before
analysis.
Table 1
Main characteristics of the used polymers.
Characteristics of PLA
Characteristics of PBAT
Grade: PLA4032D
Commercial name:
Ecoex FBX7011
Supplier: BASF
Melting point: 110e120 C
Glass transition
temperature: 30 C
Density: 1.25g/cc
Average molecular
weight 40,000 g/mol
Supplier: NatureWorks
Melting point: 168 C
Glass transition temperature: 62 C
D-Lactide:
2%
Density: 1.25g/cc
Average molecular weight 100,000 g/mol
Characteristics of Joncryl
Functionality: f 9
Glass transition temperature: 54 C
EEW (epoxy equivalent weight): 285 g/mol
Molecular weight (Mw) w 6800 g/mol
1900
CH3
HO
a: PLA
CH
H
n
b: PBAT
OH
O
O
CH 2
O
CH 2
CH 2
R1
R2
R5
R4
c:
R6
O
R3
Fig. 1. Chemical structure of (a): PLA, (b): PBAT and (c): Joncryl ADR-4368.
Fig. 2. The 16 mm diameter corotating twin-screw extruder. The numbers 1e8 at the
top of the extruder indicate the sampling positions. All dimensions are given in mm:
a 9 * 16 mm 1 * 8 mm forwarding conveying elements b 14 * 4 mm Kneading
blocks (60 offset) c 4 * 16 mm forwarding conveying elements d 18 * 4 mm
Kneading blocks (60 offset) e 4 * 14 mm forwarding conveying elements plus
f Vent ports (closed).
Wt% of neat
polymer in the blends
Wt% of Joncryl
in the blends
100
100
100
100
0
0.25
0.5
1
100
100
100
100
0
0.25
0.5
1
Sample name
PLA (wt%)
PBAT (wt%)
Joncryl (wt%)
PLA_PBAT_0
PLA_PBAT_0.25
PLA_PBAT_0.5
PLA_PBAT_1
80
80
80
80
20
20
20
20
0
0.25
0.5
1
DHm
Xc % 100*
N
f *DHm
(1)
1901
A:V
Ve CKOH MKOH
m
(2)
hred
hinh
hsp
C
1 t t0
h K 0 h2 *C
*
C
t0
Ln hrel
1
t
h K 00 h2 *C
* Ln
C
C
t0
(3)
(4)
1902
200
180
160
sp/c
ln ( rel)/C
140
120
100
80
280
sp/c
ln ( rel)/C
260
240
220
200
0,002
0,004
0,006
0,002
0,004
0,006
Fig. 3. Examples of plots of the reduced viscosity (hsp/c) and inherent viscosity as a function of polymer concentration solutions in chloroform for (a): Neat PLA and (b): chain
extended/branched PLA.
M npellets
M nProcessedpolymers
(5)
Fig. 4. The DSC thermograms (second heating cycle) of (a): PLA extruded at 180 C (b): PLA extruded at 190 C.
PLA_T180
PLA_T190
PLA_200
3500
4000
3000
Eta* (Pa.s)
3500
3000
2500
Eta* (Pa.s)
1903
2500
2000
1500
2000
10
100
(rad/s)
1500
1000
PLA_T180
PLA_T190
PLA_200
1
10
100
(rad/s)
7000
6000
5000
Eta* (Pa.s)
4000
3000
2000
PBAT_T180
PBAT_190
PBAT_200
1000
10
100
(rad/s)
Fig. 5. Rheological behavior of (a): PLA and (b): PBAT at different temperatures, under inert atmosphere.
depolymerization
by
back-bitting
(intramolecular
transesterication) considering that is the dominant degradation
pathway at the temperature range of 270e360 C [38e41]. The
same trend was observed for neat and processed PBAT. However,
the onset static temperature (Tonset) of thermal decomposition of
1,00
PBAT started later than in the PLA, which is 30 C higher than PLA.
The higher decomposition temperature of the polymers corroborates with literature [28]. But, TGA measurements are not representative to the real decomposition during processing and cannot
give rising any information about the real mechanism governing
this phenomenon under processing conditions (temperature, shear
rate, residence time).
Meanwhile, compared to PLA pellets, the extruded PLA showed
an increase of its crystallinity (Cf. Table 6; Fig. 4) level while
increasing the temperature. PLA degradation can be once again
evocated to explain this phenomenon. The products of the
0,95
Table 3
Characteristic molecular weights obtained by SEC and intrinsic viscosity measurements of different samples at various temperatures.
0,90
0,85
PLA
PBAT
0
500
1000
1500
2000
Time (sec)
Fig. 6. Evolution of Eta * (t) * /Eta (t 0) versus time of PLA and PBAT at 180 C.
Samples
Mw
(g/mol)
Mn
(g/mol)
DPI
Pristine PLA
PLA_extruded 180 C
PLA_extruded 190 C
PLA_extruded 200 C
Pristine PBAT
PBAT_extruded 180 C
PBAT_extruded 190 C
PBAT_extruded 200 C
100,000
94,000
93,000
92,000
45,000
43,000
39,000
34,000
57,000
48,000
47,500
46,900
19,800
19,600
18,500
16,100
1.75
1.95
1.96
1.96
2.27
2.19
2.11
2.11
K (degradation
parameter)
1.18
1.2
1.21
1.01
1.07
1.23
Intrinsic
viscosity
(ml/g)
125
115
111
112
91
79.5
77
75
1904
Table 4
Acid value of neat and processed PLA and PBAT.
Samples
Pristine PLA
PLA_extruded 180 C
Pristine PBAT
PBAT_extruded 180 C
1.3
1.41
0.45
0.588
CH
CH 3
CH3
C
CH
PLA
O PLA
CH 3
CH
HO
CH
OH
O
H
CH3
PLA
CH
CH3
C
OH
OH
CH
PLA
O PLA
CH
O
C
O
H
CH
CH2
O PLA
OH
Acid
Fig. 7. Proposed degradation mechanisms of PLA.
+ CH2
PLA
1905
H
O
OH
CH 2
O
CH 2
CH 2
OH
H
p
O
CH 2
HO
C
H2
CH 2
H
p
OH
CH 2
CH 2
CH 2
CH
O
O
CH 2
CH
CH 2
CH 2
H
p
O
OH
O
O
CH2
CH2
CH2
CH
O
CH2
CH2
CH
CH2
O
O
HO
CH2
CH2
CH2
CH2
OCH
CH2
CH
CH2
Table 5
Thermogravimetric analysis for pristine and processed polymers.
Samples
( C)
degradation ( C)
Samples
Tonset T10
( C)
( C)
Tmaximum
degradation
( C)
PLA_Pellets
328
Processed PLA 300
354 383
343 381
PBAT_Pellets
356
Processed PBAT 343
393
382
424
425
Table 6
Crystallinity* values or Pristine PLA, processed PLA at 180 C
and at 190 C.
Samples
Xc (%)
PLA pellets
PLA_extruded 180 C
PLA_extruded 190 C
1.7
35
39
1906
Table 7
Comparison between the reaction rate of carboxylic acid/epoxide and
hydroxyl/epoxide.
Reactive pair
Reaction rate
Carboxylic acid/epoxide
Primary hydroxyl/epoxide
Secondary hydroxyl/epoxide
18
1.2
1
Table 8
K0 values for neat and modied polymers.
Samples
K0
Samples
K0
PLA_0
PLA_0.25_stable
PLA_0.5_stable
PLA_1_stable
0.3
0.42
0.5
0.54
PBAT_0
PBAT_0,25_stable
PBAT_0,5_stable
PBAT_1_stable
0.93
1.8
1.44
3.42
1907
CH
O
CH
H
PLA
Degradation
O
(a)
R5
O
OH
CH
JONCRYL
JONCRYL
(b)
O
O
O
CH
CH
OH
OH
b
O
OH
CH2
CH2
CH2
CH
O
CH2
CH2
CH
CH2
Degradation
O
(a)
PBAT
R5
O
O CH2
CH2
CH
CH2 + HO
CH2
CH2
CH2
Vinylic ester
CH2
JONCRYL
(b)
R5
O
OH
CH2
H
C
O
O
JONCRYL
O
O
OH
O
CH2
CH
1908
Table 9
Characteristic molecular weights obtained by SEC and intrinsic viscosity measurements of different modied samples at 180 C.
Samples
Mw (g/mol)
PLA_0.25_3 min
PLA_0.5_3 min
PLA_1_3 min
PLA_0.25_stable
PLA_0.5_stable
PLA_1_stable
PBAT_0.25_3 min
PBAT_0.5_3 min
PBAT_1_3 min
PBAT_0.25_stable
PBAT_0.5_stable
PBAT_1_stable
165
197
209
178
220
250
70
65
93
71
100
170
118,000
142,000
151,000
129,000
159,000
180,000
31,700
30,000
42,000
32,000
45,000
78,000
200000
M (g/mol)
150000
100000
50000
0
0,0
0,2
0,4
0,6
0,8
1,0
% wt of Joncryl
Fig. 12. Evolution of the average molecular weight Mw for stable and unstable
modied polymers.
PLA
PLA_0,25
PLA_0,5
PLA_1
2,0
2,5
PBAT
PBAT_0,25
PBAT_0,5
PBAT_1
Eta*(t)/Eta (t=0)
Eta* (t)/Eta(t=0)
2,0
1,5
1,5
1,0
1,0
2000
Time (sec)
2000
Time (sec)
Fig. 13. Eta * (t)/Eta (t 0) evolution versus time for neat and modied (a) PLA (b) PBAT at 180 C.
10000
1000
DFS180_PLA4032D
DFS180_PBAT
1
10
100
(rad/s)
Fig. 14. Complex viscosity versus angular frequency (at 180 C) for the neat PLA and
PBAT.
1909
b
100000
G' (Pa)
Eta* (Pa.s)
10000
10000
1000
100
PLA_T180
PLA_0,25_T180
PLA_0,5_T180
PLA_1_T180
PLA_T180
PLA_0,25_T180
PLA_0,5_T180
PLA_1_T180
1000
10
100
10
100
(rad/s)
(rad/s)
Fig. 15. The complex viscosity (a) and the storage modulus (b) angular frequency dependence at 180 C for neat and modied PLA with chain extender after reaching the equilibrium state.
b
6000
6000
PLA
PLA_0,25
PLA_0,5
PLA_1
PBAT
PBAT_0,25
PBAT_0,5
PBAT_1
4000
H(
H(
Pa.s
Pa.s
4000
2000
2000
0
0,1
10
0,1
(sec)
Fig. 16. Relaxation spectrum of neat and modied polymers (a): PBAT (b): PLA.
sec
10
1910
Table 10
Evolution of activation energy values (calculated from master curve at
180e185e190e195 and 200 C) at 0.1 rad/s.
h0,1 (Pa.s)
Ea (KJ/mol)
PLA_0
PLA_0.25
PLA_0.5
PLA_1
PBAT_0
PBAT_0.25
PBAT_0.5
PBAT_1
3400
12318
35816
64000
5200
7579
15719
52893
88
136
146
170
58
80
76
182
0.99
0.99
0.98
0.99
0.99
0.9
0.999
0.999
DTS180_PLA-PBAT-0,25
DTS180_PLA-PBAT-0,5
DTS180_PLA-PBAT-1
Eta* (t) / Eta (t=0)
Samples
2,5
2,0
1,5
1,0
1,00
1000
2000
3000
Time (s)
0,95
Fig. 19. Eta * (t)/Eta (t 0) evolution versus time for PLA/PBAT/Joncryl with various
concentrations of Joncryl at 180 C.
0,90
DTS180_PLA
DTS180_PBAT
DTS180_PLA+PBAT
0,85
500
1000
1500
2000
Time (sec)
Fig. 17. Eta*(t)/Eta (t 0) evolution versus time for PLA/PBAT (80/20) at 180 C.
ZN
G*
10000
Eta* (Pa.s)
N
1000
PLA
PBAT
PLA20_PBAT80
PLA80_PBAT20
10
100
rad/s
Fig. 18. The angular frequency dependence of the complex viscosity at 180 C for PLA,
PBAT and PLA/PBAT blends with two different ratios of PLA/PBAT, 80/20 and 20/80.
Hliul
dl
l1 iul
(6)
1911
a
Complex viscosity (Pa.s)
100000
10000
1000
DFS180_PLA-PBAT-0
DFS180_PLA-PBAT-0,25
DFS180_PLA-PBAT-0,5
DFS180_PLA-PBAT-1
1
10
100
(Hz)
b
100000
G' (Pa)
10000
1000
PLA
PBAT
PLA_PBAT_0
PLA_PBAT_0,25
PLA_PBAT_0,5
PLA_PBAT_1
100
10
1
1
10
100
(rad/s)
Fig. 20. The angular frequency dependence of (a): the complex viscosity (Eta*) and (b): storage modulus (G0 ) versus angular frequency at 180 C for unmodied and modied PLA/
PBAT (80/20) blends.
1912
Fig. 22. a): SEM micrographs of PLA/PBAT blends; 10 mm of magnication b): SEM micrographs of PLA/PBAT blends; 50 mm of magnication. c): TEM micrographs of fractured
surface of tensile specimens PLA/PBAT blend d) and e): TEM micrographs of fractured surface of tensile specimens PLA/PBAT/Joncryl (80/20/0.5).
Table 11
Mechanical properties (tensile modulus, stress at break and elongation at break) of
virgin PLA, modied and unmodied PLA/PBAT blends.
Samples
Tensile
modulus (MPa)
Stress at
break (MPa)
Elongation
at break (%)
PLA_180 C
PLA_PBAT_0_180 C
PLA_PBAT_0.25_3
min_180 C
PLA_PBAT_0.5_3
min_180 C
1350 90
820 70
822 65
68,5 5
48 2
37 2
14 3
50 10
116 4
1095 60
47 2
135 9
1913
1914
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