FS-1020DN Service Manual PDF

FS-1020D
SERVICE
MANUAL
Published in Oct. 03
Revision history
Version
Data
Replaced pages
Remarks
1.0
14-Oct-2003
1.1
5-Nov-2003
1-4-4, 2-1-2, 2-1-3, 2-1-4, 2-1-5

Contents, Address
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1. Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. ............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. .............................................................................................................................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..............
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. ..........................................................................................................................
Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........
Always handle the machine by the correct locations when moving it. ..............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may
cause the copier to move unexpectedly or topple, leading to injury. .................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is
accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention
immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain
medical attention. ..............................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. ........................................................................................................................
2. Precautions for Maintenance

WARNING
Always remove the power plug from the wall outlet before starting machine disassembly. ..............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .........................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety

mechanisms and protective circuits. .................................................................................................
Always use parts having the correct specifications. ..........................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related
brochure when replacing them. Using a piece of wire, for example, could lead to fire or other
serious accident. ...............................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ...............................................................
Always check that the copier is correctly connected to an outlet with a ground connection. ............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If
it is dirty, clean it to remove the risk of fire or electric shock. ............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ..............................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause
electric shock if handled improperly. .................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. .......
Handle the fixing section with care to avoid burns as it can be extremely hot. .................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures...........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ...................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ......................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ..............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. .......
Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten
connector, trapped wire and missing screws. ..................................................................................
Check that all the caution labels that should be present on the machine according to the
instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................
Handle greases and solvents with care by following the instructions below: ....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the main
switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ..........................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet
immediately. ......................................................................................................................................
3. Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than
the specified refiner; it may generate toxic gas. ................................................................................
This page is intentionally left blank.
2FM
CONTENTS
1-1 Specifications
1-1-1 Specifications .......................................................................................................................................
1-1-2 Name of parts .......................................................................................................................................
(1) Overall ............................................................................................................................................
(2) Operator panel ................................................................................................................................
1-1-3 Machine cross section ..........................................................................................................................
1-1-1
1-1-3
1-1-3
1-1-4
1-1-5
1-2 Handling Precautions

1-2-1 Process unit (drum) .............................................................................................................................. 1-2-1
1-2-2 Installation environment ....................................................................................................................... 1-2-1
1-3 Installation
1-3-1 Unpacking and installation ................................................................................................................... 1-3-1
(1) Installation procedure ..................................................................................................................... 1-3-1
1-3-2 Installing the expanding memory (option) ............................................................................................ 1-3-8
1-3-3 Installing the memory card (option) ...................................................................................................... 1-3-9
1-3-4 Installing the network interface card (option) ..................................................................................... 1-3-10
1-4 Maintenance
1-4-1 Maintenance ......................................................................................................................................... 1-4-1
(1) Status page .................................................................................................................................... 1-4-1
1-5 Troubleshooting
1-5-1 Paper misfeed detection ...................................................................................................................... 1-5-1
(1) Paper misfeed indication ................................................................................................................ 1-5-1
(2) Paper misfeed detection ................................................................................................................. 1-5-1
1-5-2 Self-diagnosis ....................................................................................................................................... 1-5-8
(1) Self-diagnostic function .................................................................................................................. 1-5-2
(2) Self-diagnostic indication ................................................................................................................ 1-5-2
1-5-3 Image formation problems ................................................................................................................. 1-5-12
(1) No image appears (entirely white). ............................................................................................... 1-5-13
(2) No image appears (entirely black). ............................................................................................... 1-5-13
(3) Image is too light. ......................................................................................................................... 1-5-13
(4) Background is visible. ................................................................................................................... 1-5-14
(5) A white line appears longitudinally. .............................................................................................. 1-5-14
(6) A black line appears longitudinally. .............................................................................................. 1-5-15
(7) A black line appears laterally. ....................................................................................................... 1-5-15
(8) One side of the copy image is darker than the other. ................................................................... 1-5-15
(9) Black dots appear on the image. .................................................................................................. 1-5-16
(10) Image is blurred. ........................................................................................................................... 1-5-16
(11) Paper creases. ............................................................................................................................. 1-5-16
(12) Offset occurs. ............................................................................................................................... 1-5-17
(13) Image is partly missing. ................................................................................................................ 1-5-17
(14) Fixing is poor. ............................................................................................................................... 1-5-17
1-5-4 Electrical problems ............................................................................................................................. 1-5-18
(1) The machine does not operate when the power switch is turned on............................................ 1-5-18
(2) The main motor does not operate. ............................................................................................... 1-5-18
(3) Cooling fan does not operate. ...................................................................................................... 1-5-18
(4) The feed clutch does not operate. ................................................................................................
1-5-18
1-1-1
(5) The MP feed clutch does not operate........................................................................................... 1-5-18
(6) The registration clutch does not operate. ..................................................................................... 1-5-19
(7) The switchback solenoid does not operate. ................................................................................. 1-5-19
(8) The eraser lamp does not turn on. ............................................................................................... 1-5-19
(9) The heater lamp does not turn on. ............................................................................................... 1-5-19
2FM
(10) The heater lamp does not turn off. ...............................................................................................
(11) Main charging is not performed. ...................................................................................................
(12) Transfer charging is not performed. .............................................................................................
(13) A paper jam in the paper feed or exit section is indicated
when the power switch is turned on. ............................................................................................
(14) The LED indicator requesting covers to be closed is displayed
when the front cover is closed. .....................................................................................................
(15) Others. ..........................................................................................................................................
1-5-5 Mechanical problems .........................................................................................................................
(1) No primary paper feed. .................................................................................................................
(2) No secondary paper feed. ............................................................................................................
(3) Skewed paper feed. ......................................................................................................................
(4) Multiple sheets of paper are fed at one time..................................................................................
(5) Paper jams. ..................................................................................................................................
(6) Abnormal noise is heard. ..............................................................................................................
1-5-19
1-5-19
1-5-19
1-5-19
1-5-20
1-5-20
1-5-21
1-5-21
1-5-21
1-5-21
1-5-21
1-5-21
1-5-21
1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly ......................................................................................... 1-6-1
(1) Precautions ..................................................................................................................................... 1-6-1
1-6-2 Removing the process unit ................................................................................................................... 1-6-2
1-6-3 Removing the principal outer covers .................................................................................................... 1-6-3
(1) Removing the front top cover/face-down output tray ...................................................................... 1-6-3
(2) Removing the right cover ................................................................................................................ 1-6-4
(3) Removing the left cover .................................................................................................................. 1-6-4
1-6-4 Removing the feed roller ...................................................................................................................... 1-6-5
1-6-5 Removing the MP feed roller ................................................................................................................ 1-6-6
1-6-6 Removing the transfer roller ................................................................................................................. 1-6-8
1-6-7 Removing the principal circuit boards .................................................................................................. 1-6-9
(1) Removing the engine board ........................................................................................................... 1-6-9
(2) Removing the main board ............................................................................................................ 1-6-10
(3) Removing the power supply board and high voltage board ......................................................... 1-6-12
(4) Removing the bias board .............................................................................................................. 1-6-13
1-6-8 Removing the main motor and drive unit ........................................................................................... 1-6-15
1-6-9 Removing and splitting the fuser unit ................................................................................................. 1-6-19
(1) Removing the separation craws ................................................................................................... 1-6-21
(2) Removing the heater lamp ........................................................................................................... 1-6-22
(3) Removing the heat roller .............................................................................................................. 1-6-23
(4) Removing the fuser thermistor ..................................................................................................... 1-6-25
(5) Removing the thermal cutout ........................................................................................................ 1-6-26
(6) Removing the press roller ............................................................................................................. 1-6-27
1-6-10 Removing the laser scanner unit and the eraser lamp ....................................................................... 1-6-28
1-6-11 Removing the main charger unit ........................................................................................................ 1-6-31
1-7 Upgrading the firmware

1-7-1 Upgrading the firmware on the main board ..........................................................................................
(1) Firmware program data format .......................................................................................................
(2) Downloading the firmware from the parallel interface ....................................................................
(3) Downloading the firmware from the memory card ..........................................................................
(4) Downloading error ..........................................................................................................................
1-7-1
1-7-1
1-7-2
1-7-3
1-7-4
2-1 Mechanical construction

2-1-1 Paper feeding system ..........................................................................................................................
1-1-2
(1) Paper feed section ..........................................................................................................................
(2) Switchback and refeed section .......................................................................................................
2-1-2 Electrophotographic system .................................................................................................................
(1) Electrophotographic cycle ..............................................................................................................
(1-1) Process unit mechanism .......................................................................................................
2-1-1
2-1-1
2-1-4
2-1-6
2-1-6
2-1-7
2FM
(2) Main charging ................................................................................................................................. 2-1-8
(2-1) Photo conductive drum .......................................................................................................... 2-1-8
(2-2) Charging the drum ................................................................................................................. 2-1-9
(3) Exposure ...................................................................................................................................... 2-1-10
(3-1) Laser scanner unit ............................................................................................................... 2-1-11
(3-2) Drum surface potential ........................................................................................................ 2-1-12
(4) Development ................................................................................................................................ 2-1-13
(5) Transfer ........................................................................................................................................ 2-1-14
(6) Fusing ........................................................................................................................................... 2-1-15
(6-1) Fuser unit mechanism ......................................................................................................... 2-1-16
(7) Cleaning ....................................................................................................................................... 2-1-17
2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ........................................................................................................................... 2-2-1
(1) Main unit ......................................................................................................................................... 2-2-1
2-3 Operation of the PCBs

2-3-1 Main board ........................................................................................................................................... 2-3-1
2-3-2 Engine board ........................................................................................................................................ 2-3-2
(1) Eraser lamp control circuit .............................................................................................................. 2-3-3
(2) Heater lamp control circuit .............................................................................................................. 2-3-4
(3) Polygon motor control circuit .......................................................................................................... 2-3-5
2-3-3 Power supply board ............................................................................................................................. 2-3-8
2-3-4 Bias board .......................................................................................................................................... 2-3-10
2-3-5 High voltage board ............................................................................................................................. 2-3-11
(1) Interlock switch ............................................................................................................................. 2-3-12
2-4 Appendixes
Timing chart No. 1 ..........................................................................................................................................
Timing chart No. 2 ..........................................................................................................................................
Wiring diagram ...............................................................................................................................................
Repetitive defects gauge ................................................................................................................................
1-1-3
2-4-1
2-4-2
2-4-3
2-4-4
2FM
1-1-4
2FM
1-1-1 Specifications
Type ............................................... Desktop
Printing system ............................... Indirect electrostatic system
Paper type ...................................... Cassette: Plain paper (60 - 90 g/m2 [thick paper mode: 90 - 105 g/m2])
MP tray: Plain paper (60 - 90 g/m2 [thick paper mode: 90 - 163 g/m2])
Special paper: Transparencies, letterhead, colored paper, recycled paper
Note: Use the MP tray for special paper
Paper size ...................................... A4 (210 - 297 mm)
B5 (182 - 257 mm)
A5 (148 - 210 mm)
Letter (81/2" - 11")
Legal (81/2" - 14")
Folio (210 - 330 mm)
Oficio II (216 - 330 mm)
Non-standard size (148 to 210 mm 210 to 297 mm: cassette),
(70 to 216 mm 148 to 297 mm: MP tray)
Printing speed ................................ Simplex printing: 20 pages//min. (A4, plain), 21 pages//min. (Letter, plain)
Duplex printing: 10 pages//min. (A4/Letter, plain)
Note: When printing multiple copies of the same page
First print ........................................ Within 10 s (A4/Letter), depends on input data
Warm-up time ................................. Within 15 s (room temperature 23C/73.4F, humidity 50% RH)
Paper feed system ......................... One universal cassette and one MP tray
Paper loading capacity ................... Cassette: 250 sheets (80 g/m2, 0.11 m)
MP tray: 50 sheets (80 g/m2, 0.11 m)
Paper eject system .........................Face down: 250 sheets (80 g/m2, 0.11 m)
Standard memory .......................... 16 MB, expandable up to 272 MB
Additional memory ......................... 1 slot (16/32/64/128 MB DIMM)
Resolution ...................................... Fast 1200 mode
600 600 dpi, with KIR (Kyocera Image Refinement)
300 300 dpi, with KIR (Kyocera Image Refinement)
Photoconductor .............................. OPC (drum diameter 30 mm)
Charging system ............................ Single positive corona charging
Developing system ......................... Single element reversing process
Transfer system ............................. Transfer roller
Fixing system ................................. Heat roller
Heat source: halogen heaters (750 W)
Control temperature: 180C/356F (at normal ambient temperature)
Abnormally high temperature protection device: thermal cutout
Charge erasing system .................. Exposure by eraser lamp (LED array)
Cleaning system ............................ Cleaning blade
Controller hardware ....................... CPU: Power PC405 (266 MHz)
System ROM: 4 MB
Font ROM: 2 MB (16 Mbit 1)
Main RAM: 16 MB standard (on-board); expanding up to 272 MB (standard 16 MB +
256 MB) at the maximum by adding optional expansion memory
Optional expansion RAM (DIMM): 1 slot
1-1-1
2FM
Controller software ......................... a) Emulation
PCL6 (PCL5e+PCLXL)
KPDL3 (PostScript 3 compatible)
b) Fonts:
Bitmap font:
1 Line Printer bitmap font
Outline fonts:
35 PCL6 (PCL5e/PCL-XL) fonts
45 KPDL2 fonts:
c) Graphic:
(1) Raster graphic:
75, 100, 150, 200*, 300, 600* dpi
(*200 dpi is supported when the resolution is 600 dpi.)
(2) Vector graphic:
Line, Box, Circle, Arc, Fill pattern etc.
(3) Bar code:
One-dimensional bar code: 45 types
Two-dimensional bar code: 1 type (PDF-417)
d) Connectivity
Plug & play, Windows 95/98/Me/NT4.0/2000/XP
Interface ......................................... Parallel: High-speed (bi-directional), IEEE 1284 Nibble/ECP mode
USB: Full-Speed USB2.0
Optional interface (KUIO-LV) 1: Network interface card IB-20 (10 Base-TX/100
Base-TX/10 Base-2), IB-21E (10 Base-TX/100 Base-TX), wireless LAN card IB-22
must be installed.
Optional serial interface: RS-232C (Max. 115.2 Kbps), Serial interface board IB-11
must be installed.
Dimensions .................................... 378 (W) 235 (D) 375 (H) mm
147/8" (W) 91/4" (D) 143/4" (H)
Weight ............................................ Approx. 10.5 kg/231/8 lbs
Floor requirements ......................... 496 (W) 740 (D) mm
199/16" (W) 293/16" (D)
Power source ................................. 120 V AC, 60 Hz, 7.1 A
220 - 240 V AC, 50/60 Hz, 3.8 A
Power consumption ....................... Max.: 819 W
During sleep mode: 4.5 W (120 V AC), 4.2 W (220 - 240 V AC)
Noise .............................................. Printing: 55 dB(A)
Ready: 32 dB(A)
Options ........................................... Paper feeder, Additional memory (DIMM), Memory card, Network interface card
IB20/IB21E/IB-22, Serial interface board IB-11
1-1-2
2FM
1-1-2 Name of parts

(1) Overall
3
5
!
*
4
1
$
@
#
^
%
8
7
&
Figure 1-1-1
1 Front top cover

2 Front cover
3 Process unit
4 Toner container
5 Main charger cleaner
6 Cassette
7 Paper stopper
8 Face-down output tray
9 MP tray
0 Extension tray
! Power switch
@ Memory cover
# Rear cover
$ Optional interface slot
% Parallel interface connector
^ USB interface connector
& Operator panel
* AC inlet
1-1-3
2FM
(2) Operator panel
1
2
3
4
5
Figure 1-1-2
1 Ready indicator (Green)

2 Data indicator (Green)
3 Attention indicator (Red)
4 Toner indicator (Red)
5 CANCEL key
6 GO key
1-1-4
2FM
1-1-3 Machine cross section
Paper path
Cassette, MP tray
Optional paper feeder
Switchback and refeed (duplex printing)
Figure 1-1-2
1 Cassette
2 Paper feed unit
3 MP tray
4 MP tray paper feed unit
5 Process unit
6 Toner container
7 Transfer section
8 Fuser unit
0 Switchback/conveying section
! Refeed unit
1-1-5
2FM
1-1-6
2FM
1-2-1 Process unit (drum)

Note the following when handling or storing the drum.
When removing the process unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between 10C/50F and 32.5C/90.5F and at a relative humidity not higher
than 80% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
1-2-2 Installation environment

1. Temperature: 10 - 32.5C/50 - 90.5F
2. Humidity: 20 - 80%RH
3. Power supply: 120 V AC, 7.1 A
220 - 240 V AC, 3.8 A
4. Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other
strong light when removing paper jams.
Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto
the machine.
Avoid dust and vibration.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1 ).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as
mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a room with good ventilation.
6. Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 50 mm/1911/16"
Machine rear: 40 mm/15 3/4"
Machine right: 25 mm/97/8"
Machine left: 25 mm/9 7/8"
Machine above: 30 mm/1113/16"
a: 235 mm/91/4"
b: 378 mm/147/8"
c: 375 mm/143/4"
Figure 1-2-1 Installation dimensions
1-2-1
2FM
1-2-2
2FM
1-3-1 Unpacking and installation

(1) Installation procedure
Start
Unpack.
Remove the tape and protective packing.
Install a toner container.
Connect the printer cable and power cord.
Load paper.
Inisializing the pirnter and make test print.
Completion of the machine installation.
1-3-1
2FM
Unpack.
Figure 1-3-1 Unpacking

1 Printer
2 Power cord
3 Installation guide
4 Toner container
5 Cleaning cloth
6 CD-ROMs
7 Extension tray [For U.S.A only]
1-3-2
2FM
Remove the tape and protective packing
1. Remove the two tape.
Tape
Figure 1-3-2
2. Pull the cassette out of the printer.
3. Remove the protective packing from inside the
cassette.
Protective packing
Cassette
Figure 1-3-3
1-3-3
2FM
Install a toner container.
1. Open the front top cover.
2. Move the lock lever until it is in its unlocked
position (marked UNLOCK).
Lock lever
Front top cover
Figure 1-3-4
3. Shake the toner container horizontally back
and forth five or six times so that the toner
inside of it becomes evenly distributed.
Toner container
Figure 1-3-5
4. Remove the orange protective seal.
Protective seal
Figure 1-3-6
1-3-4
2FM
5. Set the toner container into the process unit.
Toner container
Process unit
Figure 1-3-7
6. Push in on the areas of the toner container marked
PUSH HERE until the container clicks into place in
the process unit.
Toner container
Figure 1-3-8
Lock lever
LOCK
Front top cover
UNLOCK
7. Push the lock lever back into its locked position.

8. Close the front top cover.
Figure 1-3-9
1-3-5
2FM
Connect the printer cable and power cord.
1. Connect the printer cable (parallel or USB).
Parallel interface
connector
Parallel
printer cable
USB interface
connector
USB cable
Figure 1-3-10
2. Connect the power cord.
Power cord
AC inlet
Figure 1-3-11
1-3-6
2FM
Load paper.
1. Pull the cassette out of the copier.
2. Set the paper in the cassette.
Cassette
Initializing the printer and make test print.
Figure 1-3-12
1. Turn on the printers power switch. Upon turning

on the power, the printers 4 indicators flash in
sequence until printer initialization is complete,
then the indicator ( [on line]) lights steadily.
2. The printer can print two different types of status
page standard and service-purpose. A servicepurpose status page contains more detailed
information about printer settings than a standard
status page.
To print a standard status page, press
the GO key for at least 3 seconds and
the indicators light in sequence from
top to bottom.
To print a service-purpose status
page, press the GO key for more than
10 seconds and the indicators light in
sequence twice from top to bottom.
Power switch
GO key
Figure 1-3-13
Completion of machine installation.
1-3-7
2FM
1-3-2 Installing the expanding memory (option)

The main board of the printer is equipped with one
socket for memory expansion. Expansion memory is
available in the form of DIMM (Dual In-line Memory
Module).
CAUTION
Take precautions that no foreign substances such as
metal chips or liquid get inside the printer during the
installation process. Operation of the printer during the
presence of a foreign substance may lead to fire or
electric shock.
Memory socket
Clip
WARNING
Turn the printers power switch off. Unplug the printers
power cable.
Procedure
1. Remove the one screw and then remove the
memory cover.
2. Open the clips on both ends of the DIMM socket.
3. Insert the DIMM into the DIMM socket so that the
notches on the DIMM align with the corresponding
protrusions in the slot.
4. Close the clips on the DIMM slot to secure the
DIMM.
DIMM
Clip
Screw
Memory cover
Figure 1-3-14 Inserting the DIMM
1-3-8
2FM
1-3-3 Installing the memory card (option)

The main board of the printer is equipped with one
slot for memory card.
CAUTION
electric shock.
WARNING
Turn the printers power switch off. Unplug the
printers power cable and disconnect the printer from
the computer or the network. Never insert or remove a
memory card while the printer power is ON.
Memory card
Failure to turn the power switch OFF will immediately

halt the printer with a [Memory card err20]
message (this message may not always appear). It
also could result in any damage to the printers
electronic parts or the memory card. Turn the power
switch ON again to restart the printer.
Procedure
1. Remove the two screws and then remove the
option interface slot cover (or network interface
card/serial interface board).
2. Insert the memory card in the slot. Push it in all
the way.
3. Secure the option interface slot cover (or network
interface card/serial interface board) by using two
screws.
Option interface
slot cover
Screws
Figure 1-3-15 Inserting the memory card
1-3-9
2FM
1-3-4 Installing the network interface card (option)

If the serial interface board kit is installed, remove it to use the network interface card.
CAUTION
electric shock.
Network interface card
WARNING
Turn the printers power switch off. Unplug the printers
power cable.
Screws
Procedure
1. Remove the two screws and then remove the option
interface slot cover (or the serial interface board).
2. Insert the network interface card in the slot. Push it in
all the way.
3. Secure the network interface card by using two
screws.
Option interface
slot cover
Screws
Figure 1-3-16 Inserting the network interface card
1-3-10
2FM
1-4-1 Maintenance
(1) Status page

The printer can print different types of the status pagethe user status page and the service status page. This section
exclusively describes information obtainable with the service status page.
Information on the service page include various settings for the printer, service statistics, etc. To print a service status
page, proceed as follows:
Printing the service status page
To print a service status page, using the GO key on the operator panel. Or, have a PC running MSDOS and proceed as
follows:
GO key
[Prints a user status page]
Press the GO key for 3 seconds or more and
less than 10 seconds.
[Prints a service status page]
Press the GO key for 10 seconds or more.
PC
1. Connect the printer to the PC via the parallel
interface.
2. Ensure that the printer is ready to print.
3. At the DOS prompt, type:
echo !R! STAT 1; EXIT; >lpt1:
The service status page is printed. (If you
omit 1, a user status page is printed.)
1-4-1
2FM
Service information on the status page
An example of the service status page is shown below. Most of the service information are located under Service
information.
Most of these service information on the status page are alphanumerically-coded. Each item is explained on the next
page.
Details of service information
Controller firmware version*
Released date of the firmware
Released:
Software version:
Service information
Service information
Figure 1-4-1 Status page
1-4-2
7/Oct/2003
2FM
Service information
[0000][22.00FLB][03/03]
2
Total page
9690
4
/t/P00/S00/F00/N00/
5
/0020/0020/1061/0811/
0/
0/
0/
0/
0/
0/
0/
0/
0/
#
/RS2/AA.A/1
$
/03030303/03030303/03030303/03000000/00000000/03030303/03030303/ &
/03030303/03030303/03030303/03000000/00000000/03030303/03030303/ *
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E (
/8088808880808000/8088808880808000/8088808880808000/8088808880808000 )
/8088808880808000/8088808880808000/8088808880808000/8088808880808000
/8088808880808000/8088808880808000/8088808880808000/8088808880808000
/8088808880808000/8088808880808000/8088808880808000/8088808880808000
SN:SPL9200010
Figure 1-4-2 Service infomation
No.
Item
Description
Engine ROM information
[Flash ROM version]
Boot ROM information
[Boot ROM version and flash DIMM version]
Software jumper switch information

(hexadecimal)
[First byte/second byte (displayed in OEM mode only)]

First byte
Bit 0 = 1: (Fixed)
Bit 1 = 0: Overseas, 1: Domestic (Japan)
Bit 2, 3 (Not used)
Bit 4 = 0: Kyocera, 1: OEM
Bit 5 = 0: For Europe, 1: For US
Bit 6 = 0: Non MICR mode, 1: MICR mode
Bit 7 = 0: Kyocera, 1: Kyocera Mita
Second byte: Displayed in OEM mode only
Total page
Total print page count
Toner install mode
Parallel I/O information
Serial I/O error code
00: Normal
Bit 0: Framing error
Bit 1: Overrun error
Bit 2: Parity error
1-4-3
2FM
No.
Item
Description
Operator panel lock status

(displayed only when locked)
01: Partial lock

02: Full lock
NVRAM error
(displayed only when any error has occurred)
01: ID error
02: Version error
03: Checksum error
04: NVRAM crash error
Printable area setting
/Top offset/Left offset/Page length/Page width
Left offset for each paper source
/MP tray/Cassette/Option paper feeder/Duplex refeed
Top offset for each paper source
/MP tray/Cassette/Option paper feeder/Duplex refeed
Offset for page rotation
/Top offset/Left offset/
Serial interface information

(displayed only when serial inerface
board IB-11installed)
RS2: RS-232C
RS4: RS-422A
Average printing ratio

(2 digits for integer part, 1 digit for decimal part)
Printing ratio for the total period from shipping

(displayed in %)
Operator panel message language
PMSG command setting (decimal)
&
Media type attributes
Media type setting value from 1 to 28 (fuser temperature,

paper thickness, duplex printing)
(unused media type always 0x00.)
Media type attributes
Media type setting value from 1 to 28 (print density)

(unused media type always 0x00.)
Memory SPD information (slot 1)
Engine parameter setting
Hexadecimal, 128 bytes (256 digits)
Machine serial number
1-4-4
2FM
1-5-1 Paper misfeed detection

(1) Paper misfeed indication
If a paper jam occurs while printing, the printer notifies it by the following combination of the four indicators. Remove the
jammed paper as described below. After removal, open and close the top cover once to initialize the jam sensing.
(Off)
(Lit)
Green
(Fast flashing)
Red
(Off)
Figure 1-5-1 Paper misfeed indication
(2) Paper misfeed detection
MP paper sensor
Exit sensor
Registration
sensor
Paper path
Paper sensor
Cassette, MP tray
Switch back and refeed (duplex printing)
Figure 1-5-2
1-5-1
2FM
1-5-2 Self-diagnosis
(1) Self-diagnostic function
Service errors are represented by the alternating flashing of the indicators (LEDs). Each error is represented by the notation
of four digits code and can be monitored on the Remote Operation Panel utility. e.g. Call service 2000 is for the main motor
error.
(2) Self diagnostic inidication
Example
Call service 2000
(Lit)
(Off)
(Lit)
(Off)
Green
(Lit)
(Off)
Red
(Off)
(Lit)
Figure 1-5-1 Self diagnostic inidication
1-5-2
2FM
Code
Error indications
Contents
Main motor error
2000
Check procedures/corrective measures
START
Remove and check

harness (2DC2711)
between engine board
(KP-1046) and main
motor at pins 6 to 9 on
both ends.
No
OK?
Yes
No
+24 V DC at
pin 9 of CN1 on
main motor?
Yes
Connect circuit tester to

pin 8 (MOTORN) of
YC04 on engine board
(KP-1046) and ground.
Connect oscilloscope to
pin 8 (MOTORN) and
pin 7 (MRDYN) of CN1
on main motor.
Turn printer power off,

then on.
Turn power switch off,

then on.
Print status page.
Replace harness (2DC2711)

between engine board (KP1046) and main motor.
Does
pin 8 (MOTORN)
of YC04 on engine board
(KP-1046) goes high,
then low?
No
Replace engine board

(KP-1046). See page 16-9.
Yes
No
Print status page.
Does
pin 7 (MRDYN)
of CN1 on main motor goes
high, then low, within 3 seconds
from pin 8 (MOTORN)
goes low?
Yes
Replace main motor. See
page 1-6-15. If not solved,
check or replace drive unit.
See page 1-6-15.
1-5-3
2FM
Code
Error indications
Contents
4000
Laser scanner unit [Polygon motor] error

START
+24 V DC at pin 5 of
(KP-1046) ?

(KP-1046). See page 16-9.
No
Yes
Replace laser scanner

unit. See page 1-6-28.

(KP-1046). See page 16-9.
pin 1 (PLGCLK) and pin
3 (PLGDRN) of YC06 on
engine board (KP-1046).
Turn power switch on.


then on.
OK?
No
OK?
No
Yes
Yes
Does
pin 3 (PLGDRN) of
(KP-1046) goes high,
then low?
End.
End.
No
Does pin 2
(PLGRDYN) of YC6 on
engine board (KP-1046) goes
high, then low, within 8 seconds
after pin 3 (PLGDRN)
goes high, then
low?
Yes
Does
pin 1 (PLGCLK) of
(KP-1046) output
square-wave*
signal?
No
*: 1417 Hz
(705 s)
No
unit. See page 5-29.
Yes
pin 2 (PLGRDYN) and
pin 3 (PLGDRN) of
(KP-1046).
Yes
End.
1-5-4
Yes

(KP-1046). See page 16-9.
Continued
to next page.
OK?

then on.

between engine board and
laser scanner unit.
No
between engine bard and
laser scanner unit.
2FM
Continued
from previous page.

(KP-1046). See page 16-9.
OK?
Yes
End.
No
Replace main board
(KP-1050). See page 16-10.
OK?
No
Yes
End.
Replace harness
(2FM2602) between engine
board and main board.
1-5-5
2FM
Code
Error indications
4200
Contents
Laser scanner unit [Pin photo diode] error
START
+5 V DC at pin 6 of
YC07 on main board
(KP-1050) ?
No
Replace main board

(KP-1050). See page 16-10.
Yes
pin 4 (OUTPEN) of
YC07 on main board
(KP-1050).
Replace main board

(KP-1050). See page 16-10.

then on.

Does
pin 4 (OUTPEN) of
YC06 on main board (KP1050) goes high, then low
before "4200"
error?
Yes
pin 4 (OUTPEN) and
pin 8 (PDN) of YC07 on
main board (KP-1050).

then on.
1-5-6
No
No
OK?

(KP-1051). See page 16-9.
Yes
OK?
End.
No
Yes
End.
Does pin 8
(PDN) of YC06 on
main board (KP-1050) output
pulse signal*, within 0.1 second
after pin 4 (OUTPEN) goes
high, then
low?
*: Pin photo diode
detect horizontal
No
synchronization signal
(Frequency: 1417 Hz,
Low level width: 10 s)
Replace harness
(2FM2602) between main
board and engine board.
Yes
Continued
to next page.
Continued
to next page.
2FM
Continued
from previous page.
Continued
from previous page.
C
Replace main board
(KP-1050). See page 16-10.

unit. See page 1-6-28.
Replace main board

(KP-1050). See page 16-10.
OK?
No
OK?
Yes
Replace harness
(2DC2714) between
engine board and laser
scanner unit.
No
Yes
(KP-1046). See page 16-9.
End.

(KP-1046). See page 16-9.
Yes
OK?
OK?
No
Yes
No
Yes
OK?
Replace harness
(2DC2714) between
main board and laser
scanner unit.
No
End.
End.
Replace harness
Yes
OK?
No
End.
Replace harness
1-5-7
2FM
Code
Error indications
6000
Contents
Fuser unit error
START

and remove power
cable.
Detach connector CN4

on power supply board.
Measure resistance
between pins 1 and 2
of the detached
connector.
Open (infinite)?

(KP-1046). See page
1-6-9.
Yes
Replace fuser thermistor.

See page 1-6-25.
No
Detach connector CN1

on power supply board.
"6000" error
shown?
No
Yes
Replace harness
(2FM2601) between
engine board (KP-1046)
and bias board (KP1051).
Measure resistance
between pins 1 and 3
of the detached
connector.
No
Open (infinite)?
No
Yes
"6000" error
shown?
Replace thermal cutout or
heater lamp. See page 1-626 or 1-6-22.
No
Yes
Replace bias board or high
voltage board or power
supply board. See page 1-613 or 1-6-12.
End.
1-5-8
2FM
Code
Error indications
Contents
7980
Waste toner full [Total page count less than 100,000 pages
of printing]
START
Shake the process unit

horizontally.

then on.
"7980" error
shown?
No
Yes
Replace the process

unit.

then on.
"7980" error
shown?
Yes
No
End.
Replace the waste toner

sensor or engine board.
1-5-9
2FM
Code
Error indications
Contents
7990
Waste toner full [Total page count more than 100,000 pages
of printing]
START
Shake the process unit

horizontally.

then on.
"7990" error
shown?
No
End.
Yes
Replace the process

unit.

then on.
"7990" error
shown?
Yes
Replace the waste toner

sensor or engine board (KP1046). See page 1-6-9.
1-5-10
No
End.
2FM
Code
Error indications
Contents
Check procedures/corrective
measures
F010
Controller checksum
error
Turn power switch off, then on. If not

solved, replace main board (See
page 1-6-10).
F020
Controller RAM read/

write error
Remove the expansion memory

(DIMM). Turn power switch off, then
on. If not solved, replace main board.
If solved, replace the expanding
memory (See pages 1-6-10 and 1-38).
F030
Controller system error

solved, replace main board (See
page 1-6-10).
F040
Communicaton error

solved, replace engine board (See
page 1-6-9) or main board (See page
1-6-10).
F050
Engine ROM
checksum error

solved, replace engine board (See
page 1-6-9).
1-5-11
2FM
1-5-3 Image formation problems

(1) No image appears
(entirely white).

(entirely black).
(3) Image is too light.
(4) Background is visible.
See page 1-5-13
See page 1-5-13
See page 1-5-13
See page 1-5-14
(5) A white line appears

longitudinally.
(6) A black line appears

longitudinally.

laterally.
(8) One side of the copy

image is darker than
the other.
See page 1-5-14
See page 1-5-15
See page 1-5-15
See page 1-5-15
(9) Black dots appear on

the image.
See page 1-5-16

(13) Image is partly missing.
See page 1-5-17
1-5-12
(10) Image is blurred.
See page 1-5-16

(14) Fixing is poor.
See page 1-5-17
(11) Paper creases.
See page 1-5-16
(12) Offset occurs.
See page 1-5-17
2FM
(entirely white).
Causes
1. Defective process unit installation.
2. No transfer charging.
3. Defective laser scanner unit.
Causes
1. Defective process unit installation.

Check that the process unit is inserted correctly.
2. No transfer charging.
Check the transfer bias output on the high voltage board. This
requires removal of the left cover and the test equipment. Replace
the high voltage board if high voltage potential is not available on
the board (See page 1-6-12).
The scanner components within the scanner may be disordered.
Replace the laser scanner unit if necessary (See page 1-6-28).
3. Defective laser scanner unit.

(entirely black).
Causes
1. No main charging.
Causes
1. No main charging.
A. Broken main charger wire.
B. Leaking main charger housing.
C. The connector terminals of the high voltage
board make poor contact.
Replace the process unit.

Reinsert the connector. Also check for continuity within the
connector cable. If none, remedy or replace the cable.
D. Defective engine board (KP-1046).
Replace the engine board (KP-1046) and check for correct

operation.
E. Defective high voltage board.
Replace the high voltage board and check for correct operation.
(3) Image is too

light.
Causes
1. Insufficient toner.
2. Deteriorated developer.
3. Dirty or deteriorated drum.
Causes
1. Insufficient toner.
2. Deteriorated developer.
3. Dirty or deteriorated drum.
If the add toner indicator lights, replace the toner container.

1-5-13
2FM
(4) Background is visible.
Causes
1. Dicective print density setting.
2. Dicective surface potential of the drum.
3. Defective developing roller.
Causes
1. Dicective print density setting.
Open the printer top cover and check that the process unit is
correctly seated. Poor contact main
charger terminal between the process unit and the printer main unit.
2. Dicective surface potential of the drum.
The drum potential should be approximately 400 V. This may vary

depending on production lots.
Measurement is possible only by using the jig and tool specifically
designed for this purpose. The drum unit will have to be replaced if it
bears values far out of the allowable range.
3. Defective developing roller.
If a process unit which is known to work normally is available for

check, replace the current process unit in the printer with the normal
one. If the symptom disappears, replace the process unit with a new
one.
(5) A white line appears

longitudinally.
Causes
1. Dirty or flawed main charger wire.
2. Foreign matter in the developing section.
3. Flawed drum.
Causes
1. Dirty or flawed main charger wire.
2. Foreign matter in the developing section.
3. Flawed drum.
1-5-14
2FM
longitudinally.
Causes
1. Contaminated main charger wire.
2. Dirty or flawed drum.
3. Deformed or worn cleaning blade.
4. Deceftive magnet roller (in the process unit).
Causes
1. Contaminated main charger wire.
Clean the main charger wire by pulling the green colored cleaning
knob in and out several times.

4. Deceftive magnet roller (in the process unit). Replace the process unit.
(7) A black line appears laterally.
Causes
1. Defective process unit's grouniding
2. Flawed drum.
3. Dirty developing section.
4. Leaking main charger housing.
Causes
1. Defective process unit's grouniding.
The drum axle in the process unit and its counter part, the grounding
tab in the printer, must be in a good contact. If necessary, apply a
small amount of electro-conductive grease onto the tab.
2. Flawed drum.
3. Dirty developing section.

4. Leaking main charger housing.
(8) One side of the

copy image is
darker than the
other.
Causes
1. Dirty main charger wire.
Causes
1. Dirty main charger wire.
1-5-15
2FM
(9) Black dots appear
on the image.
Causes
2. Dirty contact glass.
Causes

2. Dirty contact glass.

Clean the contact glass.
(10) Image is blurred.
Causes
1. Deformed press roller.
2. Paper conveying section drive problem.
Causes
1. Deformed press roller.
Replace the press roller (see page 1-6-26).
2. Paper conveying section drive problem.
Check the gears and belts and, if necessary, grease them.
(11) Paper creases.
Causes
1. Paper curled.
2. Paper damp.
Causes
1. Paper curled.
Check the paper storage conditions.
2. Paper damp.
1-5-16
2FM
(12) Offset occurs.
Causes
1. Defective cleaning blade.
Causes
1. Defective cleaning blade.
(13) Image is partly missing.
Causes
1. Paper damp.
2. Paper creased.
3. Flawed drum.
Causes
1. Paper damp.
2. Paper creased.
3. Flawed drum.
Replace the paper.

(14) Fixing is poor.
Causes
1. Wrong paper.
2. Flawed press roller.
Causes
1. Wrong paper.
Check if the paper meets specifications.
2. Flawed press roller.
Replace the press roller (see page 1-6-26).
1-5-17
2FM
1-5-4 Electrical problems

Problem
Causes
No electricity at the power

outlet.
Measure the input voltage.
The power cord is not

plugged in properly.
Check the contact between the power plug and the outlet.
The front cover is not

closed completely.
Check the front cover.
Broken power cord.
Check for continuity. If none, replace the cord.
Defective power switch.
Check for continuity across the contacts. If none, replace the

power switch.
Blown fuse in the power

supply board.
Check for continuity. If none, remove the cause of blowing and

replace the fuse.
Defective interlock switch.
Check for continuity across the contacts of switch. If none, replace the switch.
Defective power supply

board.
With AC present, check for 24 V DC at CN2-12, 2-13 and 5 V

DC at CN2-1, 2-2 on the power supply board. If none, replace
the power supply board.
Poor contact in the main

motor connector terminals.
Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable.
Broken main motor gear.
Check visually and replace the main motor if necessary.
Defective main motor.
Run maintenance item U030 and check if the main motor operates and replace the main motor if necessary.
Defective engine board

(KP-1046).
Replace the engine board (KP-1046).
(3)
Cooling fan does
not operate.
Broken Cooling fan coil.
Check for continuity across the coil. If none, replace Cooling fan.
Poor contact in the Cooling fan connector terminals.
(4)
The feed clutch
does not operate.
Broken feed clutch coil.
Check for continuity across the coil. If none, replace the feed
clutch.
Poor contact in the feed

clutch connector terminals.

(KP-1046).
Broken MP feed clutch

coil.
Check for continuity across the coil. If none, replace the MP feed
clutch.
Poor contact in the MP

feed clutch connector terminals.

(KP-1046).
(1)
The machine does
not operate when
the power switch is
turned on.
(2)
The main motor
does not operate.
(5)
The MP feed clutch
does not operate.
1-5-18
2FM
Problem
Causes
Broken registration clutch

coil.
Check for continuity across the coil. If none, replace the registration clutch.
Poor contact in the registration clutch connector

terminals.

(KP-1046).
Broken switchback solenoid coil.
Check for continuity across the coil. If none, replace the

switchback solenoid.
Poor contact in the

switchback solenoid connector terminals.

(KP-1046).
Poor contact in the eraser

lamp connector terminals.
Defective eraser lamp.
Check for continuity. If none, replace the eraser lamp.

(KP-1046).
If the eraser lamp turns on when YC14-2 on the engine board

(KP-1046) is held low, replace the engine board (KP-1046).
(9)
The heater lamp
does not turn on.
Broken wire in heater

lamp.
Check for continuity across heater lamp. If none, replace the

heater lamp.
Thermal cutout triggered.
Check for continuity across thermal cutout. If none, remove the

cause and replace the thermal cutout.
(10)
The heater lamp
does not turn off.
Broken heater lamp wire.
Measure the resistance. If it is , replace the thermistor.
Dirty sensor part of the

thermistor.
Check visually and clean the thermistor sensor parts.
(11)
Main charging is not
performed.
Broken main charger wire.
See page 1-5-14.
(6)
The registration
clutch does not operate.
(7)
The switchback solenoid does not operate.
(8)
The eraser lamp
does not turn on.
Leaking main charger

housing.
Poor contact in the high
voltage board connector
terminals.
(KP-1046).
Defective high voltage
board.
(12)
Transfer charging is
not performed.
Poor contact in the high

voltage board connector
terminals.
See page 1-5-14.

(KP-1046).
Defective high voltage
board.
1-5-19
2FM
Problem
(13)
A paper jam in the
paper feed or exit
section is indicated
when the power
switch is turned on.
(14)
The LED indicator
requesting cover to
be closed is displayed when the
front cover is
closed.
(15)
Others.
1-5-20
Causes
A piece of paper torn from

copy paper is caught
around registration sensor
or exit sensor.
Check and remove if any.
Defective registration sensor.
Replace registration sensor if indication of the corresponding

sensor is not light.
Defective exit sensor.
Replace exit sensor if indication of the corresponding sensor is

not light.
Poor contact in the connector terminals of interlock switch.
Defective interlock switch.
Check for continuity across switch. If there is no continuity when

the switch is on, replace it.
Wiring is broken, shorted

or makes poor contact.
Check for continuity. If none, repair.
Noise.
Locate the source of noise and remove.
2FM
1-5-5 Mechanical problems

Problem
(1)
No primary paper feed.
Causes/check procedures
Corrective measures
Check if the surfaces of the feed roller and

MP feed roller are dirty with paper powder.
Clean with isopropyl alcohol.
Check if the feed roller and MP feed roller

are deformed.
Check visually and replace any deformed

rollers (see page 1-5-5, 1-5-6).
Electrical problem with the feed clutch and

MP feed clutch.
See pages 1-5-18.
Check if the surfaces of the upper and lower

registration rollers are dirty with paper powder.
Clean with isopropyl alcohol.
Electrical problem with the registration

clutch.
See page 1-5-19.
(3)
Skewed paper feed.
Deformed feed roller or MP feed roller.
Repair or replace if necessary .
(4)
Multiple sheets of paper
are fed at one time.
Defective feed roller, MP feed roller or friction plate.
Check the drawer claw visually and correct

or replace if necessary.
(5)
Paper jams.
Check if the paper is curled.
Change the paper.
Deformed guides along the paper conveying

path.
Check visually and replace any deformed

guides.
Check if the contact between the upper and

lower registration rollers is correct.
Check visually and remedy if necessary.
Check if the press roller is extremely dirty or

deformed.
Clean or replace the press roller.
Check if the contact between the heat roller

and its separation claws is correct.
Repair if any springs are off the separation

claws.
Check if the rollers and gears operate

smoothly.
Grease the bearings and gears.
Check if the following electromagnetic

clutches are installed correctly: feed clutch,
MP feed clutch and registration clutch.
Correct.
(2)
No secondary paper
feed.
(6)
Abnormal noise is
heard.
1-5-21
2FM
1-5-22
2FM
1-6-1 Precautions for assembly and disassembly

(1) Precautions
Be sure to turn the power switch off and disconnect the power plug before starting disassembly.
When handling PWBs (printed wiring boards), do not touch parts with bare hands. The PWBs are susceptible to static
charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
Use only the specified parts to replace the fixing unit thermal cutout. Never substitute electric wires, as the printer may
be seriously damaged.
Use the following circuit testers when measuring voltages:
Hioki 3200
Sanwa MD-180C
Sanwa YX-360TR
Beckman TECH300
Beckman DM45
Beckman 330*
Beckman 3030*
Beckman DM850*
Fluke 8060A*
Arlec DMM1050
Arlec YF1030C
* Capable of measuring RMS values.
1-6-1
2FM
1-6-2 Removing the process unit

2. Open the front cover.
3. Lift the process unit together with the toner container out of the printer.
Front top cover
Front cover
Process unit
Figure 1-6-1 Removing the process unit

CAUTIONS
After removing the process unit, seal it in the protective bag and place it on flat surface. Do not place the process unit in
a dusty area.
Do not give impact to the process unit.
Do not place floppy disks near the process unit.
1-6-2
2FM
1-6-3 Removing the principal outer covers

(1) Removing the front top cover/face-down output tray
2. Remove two screws.
3. Remove the top cover/face-down output tray.
Top cover
Screws
Top cover/
face-down output tray
Figure 1-6-2 Removing the top cover/face-down output tray
1-6-3
2FM
(2) Removing the right cover
1. Remove one screw.
2. Remove the side cover.
3. Unlatch the six snaps and one hook hole on
the chassis, remove the right cover.
Right cover
Right cover
Screw
Side cover
Snap/Hook
(inside cover)
Figure 5-2-3 Removing the right cover

(3) Removing the left cover
1. Unlatch the six snaps and two hook holes on
the chassis, remove the left cover.
Left cover
Left cover
Snap/Hook
(inside cover)
Figure 1-6-4 Removing the right cover
1-6-4
2FM
1-6-4 Removing the feed roller

CAUTION
When refit the feed roller, fit the D-cut shaft into the D-shape hole of the feed roller.
1. Remove the paper cassette and the process
unit. (See page 1-6-2)
2. Stand the machine the front side up.
3. Move the feed roller in the direction A and
remove the feed roller.
Feed roller
Figure 1-6-5 Removing the feed roller
1-6-5
2FM
1-6-5 Removing the MP feed roller

1. Remove the engine board (See page 1-6-9).
3. Remove the grounding plate.
4. Remove one stop ring.
5. Remove the MP feed clutch.
MP feed clutch
Stop ring
Grounding plate
Screw
Figure 1-6-6 Removing the MP feed clutch
1-6-6
2FM
7. Remove the toner sensor and spring.
8. While pressing the latch by using the driver and then remove the paper guide.
9. Remove two screws and then remove the MP feed unit.
Paper guide
Screw
Toner sensor
Paper guide
Spring
Latch
Screw
Screw
MP feed unit
Figure 1-6-7 Removing the MP feed unit

10. Remove one stop ring and then remove the MP feed roller.
Stop ring
MP feed roller
MP feed unit
Figure 1-6-8 Removing the MP feed roller
1-6-7
2FM
1-6-6 Removing the transfer roller

CAUTION
Do not touch the transfer roller (sponge) surface. Oil and dust (particles of paper, etc.) on the transfer roller can
significantly deteriorate the print quality (white spots, etc.).
When refitting the bushes and springs, make sure to refit the black colored bush and spring on the left side. Also,
observe the correct direction to which the bush is fit in reference to the paper passing direction.
1. Remove the process unit (See page 1-6-2).
2. Remove the transfer roller from the both bushes.
Paper passing direction

Long
Short
Gear
Transfer roller
Bush
Bush
(Black colored)
Spring
(Black colored)
Transfer roller
Bush
Spring
Transfer roller
Figure 1-6-9 Removing the transfer roller
1-6-8
2FM
1-6-7 Removing the principal circuit boards

(1) Removing the engine board
1. Remove the right cover (See page 1-6-4).
2. Remove all (twelve) connectors from the engine board.
3. Remove three screws.
4. Remove the engine board.
* When replacing the board with a new board,
remove the EEPROM (U2) from the old board
and mount it to the new board.
Screws
Engine board
EEPROM
Figure 1-6-10 Removing the engine board
1-6-9
2FM
(2) Removing the main board
2. Remove the top/face-down output tray and
right cover (See pages 1-6-2 and 1-6-3).
3. Remove two connectors from main board.
4. Remove six screws.
5. Remove the controller box (with main board).
Screws
Connector
Screws
Connector
Controller box
(with main board)
Screws
Figure 1-6-11 Removing the controller box (with main board)
1-6-10
2FM
6. Remove two screws at the back of the main
board.
7. Remove three screws from the parallel
interface connector and USB connector.
8. Remove the main board.
Screws
Main board
USB interface
connector
Parallel interface
connector
Screws
Controller box
Figure 1-6-12 Removing the main boar
1-6-11
2FM
(3) Removing the power supply board and high voltage board
2. Remove the left cover (See page 1-6-4).
3. Remove three connectors from the power supply board.
4. Remove nine screws.
5. Remove the power supply board and high voltage board. (Note: The high voltage board is directly connected to the
bias board.)
6. Separate the high voltage board from the power supply board.
Connectors
Screws
Power supply board
Bias board
High voltage board

Screws
Screws
Figure 1-6-13 Removing the power supply board and high voltage board
1-6-12
2FM
(4) Removing the bias board
1. Remove the cassette and process unit (See page 1-6-2).
2. Remove the left cover (See page 1-6-4).
3. Remove the power supply board and high voltage board (See the previous page).
4. Turn the machine with the bottom side up.
5. Remove the one stop ring and then remove the roller guide.
6. Remove two axis pins and then remove the conveying guide.
Roller guide
Stop ring
Conveying guide
Axis pins
Figure 1-6-14 Removing the conveying guide
1-6-13
2FM
7. Remove five screws.
8. Remove the bottom cover.
9. Remove the three connectors from the bias board.
10. Remove the bias board.
Bottom cover
Screws
Screws
Connectors
Bias board
Connector
Figure 1-6-15 Removing the bias board
1-6-14
2FM
1-6-8 Removing the main motor and drive unit

1. Remove the cassette and process unit (See page 1-6-2).
2. Remove the right cover (See page 1-6-4).
3. Remove three connectors from the main motor.
4. Remove four screws.
5. Remove main motor.
Connectors
Main motor
Screws
Screws
Figure 1-6-16 Removing the main motor
1-6-15
2FM
6. Remove the engine board (See page 1-6-9).
7. Remove wires from wire saddles on the cord cover.
9. Remove the cord cover.
Wire saddle
Screw
Wire saddles
Cord cover
Figure 1-6-17 Removing the cord cover
1-6-16
2FM
10. Remove the main board (See page 1-6-10).
11. Remove one screw and then remove the grounding plate.
12. Remove one screw and then remove the feed clutch.
13. Remove three stop rings.
14. Remove MP feed clutch (gear), feed clutch (gear), and registration clutch (gear).
MP feed clutch (gear)

Grounding Stop ring
plate
Feed clutch
(gear)
Screw
Stop ring
Screw
Feed clutch
Registration clutch (gear)

Stop ring
Figure 1-6-18 Removing the clutches
1-6-17
2FM
15. Remove the four screws.
16. Remove the drive unit.
Drive unit
Screws
Screws
Figure 1-6-17 Removing the drive unit
1-6-18
2FM
1-6-9 Removing and splitting the fuser unit

WARNING
The fuser unit is hot after the printer was running. Wait until it cools down.
CAUTION
When refitting the fuser unit, make sure the fuser unit gear and the copiers drive gear are properly meshed with each
other. For this, rotate the main motor several turns before fixing screws.
1. Remove the rear side cover.
2. Remove the right and left cover (See page 1-6-4).
3. Remove the two connectors.
5. Remove the fuser unit.
Rear side cover
Screw
Connectors
Fuser unit
Screw
Figure 1-6-19 Removing the fuser unit
1-6-19
2FM
7. Open and split the fuser unit.
Screw
Fuser unit
Screw
Figure 1-6-20 Splitting the fuser unit
1-6-20
2FM
(1) Removing the separation claws
WARNING
The separation claws are extremely hot immediately after the printer was running. Allow substantial period of time until it
cools down.
1. Remove and split the fuser unit (See page 1-6-19).
2. Loosen the stopper screws.
3. Hold the separation claw upright, and remove the separation claw and separation claw springs.
Step 1
Stopper
screw
Step 2
Separation
claw
Separation
claw
Separation
claw spring
Figure 1-6-21 Removing the separation claws
1-6-21
2FM
(2) Removing the heater lamp
WARNING
The heater lamp is extremely hot immediately after the printer was running.
Allow substantial period of time until it cools down. Also, the heater lamp is fragile: Handle it with great care.
CAUTION
The heater lamps are fragile. Use extreme care when handling not to drop or break.
Do not directly touch on the heater lamp. Finger prints on the heater lamps outer surface can prevent proper fusing of
toner on paper. When holding
When refitting the heater lamp, direct the short distance side from the projection in the middle of the lamp facing the
machines left side.
2. Remove all (four) separation claws (See previous page).
4. Remove the heater lamp from the heat roller.
Screw
Heater roller
Heater lamp
Screw
Machine
left side
Heater lamp
Short
Projection
Machine
right side
Long
Figure 1-6-23 Removing the heater lamp
1-6-22
2FM
(3) Removing the heat roller
WARNING
The heat roller is extremely hot immediately after the printer was running. Allow substantial period of time until it cools
down.
2. Remove the heater lamp (See previous page).
3. Press the lamp A holder away from the heat roller. Pull up both heat R bush and heat L bush at the same time.
Heat L bush
Heat roller
Heat R bush
Figure 1-6-24 Removing the heat R bush and heat L bush
1-6-23
2FM
4. Remove the heat gear Z33, heat R bush, and heat L bush from the heat roller.
Heat L bush
Heat roller
Heat R bush
Heat gear Z33
Figure 1-6-25 Removing the heat roller
1-6-24
2FM
(4) Removing the fuser thermistor
2. Remove the heater lamp (See page 1-6-22).
3. Remove the heat roller (See page 1-6-23).
5. Remove the fuser thermistor.
Screw
Fuser thermistor
Figure 1-6-26 Removing the fuser thermistor
1-6-25
2FM
(5) Removing the thermal cutout
CAUTION
Do not bend the terminals of the thermal cutout.
2. Remove the heater lamp (See page 1-6-22).
3. Remove the heat roller (See page 1-6-23).
4. Remove the two screws.
5. Remove the thermal cutout.
Screws
Thermal cutout
Figure 1-6-27 Removing the thermal cutout
1-6-26
2FM
(6) Removing the press roller
WARNING
The press roller is extremely hot immediately after the printer was running. Allow substantial period of time until it cools
down.
2. Remove the press roller from the fuser unit.
Press roller
Fuser unit
Figure 1-6-28 Removing the press roller
1-6-27
2FM
1-6-10 Removing the laser scanner unit and the eraser lamp
1. Remove the right cover and left cover (See
page 1-6-4).
2. Remove four connectors.
3. Remove six screws and then remove the LSU
shield.
* When refitting the LSU shield, tighten a
screw in order of 4 from 1.
Screws
Screw
4
3
2
1
LSU shield
Connectors
Screw
Figure 1-6-29 Removing the LSU shield
1-6-28
2FM
4. Remove three screws.
5. Remove two connectors from the laser
scanner unit.
6. Remove the laser scanner unit.
* When refitting the laser scanner unit, tighten
a screw in order of 3 from 1.
Screws
1
Laser scanner unit
2
Conncetor
Conncetor
Figure 1-6-30 Removing the laser scanner unit
1-6-29
2FM
7. Remove the eraser lamp.
Eraser lamp
1-6-31 Removing the eraser lamp
1-6-30
2FM
1-6-11 Removing the main charger unit

1. Remove the process unit from the printer (See page 1-6-2).
2. Unlatch the three snaps, and remove the main charger cap.
3. Draw the main charger unit in the direction of arrow A, then pull it out in the direction of arrow B.
Main charger unit
A
Snap
Snaps
Terminal
Main charger cap
Main charger
unit
Figure 1-6-32 Removing the main charger unit

CAUTION
When refitting the main charger unit, hold terminal down C, then push frontwards. Use care not to deform the terminal.
1-6-31
2FM
1-6-32
2FM
1-7-1 Upgrading the firmware on the main board

Updating the system (controller) firmware is possible by downloading the firmware through the parallel interface or through
the memory card (CompactFlash). These firmware programs are directly overwritten in the system DIMM [KP-1050] (Flash
ROM type only) on the main board. The operator panel message in different languages can also be downloaded through the
parallel interface or through the memory card.
(1) Firmware program data format
Kyocera supplies the following types of data for updating firmware of the different purposes:
System firmware
The data to be downloaded are supplied in the following format:
System firmware file name example
B11K8000.bcmp
compression
Boot program is included.
Version code: Version 80.00
ID code for Kyocera mita
Machine code: FS-1020D (B11)
Figure 1-7-1 Firmware program data format
1-7-1
2FM
(2) Downloading the firmware from the parallel interface
This section explains how to download firmware data from the parallel interface. The printer system can automatically
recognize whether the data to be overwritten is for controller firmware.
CAUTION
Downloading the firmware takes several
minutes. Do not turn power off during
downloading.
NOTE
MS-DOS is required for a downloading from
the parallel interface. The computer must be
connected to the printer with a parallel
cable.
Procedure
1. Turn printer power on. Make sure the printer is
ready.
2. At the DOS prompt, send the following
command to the printer:
echo !R! UPGR "SYS";EXIT;>prn
3. Confirm that downloading was finished
normally by the LED indicator. (See page 1-74)
4. Turn power off.
5. Turn power on again. Check the printer gets
ready.
Confirm the status page shows the new
firmware version (See service information
on the status page). If downloading fails, the
printer indicates an error display using the
LED indicators. To identify error, refer to the
table on page 1-7-4.
1-7-2
2FM
(3) Downloading the firmware from the memory card
To download data written in a memory card (CompactFlash) to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes.
Do not turn power off during downloading. If
downloading is interrupted by an accidental
power failure, etc., the system DIMM may
have to be replaced.
NOTE
The firmware program data must be stored to
the root directory of the memory card.
Procedure
1. Turn power switch off.
2. Remove the two screws and then remove the
slot cover. Insert the memory card in the
printers memory card slot.
3. Turn power switch on.
4. The printers starts and finishes downloading
automatically.
5. Confirm that downloading was finished
normally by the LED indicator. (See page 1-74)
6. Turn power off.
7. Remove the memory card and then secure the
slot cover by using two screws.
ready.
ready.
Confirm the status page shows the new
firmware version (See service information
on the statuspage). If downloading fails, the
printer indicates an error display using the
LED indicators. To identify error, refer to the
table on page 1-7-4.
Memory card
Screws
Slot cover
Figure 1-7-1
1-7-3
2FM
(4) Downloading errors
The following downloading errors are indicated on LED indicators when an error occurred during downloading the firmware
data.
Download finished
normally
LED indicators
Download errors
LED indicators
Description
Download
data error
Cause
Deficit of a file header
Corrective action
Obtain normal firmware.
Deficit of a data header

File checksum error
File header version error
Data header version error
System
download error
Convention
Red Green Meaning
Slow
flashing
Fast
flashing
Download
receiving error
Incompatibility of firmware
and system DIMM board
Confirm whether the

firmware conforms to this
printer.
Defective system DIMM

board
Replace the system DIMM

board.
Improper connection of
parallel cable between
PC and printer
Check the contact between

PC and printers interface
connector.
Defective parallel cable
Replace parallel cable.
Lit
Off
If the corrective action above does not solve the problem, replace engine board (KP-1046). See page 1-6-9.
1-7-4
2FM
2-1-1 Paper feeding system

The paper feeding system picks up paper from the cassette, MP tray, or if installed, the paper feeder, feeds it in the
copier, and delivers in the output tray. Paper is fed at the precise timing in synchronization with data processing. The
paper feeding system finally delivers the printed page to either the face-down or face-up tray as manipulated by the user.
(1) Paper feed section
The figure below shows the components in the paper feeding system and the paths through which the paper travels. The
sensors, clutches, etc., are described in the following pages.
*
&
8
^
%
2
#
Figure 2-1-1 Paper feeding path
1 Cassette
2 MP tray
4 Process unit
5 Fuser unit
6 Feed roller
7 Feed pulley
8 MP feed roller
9 Lower registration roller
0 Upper registration roller

! Transfer roller
@ Drum
# Heat roller
$ Press roller
% Lower exit roller
^ Exit pulley
& Upper exit roller
* Exit pulley
2-1-1
2FM
Paper feed control
The following diagram shows interconnectivity of the feeding system components including the sensors and rollers. The
engine board provides the signals in conjunction with the electrophotography process that is driven by the main board.
Engine board
YC13-1 DUDR1
DUDR2
YC13-3
Bias board
Power
supply
board
High
voltage
board
Registration
sensor
YC03-2
YC303-6
RESIT
YC09-2
CN302-7
EXITN
RESDRN
Registration
clutch
MPFSOL
MP feed
clutch
YC11-8
Exit
sensor
CN2-10
Switchback
solenoid
YC12-10
HANDSN
YC07-2
MP paper
sensor
Main motor
MRDYN
YC04-8
MOTORN
YC04-9
YC04-1
FEDDRN
CN1-8
CN1-9
CN1-1
CN2-2
FEDDRN
YC14-2
Figure 2-1-2 Paper feed control
2-1-2
PAPER
Paper
sensor
Feed
clutch
2FM
Paper feeding mechanism

)
*
^
A
1B
7 2
&
$
9
#
@
5
0 !
Driving power train

A For process unit; drum (From main unit)
B For process unit; toner container,
developing roller etc. (From main unit)
C From process unit; drum
(To transfer roller)
Figure 2-1-3 Paper feeding mechanism
1 Main motor (gear)

2 Registration clutch
3 MP feed clutch
4 Feed clutch
5 MP feed roller
6 Feed roller
7 Registration gear Z13
8 Registration gear Z20
9 Cassette gear
0 Lower registration roller
! Upper registration roller
@ Transfer roller
# TC gear Z18
$ Press roller
% Heat roller
^ Heat gear Z33
& Lower exit roller
* Exit gear Z23
( Upper exit roller
) Exit gear Z23 UP
Planetary gear assembly A
Planetary gear assembly B
2-1-3
2FM
(2) Switchback and refeed section
7
8 6
2
4
3
9
1
5
Figure 2-1-4 Paper switchback/refeed path
1 Refeed roller
2 Refeed pulley
3 Registration sensor (actuator)
4 Conveying roller
5 Conveying pulley
6 Exit sensor (actuator)
7 Guide
8 Lower exit pullery
9 Lower exit roller
0 Upper exit pullery
! Upper exit roller
2-1-4
2FM
Upper exit roller forward/reverse drive mechanism
Face-down tray output

A-2
A-1
Exit roller gear

B-1
Upper exit roller
B-3
REV
Idle
gear
Latch lever
FWD
B-2
A-3
From
switchback
solenoid
B-3
Drive train
from main motor
A-1
Switchback
A-2
Paper exit roller (gear)
Upper exit roller

B-3
REV
Idle
gear
From
switchback
solenoid
FWD
B-2
A-3
Latch lever
B-3
Drive train
from main motor
Figure 2-1-5 Upper exit roller forward/reverse drive mechanism
2-1-5
2FM
2-1-2 Electrophotographic system

Electrophotography is the technology used in laser printing which transfer data representing texts or graphics objects
into a visible image which is developed on the photosensitive drum, finally fusing on paper, using light beam generated
by a laser diode.
This section provides technical details on the copiers electrophotography system.
(1) Electrophotographic cycle
The electrophotography system of the copier performs a cyclic action made of six steps as follows. Each step is
technically explained in the following sections.
Laser scaner unit

Process unit
1 Main charging
2 Exposure
Drum
6 Cleaning
3 Developing
4 Transfer
5 Fusing
Fuser unit
Figure 2-1-6 Electrophotographic cycle

The sections for main charging, exposure (drum), developing, and cleaning are modularized in one Process unit.
2-1-6
2FM
(1-1) Process unit mechanism
Driving power train
A For drum (From main unit)

B For toner container, developing
roller, etc. (From main unit)
C For main unit (Transfer roller)
D For toner container
&
8
7
4
D
5
B
1
!
*
#
Figure 2-1-7 Process unit mechanism

1 Main charger unit
2 Charger wire
3 Grid
4 Developing roller
5 Gear Z14-Z18
6 Gear Z14-Z36
7 Gear Z18-Z36
8 Free gear Z40
9 Gear Z18-Z35H
0 MAG gear Z24H
! Mixer gear Z20 B
@ Mixer gear Z20 A
# DLP screw B
$ DLP screw A
% Drum
^ Drum gear Z35H
& Drum shaft
* Drum gear Z36
( Sweep gear Z13
) Idle gear 18H
Cleaning blade
Sweep roller
Waste toner reservoir
2-1-7
2FM
(2) Main charging
(2-1) Photo conductive drum
The durable layer of organic photoconductor (OPC) is coated over the aluminum cylinder base. The OPC tend to reduce
its own electrical conductance when exposed to light. After a cyclic process of charging, exposure, and development,
the electrostatic image is constituted over the OPC layer.
Since the OPC is materialized by resin, it is susceptible to damage caused by sharp edges such as a screwdriver, etc.,
resulting in a print quality problem. Also, finger prints can cause deterioration of the OPC layer, therefore, the drum (in
the process unit) must be handled with care. Substances like water, alcohol, organic solvent, etc., should be strictly
avoided.
As with all other OPC drums, the exposure to a strong light source for a prolonged period can cause a print quality
problem. The limit is approximately 500 lux for less than five minutes. If the drum (process unit) remains removed form
the copier, it should be stored in a cool, dark place.
Photo conductive layer
Aluminum base cylinder
Figure 2-1-8 Photo conductive drum
2-1-8
2FM
(2-2) Charging the drum
The following shows a simplified diagram of the electrophotographic components in relation to the engine system.
Charging the drum is done by the main charger unit A.
High voltage board
YC-M
CN2-A4
CN2-A9
MHVDR
Bias
board
Engine board
MHVDR1
PSEL2
MHVDR2
YC11-5
YC12-9
Main charging output
B
A
Zener
board
KP-5159
Figure 2-1-9 Charging the drum

As the drum C rotates in a clean (neutral) state, its photoconductive layer is given a uniform, positive (+) corona
charge dispersed by the main charger wire B.
Due to high-voltage scorotron charging, the charging wire can get contaminated by oxidization after a long run.
Therefore, it must be cleaned periodically from time to time. Cleaning the charging wire prevents print quality problems
such as black streaks.
2-1-9
2FM
(3) Exposure
The charged surface of the drum A is then scanned by the laser beam from the laser scanner unit B.
Laser beam
(LSU)
Figure 2-1-10 Exposure

The laser beam (780 nm wavelength) beam is dispersed as the polygon motor (polygon mirrors) revolves to reflect the
laser beam over the drum. Various lenses and mirror are housed in the scanner unit, adjust the diameter of the laser
beam, and focalize it at the drum surface.
2-1-10
2FM
(3-1) Laser scanner unit
Diversion mirror
Figure 2-1-11 Laser scanner unit
1 Laser diode ................................................... Emits diffused, visible laser.

2 Cylindrical lens .............................................. Compensates the vertical angle at which the laser beam hits a polygon
mirror segment.
3 Polygon mirror (motor) .................................. Has six mirror segments around its hexagonal circumference; each
mirror corresponding to one scanned line width on the drum when laser
beam scans on it.
4 F-theta lens ................................................... The f-theta lens equalizes focusing distortion on the far ends of the
drum.
5 Sensor mirror ................................................ Bends the very first shot of a laser scan towards the beam detection
sensor (6).
6 Pin photo sensor ........................................... When shone by the sensor mirror above, this photo-sensor generates
a trigger signal for the engine controller to start activating the paper
feeding system.
2-1-11
2FM
(3-2) Drum surface potential
The laser beam is continually switched on and off depending on the print data. It is on for a black (exposed) dot and off
for a white (blank) dot. Since the drum surface is evenly charged, whenever it is illuminated by the laser beam, the
electrical resistance of the photoconductor is reduced and the potential on the photoconductor is also lowered. Resulted
on the drum surface is an electrostatic image which represents the data to print. Note that the area to be printed black
has the low potential, constituting a positively exposed image.
Laser beam
Exposed surface potential

approximately +60 to +80 V
Charged surface potential
+40015 V
OPC
layer
Drum
Aluminum
cylinder
Figure 2-1-12 Drum surface potential
2-1-12
2FM
(4) Development
The latent image constituted on the drum is developed into a visible image. The developing roller A contains a 3-pole
(S-N-S) magnet core B and an aluminum cylinder rotating around the magnet core B. Toner attracts to the developing
roller A since it is powdery ink made of black resin bound to iron particles. Doctor blade C, magnetized by magnet D,
is positioned approximately 0.3 mm above the developing roller A to constitute a smooth layer of toner in accordance
with the roller revolution.
C
Magnetism
0.1 mm
0.3 - 0.4 mm
N
S
S
N
S
Developing
bias output
2755 V DC
+ AC
Bias
board
Engine board
YC-B
YC302-10
HVCLK
YC7-7
Figure 2-1-13 Development

The developing roller A is applied with the AC-weighted, positive DC power source. Toner E on the developing roller A
is given a positive charge. The positively charged toner E is then attracted to the areas of the drum F which was
exposed to the laser light. (The gap between the drum F and the developing roller A is approximately 0.3 mm.) The
non-exposed areas of the drum F repel the positively charged toner as these areas maintain the positive charge.
The developing roller A is also AC-biased to ensure contrast in yielding by compensating the toners attraction and
repelling action during development.
2-1-13
2FM
(5) Transfer
The image developed by toner on the drum A is transferred onto the paper because of the electrical attraction between
the toner itself and the transfer roller B. The transfer roller is negatively biased so that the positively charged toner is
attracted onto the paper while it is pinched by the drum and the transfer roller.
B
Transfer bias
High voltage board
YC-T
Bias
board
CN2-A6
CN2-A5
CN2-A7
CN2-A8
Engine board
RTHVDR
YC12-16
THVDR
YC11-2
HVISEL
YC12-14
PSEL1
YC12-11
Figure 2-1-14 Transfer

The nominal transfer bias is set to approximately -1.8 kV (limit) with the -6 mA current. Since the ideal potential of the
transfer bias depends on the thickness of paper, the bias is raised to approximately -2.5 kV/-6 mA for thicker paper. On
the other hand, the bias current is reduced to -1.8 kV/-6 mA for thin paper.
2-1-14
2FM
(6) Fusing
The toner on the paper is molten and pressed into the paper as it passes between the heat roller A and the press roller
B in the fuser unit.
Figure 2-1-15 Fusing

The heat roller has a halogen lamp inside which continuously turns on and off by the thermistor to maintain the constant
temperature onto the heat roller surface.
The heat roller is resin coated by florin to prevent toner from accumulating on the roller after a long run. Care must be
taken while handling the heat roller not to scratch the roller surface as doing so may result in print problems.
The heat roller has four claws which are continuously in contact with its surface. These claws prevent the paper on which
toner has been fused from being wound around the heat roller causing paper jam.
The pressure roller is made of the heat-resistant silicon rubber. This roller is used to strongly press the paper towards the
heat roller by means of coil springs.
The temperature of the heat roller is constantly monitored by the engine board using the thermistor and triac. Should the
temperature of the heat roller exceed the predetermined value, the thermal cutout is activated to effectively disconnect
the heater (halogen) lamp from power.
2-1-15
2FM
(6-1) Fuser unit mechanism
9
0
!
1
@
8
3
4
5
Figure 2-1-16 Fuser unit mechanism

1 Heat roller
2 Idle gear Z34
3 Exit gear Z23
4 Idle gear Z18
5 Heat gear Z33
6 Press roller
2-1-16
7 Heater lamp
8 Thermal cutout
9 Separator(s)
0 Thermistor
! Exit pulley(s)
@ Lower exit roller
2FM
(7) Cleaning
After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development
process. The cleaning blade A is constantly pressed against the drum B and scrapes the residual toner off to the
sweep roller C. The waste toner is collected at the output end of the sweep roller C and sent back to the toner
container, into the waste toner reservoir D.
C
D
Figure 2-1-17 Drum cleaning and erasing static charge

After the drum B is physically cleaned, it then must be cleaned to the electrically neutral state. This is necessary to
erase any residual positive charge, ready to accept the uniform charge for the next print process. The residual charge is
canceled by exposing the drum B to the light emitted from the eraser lamp E. This lowers the electrical conductivity of
the drum surface making the residual charge on the drum surface escape to the ground.
2-1-17
2FM
2-1-18
2FM
2-2-1 Electrical parts layout

(1) Electrical parts layout
8
#
4
9
*
5
&
Figure 2-2-1 Electrical parts layout
1 Main board (KP-1050)

2 Engine board (KP-1046)
3 Power supply board
4 High voltage board
5 Bias board (KP-1051)
6 Toner sensor [PWB] (KP-5055)
7 Waste toner sensor [PWB] (KP-5155)
8 Eraser lamp [PWB] (KP-5157)
9 Registration sensor
0 Paper sensor
! MP paper sensor
@ Exit sensor
# Interlock switch
$ Cassette switch
% Power switch
^ Temperature thermistor
& Fuser thermistor
* Thermal cutout
( Main motor
) Cooling fan
Registration clutch
Feed clutch
MP feed clutch
Switchback solenoid
Laser scanner unit
Heater lamp
Paper feeder interface connector
AC Inlet
2-2-1
2FM
2-2-2
2FM
2-3-1 Main board

EBA22-1
Xtal(System)
EBIU Address Bus
CXIN
33.333 MHz
X1
CXOUT
YS1
EBA22-2
EBCSN0-1,
EBOEN0, EBWEN0
Xtal(video)
DIMM
Slot-1
(Core ROM)
VXIN
37.6687MHz
X2
EBD31-0
VXOUT
YC1
EBCSN4, OPRDY,
IORN, IOWN, DMAACKN
OSC(USB)
X3
48.000MHz
UXIN
EBA15-1
Optinal
interface
KUIO-LV
(3.3V)
OPRSTN
DMAREQ, OPACKN, OPIRN
EBD31-16
YC3
USB
I/F
USBDP
YC2
USBDN
Optional
memory
card
CDWAITN, CDET
P1284DIR
CDRST
NSELIN, NSTROBE,
NAUTOFD, NINIT
U06
NACK, PERROR,
SELECT, FAULT, BUSY
EDB31-16
U02
PDATA7-0
EBA22-1
U01
PowerPC405
266 MHz
RISC processor
(Core+ASIC)
YC4
EBA22, EBA10-1
EBCSN2,
EBOEN1, EBWEN1
EBCSN0, EBOEN2
EBD31-16
NSELIN, PNSTROB
NAUTOFD, PNINI
U03
EBA20-1
Parallel
I/F
PNACK, PPERROR,
PSELECT, PFAULT PBUSY
PPDATA8
YC5
Option
serial
I/F
DTR, TXD
EBCSN1, EBOEN2
EBD31-0
EBD31-16
EBIU Data Bus
DSR,RXD
RSSEL
SDA12-0
Power Source
YC6 [+5V, SGND]
SDRAM Address Bus
SDA11-0
RASN
DQML
SCKN, SO, PLGCLK

Engine
I/F
API
ROM
socket
DQMU
SBSY, SI, SDIR, EGIRN

PDMASKN
YS2
SDD31-0
SDD15-0
RESIN
SDA12-0
IICSCL
OUTPEN
VDATA
IICSDA
Optional
DIMM
slot
VDFONSPL
PDN
SDCLK
SDCLK
YC7
APC
I/F
U04
SDRAM
U05
SDRAM
SDCSN1-2
Debug
SDD31-16
SDCSN0
YC8
DBTXD
DBRXD,DBCLK
SDD31
SDRAM Data Bus
U10
+5V1
+3.3V1
3.3V Regulator
Figure 2-3-1 Main board circuit block diagram
2-3-1
2FM
2-3-2 Engine board
Waste
toner
sensor
Eraser
lamp
LSU
Engine board
LED indicators
(DL1, DL2, DL3, DL4
Key switches
(SW1, SW2)
Switchback
solenoid
Reset IC
(U5)
MP feed
clutch
CPU
(U1)
Main
board
EEPROM
(U2)
Main motor
Temperature
thermistor
(TH1)
MP paper
sensor
Registration
clutch
Paper
sensor
Bias board
Figure 2-3-2 Engine board circuit block diagram
2-3-2
2FM
(1) Eraser lamp control circuit
The CPU (U1) turns pin #23 (ERASER) of U1 to H level, transistors (Q14) turns on consequently, and the 24 V DC given at
pin #1 of connector YC5 applies to the eraser lamps. The eraser lamps thus illuminate as the current flows through the
resistors (R109, R110, and R111), eraser lamp, the pin #2 of connector YC5, transistor Q14 and the ground.
Engine board
Eraser lamp cotrol circuit
+24V3
CPU
U1
Eraser lamp
YC14
R69
R70
R71
1
2
3
3
P25/ASCK0
23
ERASER
ERASPW
ERASER
Q14
1
PGND
GND
Figure 2-3-3 Eraser lamp control circuit
2-3-3
2FM
(2) Heater lamp control circuit
Activation of the heater lamp is dominated by the HEAT signal which is derived by the engine CPU (U1) at its pin #1. When
its level is high, transistor Q10 turns on, photo-triac PC2 and triac TRA1 turn on simultaneously, and the heater lamp is
applied with the primary AC voltage in turn.
Switching of triac TRA1, as affected by the HEAT signal is made in synchronization with the zero-cross signal ZCROSS
which is generated by the power supply unit. The zero-cross signal detector watches the transition of alternating plus and
negative current and detects the zero crosses. This detector derives the resultant ZCROSS signal at its pin #43 of the
engine CPU (U1). Since abrupt change in the current flow can be significantly avoided by synchronizing triac TRCA with the
zero-cross signal, the possibility of noise due to the primary AC supply is greatly reduced.
CPU (U1) selectively switches among those variations for applying voltages to the heater lamp according to the THERM
signal which appears at pin #33 as feedback.
A fraction of THERM is applied to pin #2 of comparator U4-1. The comparator maintains comparison of the potential at pin
#2 and pin #3 which gives a reference for the possible anomaly in the heater temperature (bred by resistors R44 and R40).
Should the voltage at pin #2 exceed that at pin #33, the level at pin #1 becomes low. Since pin #1 is wired (via transistor
array QA4) to the output line for the HEAT signal, the HEAT signal is enforced to be low regardless the behavior of CPU
(U1), thus preventing possible heat overrun.
Engine board
P10/ANI0
33 THERMA
+5V
Heater lamp control circuit

CPU
U1
R44
GND
R40
P50/A8
1 HEAT
+5V
U4-1
2
1
393
3+
QA4
Q10
GND
GND
P00/INTP0
43 ZCROSS
Power supply unit
Bias board
AC input
Thermal cutout
Heat roller
+24 V
Heater lamp
Triac
(TRA1)
ZCROSS
(PC2)
Photo-triac
HEATN
Figure 2-3-4 Heater lamp control circuit
2-3-4
High voltage
board
Zero
cross
signal
detection
circuit
Fuser thermistor
GND
2FM
(3) Polygon motor control circuit
The main board supplies the 2,799.21 Hz clock pulse (PLGCLK) via the engine board to the PLL control IC (IC1) for the
polygon motor. To begin printing, the engine CPU U1 turns PLGDR to H level, the PLL control IC (IC1) starts to revolve the
polygon motor so that the revolution is 27,992.1 rpm which depends on the PLGCLK clock pulse. When PLL control IC (IC1)
finds that the polygon motor is revolving at the rated speed, turns PLGDRN to L level to acknowledge the engine CPU that
the rated speed has been achieved.
On the contrary, if PLGRDYN does not turn to L level within 8 seconds since PLGDRN has been L level.
Engine board
Laser scanner unit
Polygon motor control circuit
+24V3
3
PLGDR
CPU
U1
Q7
Polygon motor
+5V
1
PGND
25,984 rpm
GND
PLGMRDY
QA7
PLGRDYN
MRDYN
4
3
2
Main motor
+24V3
PGND
PLGDRN
PLGRDYN
PLGCLK
PLL
control IC
(IC1)
YC6
2,799.21Hz
Main board
PLGCLK
PGND
Q9
GND
Figure 2-3-5 Polygon motor control circuit
2-3-5
2FM
Connector Pin No.
YC1
1
Connected
2
to the main
3
board
4
5
6
7
8
9
10
11
12
13
14
15
16
Signal
I/O
Voltage
Description
RSTN
SGND
EGIRN
SDIR
SBSY
PDMASKN
EGSI
SCKN
EGSO
PLGCLK
SGND
OUTPEN
+5V1
+5V1
+5V1
SGND
O
O
O
O
O
I
I
O
I
O
O
O
O
-
0/5 V DC
Ground
0/5 V DC
0/5 V DC
0/5 V DC
0/5 V DC
0/5 V DC
0/5 V DC (pulse)
0/5 V DC
0/5 V DC (pulse)
Ground
5 V DC
5 V DC
5 V DC
5 V DC
Ground
Reset signal: Reset/Normal

Ground
Engine interrupt request signal
Serial line direction signal
Serial line busy signal
PDN mask signal
Engine serial input data signal
Serial clock signal
Engine serial output data signal
Polygon motor clock signal
Ground
Video data output enable signal
5 V DC power supply for main board
Ground
YC3
Connected
to the
registration
clutch
1
2
+24V3
RESDRN
O
O
24 V DC
0/24 V DC
24 V DC power supply for registration clutch

Registration clutch: On/Off
YC4
1
2
3
4
FEDDRN
PFSEN
PFPERN
PFCLK
O
I
I
O
0/24 V DC
0/5 V DC
0/5 V DC
0/5 V DC (pulse)
5
6
7
PFMDRN
PGND
+5V
O
O
0/5 V DC
Ground
5 V DC
8
9
10
MRDRN
MOTRN
+24V3
O
O
O
0/5 V DC
24 V DC
24 V DC
Paper feed clutch: On/Off

Optional paper feeder: Installed/Not installed
Paper sensor (Optional paper feeder): On/Off
Paper feed motor (Optional paper feeder) clock
signal
Paper feed motor (Optional paper feeder): On/Off
Ground
5 V DC power supply for main motor and optional
paper feeder
Main motor ready signal: Ready/Not ready
Main motor: On/Off
24 V DC power supply
1
2
ERASPW
ERASER
O
O
24 V DC
0/24 V DC
24 V DC power supply for eraser lamp

Eraser lamp: On/Off
1
2
3
4
5
PLGCLK
PLGRDYN
PLGDRN
PGND
+24V3
O
I
O
O
0/5 V DC (pulse)
0/5 V DC
0/5 V DC
Ground
24 V DC
Polygon motor clock signal

Polygon motor ready signal: Ready/Not ready
Polygon motor: On/Off
Ground
24 V DC power supply for laser scanner unit
1
2
3
+5V
HANDSN
SGND
O
I
-
5 V DC
0/5 V DC
Ground
5 V DC power supply for MP paper sensor

MP paper sensor: On/Off
Ground
1
2
+24V3
MPFSOL
O
O
24 V DC
0/24 V DC
24 V DC power supply for MP feed clutch

MP feed clutch: On/Off
Connected
to the main
motor
YC5
Connected
to the
eraser lamp
YC6
Connected
to the laser
scanner
unit
YC7
Connected
to the MP
paper
sensor
YC9
Connected
to the MP
feed clutch
2-3-6
2FM
Connector Pin No.
Signal
YC10
1
+5V
2
TNFULL
Connected
3
SGND
to the
waste toner
sensor
I/O
O
I
-
5 V DC
0/5 V DC
Ground
5 V DC power supply for waste toner sensor

Waste toner sensor: Toner Full/Normal
Ground
YC11
Connected
to the bias
board
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
SGND
SGND
SGND
+5V
+5V
+5V
HVCLK
ZCROSS
MHVDR2
EXITN
PSEL1
SLEEP
+5V
HVISEL
HEATN
RTHVDR
O
O
O
O
I
O
I
O
O
O
O
O
O
Ground
Ground
Ground
5 V DC
5 V DC
5 V DC
0/5 V DC (pulse)
0/5 V DC (pulse)
0/5 V DC
0/5 V DC
0/5 V DC
0/5 V DC
5 V DC
0/5 V DC
0/24 V DC
0/5 V DC
Ground
Ground
Ground
5 V DC power supply
5 V DC power supply
5 V DC power supply
Developing bias output clock signal
Zero cross signal
Main charger output control 2: On/Off
Exit sensor: On/Off
Transfer bias output control signal: On/Off
Sleep mode control signal: On/Off
5 V DC power supply
Transfer bias (current) control signal: On/Off
Heater lamp: On/Off
Transfer bias (reverse) control signal: On/Off
YC12
Connected
to the bias
board
1
2
3
4
5
6
7
8
9
10
11
12
13
THERM
THVDR
FAN1
FAN2
MHVDR1
+24V2
TONER
RESIT
SWIN
PGND
PGND
+24V3
+24V3
I
O
O
O
O
O
I
I
I
O
O
Analog
0/5 V DC
0/12/24 V DC
0/24/24 V DC
0/5 V DC
24 V DC
0/5 V DC
0/5 V DC
0/5 V DC
Ground
Ground
24 V DC
24 V DC
Fuser thermistor temperature detection signal

Transfer bias: On/Off
Cooling fan rotation: High/Low/Stop
Cooling fan rotation: Half/High/Stop
Main charger output control signal 1: On/Off
Toner sensor detection signal: Normal/Empty
Registration sensor: On/Off
Cassette switch: On/Off
Ground
Ground
YC13
1
2
3
DUDR1
COMMON
DUDR2
O
O
O
0/24 V DC
24 V DC
0/24 V DC
Switchback solenoid: On/Off

Switchback solenoid: On/Off
1
2
3
+5V
PAPER
GND
O
I
-
5 V DC
0/5 V DC
Ground
5 V DC power supply for paper sensor

Paper sensor: On/Off
Ground
Connected
to the
switchback
solenoid
YC14
Connected
to the paper
sensor
Voltage
Description
2-3-7
2FM
2-3-3 Power supply board

The power supply board provides the AC power input and DC power and outputs. The high voltage bias generator circuit is
mounted on a separate board. A simplified schematic diagram is shown below.
Power supply unit
AC
input
Power Current
switch fuse
(SW1) (F1)
Noise
filter
circuit
(L1)
Exit
sensor
(PC3)
D1
Transformer
(T1)
Current
fuse
(F2)
+24V1
24 V DC
rectifier/
smoothing circuit
24 V DC
shutoff
circuit
SLEEP
FAN
Cooling fan
+ C5
FET
(Q1)
EXITN
+24V1
Switching/
Over
current
detection
circuit
+5 V
5 V DC
rectifier/
smoothing circuit
PGND, SGND
THERM
Photocoupler
(PC1)
Over voltage
detection
circuit
Fuser
thermistor
Photocoupler
(PC5)
Heater
lamp
Photocoupler
(PC4)
Transistor
(Q121)
ZCROSS
Zero cross signal

detection circuit
Triac
(TRA1)
Thermal
cutout
+24V2
PhotoTriac
(PC2)
Figure 2-3-6 Power supply board circuit block diagram
2-3-8
HEATN
2FM
Connector Pin No.
Signal
CN1
1
Neutral
Connected
to the main
3
Live
board
I/O
YC2
Connected
to the high
voltage
board
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
+5V
+5V
FAN
PGND
PGND
+24V2
THERM
HEATN
SLEEP
EXITN
ZCROSS
+24V1
+24V1
SGND
SGND
O
O
I
I
O
I
I
O
O
O
O
-
5 V DC
5 V DC
0/12/24 V DC
Ground
Ground
24 V DC
Analog
0/24 V DC
0/5 V DC
0/5 V DC
0/5 V DC (pulse)
24 V DC
24 V DC
Ground
Ground
5 V DC power supply
5 V DC power supply
Ground
Ground
Heater lamp: On/Off
Sleep mode control signal: On/Off
Exit sensor: On/Off
Zero cross signal
Ground
Ground
YC3
1
2
FAN
+24V1
O
O
0/12/24 V DC
24 V DC

24 V DC power supply for cooling fan
1
2
THERM
+5V
I
O
Analog
5 V DC

5 V DC power supply for fuser thermistor
YC5
Live
Neutral
120 V AC
220 - 240 V AC
120 V AC
220 - 240 V AC
AC input
Connected
to the AC
inlet
Connected
to the
cooling fan
YC4
Connected
to the fuser
thermistor
O
O
Voltage
120 V AC
220 - 240 V AC
120 V AC
220 - 240 V AC
Description
Power supply for heater lamp
Power supply for heater lamp
AC input
2-3-9
2FM
2-3-4 Bias board

The bias board contains the developing bias output circuit, registration sensor, and the cassette switch. It also provides a
liaison connection to the high voltage board, power supply, and the toner sensor.
Bias board
+5V
Toner
sensor
+24V2
+24V1
TONER
TONER
SLEEP
SLEEP
+24V2
+24V2
+24V2
+24V3
Interlock
switch
(Q305,Q206)
+24V3
+5V
+5V
+5V
+5V
Power
supply
board
+24V3
High
voltage
board
Registration
sensor
RESIT
Casette
switch
SWIN
Engine
board
RTHVDR, HVISEL
MHVDR1, MHVD2
PSEL1, THVDR
FAN1
FAN2
FAN
HEATN
ZCROSS
HEATN
ZCROSS
EXTIN, THERM
EXTIN, THERM
+24V2
275 V DC + AC
HVCLK
Developing bias
output circuit
Developing
roller
Figure 2-3-7 Bias board circuit block diagram
2-3-10
2FM
2-3-5 High voltage board

The high voltage board contains the high voltage output circuit, interlock switch circuit as well as providing a liaison
connection with the power supply board, bias board, and the engine board.
High voltage board
Bias board
Engine board
+24V3
MHVDR1
MHVDR2
RTHVDR
THVDR
PSEL1
HVSEL
Main
charger
Main high
voltage
control
circuit
(IC1)
Transfer
roller
Main high
voltage
control
circuit
(IC51)
+24V3
+24V2
+24V2
+24V2
Interlock switch
+24V1
SLEEP
Power
supply
board
FAN, HEATN
ZCROSS
THERM, EXITN
+5V
Figure 2-3-8 High voltage board circuit block diagram
2-3-11
2FM
(1) Interlock switch
The interlock switch is located on the high voltage board and opened and closed in conjunction with the front cover or the
front top cover via the interlock lever. This switch connects and disconnects the +24 V DC power supply line. If the front
cover or the front top cover is open, the interlock switch is open, and the +24 V DC to the high voltage output circuit, bias
board, engine board, and the power supply board is disconnected, deactivating the high voltage output, laser output, main
motor output for safety. The cooling fan is an exception: Since the cooling fan is directly fed with +24 V DC from the power
supply unit at the primary side (+24V1) of the interlock switch, the cooling fan is not deactivated even the cover is open.
Front top cover
Projection
Interlock lever
Projection
Engine board
+24V3
Power supply unit
+24V2
Bias
board
High voltage
output circuit
Triac, etc.
+24V2
+24 V DC +24V1
output
Front cover
Interlock
switch
+24V2
+24V1
High voltage board

Cooling fan
Figure 2-3-9 Interlock switch
2-3-12
Machine left side view
EXITN
(Exit sensor)
RESIT
(Registration sensor)
PLGDRN
(Polygon motor)
ERASPW
(Eraser lamp)
1310
3283
4310
5793
5005
6283
7010
7242
7514
7414
Drum speed: 117.90 mm/s

Paper feeding speed: 197.00 mm/s
Printing speed: 20.00 ppm
4010
1744
BIAS
(Developing bias)
930
4500
RESDRN
(Registration clutch)
4242
4400
1500
3800
4805
4514
4414
OUTPEN
(Laser diode)
1400
2005
4500
800
800
4040
100
200
1500
PFMDRN
(Cassette feed motor)
8793
8809
8809
10083
10083
10083
10083
10
15
Timing chart No. 1
THVDR/RTHVDR +5700 V
V
(Transfer charger) -1800 V
MOTORN
(Main motor)
MHVDR
(Main charger)
2FM
Paper cassette feeding, A4/81 /2" 11" paper, simplex printing
2-4-1
2-4-2
PFMDRN
(Cassette feed motor)
RESDRN
(Registration clutch)
OUTPEN
(Laser diode)
BIAS
(Developing bias)
ERASPW
(Eraser lamp)
PLGDRN
(Polygon motor)
RESIT
(Registration sensor)
EXITN
(Exit sensor)
DUDR1
(Switchback solenoid)
DUDR2
(Switchback solenoid)
100
200
2005
1744
1500
1500
1400
1310
930
800
800
6073
5793
5580
6273
Drum speed: 117.90 mm/s

Paper feeding speed: 197.00 mm/s
Printing speed: 10.30 ppm
3283
4010
4242
4914
4414
8573
8773
9110
9300
9300
9300
9746
10
11383
12042
12329
12229
13893
13609
13609
15
15173
15173
15173
15173
20
Timing chart No. 2
THVDR/RTHVDR +5700 V
V
(Transfer charger) -1800 V
MOTORN
(Main motor)
MHVDR
(Main charger)
2FM
Paper cassette feeding, A4/81/2 " 11" paper, duplex printing
TRANSFER ROLLER
AC
2BM2792(E)
2BM2791(U)
Inlet
Power
Switch
Interlock
switch
+24V1
SW1
+24V2
CN1
CN1
2BY2756(E)
2BY2757(U)
2BY2751(J)
CN5
F1 : (E) 250 V /8 A
(U) 250 V /15 A
F2 : (E) 250 V
Exit
sensor
1
2
FAN
+24V1
Cooling
Fan
Thermal cutout
Heater lamp
Fuser
thermistor
CN4
CN3
1
2
A1/B1
A1/B1
+24V2/+24V2
A2/B2
A2/B2
PGND/PGND
A3/B3
A3/B3
+24V3/+24V3
A4/B4
A4/B4
MHVDR/FAN
A5/B5
A5/B5 THVDR/THERM
A6/B6
A6/B6 RTHVDR/HEATN
A7/B7
A7/B7
HVISEL/SLEEP
A8/B8
A8/B8
PSEL1/EXITN
A9/B9
A9/B9 PSEL2/ZCROSS
A10/B10 A10/B10
+5V/+5V
A11/B11 A11/B11
SGND/+5V
A12/B12 A12/B12
SGND/SGND
Power supply board
L L
N N
Zenner
board
KP-5159
YC-M
1 N
3 L
1
3
DRUM
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1 THERM
2 +5V
YC-304
18Pin
YC4
YC3
YC5
Toner
Sensor
KP-5155
F1 50V 1A
+5V
YC2
Cassette
switch
YC-B
YC1
+24V3
Laser
scanner
unit
Registration
sensor
24V Power Cut off

at sleep mode
+24V2
Bias board
KP-1051
Developing roller
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
+5V
+5V
FAN
PGND
PGND
+24V2
THERM
HEATN
SLEEP
EXITN
ZCROSS
+24V1
+24V1
SGND
SGND
1
2
1 1
2 2
3 3
High voltage board
Option I/F
KUIO-LV
USB
I/F
Parallel
1
2
3
4
5
1
2
3
4
5
Main board
KP-1050
YC7
YC6 16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
YC30 15
16
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
SGND
SAMPLEN
VDATAN
OUTPEN
SGND
+5V
SGND
PDN
1
2
3
4
5
6
7
8
+5V
TONER
SGND
Option serial I/F
SGND
+5V
+5V
+5V
OUTPEN
SGND
PLGCLK
EGSO
SCKN
EGSI
PDMASKN
SBSY
SDIR
EGIRN
SGND
RSTN
2FM2602
PLGCLK
PLGRDYN
PLGDRN
PGND
+24V3
2DC2714
RTHVDR
HEATN
HVISEL
+5V
SLEEP
PSEL1
EXITN
MHVDR2
ZCROSS
HVCLK
+5V
+5V
+5V
SGND
SGND
SGND
2FM2607
+24V3
+24V3
PGND
PGND
SWIN
RESIT
TONER
+24V2
MHVDR1
FAN2
FAN1
THVDR
THERM
2FM2601
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
13
12
11
10
9
8
7
6
5
4
3
2
1
YC03
16 YC01
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5 YC06
YC14
YC04
Temparature
thermistor
YC10
YC07
2A82758
1
2
3
4
5
6
7
8
9
10
MP paper
sensor
CN1
YC701
YC702
YC801
Connector
board
KP-796
YC802
1
2
3
Paper
sensor
Main motor
CN2
Feed
clutch
Ferrite
core
PF feed board
PWB
KP-794
CN3
FEDDRN
PFSEN
PFPFPER
PFCLK
PFMDRN
PGND
+5V
MRDYN
MOTORN
+24V3
1
2
3
4
5
6
7
8
9
10
Waste
Toner
sensor
KP-5155
1
2
3
4
5
6
7
8
9
10
1
2
3
PF feed
motor

PF-17
2DC2711
+5V
1 1
PAPER
2 2
GND
3 3
1
2
3
4
5
6
7
8
9
10
+5V
1 1
TNFULL
2 2
GND
3 3
+5V
1 1
HANDSN
2 2
GND
3 3
Eraser
lamp
KP-5157
MP feed
clutch
+24V3
1
MPFSOL
2
1
2
ERASPW
1 1
ERASER
2 2
Registration
clutch
1 +24V3
2 RESDRN
Switchback
solenoid
1
2
DUDR1
1 1
COMMON
2 2
DUDR2
YC13 3 3
YC09
16 YC11
15
14
13
12
11
10
9
8
YC05
7
6
5
4
Engine board
3
KP-1046
2
1
13 YC12
12
11
10
9
8
7
6
5
4
3
2
1
2A82759
YC-T
Memory card
2FM2608
1
2
3
4
5
6
7
8
9
10
11
12
13
1 1
2 2
+24V3
FEDDRN
1
2
3
4
5
6
7
8
1
2
3
4
OUT1
OUT2
OUT3
OUT4
1
2
3
4
1
2
3
4
1
2
3
4
5
6
1
2
3
4
5
6
+24V3
PGND
PFMDRN
PFCLK
PFPFPER
PFSEN
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
+24V3
PGND
PFMDRN
PFCLK
PFPFPER
PFSEN
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
YC30 13
2FM
Wiring diagram
2-4-3
2FM
Repetitive defects gauge
First occurrence of defect
[25 mm] Upper registration roller
[38 mm] Lower registration roller
[50 mm] Transfer roller
[61 mm] Heat roller, Press roller (Fuser unit)

[63 mm] Developing roller (Process unit)
[94 mm] Drum (Process unit)
2-4-4
MEMO:
MEMO:

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FS-1020D

1-4-4, 2-1-2, 2-1-3, 2-1-4, 2-1-5

Safety warnings and precautions

2. Precautions for Maintenance

Under no circumstances attempt to bypass or disable safety features including safety

Always use parts having the correct specifications. ..........................................................................

This page is intentionally left blank.

1-2 Handling Precautions

1-6 Assembly and Disassembly

1-7 Upgrading the firmware

2-1 Mechanical construction

2-2 Electrical Parts Layout

2-3 Operation of the PCBs

This page is intentionally left blank.

1-1-2 Name of parts

1 Front top cover

1 Ready indicator (Green)

This page is intentionally left blank.

1-2-1 Process unit (drum)

1-2-2 Installation environment

This page is intentionally left blank.

1-3-1 Unpacking and installation

Remove the tape and protective packing.

Install a toner container.

Connect the printer cable and power cord.

Inisializing the pirnter and make test print.

Completion of the machine installation.

Figure 1-3-1 Unpacking

Front top cover

Front top cover

7. Push the lock lever back into its locked position.

2. Connect the power cord.

Initializing the printer and make test print.

1. Turn on the printers power switch. Upon turning

1-3-2 Installing the expanding memory (option)

Figure 1-3-14 Inserting the DIMM

1-3-3 Installing the memory card (option)

Failure to turn the power switch OFF will immediately

Figure 1-3-15 Inserting the memory card

1-3-4 Installing the network interface card (option)

Network interface card

Figure 1-3-16 Inserting the network interface card

(1) Status page

Controller firmware version*

Released date of the firmware

Figure 1-4-1 Status page

Engine ROM information

[Flash ROM version]

Boot ROM information

[Boot ROM version and flash DIMM version]

Software jumper switch information

[First byte/second byte (displayed in OEM mode only)]

Total print page count

Toner install mode

Parallel I/O information

Serial I/O error code

Operator panel lock status

01: Partial lock

Printable area setting

/Top offset/Left offset/Page length/Page width

Left offset for each paper source

/MP tray/Cassette/Option paper feeder/Duplex refeed