MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Raw Material Inspection

Sheet Steel CRCA

Dimensional confirmity incl.

thickness

Surface Finish and visual

check incl.

Ref Doc &

acceptance norm

Testing Agency

Remarks

IS 513

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Venson Plant Std

IS 513

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

100%

IS 513

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Physical properties

IS 513

IS 513

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Chemical Composition

IS 513

IS 513

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

II

Sheet metal fabricated parts

Dimensional check

Venson Plant Std Venson Plant std

Venson

Review of test record at the

time of final inspection
(surveillance test)

Visual check

Venson Plant Std Venson Plant std

Venson

Review of test record at the

time of final inspection
(surveillance test)

III

Fasteners
( Nuts, Bolts & Washers )

Dimensional check

Venson Plant Std

Review of test
record/manufacturers test
IS 1363 / 1364/ 1367/
Venson / Manufacturer
certificate at the time of final
2016 / 2389
inspection. (surveillance basis)
Review of test
record/manufacturers test
IS 1363 / 1364/ 1367/
Venson / Manufacturer
certificate at the time of final
2016 / 2389
inspection. (surveillance basis)

Visual check

Venson Plant Std

Mechanical test (TORQUE

TEST AT 70N-M)

Venson Plant Std Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

IV

Insulating Material

Dimensional check

Venson Plant Std IS 2036

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Visual check

Venson Plant Std IS 2036

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Tensile Strength

IS 2036

IS 2036

Manufacturer

Dielectric Strength

IS 2036

IS 2036

Manufacturer

Name Plate
Dimensional check

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

Visual check

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

VI

PVC insulated Cable

Conductor

Resistance Check

Venson Plant Std IS 694

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

ii

Annealing Check

IS 694

IS 694

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

iii

Diameter Check

IS 694

IS 694

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

High Voltage test at 2.5 kv for

IS 694
1 min

IS 694

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Visual check

IS 694

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

IS 694

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

Check for thickness of

insulation & Overall
dimension

Venson Plant Std

IS 694

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

Flammability test ( When

required )

IS 694

IS 694

Third Party Lab

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

HV Water Immersion Test

IS 694

IS 694

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

VII

Measuring and other panel mounted

(Instruments Voltmeter, Ammeter, Frequency
Meter, Wattmeter, etc )

100%

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)
Review of test record at the
Venson / Manufacturer time of final inspection
(surveillance test)

Operational checks including

Venson Plant Std
current injection test

IS 1248

Calibration check

100%

IS 1248

VIII

Chart Recorders
(if applicable)

Visual inspection

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Check for healthiness

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

VIII

Control Switches Selector

switches

Visual inspection incl rating

and type

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Check for proper fixing of

inscription plates in Panel

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Testing Agency

Remarks

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Continuity check for contact

in different position
( Mechanical
operation )

High Voltage test in control

panel

IX

Energy meter (if applicable) 3 ph, 3 wire

Visual check

Ref Doc &

acceptance norm

100%

Functional check

100%

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

i. Calibration

100%

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

ii. Accuracy and range

100%

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

iii. High voltage test in control

100%
panel assembly

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Venson / Manufacturer

HRC Fuse Link

Visual check

100%

Venson Plant Std

100%

Venson Plant Std

100%

Venson Plant Std

Venson / Manufacturer

Venson Plant Std

Review of test
record/manufacturers test
Venson / Manufacturer
certificate at the time of final
inspection. (surveillance basis)

Continuity test

XI

Space heater

Visual check

IR value

100%

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)
record/manufacturers test
Venson / Manufacturer
certificate at the time of final

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

H.V. Test

100%

Venson Plant Std

Functional test

100%

Venson Plant Std

Venson

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

XII

Rubber Gasket

Hardness

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Chemical Composition

100%

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Visual and dimensional

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Fire retardant test for

neoprene rubber

Venson Plant Std

1 x sample per batch

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Verification of shelf life

100%

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Accelerated ageing

1 per lot

Venson Plant Std

Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

XIII

Thermostat

Visual check

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

H.V. Test in panel assembly 100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

Functional test in panel

assembly

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

100%

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No
XIV

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

Terminal blocks

Visual check

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

IR value check in panel

assembly

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

Continuity check in panel

assembly

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

Dielectric test in panel

assembly (HV test)

100%

Venson Plant Std

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)

XV

Plug socket and switch

Visual check

100%

Venson Plant Std

High voltage test (in panel

assembly)

100%

Venson Plant Std

Insulation resistance

100%

Venson Plant Std

XVI

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)
Review of test record at the
Venson / Manufacturer time of final inspection
(surveillance test)
Review of test record at the
Venson / Manufacturer time of final inspection
(surveillance test)

Earth busbar

Dimensional check

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Visual check for surface

defects and waviness

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

100%

Venson Plant Std

Venson / Manufacturer

XVII Push button with element

Visual check

100%

Venson Plant Std

High voltage test in panel

assembly

100%

Venson Plant Std

Continuity test in panel

assembly

100%

Venson Plant Std

Operational test in panel

assembly

100%

Venson Plant Std

XVIII Indicating lamp assembly

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)
Review of test record at the
Venson / Manufacturer time of final inspection
(surveillance test)
Review of test record at the
Venson / Manufacturer time of final inspection
(surveillance test)

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Visual check

100%

Venson Plant Std

High voltage test in panel

assembly

100%

Venson Plant Std

Operational test in panel

assembly

100%

Venson Plant Std

XIX

Testing Agency

Venson / Manufacturer

Remarks
Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Review of test record at the

Venson / Manufacturer time of final inspection
(surveillance test)
Review of test record at the
Venson / Manufacturer time of final inspection
(surveillance test)

Transducer
( if applicable)

Visual check (range)

100%

Venson Plant Std

Review of test
record/manufacturers test
Venson / Manufacturer
certificate at the time of final
inspection. (surveillance basis)

Accuracy

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

High voltage test in panel

assembly

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

Operational test in panel

assembly

100%

Venson Plant Std

Venson / Manufacturer

Review of test
record/manufacturers test
certificate at the time of final
inspection. (surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No
XX

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

Annunciators (including
window)

Functional check

100%

Venson Plant
standard

Venson Plant Std

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

High voltage test in panel

assembly

100%

Venson Plant
standard

Venson Plant Std

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Visual check- Rating, type,

inscription and size

100%

Venson Plant
standard

Venson Plant Std

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Routine test

100%

Venson Plant
standard

Venson Plant Std

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

XXI

Mimic strip

Visual check for colour and

symbol

100%

Venson Plant
standard

Venson Plant Std

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Dimensional check

100%

Venson Plant
standard

Venson Plant Std

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Semaphore indicators/hooter/bell/buzzer/test
XXII terminal block/door switch/ lamp/
fluroscent/incandescent lamp /fuse fittings
Visual check/type and rating
Venson Plant
a
100%
check
standard

Functional check in panel

assembly

100%

Venson Plant
standard

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

High voltage test in panel

assembly

100%

Venson Plant
standard

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

XXIII Current operated relay

a

Continuity check

100%

IS 3231 / IEC 255

Manufacturer

Review of test record at the

time of final inspection
( Surveillance basis)

High voltage test in panel

assembly

100%

IS 3231 / IEC 255

Venson Plant Std

Review of test record at the

time of final inspection
( Surveillance basis)

Visual check

100%

IS 3231 / IEC 255

Manufacturer

Review of test record at the

time of final inspection
( Surveillance basis)

XXIV Voltage operated relay

a

Check for healthiness

100%

IS 3231 / IEC 255

Manufacturer

Review of test record at the

time of final inspection
( Surveillance basis)

High voltage test in panel

assembly

100%

IS 3231 / IEC 255

Manufacturer

Review of test record at the

time of final inspection
( Surveillance basis)

Visual check

100%

IS 3231 / IEC 255

Manufacturer

Review of test record at the

time of final inspection
( Surveillance basis)

100%

Venson Plant
standard

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

XXV Trip circuit supervision relay

a

Functional check

Indication check

HV test for 2 KV for 1 minute

Routine tests as per IS3231 /

IS8686 / IEC255

XXV Fully assembled Aux. Relays / Latch realys

Pickup / Dropout test

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

HV test at 2 KV for 1 minute

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Routine tests as per IS3231 /

IS8686 / IEC255

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Timing check as applicable

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Contact configuration check

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

100%

IEC 255/IS 3231

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Flag / indication check as

applicable

Reset operation check as

applicable

100%

Adjust the required settings /

resetting characteristices

fixing of name plate/ sticker

100%

IEC 255/IS 3231

XXVIII Paints

a)

Paint shade

1x Drum per batch

IS 101/IS 5
%

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

b)

Viscosity

1x Drum per batch

IS 101
%

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No
B
1

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

IN PROCESS INSPECTION
Fabrication of enclosure
Shearing, punching, bending
marking, deburring & nibbling

Visual check

1 x sample from Venson Plant

each batch
standard

ii

Dimensional check

1 x sample from Venson Plant

each batch
standard

Pre-treatment by 7 tank
process

100%

Degreasing for 20-25 minutes

100%

-Bath pointage

Daily

-Bath temperature

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Manufacturer

Review of test record /

manufacturers test certificate
at the time of inspection
( Surveillance basis)

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

Venson Plant
standard

80-100 for P20 ,

50-70 for S 398

Every four hour 75-85 deg C

Water rinsing( 30-60

seconds) at ambient
temperature

100%

Degreasing Solution
should be removed

Manufacturer

Review of lab test record at

the time of inspection
( on random
basis)

De Rusting for 5 - 10 minutes

at ambient temperature

100%

Venson Plant
standard

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

- Bath pointage

Daily

20 - 26

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

Water rinsing( 30-60

seconds) at ambient
temperature

100%

Degreasing Solution
should be removed

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

Phosphating for 8-12 minutes

100%

Venson Plant
standard

Manufacturer

Review of lab test record at

the time of inspection
( on random basis)

Bath pointage

Daily

2-4 pH

Review of lab test record at

Venson / Manufacturer the time of inspection
( on random basis)

Bath temperature

Every four hour

65-700 C

Venson / Manufacturer

Review of lab test record at

the time of inspection
( on random
basis)

f)

Water Rinsing (30 to 60

seconds) at ambient
temperature

100%

Venson Plant Std

Venson / Manufacturer

Review of lab test record at

the time of inspection
( on random
basis)

g)

Passivation for 1 minute

100%

Venson Plant Std

Venson / Manufacturer

Bath pointage

Daily

2-4 pH

Review of lab test record at

Venson / Manufacturer the time of inspection
( on random basis)

Hot air drying

100%

Venson Plant Std

Review of lab test record at

Venson / Manufacturer the time of inspection
( on random basis)

h)

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

i)

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test

Ref Doc &

acceptance norm

Testing Agency

Remarks

Review of lab test record at

Venson / Manufacturer the time of inspection
( on random basis)

Scratch test

Scratch by blunt knife

Once/lot

Review of lab test record at

the time of inspection
Venson / Manufacturer
IS 3618 should show wh
( on random
basis)

j)

Visual

Once/lot

Uniform grain size

and should be free
from crystal growth

Painting

a)

Paint shade

Venson Plant Std

1x Sample from batc

b)

Surface finish

Venson Plant Std

1x Sample from batc

c)

Coating thickness

Venson Plant Std

1x Sample from batc

Structural sub-assembly and assembly

including bolting

c)

a)

b)
c)
d)

i. Visual check

100%

Venson Plant Std

ii. Dimensional check

100%

Venson Plant Std

FINAL INSPECTION &

TESTING
Relay and Control panel

Review of lab test record at

Venson / Manufacturer the time of inspection
( on random basis)
Log book and NCR in case of
deviations
Log book and NCR in case of
Venson / Manufacturer
deviations
Log book and NCR in case of
Venson / Manufacturer
deviations
Venson / Manufacturer

Review of test record at the

Venson / Manufacturer time of inspection
( Surveillance basis)
Review of test record at the
Venson / Manufacturer time of inspection
( Surveillance basis)

Venson / Manufacturer

ROUTINE TESTS
Visual check for basic
assembly and mimic
diagram/dimensional
confirmity/finish and
100%
workmanship/door
alignment/dust proofing/door
earthing
Visual check for mounting of
all equipments and terminal 100%
block marking
Verification of bill of material 100%
Verification of
100%
wiring/continuity check

e)

Operation and scheme test

for all
relays,metres,annunciations
etc.

f)

Operation test (electrical

control interlock & sequential
operation)

IS 8623

Venson / Manufacturer

Inspection report

IS 8623

Venson / Manufacturer

Inspection report

Approved drawing

Venson / Manufacturer

Inspection report

IS 8623

Venson / Manufacturer

Inspection report

IS 8623

Venson / Manufacturer

Inspection report

Venson / Manufacturer

MANUFACTURING QUALITY PLAN

OF

Venson Electirc Private Limited

Works : 331,9th Cross , 4th Phase, Peenya Industrial Area, Banaglore - 560 085
ITEM

S.No

g)
h)
i)

CONTROL & RELAY PANELS UPTO 220kV SYSTEM

Component / Operation &

Sampling Plan
description of test
i. Current injection test on all
instruments/meters
ii. Annunciation sequence
check
iii. Annunciation inscription
detail test
iv. Check for earthing
continuity between earth
apparatus and earth bar by
buzzer.
H.V. test between all terminal
and earth
IR value test (after HV test)
Painting (As per
POWERGRID approved
proceedure)
i. Dry film thickness check
ii. Surface finish (visual
check0
iii. Check for shade
iv Adhesion check

Ref Doc &

acceptance norm

Testing Agency

Remarks

100%

IS 8623

Venson / Manufacturer

Inspection report

100%

IS 8623

Venson / Manufacturer

Inspection report

100%

IS 8623

Venson / Manufacturer

Inspection report

100%

IS 8623

Venson / Manufacturer

Inspection report

100%

IS 8623

Venson / Manufacturer

Inspection report

100%

IS 8623

Venson / Manufacturer

Inspection report

Approved drawing

Venson / Manufacturer

Inspection report

100%

Venson Plant Std

Venson / Manufacturer

Inspection report

100%

Venson Plant Std

Venson / Manufacturer

Inspection report

100%
100%

Venson Plant Std

Venson Plant Std

Venson / Manufacturer
Venson / Manufacturer

Inspection report
Inspection report

for VENSON ELECTRIC PRIVATE LIMITED