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R.S.BALAKUMAR
M.A.(SOCIOLOGY ), M.L.M.(Labour Management), Pursuing MBA(EXECUTIVE) in
(FASHION-TECH), MISTE,
Chennai, India
Cell: +91-9283182955
Email: rsbalakumar1953@gmail.com
(1) To calculate the number of machine necessary for daily production quantity in each
process.
The number of machines necessary for each process,
Time for each process X daily production quantity
= .......................
Work time per day
Example: For dirt sewing
0.76 X 400
So, The number of machines necessary for each process =
480
The number machine necessary for sewing dirts = 0.63 = 1 machine (ANS)
(2) The number of the machine you need will be calculated by applying the value
obtained in (1) to the configuration (process composition).
In each park and each kind of machine. When you establish process composition,
consideration to the layout which allows the works in process to run smoothly between
lines must be taken.
(3) Calculation method of the number of the required machine according to the different
120 pcs
The number of required machine = 8 machine X
200 pcs
= 4.8 = 5 machine (ANS)
(5) Calculation method of the number of required machine according to the difference of
persons
The number of required machine,
The machine of persons per shift after change
= The number of each machine X .....................
The number of person
EXAMPLE:
100 persons
The number of required machines = 8 machine X
45 persons
= 17.7 = 18 machines (ANS)
(6) Calculation method of the production quantity per year according to the different of
work days per year. The production quantity per year is calculated on the basis of 280
days per year in this document. When the number of work days per year is different,
use the following formula to obtain the production per year.
The production quantity per year,
Work days per year after change
= Production per year X ...........
280 days
EXAMPLE: .
250 days
The production quantity per year = 56,000 pcs. X ..
280 days
= 50,000 pcs . (ANS)
(7) Method of the number of persons according to the difference of production quantity
per shift
Production quantity per shift after change
The number of persons = Number of persons X ............
Production quantity per shift
EXAMPLE:
850 pcs.
The number of persons = 45 persons X
500 pcs.
= 76.5 = 77 persons (ANS)
(8) Calculation method of production quantity per shift according to the different of the
number of persons
From (formula 2),
Production quantity per shift,
The number of persons after change
= Production quantity per shift X ........
The number of persons
EXAMPLE:
100 persons
The production quantity per shift = 500 pcs. X
75 persons
= 666.7 = 666 pcs. (ANS)
(9) Simplified calculation method of the required floor space according to the difference
of total number of required equipment
The required floor space = (required floor space per 1 finishing equipment X total
number of sewing equipment) + (required floor space per 1 finishing equipment X total
number of finishing equipment)
EXAMPLE: