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Manual No.

'09 KXR-SM-130

SERVICE MANUAL

VRF INVERTER MULTI-SYSTEM

AIR CONDITIONERS

(HEAT RECOVERY 3-PIPE SYSTEMS)


Alternative refrigerant R410A use models
KXR6 series (Heat recovery type)
Single use
FDC224KXRE6, 280KXRE6, 335KXRE6
Single use (Used also for combination)
FDC335KXRE6-K, 400KXRE6, 450KXRE6, 504KXRE6, 560KXRE6, 560KXRE6-K, 615KXRE6, 680KXRE6
Combination use
FDC735KXRE6, 800KXRE6, 850KXRE6, 900KXRE6, 960KXRE6, 1010KXRE6,
1065KXRE6, 1130KXRE6, 1180KXRE6, 1235KXRE6, 1300KXRE6, 1360KXRE6

(INDOOR UNIT) -KX6 seriesFDT28KXE6A


36KXE6A
45KXE6A
56KXE6A
71KXE6A
90KXE6A
112KXE6A
140KXE6A
160KXE6A

FDTC22KXE6B
28KXE6B
36KXE6B
45KXE6B
56KXE6B

FDTW28KXE6
45KXE6
56KXE6
71KXE6
90KXE6
112KXE6
140KXE6

FDTS45KXE6
71KXE6

FDTQ22KXE6
28KXE6
36KXE6

FDU71KXE6
90KXE6
112KXE6
140KXE6
224KXE6
280KXE6

FDUM22KXE6
28KXE6
36KXE6
45KXE6
56KXE6
71KXE6
90KXE6
112KXE6
140KXE6

FDQS22KXE6
28KXE6
36KXE6
45KXE6
56KXE6

FDK22KXE6
28KXE6
36KXE6
45KXE6
56KXE6
71KXE6

FDE36KXE6A
45KXE6A
56KXE6A
71KXE6A
112KXE6A
140KXE6A

FDFL71KXE6

FDFU28KXE6
45KXE6
56KXE6
71KXE6

FDFW28KXE6
45KXE6
56KXE6

FDUH22KXE6
28KXE6
36KXE6

Note:
Regarding the Duct Connected-High static Pressure-type Outdoor Air Processing Unit
Series (FDU5001800FKXE6), refer to the DATA BOOK No.'08 KX-DB-122

CONTENTS
1 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER...................... 1
1.1 Wired remote controller (Option parts)....................................................... 1
1.2 Operation control function by the indoor controller..................................... 2
1.3 Operation control function by the remote controller................................. 10
1.4 Operation control function by the outdoor controller................................ 11
2 SYSTEM TROUBLESHOOTING PROCEDURE............................................... 44
2.1 Basics of troubleshooting......................................................................... 44
2.2 Explanation of troubleshooting................................................................. 45
2.3 Contents of troubleshooting..................................................................... 46
2.4 Replacement of PCB at outdoor unit side.............................................. 100
(a) Control PCB replacement procedure.................................................. 100
(b) Inverter PCB replacement procedure................................................. 104
3 ELECTRICAL WIRING.................................................................................... 109
3.1 Indoor units............................................................................................ 109
3.2 Branching controller............................................................................... 132
3.3 Integrated branching controller............................................................... 133
3.4 Outdoor units.......................................................................................... 134
4 PIPING SYSTEM............................................................................................. 136
5 APPLICATION DATA...................................................................................... 138
5.1 Installation of indoor unit............................................................................ 141
(a) Ceiling cassette-4 way type (FDT)...................................................... 141
(b) Ceiling cassette-4 way compact type (FDTC)..................................... 146
(c) Ceiling cassette-2 way type (FDTW).................................................. 151
(d) Ceiling cassette-1 way type (FDTS)................................................... 154
(e) Ceiling cassette-1 way compact type (FDTQ).................................... 157
(f) Duct connected-High static pressure type (FDU)............................... 165
(g) Duct connected-Middle static pressure type (FDUM)......................... 171
(h) Duct connected (Ultra thin)-Low static pressure type (FDQS)............ 174
(i) Wall-mounted type (FDK)................................................................... 177
(j) Ceiling suspended type (FDE)............................................................ 180
(k) Floor standing (with casing) type (FDFL)............................................ 183
(l) Floor standing (without casing) type (FDFU)...................................... 186
(m) Floor standing-2 way type (FDFW)..................................................... 189
(n) Duct Connected-Compact and Flexible type (FDUH)......................... 192
5.2 Electric wiring work instruction................................................................... 195
5.3 Installation manual of wired remote controller (Option parts : RC-E3)...... 201
5.4 Installation of outdoor unit.......................................................................... 205
5.5 Instructions for installing the branch pipe set............................................. 227
5.6 Branching controller installation guide for cooling/heating free multi installations........ 231
(a) Branching controller............................................................................ 232
(b) Integrated branching controller........................................................... 234
5.7 Simple wired remote controller (Option parts : RCH-E3)........................... 236

1 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER


1.1 Wired remote controller (Option parts)
The figure below shows the remote controller with the cover opened. Note that all the items that may be displayed in the liquid crystal
display area are shown in the figure for the sake of explanation.
Characters displayed with dots in the liquid crystal display area are abbreviated.

Pull the cover downward to open it.


The figure below shows the remote control with the cover opened.

Cover

This button is used to fix the setting.


This button is used to set the silent mode.

All displays are described in the liguid crystal display for explanation.

Installation of remote control


DO NOT install it on the following places in order to avoid malfunction.
(1) Places exposed to direct sunlight
(2) Places near heat devices
(3) High humidity places

(4) Hot surface or cold surface enough to generate condensation


(5) Places exposed to oil mist or steam directly
(6) Uneven surface

1.2 Operation control function by the indoor controller


(1)

Operations of functional items during cooling/heating


Cooling

Operation

Heating

Thermostat
ON

Thermostat
OFF

Fan

Thermostat
ON

Thermostat
OFF

Hot start
(Defrost)

Dehumidify

Compressor

4-way valve

()

Outdoor fan

()

Indoor fan

Functional item

Louver motor

Drain pump (3)

(2)

(2)

/
Thermostat ON:
Thermostat OFF: (2)

(2)

Note (1) : Operation : Stop /: Turned ON/OFF by the control other than the room temperature control.
(2) ON during the drain motor delay control
(3) Drain pump ON setting may be selected by the indoor unit function setting of the wired remote controller.

(2)

Dehumidifying operation
(a) When the humidity sensor is not provided (Models other than FDT Series)

return air thermistor [ThI-A (by the remote controller when the remote control sensor is enabled)] controls the indoor
temperature environment simultaneously.
1) Operation is started in the cooling mode. When the difference between the return air thermistor and the setting
temperature is 2C or less, the indoor unit fan tap is brought down by one tap. That tap is retained for 3 minutes
after changing the indoor fan tap.
2) If the suction air temperature exceeds the setting temperature 3C or more during defrosting operation, the indoor
fan tap is raised by one tap. That tap is retained for 3 minutes after changing the indoor fan tap.
3) If the thermostat OFF is established during the above control, the indoor fan tap at the thermostat ON is retained so
far as the thermostat is turned OFF.
4) After stopping the cooling operation, the indoor unit continues to run at Lo for 15 seconds.
(b) When the humidity sensor is provided (FDT Series only) [Optional]
1) Operation starts in the cooling mode, and the target relative humidity is determined based on the setting temperature.
If the humidity detected by the humidity sensor becomes lower than the target relative humidity, the indoor unit fan
tap is retained.
2) Anything other than 1) above is same as the item (a) above.

(3)

Timer operation
(a) Timer

Set the duration of time from the present to the time to turn off the air-conditioner.

It can be selected from 10 steps in the range from OFF 1 hour later to OFF 10 hours later. After the clock timer
setting, the remaining time is displayed with progress of time in the unit of hour.
(b) OFF timer

Time to turn OFF the air-conditioner can be set in the unit of 10 minutes.
(c) ON timer

Time to turn ON the air-conditioner can be set. Indoor temperature can be set simultaneously.
(d) Weekly timer

Timer operation (ON timer, OFF timer) can be set up to 4 times a day for each weekday.
(e) Timer operations which can be set in combination

Timer

Timer

OFF timer

ON timer

Weekly timer

OFF timer

ON timer

Weekly timer

Note (1) : Allowed : Not

(4)

Remote controller display during the operation stop

(5)

(a) Centralized control ON is displayed always on the LCD under the Center/Remote and Center modes during the
operation stop (Power ON). This is not displayed under the Remote mode.
(b) If this display is not shown under the Center/Remote mode, check if the indoor unit power switch is turned on or not.
Hot start (Prevention of cold draft during heating)
At the startup of heating operation, at resetting the thermostat, during defrosting operation and at returning to heating, the
indoor fan is controlled by the indoor heat exchanger temperature (detected with ThI-R) to prevent the cold draft.
Judgment by heating start thermostat
Thermostat OFF

Thermostat ON

Set airflow volume

Lo

Fan
Lo

Set airflow volume

Fan
OFF
35

25

Indoor heat exchanger temp. (C)

35

Indoor heat exchanger temp. (C)

Heat exchanger temp. 35C or higher, or after 7 minutes

Heat exchanger temp. 35C or higher, or after 7 minutes

Normal condition/Set airflow volume


Compressor ON

Compressor OFF

Defrosting start

End of defrosting

Set airflow volume


Lo

Set airflow volume


Fan
OFF

Fan
Lo

35

45

25

Indoor heat exchanger temp. (C)

35

45

Indoor heat exchanger temp. (C)

Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).

(6)

Hot keep

(7)

Hot keep control is performed at the start of the defrost control.


(a) Control
1) When the indoor heat exchanger temperature (detected with ThI-R1 or R2) drops to 35C or lower, indoor fan is
changed to the lower tap at each setting.
2) During the hot keep operation, the louver horizontal control signal is transmitted.
(b) Ending condition

When the indoor fan is at the lower tap at each setting, it returns to the set airflow volume as the indoor heat exchanger
temperature rises to 45C or higher.
Fan control during the heating thermostat OFF
When the heating thermostat is turned OFF, the setting of the fan control is selectable with using the indoor function of wired
remote controller [Heating fan control].
(a) Low speed (Factory default)

If the indoor heat exchanger temperature drops 35C or lower with the heating thermostat OFF, the indoor fan operate at
the lower speed tap at each setting.
(b) Set airflow volume

Even if the indoor heat exchanger temperature drops 35C or lower with the heating thermostat OFF, the indoor fan
continues to run at the set airflow volume.
(c) Intermittent operation

If the indoor heat exchanger temperature drops 35C or lower with the heating thermostat OFF, the indoor fan operates at
the lower speed tap at each setting and, when the indoor heater exchanger temperature drops 25C or lower, the indoor fan
stops for 5 minutes. Then the fan runs at the slow speed tap for 2 minutes, and the judgment is made by the thermostat.
(d) Stop

If the indoor heat exchanger temperature drops 35C or lower with the heating thermostat OFF, the indoor fan is turned
OFF. The same applies also when the remote controller sensor is effective.


(8)

Filter sign
As the operation time (when ON/OFF switch is at ON) accumulates to 180 hours (1), Filter cleaning is displayed on the
remote controller. (This is also displayed when the unit is in trouble and under the centralized control, regardless of ON/OFF)

Note (1) Time setting for the filter sign can be made as shown below using the indoor function of wired remote controller Filter sign setting. (It is set at 1 at the
shipping from factory.)

Filter Sign Setting

Function

Setting 1

Setting time: 180 hrs (Factory default)

Setting 2

Setting time: 600 hrs

Setting 3

Setting time: 1,000 hrs

Setting 4

Setting time: 1,000 hrs (Unit stop) (2)

(2) After the setting time has elapsed, the Filter cleaning is displayed and, after operating for 24 hours further (counted also during the stop), the unit stops.

(9) Auto swing control [Applicable model: FDT, FDTC, FDTW, FDTS, FDTQ (Excepted duct panel model) FDK
and FDE]
(a) Louver control
(i) Press the [Louver] button to operate the swing louver when the air conditioner is operating.

Auto wind direction is displayed for 3 seconds and then the swing louver moves up and down continuously.

(ii) To fix the swing louver at a position, press one time the [Louver] button while the swing louver is moving so that
four stop positions are displayed one after another per second.

When a desired stop position is displayed, press the [Louver] button again. The display stops, changes to show the
Louver stop for 5 seconds and then the swing louver stops.

(iii) Louver operation at the power on


The louver swings one time automatically (without operating the remote controller) at the power on.

This allows inputting the louver motor (LM) position, which is necessary for the microcomputer to recognize the
louver position.
Note (1) If you press the Louver button, the swing motion is displayed on the louver position LCD for 10 second. The display changes to the Auto wind
direction display 3 seconds later.

(b) Automatic louver level setting during heating


While hot start operation and heating thermostat OFF operation, the louver keeps the level position (In order to prevent
the cold draft) whether the auto swing switch is operated or not (auto swing or louver stop), The louver position display
LCD continues to show the display which has been shown before entering this control.

(c) Louver-free stop control


When the louver-free stop has been selected with the indoor function of wired remote controller Louver control setting,
the louver motor stops when it receives the stop signal from the remote controller. If the auto swing signal is received
from the remote controller, the auto swing will start from the position where it was before the stop.
Note (1) When the indoor function of wired remote controller Louver control setting has been switched, switch also the remote control function Louver
control setting in the same way.

(10) Compressor inching prevention control


(a) 3-minutes timer

When the compressor has been stopped by the thermostat, remote controller operation switch or anomalous condition, its
restart will be inhibited for 3 minutes. However, the 3-minute timer is invalidated at the power on.

(b) 3-minutes forced operation timer


Compressor will not stop for 3 minutes after the compressor ON. However, it stops immediately when the thermostat is
turned OFF by the stop command by means of the ON/OFF switch or the change of operation mode.
If the thermostat is turned OFF during the forced compressor operation in heating mode, the louver position (with the
auto swing) is returned to the level position.
Note (1) The compressor stops when it has entered the protective control.

(11) Drain motor (DM) control [Applicable type: FDT, FDTC, FDTW, FDTS, FDTQ, FDUM, FDQS and FDU90140]
(a) Drain motor (DM) start operation at the same time when compressor ON at cooling and dehumidifying mode and
keeps operating for 5 minutes after operation stop, the anomalous stop, thermostat OFF and switching from cooling or
dehumidifying operation to fan or heating operation.
Indoor unit operation mode
Stop

(1)

Cooling

Dehumidifying

Compressor ON

Fan (2)

Control A

Compressor OFF

Control B

Heating

Note (1) Including the stop from cooling, dehumidifying,


fan and heating operation and the anomalous stop.
(2) Including the Fan operation according to the
mismatch of operation modes.

(i)

Control A
1) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays E9)
and the drain pump starts.
2) The drain motor keeps operating while the float switch is detecting the anomalous condition.
(ii) Control B

If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10 seconds
after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal condition or, if
there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition is maintained
during the drain detection.)
(b) Drain motor (DM) interlock control
(i) Start conditions

Depending on the function setting of the remote controller, the drain motor is turned ON under either one of the
following conditions.
1) During heating operation (Both the thermostat ON/OFF)
2) During heating operation (Both the thermostat ON/OFF) + Fan operation
3) Fan operation
(ii) Stop conditions

The drain motor is turned OFF 5 minutes after the stop of operations 1) to 3) above.
(12) Operation check/drain pump test run operation mode
(a) If the power is turned on when the dip switch (SW7-1) on the indoor PCB is ON state, it enters the mode of operation
check/drain pump test run. It is ineffective (prohibited) to change the switch after turning power on.
(b) When the communication with the remote controller has been established within 60 seconds after turning power on by the
dip switch (SW7-1) ON, it enters the operation check mode. Unless the remote controller communication is established, it
enters the drain pump test run mode.
Note (1) To select the drain pump test run mode, disconnect the remote control connector (CNB) on the indoor PCB to shut down the remote controller
communication.

(c) Operation check mode



There is no communication with the outdoor unit but it allows performing operation in respective modes by operating the
remote controller.
(d) Drain pump test run mode

When the drain pump test run is established, only the drain pump operates, and during operation the protective functions
by the microcomputer of indoor unit become ineffective.
(13) Indoor heat exchanger anti-frost (anti-frost control)

Thermostat OFF control


1)

Thermostat is turned OFF depending on the temperature detected with the heat exchanger sensor (ThI-R1, R2)
during Cooling and Dehumidifying operations.
5-min timer

Thermostat ON OK
Temperature drop

Forced thermostat OFF

1.0

2)
3)

4)

Temperature rising

10C

Heat exchanger temperature

For 4 minutes after the thermostat ON, the forced thermostat OFF control for the anti-frost protection is not effective.
a) When temperatures detected by the heat exchanger sensors ThI-R1 and R2 are higher than the anti-frost protection
temperature at 4 minutes after the thermostat ON, the detection starts from the state of thermostat ON.
If the temperature detected with the heat exchanger sensor ThI-R1 or R2 has stayed below the anti-frost protection
temperature (-0.5C) continuously for 5 minutes after 4 minutes of the thermostat ON operation, then the thermostat is
turned OFF forcibly.
The thermostat will be turned ON if temperatures detected by ThI-Ra and R2 picked up in the thermostat ON range.
Anti-frost signal is sent to the outdoor unit.

(14) Anomalous fan motor (FDT and FDK only)


Fan motor will be stopped with displaying E16, if it has detected the revolutions of 200 rpm or less continuously for 30
seconds at a rate of 4 times within 60 minutes, after starting the motor.
(15) High ceiling control [Applicable type: FDT, FDTC, FDTW, FDTS and FDE]
When the indoor unit is installed at a high ceiling, the airflow volume mode control can be changed with the indoor function of
wired remote controller High ceiling setting.
Setting
Remote controller setting
Fan speed

Standard (Shipping)
Hi Me Lo
Hi Me Lo

High Ceiling 1
Hi Me Lo
UHi1 Hi Me

High Ceiling 2
Hi Me Lo
UHi2 Hi Me

Note (1) It is set at Standard at the shipping from factory.



(2) At the hot start, heating thermostat OFF, or other, the indoor fan operate at the slow speed tap at each setting.

(16) Hot start


Indoor fan motor control is performed at the start of heating operation.
(a) When the temperature detected with the indoor heat exchanger thermistor (ThI-R1 or ThI-R2) drops 35C or lower, it
control the fan with AC motor: Lo and DC motor: ULo.
(b) When the heat exchanger thermistor detects 45C or higher with the fan running at Lo/ULo, it returns to the set airflow
volume.
Set airflow volume

Lo/ULo
35C

45C

Heat exchanger thermistor temp. (ThI-R1 or R2)

(c) On the indoor unit of which the thermostat has been turned OFF during heating operation, the fan is turned OFF if the
heat exchanger thermistor temperature (Thi-R1 or Thi-R2) drops 25C or lower.
(17) Detection room temperature compensation during heating
With the standard specification, the compressor is turned ON/OFF based on the setting temperature of thermostat. However,
when the thermostat OFF is likely to occur earlier because the unit is installed in a condition that warm air tends to accumulate
near the ceiling, the setting can be changed by using the indoor function of wired remote controller Heating room temperature
compensation. Since the compressor is turned ON/OF at one of the setting temperature at +3, +2 or +1C, the feeling of
heating can be improved. However, the upper limit of setting temperature is 30C.
Standard

Operation

Compressor

With setting at +3C

Compressor

Operation

Stop
1
Setting temperature

Stop

+1

+2

+4

Setting temperature

Room temp. (deg)

Room temp. (deg)

(18) Return air temperature compensation


This is the function to compensate a difference between the detected temperature of the Return air thermistor and the measured
temperature after installation of unit.
(a) It is adjustable in the unit of 0.5C by using the indoor function of wired remote controller Return air thermistor
compensation.
+1.0C, +1.5C and +2.0C

1.0C, 1.5C and 2.0C

(b) Since the compensated temperature is transmitted to the remote controller and the outdoor unit, it is controlled with the
compensated temperature.
Note (1) Compensation of detection temperature is effective for the indoor unit sensor only.

(19) Dip switch function


Model capacity selection with SW6
Model
SW6-1
SW6-2
SW6-3
SW6-4

P22
0
0
0
0

P28
1
0
0
0

P36
0
1
0
0

P45
0
0
1
0

0 : OFF, 1 : ON
P56
0
1
1
0

P71
0
0
0
1

P80
1
0
0
1

P90
0
1
0
1

P112
1
1
0
1

P140
0
0
1
1

P160
1
0
1
1

P224
0
1
1
1

P280
1
1
1
1

(20) External input/output control (CnT)


Be sure to connect the wired remote controller to the indoor unit. Without wired remote controller remote operation by CnT is
not possible to perform.
1
2
CnT
Blue
12V

Optional

Operation output

(CnT-2: XR1)

XR1

Heating output

(CnT-3: XR2)

Thermostat ON output

(CnT-4: XR3)

Error output

(CnT-5: XR4)

Remote operation input

(CnT-6: No-voltage contactor)

3
4
5

XR2
XR3
XR4

6
XR5

(a) Output for external control (remote display)



Following output connectors (CnT) are provided on the indoor control PCB for monitoring operation status.
Operation output: Outputs DC12V signal for driving relay during operation
Heating output: Outputs DC12V signal for driving relay during heating operation
Thermostat ON output: Outputs DC12V signal for driving relay when compressor is operating.
Error output: Outputs DC12V signal for driving relay when anomalous condition occurs.
(b) Remote operation input

Remote operation input connector (CnT-6) is provided on the indoor control PCB.

However remote operation by CnT-6 is not effective, when Center mode is selected by center controller.

Only the LEVEL INPUT is acceptable for external input, however when the indoor function setting of Level
input (Factory default) or Pulse input is selected by the function for External input of the wired remote controller,
operation status will be changed as follows.
(1) In case of Level input setting (Factory default)

Input signal to CnT-6 is OFFON Indoor unit ON

Input signal to CnT-6 is ONOFF Indoor unit OFF

Operation is not inverted.
ON
CnT-6 input

OFF

ON
OFF

OFF

ON
Case A

OFF

OFF

Indoor unit
operation/stop

OFF

ON
Case B

ON

ON
OFF

OFF

Note: Latest operation has priority


It is available to operate/stop by remote controller or center controller
(2) In case of Pulse input setting (Local setting)

It is effective only when the input signal to CnT-6 is changed OFFON, and at that time indoor unit operation [ON/OFF]
is inverted.
ON

ON

CnT-6 input OFF

OFF

OFF

ON
Case A
Indoor unit
operation/stop

OFF

OFF

ON

ON

Case B
OFF

(c) Remote operation



[In case of multiple indoor units are connected to one wired remote controller]

When the indoor function setting of wired remote controller for External control set is changed from Individual (Factory
default) to For all units, all indoor units connected in one wired remote controller system can be controlled by external
operation input.
External input
Indoor unit
CnT

Indoor unit

Indoor unit

Indoor unit

Indoor unit

XY

XY

XY

XY

XY

XY

Wired remote controller

Individual operation (Factory default)


ON

CnT-6

OFF

All units operation (Local setting)


ON

OFF

Only the unit


directly connected
to the remote
controller can be
operated.

Only the unit


directly connected
to the remote
controller can be
stopped opeartion.

Indoor unit only

Indoor unit only Indoor units Indoor units

All units in one


remote controller
system can be
operated.

All units in one


remote controller
system can be
stopped operation.

When more than one indoor unit (Max. 16 indoor units) are connected in one wired remote controller system:
(1) With the factory default, external input to CnT-6 is effective for only the indoor unit .
(2) When setting For all unit (Local setting), all units in one remote controller system can be controlled by external
input to CnT-6 on the indoor unit .
(3) External input to CnT-6 on the other indoor unit than the unit is not effective.

(d) Operation permission/prohibition



[In case of adopting card key switches or commercially available timers]

When the indoor function setting of wired remote controller for Operation permission/prohibition is changed from
Invalid (Factory default) to Valid, following control becomes effective.
1
2
CnT
Blue
12V

Optional
XR1

3
4
5

XR2
XR3

XR5

Card key
switch

XR4

6
XR5

Normal operation
(Factory default)
ON
CnT-6

Operation

Operation permission/prohibition mode


Valid (Local setting)
OFF

ON

OFF

Stop

Operation
permission*1

Operation prohibition
(Indoor unit stops)

*1 Only the LEVEL INPUT is acceptable for external input, however when the indoor function setting of
Level input (Factory default) or Pulse input is selected by the function for External input of the wired remote
controller, operation status will be changed as follows.
In case of Level input setting

In case of Pulse input setting

Indoor unit operation from the


wired remote controller
becomes available*(1)

Indoor unit starts operation*(2)

*(1) In case that Operation permission/prohibition mode setting is Valid and External input setting is Level
input (Factory default);
When card key switch is ON (CnT-6 ON: Operation permission), start/stop operation of the indoor unit from
the wired remote controller becomes available.
When card key switch is OFF (CnT-6 OFF: Operation prohibition), the indoor unit stops operation in
conjunction with OFF signal, and start/stop operation of the indoor unit from the wired remote controller
becomes not available.
*(2) In case that Operation permission/prohibition mode setting is Valid and External input setting is Pulse
input (Factory default);
When card key switch is ON (CnT-6 ON: Operation permission), the indoor unit starts operation in conjunction
with ON signal. and also start/stop operation of the indoor unit from the wired remote controller becomes available.
When card key switch is OFF (CnT-6 OFF: Operation prohibition), the indoor unit stops operation in conjunction
with OFF signal, and start/stop operation of the indoor unit from the wired remote controller becomes not available.
(3) This function is invalid only at Center mode setting done by central controller.
(e) Emergency stop

[All units stop in response to the refrigerant leak alarm or fire alarm]

When the indoor function setting of wired remote controller for Emergency alarm is changed from Invalid (Factory
default) to Valid, following control becomes effective.
1
2
CnT
Blue
12V

Optional
XR1

3
4
5

XR2
XR3

Alarm
switch

XR5
XR4

6
XR5

Normal operation
(Factory default)
ON
CnT-6

Emergency stop mode


Valid (Local setting)

OFF

ON

Stop operation of
Operate only the
only the indoor unit Operation is
indoor unit received
received alarm
permitted*(2)
ON signal
signal.

OFF
Stop operation of
all indoor units
connected to same
outdoor unit system
*(1)

*(1) In case that Emergency stop mode setting is Valid and CnT-6 is OFF
The indoor unit received alarm signal transmits Emergency stop signal to the outdoor unit.
The outdoor unit received such signal transmits Emergency stop command and E63 error signal to all
indoor units.
All indoor unit received such command stop immediately and display E63 error code on the wired remote
controller.
*(2) In case that Emergency stop mode setting is Valid and CnT-6 is ON, Normal operation is performed.
(3) The selection from Level input setting to Pulse input setting by the indoor function setting of the wired remote
controller for External input is invalid.
(4)
Emergency stop mode is effective regardless of Center mode set by center controller.

(5)
Emergency stop mode is effective for multi-KX system only.

1.3 Operation control function by the remote controller


(1)

Switching sequence of the operation mode switches of remote controller

Dehumidifying

Cooling

Fan

Heating

Auto

(2)

[CPU reset]

(3)

When the CHECK and GRILL buttons on the remote controller are pressed at the same time, this function is activated.
This function is same as power supply reset.
[Power failure compensation function]
This function becomes effective when POWER FAILURE COMPENSATION SET is valid by setting the remote controller
functions.
The remote controller's status is always stored in memory, and after recovery of power, operation is resumed according to
the memory contents. However the auto swing stop position and timer mode are cancelled, but the weekly timer setting is
restored with the holiday setting through all weekdays.
By resetting the clock and cancelling the holiday setting for each weekday after recovery of power, weekly timer setting
becomes effective.
Contents stored in memory for power failure compenstion are as follows.
Note (1) Item and are stored in memory regardless of whether the power failure compensation setting is valid or invalid, and silent mode setting is
cancelled regardless of whether the power failure compensation setting is valid or invalid.

Running or Stopping status just before power failure


If it had been operating under OFF timer mode or simple timer mode, memorzed status is as stopping (At the
recovery of power, the timer mode is cancelled but weekly timer setting is changed to the holiday setting through all
weekdays
Operation mode
Fan speed mode
Room temperature setting
Louver auto swing/stop
However, the stop position (position 4) is cancelled and is becomes the level position (position 1).
Remote control function items, set with the remote controller function setting (Indoor unit function items are
stored in the inoor unit's memory.)
Upper limit value and lower limit value set by temperature setting control.
Clock timer setting and weekly timer setting (Other timer settings are not sotred in memory).

[Parts layout on remote controller PCB]

SW2

SW2
A
B

SW1

S
SW1

Control selector switch (SW1)


Switch
SW1

M
S

Function
Master remote controller
Slave remote controller

Note (1) SW2 is not normally used, so do not change the selection.

10

1.4 Operation control function by the outdoor controller


Singje use : 1 compressor use
FDC224KXRE6, FDC280KXE6, FDC335KXRE6
Combination use : 2 compressor use
FDC335KXRE6-K, FDC560KXRE6-K
Used also for Combination : 2 compressors use
FDC400KXRE6, FDC450KXE6, FDC504KXRE6, FDC560KXRE6, FDC615KXRE6, FDC680KXRE6
(A) Normal control
(1) Operation of major functional components under each operation mode

Functional
Components

Operation
mode

Cooling

Heating
Fan

Thermostat ON Thermostat OFF

Indoor unit fan


Indoor unit electronic
expansion valve

Remote controller Remote controller Remote controller


command
command
command
Overheating
Fully closed
control response Fully open

Compressor [CM1]

Magnetic contactor CM2


[52C2]

60 Pulse

Dehumidify

Model-specific Overheating
aperture opening
Control Response
angle

Outdoor unit fan [FMo-2]


Ventilation fan [FMC3]

Intermittent
operation

Defrost

/
/

Outdoor unit fan [FMo-1]

Remote controller
command
Outlet temperature
control response

Magnetic contactor CM1


[52C1]
Compressor [CM2]

Thermostat ON Thermostat OFF

4 way valve [20S, SL]


Electronic expansion valve
for heating [EEVH1, 2]
Electronic expansion valve
for sub-cooling [EEVSC]

Refer to following table.

at the operating pattern C2 (Regarding operation patterns, refer to following table.)

Solenoid valve [SV4]

Solenoid valve [SV6]

Solenoid valve [SV7]

Solenoid valve [SV11]

Solenoid valve [SV13]

Crankcase heater [CH1,2]

Notes(1) : ON, : OFF, /, /: ON or OFF


(2) The functional components of the mark () is for 2 compressor specifications.

4-way valve (20S, SL), heating expansion valve (EEVH1, 2) and sub-cooling expansion valve (EEVSC) operating pattern
The operating pattem for outdoor unit is determined from the run/stop signals, cooling/heating signals and indoor unit model
capacity from the indoor units.
Note (1) Switching of the operating pattern is controlled by the capacity of indoor units which have their thermostat ON and the pressure sensors (PSH, PSL).

4-way valve
Operating Outdoor heat exchanger
pattern
Heat exchanger 1 Heat exchanger 2 used for heat exchanger
20S

Electronic expansion valve


20SL

EEVH1

EEVH2

EEVSC

C8

COND

COND

COND 100%

Fully open

Fully open

PI control

C4

COND

COND 50%

Fully open

Fully closed

PI control

C2

COND

COND

COND 2050%

470~60

Fully closed

PI control

C0

COND 0%

E4

EVA

EVA 50%

PI control

EVA

EVA 0100%

PI control

E8

EVA

Note (1) : ON, : OFF

11 -

Fully closed Fully closed Fully closed


Fully closed Fully closed
PI control

Fully closed

(2) Compressor control


(a) Starting the compressor
(i) Compressor starting order (2 compressors specification)
Compressor starts from CM1 after turning the power on. (In case of the combination, it is CM1 of master unit.)
However, maximum 4 units start simultaneously depending on the under-dome temperature condition of compressor
and the thermostat ON capacity.
1) Single use

The loads and corresponding operation frequencies for each compressor are shown in the table below (the table
shows CM1 being started first. When CM2 is started first, the CM1 frequency indicated for load class 1 applies
to CM2 instead.)
Load Class
CM1
CM2

Note (1) Value in (

0
0Hz
0Hz

1
20(29)~112(92)Hz
0Hz

2
42 (34)~120Hz
42 (34)~120Hz

) are for the models FDC615, 680KXRE6.

2) Combination use
Operating frequency ranges for each compressor corresponding to different loads are as shown below. The
following table applies to the case when CM01 starts at first. (When CM11 starts first, the frequency of CM01
for the load Category 1 becomes the frequency of CM11.)
Load Category
CM01
Master unit
CM02
CM11
Slave unit
CM12

Note (1) Value in (

0
0Hz
0Hz
0Hz
0Hz

1
20~112(92)Hz
0Hz
0Hz
0Hz

2
42(34)~112(92)Hz
0Hz
42(34)~112(92)Hz
0Hz

3
42(34)~120Hz
42(34)~120Hz
42(34)~120Hz
42(34)~120Hz

) are for the models FDC615, 680KXRE6 and FDC1180~1360KXRE6.

(ii) Rotation of compressors


1) Rotation of compressors is performed by determining the orders of compressor start and stop in the load categories.
2) When only one outdoor unit is used, the starting order for compressor 1 and compressor 2 is switched on each
occasion when the outdoor unit stops.
3) Each time the master unit and each slave unit stop independently of each other, the starting order for compressor
1 and compressor 2 is switched.
4) Each time an outdoor unit stops within the master unit and slave unit groups, the starting order for compressor
within the master unit and slave unit groups is switched.
Starting order of outdoor units

Model
FDC355~680

Master unit Slave unit

Starting Order of Outdoor Units Starting Order of Compressors

CM 1 CM 2 CM 1

FDC735~1360 Master unit Slave unit Master unit

CM 1 CM 2 CM 1

(Reference)
Change in the number of compressors
4 units of compressor
2 units of compressors
80 (66) Hz 2 112 (92) Hz 2
1 unit of compressor

Note (1) Value in (

80 (66) Hz

112 (92) Hz

) are for the models FDC615, 680KXRE6 and FDC1180~1360KXRE6.

12 -

(3) Oil return control

When the accumulated system operation has elapsed 2 hours during the initial operation after the power on, the oil return
control is performed once in every 5 hours or when the quantity of oil loss has reached the setting value.
(a) Control contents
(i)

During the cooling or heating operation, the oil return control is performed on the units on which the THERMOSTAT
OFF, FAN, OFF or ANOMALY STOP has occurred.

(ii) Oil return operation frequencies are as listed in the table shown below.

<2-compressors specification>
Item
Models

Frequency (Hz)

<1-compressor specification>
Item
Models

Frequency (Hz)

Item
Models

Frequency (Hz)

P400

682

P900

584

P224

641

P450

682

P960

584

P280

951

P504

682

P1010

584

P355

781

P560

682

P1065

584

P615

562

P1130

584

P680

562

P1180

484

P735

584

P1235

484

P800

584

P1300

484

P850

584

P1360

484

(iii) Indoor unit is stopped during the oil return control.


(b) Ending conditions
The control is terminated with one of following conditions is met.
(i)

When the operation has continued for 5 minutes after the release of oil return operation frequency command.

(ii) When it has not reached the compressor operation frequency at 2 minutes after the start of all compressors following
the 3 minutes delay, the oil return control is terminated. When it has not yet reached the operation frequency, however, the oil return control is performed once more one hour later.
(iii) Even when it has reached the compressor operation frequency at 2 minutes after the start of compressor following
the 3 minutes delay, if the compressor operation frequency has gone below the oil return operation frequency before
the normal termination of oil return control, the oil return control is terminated. When it cannot maintain the operation frequency, however, the oil return is performed once more one or two hours later.
(iv) When the pump down control and the measurement mode.

13 -

(4) Defrrosting (Master unit / Slave unit)


If the defrost starting conditions at the outdoor heat exchanger are established, defrost operation starts.
(a) Temperature conditions for defrosting
(i) Conditions for starting defrost
When all of following conditions are satisfied, defrost operation will be started.
1) When the cumulative operation time
of the compressor becomes 33 minutes
after completion of previous defrost
operation, or it becomes 33 minutes after
heating operation starts.
2) When 8 minutes have elapsed after one
compressor is turned ON from the state
of all compressors OFF.

Fig.1
Heat exchanger temp. (C) [Tho-R]

3) When 8 minutes have elapsed after one

Without J15
Cold region
specification

-2

With J15

-6
Cold region

-15
Standard
(Factory setting)

-19
-21

Defrost start zone

-25

outdoor fan is turned ON from the state

-20

of all outdoor fan OFF.

-15

Outdoor air temp. (C) [Tho-A]

4) After all of the above conditions are satisfied, and


when the temperatures detected with the outdoor heat exchanger temperature thermistor (Tho-R1,-R2) and
outdoor air temperature thermistor (Tho-A) are below the defrost starting temperature mentioned in the above
graph continuously for 3 minutes.

(ii) Conditions for finishing defrost


Standard (J14 is shorted)
1) When the temperature detected with both outdoor heat exchanger temperature thermistors (Tho-R1 and
Tho-R2) is higher than 9C
2) Or when 12 minutes have elapsed since defrosting started.
Cold region setting (J14 is open)
> 9C is satisfied, after 2 minutes and 30 seconds have elapsed since defrosting
1) When (Tho-R1 and Tho-R2) =
started, and when either of following conditions is satisfied, the defrosting end operation starts.
a) 2 minutes and 30 seconds have elapsed since the temperature of either Tho-R1 or Tho-R2 was 14C or
higher
b) The temperature of either Tho-R1 or Tho-R2 is 30C or higher.
c) 14 minutes have elapsed since defrosting started.
2) When (Tho-R1and Tho-R2) < 9C is satisfied, after 2 minutes and 30 seconds have elapsed since defrosting
started, and when either of following conditions is satisfied, the defrosting end operation starts.
a) 5 minutes have elapsed since the temperature of either Tho-R1 or Tho-R2 was 14C or higher.
b) The temperature of either Tho-R1 or Tho-R2 is 30C or higher.
c) 14 minutes have elapsed since defrosting started.

14 -

(5) Anomaly protection control


Control item
1

Control object

Cooling high pressure control


Anomaly stop

Description of control
When the high pressure is higher than the abnormal value
or 63H1 has operated 5 times within 1 hour, the system is
stopped completely.

Heating high pressure control

When the low pressure becomes lower than the abnormal


value (2 times/1 hour) during operation, the system is stopped
completely.

Low pressure control

Anomaly stop

When the low pressure becomes lower than the abnormal


value (5 times/1 hour) during stop of operation, the system is
stopped completely.

Discharge pipe temperature (Td) control

Anomaly stop

When Td becomes lower than the abnormal value (5 times/


1 hour), the system is stopped completely.

Current safe control

When T-phase current value at the inlet of inverter reaches the


specified value, the compressor frequency is brought down.
This control is reset when T-phase current value at the inlet
Compressor speed
of inverter becomes 1A below the above specified value
continuously for 3 minutes or below the above specified
value continuously for 6 minutes.

15 -

(6) Silent mode control


(a) Silent mode is commanded either from the indoor unit (remote controller setting) or from the outdoor unit.
(b) When the Silent mode start signal is received from one of indoor units, it enters the silent mode operation.
(c) When CnG2 of master unit is closed, it enters the silent mode operation. (Input to a slave unit is invalid.)
(d) When the Silent mode start of indoor unit and the Silent mode of outdoor unit are under the valid condition, it enters
the silent mode operation.
(e) When all silent modes from indoor units become the Silent mode end and it becomes the silent mode of outdoor unit
(CnG2: Open), the silent mode operation is reset.
(f) Following temperature ranges are effective in the silent mode operation.
Cooling

Heating
Effective

Reset

Reset

Effective
29
31C
Outdoor air temperature

2
4C
Outdoor air temperature

(7) Auto backup operation


(a) Classification of auto backup operations

When the auto backup operation is enabled, anomaly stops are classified as follows and countermeasures are provided for
respective categories.
System stop: All stop including master/slave units
Unit stop: Stop in the unit of outdoor unit
Compressor stop: Stop in the unit of compressor
(b) Control contents of auto backup operation
(i) Condition of auto backup operation is established when the dip switch SW3-2 on the PCB of master unit is turned
ON (selected).
(ii) However, the switching of SW3-2 is effective only at the power on. (It does not become effective unless the power
supply is reset.)
(iii) Anomaly contents in the following table are invalid and are not detected when the auto backup is effective.
Anomaly detection invalid code

SW3-2ON

Anomaly detection invalid code

SW3-2ON

E32: Open L3 phase on power supply at


primary side

E45: Communication error between inverter


PCB and outdoor control PCB

E36: Discharge pipe temperature anomaly

E48: Outdoor DC fan motor anomaly

E37: Outdoor heat exchanger and sub-cooling


coil temperature thernistor anomaly

E51: Power transister overheat


(Continuousness)

E38: Outdoor air temperature thermistor


anomaly

E39: Discharge pipe temperature thermistor


anomaly

E53/E55
Suction pipe temperature thermistor
anomaly
Under-dome temperature thermistor
anomaly

E40: High pressure anomaly

E56: Power transitor temperature thermistor


anomaly

E41: Power transister overheat

E58: Anomalous compressor by loss of


synchronism

E42: Current cut

E59: Compressor startup failure

E60: Rotor position detection failure

16 -

(iv) If any anomaly occurs when the auto backup is effective, the operation output (CnH), Anomaly output (CnY), 7-segment display and LED show as follows.
1) At the system stop
Operation output on the master unit is turned OFF, the Anomaly output is turned ON, 7-segment display and
LED show the anomaly, and the remote controller displays E??. (To reset the anomaly, it is necessary to reset the
inspection from the remote controller.)
2) At the unit stop
On the unit only, the operation output is turned OFF, the Anomaly output is turned ON, 7-segment display and LED show
the anomaly and normal units continue their operation (stop).
To reset the state of anomaly on the unit the anomaly occurred, it depends on the condition to reset the state of each anomaly.
3) At the compressor stop
Only the compressor concerned stops, previous states are maintained on the operation output, anomaly output,
7-segment display and LED. To reset the state of anomaly on the compressor, it depends on the condition to reset
the state of each anomaly.
Remote controller
error display

Anomaly contents

E31

Duplicated outdoor unit address No.

E32

Open L3 Phase on power supply at primary side

E36

Discharge pipe temperature anomaliy

E37

Outdoor heat exchanger and subcooling


coil temperature thermistor anomaly

E38

Outdoor air temperature thermistor anomaly

E39

Discharge pipe temperature thermistor anomaly

E40

High pressure anomaly

E41

Power thansistor overheat

E42

Current cut

E45

Excessive number of indoor unit connected,


excessive to tal capacity of connection
Communication error between inverter
PCB and outdoor control PCB

E48

Outdoor DC fan motor anomaly

E49

Low pressure error

E51

Power transister overheat (continuousness)

E53

Suction pipe temperature thermistor anomaly

E54

High pressure sensor/Low pressure


sensor anomaly

E55

Under-dome temperature thermistor anomaly

E56

Power transitor temperture thermistor anomaly

E58

Anomalous compressor by loss of synchronism

E59

Compressor startup failure

E60

Rotor position detection failure

E61

Communications error between the master


unit and slave units

E63

Emergency stop

E43

Anomalous stop of master outdoor unit


System stop

Unit stop

17 -

Anomalous stop of slave outdoor unit

Compressor stop System stop

Unit stop

Compressor stop

(c) Prohibiting conditions of auto backup operation


(i) When the conditions of oil return control are not established
(ii) When the backup operation time has exceeded the limit value
(d) Control after the conditions to prohibit the auto backup operation have been established

All compressor stop, and the error display [E-XX] is shown on the 7-segment display and the remote controller.

In this state, the inspection reset of remote controller is effective. [E-XX] is displayed continuously on the remote controller.
(8) Outdoor fan snow protection control
(a) This control is enabled/disabled by entering data into 7-segment display.
(b) Outdoor fan control switching operation

[Starting conditions]
When following conditions are established for 10 minutes continuously.
(i)

Snow protection control setting is valid ([P20]=1) and ambient air temperature < 3C or external input of outdoor
fan snow protection control ON. ([P11]=5 and CnS1 is shorted)
Set the Code No. to P20.
0 or 1 is displayed at the data display area.

0: Outdoor fan control disabled (Factory setting)

1: Outdoor fan control enabled
Press SW7 (Data write/delete) for 3 seconds continuously.
0 or 1 blinks every 0.5 second at the data display area.
Press SW8 (one digit) to toggle between the blinling 0 and 1 display.
If SW7 is pressed for 3 minutes or longer continuously while 0 and 1 is blinking, the blinking stops.

With this operation, the enabled/disabled setting of outdoor fan control is stored in memory of EEPROM, and
henceforth the outdoor fan is controlled according to the contents of memory.
Contents of the outdoor fan control are retained even if the power is turned off and backed on again.
(c) Contents of outdoor fan snow protection control

If the outdoor air temperature drops 3C or lower when the unit is all stop or error stop, the outdoor fan runs at the
Standard speed once every 10 minutes.
The outdoor fan runs for 30 seconds.*
*Operation time outdoor fan is changeable from 10 to 600 seconds by [P03]

During this snow protection control, the compressors magnetic contactor (52X1 52X2) is ON.
(d) End conditions of outdoor fan snow protection control

When folowing conditions are established.


(i)

Snow protection control setting is invalid ([P20]=0) or outdoor air temperature > 5C and external input of outdoor
fan snow protection control OFF (opened).
(ii) Compressor ON
(iii) During all stop by anomaly
<Outdoor air temperature condition at snow protection control>
Valid
Invalid
3

Outdoor air temperature (C )

18 -

(9)

Emergency stop control


When one of indoor units receives the emergency stop signal from optional device like as refrigerant leakage detector and the
information is transmitted to the outdoor unit, the outdoor unit stops operation and an emergency stop error is transmitted to all
indoor units running.
Make the emergency stop effective by remote controller indoor function setting.
(a) When it receives the Emergency stop command from the indoor unit, it makes all stop by error.
(b) It shows the Error display E63 and transmits the Emergency stop command to all indoor units.
(c) If the Emergency stop reset command is received from the indoor unit, the Emergency stop reset
command is transmitted to all indoor units.

(10) Protection for combination of outdoor units (Master unit)


The capacity of connectable outdoor units is checked when the communication check is performed after turning the power ON.
If the checked result is other than the allowable combinations mentioned in the following table it is prohibited to start operation due to outdoor unit combination error.
When this error occurs, the error code mentioned in the following table is displayed on the 7-segment display.
Combination list
Model

Normal combination (model)

P735

HP
26 (12 + 14)

P800

28 (14 + 14)

P400 + P400

P850

30 (14 + 16)

P400 + P450

P900

32 (16 + 16)

P450 + P450

P335-K + P400

P960

34 (16 + 18)

P450 + P504

P1010

36 (18 + 18)

P504 + P504

P1065

38 (18 + 20)

P504 + P560

P1130

40 (20 + 20)

P560 + P560

P1180

42 (20 + 22)

P560-K + P615

P1235

44 (22 + 22)

P615 + P615

P1300

46 (22 + 24)

P615 + P680

P1360

48 (24 + 24)

P680 + P680

Contents displayed on 7-segment display at the combination error


Code display area

Data display area

Contents of invalid operation

oPE

Invalid combination of outdoor units

19 -

(11) Pump down control (Master unit / slave unit)


(a) This control is performed from the master unit side. It cannot be controlled from the slave unit side. If control from the
slave unit side, the following codes are displayed on the 7-segment display of the slave unit.
Code indicator

Data indicator

Description of disabled control

oPE

10

Setting from a slave unit is invalid

Note (1) The display returns to normal if the pump-down control switch is reset.

(b) Pump down operation can be performed through operation of DIP switches (SW5-1, 2, 3). (Pump down operation cannot
be done during indoor unit operation, backup operation or during an anomalous stop.)
(c) Pump down procedure
1) Close the liguid side service valve on the outdoor unit.
2) Turn SW5-2 (test operation operating mode) ON (cooling).
3) Turn SW5-3 (pump down switch) ON.
4) Turn sw5-1 (test operation switch) ON.
(d) End condition

If any of the following conditions is satisfied, this control ends.


(i)

If a low pressure (LP) 0.01MPa is detected for 5 seconds continuously, it ends normally and initiates the followings
Red LED: Keeps lighting
Green LED: Keeps flashing
7-segment display: PdE
Remote controller: Stop

(ii) Anomalous all stop by the error detection control


(iii) If the cumulative compressor operation time under the pump down control totals 15 minutes (ending by time count
up), it stops and initiates the following.
Red LED: Stays OFF
Green LED: Keeps flashing
7-segment display: No display
Remote controller: Stop
(iv) When any of setting switches (SW5-1, SW5-2 and SW5-3) has been turned OFF during pump down.

(Note) Even if only the pump down switch SW5-3 is turned OFF, it does not recognized as the cooling test run mode, but stops.

(12) Indoor unit connection number protection.


(a) When the number of indoor units being connected exceeds 80 units, all units stop with the error of excessive number of
indoor units connected.
(b) The number of units is checked when the auto address setting is completed at the auto address setting, when it is set with
the remote controller at the remote controller address setting, or when the power supply is turned on or when the operation
of indoor unit is started at the manual address setting.
(c) With the error of excessive number of indoor units connected (E43-1), it displays up to the maximum units connected + 1.
In case of the auto address setting, however, it is displayed on all units.
(d) Capacity of indoor units being connected is totaled at 3 minutes or more after the power on. If the result is larger than
the limitation of use in comparison with the capacity of outdoor units, it displays the error (E43-1) and stops the units.
(13) Branching controller control
When the selection on the indoor unit is changed between heating and cooling, the branching controller switches between the
high pressure gas pipe and the low pressure gas pipe. The branching controller performs this control using the output from of
CNT2 on the control PCB of indoor unit.

20 -

(14) Test run


(a) This control is performed from the master unit. It cannot be performed from a slave unit. If it is attempted from a slave unit, the folloowing display is shown on the 7-segment display.
The display returns to normal display if the test run control switch is reset.
Code indicator

Data indicator

Contents of invalid operation

oPE

10

Setting from a slave unit is invalid.

(b) Test run from outdoor units using the dip switches SW5-1 and SW5-2 of master unit.

SW5-1

ON

SW5-2

OFF

OFF

Test run for heating


Test run for cooling

ON
Nomally and after test operation

It should be noted that this operation is given the priority over other optional devices, such as the center console, and
transmits the operation status to the optional devices.
(c) Starting conditions of test run operation
(i)

Dip switch SW5-2 is turned ON. However, inputs before the power on are invalid.

(ii) All inputs on dip switches SW3 and SW5, other than SW5-1 and SW5-2, are turned OFF. However, the auto backup
operation is invalid regardless whether SW3-2 (auto backup operation) is turned OFF (backup invalid)/ON (backup
effective).
(In order to check troubles during test run)
(d) Control during test run (when indoor units are normal)
(i)

Heating operation is performed with SW5-2 OFF while cooling operation is performed with SW5-2 ON.

(ii) Indoor unit expansion valve is operated by the indoor unit control at the end of test run.
(iii) Cooling operation: Compressor operatiion frequency control depends on the cooling low pressure control.
(iv) Heating operation: Compressor operation frequency control depends on the heating high pressure control.
(e) Ending conditions of test run: It is terminated if one of following conditions is met.
(i)

It stops when SW5-1 is changed from ON to OFF.

(ii) When the operation is stopped by the anomaly control during test run, the error is displayed same as the normal operation.
State of anomaly stop continues even if SW5-1 is changed from ON to OFF.

(II)Optional controls
Functions of outdoor PCB connectors CNS1

By changing the allocation of external input functions (P11) on the 7-segment, functions of external input terminals may
be selected. Inputting signals to external input terminals enable the following functions.
Setting value for aliocation of external input function With external input terminals short circuited

With external input terminals open

0 : External operalion input

Permit

Prohibit

1 : Demand input

Invalid

Valid

2 : Cooling/heating forced input

Heating

Cooling

3 : Silent mode input 1

Valid

Invalid

4 : 2-step demand input

Invalid

Valid

5 : Outdoor fan snow protection control input

Valid

Invalid

6 : Test run external input 1 (equivalent to SW5-1)

Test run start

Normal

7 : Test run external input 2 (equivalent to SW5-2)

Cooling

Heating

8 : Silent mode input 2

Valid

Invalid

9 : Spare

21 -

(1)

External input and demand input


(a) Operation permission and prohibition modes
(Note) With 7-segment display [P11]-[0]

1)

2)

Operation permission or operation prohibition mode is switched with the connector (CnS1) and the jumper wire (J13)
on the outdoor PCB.
J13: S
 witching of CnS1 input method
J13 short-circuited: CNS1 is for the level input.
J13 open: CnS1 is for the pulse input.
Operation permission/prohibition control by the external input CnS1 of outdoor unit
Input: CnS1

CnS1: Switching of operation permission/


prohibition modes

Switching with J13

Short-circuit

Short-circuit (Level input)

Switching of operation permission/


operation prohibition modes (Reversal)

Open (Pulse input)

Open
Short-circuit

Operation prohibition mode


Operation permission mode

Short-circuit (Level input)

Operation permission mode


Operation prohibition mode

Open (Pulse input)

Open

(NOP)

Note (1) Factory setting J13: Short-circuit, CnS1: Short-circuit (Short-circuit pin connected)

3)
4)
5)

Remote controller displays the operating conditions, Operation conditions are transferred to optional centralised
controller.
When the control comand from remote controller is not accepted (Under the condition of the system all stop status
by external input), Center is dispalyed. See Item 5) mentioned below.
CnS1 performs the following operations depending on the short-circuit or open of the jumper wire (J13). In case of
pulse input, the pulse width is 500ms or larger.
J13 Short-circuit
Air-conditioner ON OK

CnS1 input OFF (Open)

ON (Short-circuit)
PUSH

PUSH

OFF (Open)

PUSH

PUSH

Remote controller operation


Remote controller display
Air-conditioner operation/stop

Remote

Center

OFF

Center

ON

OFF

ON

OFF

J13 - Open
ON

OFF

ON

OFF

CnS1 input
Air-conditioner ON OK

PUSH
Remote controller operation

Center

PUSH

PUSH

Remote

Center

PUSH PUSH

Remote

Center

Remote controller display


Air-conditioner operation/stop

OFF

ON

OFF

ON

OFF

(b) Demand control


(Note) With 7-segment [P12] = [1]

1)

Demand control and normal operation are switched with the connector (CnS2) and the jumper wire (J13) on the
outdoor PCB.
J13: S
 witching of CnS2 input method
J13 short-circuit: CnS2 is for the level input
J13 open: CnS2 is for the pulse input

22

2)

Operation/ stop control by the demand input CnS2 of outdoor unit


Input: CnS2

CnS2: Switching of demand control/


normal operation

Switching with J13

Short-circuit

Demand control
Normal operation

Short-circuit (Level input)

Switching of normal operation/


demand control (Reversal)

Open (Pulse input)

Open
Short-circuit

Normal operation
Demand control

Short-circuit (Level input)


Open (Pulse input)

Open

NOP

Note (1) Factory setting J13: Short-circuit, CnS2: Short-circuit (Short-circuit pin connected)

3)

Remote controller displays the operating conditions, Operation conditions are transferred to optional centralised
controller.

4)

Demand control

Demand ratio can be switched with the dip switches (SW4-5, 4-6) on the outdoor PCB.

SW4-5, SW4-6 demand switching: 0 Open, 1 Short-circuit

5)

SW4-5

SW4-6

Compressor
Out put(%)

80

60

40

CnS2 performs the following operations depending on the short circuited or open of the jumper wire (J13).
In the case of pulse input, the pulse width is 500ms or larger.
J13 Short-circuit
ON (Short-circuit)

CnS2 input

OFF (Open)

ON (Short-circuit)

Normal

Normal

Demand control

PUSH

PUSH

PUSH

PUSH

Remote controller operation


Remote
Remote controller display
ON
Air-conditioner operation/stop OFF

ON

Compressor OFF

OFF

Compressor OFF

OFF

J13 - Open
OFF

ON
Demand control

CnS2 input
PUSH

OFF

ON
Demand control

PUSH PUSH

PUSH

Remote controller operation


Remote
Remote controller display
Air-conditioner operation/stop

Compressor OFF

23

Compressor OFF

(2) Operation and anomaly signal output


This is the function to retrieve and display the information on operation and anomaly on outdoor units as a batch. Although indoor
units also have the function to retrieve operation and anomaly, this function is designed to retrieve information on outdoor units in
the unit of refrigerant system.
(a) Operation and anomalous outputs at the outdoor unit side are provided on the outdoor unit controller.
(b) Diagram of output relay operations
ON
Anomalous output 52XE

Case

OFF
Anomaly

Presence of anomaly Normal

Case
Normal

ON
Outdoor unit inspection LED

OFF

Error

Remote
controller reset
Case

Remote
controller reset
Case

Dip SW
Reset

(c) Anomalous output is turned ON when an anomalous stop occurs, and is turned OFF if the inspection is reset on the remote
controller after reserting the anomaly. Although it is not turned OFF even if the inspection is reset on the remote controller
if the anomaly is not yet reset, it is turned OFF automatically if the anomaly is reset later.
(d) If at least one of connected indoor units is operating, the operation output relay (52XR) is turned ON. (Operation means
the state that remote controller is turned ON, in which the thermostat OFF is included but the anomalous stop is excluded.)
(e) Output relay of DC12V is optional. Maximum relay load is LY2F (Omron).
(f) Connectors for the operation and the anomalous output relays (52XR, 52XE) are mounted on the PCB.
(g) Runaway of CPU is excluded.
(h) When the auto backup operation is effective, there is no anomalous display for any anomaly on the compressor which is
stopped after detecting an anomaly.

24

(III) Data output


(1) 7-segment and operation data retention
(a) 7-segment display

Operation information is displayed for checking various operation data during test run and for helping malfunction diagnosis at servising. Input data to microcomputer, contents of outdoor unit control, indoor unit registration information, or
other, are mainly displayed on the 7-segment LED.
(i) Operation information display
1) Displays each item at 7-segment of 6-digit 1 on the outdoor unit PCB.
2) Left 3 digits are used for the code display area while right 3 digits are used for the data display area.
3) Select the figure at the order of 10 for the code No. of each item by pressing SW9 and the figure at the order of 1
by pressing SW8.
4) If the code No. is set at C99, it displays from No. 00 to No. 29 orderly. The selector is set at C99 at the shipping from factory.
5) If the code No. is set at other than C99, the 7-segment display is fixed.
6) Code No. 96 can be reset.
With this operation, contents of retained operation data (data for 30 minutes before error stop) can be erased.
To reset the contents, select the code No. 96 and, if any error data is retained, the data display section shows dEL.
If you press SW7 for 3 seconds, the memorized data are erased. As the data are erased, the data display area
shows ---. This is displayed also when no error data is retained.
7) If you press SW8 (order of 1), it displays in the order of 0 1 2 9 0.
8) If you press SW9 (order of 10), it jumps to the leading code of each order of 10.
Example: Pressing SW9 at the code 07, it displays the code 10.
If you press the SW9 when : C90 is displayed, the display changes to P00.
9) Code No. C44 and No. C45 allows erasing data individually.
<Resetting operation>
Select the code No. C44 or C45. The data display indicates accumulated compressor operation times alternately.
Pressing the SW7 for 3 seconds deletes the memory data.
However, the data of accumulated compressor operation time in the 30 minutes log data according to 17.
Retention of operation data is not deleted.
(ii) The compressor protection start B by the crankcase heater powering time and the un-match check are according to
the displays as specified in respective sections.

25

(iii) Error No. which is displayed when an error occurs can be returned to normal display by turning ON the dip swich
SW3-1.
(iv) When the temperature is below -10.0C for the display of discharge pressure saturated temperature and suction pressure saturated temperature, the fraction after decimal point is rounded up. (Because the range of 7-segmen display is
3-digit.)
(v) Precedence of display
1) [Exx] > [Related to check operation ([CHJ] > [CHU])] > [PdS] > [PdE] > [OPE-X] > [Cxx], [Pxx]
2) If resetting from the display of 1), it is switched to [Auto send display].
3) If SW8 or SW9 is pressed during the display of 1), it changes to [C00].

However, unless no button input is done for 10 seconds after change to [C00], it changes to the display of 1)
automatically according to the precedence.

4) Display switching

Special display is the display other than [Cxx], [Pxx].

[Cxx]

When Special
display occurs

Special display

Button operation

Special display reset

No operation for 10 seconds*

Button operation

Automatic feeding
[C99]

* If the special display is reset in the meanwhile, it remains as [Cxx].

26

(b) 7-segment display


Code
Contents of display
No.
Error
[Exx]
display
Caution
[oPE-x]
display
Special [PdS][PdE][CHx][CHE][CHL][Uyy][Jyy]
display [CHO] [CH][CHF][CO][HE][PCL][dLP]
Code
Contents of data display
No.
<Sensor value, actuator information>

Data display range

Minimum
unit

Remarks

Data display range

Minimum
unit

Remarks

0 ~ 130

1Hz

C00

CM1 operating frequency

C01

CM2 operatiing frequency

0 ~ 130

1Hz

C02

Tho-A Outdoor air temp.

L,-20 ~ 43

1Hz

C03

Tho-R1 Heat exchanger temp. 1(Exit Front)

L,-25 ~ 73

1C

C04

L,-25 ~ 73

1C

L,-25 ~ 73

1C

L,-25 ~ 73

1C

C07

Tho-R2 Heat exchanger temp. 2 (Exit Rear)


Tho-R3 Heat exchanger temp. 3
(Entrance Front)
Tho-R4 Heat exchanger temp. 4
(Entrance Rear)
Tho-D1 Discharge pipe temp. (CM1)

L,31 ~ 136

1C

C08

Tho-D2 Discharge pipe temp. (CM2)

L,31 ~ 136

1C

C10

Tho-C1 Under-dome temp. (CM1)

L,5 ~ 90

1C

C11

Tho-C2 Under-dome temp. (CM2)

L,5 ~ 90

1C

C12

Tho-P1 Power transistor temp. (CM1)

L,5 ~ 136

1C

C13

Tho-P2 Power transistor temp. (CM2)

L,5 ~ 136

1C

C14

Tho-SC Sub-cooling coil temp.1

L,18 ~ 73

1C

C15

Tho-H Sub-cooling coil temp.2

L,-25 ~ 73

1C

C16

Tho-S Suction pipe temp.

L,-25 ~ 73

1C

C17

(Spare)

C18

CT1 current (CM1)

0 ~ 50

1A

C19

0 ~ 50

1A

0 ~ 500

1 pulse

0 ~ 500

1 pulse

0 ~ 500

1 pulse

C23

CT2 current (CM2)


EEVH1 Heating expansion valve opening
angle
EEVH2 Heating expansion valve opening
angle
Opening angle of EEVSC overcooling coil
expansion valve
FM01 Number of rotations

0 ~ 1500

10min-1

C24

FM02 Number of rotations

0 ~ 999

10min-1

C25

PSH High pressure sensor

0 ~ 4.5

0.01MPa

C26

PSL Low pressure sensor

0 ~ 1.70

0.01MPa

C27

Inverter secondary current 1

0 ~ 50

1A

C28

Inverter secondary current 2

C29

(Spare)

C30

Pressure switch

C05
C06

C20
C21
C22

C31

External input

0,1
(0: Open 1: shortcircuit)
0,1
(0: Open 1: shortcircuit)

27

Order of 100: 63H1-1,2

Order of 10: Spare 63H1-R


Order of 1: Spare

Order of 100: CNS1


Order of 10: CNS2
Order of 1: CNG1

Code
No.
C32

C33

C34

C35

C36

C37

C38

C39

Contents of display
External input

Relay output

Relay output

Relay output

Relay output

Relay output

Relay output

External output

Data display range

Minimum
unit

Order of 100: CNG2

0,1
(0: Open 1: shortcircuit)

0,1
(0: Open 1: shortcircuit)

0,1
(0: Open 1: shortcircuit)

Remarks
Order of 10: Spare
Order of 1: Spare
Order of 100: 52C1
Order of 10: 52C2
Order of 1: Crankcase heater 1
Order of 100: Crankcase heater 2

Order of 10: 20S


Order of 1: 20SL
Order of 100: Cooling fan

0,1
(0: Open 1: shortcircuit)

0,1
(0: Open 1: shortcircuit)

Order of 10: Ventilater fan


Order of 1: Spare
Order of 100: Spare SV1
Order of 10: Spare SV2
Order of 1: Spare SV3
Order of 100: SV4

0,1
(0: Open 1: shortcircuit)

0,1
(0: Open 1: shortcircuit)

0,1
(0: Open 1: shortcircuit)

Order of 10: SV6


Order of 1: SV7
Order of 100: SV11
Order of 10: Spare SV12
Order of 1: SV13
Order of 100: External output (CNZ1)
Order of 10: Opertion output (CnH)
Order of 1: Anamalous output (CnY)

<Outdoor unit information>


C40

Number of connected indoor units

0 ~ 50

C41

Capacity of connected indoor units


Number of indoor units with thermostat
ON
Required Hz total
Cumulative compressor operation time
(CM1)
(Spare) Cumulative compressor operation
time (CM2)
Discharge pressure saturated temperature

0 ~ 200

C42
C43
C44
C45
C46
C47

0 ~ 50

0 ~ 999

1Hz

0 ~ 655

100h

0 ~ 655

100h

-50 ~ 70

0.1C

Range unable to display (-10C or under) is in the unit of 1C

-50 ~ 30

0.1C

Range unable to display (-10C or under) is in the unit of 1C

-0.68 ~ 4.15

0.01MPa

C49

Suction pressure saturated temperature


Sub-cooling coil temperature sensor 1
saturated pressure
Cooling sub-cooling

0 ~ 50

0.1deg

C50

Heating overheat

0 ~ 50

0.1deg

C51

Sub-cooling coil overheat

0 ~ 50

0.1deg

C52

Under-dome overheat 1

0 ~ 50

0.1deg

C53

Under-dome overheat 2

0 ~ 50

0.1deg

C54

Target cooling low pressure

0.00 ~ 2.00

0.01MPa

C55

Target heating high pressure

1.60 ~ 4.15

0.01MPa

C56

Target Fk

0 ~ 999

1Hz

C57

Inverter 1 operation frequency command

0 ~ 130

1Hz

C58

Inverter 2 operation frequency command

0 ~ 130

1Hz

C59

FMo1 Fan Speed command

0 ~ 999

10min-1

C60

FMo2 Fan Speed command

0 ~ 999

10min-1

C48

28

Code
Contents of data display
No.
<Control status>
C61

C62

C63

C64

Control status

Control status

Control status

(Spare)

Data display range

0,1
(0: Close, 1: Open)
0,1
(0: Close, 1: Open)
0,1
(0: Close, 1: Open)
0,1
(0: Close, 1: Open)

Minimum
unit

Protection control status

Order of 1: Oil equalization control ON

Order of 1: Silent mode control ON

C67

0,1
(0: Close, 1: Open)

Protection control status

0,1
(0: Close, 1: Open)

Order of 100: Capacity measurement mode ON


Order of 10: (Spare)
Order of 1: (Spare)

Order of 100: (Spare)


Order of 10: (Spare)

0,1
(0: Close, 1: Open)

Protection control status

Order of 100: Test run control ON


Order of 10: Demand control ON

C66

Order of 100: Oil return control ON


Order of 10: Defrosting ON

C65

Remarks

Order of 1: (Spare)
Order of 100: H
 P control by compressor speed
down control ON
Order of 10: LP control by compressor
speed down control ON
Order of 1: Td control by compressor
speed down control ON
Order of 100: C
 S control by compressor speed
down control ON
Order of 10: Tc control by compressor
speed down control ON
Order of 1: C
 ompression ratio by
compressor speed down
control ON
Order of 100: P
 T control by compressor speed
down control ON
Order of 10: (Spare)
Order of 1: (Spare)

C68

Compressor stop cause

0 ~ 127

C69

Outdoor unit operation pattern

1 ~ 17

29

Refer to page 33 for details

Code No.

Contents of data display

Data display range

Minimum
unit

Remarks

<Anomalous counter information>


C70

Counter High pressure protection

0.1

C71

Counter Anomalous low pressure


(During operation)

0~3

C72

Counter Anomalous low pressure


(Immediately after startup)

0.1

C73

Counter Anomalous low pressure (During stop)

0~4

C74

Counter Discharge pipe 1 anomalous temperature

0.1

C75

Counter Discharge pipe 2 anomalous temperature

0.1

C76

Counter Anomalous FMo1 stop

0 ~ 127

C77

Counter Anomalous FMo2 stop

0 ~ 127

C78

Counter Sensor wire disconnected

0~2

C79

Counter Liguid back error

0~3

C80

Counter Current cut (CM1)

0~3

C81

Counter Current cut (CM2)

0.1

C82

Counter Power transistor 1 overheat

0~4

C83

Counter Power transistor 2 overheat

0~4

C84

Counter Compressor 1 starting failure

0.1

C85

Counter Compressor 2 starting failure

0.1

C86

Counter Compressor 1 rotor lock

0.1

C87

Counter Compressor 2 rotor lock

0~3

C88

Counter Inverter 1 comunication error

0.3

C89

Counter Inverter 2 comunication error

0~3

C90

Counter Inverter 1 desynchronism error

0 ~ 127

C91

Counter Inverter 2 desynchronism error

0 ~ 127

C92

Counter Inverter 1 comunication error cumulative

0 ~ 255

C93

Counter Indoor/outdoor comunication error

0 ~ 255

C94

Counter CPU reset

0 ~ 255

C95

Accumulated counter/compressor error

0 ~ 127

<Others>
C96

Data reset

C97

Program Sub version

0 ~ 991

C98

Program POL version

0.00 ~ 9.99

0.01

C99

Auto feed display

30

Graphic language version


Display position was changed
from C79.

Code
Contents of data display
No.
<User setting Service engineer setting>
P00 (Spare)
Heating mode setting1(Target exit
P01
temperature)
Heating mode setting 2 (Target high
P02
pressure)
Heating mode setting 3 (Judgment
P03
temperature)
P04 (Spare)

Data display range

Minimum
unit

40 : (Factory default)
40 ~ 50
3.15 : (Factory default)
3.15 ~ 2.75
30 : (Factory default)
30 ~ 38

P05 (Spare)

P06 (Spare)

P07 (Spare)

P08 (Spare)

P09 (Spare)
P10 2-step demand setting

OFF : (Normally)
000040
060080

1[C]

1[C]

P12 Allocation of external output (CnS2)

1 : (Factory default)
0~9

P13 Allocation of external output (CnG1)

2 : (Factory default)
0~9

P14 Allocation of external output (CnG2)

3 : (Factory default)
0~9

0 : (Factory default)
0~9
30 : (Factory default)
Outdoor fan snow protection control
P16
1030 ~ 60
ON time setting
0 [Sec]
P17 (Spare)

30

P21

Target cooling low pressure


compensation

0.00 : (Factory default)


-0.25 ~ +0.25

P22

Target heating high pressure


compensation

0.00 : (Factory default)


0.00 ~ 0.40

P23

Check operation status (User control 0 : (Factory default)


for 255-1 0 only)
0,1 ~ 255

Changes like 10, 30, 60, 90 ... 600

P19 (Spare)

0 : (Factory default)
0,1

0: External operation input (Master)


1: Demand input (Master)
2: Cooling/heating forced input (Master)
3: Silent mode input 1 (Master)
4: 2-step demand input (Master)
5: Outdoor fan snow protection control input
(Separated for master/slave)
6: Test run external input 1 (Equivalent to
SW5-1) (Master)
7: Test run external input 2 (Equivalent to
SW5-2) (Master)
8: Silent mode input 2 (Master)
9: Spare (To be changed same as the factory
default setting for the spare setting

P18 (Spare)

P20 Outdoor fan snow protectin control

Used by its own only

Allocation of external output


function

Used by its own only

0.05
[MPa]

0 : (Factory default)
P11 Allocation of external output (CnS1)
0~9

P15

Remarks

0 : Outdoor fan snow protectin control invalid


(Factory default)
1 : Outdoor fan snow protectin control valid
0.00 by Factory default. Negative indication is
0.01MPa -0.5,
Selectable in the unit of 0.01 MPa
0.00 by Factory default
0.01MPa Selectable in the unit of 0.1 MPa (It is indicated
in the unit of 0.01 MPa.)
0: Check operation not implemented (Factory

default)
1-255: Check operation implemented

P24 (Spare)
P25 (Spare)
P26

Heating blowout temperature


security preferential switching

0 : (Factory default)
0,1

31

0 : Heating blowout temperature security invalid


1 : Heating blowout temperature security effective

Code
No.

Contents of data display

Heating blowout temperature


P27 security thermostat ON
permission capacity
Number of units for heating
P28 blowout temperature securty
thermostat ON assurance
P29 Spare setting

<New superlink setting>


Superlink communication
P30
satus
P31 Start automatic address setting
P32 Input starting indoor address

P33

Data display range

Minimum
unit

110 : (Factory default)


100, 090, 080

0 : (Factory default)
0~9

0 : (Factory default)
0 ~ 15

0,1

0 : (Factory default)
0,1
1 : (Factory default)
1 ~ 127

Input the number of connccted 1 : (Factory default)


indoor units
1 ~ 24(*)

P34 Polarity difinition


P35 (Spare)

0 : (Factory default)
0, 1

P36 (Spare)

P37 (Spare)

P38 (Spare)
P39 (Spare)

32

Remarks
Changes to 110, 100, 090, 080, 110 ...

Used to change settings of respective controls with inputs


on 7-segment indicator in response to complaints, etc.
This is not set normally.
0-15: Not set
7-segment indication changes as 0, 1 14, 15, 0.
0: Previous superlink
1: New superlink
0: Automatic address setting standby
1: Automatic address setting start
Specify the staring indoor address connected in one
refrigerant system for automatic address setting.
Specify the numbei of indoor units connected inone
refrigerant system for automatic address setting.
(*) Maxinmum connectable number of indoor units for
each outdoor unit
0: Network polarity not defined
1: Network polarity defined

*1 Compressor stop cause (Code No C68)


It shows the latest comprressor anomalous stop cause
Contents of data display

Sensor disconnection
and/or short-circuit

Anomaly detection

Controlled stop

No

At power on

Outdoor air temperature

Outdoor heat exchanger temperture 1

Outdoor heat exchanger temperture 2

Outdoor heat exchanger temperture 3

Outdoor heat exchanger temperture 4

Discharge pipe temperature sensor (CM1)

Discharge pipe temperature sensor (CM2)

Sub-cooling temperature sensor 1 (liquid side)

Sub-cooling temperature sensor 2 (gas side)

Suction pipe temperature sensor

10

Under-dome temperature sensor 1 (CM1)

11

Under-dome temperature sensor 2 (CM2)

12

Power transistor temperature sensor 1 (CM1)

13

Power transistor temperature sensor 2 (CM2)

14

High pressure sensor

15

Low pressure sensor

16

HP anomaly

20

LP anomaly

21

Td1 anomaly

22

Td2 anomaly

23

FMo1 anomaly

24

FMo2 anomaly

25

Liquid back anomaly

26

Inverter 1 current cut

27

Inverter 2 current cut

28

Inverter 1 power transistor overheat

29

Inverter 2 power transistor overheat

30

Inverter 1 compressor startup failure

31

Inverter 2 compressor startup failure

32

Inverter 1 communication anomaly

33

Inverter 2 communication anomaly

34

Inverter 1 compressor by loss of synchronism anomaly

35

Inverter 2 compressor by loss of synchronism anomaly

36

Stop of compressor by switching between heating and cooling

40

Stop of compressor by operation patterns of outdoor unit

41

Differential pressure start prevention control

42

33

(c) Saving of Operation Data



Mainly for investigating causes of market claims, operation data are always saved in memory. If any trouble occurs,
the data writing is stopped and only the operation data prior to the time when the trouble occurs are recorded. These
data can be loaded to a PC via RS232C connector of PCB and utilized for identifying causes.
(i) Operation data for a period of 30minutes prior to the present operation are saved and updated continuously.
(ii) If an anomalous stop occurs, the data are not updated any more.
(ii) Data are written in based on 1 minute sampling interval and next data will be transmitted to PC upon demand.
Data
Software version
PID (Program ID)
Outdoor unit capacity
Power supply frequency
Outdoor address
Indoor address 16 units
Indoor capacity 16 units

Data range
Ascii 15 bytes
Ascii 2 bytes
Ascii 3 bytes
Ascii 2 bytes
Ascii 2 bytes
Ascii 2 bytes 16 units
Ascii 3 bytes 16 units

Outdoor unit composition

Outdoor unit capacity data

Single type

Example: 24HP - [S24]

Master unit of combination


type
Slave unit of combination
type

Example: 46HP - [S46]


Example: 20HP - [C20]

Example
KD3C218######## (# : NULL)
5D
As listed blow
60
00 ~ 3F
40 ~ 7F
022 ~ 280
Remarks
S: Display with Horse Power of single type or
single use of combination type
S: Display with Horse Power of master unit of
combination type
C: Display with Horse Power of slave unit of
combination type

(iv) Error retention and monitoring data


Code
No.
0
1
2
3
4
5
6

7
8
9
10
11

12

Record data
Data write range Unit of write Number of bytes
Contents
Indoor 1 ThI-A
14 ~ 50
A/D value
1
Suction
Indoor 1 ThI-R1
0 ~ 72
A/D value
1
Heat exchanger 1
Indoor 1 ThI-R2
0 ~ 72
A/D value
1
Heat exchanger 2
Indoor 1 ThI-R3
0 ~ 72
A/D value
1
Heat exchanger 3
Indoor 1 EEV
0 ~ 470
1 pulse
2
Indoor 1 operation/stop
0,1

1
0
Stop
1
Operation
Indoor 1 operation mode
0~4

1
0
Auto
1
Dehumidifying
2
Cooling
3
Fan
4
Heating
Indoor 1 request Hz
0 ~ 255
1Hz
1
Indoor 1 answer Hz
0 ~ 255
1Hz
1
Indoor 1 indoor local

1
Bit0
Anti-frost
Bit1
EEV opening angle
implementation
Indoor 1 Thi spare
14 ~ 50
A/D value
1
Discharge
Indoor 1 type
0~8

1
0
FDT
1
FDK
2
Others
3
FDE
4
FDTC
5
6
7
60 ~
Indoor 1PID

1
The data of indoor unit No.2-16 are continued. (contents are same as above)
Write contents

34

Code
No.

Write contents

Record data
Number of
Unit of write
Data write range
bytes

Error code

00 ~ 99

Error existing unit address

00 ~ FF

<Sensor value>
2 Tho-A Outdoor air temperature

-20 ~ 70

0.01C

Tho-R1 Heat exchanger temperature 1

-40 ~ 75

0.01C

Tho-R2 Heat exchanger temperature 2

-40 ~ 75

0.01C

Tho-R3 Heat exchanger temperature 3

-40 ~ 75

0.01C

Tho-R4 Heat exchanger temperature 4

-40 ~ 75

0.01C

Tho-D1 Discharge pipe temperature (CM1)

-20 ~ 140

0.01C

Tho-D2 Discharge pipe temperature (CM2)

-20 ~ 140

0.01C

Tho-C1 Under-dome temperature (CM1)

-30 ~ 90

0.01C

10

Tho-C2 Under-dome temperature (CM2)

-30 ~ 140

0.01C

11

Tho-P1 Power transistor temp. (Radiator fin)

-20 ~ 140

0.01C

12

Tho-P2 Power transistor temp. (Radiator fin)

-20 ~ 140

0.01C

13

Tho-S Suction pipe temperature

-40 ~ 75

0.01C

14

Tho-SC Sub-cooling coil temperature 1

-40 ~ 75

0.01C

15

Tho-H Sub-cooling coil temperature 2

-40 ~ 75

0.01C

16

CT1 Current

0 ~ 50

0.01A

17

CT2 Current

0 ~ 50

0.01A

18

Inverter secondary side current 1

0 ~ 50

0.01A

19

Inverter secondary side current 2

0 ~ 50

0.01A

20

High pressure sensor

0.00 ~ 4.15

0.001Mpa

21

Low pressure sensor

0.00 ~ 1.70

0.001Mpa

<Outdoor unit information>


22 Number of connected indoor units
23

Capacity of connected indoor units

24

Number of indoor units with thermostat ON

0 ~ 127

1 unit

0 ~ 65535

0 ~ 255

1 unit

28

Total capacity of indoor units with cooling


thermostat ON
Total capacity of indoor units with heating
thermostat ON
Outdoor unit operation mode
Inverter CM1 actual operation frequency

29

Inverter CM2 actual operation frequency

30

FMo1 Actual fan speed

0 ~ 65535

1min

31

FMo2 Actual fan speed

0 ~ 65535

1min

32

Required Hz total

0 ~ 65535

1Hz

33

Discharge pressure saturated temperature

-50 ~ 70

0.01C

34

Suction pressure saturated temperature

-50 ~ 30

0.01C

-0.68 ~ 4.15

0.01MPa

25
26
27

0 ~ 65535

0 ~ 65535

0 ~ 255

0 ~ 255

1Hz

0 ~ 255

1Hz

-1
-1

36

Sub-cooling coil temp. sensor 1 saturated


pressure
Pressure ratio

1.0 ~ 10.0

0.1

37

Cooling sub-cooling

0 ~ 50

0.01deg

38

Suction overheat

0 ~ 50

0.01deg

39

Sub-cooling coil overheat

0 ~ 50

0.01deg

40

Compressor 1 under-dome overheat

0 ~ 50

0.01deg

41

Compressor 2 under-dome overheat

0 ~ 50

0.01deg

35

35

Contents
00: No error on outdoor unit
All errors
00 3F: Outdoor
40 6F: Indoor

Code
No.

Write contents

Target Fk
Inverter 1 operation frequency
43
command
Inverter 2 operation frequency
44
command
45 FM01 Fan speed command
42

Record data
Data write range
0 ~ 65535

Unit of
write
1Hz

Number of
bytes

0 ~ 120

1Hz

0 ~ 120

1Hz

0 ~ 65535

1min-1

Contents

46

FM02 Fan speed command

0 ~ 65535

1min-1

47

EEVH1 opening angle

0 ~ 65535

1 pulse

48

EEVH2 opening angle

0 ~ 65535

1 pulse

49

0 ~ 65535

1 pulse

0.00 ~ 2.00

0.01MPa

0.00 ~ 4.15

0.01MPa

0 ~ 127

1 deg

Actual range: 5 ~ 30deg

53

EEVSC opening angle


Compressor target cooling low
pressure
Compressor target heating high
pressure
Heating target CSST
temperature difference
Cumulative quantity of oil loss

0 ~ 2550

10cc

Actual range: 0cc ~ 1100cc

54

Oil return count down

0 ~ 255

3min.

Actual range: 0 ~ 600min (10 hour)

50
51
52

<PCB hardware input>

55

56

57

58

External input

Dip Switch [SW3]

Dip Switch [SW4]

Dip Switch [SW5]

36

Bit0

63H1

0: Open, 1: Short-circuit

Bit1

63H1-R

0: Open, 1: Short-circuit

Bit2

CNS1

0: Open, 1: Short-circuit

Bit3

CNS2

0: Open, 1: Short-circuit

Bit4

CNG1

0: Open, 1: Short-circuit

Bit5

CNG2

0: Open, 1: Short-circuit

Bit6

(Spare)

Bit7

(Spare)

Bit0

SW3-1

0 : OFF, 1 : ON

Bit1

SW3-2

0 : OFF, 1 : ON

Bit2

SW3-3

0 : OFF, 1 : ON

Bit3

SW3-4

0 : OFF, 1 : ON

Bit4

SW3-5

0 : OFF, 1 : ON

Bit5

SW3-6

0 : OFF, 1 : ON

Bit6

SW3-7

0 : OFF, 1 : ON

Bit7

SW3-8

0 : OFF, 1 : ON

Bit0

SW4-1

0 : OFF, 1 : ON

Bit1

SW4-2

0 : OFF, 1 : ON

Bit2

SW4-3

0 : OFF, 1 : ON

Bit3

SW4-4

0 : OFF, 1 : ON

Bit4

SW4-5

0 : OFF, 1 : ON

Bit5

SW4-6

0 : OFF, 1 : ON

Bit6

SW4-7

0 : OFF, 1 : ON

Bit7

SW4-8

0 : OFF, 1 : ON

Bit0

SW5-1

0 : OFF, 1 : ON

Bit1

SW5-2

0 : OFF, 1 : ON

Bit2

SW5-3

0 : OFF, 1 : ON

Bit3

SW5-4

0 : OFF, 1 : ON

Bit4

SW5-5

0 : OFF, 1 : ON

Bit5

SW5-6

0 : OFF, 1 : ON

Bit6

SW5-7

0 : OFF, 1 : ON

Bit7

SW5-8

0 : OFF, 1 : ON

Code
No.

59

60

61

62

Write contents

Dip Switch [SW6]

Jumper Switch

Relay output

Relay output

Record data
Data write range

Unit of
write

Number of
bytes

Contents
Bit0

SW6-1

0 : OFF, 1 : ON

Bit1

SW6-2

0 : OFF, 1 : ON

Bit2

SW6-3

0 : OFF, 1 : ON

Bit3

SW6-4

0 : OFF, 1 : ON

Bit4

SW6-5

0 : OFF, 1 : ON

Bit5

SW6-6

0 : OFF, 1 : ON

Bit6

SW6-7

0 : OFF, 1 : ON

Bit7

SW6-8

0 : OFF, 1 : ON

Bit0

J11

0: Open, 1: Short-circuit

Bit1

J12

0: Open, 1: Short-circuit

Bit2

J13

0: Open, 1: Short-circuit

Bit3

J14

0: Open, 1: Short-circuit

Bit4

J15

0: Open, 1: Short-circuit

Bit5

J16

0: Open, 1: Short-circuit

Bit6

(Spare)

Bit7

(Spare)

Bit0

52C1

0 : OFF, 1 : ON

Bit1

52C2

0 : OFF, 1 : ON

Bit2

CH1

0 : OFF, 1 : ON

Bit3

CH2

0 : OFF, 1 : ON

Bit4

20S

0 : OFF, 1 : ON

Bit5

20SL

0 : OFF, 1 : ON

Bit6

FMC

0 : OFF, 1 : ON

Bit7

FMC3

0 : OFF, 1 : ON

Bit0

SV4

0 : OFF, 1 : ON

Bit1

SV6

0 : OFF, 1 : ON

Bit2

SV7

0 : OFF, 1 : ON

Bit3

SV11

Bit4

SV13

Bit5

CNZ1

Bit6

CnH

Bit7

CnY

<Related to compressor>
63

CM1 Cumulative operation


hours (Approx.)

0 ~ 65535

1h

64

CM2 Cumulative operation


hours (Approx.)

0 ~ 65535

1h

65

CM1 Starting times

0 ~ 65535

20
times

66

CM2 Starting times

0 ~ 65535

20
times

67

CM1 3-minute delay timer

0 ~ 180

1 sec

68

CM2 3-minute delay timer

0 ~ 180

1 sec

69

Energizing time count down

0 ~ 255

1 min

70

Control status CH
Compressor protection start

0 ~ 15

15

Protection start
complete

0 ~ 14 Protection start ON

37

Code
Write contents
No.
<Control status>
71 Control status
Equal oil

Record data
Unit of Number
Data write range write of bytes
0~4

72

Control status
Oil return

0~2

73

Control status
Defrost condition

0~3

Contents
0
1
2
3
4
0
1
2
0
1
2

74

Control status
Defrost status

0~4

75

Control status
Cooling low pressure
anomaly recovering status

0~4

3
0
1
2
3
4
0
1
2
3
4

76

Control status 1

None
Equal oil control
Equal oil control
Equal oil control
Equal oil rotation
None
Gas cycle oil return
Cooling cycle oil return
None
Temperature condition
Strengthening temperature
conditions
Time conditions
None
Defrost status 1
Defrost status 2
Defrost status 3
Defrost status 4
Normal operation
EEV470P command to indoor unit with cooling
thermostat ON/OFF (During stop of compressor)
EEV470P command to indoor unit with cooling
thermostat ON (For 70 sec. after compressor ON)
EEV aperture command according to low pressure,
to indoor unit with cooling thermostat ON
Command of aperture at end of status 3 to indoor
unit with cooling thermostat ON (Till 180 sec. to
195 sec. after compressor ON)

Superlink communication 0: Previous superlink


status
1: New superlink
Bit1 Test run control implementing 0: Normal, 1: Implementing
Bit0

Bit2 Demand control implementing 0: Normal, 1: Implementing

77

Control status 2

38

Bit3 Silent mode implementing


Capacity measurement
Bit4
mode on
External regulator control
Bit5
on
Bit6
Implementing pump down
Bit7
contril at start/stop
Low outdoor air temperature
Bit0
control implementing
Pump-down control for
Bit1
removal of unit implementing
Outdoor unit heat
Bit2
exchange refrigerant purge
Outdoor unit oil equalizing
Bit3
control on
Branching controller
Bit4
compressor control
Bit5 Back up operation
Master unit compressor 1
Bit6 oil equalizing accumulated
Hz UP
Master unit compressor 2
Bit7 oil equalizing accumulated
Hz UP

0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Normal, 1: Implementing

0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Normal, 1: Implementing
0: Counting on,
1: Count up
0: Counting on,
1: Count up

Code
Write contents
No.
78 Control status 3

Record data
Unit of Number
Data write range write of bytes

Contents
Slave unit 1 compressor 1
Bit0 oil equalizing accumulated
Hz UP
Slave unit 1 compressor 2
Bit1 oil equalizing accumulated
Hz UP
Oil equalizing rotation
Bit2
accumulated Hz UP
Bit3 (Spare)

0: Counting on
1: Count up
0: Counting on
1: Count up
0: Counting on
1: Count up

Bit4 (Spare)
Bit5 (Spare)
Bit6 (Spare)
Bit7 (Spare)
<Indoor unit in formation>
79 Indoor EEV control status

Bit0
Bit1
Bit3
Bit4
Bit5
Bit6
Bit7

<Protection control status>


80 Protection control
Status 1

Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7

39

Indoor unit EEV fully


closed sensor control
Indoor unit non-heating
avoidance control
Indoor unit cooling start
control 1(Normal)
Indoor unit cooling start
control 2(Liquid-back
prevention)
Indoor unit heating start
control
Indoor unit heating exit
temperature control assist
Indoor unit refrigerant
recovery control

0: Normal
1: Implementing
0: Normal
1: Implementing
0: Normal
1: Implementing

HP protection 1
Compressor capacity control
HP protection 2
Gas bypass control
HP protection 3
Indoor unit forced
thermostat OFF control
under heating at overload
LP protection 1
Compressor capacity control
LP protection 2
Compressor speed
increasing rate contral
LP protection 3
Outdoor unit EEV control
LP protection 4
Oil separator solenoid
valve control
Td protection 1
Compressor capacity control

0: Normal,
1: Implementing
0: Normal,
1: Implementing

0: Normal
1: Implementing
0: Normal
1: Implementing
0: Normal
1: Implementing
0: Normal
1: Implementing

0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing

Code
Write contents
No.
81 Protection control
Status 2

Record data
Unit of Number
Data write range write of bytes
1

Contents
Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7

82

Protection control
Status 3

1
Bit0

Bit1
Bit2
Bit3

Td protection 2-1
EEVSC-Td cooling control
Td protection 2-2
EEVH-Td cooling control
Td protection 4
Heating stop indoor unit
slight open control
Td protection 5
Outdoor unit EEV control
CS protection 1
Compressor capacity control
TC protection 1
Compressor capacity control
TC protection 2
Gas bypass control
Tc protection 3
Compressor dilution ratio
protection control
Compression ratio
protection 1
Compressor capacity
control
Compression ratio
protection 2
Outdoor unit EEV control
PT protection 1
Compressor capacity control
PT protection 2
Inverter cooling fan control

Bit4 (Spare)
Bit5 (Spare)
Bit6 (Spare)
Bit7 (Spare)
83

Cause of compressor stop

<Error counter information>


Control status HP (63H1)
84
anomaly counter
Control status LP anomaly
85
counter while running
Control status LP anomaly
86
counter while staring
Control status LP anomaly
87
counter while stopping
Control status Td1 anomaly
88
counter
Control status Td2 anomaly
89
counter
Control status DC fan
90
motor 1 anomaly counter
Control status DC fan
91
motor 2 anomaly counter
Control status sensor wire
92
disconnected counter
Control status liquid back
93
anomaly counter
Control status INV1 current
94
cut anomaly counter

0 ~ 127

0~5

0~5

0~5

0~5

0~5

0~5

05

0~5

0~3

0~3

0~4

40

0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing
0: Normal,
1: Implementing

Code
No.

Write contents

Control status INV2 current


cut anomaly counter
Control status INV1
96 power transistor overheat
error counter
Control status INV2
97 power transistor overheat
error counter
Control status INV1
98
starting failure counter
Control status INV2
99
starting failure counter
Control status INV1
100 communication anomaly
counter
Control status INV2
101 communication anomaly
counter
Control status INV1
102 desynchronism anomaly
counter
Control status INV2
103 desynchronism anomaly
counter
<Setting value display>
104 Software switch
95

Record data
Unit of Number
Data write range write of bytes
0~4

0~5

0~5

0 ~ 20

0 ~ 20

0~4

0~4

0~4

0~4

Contents

Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6

Selection of measures for


siren sound
Selection of measures for
discharge pulsation
Liquid back anomaly cancel
Outdoor unit fan snow
protection control
Cooling cycle oil return
conditions
Selection of priority
to heating blowout
temperature security
Spare

Bit7 Spare
105
106
107
108
109
110
111
112
113

Heating setting 1
(Target outlet temperature)
Heating setting 2
(Target high pressure)
Heating setting 3
(Judgment temperature)
CNS1 function quota
value
CNS2 function quota
value
CNG1 function quota
value
CNG2 function quota
value
Extemal output function
quota
Check operation status
(User control for 255-1
0 only)

40 ~ 50

1[C]

3.15 ~ 2.75

0.05
[Mpa]

30 ~ 38

1[C]

0~9

0~9

0~9

0~9

0~9

0 ~ 255

41

Code
No.
<Other>
114

Write contents

Record data
Unit of Number
Data write range write of bytes

Override number

0~

<Check operation information>


115 Check operation status

0~7

Contents

0
1
2
3
4
5
6
7

<Refrigerant quantity judgment


information>
Refrigerant quantity
116
judgment control status

0 ~ 127

42

Ordinary
Check operation start
conditions insufficient
Check operation
preparation on
Check operation on
Check operation
interrupted
Failed operation valve
closure
Failed indoor unit
Normal completion of
check operation

(2) Outdoor PCB setting


Code

Input

Remarks

Outdoor address No. (Order of 10)

SW1

Outdoor address No. (Order of 1)

SW2
SW3-1

Inspection LTD reset

Normal/reset

SW3-2

Auto backup operation

None/With

SW3-4

Refrigerant quantity check

Normal/Check

SW3-5

Check operation

Normal/Check

SW3-7

Forced heating/cooling

Normal/Forced heating-cooling

SW3-8

Test mode

Normal/Test mode

SW5-1

Test run SW

Normal/Test run

SW5-2

Test run

Heating/Cooling

SW5-3

Pump down SW

Normal/Pump down

SW5-5

Super link selector

New super link (Auto)/Previous super link

SW5-6

Capacity measurement mode

SW6-3

High static pressure mode

Normal/High static pressure mode

SW7

Data erase/Write

SW8

7-segment display code No. increasing (order of 1)

SW9

7-segment display code No. increasing (order of 10)

SW4-1
SW4-2
SW4-3

Model selection

See following table.

Demand ratio selection

See following table

SW4-4
SW4-5
SW4-6
SW4-7

Master/slave unit setting address

SW4-8

Master/slave unit setting address

See following table

Power supply voltage selection

J11
J12

Power supply voltage selection

J13

External input

Level/Pulse

J14

Defrost reset temperature

Normal/Intensive

J15

Defrost start temperature

Normal/Cold region

J16

Cooling/heating free multi setting Cooling-heating free multi air-conditioner/


Standard air conditioner

Note (1) Jumper wires J13, J15 indicate short-circuit/open.


(2) Dip switch SWs indicate OFF/ON.
(3) indicates the factory setting (OFF)
Model selection with SW4-1~SW4-4

0: OFF1: ON

Model
(HP)

224
(8)

280
(10)

335
(12)

335-K
(12)

400
(14)

450
(16)

504
(18)

560
(20)

560-K
(20)

615
(22)

680
(24)

SW4-1

SW4-2

SW4-3

SW4-4

Demand ratio selection with


0: OFF1: ON
SW4-5, SW4-6
SW4-5
SW4-6
Compressor capacity (%)
0
0
80
1
0
60
0
1
40
1
1
0

Master/slave setting with


SW4-7, SW4-8
Outdoor unit
SW4-7
Master unit
0
Slave unit1
1
Slave unit2
0
Slave unit3
1
43

0: OFF1: ON

SW4-8
0
0
1
1

2 SYSTEM TROUBLESHOOTING PROCEDURE


2.1 Basics of troubleshooting
Basic troubleshooting is to check/analyze/save data by connecting the Mente PC.
Whenever arriving at the site, always connect the Mente PC before starting work.
Method of error data analysis (Basic procedure)
Identify whether particular error occurred during operation or stopping.
Is it caused by the installation conditions of outdoor/indoor unit? (Refrigerant quantity, pipe length, short-circuit, clogged
filter, etc.)
Isnt there any beginners mistake at the installation? (Wrong address, mistake in piping or wiring, etc.)
Is the failure related to any hardware (parts)? (SV main body, coil, capillary, check valve, sensor, etc.)
Is it a major component?
Compressor, inverter PCB and outdoor DC fan motor
Is it a failure of electrical component

Error on
indoor unit or
outdoor unit?

Indoor unit

Is the remote
controller
connected?
YES

Outdoor unit

Was the power


supply reset after the
error occurred?

NO

Connect the Mente PC


and restart operation

NO

Check and write down


the momentary data
(retained in the remote
controller) just before
the error occurred

Save the data for 30


minutes before the error
occurred in Mente PC

Connect the Mente PC


and restart operation

Connect the Mente PC


and restart operation

YES

Save the momentary


data just before the error
occurred in Mente PC

Connect the Mente PC


and restart operation

44 -

2.2 Explanation of troubleshooting


(a) Checking DC15V on the control PCB (Step to check if the inverter PCB fails or not)

Use this to diagnose E41, E42, E45 and E48.


Fan motor check

Power OFF (Power supply circuit breaker OFF)

*Be sure to check both fan motor 1 and 2


Be sure to wait for 3 minutes after turning the
power circuit breaker off.
Disconnect the fan motor wires.
(Both the power cable and control wires)

Even if DC15V is detected, affection by fan motor anomaly is


suspected. Implement following check.

Turn the power circuit breaker OFF


Wait 3 minutes

Turn the power ON (power circuit breaker ON)


and start operation with the test run SW.

Connect the wires of fan motor 1 or 2


Check between #1 and #2 of CNI1 on the control
PCB to see if DC15V is detected.

Power ON
Test run switch ON

Check whether DC15V between - of CNI1


on the control PCB is detected.
Since, unless DC15V is detected, faulty inverter PCB is suspected,
check CNI1 at the control PCB side, the connector connection of
CNI2 at the inverter side and breakage of communication wires.
If everything is all right, replace the inverter PCB.

If DC15V is detected, primary check is completed.


Return to and check fan motor 2
(Between - of CNI3).
If no problem on both fan motor 1 and 2, go to further
diagnosis of E41, E42, E45, E48 sequentially.

Check
E41, 42, 45, 48

If DC15V is not detected, the connected fan motor


has anomaly.
Turn the power OFF and disconnect the wires.
If the check of fan motor 2 is not completed, return to
and check fan motor 2 (Between - of CNI3).
*After completion of checking both fan motor 1 and 2,
replace the anomalous fan motor.

(b) Inspection of short-circuit on the power transistor module terminals


Disconnect the wiring of compressor and check for short-circuit with a tester.

Inspect between terminals of: P-U, P-V, P-W, N-U, N-V, N-W and P-N
It will be easier to contact the tester at the following place at each terminal.
P: P terminal of power transistor
N: N terminal of power transistor
U: End of red harness to compressor
V: End of white harness to compressor
W: End of blue harness to compressor
Terminal (+)
P
N
P
P
P
N
N
N
U
V
W
U
V
W

Terminal (--)
N
P
U
V
W
U
V
W
P
P
P
N
N
N

Normal value ()
Several 10 M
about 1M
about 300-400
Several M
0

Several 10 M

about 1.2M

Several 100K

about 1.3M

Several 100K

Several 10 M

Note (1) When a measured value is 0 a few k, the element may be broken. Replace the power transistor part.

45 -

2.3 Contents of troubleshooting


(a)

List of inspection displays


1)

Indoor and outdoor units


Remote
controller
error code
E1
E2
E3
E5
E6
E7
E9

7-segment
display

Name of inspection

Remote controller communication error


Duplicated indoor unit address
Outdoor unit signal line error
Communication error during operation
Indoor heat exchanger temperature thermistor anomaly (Thi-R)
Indoor return air temperature thermistor anomaly (Thi-A)
Drain trouble
Excessive number of indoor units (more than 17 units) by
E10

controlling one remote controller


E12

Address setting error by mixed setting method

Indoor fan motor anomaly (FDT series)


E16

Indoor fan motor anomaly (FDK series)


E18

Address setting error of master and slave indoor units


E19

Indoor unit operation check drain motor check mode anomaly


E28

Remote controller temperature thermistor anomaly (ThC)


E30
E30
Unmatch connection of indoor and outdoor unit
E31
E31
Duplicated outdoor unit address No.
E32
E32
Open L3 Phase on power supply at primary side
E36-1, 2
Discharge pipe temperature anomaly (Tho-D1, D2)
E36
E36-3
Liquid flooding anomaly
E37-1, 2, 3 Outdoor heat exchanger temperature thermistor (Tho-R)
E37
E37-4, 5
and subcooling coil temperature thermistor (Tho-SC, -H)
E37-5, 6
anomaly
E38
E38
Outdoor air temperature thermistor anomaly (Tho-A)
E39
E39-1, 2
Discharge pipe temperature thermistor anomaly (Tho-D1, D2)
E40
E40
High pressure anomaly (63H1-1, 2 activated)
E41 (E51) E41 (E51)-1, 2 Power transister overheat
E42
E42-1, 2
Current cut (CM1, 2)
E43-1
Excessive number of indoor units connected, excessive total
E43
E43-2
capacity of connection
Communication error between inverter PCB and outdoor
E45
E45-1, 2
control (PCB)
E46

E48-1
E48-2
E49

E48
E49
E53/E55
E54
E56
E58
E59
E60
E61
E63

2)

Classification

Page

Communication error
Address setting error
Address pairing setting error
Communication error
Thermistor wire breakage
Thermistor wire breakage
System error

63
64
65
66
67
68
69

Communication error

70

Address setting error


DC fan motor error
DC fan motor error
Address setting error
Setting error
Thermistor wire breakage
System error
Address setting error
Site setting error
System error
System error

71
72
73
73-1
74
75
76
77
78
79
80

Thermistor wire
breakage

81

Thermistor wire breakage


Thermistor wire breakage
System error
System error
System error

82
83
84
85
86

Site setting error

87

Communication error

88

Mixed address setting methods coexistent in same network

Address setting error

89

Outdoor DC fan motor anomaly

DC fan motor error

90

System error
Thermistor wire
breakage
Thermistor wire
breakage
Thermistor wire breakage
System error
System error
System error
System error
Site setting error

91

Low pressure anomaly


Suction pipe temperature thermistor anomaly (Tho-S),
E53/E55-1, 2
Under-dome temperature thermistor anomaly (Tho-C1, C2)
E54-1
High pressure sensor (PSH)/Low pressure sensor (PSL)
E54-2
anomaly
E56-1, 2
Power transitor temperature thermistor anomaly (Tho-P1,Tho-P2)
E58-1, 2
Anomalous compressor by loss of synchronism
E59-1, 2
Compressor startup failure (CM1, 2)
E60-1, 2
Rotor position detection failure (CM1, 2)
E61
Communication error between the master unit and slave units
E63
Emergency stop

92
93
94
95
96
97
98
99

Optional controller in-use


SL-1N-E
SL-2N-E
SL-3N-E
Error
Red
code
LED
E75

Indoor unit control Outdoor unit control


Location
PCB
PCB
of
Description of trouble
Red
Green
Red
Green trouble
LED
LED
LED
LED
Keeps
Stays
Keeps
Stays
Keeps SL-1N-E Communication error (Defective
SL-2N-E communication circuit on the main unit of
flashing OFF flashing OFF flashing SL-3N-E SL1N-E, SL2N-E or SL3N-E)

46 -

Repair
method

Replacement

(b)

Troubleshooting
Error code
Remote controller: None
7-segment display:

1. Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Operates but does not cool

Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Countermeasure

Check the indoor fan operation


Check the temperature difference between
return and suction air of indoor unit

2. Error detection method

Is the
temperature differnce
between return and
suction air 10-20C at
cooling?

YES

Does the
heat load increase after
installtion?

NO

YES

NO

It is necessary to replace to
higher capacity unit or to
install additional unit

Mistake in model selection.


Calculate heat load once more.
Is the compressor
operating?

NO
" WAIT "
message is displayed [for
3 seconds] when performing
cooling, defumidifying or heating
operation from remote
controller?

YES

YES

Is the
compressor rotation
speed low?

Check the followings


Minor clogging of filter
Minor fouling of heat exchanger
Minor short-circuit of airflow
Slightly insufficient or excessive
refrigerant amount
Poor compression of compressor

3. Condition of error displayed

NO

YES

Poor compression of
compressor
Expansion valve operation
anomaly

Compressor refrigerant oil


protective control at starting
is activated.
For the contents of control, refer
to the compressor start control.
Compressor may be stopped
by the error detection control.
For the contents of control,
refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputer control
function

NO

4. Presumable cause

It is normal
(This unit is designed to
start in the soft start mode
by detecting the compressor
under-dome temperature
when it restart after power
reset)

Check suspicious points


considering appropriate
operation control

Check following operation control function.


. Control for determing compressor rotation speed
. Protective control by controlling compressor
rotation speed
Which control is appropriate to this phenomenon

Is the
operating conditions of
indoor/outdoor unit
under rated condition?

YES
Note (1) Outdoor: 35C
Indoor : 27CDB/19CWB

NO

The unit is operating normally, but is operating


under the protective control of compressor or
other respective components

Note:
-

47 -

Check the followings for


reference
Severe clogging of filter
Severe clogging of heat
exchanger
Severe short-circuit of
airflow
Severely insufficient or
excessive refrigerant
amount
Under protective control of
compressor
Indoor unit fan tap setting
Valid setting of silent mode

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Operates but does not heat

Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Countermeasure

Check the indoor fan operation


Check the temperature difference between
return and suction air of indoor unit

2. Error detection method

Is the
temperature differnce
between return and
suction air 10-30 at
heating?

YES

Does the
heat load increase after
installtion?

NO

YES

NO

It is necessary to replace to
higher capacity unit or to
install additional unit

Mistake in model selection.


Calculate heat load once more.
Is the compressor
operating?

NO
" WAIT "
message is displayed [for
3 seconds] when performing
cooling, defumidifying or heating
operation from remote
controller?

YES

NO
YES

3. Condition of error displayed

Is the
compressor rotation
speed low?

NO

YES

4. Presumable cause
4-way valve anomaly
Poor compression of
compressor
Expansion valve anomaly
operation

It is normal
(This unit is designed
to start in the soft start
mode by detecting the
compressor under-dome
temperature when it restart
after power reset)

Check following operation control function.


. Control for determing compressor rotation speed
. Protective control by controlling compressor
rotation speed
Which control is appropriate to this phenomenon

Is the
operating conditions of
indoor/outdoor unit
under rated condition?

Note (1) Outdoor: 7C


Indoor : 20C

The unit is operating normally, but is operating


under the protective control of compressor or
other respective components

Note:
-

48 -

Compressor may be
stopped by the error
detection control.
For the contents of control,
refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputer control
function
Check the followings
Minor clogging of filter
Minor fouling of heat exchanger
Minor short-circuit of airflow
Slightly insufficient or excessive
refrigerant amount
Poor compression of compressor
Check suspicious points
considering appropriate
operation control

YES

NO

Compressor refrigerant
oil protective control at
starting is activated.
For the contents of control,
refer to the compressor
start control.

Check the followings for


reference
Severe clogging of filter
Severe clogging of heat
exchanger
Severe short-circuit of airflow
Severely insufficient or
excessive refrigerant amount
Under protective control of
compressor
Indoor unit fan tap setting
Valid setting of silent mode

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Content

Indoor Stays Off Stays Off

Earth leakage breaker activated

Outdoor Stays Off Stays Off

5. Troubleshooting

All models

Diagnosis

Are the
insulation resistance
and and coil resistance of
compressor OK?

Countermeasure

NO

Replace compressor. *

NO

Secure insulation
resistance.

YES

Secure insulation
resistance.

YES

2. Error detection method


Is insulation
of respective harnesses OK?

YES

Is any hamess bitten


between pannel and casing
or etc?

NO

3. Condition of error displayed

Check the outdoor unit grounding


wire and earth leakage breaker

Check of the outdoor unit grounding wire and earth leakage breaker
Run an independent grounding wire from the grounding screw
of outdoor unit to the grounding terminal on the distribution
panel. (Do not connect to another grounding wire.)
In order to prevent malfunction of the earth leakage breaker
itself, confirm the conformity of high harmonic regulation.

4. Presumable cause
Compressor anomaly
Noise

* Insulation resistance of compressor


Immediately after installation or when the unit has been left
for long period without power supply, the insulation
resistance may drop to a few M because of refrigerant
migrated in the compressor.
When the earth leakage breaker is activated at lower insulation
resistance, check the following points.
6 hours after power ON, check if the insulation resistance
recovers to normal.
When power ON, crankcase heater heat up compressor and
evaporates the refrigerant migrated in the compressor.
Check if the earth leakage breaker is conformed to higher
harmonic regulation or not.
Since the unit has inverter, it is necessary to use components
conformed to high harmonic regulation in order to prevent
malfunction of earth leakage breaker.

Note:
-

49 -

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Indoor

Outdoor

Content

Excessive noise/vibration (1/3)

5. Troubleshooting

All models

Diagnosis

Does noise/
vibration occur during
or soon after stopping
operation of
air-conditioner?

2. Error detection method

Countermeasure
If excessive noise/vibration
persists when sufficient
time has elapsed after
stopping the unit, it is
considered that the airconditioner is not the
source.

NO

YES

YES
[Installation work]
Does the noise/vibration
occur not only from the
air-conditioner but also
from entire
building?

Does
the installation
of indoor/outdoor unit have
looseness?

YES

NO

Are pipes
touching the wall
and etc?

YES

NO

NO

Check the installed


condition carefully, and
correct the installed
position or insert rubber
cushions into the gap or
take other measure in order
to eliminate looseness.
Prevent the vibration from
transmitting to wall and etc
by fixing pipes on the wall
tightly or wrapping rubber
cushion around the pipe
which goes through the
hole in the wall or applying
other appropriate means.
Strength of ceiling
wall, floor, etc. may be
insufficient. Review the
installation place or apply
reinforcement to increase
the strength.

3. Condition of error displayed


[Units]
Does noise/vibration
occur when only the fan
is operating?

YES

Is fan or louver
touching other
components?

NO
NO
To 2/3

4. Presumable cause
Improper installation work
Improper vibration-proof
work at instllation
Insufficient strength of
mounting surface
Anomaly of product
Before/after shipment from
factory
Improper adjustment during
commissioning
Excessive/insufficient
refrigerant.

Note:
-

50 -

YES

Check for leaning of


installed unit or incorrect
mounting of fan, louver or
motor, and then specify the
contacting point and correct
it.
When th eheat exchanger
or filter is clogged, clean
them.
In case that the unit is
installed at the site where
background noise is very
low, even the low level
noise from indoor unit like
as refrigerant flow noise can
be heard, but it is normal.
Before installation, check
for background noise. If
background noise is very
low, convince client prior
to installation

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Indoor

Outdoor

Content

Excessive noise/vibration (2/3)

5. Troubleshooting

All models

Diagnosis

Countermeasure

From 1/3

Are the pipes


contacting with the
casing?

2. Error detection method

[Unit]
Does noise/vibration
occur when the cooling/
heating operation is
performing
normally?

YES

NO

Is continuous
hissing or roaring sound
occurred?

NO

YES

YES

NO

Rearrange the piping to


avoid contact with the
casing.

Noise/vibration is
generated when the
refrigerant gas or liquid
flows through inside of
piping of air-conditioner.
It is likely to occur
particularly during cooling
or defrosting in the heating
mode. It is normal.

To 3/3
Is hissing sounds
occurred at the startup or
stopping?

YES

NO
Is blowing
sound occurred at
the start/stop of defrost
operation during
heating mode?

3. Condition of error displayed

YES

NO

Is cracking noise
occurred during heating
operation?

YES

NO

4. Presumable cause
Is hissing
noise occurred
during cooling operation
or after operation
stopped?

NO

Note:
-

51 -

YES

The noise/vibration occurs


when the refrigerant starts
or stops flowing. It is
normal.
When the defrosting starts
or stops during heating
mode, the refrigerant
flow is reversed due to
switching 4-way valve.
This causes a large change
in pressure wich produces
a blowing sound. It may
also accompany the hissing
sound as mentioned above.
This is normal.
After the start or stop of
heating operation or during
defrosting, abrupt changes
in temperature cause resin
parts to shrink or expand.
This is normal.
It is the sound produced
by the drain pump that
discharges drain from
indoor unit.
The pump continues to run
for 5 minutes after stopping
the cooling operation.
This is normal.
Apply the damper sealant
at the place considered
to be the sources such
as the pressure reducing
mechanism (Expansion
valve, capillary tube, etc.)

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Indoor

Outdoor

Content

Excessive noise/vibration (3/3)

5. Troubleshooting

All models

Diagnosis

Countermeasure

From 2/3

2. Error detection method

[Adjustment
during commissioning]
Does noise/vibration occur when the
cooling/heating operation is performed
under anomalous
condition?
YES

If insufficient cooling/
heating problem happens
due to anomalous operating
conditions at cooling
/heating, followings are
suspicious.
Excessive charged
amount of refrigerant
Insufficient charge
amount of refrigerant
Intrusion of air, nitrogen,
etc.
In such case, it is necessary
to recover refrigerant,
vacuum-dry and recharge
refrigerant.

3. Condition of error displayed

* Since there could be


many causes of noise/
vibration, the above may
not cover all.
In such case, check the
conditions when, where,
how the noise/vibration
occurs according to
following check points and
ask our consultation

4. Presumable cause

Indoor/outdoor unit
Cooling/heating/fan
mode
Startup/stop/during
operation
Operating condition
(Indoor/outdoor
temperatures and
pressures)
Time it occurred
Operation data retained
by remote controller
or Mente PC such as
compressor rotation
speed, heat exchanger
temperature, EEV
opening degree and etc.
Tone (If available, record
the noise)
Any other anomalies

Note:
-

52 -

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Louver motor anomaly

Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Countermeasure

Check at the indoor unit side.


Operate after waiting for more than 1 minute.

Does the
louver operate when
power on?

NO
Is there
any disconnection
or breakage of LM
connector?

2. Error detection method

YES

Correct it

NO

YES

NO

Is LM harness
broken?

NO

Repair harness
Check connector (CNJ)
Replace Louver Motor

NO

Correct it

YES

Correct it

YES
Is LM locked?
YES
Does LM turn
smoothly?
NO
Is there
any problem on
the connection
link?

3. Condition of error displayed

Replace indoor control


PCB

NO
Is the
setting of airflow
direction change
prohibited?
NO

Correct it

YES
Check the remote controller whether
it is fixed free flow setting.

In cases of FDTW, FDTS and FDTQ

4. Presumable cause

It is normal if LM can
be stopped by pressing
LS two times.

Check how LS reacts


when the power is turned
OFF and ON again
NO

Louver motor anomaly


Disconnection/breakage of
LM harness
Limit switch anomaly

Does the louver


link press LS till crick sound
can be heard?
YES
Note (1) LM: Louver motor
(2) LS: Limit switch
In cases of FDT, FDTC, FDE and FDK
Check the remote controller whether
it is fixed free flow setting or not.

Note:
-

53 -

NO

Adjust LM lever and then


check again.
LS anomalyReplace
Indoor control PCB
anomalyReplace.

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Power supply system anomaly


(Power supply to indoor unit PCB)

Content

Indoor Stays Off Stays Off


Outdoor Stays Off 2 time flash

5. Troubleshooting

All models

Diagnosis
Is
AC 220-240V/220V
detected between L-N on
the indoor terminal
block?

2. Error detection method

Countermeasure

NO

Is AC
380/415 V for 3-phase
unit detected between L1, L2, and L3 on
the outdoor terminal block
respectively.

YES

NO

YES
Note (1)
FDT and FDTC series: F200, F201
Other than FDT and FDTC: Fuse between wires

Outdoor Noise filter PCB


anomaly Replace it
Wrong wiring or broken
wires between outdoor and
indoor units

(1)
Are fuses OK?
(2 pcs)

NO
(2)
Is power
supply between- of
CNW0 OK?

YES

NO

Note (2)
Remove
YES transformer for
other than FDT and
FDTC series (CNW1)
(3)
Is power
supply to FM, LM and etc.
OK?

3. Condition of error displayed

YES

NO
Other than FDT and FDT and FDTC series
FDTC series

Wrong connection or breakage


of connecting wires
Blown fuse
Transformer anomaly
Indoor power PCB anomaly
Broken harness
Indoor control PCB anomaly

YES

Is DC18V or higher
detected between RedRed (CNW2) at the
transformer secondary
side?

NO

YES

Note:
-

54 -

Replace FM, LM and etc.


Replace fuse

Note (3) LM: Louver motor


FM: Fan motor

(4)
Is
DC5V detected
NO
between - of
CNW2?
Note (4) for GND

4. Presumable cause

Indoor power PCB


anomaly Replace it

Indoor power PCB anomaly


Replace it
Indoor control PCB
anomaly Replace it
Replace transformer

Indoor control PCB


anomaly Replace it

Error code
Remote controller: None
7-segment display:

1.Applicable model

LED

Green

Red

Content

Power supply system error


(Power supply to remote controller)

Indoor Stays Off Keeps lighting


Outdoor Stays Off Keeps lighting

5. Troubleshooting

All models

Diagnosis

Countermeasure

Isn't there any


loose connection of remote
controller wires?

YES

Correct it.

YES

Replace wires.

YES

Replace remote controller.

NO

2. Error detection method


Isn't remote
controller wire broken or
short-circuited?

NO
Disconnect the
remote controller
wires.

3. Condition of error displayed

Is DC15V or higher
detected between X-Y
of indoor unit terminal
block?
Other than
NO
FDT and
FDT and
FDTC Series
FDTC Series

Is
DC18V
detected between
- of
CNW2?
YES

4. Presumable cause
Remote controller wire
breakage/short-circuit
Remote controller anomaly
Malfunction by noise
Indoor power PCB anomaly
Broken harness
Indoor control PCB anomaly

Is 23V
or higher detected
between Brown-Brown at the
transformer secondary
side?

Note:
-

55 -

NO

Indoor power PCB


anomaly
Replace it.
Indoor control PCB
anomaly
Replace it.

NO

Replace transformer.

YES

Indoor control PCB


anomaly
Replace it.

LED

Error code
Remote controller:
7-segment display:

WAIT

1.Applicable model

Green

Red

Indoor Keeps flashing Stays Off

WAIT

Outdoor Keeps flashing Keeps flashing

(1)

5. Troubleshooting

All models
(In case that WAIT is kept
on displaying on the remote
controller for more than 2
minutes after power ON)

Content

Diagnosis
WAIT is kept on
displaying on the remote
controller for more than 2
minutes after power ON

Countermeasure

Once turn OFF the breaker


and turn ON it again at 3
minute after power OFF

Does it become normal?

2. Error detection method

NO
Isn't
the power fuse (5A) on the
outdoor control PCB
blown?

YES

Refer next page

Replace fuse

NO
Is
AC380-415V detected at
the secondary side of
noise filter PCB terminal?

NO

Replace noise filter PCB

NO

Connect wires correctly

NO

Indoor control PCB anomaly


Replace it

YES
Is
the connection of wire
between noise filter and
inverter PCBs OK?
YES

3. Condition of error displayed

Does
indoor green LED keep
flashing?
YES
Does
indoor green LED flash
2 times?

NO

YES
Are
the wires between indoor
and outdoor units
connected properly ?

NO

YES

4. Presumable cause
Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Is
AC380-415V detected
between L1-L2, L2-L3, L3-L1
respectively at outdoor
terminal block?

Indoor/outdoor control PCB


anomaly
Replace it
Remote controller anomaly
Replace it
Breakage of wires for remote
controller
Replace it
Correct the connecting wires
between indoor and outdoor
units

NO

Outdoor control PCB anomaly


Replace it

NO

Breakage of connecting wire


Noise

YES

Indoor control PCB anomaly


Replace it

YES
Is
AC220-240V detected
between L-N at indoor
teminal block?

Note: (1) When anomaly occurs during establishing communication betweeen indoor and outdoor unit, error code E5 is displayed (outdoor red LED
flash 2-times)
In case of E5, the way of troubleshooting is same as above mentioned (except for checking of connecting wire)
When reset the power after E5 occurs, if this anomaly recurs, WAIT is displayed on remote controller. If power ON/OFF is repeated
in a short period (within 1 minute), WAIT may be displayed. In such case, please wait for 3 minute after the power breaker OFF.
(2) If any error is detected 30 minutes after displaying WAIT on the remote controller, the display changes to INSPECT I/U
-

56 -

LED

Error code
Remote controller:
7-segment display:

WAIT

1.Applicable model

Green

Red

Content

Indoor Keeps flashing Stays Off

WAIT

Outdoor Keeps flashing Keeps flashing

(2)

5. Troubleshooting

All models

Diagnosis

Countermeasure

(In case of fuse blown, how


to check the unit before
replacement of fuse)
Isn't
there any short circuit
between phases of noise
filter?

YES
Replace noise filter

NO

2. Error detection method


Isn't
there any crack or damage
on power transistor
module or diode stack?

Replace inverter PCB

NO

Isn't
there any anomaly on
reactor?

3. Condition of error displayed

YES

YES
Replace reactor

NO

Replace fuse

4. Presumable cause
Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Note:
-

57 -

LED

Error code
Remote controller:
7-segment display:

WAIT

1.Applicable model

Green

Red

Content

Indoor Keeps flashing Stays Off

WAIT

Outdoor Keeps flashing Keeps flashing

(3)

5. Troubleshooting

All models

Diagnosis

Countermeasure

(No display on the remote


controller after power ON)
No display on the remote
controller after power ON

2. Error detection method

Does
indoor green LED keep
flashing?

NO
Is
The fuse on indoor control
PCB OK?

NO

Fuse blown
Replace fuse

YES
Is
AC18V or higher is
detected between RedRed at secondary side of
indoor transformer? (1)

YES

NO

Note (1) except FDT


and FDTC

YES

Is
DC10-11V between
X-Y at indoor control PCB
side when removing
remote controller ?

NO

YES

3. Condition of error displayed


Does
outdoor red LED flash
2-times?

NO

YES
Is
the connecting wires
between indoor and outdoor
units comnnected
properly?

Transformer anomaly

NO

Remote controller wire


short-circuited
Remote controller anomaly
Indoor control PCB
anomaly
Remote controller anomaly
Brakage of connecting
wires of remote controller
Correct the connecting
wires properly

YES

4. Presumable cause
Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Is
AC380-415V detected
between L1-L2, L2-L3,
L3-L1 respectively at outdoor
terminal block?

NO

Outdoor control PCB


anomaly
Replace it

YES
Is
AC220-240V detected
between L-N at indoor
teminal block?

Note:
-

58 -

NO

Breakage of connecting
wire
Noise

YES

Indoor control PCB


anomaly
Replace it

LED

Error code
Remote controller:
7-segment display:

WAIT

1.Applicable model

Green

Red

Indoor Keeps flashing Stays Off

2. Error detection method

WAIT

Outdoor Keeps flashing Keeps flashing

(4)

5. Troubleshooting

All models
(In case that
is kept
WAIT
on displaying on the remote
controller for more than 2
minutes after power ON)

Content

Diagnosis

Countermeasure

is kept on
WAIT
displaying on the remote
controller for more than 2
minutes after power ON

Does
outdoor green LED keep
flashing?

Refer next page

NO

YES
Does
indoor green LED keep
flashing?

NO

Indoor control PCB


anomaly
Replace it

NO

Indoor control PCB


anomaly
Replace it
Remote controller anomaly
Replace it
Breakage of wires for
remote controller
Replace it

YES
Does
outdoor red LED flash
2 times?
YES

3. Condition of error displayed

Are
the wires between indoor
and outdoor units
connected properly ?

NO

Correct the connecting


wires between indoor and
outdoor units

YES
Is
AC380-415V detected
between L1-L2, L2-L3, L3-L1
respectively at outdoor
terminal block?

NO

Outdoor control PCB


anomaly
Replace it

YES

4. Presumable cause

Is
AC220-240V detected
between L-N at indoor
teminal block?

NO

YES

Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Note:
-

59 -

Breakage of connecting
wire
Noise
Indoor control PCB
anomaly
Replace it

LED

Error code
Remote controller:
7-segment display:

WAIT

1.Applicable model

Green

Red

Content

Indoor Stays Off Stays Off

WAIT

Outdoor Stays Off Stays Off

5. Troubleshooting

All models
(In case that LED on outdoor
control PCB stays OFF)

(5)

Diagnosis

Countermeasure

In case that LED on


outdoor control PCB stays
OFF
A
Once turn OFF the breaker
and turn ON it again at 3
minute after power OFF

2. Error detection method


Does it become normal?

NO

Is
power fuse (5A) on the
outdoor conrol PCB
blown?

YES
NO

Check inverter before


replacement of 52C

YES

3. Condition of error displayed

Normal
(Malfunction by temporary
noise)

Is
AC380-415V detected at
secondary side of noise
filter?

Refer next page


NO

Replace noise filter

NO

Connect the connecting


wire properly

YES
Are
connecting wires between
noise filter and inverter PCB
connected properly?
YES

4. Presumable cause
Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Is
the connection of
connecting wire of reactor
OK?

NO

Correct connection
(In case of breakage of
wire replace it)

YES
Is
there any anomaly on
outdoor fan motor?

NO

YES

Note:
-

60 -

Outdoor control PCB


anomaly
Replace it
Outdoor fan motor
anomaly
Replace it

LED

Error code
Remote controller:
7-segment display:

WAIT

1.Applicable model

Green

Red

Indoor Stays Off Stays Off

WAIT

Outdoor Stays Off Stays Off

Diagnosis

Countermeasure

Isn't
there any short circuit
between phases of noise
filter?

2. Error detection method

YES
Replace Noise filter

NO

Isn't
there any short circuit
between phases at input
terminal of inverter
PCB?

YES

NO
Isn't
there any crack or damage
on power transistor module
or diode stack?

YES

Replace inverter PCB

NO

3. Condition of error displayed


Isn't
there any anomaly on
reactor?

Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Isn't
there any anomaly on
electrolytic capacitor?

YES
Replace electrolytic
capacitor

NO

Replace power fuse

Note:
-

YES
Replace reactor

NO

4. Presumable cause

(6)

5. Troubleshooting

All models
(In case of fuse blown, how
to check the unit before
replacement of fuse)

Content

61 -

Error code
Remote controller: [No display]
7-segment display:

1.Applicable model

LED

Green

Red

Indoor Stays Off Stays Off

[No display]

Outdoor Stays Off Stays Off

5. Troubleshooting

All models
(No display on the remote
controller after power ON)

Content

Diagnosis
No display on the remote
controller after power ON

Is DC10V
or higher between X-Y
detected at remote
controller terminal?

2. Error detection method

Countermeasure

NO

Remote controller anomaly

NO

Remote controller anomaly

NO

Correct connecting wire

YES
Is DC10V
or higher between X-Y
wires detected when
removing remote
controller?
YES

Are
connecting wires between
indoor and outdoor units
connected properly?

3. Condition of error displayed

YES

Indoor control PCB


anomaly

4. Presumable cause
Fuse blown
Noise filter anomaly
Anomalous connection of
wire between PCBs
Indoor control PCB anomaly
Remote controller anomaly
Breakage of connecting wires
of remote controller
Outdoor control PCB anomaly

Note:
-

62 -

Error code
Remote controller: E1
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis
(2)
Is it possible to
reset normally by the power
supply reset?
NO

2. Error detection method


When normal communication
between remote controller
and indoor unit is interrupted
for more than 2 minutes.
(Detectable only with the
remote controller)

Remote controller
communication error

(1)

Countermeasure

YES

Malfunction by temporary
noise.
Check peripheral
environment

Note (1) SW7-1: OFF ON

Turn SW7-1 OFF. ON


Disconnect the wire
between indoor and outdoor
units
Reset power supply
Does
the drain pump start
automatically at one
minutes after power
ON?

YES

NO
Note (2) Does the remote controller displays Internal check ON even
after 3 minutes?

Indoor control PCB


anomaly
Replace it
Remote controller
anomaly
Replace it

3. Condition of error displayed


Same as above

4. Presumable cause
Anomalous communication
circuit between remote
controller and indoor unit
Noise

Note: If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor unit PCB starts to
reset automatically.

63 -

Error code
Remote controller: E2
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Keeps flashing

Duplicated indoor unit address

Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Is the number of
connected indoor units up
to 128 units?

Countermeasure

NO

2. Error detection method

YES

More than 129 indoor units are


connected in the same superlink
system.
Duplicated indoor unit address

Is the different
address No. assigned to each
indoor unit?

NO

Review number of
connected units.

Correct indoor unit address


setting.

YES
Reset the power supply and restart.
Caution:
Unless the power
supply is reset,
addresses will not
be confirmed.

3. Condition of error displayed

Is E2 displayed?

NO

Implement test run.

YES

Replace indoor control


PCB. *

Same as above

* Before replacement,
confirm whether the
rotary switch for address
setting is not damaged.
(It was experienced that
No. 5 on rotary switch
was not recognized.)

4. Presumable cause
Number of connected indoor
units exceeds the limitation.
Duplicated indoor unit
address
Indoor control PCB anomaly

Note:
-

64 -

Error code
Remote controller: E3/5
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing 2 times flash

Outdoor unit signal line error

Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Countermeasure

E3 is a communication error that occurs when communication between


indoor and outdoor units is not established at all. Once the communication
between indoor and outdoor units is established, it changes to E5.
In both cases, check signal line wired locally
Reset the power supply and restart.

2. Error detection method

Does E3/E5 occurs?

NO

Temporary malfunction by
noise.
Identify the source of noise
and correct it.

YES

Change to spare circuit.

NO

Indoor control PCB


anomaly
Replace it

NO

Correct it.

NO

Correct it.

NO

Correct it.

YES

Outdoor control PCB


anomaly
Replace it

No outdoor unit exists in the


same superlink system.
YES

Is protective
fuse for the super link
circuit blown?
NO

Is the LED
on indoor control
PCB OK?

3. Condition of error displayed


Same as above

YES

Is the power
supply to outdoor
unit OK?
YES
Is the
outdoor unit address
set on the indoor unit
OK?

4. Presumable cause
Power is not supplied to the
outdoor unit
Unmatch of pairing between
indoor and outdoor units
Indoor control PCB anomaly
Outdoor control PCB
anomaly
Missing local wiring

YES
Is the
superlink communication
wire connection
OK?

Note:
-

65 -

Error code
Remote controller: E5
7-segment display: -

1.Applicable model

LED

Green

Red

Indoor Keeps flashing *See below


Outdoor Keeps flashing 2 time flash

Content

Communication error during operation

5. Troubleshooting

All models

Diagnosis

Countermeasure

* In case that indoor red LED flashes 2 times


Note (1) Check the connection (disconnection, looseness)
of signal wires at outdoor terminal block

Is the
connection of signal wires
at the outdoor unit side
OK?

2. Error detection method


When the communication
between indoor and outdoor
units is interupted for more than
2 minutes

NO

Repair signal wires.

YES

Note (2) Check the connection (disconnection, looseness,


brakage) of signal wires between indoor and
Is the
outdoor units
connection of signal wires
NO
between indoor and outdoor
units OK?

Repair signal wires.

YES
Reset the power supply and restart.

Does the
remote controller LCD
becomes normal?

3. Condition of error displayed


When this anomaly is detected
during operation.

NO

Go to the diagnosis of
(1)
WAIT

YES

Unit is normal.
(Malfunction by temporary
noise, etc.)

* In case that indoor red LED stays OFF


Reset the power supply and restart.

Does the
remote controller
LCD becomes
normal?

NO

YES

4. Presumable cause

Outdoor control PCB anomaly


(Network communicaion
circuit anomaly)
Replace it
Unit is normal.
(Malfunction by temporary
noise, etc.)

Unit address No. setting error


Remote controller wires broken
Poor connection/disconnection
of remote controller wires
Indoor control PCB anomaly

Note: W
 hen the pump down switch is turned on, communication between indoor and outdoor units is cancelled so that
"Communication error E5" will be displayed on the remote controller and indoor control PCB, but this is normal.
-

66 -

Error code
Remote controller: E6
7-segment display: -

1.Applicable model

LED

Green

Red

Indoor heat exchanger


temperature thermistor anomaly (Thi-R)
Content

Indoor Keeps flashing 1 time flash


Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Countermeasure

Is
the connector of
thermistor connected
properly ?

NO

Insert the connector


securely

YES

2. Error detection method


Detection of anomalously low
temperature (resistance)
of Thi-R1, R2, R3

Regarding the characteristics of


the thermistor, see the following chart
Are
the characteristics
of thermistor OK?
*1

NO

Replace thermistor
(Thi-R)

YES

Replace indoor control


PCB

*1 Check several times to prove any poor connection

3. Condition of error displayed

4. Presumable cause
Anomalous connecion
of indoor heat exchanger
temperature thermistor
Indoor heat exchanger
temperature thermistor
anomaly
Indoor control PCB anomaly

Temperature-resistance characreristics of indoor heat


exchanger temperature thermistor (Thi-R1, R2, R3)

Tempearture thermistor resistance (k)

If -50C or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minute delay,
the compressor is restarted
automatically, but if this
anomaly occurs again within
60 minutes after the initial
detection.
Or if 70C or higher is
detected for 5 seconds
continuously.

5k at 25C

Temperature (C)

Note:
-

67 -

Error code
Remote controller: E7
7-segment display: -

1.Applicable model

LED

Green

Red

Indoor Keeps flashing 1 time flash


Outdoor Keeps flashing Stays Off

Indoor return air


temperature thermistor anomaly (Thi-A)
Content

5. Troubleshooting

All models

Diagnosis

Countermeasure

Is
the connector of
thermistor connected
properly ?

NO

Insert the connector


securely

YES
Regarding the characteristics of
the thermistor, see the following chart

2. Error detection method


Are
the characteristics
of thermistor OK?
*1

Detection of anomalously low


temperature (resistance) of
Thi-A

NO

Replace thermistor
(Thi-A)

YES

Replace indoor control


PCB

*1 Check several times to prove any poor connection

3. Condition of error displayed

4. Presumable cause
Anomalous connection of
indoor return air temperature
thermistor
Indoor return air temperature
thermistor anomaly
Indoor control PCB anomaly

Temperature-resistance characreristics of indoor


return air temperature thermistor (Thi-A)

Temperature sensor resistance (k)

If -50C or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minutes delay
the compressor is restarted
automatically, but if this
anomaly occurs again within
60 minutes after the initial
detection.
Or if 48C or higher is
detected for 5 seconds
continuously.

15

10

5k at 25C

10

20

30

Temperature (C)

Note:
-

68 -

40

50

Error code
Remote controller: E9
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing 1 time flash

Drain trouble

Outdoor Keeps flashing Stays Off

5. Troubleshooting

FDT, FDTC, FDTW, FDTQ,


FDTS, FDR, FDU, FDUM, and
FDQS series

Diagnosis

Countermeasure

Check the error data in the remote controller.

Is there any overflow?

NO
Is DC
12V detected at CN1
connector?

2. Error detection method


Float switch is activated
YES

NO

YES

Check float switch.

Is the
CN1 connected
firmly

NO

Check the connection of


CNI
If it is loose, connect it
securely

NO

Replace indoor control


PCB.

YES

Check optional equipment

YES
Is there any
anomaly on the optional
equipment?

Is the humidifier connected?

NO

3. Condition of error displayed


If the float switch OPEN
is detected for 3 seconds
continuously or if float switch
connector is disconnected or
wire broken.

YES
Is the
humidifier Drain
Motor interlocked by the indoor unit
function setting of remote
controller?
YES
Drain motor ON from the remote controller

Does the
drain motor
operate?

NO

Is
AC220/240V
detected at
CNR?

Indoor control PCB anomaly


Mistake in setting of float
switch
Mistake in setting of
humidifier drain motor
interlock
Mistake in setting of optional
equipment
Mistake in drain piping
Drain motor anomaly
Disconnection/breakage of
drain motor wires

NO
YES

YES

4. Presumable cause

Correct setting to
"Humidifier drain motor
interlock"

NO

Is the
drain piping unclogged?
Is the drain pipe
slop OK?

Indoor control PCB


anomaly
Replace it
Check the wiring of drain
motor

NO

Correct it.

YES

Check drain motor

Note: When this anomaly occurs at power ON, disconnection of connector or breakage of wire of float switch is suspected.
Check and correct it (or replace it, if necessary).

69 -

Error code
Remote controller: E10
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing Stays Off

Excessive number of indoor units (moe than 17 units)


by controlling one remoto controller

5. Troubleshooting

All models

Diagnosis
Aren't more
than 17 indoor units
connected to one remote
controller?

2. Error detection method


When it detects more than 17 of
indoor units connected to one
remote contorller

3. Condition of error displayed


Same as above

4. Presumable cause
Excessive number of indoor
units connected.
Remote controller anomaly.

Note:
-

70 -

Countermeasure

NO

Remote controller anomaly


Replace it.

YES

Reduce to 16 or less units.

Error code
Remote controller: E12
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Keeps flashing


Outdoor Keeps flashing Stays Off

Address setting error


by mixed setting method

5. Troubleshooting

All models

Diagnosis

Countermeasure

Isn't the
automatic setting and
manual setting mixed in the address
setting method for indoor
units?

YES

Review address setting.

2. Error detection method


Automatic address setting and
manual adress setting are mixed
when setting adress of indoor
units

NO

Replace indoor control


PCB.

Address setting method list (Figures in [ ] are for Previous superlink models)

3. Condition of error displayed

Models for new superlink protocol


Models for Previous superlink protocol
Outdoor unit
Outdoor unit
Indoor unit address setting
Indoor unit address setting
address setting
address setting
Indoor unit No. SW Outdoor unit No. SW Outdoor unit No. SW Indoor unit No. SW Outdoor unit No. SW Outdoor unit No. SW
(New SL) 000-127
00-31
00-31
00-47
00-47
00-47
Manual address setting
(Previous SL)
[00-47]
[00-47]
[00-47]
(New
SL)
Automatic address setting for
000
49
49
49
49
49
single refrgerant system
(Previous SL)
(New
SL)
000
49
00-31
Automatic address setting for
Not available
multiple refrgerant systems (Previous SL)
Not available

Same as above

4. Presumable cause
Mistake in address setting for
indoor unit

Note:
-

71 -

Error code
Remote controller: E16
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing 1 time flash

Indoor fan motor anomaly


(FDT series)

Outdoor Keeps flashing Stays Off

5. Troubleshooting

FDT series only

Diagnosis

Countermeasure

Does any
foreign matter intervene
in rotational area of fan
propeller?

YES

Remove foreign matter.

NO

Replace the fan motor.

NO

2. Error detection method


Detected by revolution speed of
indoor fan motor

Does the fan


rotate smoothly when turned
by hand?

Note (1) is GND.

YES

(1)
Is DC280V
detected between - of
fan motor connector
CNM?

YES

NO

NO

Is the fuse F202 blown?

Reset the power supply and restart.

YES

3. Condition of error displayed


When actual revolution speed of
indoor fan motor drops to lower
than 200min-1 for 30 seconds
continuously, the compressor
and the indoor fan motor stop.
After 2-seconds delay, fan
motor starts again automatically,
but if this anomaly occurs 4
times within 60 minutes after
the initial detection.

NO

Does it become normal?

YES

4. Presumable cause
Indoor fan motor anomaly
Foreign matter at rotational
area of fan propeller
Fan motor anomaly
Dust on control PCB
Blown fuse
External noise, surge

Note:
-

72 -

Check power supply


voltage.
Replace fan motor and
power PCB.
Replace fan motor. (If
the anomaly persists after
replacing the fan motor,
replace the indoor control
PCB.)
Malfunction by temporary
noise

Error code
Remote controller: E16
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing 1 time flash

Indoor fan motor anomaly


(FDK series)

Outdoor Keeps flashing Stays Off

5. Troubleshooting

FDK series only

Diagnosis
Does any
foreign matter intervene
in rotational area of fan
impeller?

Countermeasure

YES

Remove foreign matter.

NO

2. Error detection method


Detected by revolution speed of
indoor fan motor

Does the fan


rotate smoothly when
turned by hand?

NO

Replace fan motor.

YES
Note (1) for GND
(1)

Is DC280V
detected between - of fan motor
connector CNM?

NO

Replace fan motor and


power PCB

YES

Reset the power supply and restart.

3. Condition of error displayed


When actual revolution speed of
indoor fan motor drops to lower
than 200min-1 for 30 seconds
continuously, the compressor
and the indoor fan motor stop.
After 3-seconds delay, fan
motor starts again automatically,
but if this anomaly occurs 4
times within 60 minutes after
the initial detection.

Does it become normal?

4. Presumable cause
Indoor fan motor anomaly
Foreign matter at rotational
area of fan impeller
Fan motor anomaly
Dust on control PCB
Blown fuse
External noise, surge

Note:
-

73 -

NO

Replace fan motor. (If


this anomaly persists after
replacing the fan motor,
replace indoor control PCB.)

YES

Malfunction by temporary
noise

Error code
Remote controller: E18
7-segment display:

1. Applicable model

LED

Green

Red

Content

Indoor Keeps flashing 1 time flash


Outdoor Keeps flashing Stays Off

Address setting error of


master and slave indoor units

5. Troubleshooting

All models

Diagnosis

Is the address
setting for the master indoor
unit correct?

Countermeasure

NO

Correct the address setting of


the master indoor unit

YES

2. Error detection method


(1) When the address setting for
the master indoor unit is not
existing in the same superlink
system.
(2) When the address setting for
the slave indoor unit is set for
the master indoor unit
redundantly.

Is the power
surely supplied to the master
indoor unit ?

NO

Supply the power to the master


indoor unit

YES

Are the superlink


signal wires connected between
master and slave
indoor units?

YES

3. Condition of Error displayed


Same as above

NO

NO

Connect the superlink signal


wires correctly.

Indoor control PCB anomaly


Replace it
(Firstly replace PCB on the
slave indoor unit. If it is not
recovered, replace PCB on
the master indoor unit as well.)

4. Presumable cause
Address setting error of the
master indoor unit
No power supply to the master
indoor unit
No connection of superlink
signal wires between master
and slave indoor unit.

Note:

73-1

Error code
Remote controller: E19
7-segment display: -

1.Applicable model

LED

Green

Red

Content

Indoor unit operation check,


drain motor check mode anomaly

Indoor Keeps flashing 1 time flash


Outdoor Keeps flashing Stays Off

5. Troubleshooting

All models

Diagnosis

Countermeasure

E19 occurs when the


power ON

2. Error detection method


E19 occurs

Is SW7-1
on the indoor control
PCB ON?
YES

NO

Indoor control PCB


anomaly
(Anomalous SW7)
Replace
Turn SW7-1 on the indoor
control PCB OFF and reset
the power

3. Condition of error displayed


Same as above

4. Presumable cause
Mistake in SW7-1 setting
Due to forgetting to turn OFF
SW7-1 after indoor operation
check)

Note: Indoor operation ckeck/drain pump check mode

If the power is ON after SW7-1ON, indoor operation check/drain pump check mode can be established.
1) When the communication between remote controller and indoor PCB is established 15 seconds after power ON, it goes
to indoor operation check.
2) When the communication between remote controller and indoor PCB is not established, it goes to drain pump check
(CnB connector should be open before power ON)
-

74 -

Error code
Remote controller: E28
7-segment display: -

1.Applicable model

LED

Green

Red

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing Stays Off

Content

Remote controller
temperature thermistor anomaly (Thc)

5. Troubleshooting

All models

Diagnosis

Countermeasure

Is
the connector of
thermistor connected
properly ?
YES

2. Error detection method

Regarding the characteristics of the thermistor,


see the following table

Are
the characteristics
of thermistor OK?
Is the thermistor wire
OK *1

Detection of anomalously low


temperature (resistance)
of Thc

Insert the connector


securely

NO

NO

Replace thermistor
(Thc)

YES

Replace indoor control


PCB

*1 Check several times to prove any poor connection

Temperature-resistance characreristics of remote


controller temperature thermistor (Thc)
Temperature (C) Resistance (k) Temperature (C) Resistance (k) Temperature (C) Resistance (k) Temperature (C) Resistance (k)

3. Condition of error displayed


If -50C or lower is detected
for 5 seconds continuously,
compressor stops. After
3-minutes delay, the
compressor is restarted
automatically, biut if this
anomaly occurs again within
60 minutes after the initial
detection.

0
1
2
4
6
8
10
12

65
62
59
53
48
44
40
36

14
16
18
20
22
24
26
28

33
30
27
25
23
21
19
18

30
32
34
36
38
40
42
44

16
15
14
13
12
11
9.9
9.2

46
48
50
52
54
56
58
60

8.5
7.8
7.3
6.7
6.3
5.8
5.4
5.0

4. Presumable cause
Anomalous connection of
remote controller temperature
thermistor
Remote controller temperature
thermistor anomaly
Remote controller PCB
anomaly

Note: A
 fter 10 seconds has elapsed since remote controller temperature thermistor was switched from invalid to valid, E28 will not be displayed

even if the thermistor harness is disconnected or broken. However, in such case, the indoor return air temperature thermistor (Thi-A) will
be valid instantly instead of the remote controller temperature thermistor (Thc).
Please note that even though the remote controller temperature thermistor (Thc) is valid, the displayed return air temperature on the
remote controller LCD shows the value detected by the indoor return air temperature thermistor (Thi-A), not by the remote controller
temperature thermistor (Thc).
-

75 -

Error code
Remote controller: E30
7-segment display: E30

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing 1 time flash

Unmatch connection of
indoor and outdoor unit

5. Troubleshooting

Outdoor unit

Diagnosis

Is the
wiring connection between
indoor and outdoor units
correctly?

Countermeasure

NO

Correct the wiring

NO

Replace outdoor control


PCB

NO

Disconnection or breakage
of wire between indoor and
outdoor unit

2. Error detection method


YES

Is the voltage
between L1-L2, L2-L3
and L3-L1 at the terminal block on
outdoor unit AC380/415V
respectively?

YES

3. Condition of error displayed

Is
the voltage
between L1-N at the terminal
block on indoor unit
AC220/240V?

YES

Replace indoor unit PCB

4. Presumable cause
Indoor control PCB anomaly
Outdoor control PCB anomaly

Note:

76 -

LED

Error code

Green

Red

Content

Indoor Keeps flashing Stays Off

Remote controller: E31


7-segment display: E31

Outdoor Keeps flashing 1 time flash

Duplicated outdoor unit address No.

5. Troubleshooting

1.Applicable model
Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating condition.
Check the conditions
whether it occurs immediately
after the power on or
during operation.
Check the current address
Nos. of outdoor units

Save data for 30 minutes before


stopping in Mente PC

2. Error detection method

Reset the power supply


and restart operation.

When the microcomputer of


outdoor control PCB recognizes
the dupplicated address No. by
scanning all adresses of outdoor
units in the same superlink
system.

Does E31 recur?

Caution:
Unless the power is reset after changing
address, the set address will not be
confirmed.
NO

Test run
*No action is taken because
it is judged that the power
reset is not done after
changing address

YES

Correct address.

NO

Replace outdoor control


PCB. *

YES
Check outdoor address Nos.
in the same superlink system

Does the same


address No. exist?

3. Condition of error displayed


When duplicated outdoor unit
address No. exists in the same
superlink system.

* Before replacement,
please confirm whether
the rotary switch for
address setting is not
damaged.
(It was experienced that
No. 5 on rotary switch
was not recognized.)

4. Presumable cause
Mistake in the address setting
of outdoor units
More than 129 indoor units
connected
Maximum number can be set
by address switch is 128 units
No setting of Master/Slave
setting switch for combination
use

Note: After taken above measure, reset the power and confirm no error is displayed occurs.
Unless the power is reset after changing address, the set address will not be confirmed.
In case of combination use, set the same address to both master and slave units. Distinction of master or slave unit is done by
setting SW4-7. (Refer the instruction manual and technical manual for details)
-

77 -

Error code
Remote controller: E32
7-segment display: E32

1.Applicable model

LED

Green

Red

Content

Open L3 Phase on
power supply at primary side

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing 1 time flash

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating condition.
Check the conditions
whether it occurs
immediately after the
power on or during
operation or stopping.
(It will be useful to
persuade the customer why
an improvement of power
supply is required by
showing these data)

Save data for 30 minutes before


stopping in Mente PC

2. Error detection method


By Checking the power supply
voltage at primary side of the
outdoor control PCB
(Check only L3 phase)

Is the power
supply voltage (between phases) at
the primary side OK?.

NO

Check it, as much as


possible, under the
operating conditions for
30 minutes before error
occurred.

YES
Reset the power supply
and restart operation.

Does E32 recur?

Propose an improvement to
the customer.

YES

Replace outdoor control


PCB.

NO

Wait and see without taking


any action.

3. Condition of error displayed


When the power supply voltage
between L1-L3 or L2-L3
becomes 0V and/or the current
of L3 decrease to 0A

4. Presumable cause
Anomalous power supply at
primary side
Outdoor control PCB
anomaly.

Note:
-

78 -

Error code
Remote controller: E36
7-segment display: E36-1, 2 *1

LED

Green

Red

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*2

Discharge pipe temperature


anomaly (Tho-D1, D2)

*1 E36-1: Tho-D1, E36-2: Tho-D2 *2 E36-1: 1 time flash, E36-2: 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure

Save data for 30 minutes before stopping in Mente PC


Is the unit
installation environment
within the range of
limitation?

NO

Check and save the data of


operating condition
Check the ROM version
Confirmation of SV1, 2 operation
Propose an improvement to
the customer.

YES

2. Error detection method


When anomalously high
temperature is detected by the
discharge pipe temperature
thermistor (Tho-D1, D2)

Are the
refrigerant amount and
piping length
OK?

NO

YES
Is the
insertion of the
thermistor connector into the
connector on outdoor
control PCB
OK?

NO

Insert connector securely.

NO

Check if the characteristics


are correct by referring
the characteristics chart
of E39. And if necessary,
replace the discharge pipe
temperature thermistor.

YES
Is the
discharge pipe
temperature thermistor
OK?

YES

3. Condition of error displayed


When 130C or higher is detected
by the discharge temperature
thermistor, the compressor
stops. After 3 minutesdelay,
the compressor starts again.
automatically, but if this anomaly
occurs 2 times within 60 minutes
after the initial detection, or
130C or higher is detected
continuously for 60 minutes.

4. Presumable cause
Discharge pipe temperature
anomaly
SV1, 2 (liquid refrigerant
by-pass valve ) anomaly
Beakage of coil
Faulty main body.
Outdoor control PCB anomaly
Insufficient amount of
refrigerant
Insufficient airflow volume
Short-circuit of airflow

Check it, as much as


possible, under the
operating conditions for
30 minutes before error
occurred.

Reset the power supply and restart operation.

Does the error recur


when restarting?

NO

YES
Is there
AC200V of output
signal for SV1, 2 from
outdoor control
PCB?

Adjust the refrigerant


amount poperly
(Check whether the
refrigerant amount is
insufficient or not.)
(Check the gas leakage)

Wait and see.


Continue to obtain data, if
possible.
(Keep connecting the
Mente PC)

NO

Replace outdoor control


PCB

NO

Replace the coil SV1, 2

YES
Is the coil of
SV1, 2 energized?
YES
Does the
refrigerant flow through
SV1, 2 main
body?
YES

NO

Replace the SV1, 2 main body


(If there is no refrigerant in
liquid line, charge refrigerant
additionall)
Check refrigerant amount
again.

Note:
-

79 -

Error code
Remote controller: E36
7-segment display: E36-3

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Liquid flooding anomaly

Outdoor Keeps flashing 3 time flash

5. Troubleshooting

Outdoor units

Diagnosis

Countermeasure
Check and save the data of
operating condition
Check the ROM version
Comfirmation of SV1, 2 operation

Save data for 30 minutes before stopping in Mente PC


Are there
any wrong connection of
refrigerant piping and/or signal wiring ?
. Check the numbers of connected indoor units
recognized by outdoor unit in comparison
with those numbers in
utility drawing

YES

Correct the connection of


refrigerant piping and/or
signal wiring properly

YES

Adjust refrigerant amount


properly

NO

2. Error detection method


When 5C or lower of the
under-dome temperature
superheat is detected for 15
minutes continuously or for 30
minutes continuously.

3. Condition of error displayed


When above anomaly is
detected 3 times within 90
minutes.

Are there any


excessive refrigerant charged at site?
. Check the calculation result of additional
refrigerant charging amount and the
record of additional refrigerant
charged amount

NO
Are there any
leakage of refrigerant through
valve sheet of SV1, 2?
. Check the temperature difference between
before and after SV1, 2

YES

NO
Are there any
fault in subcooling coil circuit ?
. Check whether the EEVSC is kept open
(at cooling mode)
. Check whether the thermistor of Tho-H is
inserted in the thermistor holder properly
. Check whether the characteristics
of Tho-H and PSL
is OK

YES

NO

4. Presumable cause
Unmatching of refrigerant
piping and/or signal wiring
Overcharging of refrigerant
Anomalous control of
superheat
Anomalous circuit of liquid
refrigerant by-pass
Anomalous refrigerant circuit
of subcool coil
Under-dome temperature
(Tho-D1, 2) anomaly

Replace SV1, 2
Replace the coil of SV1, 2

Is the
superheat control of
indoor unit OK at cooling mode?
. Check whether the indoor EEV is kept open or not
. Check whether Thi-R1, R2, R3 are installed at proper
position or the characteristics of them are OK
. Check whether the air filter is clogged
. Check whether the indoor
fan rotates

NO

YES
Is the
superheat control of
outdoor unit OK at heating mode?
. Check whether EEVH1 is kept open or not
. Check whether Tho-R1, R2, R3, R4 are installed at
proper position or the characteristics of them is OK
. Check whether the characteristics of PSL are OK
. Check whether the fin of outdoor heat exchanger
is clogged with snow, ice or dust
. Check whether the outdoor
fan rotates

NO

YES

Is the
characteristics of Tho-C1, 2
OK ?

Replace EEVSC
Check the coil of EEVSC
Replace the coil of EEVSC
Replace Tho-H
Replace PSL
Replace indoor EEV
Check the coil of EEV
Replace the coil of EEV
Check the installed position
of Thi-R1, R2, R3
Replace Thi-R, if necessary
Check the air filter
Check the connection of indoor
fan motor connector
Replace indoor fan motor
* By checking Thi-R1, R2, R3
from indoor unit operation data
of Mente PC, specify the indoor
unit which tends .to be liquid
flooding (Thi-R3=.Thi-R2 shows
the probability of liquid flooding)
Replace EEVH1, 2
Check the coil of EEVH1, 2
Replace the coil of EEVH1, 2
Check the installed position of
Tho-R1, R2, R3
Replace Tho-R, if necessary
Clean the fin of outdoor heat
exchanger
Check the connection of
outdoor fan motor connector
Replace outdoor fan motor

NO

Replace Tho-C1, 2

YES

Correct the data with Mente PC


and ask our consultation

Note: If the error does not recur, connect the Mente PC and continue to collect data.
-

80 -

Error code

LED

Green

Red

Outdoor heat exchanger


temperature termistor (Tho-R) and sub-cooling coil
temperature thermistor (Tho-SC,-H) anomaly

Content

Indoor Keeps flashing Stays Off


Remote controller: E37
7-segment display: E37-1, 2, 3, 4, 5, 6*1
*1
Outdoor Keeps flashing

*1 E37-1: one time flash (Tho-R1), E37-2: 2 time flash (Tho-R2), E37-3: 3 time flash (Tho-R3), E37-4: 4 time flash (Tho-R4), E37-5: 5 time flash (Tho-SC), E37-6: 6 time flash (Tho-H)

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure

Save data for 30 minutes before stopping in Mente PC

2. Error detection method


Detection of anomalously low
temperature (resistance)
of Tho-R or Tho-SC or Tho-H

Is the
connector of
thermistor connected
properly?

NO

Insert the connector


securely

NO

Replace Thermistor
(Tho-SC, Tho-H, Tho-R)

YES

Replace outdoor control


PCB

YES
Are the
characteristics of
thermistor
OK?*2

*2
Check several times to prove any poor connection

3. Condition of error displayed

4. Presumable cause
Broken thermistor harness or
the internal wire of sensing
section (Check the molded
section as well)
Disconnection of thermistor
harness connection (connector)
Outdoor control PCB anomaly

Outdoor heat exchanger temperature thermistor (Tho-R1~R6)


Sub-cooling coil thermistor (Tho-SC, Tho-H)
Temperature-resistance characteristics

Temperature thermistor resistance (k)

If -50C or lower is detected for 5


seconds continuously within 2-minutes to
2-minutes 20-seconds after the compressor
ON, the compressor stops. And after
3-minutes delay, the compressor starts
again automatically, but if this anomalous
temperature is detected 3 times within 40
minutes after the initial detection.
If -50C or lower is detected for 5 seconds
continuously within 20 seconds after power ON

Check and save the data of


operating conditions
Check the conditions whether
it occurs immediately after the
power on or during operation
or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value

5k at 25C

Temperature (C)

Note:
-

81 -

Error code
Remote controller: E38
7-segment display: E38

1.Applicable model

LED

Green

Red

Outdoor air temperature


thermistor anomaly (Tho-A)

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing 1 time flash

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating condition.
Check the conditions whether
it occurs immediately after the
power on or during operation
or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value.

Save data for 30 minutes before stopping in Mente PC

2. Error detection method


Detection of anomalously low
temperature (resistance) of
Tho-A

Is the
connector of
thermistor connected
properly?

Insert the connector


securely

NO

YES
Are the
characteristics of
thermistor
OK?*1

Replace thermistor
(Tho-A).

NO

Replace outdoor control


PCB.

YES
*1
Check several times to prove any poor connection

100

If -30C or lower is detected for 5 seconds


continuously within 2-minutes to 2-minutes
20-seconds after the compressor ON, the
compressor stops. And after 3-minutes delay,
the compressor starts again automatically, but if
this anomalous temperature is detected 3 times
within 40 minutes after the initial detection.
If -30C or lower is detected for 5 seconds
continuously within 20 seconds after power ON.

4. Presumable cause

Temperature thermistor resistance (k)

3. Condition of error displayed

Temperature-resistance characteristics of
outdoor air temperature thermistor (Tho-A)

90
80
70
60
50
40
30
20
10
0

-20

-10

Broken thermistor harness or


the internal wire of sensing
section (Check the molded
section as well)
Disconnection of thermistor
harness connection (connector)
Outdoor control PCB anomaly

10

Note:
-

20

30

Temperature (C)

82 -

40

50

Error code
Remote controller: E39
7-segment display: E39-1, 2

LED

Green

Red

Content

Discharge pipe temperature


thermistor anomaly (Tho-D1, D2)

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*2

*1 E39-1: Tho-D1, E39-2: Tho-D2, *2 E39-1: 1 time flash, E39-2: 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure

Save data for 30 minutes before stopping in Mente PC

2. Error detection method


Detection of anomalously low
temperature (resistance) of
Tho-D1, D2

Is the
connector of
thermistor connected
properly?

Insert the connector securely

NO

YES
Are the
characteristics of
thermistor
OK? *3

NO

*3
Check several times to prove any poor connection

Temperature-resistance characteristics of discharge


pipe temperature thermistor (Tho-D1, D2)
Temperature thermistor
resistance (k)

3. Condition of error displayed


200
180
160
140
120
100
80
60
40
20
0

20

40

60

80

100

120

Temperature (C)

4. Presumable cause
Broken thermistor harness or
the internal wire of sensing
section (Check the molded
section as well)
Disconnection of thermistor
harness connection (connector)
Outdoor control PCB anomaly

Note:
-

83 -

140

Replace thermistor
(Tho-D1 or D2).
Replace outdoor control
PCB.

YES

If 3C or lower is detected for


5 seconds continuously within
10-minutes to 10-minutes
20-seconds after the compressor
ON, the compressor stops. And after
3-minutes delay, the compressor
starts again automatically, but if this
anomalous temperature is detected
3 times within 40 minutes after the
initial detection.

Check and save the data of


operating condition.
Check the conditions whether
it occurs immediately after the
power on or during operation
or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value.

160

Error code
Remote controller: E40
7-segment display: E40

1.Applicable model

LED

Green

Red

High pressure anomaly


(63H1-1, 2 activated)

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing 1 time flash

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating condition
Check the sensed value of
high pressure sensor when the
63H1-1, 2 is activated
Check whether the high
pressure switch is activated
at the sensed value of high
pressure sensor.

Save data for 30 minutes before stopping in Mente PC

Was 63H1
or 63H1-2 activated at 4.15MPa
or higher?

2. Error detection method

YES

NO
Does the sensed
value of the high pressure
sensor show 4.15MPa?
(Normal?)

When high pressure switch


63H1-1 or 63H1-2 is activated

NO

YES
Are the
63H1-1, 2 OK?
Are the connector and/or
harnesse
OK?

YES

3. Condition of error displayed


If high pressure exceeds
4.15MPa
If 63H1-1, 2 is activated 5
times within 60 minutes
If 63H1-1 is activated for 60
minutes continuously

Are the
service valves fully
open?

NO

If the connector is
disconnected or the harness
is broken, correct it.
Also check whether the
high pressure switch is
properly mounted or not
Open operation valve.
Check it, as much as
possible, under the
operating conditions for
30 minutes before error
occurred.

YES
Connect a pressure gauge and
restart operation.

Is it
stop at 4.15MPa of gauge
pressre ?

NO

High pressure sensor


anomaly is suspicious.
Check high pressure sensor
itself according to the
troubleshooting procedure of
E54, after retarting operation.
(If the high pressure sensor
[PSH] fails, replace it)

NO

Replace outdoor control


PCB.

YES

Remove clogs.

YES
Is there any
clogging in the refrigerant
circuit ?

4. Presumable cause

NO

Check items (condenser


side):
Filter clogging
Airflow volume (Fan
motor)
Short-circuit of airflow

Short-circuit of airflow
at condenser side of heat
exchanger/Disturbance of
airflow/Clogging filter/Fan
motor anomaly
Disconnection of high
pressure switch connector
Breakage of high pressure
switch harness
Closed service valves
High pressure sensor anomaly
High pressure switch anomaly

Note:If the error does not recur, connect the Mente PC and continue to collect data.
-

84 -

Error code
Remote controller: E41(E51)
7-segment display: E41(E51)-1, 2*1

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Power transistor overheat

*2

Outdoor Keeps flashing

*1 E41-1 (E51-1) : CM1, E41-2 (E51-2) : CM2 *2 E41-1 (E51-1) : 1 time flash, E41-2 (E51-2) : 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions
Check the temperature of
power transistor
Check the operation of
outdoor fan and cooling fan

Save data for 30 minutes before stopping in Mente PC

Does the outdoor fan run ?

2. Error detection method


When anomalously high
temperature is detected by
power transistor temperature
thermistor (Tho-P1)

NO

YES
Reset power supply and restart

Does the
error recur when restarting?

NO

YES
Is the
cooling fan for inverter running?

Anomalously high temperature


of power transistor is detected 5
times within 60 minutes (E41).
Or it is detected for 15 minutes
continuously (E51)

Is 15V
of power for control PCB
detected?

If the cooling fan does not


run in spite of the operation
ON range, check the
voltage at the connector of
cooling fan.
If the 220/240V is detected,
repalce cooling fan motor.
If 0V is detected, replace
outdoor control PCB

NO

After checking the loose


connection of connetor
or breakage of harness,
replace inverter PCB

NO

Connect the connector of


thermistor securely.
Or replace power transistor
temperature thermistor

NO

Replace power transistor


temperature thermistor

YES
After power OFF
Is the
connection of power
transistor temperature thermistor
OK?
(Check short-circuit or breakage
of harness)
YES

4. Presumable cause
Power transistor anomaly
Power transistor temperature
thermistor anomaly
Improperly fixing of power
transistor to radiator fin
Inverter PCB anomaly
Outdoor fan motor anomaly
Anomalous cooling fan motor
for inverter
Inadequate installation space
of outdoor unit

Wait and see.


Continue to obain data, if
possible (Keep connecting
the Mente PC)

NO

YES

3. Condition of error displayed

Repair it according to the


troubleshooting procedure
of E48
Check it as much as
possible under the operating
conditions for 30 minutes
before error occurred

Is the
characteristics of power transitor
temperature thermistor OK? *

* Refer the characterristics


of power transistor temperature
thermistor to E56

YES
Is the fixing
of power transistor OK?
(Check tightening of screws or
application of radiation
silicon)

NO

YES

Note: The operating conditions of cooling fan for inverter is shown in the right figure.
If the error does not recur, connect the Mente PC and continue to collect data.
-

85 -

OFF

Fix power transistor on to


the radiation fin with proper
application of radiation
silicon
Replace power transistor

ON

81C
85C
Power transistor thermistor temperature

Error code
Remote controller: E42
7-segment display: E42-1, 2*

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Current cut (CM1, CM2)

*2

Outdoor Keeps flashing

*1 E42-1: CM1, E42-2: CM2 *2 E42-1: 1 time flash, E42-2: 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions
Check pressure anomaly
Check the operation of
outdoor fan

Save data for 30 minutes before stopping in Mente PC

Is the
coil resistance and insulation
(megger check) of compressor
motor OK?

2. Error detection method


When anomalously high output
current of inverter is detected
by the current sensor mounted
in the power transistor

NO

YES

Does the outdoor fan run ?

NO

Repair it according to the


troubleshooting of E48

NO

Replace inverter PCB or


outdoor fan motor

YES
Is 15V
of power for control PCB
detected? Is the outdoor fan motor OK?
(Refer the checking method of
15V in page 45)

Check it as much as
possible under the
operating conditions for
30 minutes before error
occurred

YES
Reset power supply and restart

NO

Does E42 recur?

3. Condition of error displayed

YES

YES

Is it the unit with 2 compressors?

When 88A or higher output


current of inverter is detected 4
times within 15 minutes.

YES

When
interchanging the
cables between inverter and
compressor, is the compressor
failed to startup
switched?

YES

Do you
have inverter checker for
judging whether inverter PCB is
OK or not?
NO

4. Presumable cause
Compressor anomaly
Leakage of refrigerant
Power transistor module
anomaly
Anomalous power supply for
inverter PCB
Outdoor fan motor anomaly

Replace compressor.
Check the capillary tube
and stariner of oil separator.
If necessary, replace the
capillary tube and strainer
as well.

YES

After power OFF,


Remove the 1-3 layers
of control box

Is the
checked result by measuring
the resistance beween each terminal
of power transistor module OK?
(Are there any shortcircuit?)

NO

Wait and see.


Continue to obain data, if
possible
(Keep connecting the
Mente PC)

Replace compressor that is


failed to startup

YES
Is the
checked result by
inverter checker
OK?
NO

NO

YES

Replace power transistor


module
Replace inverter PCB
Replace power transistor
module.
Refer to Page 45.
(Remove the power cable from
compressor and check the
resistance between P-U,
P-V, P-W, N-U, N-V, N-W
respectively.
Replace inverter PCB

Note: In case that there is no the insulation resistance anomaly, the compressor anomaly could be considered.

If this anomaly occurs after replacement of power transistor module and/or inverter PCB, try to replace compressor as well.
If the error does not recur, connect the Mente PC and continue to collect data
-

86 -

Error code
Remote controller: E43
7-segment display: E43-1, 2 *1

LED

Green

Red

Content

Excessive number of indoor units connected,


excessive total capacity of connection

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*1

*1 E43-1/1 time flash: Excessive number of indoor units connected, E43-2/2 time flash:Excessive capacity of connection

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating condition.

Save data for 30 minutes before stopping in Mente PC

Reset the power.

2. Error detection method


When the number of connected
indoor units exceeds the
limitation.
When the total capacity of
connected indoor units exceeds
the limitation.

Is E43 dispalyed?

Excessive number of
connected indoor units
Excessive total capacity of
connected indoor units
The total capacity of
connected indoor units
exceeds the limitation

4. Presumable cause

NO

YES
Does
the number of
indoor units connected
and/or total capacity
exceed limitation?

Check the connected number


of indoor units with 7-segment
display code C50 or Mente PC
with reference to the utilities
drawing. (Check not only one
system, but also other systems)

3. Condition of error displayed

Caution:
Address will not be confirmed,
unless the power is reset after
changing addess.

NO

Are there
any indoor units which
is not expected to exsist in
that signal
line?
Check the resistance
between A and B of signal
line as well.

YES

YES

NO

General checking of indoor/outdoor unit addresses by means of:


Outdoor unit: Mente PC, 7-Segemnt display and rorary
switch (SW1, 2)
Indoor unit: Remote controller, rotary switch
(SW1, 2, 3, 4)
* It is recommended to use means other than the rotary switch
which could be defective.

Mistake in setting of indoor/


outdoor unit addresses
Mistake in signal wire
connection

Test run.
No action is taken because
it is judged that the power
reset was not done after
changing address.
Check indoor unit
addresses and correct.
In case that total capacity
of connected indoor units
exceeds the limitation,
if tentative operation is
required turn ON the dip
switch SW5-4 on the
outdoor control PCB.
(However since this
tentative solution could
cause trouble, be sure
to correct it as soon as
possible)
Signal wire may be
connected to other outdoor
unit system.
Correct the signal wire.
Correct addresses.
(Either one of addresses is
wrong.)
If the address corrected
with rotary switch is still
wrong, replace control PCB
(Defective rotary switch)
* Before replacement,
please confirm whether
the rotary switch for
address setting is not
damaged. (It was
experienced that No. 5
on rotary switch was not
recognized.)

Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.
-

87 -

Error code
Remote controller: E45
7-segment display: E45-1, 2 *1

LED

Green

Red

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*2

Content

Communication error between


inverter PCB and outdoor control PCB

*1 E45-1: INV1, E45-2: INVI *2 E45-1: 1 time flash, E45-2: 2 time flash

1.Applicable model

5. Troubleshooting (Inspect also the INV1 even if it is E45-2.)

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions

Save data for 30 minutes before stopping in Mente PC

Is 15V
of power for control PCB
detected? Is the outdoor fan motor OK?
(Refer the checking method of 15V
in page 45)

2. Error detection method


When the communication
between inverter PCB and
outdoor control PCB is not
established.

NO

Check it as much as
possible under the operating
conditions for 30 minutes
before error occurred

YES
Reset power supply and restart

Does E45 recur?

NO

Wait and see.


Continue to obain data, if
possible (Keep connecting
the Mente PC)

NO

Check whether the harness


is broken?
Check whether the
connector is loose?
If there is problem,
correct it.

YES

Turn off the power.


Is the harness and/or connector
between inverter
PCB and outdoor control
PCB OK ?
YES

3. Condition of error displayed


Same as above.

Is the rush
current prevention resistor
broken?

YES

NO
Is the
harness and/or connector
between
inverter PCB and diode module
OK?

4. Presumable cause
Signal wire anomaly
Outdoor control PCB
anomaly
Inverter PCB (INV1, 2)
anomaly
Rush current prevention
resistor anomaly

Check whether the harness


is broken?
Check whether the
connector is loose?
If there is problem,
correct it.

NO

Correct the setting of


switches on the inverter
PCB

YES
* Switch setting of inverter PCB
. Models: 335-K, 400
. Models: 450~680
SW1-1
OFF
SW1-1
OFF
SW1-2
OFF
SW1-2
OFF
SW1-3
OFF
SW1-3
OFF
SW1-4
OFF
SW1-4
OFF
JSW1-1
ON
JSW2-1
OFF
JSW1-2
OFF
JSW2-2
OFF
JSW1-3
*1
JSW2-3
*1
JSW1-4
OFF
JSW2-4
OFF
*1ON, if it is set at INV2.
*1ON, if it is set at INV2.

Note: If the error does not recur, connect the Mente PC and continue to collect data.
-

88 -

Disconnect the harness


from the resistor and
measure the resistance.
If broken, replace the
resistor.
In such case check the
harness between diode
module and inverter PCB
as well

NO

YES
Is the
setting of switches on the inverter
PCB OK? *

Replace inverter PCB or


outdoor fan motor

Replace outdoor control


PCB

Error code
Remote controller: E46
7-segment display: E46

1.Applicable model

LED

Green

Red

Content

Mixed address setting methods


coexistent in same network.

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing Stays Off

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure

Save data for 30 minutes before stopping in Mente PC


Reset power supply and restart

Caution:
Unless the power is reset after changing
address, the set address will not be
confirmed.

2. Error detection method


If the signal line of a outdoor
unit system applied automatic
address setting is connected to
other outdoor unit system
(Detected at indoor unit side)

Does E46 recur?

NO

Test run.
* No action is taken
because it is judged that
the power rest is not done
after changing address

YES

Correct signal line


*In case of automatic
address setting, signal line
cannot be connected to
other outdoor unit system

NO

Test run

YES
Is't the
signal line of a outdoor
unit system applying automatic
address setting connected to
other outdoor unit
system?
NO

3. Condition of error displayed


Same as above.

Check and save the data of


operating conditions
Check the address setting
method of faulty network
whether it is automatic
setting or manual setting.

If signal line is connected to more than


2 outdoor unit systems, address setting
should be done by manually.

Is E46 still displayed?

YES
Turn ON the power of each outdoor unit
one by one and search the outdoor unit
that can start up with automatic address
setting

4. Presumable cause
Mistake in the address setting
Mistake in the connection of
signal wire

Replace outdoor control


PCB*
(Rotary switch anomaly)

<Reference>
Error display at mixed address setting
Auto

Manual

Auto address setting

E31

E46

Manual address setting

E46

Normal

* Before replacement,
please confirm whether
the rotary switch for
address setting is not
damaged.
(It was experienced that
No.5 on rotary switch
was not recognized )

Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.
-

89 -

Error code
Remote controller: E48
7-segment display: E48-1, 2 *1

LED

Green

Red

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

Outdoor DC fan motor anomaly

*1

*1 E48-1: 1 time flash (FMO1), E48-2 : 2 time flash (FMO2)

1.Applicable model

5. Troubleshooting

Outdoor unit

also the fan motor 2 even if it is E48-1.


( Inspect
Inspect also the fan motor 1 even if it is E48-2. )

Diagnosis

Countermeasure
Check and save the data of
operating conditions

Save data for 30 minutes before stopping in Mente PC


Does the
fan rotate smoothly when turned
by hand?

NO

Replace fan motor

NO

Replace inverter PCB


or fan motor

YES

2. Error detection method


If 400 min-1 or lower of the
fan rotation command and the
state of overcurent are detected
for 10 times continueously.
If 100 min-1 of the actual fan
rotation speed is detected
for 30 seconds (Fan motor is
locked)

Is 15V
of power for control PCB
detected? Is the outdoor fan motor
OK? (Refer the checking method of
15V in page 45)

Check it as much as
possible under the
operating conditions for
30 minutes before error
occurred

YES
Reset power supply and restart

Is E48
restored at 10 seconds after
compressor starting?

NO

Wait and see.


Continue to obain data, if
possible
(Keep connecting the
Mente PC)

NO

Replace fan motor

YES

Replace outdoor control


PCB

YES

3. Condition of error displayed


Same as above.

Turn the power supply OFF

Interchange the connectors of fan motor


harnesses at the connectors on outdoor
control PCB side
Start operation again

Is the
fan motor failed to start up
switched?

4. Presumable cause
Breakage of harness
or loose conection of
connector
Outdoor fan motor anomaly
Inverter PCB anomaly
Outdoor control PCB anomaly

Note: If the error does not recur, connect the Mente PC and continue to collect data.
-

90 -

Error code
Remote controller: E49
7-segment display: E49

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Low pressure anomaly

Outdoor Keeps flashing 1 time flash

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions
Check error status.
Is the refrigerant amount
OK?
Check additional refrigerant
amount charged at site
according to the piping
length instructed on the
label pasted on the panel of
the unit.

Save data for 30 minutes before stopping in Mente PC


Reset power supply and restart.

2. Error detection method

Does the
error occur immediately after
the startup?
NO

Detection of anomalously low


pressure

Does the low


pressure fluctuate after the
startup?

YES

Is the
connection of
sensor connector
OK?

NO

Check whether the service


valves are open.

NO

Correct the connection


of low pressure sensor
connector

NO

Replace low pressure


sensor.

YES
Are the
sensor characteristics
OK?*

YES

* The sensor
characteristics is shown in
page 93

3. Condition of error displayed


At start up after power on:
When the low pressure sensor
detects lower than 0.003MPa
for 60 seconds continuously.
And if this anomaly occurs 2
times.
During operation:
When the low pressure sensor
detects 0.134MPa or lower
for 30 seconds coninuously.
And if this anomaly occurs 5
times within 60 minutes

4. Presumable cause
Low pressure sensor (PSL)
anomaly
Service valves closed
EEV anomaly (EEV closed)
Insufficient refrigerant
amount
Clogging at EEV or strainer

Is the opening
degree of EEV for
evaporator side
flucturing?

NO

YES

Replace outdoor control


PCB.

YES

Is the
connection of
thermistor connector for
heat exchanger
OK?

NO

YES

Is the checked
result of harness and insulation
of EEV coil OK?

Are the thermistor


characteristics OK?

NO

YES
YES

NO

YES

Isnt EEV
or strainer
clogged?

NO

Note: Check whether the indoor unit is connected to other outdoor superlink network.
If the error does not recur, connect the Mente PC and continue to collect data.
-

91 -

Replace temperature
thermistor of heat
exchanger at evaporator
side.
Replace control PCB at
evaporator side.
Replace EEV coil.

NO

Does the
EEV operate
normally by judging
from Mente PC
data, etc?

Correct the connection of


temperature thermistor
connector of heat
exchanger

YES

Replace EEV main body or


strainer.
Check for short circuit of
airflow of heat exchanger
at evaporator side and for
fan motor anomaly

Error code
Remote controller: E53/E55*1
7-segment display: E53/E55-1, 2

LED

Green

Red

Content

Suction pipe temperature thermistor anomaly (Tho-S),


Under-dome temperature thermistor anomaly (Tho-C1, C2)

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*2

*1 E55-1 : Tho-C1, E55-2: Tho-C2 *2 E53 : E53E55-1 time flash, E55-2: 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions
Check the conditions
whether it occurs
immediately after the
power on or during
operation or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value

Save data for 30 minutes before stopping in Mente PC

2. Error detection method


Is
the connector of
thermistor connected
properly ?

Detection of anomalously low


temperature (resistance) of
Tho-S or Tho-C1, C2

YES

Regarding the characteristics of


the thermistor, see the following chart

Are
the characteristics
of thermistor OK?
*2

3. Condition of error displayed

Broken thermistor harness or


the internal wire of sensing
section (Check the molded
section as well)
Disconnection of thermistor
harness connection
(connector)
Outdoor control PCB
anomaly

Temperature-resistance characreristics of
suction pipe temperature thermistor (Tho-S)

Replace thermistor
(Tho-S or Tho-C1, C2)

YES

Replace outdoor control


PCB

5k at 25 (C)

Temperature-resistance characreristics of
under-dome temperature thermistor (Tho-C1, C2)
Tempearture thermistor resistance (k)

4. Presumable cause

NO

*2 Check several times to prove any poor connection

Tempearture thermistor resistance (k)

if -50C or lower is detected


for 5 seconds continuously
within 2 minutes to 2 minutes
20 seconds after compressor
ON, compressor stops. When
the compressor is restarted
automatically after 3-minutes
delay, if this anomaly occurs 3
times within 40 minutes

Insert the connector


securely

NO

200
180
160
140
120
100
80
60
40
20
0

20

40

60

80

100

Temperature (C)
Temperature (C)

Note:
-

92 -

120

140

160

LED

Error code
Remote controller: E54
7-segment display: E54-1, 2 *1
*1 E54-1: 1 time flash (PSL),

Green

Red

Content

High pressure sensor anomaly (PSH)


Low pressure sensor anomaly (PSL)

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*1

E54-2 : 2 time flash (PSH)

5. Troubleshooting

1.Applicable model
Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions
Check the conditions
whether it occurs
immediately after the
power on or during
operation or stopping.
Check the sensed value.

Save data for 30 minutes before stopping in Mente PC

Check the data for 30 minutes before stopping

2. Error detection method


Detection of anomalous pressure
(voltage) of PSH or PSL

Operation range
High pressure : 0-4.15MPa
Low pressure : 0-1.7MPa

YES

Is anomalous
pressure detected?

Is the
connector of the
sensor inserted properly to
the connector on the
outdoor control
PCB?

NO

NO

YES
Reset the power and restart operation.

NO

Does E54 recur?


YES
Does
the pressure
converted from the
sensor output voltage match the
actual pressure measure
by pressure
gauge?

3. Condition of error displayed


If anomalous sensor output
voltage (0V or lower or 3.49V
or higher) is detected for 5
seconds within 2 minutes to 2
minutes 20 seconds after the
compressor ON

Broken sensor harness


Disconnection of sensor
harness connection (connector)
Sensor (PSH, PSL) anomaly
Outdoor control PCB anomaly
Anomalous installation conditions
Insufficient airflow volume
Excessive or insufficient
refrigerant amount

NO

YES

Low pressure sensor


output characteristics
Output voltage (V)

High pressure sensor


output characteristics
Output voltage (V)

4. Presumable cause

Insert the connector


securely and restart
operation

Pressure (MPa)

Pressure (MPa)

Sensor output Black (GND) White; Output voltage (Black Red; DC5V)

Note:
-

93 -

Temporary malfunction by
noise.
Correct if the source of
noise is specified.
Replace sensor (PSH, PSL)

Replace outdoor control


PCB

Error code
Remote controller: E56
7-segment display: E56-1, 2 *1

LED

Green

Red

Content

Power transistor temperature


thermistor anomaly (Tho-P1, P2)

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*1

*1 E56-1/1 time flash:Tho-P1 anomaly, E56-2/2 time flash: Tho-P2 anomaly

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating condition.
Check the conditions
whether it occurs
immediately after the
power on or during
operation or stopping.
Check the sensed value.
Compare the temperature
of Mente PC data with
actual measured value

Save data for 30 minutes before stopping in Mente PC

2. Error detection method

Is the
connector of
thermistor connected
properly OK
?

Detection of anomalously low


temperature (resistance) of
Tho-P1, P2

Insert the connector


securely

NO

YES

Are the
characteristics of
thermistor OK?
*1

Regarding the characteristics of


the thermistor, see the following.

(1)

NO

Replace outdoor control


PCB.

YES

When the outdoor air temperature


is above 0C, if -10C or lower
is detected for 20 seconds
continuously within 10 minutes
to 10 minutes 30 seconds after
compressor ON, compressor stops.
When the compressor is restarted
automatically after 3-minutes
delay, if this anomaly occurs 3
times within 40 minutes

Temperature thermistor resistance (k)

*1. Check several times to prove any poor connection

3. Condition of error displayed

Temperature-resistance characreristics of power transistor


temperature thermisor (Tho-P1, P2)
200
180
160
140
120
100
80
60
40
20
0

20

40

60

80

100

Temperature (C)

4. Presumable cause
Broken thermistor harness or
the internal wire of sensing
section (Check the molded
section as well)
Disconnection of thermistor
harness connection
(connector)
Outdoor control PCB
anomaly

Note:
-

94 -

120

Replace power transistor


temperature thermistor
(Tho-P1, P2).

140

Error code
Remote controller: E58
7-segment display: E58

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing 1 time flash

Anomalous compressor
by loss of synchronism

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure

Save data for 30 minutes before stopping in Mente PC

Check and save the data of


operating condition

Check the data for 30 minutes before stopping

2. Error detection method


E58 is displayed on 7-segment
LED

Is this
the first startup
within one hour after power
is supplied?

YES

NO

Is there any
replacement record of
inverter
PCB ?

3. Condition of error displayed

YES

NO

This anomaly is established 4


times within 15 minutes.
Compressor could be locked
Replace the compressor

4. Presumable cause
Insufficient time elapsed after
the power supplied, before
compressor startup.
(Startup the compressor
wihtout crankcase heater ON)
Compressor anomaly

Note: If the error does not recur, connect the Mente PC and continue to collect data.
-

95 -

Refrigerant might be
migrated in the refrigerant
oil in the compressor.
Wait for about one hour
under the condition of
power ON and start again.
(Turn the on crankcase
heater ON and evaporate
the liquid refrigerant
migrated in the compressor.

The model setting could be


wrong.
Check the dip switch
for model setting on the
outdoor control PCB.

Error code
Remote controller: E59
7-segment display: E59-1, 2 *1

LED

Green

Red

Compressor startup
failure (CM1,CM2)

Content

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*2

*1 E59-1: CM1, E59-2: CM2 *2 E59-1: 1 time flash, E59-2: 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions

Save data for 30 minutes before stopping in Mente PC


Check the data for 30 minutes before stopping

Is
power supply voltage
OK?

2. Error detection method

YES

specification of power supply


voltage
380/415V

Is the
pressure equalized
during 3-minute delay
before startup?

When it fails to change over to


the operation for rotor position
detection of compressor motor
(If the compressor speed cannot
increase 11Hz or higher)

Check the power supply


voltage and correct it

NO

Check the version No. of


software (Is it latest?)
Check whether the solenoid
valve SV6 at the exit of oil
separator is open during
compressor stopping.
(Is the pressure equalized?)

NO

YES
Is there
any loose connection
or breakage of cable
connected to the terminal
of the compressor?

Replace the cable


(If there is a problem on
the terminal of compressor,
replace the compressor

NO

YES
Under the condition of no pressure difference,
startup by test operation mode

3. Condition of error displayed

Is it
the unit with one
compressor
?
NO

If the compressor fails to startup


for 20 times (10 patterns x 2
times) continuously.
YES

YES

Can startup?

Is there
any output from
inverter?

Can startup?

Anomalous voltage of power


supply
Anomalous components for
refrigerant circuit
Inverter PCB anomaly
Loose connection of
connector or cable
Compressor anomaly (Motor
or bearing)

Interchange the
cables between
inverter and
compressor, and
try to startup

Wait and see

YES

Replace compressor

NO

NO

(Only one
compressor
can startup)

4. Presumable cause

YES

NO (No compressor can)

Replace compressor

YES (Both of 2 compressors can)


Is the
compressor failed to startup
switched?

NO

YES

Note: If the error does not recur, connect the Mente PC and continue to collect data.
-

96 -

Replace inverter PCB or


power transistor module.
(Check 15V on the outdoor
control PCB and check
power transistor with inverter
checker.
If the power transistor is
OK, replace inverter PCB)

Wait and see


Replace compressor
Replace inverter PCB or
power transistor module.
(Check 15V on the outdoor
control PCB and check power
transistor by inverter checker.
If the power transistor is
OK, replace inverter PCB)

Error code
Remote controller: E60
7-segment display: E60-1, 2 *1

LED

Green

Red

Content

Rotor position detection failure


(CM1, CM2)

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing

*2

*1 E60-1 : CM1, E60-2 : CM2 *2 E60-1 : 1 time flash E60-2 : 2 time flash

1.Applicable model

5. Troubleshooting

Outdoor unit

Diagnosis

Countermeasure
Check and save the data of
operating conditions

Save data for 30 minutes before stopping in Mente PC

Is
power supply voltage
OK?

Correct it

NO

Check it as much as
possible under the
operating conditions for
30 minutes before error
occurred

YES

2. Error detection method


Detection of the compressor
rotor position.

Reset the power supply and restart operation


YES
YES

Can
the compressor
startup?

Correct it according to the


troubleshooting procedure
of E59

Does E59 occur?


NO
NO
Does E42 occur?

YES

YES

3. Condition of error displayed


If it fails to detect the rotor
position of compressor, after
changinging over to the operation
of compressor rotor position
detection, the compressor stops.
When it is restart automatically
after 3 minutes delay, this
anomaly occurs 4 times within 15
minute after the initial detection

Is the
sound and vibration of
the compressor
normal?

NO ( anomalous sound and vibration )

YES
NO
Is it
operated normally
without occurrence
of E60?

Is it
the unit with 2
compressors?

NO

When
NO
interchanging the
cables between inverter and
compressor, is the compressor
failed to startup
switched?
YES

4. Presumable cause
Compressor anomaly
Inverter PCB anomaly
Anomaly of power supply

Note: If the error does not recur, connect the Mente PC and continue to collect data.
-

97 -

Replace compressor
Check the insulation
resistance and coil
resistance of compressor.
If necessary, replace
compressor
Replace inverter PCB

YES

YES

Correct it according to the


troubleshooting procedure
of E42

NO

Replace compressor

Replace inverter PCB


Temporary malfunction by
noise.

Error code
Remote controller: E61
7-segment display: E61

1.Applicable model

LED

Green

Red

Content

Communications error between


the master unit and slave units

Indoor Keeps flashing Stays Off


Outdoor Keeps flashing 1 time flash

5. Troubleshooting

Outdoor unit

Diagnosis

Is the
address setting of master
and slave outdoor units
OK?

2. Error detection method


When the communication
between master unit and slave
units is not established.

Countermeasure

NO

Corrent.

NO

Replace the outdor unit


PCB

YES

Anomalous noise, etc.

YES
Reset the power supply and restart operation

Is E61 occur?

3. Condition of error displayed


Same as above

4. Presumable cause
Signal wire anomaly
Outdoor control PCB
anomaly
Inverter PCB (INV1, 2)
anomaly
Rush current prevention
resistor anomaly

Note:
-

98 -

Error code
Remote controller: E63
7-segment display: E63

1.Applicable model

LED

Green

Red

Content

Indoor Keeps flashing Stays Off

Emergency stop

Outdoor Keeps flashing 1 time flash

5. Troubleshooting

Indoor unit

Diagnosis

Countermeasure

Save data for 30 minutes before stopping in Mente PC

2. Error detection method


When ON signal is inputted
to the CnT terminal of indoor
control PCB

Is the
remote controller setting
of Emergency Stop
"Valid"?

NO

Check and save the data of


operating conditions
Check the conditions
whether it occurs
immediately after the power
on or during operation.
Replace remote control
PCB

YES
Is ON
signal inputted to the
CnT terminal of indoor
control PCB?

NO

YES

3. Condition of error displayed


Same as above

4. Presumable cause
Factors for emergency stop

Note: Indoor unit detected emergency stop signal gives command "all stop"
-

99 -

Replace indoor control


PCB
Check the cause of
emergency stop.
(It is better to have the data
for 30 minutes before
stopping, when instructing
the installer)

2.4 Replacement of PCB at outdoor unit side


(a)

PCB012D017D C

Control PCB replacement procedure


1)

Models FDC224, 280, 335KXRE6

Precautions for Safety


Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
Indicates an imminently hazardous situation which will result in death or serious injury if
WARNING
proper safety procedures and instructions are not adhered to.
CAUTION
Indicates a potentially hazardous situation which may result in minor or moderate injury
if proper safety procedures and instructions are not adhered to.

WARNING
Securely exchange the PCB according to this procedure.
If the PCB is incorrectly exchanged, it will cause an electric shock or fire.
Be sure to check that the power source for the outdoor unit is turned OFF before exchanging the substrate. The
PCB exchange under current-carrying will cause an electric shock or fire.
After finishing the PCB exchange, check that wiring is correctly connected with the PCB before power distribution. If the PCB is incorrectly exchanged, it will cause an electric shock or fire.

CAUTION
Band the wiring so as not to tense because it will cause an electric shock.
Exchange the control PCB according to the following procedure.
1. E
 xchange the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) and check that the voltage is discharged sufficiently. (Refer to Fig.1)
2. Disconnect the connectors from the PCB.
3. Disconnect the blue wiring passing through CT1 on the PCB before exchanging the PCB.
4. Match the setting switches (SW1-6) with the former PCB.
5. Tighten up a screw after passing blue wiring through CT1 of the changed.
6. Connect the connectors to the PCB. (Confirm the connectors are not half inserted.)

100 -

101 -

2)

PCB012D017C C

Models FDC335KXRE6-K680KXRE6

Precautions for Safety


Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
Indicates an imminently hazardous situation which will result in death or serious injury if
WARNING
proper safety procedures and instructions are not adhered to.
CAUTION
Indicates a potentially hazardous situation which may result in minor or moderate injury
if proper safety procedures and instructions are not adhered to.

WARNING
Securely exchange the PCB according to this procedure.
If the PCB is incorrectly exchanged, it will cause an electric shock or fire.
Be sure to check that the power source for the outdoor unit is turned OFF before exchanging the substrate. The
PCB exchange under current-carrying will cause an electric shock or fire.
After finishing PCB exchange, check that wiring is correctly connected with the PCB before power distribution. If
the PCB is incorrectly exchanged, it will cause an electric shock or fire.

CAUTION
Band the wiring so as not to tense because it will cause an electric shock.
Exchange the control PCB according to the following procedure.
1. E
 xchange the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) and check that the voltage is discharged sufficiently. (Refer to Fig.1)
2. Disconnect the connectors from the PCB.
3. Disconnect the blue wiring passing through CT1 and CT2 on the PCB before exchanging the PCB.
4. Match the setting switches (SW1-6) with the former PCB.
5. Tighten up a screw after passing blue wiring through CT1 and CT2 of the changed.
6. Connect the connectors to the PCB. (Confirm the connectors are not half inserted.)

102 -

103 -

(b)

PCB012D018AB B

Inverter PCB replacement procedure

Precautions for Safety


Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
Indicates an imminently hazardous situation which will result in death or serious injury if
WARNING
proper safety procedures and instructions are not adhered to.
CAUTION
Indicates a potentially hazardous situation which may result in minor or moderate injury
if proper safety procedures and instructions are not adhered to.

WARNING
Securely exchange the PCB according to this procedure.
If the PCB is incorrectly exchanged, it will cause an electric shock or fire.
Be sure to check that the power source for the outdoor unit is turned OFF before exchanging the substrate. The
PCB exchange under current-carrying will cause an electric shock or fire.
After finishing the PCB exchange, check that wiring is correctly connected with the PCB before power distribution. If the PCB is incorrectly exchanged, it will cause an electric shock or fire.

CAUTION
Band the wiring so as not to tense because it will cause an electric shock.
Exchange the inverter PCB according to the following procedure.
1. E
 xchange the PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) of two places ((A), (B)) and check that the voltage is discharged sufficiently. (Refer to Fig.4)
2. Disconnect the connectors from the PCB.
3. Exchange the PCB.
4. Match the setting switches (JSW10, 11) with the former PCB. (Refer to Table.1)
5. Connect the connectors, wiring, and snubber capacitor. (Confirm the connectors are not half inserted.)
6. Cautions for maintenance of the control box
This control box has its front part hinged so as to be able to open and close for maintenance of the inverter.
Following cautions must be observed during the maintenance.
Always follow the instructions described in the technical manual when implementing the maintenance.
(1) Turn off the power supply before starting the maintenance.
(2) A
 fter waiting for minimum 3 minutes after turning off the main power supply, measure the DC power supply voltage
(between F1 and DS (-) of the control power supply) to confirm according to the technical manual that the electricity has
been discharged sufficiently.
Only then disconnect the power supply cable and the signal cable from the terminal board.
(3) Remove a total 8 pieces of screw at the sections A, B and C in Figure 1.
Take care not to drop screws on the PCB, etc. when removing them.
Make sure to collect when dropped any.
(4) Open the front part of the control box as shown in Figure 2.
Dont open the front part more than 90.
Avoid exerting undue force on the open front part.
Provide a support under the open fuont part.
(5) After opening the front part of the control box, you can access to the inverter. Start the maintenance according to the technical manual.
When a tie wrap band has been cut off, fix it firmly at the original position with a new tie wrap band.
When a connector has been disconnected from the PCB, insert firmly the connector again at the original position.
Some of electrical parts are designed specifically to INV1 or INV2.
They are stamped or indicated with the lead mark to which of INV1 or INV2 they are used.
Take care not to use wrong parts duing repair.
If wrong parts are used, the equipment will not operate properly.
-

104 -

(6) When the maintenance is over, close the front part of the control box as shown in Figure 3.
Take care not to nip the wiring with the front part.
(7) Reinstall and tighten the 8 screws removed at the sections A, B and C.
Dont overlook to tighten the screws at the sectiong B particularly.
Take care not to drop screws on the PCB, etc. when tightening them.
Make sure to collect when dropped any, and tighten them at proper positions.
(8) Confirm visually that all screws have been tightened, and all cables have been connected properly.

Table. 1 Switch Setting


JSW11
1 2 3 4
All models INV1 all OFF OFF ON OFF OFF
INV2 all OFF OFF ON OFF ON
Model

105 -

JSW10

106 -

Function of Dip switch for control (SW3SW9)


SW3 (Function setting)

SW5 (Function setting)

Switch

Function
ON

SW3-1

Inspection LED reset

SW5-1

OFF Normal
ON

SW3-2

SW5-2

Auto

OFF Normal
ON

SW3-5

SW5-3

Check operation

OFF Normal
ON

SW3-7

SW5-5

Forced cooling/heating

ON/OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

Function
Test run switch
test run
Test run switch
Normal
Test run operation mode Cooling
Test run operation mode Heating
Pump down switch
Pump down
Pump down switch
Normal
Super Link protocol : Previous SL
Super Link protocol : New SL

OFF Normal
ON

SW3-8

Test mode

SW7, 8, 9 (Function setting)

OFF Normal

Switch
Function
SW7 Data erase/data write
SW8 7-segment display No. UP
SW9 7-segment display No. UP

SW4 (Model selection)

Switch

SW4
1

OFF

OFF

OFF

OFF

FDC280

ON

OFF

OFF

OFF

FDC335

OFF

ON

OFF

ON

Model
FDC224

FDC335-K

OFF

ON

OFF

OFF

FDC400

OFF

OFF

ON

OFF

FDC450

ON

OFF

ON

OFF

FDC504

OFF

ON

ON

OFF

FDC560

ON

ON

ON

OFF

FDC560-K

ON

ON

OFF

ON

FDC615

OFF

OFF

OFF

ON

FDC680

ON

OFF

OFF

ON

Function of Jumper wire (J13, 15)


(With: Shorted / None: Opened)

Jumper
J13
J15

SW4 (Change demand ratio)

ON/OFF

Function
OFF Compressor capacity 60%

ON
SW4-5

SW4-6
OFF

ON Compressor capacity 0%
OFF Compressor capacity 80%
ON Compressor capacity 40%

SW4 (Master/Slave setting)

ON/OFF

SW4-8
OFF

Function
OFF Slave 1

ON
SW4-7

order of 1
order of 10

ON Slave 3
OFF Master
ON Slave 2

107 -

Function

With

External input

Level input

None

External input

Pulse input

With

Defrost time

Normal

None

Defrost time

Cold weather region

Function of Connection
(1) Control PCB input
Mark
Tho-A
Tho-R1
Tho-R2
Tho-R3
Tho-R4
Tho-D1
Tho-D2
Tho-C1
Tho-C2
Tho-P1
Tho-P2
Tho-S
Tho-SC
Tho-H
CT1
CT2
PSH
PSL
63H1-1
63H1-2

Connecter
CNTH
CNTH
CNB2
CNB3
CNB4
CNTH
CNC2
CNU1
CNU2
CNP1
CNP2
CNTH
CNF1
CNF2

CNL1
CNL2
CHQ1
CHQ2
CNS1
CNS2
CNG1
CNG2
Power source CNW
Power source CNA2

(2) Control PCB input

Function
Outdoor air thermistor
Heat exchanger thermistor 1 (exhaust)
Heat exchanger thermistor 2 (exhaust)
Heat exchanger thermistor 3 (inlet)
Heat exchanger thermistor 4 (inlet)
Discharge pipe thermistor 1 (CM1)
Discharge pipe thermistor 2 (CM2)
Under-dome thermistor 1 (CM1)
Under-dome thermistor 1 (CM2)
Power transistor thermistor 1 (CM1)
Power transistor thermistor 2 (CM2)
Suction pipe thermistor
Sub-cooling coil thermister 1
Sub-cooling coil thermister 2
Current sensor (CM1)
Current sensor (CM2)
High pressure sensor
Low pressure sensor
High pressure switch (CM1)
High pressure switch (CM2)
External operation input
Demand input
Forced operation input cooling/heating
Silent mode input
Open phase detection 380-415V
Fan motor

Mark
52X1
52X2
20S
20SL
SV4
SV6
SV7
SV13
FMC1,2
SV11
CH1
CH2
52XR
52XE

LED1
LED2
LED3
7 SEG G1
7 SEG G2
R,S
EEVH1
EEVH2
EEVSC

(3) Control PCB input/output


Mark Connecter
FM01

Function

CNFAN1-1 Vm
-4 GND (N)
-5 Vcc (15V)
-6 Seed command
-7 RPM monitor

FM02

CNFAN2-1 Vm
-4 GND (N)
-5 Vcc (15V)
-6 Seed command
-7 RPM monitor
Cnl1

Inverter protocol 1

Cnl2

Inverter protocol 2

CnX1

Super Link protocol

CnX2

Spare for Super Link protocol

108 -

Connector
CNM1
CNM2
CNN1
CNN5
CNN11
CNN2
CNN3
CNN14
CNN8
CNN9
CNR1
CNR2
CnH
CnY
CnZ1
CnE
CnV

Function
Solenoid value for CM1
Solenoid value for CM2
4-way valve
Solenoid valve (capacity control)
Solenoid valve (oil return CM1)
Solenoid valve (oil return CM2)
Solenoid valve (gas bypass2)
Fan for IPM
Solenoid valve (gas bypass)
Crankcase heater (CM1)
Crankcase heater (CM2)
Operation output
Error output
EEV selection
RAM Checker output
For servicing (for rewriting soft ware)
Inspection (Red)
Inspection (Green)
For service (Green)
7 seg LED1 (function indication)
7 seg LED2 (data indication)

CNA1
CNEEV1 EEVH1 for heating (Front)
CNEEV2 EEVH2 for heating (Rear)
CNEEV3 EEV-SC for Sub-cooling coil

3 ELECTRICAL WIRING
3.1 Indoor units
(a) Ceiling cassette-4 way type (FDT)
Models All : models

109 -

PJF000Z053 C

(b) Ceiling cassette-4 way Compact type (FDTC)


Models All : moddels

110 -

PJA003Z341

(c) Ceiling cassette-2 way type (FDTW)


Models FDTW28KXE6, 45KXE6, 56KXE6

111 -

PJB001Z560 B

Models FDTW71KXE6, 90KXE6

112 -

PJB001Z561 B

Models FDTW112KXE6, 140KXE6

113 -

PJB001Z562 B

(d) Ceiling cassette-1 way type (FDTS)


Model FDTS45KXE6

114 -

PJC001Z195 A

Model FDTS71KXE6

115 -

PJC001Z196 A

(e) Ceiling cassette-1 way compact type (FDTQ)


Models All models

116 -

PJC001Z190 A

Duct panel

Models All models

117 -

PJC001Z240 A

118 -

PJD011G034 A

Notes 1.
indicates wiring on site.
2. Use twin core cable0.751.25mm 2 at signal line between indoor unit
and outdoor unit, and signal line between indoor units.
3. Use twin core cable0.3mm 2 at remote controller line. See spec sheet

of remote controller in case that the total length is more than 100m.
4. Do not put signal line and remote controller line alongside power source line.

(f) Duct connected-High static pressure type (FDU)

Model FDU71KXE6

5 or 6 wires

119 -

(f) Duct connected-High static pressure type (FDU)


Models FDU90KXE6, 112KXE6, 140KXE6

PJD001Z229 B

Models FDU224KXE6, 280KXE6

120 -

PJD001Z230 B

(g) Duct connected-Middle static pressure type (FDUM)

121 -

Models FDUM22KXE6, 28KXE6, 36KXE6, 45KXE6, 56KXE6, 71KXE6, 90KXE6

PJR002Z258 B

Models FDUM112KXE6, 140KXE6

122 -

PJR002Z259 B

123 -

(h) Duct connected (Ultra thin)-Low static pressure type (FDQS)


Models All models

PJC001Z200 C

(i) Wall-mounted type (FDK)

124 -

Models FDK22KXE6, 28KXE6, 36KXE6, 45KXE6, 56KXE6

PHA000Z983 B

Models FDK71KXE6

125 -

PHA000Z984 B

(j) Ceiling suspended type (FDE)


Models FDE36KXE6A, 45KXE6A, 56KXE6A

126 -

PFA003Z826 B

Models FDE71KXE6A, 112KXE6A, 140KXE6A

127 -

PFA003Z827 B

(k) Floor standing (with casing) type (FDFL)


Model FDFL71KXE6

128 -

PGD000Z053 B

(l) Floor standing (without casing) type (FDFU)


Models All models

129 -

PGD000Z058 A

(m) Floor standing-2 way type (FDFW)


Models All models

130 -

PGF000Z004

131 -

(n) Duct Connected-Compact and Flexible type (FDUH)


Models All models

PJC001Z255 A

3.2 Branching controller


Models PFD1123-E, 1803-E, 2803-E

132 -

PCB003Z086 A

3.3 Integrated branching controller


Model PFD1123X4-E

133 -

PCB003Z087

3.4 Outdoor units


Models FDC224KXRE6, 280KXRE6, 335KXRE6

134 -

PCB003Z077 A

135 -

FDC560KXRE6, 560KXRE6-K, 615KXRE6, 680KXRE6

Models FDC335KXRE6-K, 400KXRE6, 450KXRE6, 504KXRE6,

PCB003Z078 A

136 -

PCB003Z079

List of branch controller


ThI-R1, R2 : Heating operation : Indoor fan control.
solenoid valve operations
Cooling operation : Frost prevention control.
Closeing
Heeting
Super heat control.
Open
SVH
Close
SVG
Close
Close
ThI-R3 :
For super heat control of cooling operation.
Tho-D :
For control of discharge pipe temperature.
Tho-C :
For control of temperarure under the dome.
Tho-S :
For control of suction pipe temperature.
Tho-R1, R2 : For control of defrosting.
Tho-A :
For control of defrosting.
Tho-R3, R4 : Electronic expansion valve (EEVH1, 2) control of heating operation
Tho-SC :
Electronic expansion valve (EEVSC) control of cooling operation.
Tho-H :
For super heat control of sub-cooling coil.

4 PIPING SYSTEM

Models FDC224KXRE6, 280KXRE6, 335KXRE6

Notes (1) Preset point of protective deviees


63H1-1 : Open 4.15MPa, Close 3.15MPa
(For protection)
(2) Function of thermistor
PSH :
For compressor control
Cooling: 3.70 ON (MPa)
Heating: 3.00 ON (MPa)
PSL :
ON 0.18MPa, OFF 0.20MPa
(For compressor control)
ON 0.134MPa, OFF 0.18MPa
(For protection)

137 -

PCB003Z080 A

List of branch controller


ThI-R1, R2 : Heating operation : Indoor fan control.
solenoid valve operations
Cooling operation : Frost prevention control.
Closeing
Heeting
Super heat control.
Open
SVH
Close
SVG
Close
Close
ThI-R3 :
For super heat control of cooling operation.
Tho-D :
For control of discharge pipe temperature.
Tho-C :
For control of temperarure under the dome.
Tho-S :
For control of suction pipe temperature.
Tho-R1, R2 : For control of defrosting.
Tho-A :
For control of defrosting.
Tho-R3, R4 : Electronic expansion valve (EEVH1, 2) control of heating operation
Tho-SC :
Electronic expansion valve (EEVSC) control of cooling operation.
Tho-H :
For super heat control of sub-cooling coil.

Models FDC335KXRE6-K, 400KXRE6, 450KXRE6 504KXRE6 560KXRE6 560KXRE6-K, 615KXRE6 680KXRE6

Notes (1) Preset point of protective deviees


63H1-1 : Open 4.15MPa, Close 3.15MPa
(For protection)
(2) Function of thermistor
PSH :
For compressor control
Cooling: 3.70 ON (MPa)
Heating: 3.00 ON (MPa)
PSL :
ON 0.18MPa, OFF 0.20MPa
(For compressor control)
ON 0.134MPa, OFF 0.18MPa
(For protection)

5 APPLICATION DATA
When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation
(piping length, height differences between indoor and outdoor units, power supply voltage and etc.) and installation spaces

SAFETY PRECAUTIONS
l We recommend you to read this SAFETY PRECAUTIONS carefully before the installation work in order to gain full
advantage of the functions of the unit and to avoid malfunction due to mishandling.
l
The precautions described below are divided into
and
. The matters with possibilities leading to
and
serious consequences such as death or serious personal injury due to erroneous handling are listed in the
the matters with possibilities leading to personal injury or damage of the unit due to erroneous handling including probability
. These are very important precautions for safety.
leading to serious consequences in some cases are listed in
Be sure to observe all of them without fail.
l
Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the operating
methods as well as the maintenance methods of this equipment to the user according to the owners manual.
l
Keep the installation manual together with owners manual at a place where any user can read at any time. Moreover if
necessary, ask to hand them to a new user

WARNING
l Installation must be carried out by the qualified installer.
If you install the system by yourself, it may cause serious trouble such as water leaks, electric shocks, fire and personal injury,
as a result of a system malfunction.
l Install the system in full accordance with the instruction manual.
Incorrect installation may cause bursts, personal injury, water leaks, electric shocks and fire.
l Use the original accessories and the specified components for installation.
If parts other than those prescribed by us are used, It may cause water leaks, electric shocks, fire and personal injury.
l When installing in small rooms, take prevention measures not to exceed the density limit of refrigerant in the event of
leakage.
Consult the expert about prevention measures. If the density of refrigerant exceeds the limit in the event of leakage, lack of
oxygen can occur, which can cause serious accidents.
l Ventilate the working area well in the event of refrigerant leakage during installation.
If the refrigerant comes into contact with naked flames, poisonous gas is produced.
l After completed installation, check that no refrigerant leaks from the system.
If refrigerant leaks into the room and comes into contact with an oven or other hot surface, poisonous gas is produced.
l Hang up the unit at the specified points with ropes which can support the weight in lifting for portage. And to avoid jolting
out of alignment, be sure to hang up the unit at 4-point support.
An improper manner of portage such as 3-point support can cause death or serious personal injury due to falling of the unit
l Install the unit in a location with good support.
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury.
l Ensure the unit is stable when installed, so that it can withstand earthquakes and strong winds.
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury.
l Ensure that no air enters in the refrigerant circuit when the unit is installed and removed.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit becomes too high, which can cause burst and
personal injury.
l The electrical installation must be carried out by the qualified electrician in accordance with the norm for electrical work
and national wiring regulation, and the system must be connected to the dedicated circuit.
Power supply with insufficient capacity and incorrect function done by improper work can cause electric shocks and fire,

l Be sure to shut off the power before starting electrical work.

Failure to shut off the power can cause electric shocks, unit failure or incorrect function of equipment.
l Be sure to use the cables conformed to safety standard and cable ampacity for power distribution work.
Unconformable cables can cause electric leak, anomalous heat production or fire.
l Use the prescribed cables for electrical connection, tighten the cables securely in terminal block and relieve the cables
correctly to prevent overloading the terminal blocks.
Loose connections or cable mountings can cause anomalous heat production or fire.
l Arrange the wiring in the control box so that it cannot be pushed up further into the box. Install the service panel
correctly.
Incorrect installation may result in overheating and fire.
l Be sure not to reuse existing refrigerant pipes
Conventional refrigerant oil or chlorine contained in the conventional refrigerant which is remaining in the existing refrigerant
pipes can cause deterioration of refrigerant oil of new unit. And 1.6 times higher pressure of R410A refrigerant than
conventional one can cause burst of existing pipe, personal injury or serious accident.
l Do not perform brazing work in the airtight room
It can cause lack of oxygen.
l Use the prescribed pipes, flare nuts and tools for R410A.
Using existing parts (for R22 or R407C) can cause the unit failure and serious accidents due to burst of the refrigerant circuit.
-

138 -

l Tighten the flare nut by using double spanners and torque wrench according to prescribed method. Be sure not to tighten
the flare nut too much.
Loose flare connection or damage on the flare part by tightening with excess torque can cause burst or refrigerant leaks which
may result in lack of oxygen.
l Do not open the service valves for liquid line and gas line until completed refrigerant piping work, air tightness test and
evacuation.
If the compressor is operated in state of opening service valves before completed connection of refrigerant piping work, air can
be sucked into refrigerant circuit, which can cause bust or personal injury due to anomalously high pressure in the refrigerant
l Do not put the drainage pipe directly into drainage channels where poisonous gases such as sulphide gas can occur.
Poisonous gases will flow into the room through drainage pipe and seriously affect the users health and safety.
l Only use prescribed optional parts. The installation must be carried out by the qualified installer.
If you install the system by yourself, it can cause serious trouble such as water leaks, electric shocks, fire.
l Do not run the unit with removed panels or protections
Touching rotating equipments, hot surfaces or high voltage parts can cause personal injury due to entrapment, burn or electric
shocks.
l Be sure to fix up the service panels.
Incorrect fixing can cause electric shocks or fire due to intrusion of dust or water.
l Do not perform any repairs or modifications by yourself. Consult the dealer if the unit requires repair.
If you repair or modify the unit, it can cause water leaks, electric shocks or fire.
l Do not perform any change of protective device itself or its setup condition
The forced operation by short-circuiting protective device of pressure switch and temperature controller or the use of non
specified component can cause fire or burst.
l Be sure to switch off the power supply in the event of installation, inspection or servicing.
If the power supply is not shut off, there is a risk of electric shocks, unit failure or personal injury due to the unexpected start
of fan.
l Consult the dealer or an expert regarding removal of the unit.
Incorrect installation can cause water leaks, electric shocks or fire.
l Stop the compressor before disconnecting refrigerant pipes in case of pump down operation.
If disconnecting refrigerant pipes in state of opening service valves before compressor stopping, air can be sucked, which can
cause burst or personal injury due to anomalously high pressure in the refrigerant circuit.

CAUTION

l Carry out the electrical work for ground lead with care
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone lines ground lead. Incorrect
grounding can cause unit faults such as electric shocks due to short-circuiting.
l Use the circuit breaker with sufficient breaking capacity.
If the breaker does not have sufficient breaking capacity, it can cause the unit malfunction and fire.
l Earth leakage breaker must be installed
If the earth leakage breaker is not installed, it can cause electric shocks.
l Do not use any materials other than a fuse with the correct rating in the location where fuses are to be used.
Connecting the circuit with copper wire or other metal thread can cause unit failure and fire.
l Do not install the unit near the location where leakage of combustible gases can occur.
If leaked gases accumulate around the unit, it can cause fire.
l Do not install the unit where corrosive gas (such as sulfurous acid gas etc.) or combustible gas (such as thinner and
petroleum gases) can accumulate or collect, or where volatile combustible substances are handled.
Corrosive gas can cause corrosion of heat exchanger, breakage of plastic parts and etc. And combustible gas can cause fire.
l Secure a space for installation, inspection and maintenance specified in the manual.
Insufficient space can result in accident such as personal injury due to falling from the installation place..
l When the outdoor unit is installed on a roof or a high place, provide permanent ladders and handrails along the access
route and fences and handrails around the outdoor unit.
If safety facilities are not provided, it can cause personal injury due to falling from the installation place.
l Do not use the indoor unit at the place where water splashes may occur such as in laundries.
Since the indoor unit is not waterproof, it can cause electric shocks and fire.
l Do not install nor use the system close to the equipment that generates electromagnetic fields or high frequency
harmonicss.
Equipment such as inverters, standby generators, medical high frequency equipments and telecommunication equipments can
affect the system, and cause malfunctions and breakdowns. The system can also affect medical equipment and telecommunication
equipment, and obstruct its function or cause jamming.
l Do not install the outdoor unit in a location where insects and small animals can inhabit.
Insects and small animals can enter the electric parts and cause damage or fire. Instruct the user to keep the surroundings clean.
l Do not use the base flame for outdoor unit which is corroded or damaged due to long periods of operation.
Using an old and damage base flame can cause the unit falling down and cause personal injury.
l Do not install the unit in the locations listed below.
Locations where carbon fiber, metal powder or any powder is floating.
Locations where any substances that can affect the unit such as sulphide gas, chloride gas, acid and alkaline can occur.
Vehicles and ships.
-

139 -

Locations where cosmetic or special sprays are often used.


Locations with direct exposure of oil mist and steam such as kitchen and machine plant.
Locations where any machines which generate high frequency harmonics are used.
Locations with salty atmospheres such as coastlines.
Locations with heavy snow. (If installed, be sure to provide base flame and snow hood mentioned in the manual)
Locations where the unit is exposed to chimney smoke.
Locations at high altitude (more than 1000m high).
Locations with ammonic atmospheres.
Locations where heat radiation from other heat source can affect the unit.
Locations without good air circulation.
Locations with any obstacles which can prevent inlet and outlet air of the unit.
Locations where short circuit of air can occur. (in case of multiple units installation)
Locations where strong air blows against the air outlet of outdoor unit.
It can cause remarkable decrease in performance, corrosion and damage of components, malfunction and fire.
l Do not install the outdoor unit in the locations listed below.
Locations where discharged hot air or operating sound of the outdoor unit can bother neighborhood.
Locations where outlet air of the outdoor unit blows directly to plants.
Locations where vibration can be amplified and transmitted due to insufficient strength of structure.
Locations where vibration and operation sound generated by the outdoor unit can affect seriously. (on the wall or at the
place near bed room)
Locations where an equipment affected by high harmonics is placed. (TV set or radio receiver is placed within 5m)
Locations where drainage cannot run off safely.
It can affect surrounding environment and cause a claim.
l Do not install the indoor unit in the locations listed below. (Be sure to install the indoor unit according to the installation
manual for each model because each indoor unit has each limitation)
Locations with any obstacles which can prevent inlet and outlet air of the unit.
Locations where vibration can be amplified due to insufficient strength of structure.
Locations where the infrared receiver is exposed to the direct sunlight or the strong light beam. (in case of the infrared
specification unit)
Locations where an equipment affected by high harmonics is placed. (TV set or radio receiver is placed within 5m)
Locations where drainage cannot run off safely.
It can affect performance or function and etc.
l Do not place any variables which will be damaged by getting wet under the indoor unit.
When the relative humidity is higher than 80% or drainage pipe is clogged, condensation or drainage water can drop and it can
cause the damage of valuables.
l Do not install the remote controller at the direct sunlight.
It can cause malfunction or deformation of the remote controller.
l Do not use the unit for special purposes such as storing foods, cooling precision instruments and preservation of animals,
plants or art.
It can cause the damage of the items.
l Take care when carrying the unit by hand.
If the unit weights more than 20kg, it must be carried by two or more persons. Do not carry by the plastic straps, always use
the carry handle when carrying the unit by hand. Use gloves to minimize the risk of cuts by the aluminum fins.
l Dispose of any packing materials correctly.
Any remaining packing materials can cause personal injury as it contains nails and wood. And to avoid danger of suffocation, be
sure to keep the plastic wrapper away from children and to dispose after tear it up.
l Pay attention not to damage the drain pan by weld spatter when welding work is done near the indoor unit.
If weld spatter entered into the indoor unit during welding work, it can cause pin-hole in drain pan and result in water leakage.
To prevent such damage, keep the indoor unit in its packing or cover it.
l Be sure to insulate the refrigerant pipes so as not to condense the ambient air moisture on them.
Insufficient insulation can cause condensation, which can lead to moisture damage on the ceiling, floor, furniture and any other
valuables.
l Be sure to perform air tightness test by pressurizing with nitrogen gas after completed refrigerant piping work.
If the density of refrigerant exceeds the limit in the event of refrigerant leakage in the small room, lack of oxygen can occur,
which can cause serious accidents.
l Be sure to install indoor unit properly according to the instruction manual in order to run off the drainage smoothly.
Improper installation of indoor unit can cause dropping water into the room and damaging personal property.
l Install the drainage pipe to run off drainage securely according to the installation manual
Incorrect installation of the drainage pipe can cause dropping water into the room and damaging personal property.
l Be sure to install the drainage pipe with descending slope of 1/100 or more, and not to make traps and air-bleedings
Check if the drainage runs off securely during commissioning and ensure the space for inspection and maintenance.
l Do not operate the system without the air filter.
It can cause malfunction of the system due to clogging of the heat exchanger.
l Do not touch any buttons with wet hands.
It can cause electric shocks.
l Do not shut off the power supply immediately after stopping the operation.
Wait at least 5 minutes, otherwise there is a risk of water leakage or breakdown.
l Do not control the system with main power switch.
It can cause fire or water leakage. In addition, the fan can start unexpectedly, which can cause personal injury.
l Do not touch any refrigerant pipes with your hands when the system is in operation.
During operation the refrigerant pipes become extremely hot or extremely cold depending the operating condition, and it can
cause burn injury or frost injury.
-

140 -

5.1 Installation of indoor unit


A

PJF012D007 b

(a) Ceiling cassette-4way type (FDT)


Before installation

Preparation before installation

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

If suspension bolt becomes longer, do reinforcement of earthquake resistant.


For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.

Accessory items

Accessory item

For unit hanging For unit hanging For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation
of drain socket
of liquid tube
and adjustment of gas pipe
of drain socket

Drain hose

Hose clamp

Ceiling opening, Suspension bolts pitch, Pipe position

For drain pipe


connecting

For drain hose


mounting

860 to 910 (Ceiling hole size)


778 (Suspension bolts pitch)

(mm)
Series

Space for installation and service


When it is not possible to keep enough space between indoor unit and wall or between indoor
units, close the air supply port where it is not possible to keep space and confirm there is no
short circuit of airflow.
Install the indoor unit at a height of more than 2.5m above the floor.
4000 to 5000mm or more
Indoor unit

VRF (KX)
series

Symbol
A
B
C
D
F
G
H

420
H

Drain hose piece


(Accessory)
(Installed on site)
C
Hanger plate
for suspention bolt

345

260

246
298

Gas piping
Liquid piping
Drain piping
Hole for wiring
Suspension bolts
Outside air opening for ducting
Air outlet opening for ducting

173
a

123

207
150

65

140
60

11

65

97

112
83 76

Air return grille

hole

control box
Air filter

28 to 71 type
90 to 160 type

303

50 or more

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.
If there are 2 units of wireless type, keep them away for more than 6m to avoid malfunction
due to cross communication.
When plural indoor units are installed nearby, keep them away for more than 4 to 5m.

Single Split (PAC) 40 to 71 type 246


series
100 to 140 type 298

control box

725 (Suspension bolts pitch)


648
420

Selection of installation location for the indoor unit

Type

13

50

140

Pipe cover(small)

100

68

Pipe cover(big)

hole

For drain pipe


Strap

100

For refrigerant pipe


Pipe cover(big) Pipe cover (small)

137

Level gauge

52.5

For unit hanging


Flat washer (M10)

35

38

Installation of indoor unit


Work procedure
1. Prepare a ceiling hole with the size of from 860mm 860mm to 910mm 910mm
referring to the template attached in the package.
2. Arrange the suspension bolt at the right position (725mm778mm).
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
4. Ensure that the lower end of the suspension bolt should be 50mm above the ceiling
plane. Temporarily put the four lower nuts 150mm above the ceiling plane and the upper
nuts on distant place from the lower nuts in order not to obstruct hanging the indoor unit
or adjust the indoor unit position, and then hang the indoor unit.
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on
the package into the air supply port and checking if the gap between the ceiling plane
and the indoor unit is appropriate. In order to adjust the indoor unit position, adjust the
lower nuts while the upper nuts are put on distant place. Confirm there is no backlash
between the hanger plate for suspension bolt and the lower nut and washer.

Indoor unit
Suspension bolt

Wall

Ceiling
surface

Nut (upper)

1000mm or more
2500mm or more

Decorative panel

Flat washer

1000mm or more

Spring wasler

Obstacle

Nut (lower)

150mm
Floor

50mm

Set blow-out pattern

Ceiling surface

Select the most proper number of blow-out air supply port direction from 4 way, 3 way or 2
way according to the shape of the room and installation position. (1 way is not available.)
If it is necessary to change the number of air supply port, prepare the covering materials.
(sold as accessory)
Instruct the user not to use low fan speed when 2way or 3way air supply is used.
Do not use 2way air supply port under high temperature and humidity environment.
(Otherwise it could cause condensation and leakage of water.)
It is possible to set the airflow direction port by port independently. Refer to tne users manual
for details.

Correct
Keep the distance between 20-24 mm.
Exceeding the range of distance may cause
failure etc.

20 +4
0 mm
Ceiling opening dimensions
Level gauge
(Inserted into the unit)

141 -

Unit

Touch the nut (lower) and


washer without any play

Wrong

Unit

Play is left between the fixture


and the nut (lower) and washer.

Installation of indoor unit (continued)


6. Make sure to install the indoor unit horizontally. Confirm the
levelness of the indoor unit with a level gauge or transparent hose filled with water. Keep the height difference at
both ends of the indoor unit within 3mm.
7. Tighten four upper nuts and fix the unit after height and
levelness adjustment.

Drain pipe

Caution
Indoor unit
hose

Caution
Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor
unit and it will lead to deformation of the unit, failure of attaching a panel, and generating noise
from the fan.
Make sure to install the indoor unit horizontally and set the gap between the unit underside and
the ceiling plane properly. Improper installation may cause air leakage, dew condensation,
water leakage and noise.
Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the
installation manual for decorative panel for details.
Make sure there is no gap between decoration panel and ceiling surface, and between decoration panel and the indoor unit. The gap may cause air leakage, dew condensation and water
leakage.
In case decorative panel is not installed at the same time, or ceiling material is installed after
the unit installed, put the cardboard template for installation attached on the package (packing
material of cardboard box) on the bottom of the unit in order to avoid dust coming into the indoor
unit.

Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
Do not apply adhesives on this end.
Fasten the screw securely
Hose clamp
Drain socket

pipe cover (big)


(For insulation)
(Accessory)

Drain hose
Unit

Metal plate
10mm

Drain hose
(Accessory)

Drain socket
The step part Drain hose
Drain socket

Refrigerant pipe

Work procedure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.

14 to 18

9.52

34 to 42

12.7

49 to 61

15.88

68 to 82

19.05

100 to 120

3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.
1.5m ~ 2m Supporting metal

No bump
No trap

Air vent

Trapped air will


generate noises.

Not touching the water

Insulation material
Descending slope greater than 1/100

When sharing a drain pipe for more than


one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

As wide as possible
(about100mm)

VP-30 or bigger
Descending slope greater than 1/100

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.
Drain up
The position for drain pipe outlet can be raised up to 700mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
295 to 325mm

Pipe cover (Accessory)

Drain hose

The thickness of insulation should be 20mm or more.

100 or less

Joint for VP-20


(Prepare on site)

Pipe cover (small)


(For insulation)
(Prepare on site)

Over 20mm

Tightening torque Nm

6.35

Connect

VP-20
(Prepare on site)

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at installation of the unit or drain pipes.
Do not bend or make an excess offset on the drain hose as shown in the picture.
Bend or excess offset will cause drain leakage.

700mm or less

Strap (Accessory)
Pipe diameter

Clamp
(Accessory)

Pipe cover (small)


(For insulation)
(Accessory)

No adhesive allowed

Caution
Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air
getting into refrigeration circuit may cause over-pressure and resultant it may result in bursting,
etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in order to
avoid any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration
oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.

Joint for VP-20


(Prepare on site)

142 -

Drain

A
w
o
D
F
b
1. P
in
c
2. M
is
th
C
d
(
d
3. U
r
it

Drain

In
Dr
Fo
wo
In
Dra
tor
Ma

E
e
e
in
B
U
o
D
n
B
F
w

1. R
th
2. H
th
3. F
4. In

tc.

rmful and

serious
n, it may

the end

d/or trap
properly
e.

door unit
he end.

VP-20
on site)

VP-20
are on site)

(small)
ation)
n site)

ose

pes.

end

d fix

may

Drain pipe (continued)

Panel installation

Drain test

Attach the panel on the indoor unit after electrical wiring work.
Refer to panel installation manual for details (See next page).

After installation of drain pipe, make sure that drain system work in good condition and no
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
or not.
Do drain test even if installation of heating season.
For new building cases, make sure to complete the test
before hanging the ceiling.
Checking window
1. Pour water of about 1000cc into the drain pan in the
for draining
indoor unit by pump so as not to get the electrical
component wet.
2. Make sure that water is drained out properly and there
is no water leakage from any joints of the drain pipe at
the test.
Confirm that the water is properly drained out while the
drain motor is operating. At the drain socket
(transparent), it is possible to check if the water is
drained out properly.
Drain plug
3. Unplug the drain plug on the indoor unit to remove
remaining water on the drain pan after the test, and re-plug
it. And insulate the drain pipe properly finally.

Check the following items after all installation work completed.

Drain pump operation


In case electrical wiring work finished
Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON, the Connector CNB is disconnected, and then the power supply (230VAC on the terminal block and ) is turned ON.
Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

Wiring-out position and wiring connection


Electrical installation work must be performed according to the installation manual by an
electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (3 screws) and
the wiring cover (2 screws).
2. Hold each wiring inside the unit and fasten
them to terminal block securely.
3. Fix the wiring with clamps.
4. Install the removed parts back to original place.

Power source line Signal line

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Check

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

How to check the dirt of drain pan (Maintenance)


The method of checking the dirt of drain pan
It is possible to check the dirt for inlet of drain pan without detaching the panel.
Inspection is not possible when the high efficient filter and option spacer is installed.)
Open the air return grille and remove the panel corner cover on drain pan side.
Remove the cover of inspection window. (1screw)
Check the drain pan from the inspection window.
If the drain pan is very dirtyremove the drain pan and clean it.
After checking of the dirty of drain pan, restore the cover of the inspection window
securely. Improper restoration of the cover may cause dew condensation and water
leakage.
Panel
Corner cover

Available checking part


for inlet of drain pan.
Cover of
checking
window

Attention for removing drain pan

Wiring cover

Single Split (PAC) series


Power source line clamp

Check if;

The fixing components have been attached the with drain pan. Pay attention to these
components during installation and removing. Take off the hanging hook after removing
four screws. During the installation of drain pan, fix the drain pan firmly by using four screws
after hanging it up with the fixing hook.

Earth

Power source side


terminal block

Wiring between indoor and outdoor unit

Drain pan
Fixing piece

Remote Controller line

then
ain

pe,
m
et of

Check list after installation

Remove the screws


Rotate the hook

Signal line clamp

Signal side terminal block


VRF (KX) series
Power source side
terminal block

Power source
Earth
line clamp

Indoor power source line


Signal line (Shielded cord)
Remote controller line
Signal line clamp
Earth (Signal line)

Signal side terminal block

PJF012D007

143 -

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!TTACHTHEPANELWITHTHEORIENTATIONSHOWNONTHERIGHT
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144 -

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&IRSTINSERTTHEPARThAvOFACORNERPANELINTOTHEPARTh!vOFTHEDECORATIVEPANEL ANDTHENENGAGEFOURHOOKS

Press
position)

SET button (Fixing of the lower limit

Upper limit position and lower limit position are fixed, and the set
positions are displayed for two seconds, then setting is completed.
s After the setting is completed, the louver which was set moves
from the original position to the lower limit position, and goes
back to the original position again. (This operation is not
performed if the indoor unit and/or indoor unit fan is in operation.)

0IN

[Example]

Upper
position
Movable
range

DISPLAYEDFORTWOSECONDS

(OOK

Lower
position

A
HANGER

NG

OORUNIT
NTHECORNER

 Press

button.

Louver adjusting mode ends and returns to the original display.

0IN
#AUTION

)FTHEUPPERLIMITPOSITIONNUMBERANDTHELOWERLIMITPOSITIONNUMBERARESETTOTHESAMEPOSITION THELOUVERISFIXEDATTHAT
POSITIONAUTOSWINGDOESNOTFUNTION

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ATTENTION
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DIFFERENTSETTINGTOEACHLOUVER

If you press
RESET button during settings, the display will return to previous display.If you press
button during settings, the mode will be ended and return to original display, and the settings that have not been
completed will become invalid.

3TOP THE AIR CONDITIONER AND PRESS


3%4
BUTTON AND
,/56%2 BUTTON SIMULTANEOUSLY
FORTHREESECONDSORMORE

7HENPLURALREMOTECONTROLLERSARECONNECTED LOUVERSETTINGOPERATIONCANNOTBESETBYSLAVEREMOTECONTROLLER

4HE FOLLOWING IS DISPLAYED IF THE NUMBER OF THE INDOOR UNITS


CONNECTEDTOTHEREMOTECONTROLLERISON
E'OTOSTEP
h



4HE FOLLOWING IS DISPLAYED IF THE NUMBER OF THE INDOOR UNITS


CONNECTEDTOTHEREMOTECONTROLLERAREMORETHANONE

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 3HUTOFFTHEMAINPOWERSWITCH
 5NPLUGTHECONNECTOROFTHELOUVERMOTORWHICHYOUWANTTOFIXTHEPOSITION-AKESURETOINSULATEUNPLUGGED
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 !DJUSTTHELOUVERPOSITIONSLOWLYBYHANDSOASTOBEWITHINTHEAPPLICABLERANGEMENTIONEDBELOWTABLE

0RESS OR BUTTONSELECTIONOFINDOORUNIT


3ELECTTHEINDOORUNITOFWHICHTHELOUVERISSET
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INDOORUNIT

vh

sss

sss

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v

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./4)#%
s &OR&$4TYPE INCASETHELOUVER.OTOBESETISUNCERTAIN SETANYLOUVER
TEMPORARILY4HELOUVERWILLSWINGONCEWHENTHESETTINGISCOMPLETEDANDIT
ISPOSSIBLETOCONFIRMTHELOUVER.OANDTHEPOSITION
!FTERTHAT CHOOSETHECORRECTLOUVER.OANDSETTHETOPANDBOTTOM
POSITION

0RESS OR BUTTONSELECTIONOFLOUVER.O


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v h

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$IMENSION,MM

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POSITIONISFIXEDINTHEABOVEWAY

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DRIPPING DEWCONDENSATION THEFOULINGOFTHECEILINGANDTHEMALFUNCTIONINGOFTHEUNIT

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#ONTROLBOX

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3%4 BUTTON $ETERMINATION OF

4HELOUVER.OTOBESETISCONFIRMEDANDTHEDISPLAYSHOWSTHEUPPERLIMITOFTHEMOVABLERANGE
;%8!-0,%= )F.OLOUVERISSELECTED
h
v CURRENTUPPERLIMITPOSITION

!TTACHINGTHEAIRRETURNGRILLE

0RESS OR BUTTON SELECTION OF UPPER LIMIT


POSITION

4HEREISNOORIENTATIONONATTACHINGTHEAIRRETURNGRILLEONTOTHEPANEL
4OATTACHTHEAIRRETURNGRILLE FOLLOWTHEPROCEDUREDESCRIBEDININTHEREVERSEORDER
2EMOVINGTHEAIRRETURNGRILLE
(ANGTHEHOOKSOFTHEAIRRETURNGRILLEINTHEHOLEOFTHEPANEL4HEHOOKSOFTHEGRILLECANBEHANGEDINANYFOURSIDE
OFTHEPANEL
!FTERTHEGRILLEISHANGED CLOSETHEGRILLEWHILETHESTOPPERSONTHEGRILLEPLACES AREKEPTPRESSEDTOh/0%.v
DIRECTION7HENTHEGRILLECOMESTOTHEORIGINALPOSITION RELEASETHESTOPPERSTOHOLDTHEGRILLE-AKESURETOHEARTHE
SOUNDOFh#,)#+vINBOTHSTOPPERS

3ELECTTHEUPPERLIMITOFLOUVERMOVABLE RANGE
hPOSITION v IS THE MOST HORIZONTAL AND hPOSITION v IS THE MOST
DOWNWARD
hPOSITION vISTORETURNTOTHEFACTORYSETTING)FYOUNEEDTO
CHANGETHESETTINGTOTHEDEFAULTSETTING USEhPOSITION v

HORIZONTAL
h

vTHEMOSTHORIZONTAL

h

h

h

h

h

vTHEMOSTDOWNWARDS

h

vRETURNTOTHEDEFAULTSETTING

)NSTALLATION

DOWNWARDS

Press
SET button (Fixing of the upper
limit position)

THEPOSITIONOFTHELOUVER

#LOSINGDIRECTION

The upper limit position is fixed and the setting position is


.
PROCEED TO LOWER LIMIT POSITION
DISPLAYED FOR TWO SECONDS 4HEN
SELECTIONDISPLAY
[EXAMPLE]
DISPLAYEDFORTWOSECONDS

0OSITIONFORHANGINGHINGES

SHOWSCURRENTSETTING

NPIPE

Press or button (Selection of lower limit


position)

Select the lower limit position of louver.


position 1 is the most horizontal, and position 6 is the most
downwARDS
hPOSITION vISTORETURNTOTHEFACTORYSETTING)FYOUNEEDTO
CHANGETHESETTINGTOTHEDEFAULTSETTING USEhPOSITION v
(the most horizontal)

#AUTION


!TTACHINGTHEAIRRETURNGRILLEFROMTHEHINGESIDE

"ECAREFULINAIRRETURNGRILLEATTACHING UNSTABLEATTACHINGMAYCAUSEGRILLEFALLING

(the most downwARDS

(return to the DEFAULTSETTING)

2EPAIRORREPLACETHEDISTORTED BROKENSTOPPERATONCE ORTHEGRILLEFALLINGMAYOCCUR

145 -

PJA012D781

Before installation

Preparation before installation


l If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
l Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.

Accessory items

Accessory itme

1
For heat
insulation
of drain socket

1
For heat
insulation
of drain socket

Hose clamp

1
For drain pipe
connecting

Ceiling opening, Suspension bolts pitch, Pipe position

1
For drain hose
mounting

530 (Suspension bolts pitch)

Selection of installation location for the indoor unit

j Select the suitable areas to install the unit under approval of the user.

Symbol
A
B
C
D
E

Control
box

185
190

Drain hose piece


(Accessory)
(Installed on site)

570
325

145

Air return
Air supply grille

223

21
200

413
700

48

140
60

88

192
132

Hole

Hanger plate for


suspension bolt

100
F

Installation of indoor unit


1. This units is designed for 2 x 2 grid ceiling.
If necessary, please detach the T bar temporarily before you install it.
If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
side.
2. Arrange the suspension bolt at the right position (530mm530mm).
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
Temporarily put the four lower nuts 88mm above the ceiling plane and the upper nuts on distant
place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
position, and then hang the indoor unit.
Control box
T bar

l When it is not possible to keep enough space between indoor unit and wall or between indoor units,
close the air supply port where it is not possible to keep space and confirm there is no short circuit
of airflow.
l Install the indoor unit at a height of more than 2.5m above the floor.

Indoor unit

Ceiling
panel

5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.

4000mm or more
Indoor unit

Drain piping

Suspension bolt

Refrigerant piping
1000mm or more

Nut (upper)

2500mm or more

Decorative panel
1000mm or more

Flat washer
Obstacle

Spring washer
Floor

Nut (lower)

88mm
45mm
Level gauge

Use level gauges as


reference, adjust the
bottom to the face of
the indoor unit.

30

Ceiling surface
Use level gauges as
reference, adjust the
bottom to the face of
the indoor unit.

30

Wall

6-4
Holes for
tapping screws

Work procedure

Space for installation and service

Ceiling
surface

Content
Gas piping
Liquid piping
Drain piping
Hole for wiring
Suspension bolts
Air outlet opening
for ducting

556
67

Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use
a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
condition and confirmed there is no problem. However, there is some risk of condensation drop
if the air conditioner is operated under the severer condition than mentioned above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect the
operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength
is not enough, it could cause injury due to unit falling.
l If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to
cross communication.
m When plural indoor units are installed nearby, keep them away for more than 4m.

Decorative panel

140

4
For pipe cover
fixing

Drain hose

100

1
For heat
insulation
of liquid tube

Pipe cover(big) Pipe cover(small)

35

8
4
1
For adjustment For heat
For unit hanging in hoisting in the insulation
unit's main body of gas pipe

For draom pipe


Strap

210
248

For refrigerant pipe


Pipe cover
(small)

88

Pipe cover(big)

530( Suspension bolts pitch)


350
326

For unit hanging


Flat washer
Level gauge
(M10)
(Insulation)

35

l Install correctly according to the installation manual.


l Confirm the following points:
Unit type/Power supply specification Pipes/Wires/Small parts

45 or more

781

(b) Ceiling cassette-4way compact type (FDTC)

Diffuser
Level gauge
(insulation)

Diffuser

Ceiling panel

Level gauge
(insulation)

T-bar

Correct

Unit

Touch the nut (lower) and


washer without any play

146 -

Ceiling panel

Wrong

Unit

Play is left between the fixture


and the nut (lower) and washer.

T-bar

When the ceiling panel comes below the T


bar, align the bottom of the level gauge to
the lower face of the ceiling panel.

Installation of indoor unit (continued)


6. Make sure to install the indoor unit horizontally. Confirm the
levelness of the indoor unit with a level gauge or transparent
hose filled with water. Keep the height difference at both ends of
the indoor unit within 3mm.
7. Tighten four upper nuts and fix the unit after height and levelness
adjustment.

Drain pipe (continued)

Work procedure

Drain te

1. Make sure to insert the drain hose (the end mode of soft PVC) to the end of the step part of drain
socket.
Attach the hose clamp to the drain hose around 10mm from the end, and fasten the screw within
5mm left to the nut.
l Do not apply adhesives on this end.

Indoor unit
hose

Caution

pipe cover (big)


(For insulation)
(Accessory)

l Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit
and it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the
fan.
l Make sure to install the indoor unit horizontally and set the gap between the unit underside and
the ceiling plane properly. Improper installation may cause air leakage, dew condensation, water
leakage and noise.
l Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the
installation manual for decorative panel for details.
l Make sure there is no gap between decoration panel and ceiling surface, and between decoration
panel and the indoor unit. The gap may cause air leakage, dew condensation and water leakage.
l In case decorative panel is not installed at the same time, or ceiling material is installed after the
unit installed, put the cardboard template for installation attached on the package (packing material
of cardboard box) on the bottom of the unit in order to avoid dust coming into the indoor unit.

Joint for VP-20


(Prepare on site)

Unit
Drain socket

The step part

Drain hose
Drain hose
(Accessory)
Clamp
Drain socket (Accessory

No adhesive allowed

VP-20
(Prepare on site)

Connect

Pipe cover (small)


(For insulation)
(Prepare on site)

Pipe cover (small)


(For insulation)
(Accessory)

Drain p
Fasten the screw within 5 mm left to the nut.
Hose clamp

Drain hose

Drain socket

Refrigerant pipe
Caution
l Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
l Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and
compressor breakdown, etc.
l Use special tools for R410 refrigerant.

Metal plate
10mm

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end
made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
l Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
l Do not bend or make an excess offset on the drain hose as shown in the picture.
Bend or excess offset will cause drain leakage.

Over 20mm

Work procedure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
and then remove them.
(Gas may come out at this time, but it is not abnormal.)
l Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
not twist and crush the pipes.
Do a flare connection as follows:
l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
and then remove them.
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the
nut for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned
in the table below. Make sure to hold the pipe on the indoor unit securely by a spanner when
tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
l Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
attached to the outdoor unit.
Tightening torque Nm
14 to 18
34 to 42
49 to 61
68 to 82
100 to 120

Strap (Accessory)

3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway.
l Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe
as close place to the unit as possible when connecting the drain pipe.
l Do not set up air vent.
1.5m ~ 2m Supporting metal

No bump
No trap

Air vent

Trapped air will


generate noises.

Not touching the water

Insulation material
Descending slope greater than 1/100

l When sharing a drain pipe for more than one


unit, lay the main pipe 100mm below the drain
outlet of the unit. In addition, select VP-30 or
bigger size for main drain pipe.

As wide as possible
(about100mm)

VP-30 or bigger

Descending stop greater than 1/100


4. Insulate the drain pipe.
l Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause
dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size),
then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.

Pipe cover (Accessory)

Drain up
The thickness of insulation should be 20mm or more.

l The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
length and offset of the pipe within the limit shown in the figure below.

Drain pipe
Caution
l Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.

147 -

295 to 325mm
Drain hose

100 or less
600mm or less

Pipe diameter
f 6.35
f 9.52
f 12.7
f 15.88
f 19.05

l After i
leakag
l Do dra
l For ne
hangin
1. Pour w
pump
2. Make
leakag
Confir
is ope
check
3. Unplu
on the
pipe p

Joint for VP-20


(Prepare on site)

In cas
Drain
For th
work.
In cas
Drain
the Co
[a
Make

l Electr
install
to the
Be su
l Use s
not to
l Do no
misco
l Be su
l For th
1.
2.
3.
4.

Remo
Hold e
Fix the
Install

Drain pipe (continued)

Panel installation

Drain test
drain

within

P-20
n site)

P-20
re on site)

small)
tion)
n site)

l After installation of drain pipe, make sure that drain system work in good condition and no water
leakage from joint and drain pan. Check if the motor sound of drain pump is normal or not.
l Do drain test even if installation of heating season.
l For new building cases, make sure to complete the test before
hanging the ceiling.
1. Pour water of about 1000cc into the drain pan in the indoor unit by
pump so as not to get the electrical component wet.
2. Make sure that water is drained out properly and there is no water
leakage from any joints of the drain pipe at the test.
Confirm that the water is properly drained out while the drain motor
is operating. At the drain socket (transparent), it is possible to
check if the water is drained out properly.
3. Unplug the drain plug on the indoor unit to remove remaining water
on the drain pan after the test, and re-plug it. And insulate the drain
Drain plug
pipe properly finally.

Accessory items
1

Hook

1 piece

Chain

2 pieces

For fixing temporarily

Bolt

4 pieces

For installing the panel

4
5

Screw
Screw

1 piece
2 pieces

For attaching a hook


For attaching a chain

l Attach the panel on the indoor unit after electrical wiring work.
l Refer to attached manual for panel installation for details.

Check list after installation

Drain pump operation

he end

l After wiring work finished, install the panel on the indoor unit.
l Refer to panel installation manual for details. (see next page)

In case electrical wiring work finished


Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON,
the Connector CNB is disconnected, and then the power supply (220-240VAC on the terminal block
[ and ] or [ and ] ) is turned ON.
Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

Wiring-out position and wiring connection

l Check the following items after all installation work completed.


Check if
The indoor and outdoor units are fixed securely?
Inspection for leakage is done?
Insulation work is properly done?
Water is drained properly?
Supply voltage is same as mentioned in the model name plate?
There is mis-wiring or mis-connection of piping?
Earth wiring is connected properly?
Cable size comply with specified size?
Any obstacle blocks airflow on air inlet and outlet?

Expected trouble
Falling, vibration, noise
Insufficient capacity
Water leakage
Water leakage
PCB burnt out, not working at all
PCB burnt out, not working at all
Electric shock
PCB burnt out, not working at all
Insufficient capacity

Check

l Electrical installation work must be performed according to the installation manual by an electrical
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
l Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order
not to apply unexpected stress on the terminal.
l Do not put both power source line and signal line on the same route. It may cause
miscommunication and malfunction.
l Be sure to do D type earth work.
l For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
and/or

he pipe

1.
2.
3.
4.

Remove a lid of the control box (1 screws).


Hold each wiring inside the unit and fasten them to terminal block securely.
Fix the wiring with clamp.
Install a lid of the control box back to original place.
Single split (PAC) series

will
ses.

6
6

Power source side terminal block

Earth

Remote controller line


Wiring clamp

Signal side terminal block

y cause

size),
rt of the

for
rtical
w of
ipe

Wiring between indoor


and outdoor unit

VRF (KX) series

6
6

Power source side terminal block

Earth
Indoor power source line
Signal line (shielded cord)
Remote controller line
Wiring clamp

Earth (signal line)


Signal side terminal block

PJA012D781

148 -

PJA012D783

PANEL INSTALLATION MANUAL

PJA012D783

Please read this manual together with the indoor units installation manual.

WARNING
4 Attaching a corner panel

Fasten the wiring to the terminal securely and hold the cable securely so as not
to apply unexpected stress on the terminal.

First insert the part a of a corner panel into the part A of the cover panel, engage two
hooks and tighten the screw.

Loose connection or hold will cause abnormal heat generation or fire.

Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.

1 Checking the indoor unit installation position


Read this manual together with the air conditioner installation manual carefully.
Check if the gap between the ceiling plane and the indoor unit is correct by inserting the
level gauge into the air outlet port of the indoor unit. (See below drawing)
Adjust the installation elevation if necessary.
Remove the level gauge before you attach the panel.

30

Use level gauges


as reference, adjust
the bottom to the
face of the indoor
unit.

30

Use level gauges


as reference, adjust
the bottom to the
face of the indoor
unit.

Diffuser

Diffuser

Hook
Screw

Level gauge
(insulation)
Ceiling panel

T-bar

Level gauge

Ceiling panel

(insulation)

T-bar

When the ceiling panel comes below


the T bar, align the bottom of the level
gauge to the lower face of the ceiling
panel.

5 Panel installation
Install the panel on the unit after completing the electrical wiring.

Accessories

2 Orientation of the panel and return air grille installation


1. Take note that there is an orientation to install the panel.
Attach the panel with the orientation shown on the below.
Align the PIPE SIDE mark (on the panel) with the refrigerant pipes on the indoor unit.
2. The intake grille can also be attached in a rotated position by 90 degrees.

Hook

1 piece

Chain

2 pieces

Screw

4 pieces

For hoisting the panel

Screw

1 piece

For attaching a hook

Screw

2 pieces

For attaching a chain

For fixing temporarily

Caution

In case the orientation of the panel is not correct, it will lead to air leakage and also
it is not possible to connect the louver motor wiring.

Intake grille

1. Screw in two bolts out of the four supplied with


the panel by about slightly less than 5mm.
( mark A B) [Figure 1]

B
A

Louver motor
connector

[Figure 1]
Drain pipe side

Control box

Refrigerant
pipes side

Hook

2. Attach the hook supplied with the panel to the


main body with the hook fixing screw (1 screw).
[Figure 2]
3. Open the intake grille.

3 Removing a corner panel

Screw

4. Please remove the screw of a corner panel and


remove a corner panel. (four places)

Unscrew the screw from the corner area, pull the corner panel toward the direction
indicated by the arrow mark.

[Figure 2]
5. A panel is hooked on two bolts ( mark A B).
[Figure 3]

Screw

Corner
panel

B
[Figure 3]

To be continued on the other side.

149 -

PJA012D783

6. Please rotate a hook, put in the slot on the panel, and carry out fixing the panel
temporarily. [Figure 4]

7 How to set the airflow direction


It is possible to change the movable range of the louver on the air outlet from the wired remote controller. Once the
top and bottom position is set, the louver will swing within the range between the top and the bottom when swing
operation is chosen. It is also possible to apply different setting to each louver.

Stop the air conditioner and press


SET button and
LOUVER
button simultaneously for three seconds or more.
The following is displayed if the number of the indoor units connected to the
remote controller is one. Go to step 4.

The following is displayed if the number of the indoor units connected to the
remote controller are more than one

Slot

[Figure 4]

Improperly tightened hanging bolts can


cause the problems listed below, so make
sure that you have tightened them
securely.

Press or button. (selection of indoor unit)

Press
SET button. (determination of indoor unit)
Selected indoor unit is fixed.

7. Tighten the two bolts used for fixing the panel temporarily and the other two.
Caution

Select the indoor unit of which the louver is set.


[EXAMPLE]

[EXAMPLE]

If there is a gap remaining between the


ceiling and the decorative panel even
after the hanging bolts are tightened,
adjust the installation level of the indoor
unit again.

Air leakage
Air leakage along
the ceiling

Make sure no gap is left here.

NOTICE
In case the louver No to be set is uncertain,
set any louver temporarily.
The louver will swing once when the setting
is completed and it is possible to confirm
the louver No and the position.
After that, choose the correct louver No and
set the top and bottom position.

Press or button. (selection of louver No.)

Select the louver No. to be set according to the right figure.


[EXAMPLE]

Fouling

(displayed for two seconds)

Dew condensation or dripping

Press

SET button. (Determination of louver No.)

The louver No. to be set is confirmed and the display shows the
upper limit of the movable range.

8. Please open the lid of a control box.


9. Like drain pump wiring, please band together by the clamp and put in louver motor wiring
into a control box. [Figure 5]
10. Please connect a louver motor connector. [Figure 5]

Drain pump connector

[EXAMPLE] If No.1 louver is selected,

current upper limit position

Louver motor connector

Control box

Drain
hose side

Piping
side

Press or button. (selection of upper limit position)

Louver No.
Select the upper limit of louver movable range.
position 1 is the most horizontal, and position 6 is the most downward.
position -- is to return to the factory setting. If you need to change the setting to
the default setting, use position --.
(horizontal)

(the most horizontal)

(the most downwards)


(return to the default setting)

7 Press

SET button. (Fixing of the upper limit position)

(downwards)

the position of the louver

The upper limit position is fixed and the setting position is displayed for two
seconds. Then proceed to lower limit position selection display.

Wire intake

[EXAMPLE]
(displayed for two seconds)
(shows current setting)

Clamp

8 Press or button. (Selection of lower limit position)


Select the lower limit position of louver.
position 1 is the most horizontal, and position 6 is the most downwards.
position -- is to return to the factory setting. If you need to change the setting to
the default setting, use position --.

Louver motor wiring

(the most horizontal)

(the most downwards)


(return to the default setting)

9 Press

SET button. (Fixing of the lower limit position)

Upper limit position and lower limit position are fixed, and the set positions are
displayed for two seconds, then setting is completed.
After the setting is completed, the louver which was set moves from the
original position to the lower limit position, and goes back to the original
position again. (This operation is not performed if the indoor unit and/or indoor
unit fan is in operation.)

[Figure 5]

11. Attach two chains to the intake grille with two screws. [Figure 6]

Upper
position

Movable
range

[EXAMPLE]

10 Press

Chain

Lower
position

(displayed for two seconds)

button.

Louver adjusting mode ends and returns to the original display.

Caution
If the upper limit position number and the lower limit position number are set to the same position, the
louver is fixed at that position auto swing does not function.

ATTENTION
Chain

If you press
RESET button during settings, the display will return to previous display.
If you press
button during settings, the mode will be ended and return to original display, and the
settings that have not been completed will become invalid.

[Figure 6]

When plural remote controllers are connected, louver setting operation cannot be set by slave remote
controller.
If it is necessary to fix the louver position manually, follow the procedure mentioned below.
1. Shut off the main power switch.
2. Unplug the connector of the louver motor which you want to fix the position.
Make sure to insulate unplugged connectors electrically with a vinyl tape.
3. Adjust the louver position slowly by hand so as to be within the applicable range mentioned below table.

12. Replace the corner panels. Please also close a chain with a screw together
then. [Figure 7]
13. Close the intake grill.

Louver motor

Louver
L
L

Connector

Louver motor

<Range of louver setting>


Vertical airflow direction
Dimension L (mm)

[Figure 7]
Caution

Caution

Make sure there is no stress given on the panel when adjusting the height of the indoor
unit to avoid unexpected distortion. It may cause the distortion of panel or failing to
close the air return grille.

Horizontal 23Downwards 50
40
24
It can be set between 24~40mm freely.

Any automatic control or operation from the remote controller will be disabled on the louver whose
position is fixed in the above way.
Do not set a louver beyond the specified range. Failure to observe this instruction may result in
dripping, dew condensation, the fouling of the ceiling and the malfunctioning of the unit.

150 -

(C) Ceiling cassette-2way type (FDTW)

PJB012D227 b

Before installation

Preparation before installation (continued)

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

Accessory items

If placing the unit with the top plate facing up (in the reversed orientation of packaging) is
unavoidable, use care so that the area other than supporting member of the unit, will not be
subjected to excessive loads. (A heavy load on the central part of this area could cause a
damage to the filter).

Accessory item

Ceiling opening, Suspension bolts pitch, Pipe position

INSERT THIS SLOT


INTO HANGING FIXTURE

HOW TO USE
THIS PATTERN

UNIT BOTTOM
67 70

UNIT BOTTOM

28 ~ 56
1015
885
468
417
817
460
178
161
287
214
405
155

Strap

FIT THIS NOTCH


TO CEILING
LEVEL

FIT THIS NOTCH TO CEILING LEVEL

UNIT BOTTOM

FIT THIS NOTCH TO CEILING LEVEL

For unit hanging

For unit hanging and adjustment

For heat insulation For heat insulation For pipe cover fixing
of liquid tube
of gas pipe

7
8

For drain pipe


Pipe cover(small)

Pipe cover(big)

For wiring fixing

Drain hose

Hose clamp

Flat washer (M4)

Nut (M4)

9
10

Bolt (M4)

11
12

Type
71, 90
1260
1130
590
540
1054
460
382
240
342
226
410
155

112, 140
1730
1600
825
775
1524
240
672
255
357
241
410
170

UNIT: mm

13
14
15
16
17
18
19
20
21
22
23

(Ceiling hole size)


(Suspension bolts pitch)

For drain pipe


connecting

For drain hose


mounting

112, 140
299
110
103
50
137
66
78
128
80.5
70

Drain hose piece


(Accessory)
(Installed on site)

90

40
97

446

Control
box

97

Center of
panel

(Suspension bolts
pitch)

For heat insulation For heat insulation


of drain socket
of drain socket

Type
71, 90
284
95
88
50
127
66
78
128
82.5
65

28 ~ 56
234
98
91
47
127
56
74
124
130
70
60

640

INSERT THIS SLOT


INTO HANGING
FIXTURE

Pipe cover(big) Pipe cover (small)

(Ceiling hole size)

Paper pattern

Selection of installation location for the indoor unit

20 10
(Max. Drain lift)

620
405
364
310
230

10 20

A
C1
C2

or less

67
20

20

Hole

Hole

Hanger plate for


suspension bolt

295~
325

100

64

240
200

140

Hole

8-4
Holes for
tapping screws

Decorative panel
1055
Air supply

680

360

160

Air return

160

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.
When plural indoor units are installed nearby, keep them away for more than 4 to 5m.

240
200

5-4
Holes for
tapping screws

Unit undersurface

310
278
264

750

Flat washer (M10)

For refrigerant pipe

For unit hanging

95

45

965

Symbol
A
B
C1
C2
D
E
F
G

Gas piping
Liquid piping
Drain piping
Drain piping (Gravity drainage)
Hole for wiring
Suspension bolts
Outside air opening for ducting
Air outlet opening for ducting

45

Installation of indoor unit


Work procedure
1. Cut an installation opening in the ceiling to the measurements specified for ceiling
opening.
2. Set the suspension bolts in place.
The suspension bolts pitch center do not match the panel center.
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
4. Ensure that the lower end of the suspension bolt should be 50mm above the ceiling
plane. Temporarily put the four lower nuts 150mm above the ceiling plane and the upper
nuts on distant place from the lower nuts in order not to obstruct hanging the indoor unit
or adjust the indoor unit position, and then hang the indoor unit.
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on
the package into the air supply port and checking if the gap between the ceiling plane
and the indoor unit is appropriate. In order to adjust the indoor unit position, adjust the
lower nuts while the upper nuts are put on distant place. Confirm there is no backlash
between the hanger plate for suspension bolt and the lower nut and washer.
Suspension bolt

Correct

Wrong

Nut (upper)

Space for installation and service


Install the indoor unit at a height of more than 2.5m above the floor.

Flat washer

Unit

Unit

Spring wasler
Nut (lower)

150mm

4000 to 5000mm or more


Indoor unit

95mm

Indoor unit

Indoor unit

Touch the nut (lower) and


washer without any play

Play is left between the fixture


and the nut (lower) and washer.

100mm
or more

1000mm
or more

Ceiling surface
Ceiling
Wall surface

Wall
Decorative
panel

Obstacle

1500mm
or more

67

Paper pattern

Ceiling surface

Preparation before installation


If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

Adjust height to fit this notch


to ceiling level.

6. Make sure to install the indoor unit horizontally. Confirm the levelness of
the indoor unit with a level gauge or transparent hose filled with water.
Keep the height difference at both ends of the indoor unit within 3mm.
7. Tighten four upper nuts and fix the unit after height and
levelness adjustment.

Indoor unit
Hose

Caution
Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit and
it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the fan.
Make sure to install the indoor unit horizontally and set the gap between the unit underside and the ceiling plane
properly. Improper installation may cause air leakage, dew condensation, water leakage and noise.
Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the
installation manual for decorative panel for details.

151 -

Refrigerant pipe

Drain pipe (continued)

Caution

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at installation of the unit
or drain pipes. Intentional bending, expanding may cause the flexible hose broken and
water leakage.

Drain

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.

Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.

Over 20mm

Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.

In ca
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.

Work procedure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Pipe diameter

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

49 to 61
68 to 82

19.05

100 to 120

1.5m~2m

Supporting metal

Trapped air will


generate noises.

No bump
No trap

Air vent
Insulation material

Not touching the water

When sharing a drain pipe for more than


one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

As wide as possible
(about100mm)

VP-30 or bigger
Descending slope greater than 1/100

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.

The position for drain pipe outlet can be raised up to 750mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
295325mm

100mm or less

The thickness of insulation should be 20mm or more.

Drain pipe
Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.

Drain test

Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

After installation of drain pipe, make sure that drain system work in good condition and no
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
or not.
Do drain test even if installation of heating season.
For new building cases, make sure to complete the test before hanging the ceiling.
1. Pour water of about 1000cc into the drain pan in the indoor unit by pump so as not to get
the electrical component wet.
2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe at the test.
Confirm that the water is properly drained out while the drain motor is operating. At the
drain socket (transparent), it is possible to check if the water is drained out properly.
3. Unplug the drain plug on the indoor unit to remove remaining water on the drain pan after the test,
and re-plug it. And insulate the drain pipe properly finally.

Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on
the indoor unit and fix it securely with the clamp.
Attach the hose clamp to the drain hose around 10mm from the end.
Do not apply adhesives on this end.
VP-20
(Prepare on site)

Fasten the screw securely


Hose clamp

Drain socket

Metal plate

Drain hose

VP-20
(Prepare on site)

Joint for VP-20


(Prepare on site)

Unit

10mm
Drain socket

Drain hose
(Accessory)
Clamp (Accessory)
(No adhesive allowed)

Pipe cover (For insulation)


(Prepare on site)

Pipe cover
Pull in the hose pump about 50mm.

Pipe cover (small)


(For insulation) (Accessory)

Drain up

Pipe cover (Accessory)

Pipe cover (big)


(For insulation) (Accessory)

1. R
2. C
se
(
be
3. F
(
th

Descending slope greater than 1/100

750mm or less

15.88

Strap (Accessory)

In
Dr
Fo
wo
In
Dra
tor
Ma

152 -

E
el
ex
in
B
U
or
D
ni
B
F
w
1. R
2. H
3. F
4. In

Panel installation

Drain pipe (continued)

hose

unit
and

Attach the panel on the indoor unit after electrical wiring work.

Drain pump operation


In case electrical wiring work finished
Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON, the Connector CNB is disconnected, and then the power supply (230VAC on the terminal block and ) is turned ON.
Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

Work procedure
1. Using the paper pattern attached as an accessory, check to ensure the unit height and
ceiling opening are finished true to the specified dimensions.
Remove the suction panel from the panel assembly. (Ref. below diagram)
Suction panel

Panel assembly

Pin(B) Panel outer


Pin(A)
frame

Remove
Panel inside
parts

In case of gravity drainage

d fix

1. Remove the rubber plug and insulation from the gravity drainage port.
2. Connect the drain hose (VP-20) using the Gravity drainage connecting tube (option) and
secure firmly with a clamp.
(If the drain tube is directly connected with the gravity drainage port, the drain pan could not
be removed.)
3. Find CNR drain motor connector (blue, 2P) in the control box, and remove it.
(If the unit is used with this connector being connected, the drainage will go out through
the standard drain connecting port, causing leaks.)

2. Among the bolts which are attached to the panel, 2 screw must
be inserted 5mm at the diagonal positions.
3. Hang the panel on the 2 bolts and temporarily tighten them.
4. Tighten the temporarily tightened 2 bolts and the remaining
2 bolts.
5. Tighten the 2 short bolts (15mm) at the louver supporting section of
blower outlet central part.
6. Connect the connecter of louver motor and limit switch through the
side cutout of control box.

Transparent soft tube


(option)

Short bolt

Louver support

(Sectional view of blower


outlet central part)

Passing through this side cutout

Rubber plug
(Remove)

General hard type


PV pipe VP-20

Insulation

Signal cable for Signal cable


remote controller

end

Connector for drain motor CNR (blue, 2P)

Connect to relay connector


in the controll box.

7. When the louver motor does not operate by the remote controller operation, check the
connection of the connector, turn off the power for 10 seconds or longer, and reset.
Control box

Gravity drainage port

Remove

may

Check list after installation

then
ain

Check the following items after all installation work completed.

Wiring-out position and wiring connection

pe,
m
et of

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to a terminal block securely.
3. Fix the wiring with supplied screw, nut and washer.
4. Install the removed parts back to original place.

Check if

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

no
mal

et

CNW1

CNM3

CNJ2

CNR

B
A
Y
X

Earth

2
1

Signal line
(Shielded cord)
Remote controller
line

Power cable

test,

for Signal cable


oller

nts

Indoor power
source line

Earth

PJB012D227

153 -

PJC012D012 a
 Preparation before installation (continued)

Pipe cover
(big)

Pipe cover
(small)

Drain hose

Hose clamp

168

Panel center

60

Drain hose (Accessory)


Locally installation

90

2 pcs
1 pcs
(One for left and
For heat
one for right)
insulation of gas
pipe

1 pcs.
For heat
insulation of
liquid pipe

4 pcs.
For pipe cover
fixing

7 pcs.
Fixing of direct
air flow panel

1 pcs.
1 pcs.
For heat
For heat
insulation of drain insulation of drain
socket
socket

1 pcs.
For drain pipe
connecting

1 pcs.
For drain hose
mounting

295 to 325
235

45

100

30

a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.
x Areas where there is enough space to install and service.
x Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
x Areas where there is no obstruction of airflow on both air return grille and air supply port.
x Areas where fire alarm will not be accidentally activated by the air conditioner.
x Areas where the supply air does not short-circuit.
x Areas where it is not influenced by draft air.
x Areas not exposed to direct sunlight.
x Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
 This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
condition and confirmed there is no problem. However, there is some risk of condensation drop
if the air conditioner is operated under the severer condition than mentioned above.
 If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
x Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
x Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit.
x Areas where there is no influence by the heat which cookware generates.
x Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
x Areas where lighting device such as fluorescent light or incandescent light doesnt affect the
operation.
x (A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
 Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength
is not enough, it could cause injury due to unit falling.
 If there are 2 units of wireless type, keep them away for more than 6m to avoid malfunction due to
cross communication.
 When plural indoor units are installed nearby, keep them away for more than 4 to 5m.

30
415
370
275
215

10

 Selection of installation location for the indoor unit


 Select the suitable areas to install the unit under approval of the user.
x Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use

15
650

30

23
172

For drain pipe

Round machine
screw (M5 x 35)

Control box
383

110

For panel
Strap

Ceiling opening dimension


Suspension bolt position

250
25
F1

70

Pipe cover
(small)

Suspension bolt position


40
600
285
315
25

For refrigerant
Pipe cover
(big)

Ceiling opening dimension


710

Accessory item
For main unit
suspension
Paper pattern

155
105

F2

c Accessory items

165
194
Locally drain up
600mm or less maximum dimension

 Before installation
z Install correctly according to the installation manual.
z Confirm the following points:
c Unit type/Power supply specification c Pipes/Wires/Small parts

30

C
Unit: mm

A
B
C
D
E
F1,2

Multi











Refrigerant gas piping


Refrigerant liquid piping
Drain piping
Power supply inlet
Suspension bolt
Outlet air hole

Type 45
1230
990
555
435
60
180
940
85
205
115

Type 71
1440
1250
675
575
45
145
1200
70
170
100

 Installation of indoor unit


Delivery
c Deliver the unit as close as possible to the installation location without unpacking it.
c If unpacked and delivery can not be avoided, use a nylon sling or a rope with pads placed where the
rope contacts the unit so it is not scratched.
c To place the unit on the floor after unpacking, be sure that the unit bottom surface is facing up. (To
avoid damage to the unit bottom surface as it is made of a styrene foam).
c The unit and wood are fixed with two wood screws. When unpacking them, remove the two wood
screws.
Bottom surface facing up

(Indoor unit)

Space for installation and service


Each installation
method in common use

High-ceiling installation (40 to 80 only)

3m or more, 4m or less

100mm or more

100mm or more

Wood base

100mm or more

Paper pattern

Unit : mm
Grille and duct

2.5m or more,
3m or less

Suspension bolt (M10)

Panel
mounting hole

Duct

100mm or more

Inset

c Ceiling hole drilling procefure

Symbol

Grille

Hole-in anchor
Hole-in plug

Concrete

Installation

Low-ceiling installation
C
A B

Tighten the bolts firmly according to the method shown


in the drawing or other suitable methods.

100mm or more

Floor

Floor

Remove the wood screw.

Securing suspension bolts

Separately solid
Mitsubishi
standard
Purchased locally

90

150
to
200

240
to
290

Ceiling port

Paper pattern
securing screw
(Accessory)
Using the paper pattern as a reference,
make holes in the ceiling board

Detail A

c Unit mounting procedure


Nut (M10)

Body

C = 400 or less

Floor

Suspension bolt
Flat washer (for M10)
Attention: Use the * marked length
since too long of bolt may
interfere with the piping
work.
Spring washer (for M10)

100mm or less

Standard installation

2.5m or more,
3m or less

012

(d) Ceiling cassette-1way type (FDTS)

If the holes on the unit and the ceiling do not match, use a mounting bracket with oval
hole to adjust the position.

 Preparation before installation


z If suspension bolt becomes longer, do reinforcement of earthquake resistant.
c For grid ceiling
When the suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
c In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
z Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

<Horizontal adjustment>
Use a level or the following procedure to adjust horizontally.
Pipe side
Water supply
Water level
0-3mm
Vinyl hose

154 -

 Drain pipe (continued)

 Refrigerant pipe

Main frame
Drain socket
Drain socket

Joint for VP20 (Prepare on site)

Joint for VP20 (Prepare on site)

Hose clamp

Drain socket

Metal plate

Drain hose
VP20 (Prepare on site)
Connect
(Accessory)
Pipe
cover
(Prepare on site)
Clamp
(Accessory)
Drain hose
VP20 (Prepare on site)
(For insulation)
(Adhesive
must not beConnect
used)
(Accessory)

10mm

Drain socket

Drain socket

Slap
Slap

Drain hose

Drain hose
Drain hose

Pipe
cover
(small) (For insulation) (Accessory)
Pipe cover (Prepare on site)
Clamp
(Accessory)
(For insulation)
(Adhesive must not be used)
Pipe cover (small) (For insulation) (Accessory)

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end
made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
z Make sure that the adhesive will not get into the supplied drain hose.
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
z Make sure that the adhesive will not get into the supplied drain hose.
z The flexible drain hose is intended to absorb a small difference at installation of the unit or drain
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
pipes. Intentional bending, expanding may cause the flexible hose broken and water leakage.
z The flexible drain hose is intended to absorb a small difference at installation of the unit or drain
pipes. Intentional bending, expanding may cause the flexible hose broken and water leakage.

Drain p

3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway.
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
z Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe
trap in the midway.
as close place to the unit as possible when connecting the drain pipe.
z Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe
z Do not set up air vent.
as close place to the unit as possible when connecting the drain pipe.
fixture 1.5m~2m Supporting metal
Trapped air will
zSupporting
Do not set
up air vent.
No bump
Air vent

Supporting fixture 1.5m~2m Supporting metal

Insulation material
Air vent
Descending slope greater than 1/100
Insulation material
Descending slope greater than 1/100

No trap
No bump Not touching
the water
No trap
Not touching
the water

generate noises.
Trapped air will
generate noises.

z When sharing a drain pipe for more than one unit, lay the main pipe 100mm below the drain
outlet of the unit. In addition, select VP-30 or bigger size for main drain pipe.
z When sharing a drain pipe for more than one unit, lay the main pipe 100mm below the drain
As wide as possible
outlet of the unit. In addition, select
VP-30 or bigger size for main drain pipe.
(about100mm)
As wide as possible
(about100mm)

Pipe cover (Accessory)

VP-30 or bigger
Descending slope greater than 1/100
VP-30 or bigger
Descending slope greater than 1/100

The thickness of insulation should be 20mm or more.


The thickness of insulation should be 20mm or more.

 Drain pipe
Caution

Drain pipe
z Install the drain pipe according to the installation manual in order to drain properly.
Caution
 Imperfection in draining may cause flood indoors and wetting the household goods etc.
z Install the drain pipe according to the installation manual in order to drain properly.
z Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
 Imperfection in draining may cause flood indoors and wetting the household goods etc.
 inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
z Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
 inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
cause corrosion of heat exchanger and bad smell.
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
z Connect the pipe securely to avoid water leakage from the joint.
cause corrosion of heat exchanger and bad smell.
z Insulate the pipe properly to avoid condensation drop.
z Connect the pipe securely to avoid water leakage from the joint.
z Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
z Insulate the pipe properly to avoid condensation drop.
the drain pipe after installation.
z Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
z Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
the drain pipe after installation.
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
z Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
maintenance.
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.

4. Insulate the drain pipe.


z Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause
4. Insulate the drain pipe.
dew condensation and water leakage.
z Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause
After drainage test implementation, cover the drain socket part with pipe cover (small size),
dew condensation and water leakage.
then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
After drainage test implementation, cover the drain socket part with pipe cover (small size),
drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.
then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.
Drain up
z The
Drain
up position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
z The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
length and offset of the pipe within the limit shown in the figure below.
water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
length and offset of Specific
the pipe
within the limit shown in the figure below.
configurations as shown below when the drain head is raised.
295-325mm
100mm or less
Specific configurations as shown below when the drain head is raised.
Drain hose
295-325mm
100mm or less
Drain hose

Ceiling
Joint for VP20 (Prepare on site)

Ceiling
All piping work except above piping
are performed in a similar normal drain piping.
Joint for VP20 (Prepare on site)
All piping work except above piping are performed in a similar normal drain piping.

z After
Drain
test
leaka
z After ins
z Do dr
leakage
z For ne
z Do drain
1. Pour w
z For new
electr
1. Pour wat
2. Make
electrica
drain
2. Make su
Confir
drain pip
(trans
Confirm
3. Unplu
(transpa
and re
3. Unplug t
and re-p

Over 20mm

Max. 600mm
Max. 600mm

Strap (Accessory)

(big) (For insulation)


(Accessory)
Pipe cover
(big) (For insulation)
(Accessory)

Main frame

1. Remove
the flare nut and blind flanges on the pipe of the indoor unit.
Work
procedure
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
and then remove them. (Gas may come out at this time, but it is not abnormal.)
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
z Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
and then remove them. (Gas may come out at this time, but it is not abnormal.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
z Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
not twist and crush the pipes.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
Do a flare connection as follows:
not twist and crush the pipes.
z Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
Do a flare connection as follows:
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
z Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
and then remove them.
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
z When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut
and then remove them.
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the
z When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the
the nut in order to avoid unexpected stress on the copper pipe.
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
the nut in order to avoid unexpected stress on the copper pipe.
leakage inspection, and tighten both ends with attached straps.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
z Make sure to insulate both gas pipes and liquid pipes completely.
leakage inspection, and tighten both ends with attached straps.
Incomplete insulation may cause dew condensation or water dropping.
z Make sure to insulate both gas pipes and liquid pipes completely.
4. Refrigerant is charged in the outdoor unit.
Incomplete insulation may cause dew condensation or water dropping.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
4. Refrigerant is charged in the outdoor unit.
attached to the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
Strap (Accessory)
attachedPipe
to the
outdoor unit.Tightening torque Nm
Pipe cover (Accessory)
diameter
14 to 18
to 42Nm
Tightening34
torque
14 49
to 18
to 61
34 68
to 42
to 82
49100
to 61
to 120
68 to 82
100 to 120


Drate
Drain

1. Insert
the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the
Work
procedure
indoor unit and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
1. Insert
the
supplied
hose on
(thethis
endend.
made of soft PVC) to the step of the drain socket on the
z Do not
apply drain
adhesives
indoor unit and fix it securely with the clamp.
Fasten the screw securely
z Do not apply adhesives
Pipe cover on this end.

z Use the new refrigerant pipe.


Caution
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
z Use the new refrigerant pipe.
xChange the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
xDo not use thin-walled pipes.
xChange the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
z Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
xDo not use thin-walled pipes.
refrigeration pipe installation.
z Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
refrigeration pipe installation.
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
z Do not use any refrigerant other than R410A.
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
z Do not use any refrigerant other than R410A.
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
z Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
any dust, dirt or water getting into the pipe. Otherwise it will cause degradation of refrigeration oil
z Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
and compressor breakdown, etc.
any dust, dirt or water getting into the pipe. Otherwise it will cause degradation of refrigeration oil
z Use special tools for R410 refrigerant.
and compressor breakdown, etc.
z Use special tools for R410 refrigerant.
Work procedure

I 6.35
Pipe diameter
I 9.52
I 6.35
I 12.7
I 9.52
I 15.88
I 12.7
I 19.05
I 15.88
I 19.05

D

Work
Drain
pipe (continued)
procedure

Caution
Refrigerant pipe

155 -

c Inpum
cas
Drain
 Drain
c In case e
 For th
 Drain pu
work.
 For the o
c In cas
work.
 Drain
c In case e
the C
 Drain pu
and 
the Conn
 Make
and )
 Make su

W

z Electr

Wir

install
z Electrica
to the
installatio
 Be su
to
the
z Usetec
s
 Betosure
app
zz
UseDospe
no
to apply
and m
zz
DoBe
notsup
andFor
malf
z
th
z Be sure
z 1.
ForRemo
the d
1.
2.
3.
4.

2. Hold e
Remove
3.
Fix th
Hold
eac
4.
Instal
Fix the w
Install th

 Drain pipe (continued)

 Panel installation
z Attach the panel on the indoor unit after electrical wiring work.
z Refer to attached manual for panel installation for details.

Drain test
the

Drain hose

z After installation of drain pipe, make sure that drain system work in good condition and no water
leakage from joint and drain pan. Check if the motor sound of drain pump is normal or not.
z Do drain test even if installation of heating season.
z For new building cases, make sure to complete the test before hanging the ceiling.
1. Pour water of about 1000cc into the drain pan in the indoor unit by pump so as not to get the
electrical component wet.
2. Make sure that water is drained out properly and there is no water leakage from any joints of the
drain pipe at the test.
Confirm that the water is properly drained out while the drain motor is operating. At the drain socket
(transparent), it is possible to check if the water is drained out properly.
3. Unplug the drain plug on the indoor unit to remove remaining water on the drain pan after the test,
and re-plug it. And insulate the drain pipe properly finally.

 Open the grille and remove the baffle plate.


(Loosing the two screws.)

 Connect the connectors of louver motor and


limit switch using "opening" space.

Opening
Connector

Ceiling opening

Baffle plate

 Screw the two installation screws to the indoor

e end

Approx. 15mm

unit.

or drain
age.

 Return the baffle plate at its original position.


 Close the grille.
Confirm the grille fixed with a hook securely.
* The grille may take the liberty to open if grille is not
fixed securely.

Detail A

 Hook the panel the two screws (-), and slide


the panel approximately 10mm along the allow
in following figure. Screw left five installation
screw to the indoor unit.

Drain pump operation

and/or

e pipe

will
ses.

c In case electrical wiring work finished


 Drain pump can be operated by remote controller (wired).
 For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
c In case electrical wiring work not finished
 Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON,
the Connector CNB is disconnected, and then the power supply (230VAC on the terminal block 
and ) is turned ON.
 Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

Sliding direction

 Check list after installation

 Wiring-out position and wiring connection

drain

cause

size),
t of the

z Electrical installation work must be performed according to the installation manual by an electrical
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
 Be sure to use an exclusive circuit.
z Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order not
to apply unexpected stress on the terminal.
z Do not put both power source line and signal line on the same route. It may cause miscommunication
and malfunction.
z Be sure to do D type earth work.
z For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
1.
2.
3.
4.

Remove a lid of the control box (2 screws).


Hold each wiring inside the unit and fasten them to terminal block securely.
Fix the wiring with clamps.
Install the removed parts back to original place.

z Check the following items after all installation work completed.


Check if:
The indoor and outdoor units are fixed securely?
Inspection for leakage is done?
Insulation work is properly done?
Water is drained properly?
Supply voltage is same as mentioned in the model name plate?
There is mis-wiring or mis-connection of piping?
Earth wiring is connected properly?
Cable size comply with specified size?
Any obstacle blocks airflow on air inlet and outlet?

Expected trouble
Falling, vibration, noise
Insufficient capacity
Water leakage
Water leakage
PCB burnt out, not working at all
PCB burnt out, not working at all
Electric shock
PCB burnt out, not working at all
Insufficient capacity

Check

Signal side terminal block

or
tical
w of
pe

Power source side


terminal block

Earth (Signal line)

Earth
Remote controller
line
Signal line
(Shielded cord)

Indoor power
source line

PJC012D012

156 -

Before installation

Preparation before installation (continued)


Direct blow panel
210

Accessory items

140

Drain hose piece


(Accessory)
(Installed on site)

576 (Suspension bolts pitch)


288
288

250

Hanger plate for


suspension bolt

35

Short panel
625
514
Air supply

21

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

42

Panel
center

For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation
of drain socket
of liquid tube
of drain socket
of gas pipe

For drain hose


mounting

F2

4-4
Holes for
tapping screws

550

Air return grille

138

580

4-4

255

Holes for
tapping screws

125
138

600
210

For drain pipe


connecting

295~325
53

125

Hole

21

45

or less

(Max.Drain lift)

F1

650

Control
box

273

570

61

Hose clamp

139

Drain hose

528

Pipe cover(small)

269

Pipe cover(big)

259

For drain pipe


Strap

170

For refrigerant pipe


Pipe cover(big) Pipe cover (small)

65

135
197
248

(Suspension bolts pitch)

Accessory item

Selection of installation location for the indoor unit

Drain hose piece


(Accessory)
(Installed on site)

82

Wide panel
780
250

Hanger plate for


suspension bolt

35

514
Air supply

21
36

82

85 or more

Hole

570

740 (Ceiling hole size)


576 (Suspension bolts pitch)
288
288

4-4
Holes for
tapping screws

30
30

150

150
490

150

30
30

576 (Suspension bolts pitch)


288
288

155

Short panel
250

Hanger plate for


suspension bolt

Cover

21

F2

650

4-4
Holes for
tapping screws

550

125

570

528

Hole

21
295~325
53

F1
139

259

135
197
248
42

269

Panel
center

(Suspension bolts pitch)

Control
box

170

61

273

(Max.Drain lift)

625

65

45

35

40

Drain hose piece


(Accessory)
(Installed on site)

580

(Duct dimension)

140

Air return grille

68

37.5

12-4
Holes for
tapping screws

210

37.5

100

Supply air duct

138

(Duct dimension)

Duct panel

650

125

570

139

259
528

F1

Hole

21
36

269

Panel
center

Control
box

(Suspension bolts pitch)

61

273

600 (Ceiling hole size)

65

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high
humidity condition and confirmed there is no problem. However, there is some risk of
condensation drop if the air conditioner is operated under the severer condition than
mentioned above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.
When plural indoor units are installed nearby, keep them away for more than 3m.

17

Air return grille

138

580

4-4

255

Holes for
tapping screws

Drain hose piece


(Accessory)
(Installed on site)

740 (Ceiling hole size)


576 (Suspension bolts pitch)
288
288

82

Wide panel
250

Hanger plate for


suspension bolt

35

780
Cover

21
36

82

Hole

85 or more

570

125
138

17
0

2
1

21
36

Install the indoor unit at a height of more than 2.5m above the floor.

125

650

570

F1
139

259
528
Panel
center

269

Control
box

273

600 (Ceiling hole size)

61

Space for installation and service

(Suspension bolts pitch)

65

17

PJC012D116 c

or less

(e) Ceiling cassette-1way compact type (FDTQ)


B

600
210

Hole

4-4
Holes for
tapping screws

Air return grille

138

580

3000mm or more

Wall

Indoor unit

Indoor unit

1000mm
or more

2500mm
or more

Ceiling
surface
Decorative
panel
100mm or more

Obstacle

Indoor unit

Installation of indoor unit

Wall

Wall
1500mm
or more

Air supply

Air return 100mm


or more

Floor

Preparation before installation


If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

Work procedure
1. In case of installing on a ceiling other than 2 2 grid ceiling, prepare a ceiling hole with the
size of 600mm 740mm.
2. Arrange the suspension bolt at the right position (528mm 576mm).
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
4. Ensure that the lower end of the suspension bolt should be 85mm above the ceiling plane.
Temporarily put the four lower nuts 125mm above the ceiling plane and the upper nuts on
distant place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the
indoor unit position, and then hang the indoor unit.
5. Adjust the indoor unit position after hanging it so that the bottom surface of the indoor unit is
on the same level as the ceiling (bottom surface of the T bar).
The allowable gap between the bottom surface of the ceiling and that of the indoor unit is
when the bottom surface of the indoor unit is no higher than 5mm.
In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are put
on distant place. Confirm there is no backlash between the hanger plate for suspension bolt
and the lower nut and washer.
Suspension bolt
Caution
Nut (upper)

Do not install the bottom surface of the inddor unit


lower than the bottom surface of the ceiling.

Flat washer
Spring wasler
Nut (lower)

125mm
85mm

Ceiling opening, Suspension bolts pitch, Pipe position


Symbol
A
B
C
D
E
F1,2

Ceiling surface

[For 2 x 2 grid ceiling]

Content
Gas piping
Liquid piping
Drain piping
Hole for wiring
Suspension bolts
Outside air opening for ducting

T bar

[For ordinary ceiling]

Celling
panel

Colling
panel

Wrong

Correct

Unit

Unit

T bar
Adjust the indoor unit position so that the bottom
surface of the indoor unit is on the same level as
the ceiling's bottom surface.

157 -

Adjust the indoor unit position so that the bottom


surface of the indoor unit is on the same level as
the ceiling's bottom surface.

Touch the nut (lower) and


washer without any play

Play is left between the


fixture and the nut (lower)
and washer.

The indoor unit change procedure for duct type (continued)

Installation of indoor unit (continued)


6. Make sure to install the indoor unit horizontally. Confirm the
levelness of the indoor unit with a level gauge or transparent hose filled with water. Keep the height difference at
both ends of the indoor unit within 3mm.
7. Tighten four upper nuts and fix the unit after height and
levelness adjustment.

Caution

Request
The duct should be minimum bends. (Make the bend radius as
large as possible.)
Conduct the duct work before ceiling attachment.

Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor
unit and it will lead to deformation of the unit, failure of attaching a panel.
Make sure to install the indoor unit horizontally and set the gap between the unit underside and
the ceiling plane properly. Improper installation may cause air leakage, dew condensation,
water leakage and noise.
Make sure there is no gap between decoration panel and ceiling surface, and between decoration panel and the indoor unit. The gap may cause air leakage, dew condensation and water
leakage.
In case decorative panel is not installed at the same time, or ceiling material is installed after
the unit installed, avoid dust coming into the indoor unit.

The indoor unit change procedure for duct type


Prepare a duct panel.
(1) Drill hole for duct
While referring to the dimensions, cut the insulation.
Cut sheet metal for the hole, and drill hole.
Install the duct joint with screws attached to the panel.
Install the bottom plate with screws attached to the panel.
Duct joint
C

[Upward]

45 40 40

37

C
C

C
C

C
C

100
155

80

C
C

Outlet

C
C

Cut.

120

27

120

C
C

27

C
C
C

20

150

150

30

150

490

20
30

Bottom plate

Control Box

Set up as follows:

Change the fan tap to the high speed by the remote controller.
[Method]
Stop the operation of air conditioner. Press
(SET) button and
(MODE) button
for 3 seconds at the same time.
Select
(Indoor Unit Function) and press
(SET) button.
Select
(Fan Speed Setting) of No.02 and press
(SET) button.
Select
(High Fan Speed 1) and press
(SET) button.
Press
button to exit.
As for details, refer to the installation manual of remote controller.
NUMBER

FUNCTION

SETTING

02

Invalidating the louver switch


Invalidate the louver switch by the remote controller.
[Method]
Stop the operation of air conditioner. Press
(SET) button and
(MODE) button
for 3 seconds at the same time.
Select
(Remote Controller Function) and press
(SET) button.
Select
(Louver Switch Setting) of No. 07 and press
(SET) button.
Select
(Louver Switch Invalid) and press
(SET) button.
Press
button to exit.
As for details, refer to the installation manual of remote controller.
CATEGORY

Bad example

Good example

1. I
a

40
30

imi

er l

Upp

20

Drain soc

High

Low

10

No adhe

6.5

7.5

7.8

Air flow (m3/min)

(3) Connecting duct for outside air intake


Outside air intake
Use the intake, which is easier for work, either at the rear or the side.
Duct connection
Connect the 125 mm diameter duct, using the duct flange for 125mm diameter duct. (Clamp with
band)
Insulate the duct to prevent condensation.

NUMBER

FUNCTION

2. P
(

Refrigerant pipe

Caution

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration
pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful substances
such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any
dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor
breakdown, etc.
Use special tools for R410 refrigerant.

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the nut
with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do not
twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut for
3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the table
below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening the nut in
order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas leakage
inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
attached to the outdoor unit.
Strap (Accessory)
Pipe diameter

07

4. I

Drai

T
in
t
t
t

Pipe cover (Accessory)

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

SETTING

3. M
a

Insulat

Work procedure

Changing the fan tap

CATEGORY

Bad example

50

Static pressure (Pa)

Hose

Caution

40 40 45

Wor

Take care that the static pressure does not exceed 30 Pa.
The indoor unit has condensation owing to the decrease of air flow, may
cause wetting the ceiling and household goods.

Indoor unit

49 to 61

15.88

68 to 82

19.05

100 to 120

The thickness of insulation should be 20mm or more.

Drain

(2) Duct work

Drain pipe

Indoor unit

Caution

Selling surface

Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods, etc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

Insulate duct
Air return
Air supply

Supply air duct


(Prepare on site)

Request
Calculate air flow and the static pressure to select the ducts length and shape.

158 -

A
w
o
D
F
1. R
i
2. M
o
C
t
(
d
3. U
r
r
4. M
p
5. I

igh

7.8

Drain pipe (continued)

Drain pipe (continued)

Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
Do not apply adhesives on this end.

Drain pump operation

The step part


Drain hose
Drain socket
Unit

Pipe cover (big)


(For insulation)
(Accessory)

Joint for VP-20


(Prepare on site)

VP-20
(Prepare on site)

Drain hose
VP-20
No adhesive allowed
(Accessory) Connect (Prepare on site)
Drain socket Clamp (Accessory)
Pipe cover (For insulation)
Pipe cover (small)
(Prepare on site)
(For insulation) (Accessory)

Fasten the screw securely


Hose clamp
Drain socket

VP-25
(Prepare on site)

Pipe cover (big)


(For insulation) (Accessory)

Joint for VP-20


(Prepare on site)

Unit
Drain hose (Accessory)
Clamp (Accessory)
Drain socket (No adhesive allowed)

Drain hose

Pipe cover
(For insulation)
(Prepare on site)

Pipe cover (small)


(For insulation) (Accessory)

Metal plate

mp with

10mm

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
When drain pipe is set to rising in the nearest of the unit, use the VP-20 pipe.
When drain pipe is set to after the horizontal pulling, use the VP-25 and above pipe.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at installation of the unit
or drain pipes. Intentional bending, expanding may cause the flexible hose broken and
water leakage.
Over 20mm

geration

stances

ing into

oid any
pressor

3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.
1.5m ~ 2m Supporting metal

No bump
Air vent

do not

torque
nd then

nut for
e table
e nut in

eakage

manual

When sharing a drain pipe for more


than one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

serious
n, it may

the end

d/or trap
properly
e.

1. Remove a lid of the control box (2 screws) and the wiring cover (2 screws).
2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Take out the wiring to upper direction of wiring cover, and fix the wiring with clamp.
4. Install the removed parts back to original place.
Caution
Make sure to install the wiring cover. Otherwise it may cause dew condensation into the control
box.

Trapped air will


generate noises.
Wiring input port

As wide as possible
(about100mm)

Power source side


terminal block
Control box

VP-30 or bigger
Descending slope greater than 1/100

Signal side
terminal block

Wiring cover
Earth
(Signal line)

Clamp

Wiring

Wiring cover

Earth

Drain up

Indoor power
source line

Remote controller line

Signal line (Shielded cord)

The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
295 to 325mm

Panel installation

100mm or less

Attach the panel on the indoor unit after electrical wiring work.
Refer to panel
installation
manual
details. (See
next page)
attached
manual for
panelforinstallation
for details.

600mm or less

more.

rmful and

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.

sory)

No trap

Wiring-out position and wiring connection

Not touching the water

Insulation material
Descending slope greater than 1/100

o the nut
.

In case electrical wiring work finished


Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON, the Connector CNB is disconnected, and then the power supply (220-240VAC on the terminal block L and N ) is turned
ON. Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

CNU

d)

Check list after installation

Joint for VP-20 (Prepare on site)

Drain test
After installation of drain pipe, make sure that drain system work in good condition and no
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
or not.
Do drain test even if installation of heating season.
For new building cases, make sure to complete the test before hanging the ceiling.
1. Remove the drain grommet, and pour water of about 1000cc into the drain pan in the
indoor unit by pump so as not to get the electrical component wet.
2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe at the test.
Confirm that the water is properly drained out while
the drain motor is operating. At the drain socket
Pump
(transparent), it is possible to check if the water is
drained out properly.
3. Unplug the drain plug on the indoor unit to remove
remaining water on the drain pan after the test, and
Remove grommet
Make sure to install
re-plug it.
4. Make sure to install the grommet back to original it back after test.
place.
Insert the edge of water pump
hose in the drain pan.
5. Insulate the drain pipe properly finally.

Check the following items after all installation work completed.


Check if

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

PJC012D116
-

159 -

PJC012D118

PANEL INSTALLATION MANUAL


(1) Parts Models: TQ-PSA-15W-E, TQ-PSB-15W-E

Please read this manual together with installation manual of indoor unit.

3 Mount t

Warning
Please perform electrical work after cutting off main power.
Otherwise, electrical shock or malfunction, etc. may occur.

Attach 2 o
diagonal p

Notice

Wide Panel
780

Short Panel
625

If the louver cannot be moved by remote control operation,


cut off the main power for over 10 seconds after confirming
the connection of connector, then turn on the power again.

Air outlet

Air outlet

1
2
3

Air filter
Hanging bolts
Screws (M4 L=8mm)

1
4
2

650

1 Accessories
For mounting panel
For mounting chains
Suction inlet

2 Confirm the mounting level of main unit


Ceiling opening dimension 740
(For wide panel)
Hanging bolt pitch 576

Remove 2

Panel center

On-site drain up
maximum dimension

Control box

Tighten the

Suction inlet

Hanging bolt pitch


Ceiling opening dimension
600 (For wide panel)

Drain hose (accessory)


mounted on site

Open the s
When secu
the left fig

Connect th
(white 3P)
The conne

For tapping









Above 85

Below 600

For tapping



 

!



After conn
hole. Hold

Confirm the mounting level of air conditioner and ceiling. Adjust the level of air conditioner so that the bottom of air

conditioner is at the same level as that of ceiling plate (the T-bar).


The level differential tolerance between the bottom surface of ceiling and that of main unit is that air conditioner
main unit cannot be higher than ceiling bottom surface for 5mm.
Caution

Close cont

Do not set the main unit below the bottom surface of ceiling.
Confirm the level of air conditioner.

Indoor unit

Ceiling plate

Transparent hose
Water

23

15

Adjust the level of air conditioner


so that the bottom of air
conditioner is at the same level as
that of ceiling plate.

160 -

Mount the
mounting c

Close suct

If the louv
seconds af

012D118

3 Mount the panel


Attach 2 of 4 hanging bolts supplied with the panel on the indoor piping side and its
diagonal position respectively, and tighten them gently for 5mm. (
marks)

nel

 



  


650

Air outlet

Open the suction grille, hang the panel onto 2 bolts, and secure it temporarily.
When securing the panel temporarily, hang the panel onto
side bolts as shown in
the left figure, then hang onto side while turning it.

Piping

Tighten the temporarily secured hanging bolts and other 2 hanging bolts.
B

Suction inlet

Control box
Rotation direction

Remove 2 screws on the control box, and open the cover.




  


    


Connect the connector for louver motor (white 4P) and the connector for limit switch
(white 3P).
The connector on the indoor unit side is in the control box.

 

   
  
 

 
  

After connecting the connectors, pass the wiring on the panel side through wiring
hole. Hold the connector in the control box.

ttom of air

 

conditioner
Close control box cover, and tighten 2 screws.



  

Mount the chain attached with suction grille on the panel using screw. The screws for
mounting chain and hanging bolts are in the same bag.
Close suction grille, then work is completed.
If the louver cannot be moved by remote control operation, cut off the power for over 10

seconds after confirming the connection of connector, then turn on the power again.

161 -



(2) Parts Models: QR-PNA-14W-ER, QR-PNB-14W-ER

162 -

PJC012D102 H

163 -

164 -

(f) Duct connected High static pressure type (FDU)

PJD012D048 b

(1) Models 71140


This model is middle static ducted type air conditioning unit. Therefore, do not use this model for direct
blow type air conditioning unit.

Before installation

Preparation before installation


If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When the suspension bolt length is over 500mm, or the gap between the ceiling and roof
is over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts
Accessory items
Accessory item

Suspension Bolt Location


For refrigerant pipe
Pipe cover (small)

Strap
Suspension bolt (M10)

560

Pipe cover(big)

Accessory parts are stored inside


this suction side.

For heat insulation


of gas pipe

For heat insulation


of liquid tube

For pipe cover fixing

A
Multi type
Single type
A

For drain pipe


Pipe cover(big)

Pipe cover(small)

Unit

Drain hose

UNIT: mm

71
71
986

Adhere to the
measurements given
below for the length of
the suspension bolts.

Under 60 mm

90, 112, 140


100, 125, 140
1406

Hose clamp

Pipe locations UNIT: mm

1
For drain hose
mounting

70

Selection of installation location for the indoor unit


Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless
remote controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.

71

28
Multi type
Single type

100

25

150
260

Drain
(Connectable with VP20)
Drain
(Natural drainage VP25)

90, 112, 140


100, 125, 140

70

77

58

Air outlet duct

Liquid
piping
Gas
piping

100

25

150
260

Drain
(Connectable with VP20)
Drain
(Natural drainage VP25)

28

Installation of indoor unit


Installation
[Hanging]
Hang the unit up.

If the measurements between


the unit and the ceiling hole do
not match upon installation, it
may be adjusted with the long
holed installation tool.

Suspension bolt

Space for installation and service


Make installation altitude over 2.5m.
(Indoor Unit)

600

Gas
piping

Air outlet duct

M10 nut
Unit

Installation Space

Liquid
piping

58

475

1
For drain pipe
connecting

475

1
For heat insulation
of drain socket

525
480
420

1
For heat insulation
of drain socket

71
71

525
480
420

Multi type
Single type

Washer for M10

Spring washer for M10

Adjustment for horizontality


635
Inspection
hole

Multi type
Single type
A

71
71
1200

UNIT: mm

Either use a level vial, or adjust the level according to the method below.

90, 112, 140


100, 125, 140
1720

Adjust so the bottom side of the unit will be leveled with the water surface as
illustrated below.
Pipe side
Pour water
Water
surface

0~5mm
100

Vinyl hose

Let the pipe side be slightly sloped.

If the unit is not leveled, it may cause malfunctions or inoperation of the float switch.

165 -

Duck Work

Refrigerant pipe

A corrugated board (for preventing sputtering) is attached to the main body of the air conditioner
(on the outlet port). Do not remove it until connecting the duct.
The air conditioner main unit does not have an air filter. Incorporate it into the easy-to-clean
suction grille.
Blowout duct
The ducts should be at their minimum lengths.
Keep the bends to a minimum. (The bending radius should be as large as possible.)

Caution

2. P
(

Bad example

Bad example

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.

Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.

Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.

Good example

Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.
Conduct the duct work before ceiling attachment.
Suction duct
Make sure to insulate the duct to prevent dewing on it.
Location and form of blow outlet should be selected so that air from the outlet will be distributed all over the room, and equipped with a device to control air volume.
Make sure provide an inspection hole on the ceiling. It is indispensable to service elecric
equipment, motor, functional components and cleaning of heat exchanger.

Refrigerant pipe

250mm
(Section where attached
in a straight line)

Ceiling suriace
Suction duct
(marketed item)
Inspection hole

Suction hole
(marketed item)
(with air filter)

Suction grille
(Locality)

Suction grille
(option)

Bad example of duct work


If a duct is not provided at the suction side but it is substituted with the space over the ceiling,
humidity in the space will increase by the influence of capacity of ventilation fan, strength of
wind blowing against the out door air louver, weather (rainy day) and others.
a)Moisture in air is likely to condense over the external plates of the unit and to drip on the
ceiling. Unit should be operated under the conditions as listed in the above table and within
the limitation of wind volume. When the building is a concrete structure, especially immediately after the construction, humidity tends to rise even if the space over the ceiling is not
substituted in place of a duct. In such occasion, it is necessary to insulate the entire unit with
glass wool (25mm). (Use a wire net or equivalent to hold the glass wool in place.)
b)It may run out the allowable limit of unit operation (Example: When outdoor air temperature
is 35C DB, suction air temperature is 27C WB) and it could result in such troubles as
compressor overload, etc..
c)There is a possibility that the blow air volume may exceed the allowable range of operation
due to the capacity of ventilation fan or strength of wind blowing against external air louver
so that drainage from be heat exchanger may fall to reach the drain pan but leak outside
(Example: drip on to the ceiling) with consequential water leakage in the room.
If vibration damping is not conducted between the unit and the duct, and between the unit and
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration
may be transmitted from the unit to the slab. Vibration damping must be performed.
Bad example of duct work
Louver to
outdoor air

For ventilation

Insulation

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Pipe diameter

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

49 to 61

15.88

68 to 82

19.05

100 to 120

Strap (Accessory)

4. I

Drai

T
in
th
th
th

Pipe cover (Accessory)

Othe

Drai

The thickness of insulation should be 20mm or more.

1. C
2. D
le
3. I
4. B

Drain pipe
Caution

Proc

Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

1. S
2. C

Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
VP-25
Do not apply adhesives on this end.
(Prepare on site)
Do not use acetone-based adhesives
VP-20
to connect to the drain socket.
(Prepare on site)

I
d
c

Drain socket

Fasten the screw securely


Hose clamp
Drain socket

Drain hose

166 -

10mm

Unco

U
a

Joint for VP-20


(Prepare on site)

Unit

Drain hose
(Accessory)
Clamp (Accessory)
(No adhesive allowed)
Pipe cover (small)
(For insulation) (Accessory)

Drain socket

Metal plate

Outl

Pipe cover (big)


(For insulation) (Accessory)

Stage difflernce part


Drain hose

3. M
a

When conducting piping work, make sure to allow the pipes


to be aligned in a straight line for at least 250 mm, as shown
in the left illustration. (This is necessary for the drain pump
to function)

Work procedure

Air conditioner main unit

Blow outlet
Blowout duct
(optional or marketed item)

Piping work

Pipe cover (For insulation)


(Prepare on site)

Note
drain
pipe

ation.
armful

ng into

Drain pipe (continued)

Drain pipe (continued)

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
When installing drain pipe, use VP-20 for the pipe goes up the closest to the unit, and
VP-25 or higher number product for farther pipes.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at installation of the unit
or drain pipes. Intentional bending, expanding may cause the flexible hose broken and
water leakage.

Drain pump operation

t, dirt or
etc.

In case electrical wiring work finished


Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON, the Connector CNB is disconnected, and then the power supply (230VAC on the terminal block and ) is turned ON.
Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

Over 20mm

Wiring-out position and wiring connection


3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.
Supporting metal

Trapped air will


generate noises.

No bump
No trap

Air vent

Not touching the water


Insulation material
Descending slope greater than 1/100
As wide as possible
(about100mm)

When sharing a drain pipe for more than


one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

VP-30 or bigger
Descending slope greater than 1/100

giving
copper

The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
600
Maximum local
drain up dimension

290~325mm

allation

Drain hose

ssory)

Right overhead

CNH

CNZ
CNS

CNV

CNT2

CNN

CNH

Control box
Earth
(Shielded cord)

CNZ

Remote
controller line

Earth

Inner/outer
connecting line

Single unit wiring connection

Superlynk line
(Shielded cord)

Bottom

Earth
Multi unit wiring connection

Inner/outer
connecting line

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

1. Conduct a drain test after completion of the electrical work.


2. During the trail, make sure that drain flows properly through the piping and that no water
leaks from connections.
3. In case of a new building, conduct the test before it is furnished with the ceiling.
4. Be sure to conduct this test even when the unit is installed in the heating season.

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Procedures

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Attached drain hose clamp


Pour water into a convex joint
Drain
Main
piping
unit
Drain situation can be checked with transparent socket.
If the electrical work has not been completed, connect a convex
joint in the drain pipe connection to provide a water inlet.
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally.

If the bottom drain piping can be done with a


descending gradient (1/50-1/100), it is possible to
connect the pipes as shown in the drawing below.

The fan taps factory setting is Standard. If you want to change it to the high static-pressure setting,
you can avail yourself of the following two methods. Use one of the two methods to set the fan tap.
Make sure to perform the functional setting with remote controller.
Select [Indoor function] in the functional setting mode, and change the function number [01]
[High wall setting].
For operation method, refer to the users manual of the remote controller.
Function number A Functional content B Setting content C Default setting
Standard

01
High wall setting
High wall 1
UNIT: Pa

Static Standard Tap


Pressure
High Tap

Standard hard polyvinyl


chloride pipes
Insulating material

Rubber stopper (to be removed)

Uncoupling the drain motor connector

50
130

CAUTION
Taps should not be used under static pressure outside the unit mentioned above.
Dew condensation may occur with the unit and wet the ceiling or furniture.
Do not use under static pressure outside the unit of 50Pa or less. Water drops may be
blown from the diffuser outlet of the unit and wet the ceiling or furniture.

P.C. board

Uncouple the connector CNR for the drain motor


as illustrated in the drawing on the right.

Check

Tap selection on blower unit (when the high peformance filter is used)

Connecting port of top drain pipe

Connecting port of bottom drain pipes

Note: If the unit is run with the connector coupled,


drain water will be discharged from the upper drain
pipe joint, causing a water leak.

Power source
line clamp

Remote
controller line

Check list after installation

Outline of bottom drain piping work

CNN

Inspection for leakage is done?

Remove grommet
Make sure to Install
it back after test.

VP-25
pare on site)

CNT2

Falling, vibration, noise

Insert water supply hose


for 50mm to
supply water.
(Insert hose facing
toward bottom.)

door unit
end.

CNV

Expected trouble

1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
2. Check the drain while cooling operation.

d/or trap
properly
e.

CNS

The indoor and outdoor units are fixed securely?

Drain test

the end

Signal side
terminal block

Check if

Otherwise, the construction point makes it same as drain pipe construction.

tc.
ul and
serious
, it may

Power source side


terminal block

Check the following items after all installation work completed.

Joint for VP20 (local procurement)

m or more.

Signal side
terminal block

CNR2

screw
torque
y by a
ipe.
a gas

Power source side


terminal block

CNR2

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.
Drain up

CND CNK2

ured.)
or unit.
dly. In

CNA

torque
nd then

CND CNK2 CNK1

1.5m~2m

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Fix the wiring with clamps.
Top
4. Install the removed parts back to original place.

CNA

e pipes
shown
pump

s
Fu
For drain motor
connector CNR (blue)

167 -

(2) Models 224, 280

PJD012D036 a
Air outlet

250

Accessories storage position (during packing)

Hose clamp

20-M5 Screw

20-M5 Screw

Duct connecting port of air inlet

Air outlet

D
?

49

Documents and accessories


(Secure with adhesive tape)
65

13
138

Suspension bolts pitch, Pipe position

200

13
163

13
163

6X200=1200

1500 (Duct inner dimension)

35

13
138

35

1
Suspension bolt pitch 794

18

80

60

25

18

6X200=1200

510

30

310
106

(Bottom surface of
hanging bracket)

1570

Bottom
surface

270

85

530

Symbol

Item

Refrigerant gas side piping

Refrigerant liquid side piping

Drain piping connection port

Power source inlet port

Suspension bolt

Unit: mm

Control box

60

95

25

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.

60

25

Top surface

100

1690

Selection of installation location for the indoor unit

Suspension bolt pitch 1640

360

25

Installation of indoor unit


Installation
[Hanging]
Hang the unit up.

Suspension bolt
Washer for M10

M10 nut

Unit
Spring washer for M10

If the measurements between the unit and the ceiling hole do not match upon installation,
it may be adjusted with the long holed installation tool.

[Method for Fixing the Suspension Bolt]


Secure the suspension bolt with one of the methods shown in the following illustration.
150~
160mm

Insert

Space for installation and service

Reinforcing
steel rod

Hole-in anchor/
Hole-in plug

Make installation altitude over 2.5m.


Over Working
900 space

Over
900

Blowing out

Working
space
Inspection hole
(600 x 600)

Frontal view (Unit: mm)


All models Slab

Duct installing or removing space


(Approve of the determine on site
that shorten this measurement)

Concrete

Over
300

Top view (Unit: mm)


All models

Suspension bolt M10

Horizontal Adjustment
Over
200

Inspection hole
(600 x 600)

Use a level vial or adjust the level as shown in the following illustration.
Piping side

Suction
Space for drain lap and drain inclination

Ceiling

(The same for the working space on the side and bottom faces.)
Pour water
Water
surface

If the conditions shown in the left hand side cannot be met, the
following method is also possible.

Top view (Unit: mm)


All models
The frontal view is as the left
hand illustration.

Over
400

Inspection hole
(900 x 1730)

0~5 mm
Piping space

If it is not horizontal, the float switch malfunctions or does not function.

35

Suction

(Packing Tools)
The packing tools (4) are not necessary.
Packing tools (4) should be removed.

100

Air Conditions and Airflow Limits


Single Multi

Airflow m3/min
Upper
Rating Lower
limit limit

200

224

51

38

65

250

280

68

51

87

Temperature of the blow-in air of the indoor unit


Cooler
Upper limit 26C WB
When outdoor temperature is 35C
Lower limit 16C WB
When outdoor temperature is 15C

Vinyl hose

Set the pipe side slightly lower than the other side.

Blowing out

35

60

Heater

Packing tools (4)

Air temperature
surrounding
the indoor unit

After removing the tools,


secure the screws again.
(for fixing the duct flange)

Upper limit 27C DB


Outdoor temperature is below 20C WB
Lower limit 10C DB
Dew point temperature
Outdoor temperature is above 10C WB below 28C

Refer to the technical document published by our


company for more details.

Wooden base
The wood screws should be removed.

13
138

1450 (Duct inner dimension)

60

830

For drain hose


mounting

200

45

13
77

Accessory item

Accessory items

138

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

138
13

Before installation

250 (Duct inner dimension)

This surface becomes


downside during installing.

If suspension bolt becomes longer, do reinforcement of earthquake resistant.


For grid ceiling
When the suspension bolt length is over 500mm, or the gap between the ceiling and roof
is over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

138

Air inlet

Preparation before installation

(Duct inner dimension)


13

This model is high static ducted type air conditioning Control box
unit. Therefore, do not use this model for direct blow
type air conditioning unit.

900

D036

168 -

Duck work
Silencing chamber (blowout)

Silencing chamber (blowout)


Heat insulation

Campus joint

Campus joint

Airflow adjustment damper

Detailed view of part A


(hanger, vibration proof)

Blowout
hole

Caution

3. M
a

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.

OA
Air conditioner
main frame
Inspection hole
(600)

Refrigerant pipe

Ceiling surface
Suction
inlet
(with air filter)

Air filters are not provided with the main frame of the air conditioner. Assemble on to the suction
grill which can be cleaned easily.
Fit the silencing chamber according to the noise level tolerance inside the installation room. If it
is particularly necessary to keep the noise level low, further silencing devices is required (always
install them in offices, and conference rooms).
In order to keep the vibration from transferring to the ceiling and the slab, use a campus joint for
the duct and a vibration proof rubber for the main frame.
Attach an airflow adjustment damper to the connection point of the OA duct so airflow adjustment may be possible after installation.
For the blowing outlet, select a shape and location where air may circulate, and a structure where
airflow may be controlled.
An inspection hole must be made in the ceiling surface. This is necessary for the repair and
maintenance of the electrical parts, motor and functional parts, as well as for cleaning the heat
exchanger.
Insulation must be performed for the duct to prevent water condensation on the duct. The
thickness of the insulating material is 65 mm (JISA 9501).
A bad example of duct work
If the suction duct is not used, and the attic is
used as a suction duct, the attic will become
extremely humid depending on the perforAtmospheric
gallery
mance of the ventilation fan, the strength of
wind blowing to the atmospheric gallery and
Ventilation fan
the climate (e.g., rainy days).
a. Condensation occurs on the outer board of the unit and water may fall on the ceiling. Use the unit
according to the air conditions in the above table and airflow limits. In concrete constructions, high
humidity can occur in new constructions even when the attic is not used as a suction duct. In this
case, insulate the entire unit with glass wool (25 mm) (use a metal net to hold the wool).
b. Operation of the unit may exceed its limits (for example, when the temperature of the suction air is
24 C with the outdoor temperature of 35 C DB). In such a cases, problems such as an overload
of the compressor may occur.
c. The volume of the air blowing in may increase due to the performance of the ventilation fan and the
wind strength blowing against the atmospheric gallery. The air usage limit may be exceeded, and
the water from the heat exchanger will not be able to drain to the drain pan. Instead it will drain
outside and cause a water leak (to the ceiling).
If vibration damping is not conducted between the unit and the duct, and between the unit and
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration
may be transmitted from the unit to the slab. Vibration damping must be performed.

Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.

The following shows the method when duct is used at one side of 250mm as 1Pa/m by frictional
resistance per the unit length of the duct, and in case of 250 type (single unit)/280 type (multi unit) ,
60Hz rating airflow for a example.
[Simplified duct dimension
Air conditioning unit
selection table]
1Pa/m
4800m /h
3

Air Fillter

Duct type
Item

1200m3/h
1200m3/h

Supply (air inlet)


chamber

Airflow

Duct (mm x mm)

4800m3/h
(80m3/min)

250 x 950

1200m3/h
(20m3/min)

250 x 310

4800m3/h

Airflow

Quadrangle duct

Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.
The indoor unit pipes allow the maintenance panel to be removed. Therefore, regardless of the
piping direction, there should be a straight section of 400 mm or more.
Work procedure
1. When brazing work, perform it while cool down around the brazing port with wet towels to
prevent the overheating.
2. After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of
the indoor unit.
Be sure to perform the heat insulation both of gas side piping with liquid side piping.
If heat insulation does not install to the pipes, dew condensation may occurs and it may
cause the water leakage.
The thickness of the heat insulation should be more than 20mm.
3. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Single unit
Type 200
Type 250

9.52

Gas piping

25.4

Liquid piping

12.7

Gas piping

25.4

Type 224
Type 280

Liquid piping

9.52

Flaring

Gas piping

19.05

Flaring

Liquid piping

9.52

Flaring

Gas piping

22.22

Flaring

Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
Do not apply adhesives on this end.
Drain socket
Hose clamp
(Accessory)

VP-25
(Prepare on site)
Pipe cover
(For insulation)
(Prepare on site)

Fasten the screw securely


Hose clamp Drain hose
Drain socket
Metal plate

10mm

2. Prepare a joint for connecting VP-25 pipe, adhere and connect the joint to the drain hose (the
end made of rigid PVC), and adhere and connect VP-25 pipe (prepare on site).
As for drain pipe, apply VP-25 made of rigid PVC which is on the market.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at installation of the unit or
drain pipes. Intentional bending, expanding may cause the flexible hose broken and water
leakage.

Calculate at 1Pa per 1m length to 1Pa/m


Calculate at 3 to 4 m straight pipe per 1 piece
of binding pipe
Air outlet port
Calculate at 25Pa
Chamber
Calculate at 50Pa per 1 piece
Air inlet grille (with filter) Calculate at 40Pa per 1 piece
Bending port

Over 20mm

4. I

Cau

Whe
beco

Multi unit

Liquid piping

Drain pipe

Indoor unit

Straight piping port

Exam

Fixin

Dimensions

Calculation of duct resistance


(Simplified calculate as following table)

In

Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.

Simple setting method for duct measurement

169 -

The
(duri
mak
illust
the u

H1 =
H2 =

Drai

Upo

ing into

st, dirt or
etc.

s of the

wels to

port of

it may

3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.
1.5m~2m

Supporting metal

Insulation material

Not touching the water

As wide as possible
(about100mm)

When sharing a drain pipe for more than


one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

VP-30 or bigger
Descending slope greater than 1/100

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1.
2.
3.
4.

Remove a lid of the control box (2 screws) and a hook which is located on top of it.
Hold each wiring inside the unit and fasten them to terminal block securely.
Fix the wiring with clamps.
Install the removed parts back to original place.
Signal side
terminal block

Power source side


terminal block

Caution

Remote Controller line

When the duct is connected and the blowing device is operated, the pressure inside the unit
becomes negative to the atmospheric pressure.
Pressure loss in the
suction side 100 Pa
Duct
Suction grill

Earth
Single unit wiring connection

Duct

Air filter
Drain pipe

Operating
Not Operating

Power source side


terminal block

Drain pan

Signal side
terminal block

Inner/outer
connecting line

Power source line clamp

Earth
(Shielded cord)

Example: As shown in the above illustration, if the pressure loss of the suction grill, air filter,
and the suction side of the duct is 100 Pa, the drain water level during operation is
10mm higher than when it is not operating.
Fixing Traps
The pressure loss varies depending on the clogging in the air filter. Therefore, make one trap
(during the piping work) to prevent water from remaining in the drain pan. It is necessary to
make a trap with a structure that allows cleaning. Use the T joint as demonstrated in the left
illustration. Also, set the trap height as shown in the left illustration. Arrange the trap near to
the unit.

tc.

Indoor unit

serious
n, it may

Signal line
(Shielded cord)

Remote controller Indoor power


line
source line

Earth

Power source line clamp

Multi unit wiring connection

Make one trap along the drain pipe as the left


illustration.

H2 H 1

mful and

d/or trap
properly
e.

Trapped air will


generate noises.

No trap

Descending slope greater than 1/100

allation

the end

No bump
Air vent

10mm

ation.
armful

Wiring-out position and wiring connection

Drain pipe (continued)

Check list after installation

H1 = 100 mm or the static pressure of the blowing device


H2 = 1/2 H1 or 50 100 mm

Check the following items after all installation work completed.

Drain test

Check if

Expected trouble

Upon completion of drain piping, check by running water through it.


Remove the side panel and gradually pour 1000 cc of water into the drain pan. Ensure
that the water drains smoothly.
Also, ensure that there are no water leaks from the connections and joints.

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

ndoor unit
e end.

Check

ose (the

e unit or
d water

PJD012D036

170 -

(g) Duct connected Middle static pressure type (FDUM)


This model is middle static ducted type air conditioning unit. Therefore, do not use this model for direct
blow type air conditioning unit.

Before installation

PJR012D317 a

Preparation before installation (continued)


Pipe locations UNIT: mm
Multi type
Single type

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

22~90
50~71
510
480
465
405

Removal opening for the humidifier pipe


(outer panel hole 14)

Accessory items

40

Accessory item
For drain pipe
Strap

Pipe cover(small)

Pipe cover(big)

Drain hose

Hose clamp

25

Pipe cover(big) Pipe cover (small)

100
150
264

For refrigerant pipe

For drain pipe


connecting

For drain hose


mounting

Multi type
Single type

Selection of installation location for the indoor unit

600

620

Single type
A

50
1100

60, 71 100~140
1300
1720

(For natural drainage)


drain pipe connection VP 20 (PVC pipe)

Drain pipe
connection
VP20(PVC pipe)

100

40

Removal opening for the humidifier pipe


(outer panel hole 14)

510
480
465
405

Hole for electrical wiring


(outer panel hole 35)

155
460

Refrigerant gas pipe

(For natural drainage)


drain pipe connection VP 20 (PVC pipe)

Refrigerant liquid pipe

Installation of indoor unit


Installation
[Hanging]
Hang the unit up.

Suspension bolt

M10 nut
Unit

If the measurements between


the unit and the ceiling hole do
not match upon installation, it
may be adjusted with the long
holed installation tool.

Washer for M10

Spring washer for M10

Adjustment for horizontality


Either use a level vial, or adjust the level according to the method below.
Adjust so the bottom side of the unit will be leveled with the water surface as
illustrated below.
Pipe side
Pour water
Water
surface
0~5mm

Vinyl hose

Let the pipe side be slightly sloped.

If the unit is not leveled, it may cause malfunctions or inoperation of the float switch.

Inspection
hole

112, 140
100~140

25

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.
Space for installation and service
Make installation altitude over 2.5m.
(Indoor Unit)
UNIT: mm
Installation Space
Multi type 22~56 71, 90 112, 140

460

Refrigerant liquid pipe

Accessory parts are stored inside


this suction side.

310

150
264

For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation
of drain socket
of liquid tube
of drain socket
of gas pipe

Hole for electrical wiring


(outer panel hole 35)

250

Refrigerant gas pipe


1

Drain pipe
connection
VP20(PVC pipe)
260

317

100

Duck Work

Preparation before installation


If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When the suspension bolt length is over 500mm, or the gap between the ceiling and roof
is over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.
Suspension Bolt Location

A
Multi type
Single type
A

22~56
50
786

UNIT: mm

Unit

Under 60 mm

472

Suspension bolt (M10)


Adhere to the
measurements given
below for the length of
the suspension bolts.

71, 90 112, 140


60, 71 100~140
986
1406

A corrugated board (for preventing sputtering) is attached to the main body of the air conditioner
(on the outlet port). Do not remove it until connecting the duct.
An air filter can be provided on the main body of the air conditioner (on the inlet port).
Remove it when connecting the duct on the inlet port.
Blowout duct
Use according to the spot numbers shown in the table below with a 200 circular duct.
Multi type
Single type
Spot numbers

22
1 spot

36, 45, 56
20
2 spots

71, 90
112, 140
25, 30
40~50
3 or 2 spots 4 or 8 spots

The difference of the duct lengths between each spot should be less than 2:1.
The ducts should be at their minimum lengths.
Keep the bends to a minimum. (The bending radius should be as large as possible.)
Bad example

Bad example

Good example

Tie and secure the connection to the duct flange of the main unit/blowout hole with a band.
Then, apply insulation materials to the secured part for dew condensation prevention.
Use of the sound and heat insulated flexible duct is recommended for condensation
prevention and soundproofing. (sold separately; 1m, 2m, 4m available)
Conduct the duct work before ceiling attachment.
Inlet port
When shipped the inlet port lies on the back.
When connecting the duct to the inlet port, remove the air filter if it is fitted to the inlet port.

171 -

Duck Work (continued)

Refrigerant pipe

When placing the inlet port to carry out suction from the bottom side, use the following
procedure to replace the suction duct joint and the bottom plate.

Caution

2. P
(

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.

Remove the screws which fasten the


bottom plate and the duct joint on the
inlet port side of the unit.

Replace the removed bottom plate


and duct joint.

Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.

Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.

Fit the duct join with a screw; fit the bottom plate.

Make sure to insulate the duct to prevent dewing on it.


Secure with a band, etc.
Install the specific blowout duct in a location where the air will
circulate to the entire room.
The duct connection is specific to the 200 circular duct.
Conduct the installation of the specific blowout hole and the
Blowout
duct
connection of the duct before attaching them to the ceiling.
Insulate the area where the duct is secured by a band for
dew condensation prevention.
Make sure provide an inspection hole on the ceiling. It is indispensable to service elecric
equipment, motor, functional components and cleaning of heat exchanger.
Air conditioner main unit

Ceiling suriace
Suction duct
(marketed item)

Blow outlet
Blowout duct
(optional or marketed item)

Inspection hole

Suction hole
(marketed item)
(with air filter)

Suction grille

Suction grille

(Locality)
(option)
Bad example of duct work
If a duct is not provided at the suction side but it is substituted with the space over the ceiling,
humidity in the space will increase by the influence of capacity of ventilation fan, strength of
wind blowing against the out door air louver, weather (rainy day) and others.
a)Moisture in air is likely to condense over the external plates of the unit and to drip on the
ceiling. Unit should be operated under the conditions as listed in the above table and within
the limitation of wind volume. When the building is a concrete structure, especially immediately after the construction, humidity tends to rise even if the space over the ceiling is not
substituted in place of a duct. In such occasion, it is necessary to insulate the entire unit with
glass wool (25mm). (Use a wire net or equivalent to hold the glass wool in place.)
b)It may run out the allowable limit of unit operation (Example: When outdoor air temperature
is 35C DB, suction air temperature is 27C WB) and it could result in such troubles as
compressor overload, etc..
c)There is a possibility that the blow air volume may exceed the allowable range of operation
due to the capacity of ventilation fan or strength of wind blowing against external air louver
so that drainage from be heat exchanger may fall to reach the drain pan but leak outside
(Example: drip on to the ceiling) with consequential water leakage in the room.
If vibration damping is not conducted between the unit and the duct, and between the unit and
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration
may be transmitted from the unit to the slab. Vibration damping must be performed.
Bad example of duct work

For ventilation

A specific cover plate is available when changing the 4 spot to the 3 spot, or when changing the
3 spot to the 2 spot.
Note: Do not change from 2 spot to 1 spot.
(Pipe side)

Connecting the air intake/vent ducts


Fresh Air Intake
[for air intake duct only]
Use the side fresh air intake hole, or supply
through a part of the suction duct.

Side fresh air intake hole

(Pipe side)

Fresh air intake through the


suction duct

[for simultaneous air intake/vent]


Intake air through the suction duct.
(the side cannot be used)

Air vent hole

(Pipe side)

Fresh air intake through the


suction duct

Air Vent
Use the side air vent hole.
(always use together with the air intake)

3. M
a

Piping work
Refrigerant pipe

250mm
(Section where attached
in a straight line)

When conducting piping work, make sure to allow the pipes


to be aligned in a straight line for at least 250 mm, as shown
in the left illustration. (This is necessary for the drain pump
to function)

In

Work procedure

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Pipe diameter

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

49 to 61

15.88

68 to 82

19.05

100 to 120

Strap (Accessory)

4. I

Drai

T
in
th
th
th

Pipe cover (Accessory)

Othe

Drai

The thickness of insulation should be 20mm or more.

1. C
2. D
le
3. I
4. B

Drain pipe

Louver to
outdoor air

Notice

Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.

Caution

Proc

Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

1. S
2. C

Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
Do not apply adhesives on this end.
Do not use acetone-based adhesives to connect to the drain socket.

I
d
c

Drain socket

Air vent hole

Fresh air intake through the


suction duct

Use the duct flange for the air intake/vent (sold separately; for 125 circular duct connection),
and connect the 125 circular duct (tighten with band).
Insulate the duct to protect it from dew condensation.

Fasten the screw securely


Hose clamp Drain hose
Drain socket
Metal plate

172 -

Pipe cover (large)


(For insulation)
VP20 joint
(Accessory)
(Prepare on site)

Stage difflernce part


Drain hose

10mm

Outl

Unco

Unit
VP20
Drain hose Adhesion
(Prepare on site)
(Accessory)
Pipe cover
Drain socket
(For insulation)
Clamp (Accessory)
(Prepare on site)
Pipe cover (small)
(For insulation) (Accessory)

U
a

Note
drain
pipe

tion.
armful

Drain pipe (continued)

Drain pipe (continued)

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at installation of the unit
or drain pipes. Intentional bending, expanding may cause the flexible hose broken and
water leakage.

Drain pump operation


In case electrical wiring work finished
Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON, the Connector CNB is disconnected, and then the power supply (230VAC on the terminal block and ) is turned ON.
Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

Over 20mm

ng into

, dirt or
tc.
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.

Insulation material

Not touching the water

Descending slope greater than 1/100


As wide as possible
(about100mm)

When sharing a drain pipe for more than


one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

torque
d then

red.)
r unit.
dly. In

VP-30 or bigger
Descending slope greater than 1/100

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.
Drain up

giving
opper

screw
orque
y by a
pe.
a gas

CNH

Remote controller line

CNZ

CNI CNS

CNN CNH

CNT2

CNV

Signal line (Shielded cord)

CNZ

Power source
line clamp

Power source
line clamp

Remote controller line

Inner/outer
connecting line

Indoor power source line


Earth (Shielded cord)

Earth

Earth
Single unit wiring connection

Multi unit wiring connection

600 max.

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

1. Conduct a drain test after completion of the electrical work.


2. During the trail, make sure that drain flows properly through the piping and that no water
leaks from connections.
3. In case of a new building, conduct the test before it is furnished with the ceiling.
4. Be sure to conduct this test even when the unit is installed in the heating season.

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Procedures

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Insert water supply hose


for 20mm ~ 30mm to
supply water.
(Insert hose facing
toward bottom.)
Remove grommet
Make sure to Install
it back after test.

Attached drain hose clamp


Pour water into a convex joint
Drain
Main
piping
unit
Drain situation can be checked with transparent socket.
If the electrical work has not been completed, connect a convex
joint in the drain pipe connection to provide a water inlet.
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally.

Outline of bottom drain piping work


If the bottom drain piping can be done with a
descending gradient (1/50-1/100), it is possible to
connect the pipes as shown in the drawing below.

Connecting port of top drain pipe

Standard hard polyvinyl


chloride pipes
Insulating material

Rubber stopper (to be removed)

Uncoupling the drain motor connector

Tap selection on blower unit (when the high peformance filter is used)
The fan taps factory setting is Standard. If you want to change it to the high static-pressure setting,
you can avail yourself of the following two methods. Use one of the two methods to set the fan tap.
Make sure to perform the functional setting with remote controller.
Select [Indoor function] in the functional setting mode, and change the function number [01]
[High wall setting].
For operation method, refer to the users manual of the remote controller.
Function number A Functional content B Setting content C Default setting
Standard

01
High wall setting
High wall 1
Multi type
Single type
Static Standard Tap
Pressure
High Tap

22~90
50~71
50
85

112

60
90

140
125, 140
60
85

CAUTION
Taps should not be used under static pressure outside the unit mentioned above.
Dew condensation may occur with the unit and wet the ceiling or furniture.
Do not use under static pressure outside the unit of 50Pa or less. Water drops may be
blown from the diffuser outlet of the unit and wet the ceiling or furniture.

P.C. board

Uncouple the connector CNR for the drain motor


as illustrated in the drawing on the right.
Note: If the unit is run with the connector coupled,
drain water will be discharged from the upper drain
pipe joint, causing a water leak.

Check

Unit: Pa

Connecting port of bottom drain pipes

CNN

Expected trouble

1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
2. Check the drain while cooling operation.

door unit
end.

CNT2

The indoor and outdoor units are fixed securely?

Drain test

d/or trap
properly
.

CNV

Check if
unit (mm)

Otherwise, the construction point makes it same as drain pipe construction.

he end

CNS

Check the following items after all installation work completed.

Joint for VP-20 (Prepare on site)

c.
ul and
serious
, it may

Signal side
terminal block

Power source side


terminal block

Check list after installation

sory)

m or more.

Signal side
terminal block

100 or less

Drain hose

llation

)
te)

CN

The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
290~325

on site)

Power source side


terminal block

CNK1

No trap

CNACND CNK2

Trapped air will


generate noises.

No bump
Air vent

CNK1

Supporting metal

CND CNK2

1.5m~2m

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Fix the wiring with clamps.
4. Install the removed parts back to original place.

CNA

pipes
shown
pump

Wiring-out position and wiring connection

s
Fu
For drain motor
connector CNR (blue)

173 -

PJC012D013 b

This model is low static ducted type air conditioning unit. Therefore, do not use this model for direct
blow type air conditioning unit.

Before installation
Install correctly according to the installation manual.
Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

Accessory items

Accessory item
For refrigerant pipe
Pipe cover(big) Pipe cover (small)

For drain pipe


Strap

Pipe cover(big)

Pipe cover(small)

Drain hose

Hose clamp

Preparation before installation


If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.
Suspension Bolt Location

Suspension bolt (M10)

990
4

For drain pipe


connecting

For drain hose


mounting

Accessory parts are stored inside


this suction side.

Unit

Unit : mm

Selection of installation location for the indoor unit

Adhere to the
measurements given
below for the length of
the suspension bolts.

Pipe locations Unit: mm


415
370

Remote control wires and


Signal wires connection

275
215

Refrigerant gas pipe

Drain pipe connection


VP20(PVC pipe)

Refrigerant liquid pipe

Power supply wiring


connection
290

96

146

180

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.

290

101

Under 60 mm

For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation
of drain socket
of liquid tube
of drain socket
of gas pipe

15

(h) Duct connected (Ultra thin) Low static pressure type (FDQS)
A

530

580
600

Installation of indoor unit


Installation

Suspension bolt

[Hanging]
Hang the unit up.

M10 nut

Unit

Washer for M10

Spring washer for M10

If the measurements between the unit and the ceiling hole do not match upon installation,
it may be adjusted with the long holed installation tool.
Adjustment for horizontality
Either use a level vial, or adjust the level according to the method below.

Space for installation and service


Adjust so the bottom side of the unit will be leveled with the water surface as
illustrated below.

Make installation altitude over 2.5m.

Pipe side

(Indoor Unit) Installation Space

Pour water
Water
surface
0~5mm

Vinyl hose

Let the pipe side be slightly sloped.


If the unit is not leveled, it may cause malfunctions or inoperation of the float switch.

Duck Work
(Prepare on site)
(Prepare on site)

Suspension bolt
(Prepare on site)

(Prepare on site)

(Prepare on site)

(Prepare on site)

Notice
1. This unit is designed for installation in a soffit. It is not designed to inhale fresh air directly.
2. In the case of an underside-intake ceiling-return type installation, remove the bottom plate
of the unit on the fan side to make it an underside intake type. The rear intake should be
used together.

174 -

Duck Work (continued)


3. The air conditioning unit main body is not equipped with air filters. Incorporate air filters in
an air intake grille, which will facilitate the cleaning of air filters.
4. In the case of a rear-intake type with duct and a rear-intake ceiling-return type installation,
be sure to provide a 350 mm x 1300 mm inspection opening right beneath the unit's fan side
bottom plate to permit servicing of the unit as illustrated in installation geometries. In the case of
an underside-intake type with duct and underside-intake ceiling-return type, provide an intake
opening right beneath the unit's fan side bottom plate so that it will serve as an inspection
opening as well. Also see to its dimensions so that the intake opening will be made to 350 mm x
1300 mm.
5. Take care to install a duct horizontally in connecting the unit with a diffuser.
6. When a canvas duct is used for either intake or outlet duct, install it with care so that it may
not get flattened.
7. Select a desirable diffuser position and diffuser form to ensure the distribution of winds
throughout the room and use a diffuser employing a structure that provides the capability to
regulate winds.
8. Install the air conditioning unit main body via vibration-isolating rubbers to prevent vibrations
from propagating directly from the air conditioning unit main body to the ceiling and slab.
9. Secure at least 0.15m2 for the opening of an air intake.
10. Never fail to heat-insulate the ducts to prevent condensation on their surfaces.

Drain pipe (continued)

Work procedure

Drain

1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
and fix it securely with the clamp.Attach the hose clamp to the drain hose around 10mm from the end.
Do not apply adhesives on this end.
Do not use acetone-based adhesives to connect the drain socket.

In
D
Fo
wo
In
Dra
tor
Ma

Drain socket

Pipe cover (large) (For insulation)


(Accessory)
VP20 joint (Prepare on site)

Stage difflernce part

Unit
Drain hose

Fasten the screw securely


Hose clamp Drain hose

Drain socket
Metal plate

Drain socket

Drain hose
(Accessory) Adhesion
Clamp (Accessory)

VP20 (Prepare on site)


Pipe cover (For insulation)
(Prepare on site)

Pipe cover (small)


(For insulation) (Accessory)

10mm

2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
Make sure that the adhesive will not get into the supplied drain hose.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
The flexible drain hose is intended to absorb a small difference at the unit or installation
of drain pipes. Intentional bending, expanding may cause the flexible hose broken and
water leakage.

Refrigerant pipe
Caution

Over 20mm

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air
getting into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.

3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.
Supporting fixture 1.5m~2m Supporting metal

Insulation material
Descending slope greater than 1/100

Work procedure
When sharing a drain pipe for more than
one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Pipe diameter

14 ~ 18

9.52

34 ~ 42

12.7

49 ~ 61

VP-30 or bigger
Descending slope greater than 1/100

Drain up
The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
290~325mm
Drain hose
600

Pipe cover (Accessory)

Insp

Insu

Wat

Sup

1. Conduct a drainage test after completion of the electrical work.


2. During the trial, make sure that drain flows properly through the piping and that no water
leaks from connections.
3. In case of a new building, conduct the test before it is furnished with the ceiling.
4. Be sure to conduct this test even when the unit is installed in the heating season.

Drain pipe
Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods, etc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

Procedures
1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
2. Check the drain while cooling operation.
Pour water in the drain pan with a siphon.

Attached drain
hose clamp
Unit

Pouring water hose

175 -

The

Drain test
The thickness of insulation should be 20mm or more.

Che

Right overhead

Joint for VP20 (Prepare on site)

R
H
F
In

4. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.

Tightening torque Nm

6.35

Trapped air will


generate noises.

1.
2.
3.
4.

As wide as possible
(about100mm)

Maximum local
drain up dimension

Strap (Accessory)

No bump
No trap
Not touching
the water

Air vent

E
e
e
in
B
U
o
D
n
B
F
w

Drain pan

Remove this pipe bracket from the unit.

Pour water into a


convex joint
Drain
piping
Drain situation can be checked with
transparent socket.

If the electrical work has not been completed, connect a convex


joint in the drain pipe connection to provide a water inlet.
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally.

The

Ear

Cab

Any

door unit
end.

site)

re on site)

Drain pipe (continued)


Drain pump operation
In case electrical wiring work finished
Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
In case electrical wiring work not finished
Drain pump will run continuously when the dip switchSW7-1 on the indoor unit PCB is turned ON, the Connector CNB is disconnected, and then the power supply (230VAC on the terminal block and ) is turned ON.
Make sure to turn OFF SW7-1 and reconnect the Connector CNB after the test.

insulation)
e)

Wiring-out position and wiring connection

ose

tion
and

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type grounding work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.

end

d fix

ill
es.

may

then
ain

pe,
m
et of

er

1.
2.
3.
4.

Remove a lid of the control box (3 screws) and the wiring cover (2 screws).
Hold each wiring inside the unit and fasten them to terminal block securely.
Fix the wiring with clamps.
Install the removed parts back to original place.

Earth
(Shielded cord)

Power source side


terminal block
Earth

Signal side terminal block

Power source line clamp


Indoor power source line

Signal line (Shielded cord)

Remote controller line

Check list after installation


Check the following items after all installation work completed.
Check if

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

ump.

to a

convex

at

PJC012D013

176 -

(i) Wall-mounted type (FDK)

PHA012D033

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

Front view for installing position and installing space


Service space

50

3
5

Accessory items

50

6
8

50

Indoor unit

Strap

Hole for public corporation

D
19

44.5

44.5

25

53.5
1
Attached to the backside of the indoor unit.

10

For the mounting plate,


4mm (dia.) x 25mm (length)

For heat insulation, 50mm x 160mm

B
E

For wire clamp


21

Symbol
1
2
3
4

60

6
7
8

9
G

55

10
11

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 23C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect the
operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.

Symbol
A
B
C
D
E
F
G

12

Selection of installation location for the indoor unit

10
11

20 -5x17.5 oval hole

12
13

Gas piping
Liquid piping
Wall pulling hole for right rear piping
Wall pulling hole for left rear piping
Drain piping
Outlet for wiring
Outlet for piping

14
15
16
17
18
19
20
21

Type 22 - 56
693
284.2
73.5
207.5
182.5
63.5
533.5
603.5
515
5.3
220.5
47.5
0
2
259

13

Insulation

Service space

Tapping screw

17

Mounting plate

14

18

65

16

Installing plate

100

450

4-12x18 oval hole

Installation-related items

UNIT: mm
Service space

Service space

Preparation before installation

8.5

Before installation

15

D033

Type 71
886
301.8
106
610
269
219
349
299
77
633.5
703.5
772
7.7
43
221.5
49.5
225
46
25
6
248

Installation of indoor unit


ATTENTION

Haulage

In carrying the unit into an installation site, carry it in the original


packaging to a point as close to the proposed installation site as
possible.
When the unit needs to be unpacked during haulage due to a
compelling reason, wrap it with nylon slings or the like to prevent
possible damages.
Note: Do not hold the unit by the diffuser louver in carrying it.
When the unit needs to be laid on a floor after unpacking, always lay
it with its front facing upward.
Installation of the mounting plate
ATTENTION
This unit cannot be installed directly onto a wall surface. Regardless of the surface it is to be
installed onto, you should use the mounting plate supplied with the unit.
Install it securely by spotting a structural member running underneath the wall (stud or the
like) and after ascertaining its levelness.
B

Space for installation and service


Level guide (2 places)

Over 65

UNIT: mm

Over 50

Level positioning mark

Model

Type 22 56

Type 71

B Size

450

450,610

The levelness of the mounting plate should be adjusted with the four fixing screws fastened
temporarily.

Over 100

Datum hole

UNIT: mm
Rotate the plate around the datum hole to achieve the levelness.

ATTENTION
Secure a working space for inspection and maintenance.

Hints for making a hole on a wall


Wall
Indoor

Outdoor

Wall
Sleeve

Sealing plate

65 mm

Give a descending grade of 5from the interior to the exterior.

177 -

Sleeve

Installation of indoor unit (continued)


Indoor unit

Unit installation

Mounting plate

Latch (2 places)

Lid (Right)

Shaping of pipes and drain hoses

(When it is routed through the rear)

Cau

Shaping of pipes

Tape wrapping
Make sure that wires are connected
securely onto the terminal block,
before you dress them with a tape
after shaping the pipe.

Pipe
Mounting
plate

Wall

Drain hose

Indoor unit base


bottom latch

Hold the root of the pipe


to change its direction,
straighten it and then
shape it.

To remove the unit from the mounting plate, first remove the right and left lids and then
disengage the indoor unit base bottom latches.
Installation steps

Wrap a tape for the length that corresponds to a penetration


through the wall.
The connecting wires must be wrapped together with the pipe.

U
In
su
D

Us
re

S
w
U

(Points for attention when the pipe is routed through the left or the rear of the unit.)
View from the top

Wor

Pipe routed through the left

Pipe routed through the right

Pipe routed through the left rear

Hang the upper part of the


indoor unit onto the mounting
plate.

1. R

Pipe routed through the right rear

Push the lower part of the


indoor unit lightly against the
wall for one-touch installation.
Pipe routed through the left

Wiring-out position and wiring connection

Pipe routed through the right

2. M

Steps to change drain hose connection positions

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
CASE 1 : MODEL 22 56, CASE 2 : MODEL 71
1. Open the intake panel. (Pull the lower part of the intake panel holding both ends, disengage the
latches and then lift it until you feel some drag. The intake panel will stay open at an angle of
about 60)
2. Remove the screw and detach the cover.
3. Connect the remote control line to the upper one of the two terminal blocks provided in the
control box.
4. Connect the power cable, grounding line and signal line to the lower terminal block.
5. Attach the cover and fasten the screw.
6. Close the intake panel.
(Note)
Connect each line to terminal block according to number on label of terminal block.

1. Remove the drain hose.

Turn the drain hose and pull it out.

2. Remove the drain cap and heat insulating material.


Remove it either manually or with pliers.

3. C
l

4. R
A
m
3. Plug in the drain cap and heat insulating material.
Plug the drain cap removed in the step 2
securely into the hole with a hexagonal wrench
or the like.
Note: Pay attention that a drain cap not properly
plugged in can cause a water leak.

Intake panel

4. Connect the drain hose.

Terminal block for


Remote Controller

Insert the drain hose securely by turning it.


Note: Pay attention that a drain hose not properly
plugged in can cause a water leak.

Terminal block
Power cable, Earth
Signal line

Screw
Cover

Cau

Cord clamp

The pipe can be routed through the rear, left,


left rear, right or bottom of the unit.

Gutter

Wall

REFERENCE FOR CASE 1

Panel removal steps


Fig.1(CASE1)
1. Remove the cap.(CASE1.only)
2. Remove the fixing screw A and detach the unit
bottom guide.(CASE1.only)
3. Remove the fixing screw B.
4. Pull the lower part of the front panel off the unit
toward you, and then push it up to detach its
upper part from the unit.
(Disengage three hooks located on the top part)

Panel attachment steps


1. Always remove the air filter beforehand.
Fig.2(CASE2)
2. Place the front panel over the unit.
3. Engage it onto the unit by pressing the areas
marked with in the drawing from the front.
4. Fasten the fixing screw B.
5. Set the air filter.
6. Attach the unit bottom guide and fasten the
fixing screw A.(CASE1.only)
7. Attach the cap.
Push
(Plug it in securely until the end so that it won't
come off easily) (CASE1.only)

Right
Pipe space
Rear
Bottom

Left

Left rear
Left bottom

Hook

Fixing screw B

178 -

This air conditioner is designed to collect


dew formed on its back in the drain pan for
discharging, so do not lay power cables,
etc. in any part above the gutter.

I
I
D
in
d
c
C
I
C
o
M
t
t
1. A
d
2. D
m
(
H

ected
block,
tape

ation

ipe.

Caution

3. Pour water into the drain pan placed underneath the heat exchanger to make sure that it is
properly drained outdoors.
(For removal of the front panel, refer to Wiring-out position and wiring connection in this manual.

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.

Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.

No bumps
No traps

Not to be in water

Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.

Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.

Drain test
After installation of drain pipe, make sure that drain system work in good condition and no water leakage from
joint and drain pan.
Do drain test even if installation of heating season.

Work procedure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and
then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition,
do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.

Check list after installation


Check the following items after all installation work completed.
Check if;

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

Vinyl tape

2
wrench

Pipe diameter

properly
.

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

49 to 61

15.88

68 to 82

g it.
t properly
.

ect
an for
es,

Drain pipe (continued)

Refrigerant pipe

Use an attached insulation pad for heat insulation.

Position it so that the slit area faces upward.

Drain pipe
Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap in
the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly from
the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
1. A general-purpose hard PVC pipe VP-16 can be connected to the drain hose tip as a part of
drain piping.
2. Drain piping must be given a descending grade so that drain water may flow smoothly and it
must not have any trap or bump within the system.
(The pipe can be routed through the left, right, rear or bottom of the unit)
Hard PVC pipes (VP-16) laid indoors must be kept warm.

PHA012D033

179 -

(j) Ceiling suspended type (FDE)

PFA012D618

D618
Before installation

Preparation before installation (continued)

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

Pitch of suspension bolts and pipe position

Single Split (PAC)


series
24

Screw

Accessories
are inside.

Refrigerant line 135


Liquid 75
195(Gas piping)
piping

Air return grille

Unit interior
10 mm slope

271

1272

1620

1572

1070

1022

71type

1320

1272

112 to 140type

1620

1572

Top cover

Gas
piping Drain piping (left)

Right outlet

76

Drain piping
(right)

5
19

Top outlet

60

110

17

100
Rear outlet

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently.
Suggest to the user to use a circulator if the ceiling height is over 3m to
avoid warm air being accumulated on the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 23C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned above.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed
such as food, table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light
doesnt affect the operation.
(A beam from lighting device sometimes affects the infrared receiver for the
wireless remote controller and the air conditioner might not work properly.)
Check if the place where the air conditioner is installed can hold the weight of the unit.
If it is not able to hold, reinforce the structure with boards and beams strong enough
to hold it. If the strength is not enough, it could cause injury due to unit falling.
If there are 2 units of wireless type, keep them away for more than 6m to
avoid malfunction due to cross communication.
When plural indoor units are installed nearby, keep them away for more than 4 to 5m.

Cutout parts

Grille upside

(Indoor unit)

Preparation before instalation


1. Remove the air return grille.
Slide stoppers (4 places) of the catches,
then pull out the pins ( 4 or 6 places).
Filter
Pin

2. Remove the side panel.


Remove the screw and detach the
side panel by sliding it toward the
direction indicated by the arrow mark.
Side panel screw
(1 each on the left and right) (M4)

Side panel

3. Remove the hanging plate.


Remove the screw, and then loosen
the fixing bolts.
Unscrew
8-12mm
Hanging plate

Indoor
unit

Hanging plate
screw
Hanging
plate fixing
bolts(M8)

Hanging plate

Remote controller
Installation of remote controller
Up to two receiver or wired remote controller can be installed in one indoor unit
group.
When both wired and wireless remote controller are used
It is necessary to set wired or wireless remote controller as slave.
(For the method of changing the setting, refer to the installtion
manual attached to remote controller or wireless kit.)
When wired remote controller are used only (wireless type)
It is necessary to remove the line that is connected to the receiver.
Remove signal line connected to the receiver from primary side of
terminal block (X, Y).
ATTENTION

4000~5000mm or more

Insulate with tape the removed line.


The LED of that removed connector will not be able to make any
indication.

150mm or more
5mm or more

Obstacle

Preparation before installation


If suspension bolt becomes longer, do reinforcement of earthquake resistant.
For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling
and roof is over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the
ceiling plane which has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

47

The outlet through which the pipings are taken out


is available in three directions.

Move the box as close to the installation area as possible packed.


If it must be unpacked, wrap the unit with a nylon sling,
and be careful not to damage the unit.
If you need to lay the unit on a floor after unpacking, always
put it with the intake grille facing upward.

Space for installation and service

100mm
or more

60

Rear cover

Haulage

Selection of installation location for the indoor unit

Drain line
(left)

Drain line
(rear left)

235(Liquid piping)

4
For fixing air
return grille

10

For fixing of For installing of For drain hose


drain hose fixing bracket

1320

36 to 56type

120

109
53

60 to 71type
100 to 140type

Location of pipe outlets

Wall

Pipe position
1

For unit hanging For unit hanging For heat insulation For heat insulation For fixing of pipe For drain pipe
of liquid pipe
cover
and adjustment of gas pipe
connection

B
1022

31

Drain hose
(with clamp) Fixing bracket Screw (M4) Heay insulation

A
1070

27

Strap

For air return grille

type
40 to 50type

27 108

Flat washer (M10) Paper pattern Pipe cover (large) Pipe cover (small)

For drain pipe

53

For refrigerant pipe

215 290

For unit hanging

VRF (KX) series

690

Accessory item

300mm or more

A
B
Blowout opening

Pitch of suspension bolts

Accessory items

24

(mm)
Series

Remove the line

180 -

Installation of indoor unit

Refrigerant pipe (continued)

Work procedure

The pipe can be connected from three different directions. (back, reight, top)

Paper pattern

1. Select the suspension bolt locations and the pipe hole location.
(1) Use enclosed paper pattern as a reference, and
drill the holes for the suspension bolts and pipe.
Decide the locations based on direct measurements.
(2) Once the locations are properly placed, the paper
pattern can be removed.
2. Install the suspension bolts in place.

Ceiling

Bracket

Hanging plate
Suspension bolt

5. Fasten the hanging plate onto the suspension bolts.


Air supply
Fasten
at the
front
end of
an
elongated
hole.

Pipe

<When installed against a ceiling material,>


Suspension bolt
Unit

Hanging plate

El
m
pr
da
try
B
Us
co
Do
ca
Be
Fo
ele

When the pipe is routed through the back.


If the bracket is removed, piping work will become easy.
After piping, reinstall the removed bracket.

25 mm or more
45 mm or less

3. Fix with 4 suspension bolts, which can endure load of 500N.


4. Check the measurements given at the right
figure for the length of the suspension bolts.

<No ceiling material to install against,>

Ceiling surface
Washer
(accessory)

1.
2.
3.
4.

Suspension bolt

Hanging plate

Nut
Washer
(accessory)

Unit

When the pipe is routed through the back.


Cut the removed top cover, and install to
the rear panel instead of rear cover.

Double nuts

Double nuts
Please fasten firmly with double nuts.

Singl

Cut

VRF

0~3mm

0~3mm

6. Install the unit to the hanging plate.


Hanging plate
(1) Slide the unit in from front side to get it
hanged on the hanging plate with the bolts.
(2) Fasten the four fixing bolts (M8: 2
each on the left and right sides) firmly.
Screw for
hanging
(3) Fasten the two screws (M4: 1 each on
plate (M4)
Fixing bolts
the left and right sides).
(M8)
WARNINIG : Hang a side panel on from the
panel side to the rear side and
then fasten it securely onto
(For left-side drain
the indoor unit with screws.
connection, give the
To ensure smooth drain flow, install the unit with
reverse slope.)
a descending slope toward the drain outlet.
CAUTION : Do not give the reversed slope, which may cause water leaks.

Re
Ho
Fi
In

Remove

Drain pipe
The drain pipes may face out towards the back to the left, or to the right side.

Refrigerant pipe

Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods,etc.

Caution
Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no
harmful substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt
or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.

Work procedure

it would cause serious damage to users health and safety (some poisoning or deficiency
of oxygen). In addition, it may cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the
indoor unit and the end of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

The

1. Fix
gril
scr
pie

Work procedure
Heat insulation material

Strap (Accessory)

Pipe cover (Accessory)

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

49 to 61

15.88

68 to 82

19.05

100 to 120

1. Insert drain hose completely to the


Drain
base, and tighten the drain hose clamp
socket
Drain hose (accessory) VP-20
securely. ( adhesive must not be used.)
(prepare on site)
Clamp (accessory)
When plumbing on the left side, move the
rubber plug and the cylindrical insulating
Drain hose
materials by the pipe connecting hole on
Hose clamp
It can be attached
the left side of the unit to the right side.
from both inside and
Lowest point
outside the unit.
Beware of a possible outflow of water that may
occur upon removal of a drain plug.
No bumps
2. Fix the drain hose at the lowest point with
No traps
a hose clamp supplied as an accessory.
Not to be in water
To be a descending
Give a drain hose a gradient of 10mm
angle
as illustrated in the right drawing by
laying it without leaving a slack.
Take head of electrical cables so that
they may not run beneath the drain hose.
A drain hose must be clamped down with a hose clamp.
There is a possibility that drain water overflows.
3. Connect VP-20(prepare on site) to drain hose. (adhesive must not be used.)
Use commercially available rigid PVC general pipe VP-20 for drain pipe.
4. Do not to make the up-down bending and trap in the mid-way while assuming that the drain pipes is downhill. (more than 1/100)
Never set up air vent.
5. Insulate the drain pipe.
Insulate the drain hose clamp with the heat insulation supplied as accessories.
When the unit is installed in a humid place, consider precautions against
dew condensation such as heat insulation for the drain pipe.
10mm

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the
nut with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly.
In addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner
and giving torque to the nut with another spanner in order to avoid unexpected
stress to the copper pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material
after a gas leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.

Pipe diameter

Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the
other harmful andinflammable gas is generated. Toxic gas would flow into the room and

Drain test
After installation of drain pipe, make sure that drain system work in good
condition and no water leakage from joint and drain pan.
Do drain test even if installation of heating season.

The thickness of insulation should be 20mm or more.

181 -

Ch

Th

In

In

Su

Th

Ea

An

Wiring-out position and wiring connection

How to set the airflow direction

Electrical installation work must be performed according to the installation


manual by an electrical installation service provider qualified by a power
provider of the country, and be executed according to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the
cord securely in order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may
cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for
electrical wiring work.

1.
2.
3.
4.

Remove a lid of the electrical box (2 screws).


Hold each wiring inside the unit and connect to a terminal block surely.
Fix the wiring by clamps.
Install the removed parts back to original place.

Single split (PAC) series

Power source side


terminal block

It is possible to change the movable range of the louver on the air outlet from
the wired remote controller. Once the top and bottom position is set, the louver
will swing within the range between the top and the bottom when swing
operation is chosen. It is also possible to apply different setting to each louver.
1. Stop the air conditioner and press
SET button and
LOUVER button simultaneously for three seconds or
more.
The following is displayed if the number of the indoor units
10
connected to the remote controller is one. Go to step 4.

The following is displayed if the number of the indoor units


connected to the remote controller are more than one.

2468
1
3579

2. Press or button.(selection of indoor unit) Select the indoor unit of which the louver is set.
[EXAMPLE]

Signal side
terminal block

3. Press

SET button.(determination of indoor unit) Selected indoor unit is fixed.

[EXAMPLE]

(displayed for two seconds)

Remote controller line


2

Interconnecting wiring

Wiring between indoor


Wiring clamp and outdoor unit

Earth
Power source side
terminal block

VRF(KX) series

Signal side
terminal block

Earth

Signal cable for


remote controller

Earth

e.

[EXAMPLE]

Signal cable

the

and
ency

Attaching the air return grille


The air return grille must be attached when electrical cabling work is completed.

the

r trap
perly

1. Fix the chains tied to the air return


grille onto the indoor unit with
screws supplied as accessories (4
pieces).

6. Press or button.(selection of upper limit position)


Select the upper limit of louver movable range.
position 1 is the most horizontal, and position 6 is the most downward.
position -- is to return to the factory setting.
(horizontal)
If you need to change the setting to the default
setting, use position --.

erly.
,etc.

[EXAMPLE] If No.1 louver is selected,

kcurrent upper limit position

Remote controller
line
Indoor power
Wiring clamp source line
A

5. Press
SET button.(Determination of louver No.)
The louver No. to be set is confirmed and the display shows the upper
limit of the movable range.

Signal line
(shielded cord)

Power cable

4. Press or button.(selection of louver No.) Select the louver No. to be set


according to the right figure.

Signal cable for


remote controller

Earth

2. Close the air return grille.


This completes the unit installtion
work.

(the most horizotal)

(the most downwards)

(return to the default setting)

(downwards)
the position of the louver

7. Press
SET button.(Fixing of the upper limit position)
The upper limit position is fixed and the setting position is displayed for
two seconds. Then proceed to lower limit position selection display.
[EXAMPLE]
(displayed for two seconds)
(shows current setting)

8. Press or button.(Selection of lower limit position)


Select the lower limit position of louver.
position 1 is the most horizontal, and position 6 is the most downwards.
position -- is to return to the factory setting. If you need to change
the setting to the default setting, use position --.
(the most horizontal)

Fix with screws


Chain

on site)

Chain
Chain

(the most downwards)


(return to the default setting)

d
and

water

ed.)
pe.
um-

ries.
ainst

9. Press
SET button.(Fixing of the lower limit position)
Upper limit position and lower limit position are fixed, and the set
positions are displayed for two seconds, then setting is completed.
After the setting is completed, the louver which was
set moves from the original position to the lower
Upper
position
limit position, and goes back to the original position
again. (This operation is not performed if the indoor
unit and/or indoor unit fan is in operation.)
Movable

Check list after installation


Check the following items after all installation work completed.
Check if

Expected trouble

[Example]

Check

(displayed for two seconds)

Lower
position

The indoor and outdoor units are fixed securely? Falling, vibration, noise
Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

10.Press
button.
Louver adjusting mode ends and returns to the original display.
Caution
If the upper limit position number and the lower limit position number are set to the same
position, the louver is fixed at that position auto swing does not funtion.

Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

range

ATTENTION

If you press
RESET button during settings, the display will return to previous display.If you press
button during settings, the mode will be ended and return to original display, and the settings that have not been
completed will become invalid.

Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity

When plural remote controllers are connected, louver setting operation


cannot be set by slave remote controller.

PFA012D618

182 -

Position of bolts for floor bracket and for wall installation bolts
Accessory items

Position of floor bracket bolts


Floor bracket (Accessory),
10 x 30 oval hole
Use M8

Accessory item
For installation
Floor bracket
Tapping screw

2
For installing
remote controller
(M4 x l 12)

Pipe cover

For refrigerant pipe


Pipe cover

2
1
For heat insulation For on site side of
of gas pipe
liquid pipe (150 mm
length)

1
For liquid pipe
between Heat
exchanger/
expansion valve
box(70 mm length)

Strap

Joint pipe

For drain pipe


Drain hose

8
For pipe cover
fixing

1
For connecting
gas pipe

1
For drain pipe
connecting

Front

Back
View from the floorside

2 Selection of installation location for the indoor unit

Position of wall installation bolts

This indoor unit can be installed either to the floor or to the wall. Select a location with the following
suitable conditions.

j Select the suitable areas to install the unit under approval of the user.

Oval hole for wall bolts


4-12 x 24
Use M10

Level adjusting screw

UNIT:mm
Item 1

Type 71

1,196

806

786

1,481

1,091

1,071

205

205
Floor piping space

D
Oval hole 4-12 x 24

Space for installation and service

B
23

180

166

Model No.
Type 28,45,56

177 10
126

Areas where the indoor unit can deliver hot and cold wind sufficiently.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 23C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
condition and confirmed there is no problem. However, there is some risk of condensation drop
if the air conditioner is operated under the severer condition than mentioned above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect the
operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength
is not enough, it could cause the unit falling down and injury.
l When plural indoor units are installed nearby, keep them away for more than 4 to 5m.

Remote controller
installation section
Control box

UNIT: mm

Expansion
valve box

225

600 or more

80

Air filter
197
223

750

73
148
223

B A

Level adjusting screw

197

32
98

195
Floor

Symbol
A
B
C
D
E

183 -

Contents
Refrigerant gas side piping (provided)
Refrigerant liquid side piping
Drain piping (provided)
Wall installation hole
Floor bracket (provided)

195

225

Oval hole 10 x 24
600 or more

315

234

184

250
220

630

Flexible
tube

1000 or more

3 Preparation before installation

150 or more

PGD012D005

1 Before installation
l Install correctly according to the installation manual.
l Confirm the following points:
Unit type/Power supply specification Pipes/Wires/Small parts

150 or more

005

(k) Floor standing (with casing) type (FDFL)

5 Refrigerant piping

4 Installation of indoor unit


Choose the floor bracket bolt location or the wall installation bolt location, and the location of the pipe
hole. Open the holes for the bolts and the pipe.
Choose the positions by the measured values.

Wall installation 4 holes


Wall penetration (Pipe hole)

Floor penetration
(Pipe hole)

Floor installation 2 holes

Strictly adhere to the following measurements for the wall installation bolts.

6D

Caution
l Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
l Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
any dust, dirt or water getting into pipe.
Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
l Use special tools for R410 refrigerant.
Work procedure

Wall installation bolt

1. Remove the flare nut and blind flanges on the pipe of the indoor unit. (The connection of Liquid/Gas
side of heat exchange, Inlet/outlet of the expansion valve box) (4 places)
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
and then remove them. (Gas may come out at this time, but it is not abnormal.)
l Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)

Wall

Here is the method to drill the holes on the wall.

2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Make sure to connect the liquid pipe between the heat exchanger and expansion valuve box
(indicated in Section A of the figure).
Pipes can be take out in 2 directions, from the rear and from the floor.
Use the provided joint pipes to connect gas pipes. Connect in the direction that the pipe will be
removed.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
not twist and crush the pipes.
Do a flare connection as follows:
l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
and then remove them.
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening
the nut in order to avoid unexpected stress on the copper pipe.

Wall
Inside

Outside

Wall

Sleeve

Sealing plate
Sleeve

3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
l Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.

(1) Remove the front panel and the side panel.


(2) Eliminate looseness with a level adjusting screw.
(3) Firmly secure as instructed below.
The side panel and the front panel have been installed.
Case side panel

Pipe diameter
F 6.35
F 9.52
F 12.7
F 15.88
F 19.05

Case front panel

Case front panel


Case side panel

Pipe cover (Accessory)

Tightening torque Nm
14 to 18

34 to 42
49 to 61
68 to 82
100 to 120

The thickness of insulation should be 20mm or more.

There are "System name" and "Refrigerant amount" columns on the name plate of the outdoor unit.
Write the system name and the amount of the refrigerant in the columns.

Top panel
Remote controller installation section
Floor installation

Expansion valve tube

Control box
Frame side

l Instal
Imper
l Do no
inflam
dama
cause
l Conn
l Insula
l Check
the dr
l Make
or trap
out pr
maint
l
Insert
l
Tighte

Des

Drain te

l After
leaka
l Do dr

7W

l Electr
install
to the
Be su
l Use s
to app
l Do no
misco
l Be su
l For th
1.
2.
3.
4.

Remo
Hold e
Fix th
Instal

Power so

Use a washer
and a double
nut to secure
to the floor bolt

Side
panel

Insert the
clamp an

4. Refrigerant is charged in the outdoor unit


As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
attached to the outdoor unit.
Strap (Accessory)

Case front panel

Caution

Gas pipe connecting


point (Accessory)

Floor bracket
(Accessory)
Base

Air filter
Wall installation

Drain pipe
(Accessory)
Flexible tube
PT20A screws

Liquid pipe connecting point

Use a washer
and a double
nut to secure
to the wall bolt

Indoor po

Re

184 -

s.
rts.

6 Drain pipe

8 Remote Controller

Caution

Caution

getting

Drain socket

o avoid

ving
pipe,

nit.
box

will be

Socket
(Provided on
the drain hose)

Clamp
(Provided on
the drain hose)

ul

uid/Gas

Remote controller installation base

VP-20
(Prepare on site)

Drain hose
(Accessory)

l Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods, etc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.
l
Insert the attached drain hose completely to the base.
l
Tighten the drain hose with the strap and secure it well.

Wiring hole 2

(Tapping lower hole)


View A

(2) Installation of remote controller


l Install the lower case with the provided tapping screws (M4 x 12)
Upper

Not to be in water

Lower case

Descending angle

w the nut
in the
ghtening

Lower

Drain test

(3) Caution for Installing the remote controller


l Make sure that the cord length is too much long 30 cm or more.
(It is necessary when remove the front panel and servicing the unit.)

l After installation of drain pipe, make sure that drain system work in good condition and no water
leakage from joint and drain pan.
l Do drain test even if installation of heating season.

manual

ve tube

View A

No traps

Indoor
unit

ving
pipe,

oor unit.

(1) Remove the front panel

No bumps

tion, do

l Appearance
When installing the remote controller and selecting the line of remote controller of the unit, refer to
the Electric Wiring Instruction Manual provided in the unit and Installation Manual provided for wired
remote controller.

Insert the attached drain hose to the indoor unit completely, tighten the drain hose with the attached
clamp and secure it well.(Disapprove of the adhesive joint)

(4) Wiring route


l Connect wires to the terminal block through the wiring hole on the back of the control box.
l Bind the remaining length of the wire with a band.

7 Wiring-out position and wiring connection

Remote controller
installation section

l Electrical installation work must be performed according to the installation manual by an electrical
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
l Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order not
to apply unexpected stress on the terminal.
l Do not put both power source line and signal line on the same route. It may cause
miscommunication and malfunction.
l Be sure to do D type earth work.
l For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
1.
2.
3.
4.

Front

Check list after installation

Power source side terminal block


CNA

CND

CNK2

CNK1

CNB

CNW2

Earth (Signal line)

L N

Check the following items after all installation work completed.

Signal side terminal block

oint

Indoor power source line


Earth
Remote controller line

Control box

(Check)
l Ensure that the wires are not hitting the edges.
l Conduct a test run to confirm there are no problems.

Remove a lid of the control box (2 screws).


Hold each wiring inside the unit and fasten them to terminal block securely.
Fix the wiring with clamps.
Install the removed parts back to original place.

ng

Cable tie

Check if;

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

Signal line
(Shielded cord)

PGD012D005

185 -

006

(l) Floor standing (without casing) type (FDFU)

PGD012D006

1 Before installation

3 Preparation before installation

l Install correctly according to the installation manual.


l Confirm the following points:
Unit type/Power supply specification Pipes/Wires/Small parts

Position of bolts for floor bracket and for wall installation bolts
Accessory items
Position of floor bracket bolts

Accessory item
For installation

For refrigerant pipe

Floor bracket

Pipe cover

2
For heat insulation of
gas pipe

Pipe cover

For drain pipe


Strap

Joint pipe

Drain hose

8
For pipe cover fixing

1
For connecting gas
pipe

1
For drain pipe
connecting

Floor bracket (Accessory),


10 x 30 oval hole
Use M8
Front

1
For on site side of
liquid pipe (150 mm
length)

1
For liquid pipe
between Heat
exchanger/
expansion valve
box(70 mm length)

Back
View from the floor side

s
Position of wall installation bolts

2 Selection of installation location for the indoor unit


This indoor unit can be installed either to the floor or to the wall. Select a location with the following
suitable conditions.

179

112

470
220

Level adjusting
screw

Oval hole for


wall bolts
4-12 x 24


UNIT:mm
Model No.
Type 28,45,56
Type 71

Item 1
1,150
1,435

806
1,091

786
1,071

110

D
126

Oval hole 4-12 x 24

Installation spaces for the indoor unit

166

Areas where the indoor unit can deliver hot and cold wind sufficiently.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 23C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
condition and confirmed there is no problem. However, there is some risk of condensation drop
if the air conditioner is operated under the severer condition than mentioned above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly.
Areas where lighting device such as fluorescent light or incandescent light doesnt affect the
operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength
is not enough, it could cause the unit falling down and injury.
l When plural indoor units are installed nearby, keep them away for more than 4 to 5m.

250

j Select the suitable areas to install the unit under approval of the user.

45

167

120

B
Expansion
valve box

Control box
225

810

110

20

722

Flexible
tube

80

100

Air filter
30

197

100

UNIT: mm

Oval hole 10 x 30

98

32

Level adjusting screw

Symbol

Contents

Refrigerant gas side piping (provided)

Refrigerant liquid side piping

Drain piping (provided)

Wall installation hole

Floor bracket (provided)

186 -

750

234

184

220

600

315

Peri cover
250

Peri cover

630

600

1000

105

4 Installation of indoor unit

Wall installation 4 holes


Wall penetration (Pipe hole)

Floor penetration
(Pipe hole)

Floor installation 2 holes

Strictly adhere to the following measurements for the wall installation bolts.
Wall installation bolt

Caution
l Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
l Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
any dust, dirt or water getting into pipe.
Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
l Use special tools for R410 refrigerant.
Work procedure

30

Wall

Here is the method to drill the holes on the wall.


Wall
Inside

Outside

Wall

Sleeve

Sealing plate

Sleeve

(1) Eliminate looseness with a level adjusting screw.


(2) Firmly secure as instructed below.
Floor installation
Frame side

6 D

5 Refrigerant piping

Choose the floor bracket bolt location or the wall installation bolt location, and the location of the pipe
hole. Open the holes for the bolts and the pipe.
Choose the positions by the measured values.

Wall installation
Use a washer
and a double
nut to secure
to the wall bolt

Use a washer
and a double
nut to secure
to the floor bolt

1. Remove the flare nut and blind flanges on the pipe of the indoor unit. (The connection of Liquid/Gas
side of heat exchange, Inlet/outlet of the expansion valve box) (4 places)
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoidunexpected stress to the copper pipe,
and then remove them. (Gas may come out at this time, but it is not abnormal.)
l Pay attention whether the flare nut pops out (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Make sure to connect the liquid pipe between the heat exchanger and expansion valuve box
(indicated in Section A of the figure).
Pipes can be take out in 2 directions, from the rear and from the floor.
Use the provided joint pipes to connect gas pipes. Connect in the direction that the pipe will be
removed.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
not twist and crush the pipes.
Do a flare connection as follows:
l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
and then remove them.
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the
nut for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned
in the table below. Make sure to hold the pipe on the indoor unit securely by a spanner when
tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
l Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
attached to the outdoor unit.

Pipe diameter
F 6.35
F 9.52
F 12.7
F 15.88
F 19.05

Floor bracket
(Accessory)

Tightening torque Nm
14 to 18

34 to 42
49 to 61
68 to 82
100 to 120

Strap (Accessory)

Pipe cover (Accessory)

The thickness of insulation should be 20mm or more.

Example of discharge duct installation


Heat insulation materials, a discharge grille and a peri-counter are not included in the items
supplied with a unit (to be prepared on site)
A duct must be installed securely so that cooled air may not leak inside the peri-counter.

There are "System name" and "Refrigerant amount" columns on the name plate of the outdoor
unit. Write the system name and the amount of the refrigerant in the columns.
Expansion
valve box

110

Control box
Discharge outlet

Drain pipe
(Accessory)

Cautio

Insert th
clamp an

l Insta
Impe
l Do no
inflam
dama
cause
l Conn
l Insula
l Chec
the d
l Make
or tra
out p
main
l
Inser
l
Tight

Drain t

l After
leaka
l Do dr

7 W

l Elect
instal
to the
Be su
l Use s
to ap
l Do no
misco
l Be su
l For th

1. Remo
2. Hold
3. Fix th
4. Insta

Power s

Flexible tube
PT20A screw

722
Peri-counter
Heat insulation material

Gas pipe
connecting
point
(Accessory)

Duct 114

20

Air filter

Indoor unit

Liquid pipe
connecting point

Indoor p
UNIT:mm

Re

187 -

6 Drain pipe

8 Check list after installation


Check the following items after all installation work completed.

Caution

s.
rts.

Insert the attached drain hose to the indoor unit completely, tighten the drain hose with the attached
clamp and secure it well.(Disapprove of the adhesive joint)
Clamp
(Provided on
the drain hose)

ul
getting

Drain socket

o avoid

uid/Gas

ing
pipe,

nit.
e box
will be

ion, do

manual

re.

tdoor

sion
ox

pe
sory)

Drain hose
(Accessory)

VP-20
(Prepare on site)

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

l Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goodsetc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.
l
Insert the attached drain hose completely to the base.
l
Tighten the drain hose with the strap and secure it well.
No bumps

ing
pipe,

the
ed
hen

Socket
(Provided on
the drain hose)

Check if;

No traps

Indoor
unit

Not to be in water
Descending angle

Drain test
l After installation of drain pipe, make sure that drain system work in good condition and no water
leakage from joint and drain pan.
l Do drain test even if installation of heating season.

7 Wiring-out position and wiring connection


l Electrical installation work must be performed according to the installation manual by an electrical
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
l Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order not
to apply unexpected stress on the terminal.
l Do not put both power source line and signal line on the same route. It may cause
miscommunication and malfunction.
l Be sure to do D type earth work.
l For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Fix the wiring with clamps.
4. Install the removed parts back to original place.
Power source side terminal block

tube
screw

CNA

CND

CNK2

CNK1

CNB

CNW2

Earth (Signal line)

L N

e
ing

Signal side terminal block

ory)

e
g point

Indoor power source line


Earth
Remote controller line

Signal line (Shielded cord)

PGD012D006

188 -

PGF012D001

(m) Floor standing-2 way type (FDFW)


1Before installation

3Preparation before installation

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

Piping is possible in the rear, left, left rear, left


downward, right or downward direction.

Indoor unit piping direction

Standard accessories
(Installation kit)

Q'ty

Installation board
1 (Attached to the rear of the indoor unit)

a Sealing plate

2 Tapping screws
(for installation board 4mm by 25mm)

b Sleeve

3 Pipe cover (200mm)

c Inclination plate

4 Band

d Putty

Drain hose
e (extention hose)

Prepare on site
(If neccessary)

Rear
Downward

Q'ty

Piping cover
(for insulation of connection piping)

For Right or Left piping

Left
Left rear
Left downward

For Right or Left bottom piping

80

For Right or Left rear piping

76.3

157.2

85.3 22.7

91.5
55

18.5

65

65
Right rear piping

65
Left rear piping

60

Left bottom piping

15 60

65

Right/Left piping
45

45

Right

100 60

Accessory items

470

D001

Right bottom piping

Installing the support of piping


In case of piping in the right rear direction, tape the round of pipe and wiring.
Tape only the portion that goes through the wall.
Always tape the wiring with the piping.

2Selection of installation location for the indoor unit


1 Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently.
Suggest to the user to use a circulator if the ceiling height is over 3m to
avoid warm air being accumulated on the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 23C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned above.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed
such as food, table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Areas where lighting device such as fluorescent light or incandescent light
doesnt affect the operation.
(A beam from lighting device sometimes affects the infrared receiver for the
wireless remote controller and the air conditioner might not work properly.)
Areas where the unit or the wall will not vibarate.
Install the indoor unit in front of flat wall.
2 Check if the place where the air conditioner is installed can hold the weight of the unit.
If it is not able to hold, reinforce the structure with boards and beams strong enough
to hold it. If the strength is not enough, it could cause injury due to unit falling.
3 If there are 2 units of wireless type, keep them away for more than 6m to
avoid malfunction due to cross communication.
Space for installation and service
5 cm
fromminimu
the w m
all

7 cm minimum from the ceiling


1 Installation board

5 cm
+
from Service
s
the
wall pace (3

0cm

Drilling of holes and fixture of sleeve (Option parts)


Indoor side

When drilling the wall that contains a metal lath,


wire lath or metal plate, be sure to use pipe hole
sleeve sold separately.

Outdoor side

5
65
Drill a hole with whole core drill.

b Top

b
a

Thicknese of the wall + 1.5cm

Indoor side

Turn to
tighten

Outdoor side

Installed state

In case of rear piping draw out, cut off the lower


and the right side portions of the sleeve collar.

4Drain pipe
Caution
Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other
harmful and inflammable gas is generated. Toxic gas would flow into the room and it
would cause serious damage to users health and safety (some poisoning or deficiency
of oxygen). In addition, it may cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the
indoor unit and the end of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
1. A general-purpose hard PVC pipe VP-16 can be connected to the drain hose
tip as a part of drain piping.
2. Drain piping must be given a descending grade so that drain water may flow
smoothly and it must not have any trap or bump within the system.
(The pipe can be routed through the left, right, rear or bottom of the unit)
Hard PVC pipes (VP-16) laid indoors must be kept warm.
3. Pour water into the drain pan placed under the heat exchanger to make sure
that it is properly drained outdoors.
(For removal of the front panel, refer to 5 installation of indoor unit. .)
4. When the extended drain hose is through indoor, always use a shielded pipe
(prepare on site) and ensure it is thermally insulated.
Shield pipe
Extended drain hose
Drain hose
When it is exposed indoor.

Avoid the following drain piping.


15 cm or below from the floor

Sleeve
(prepare on site)

NOTE
In case the particular installation has relative humidity of 73% or higher, the operation
mode may alternate between fan operation and cooling operation automatically in order
to avoid dew formation on the indoor unit air supply port.

Odor from
the gutter
Higher than specified The drain hose
tip is in water

189 -

Wavy

The gap to the ground is The drain hose


tip is in the gutter
5 cm or less

5 Installation of indoor unit

6 Refrigerant pipe

8H

Ho

Caution

Open and detachment of the air inlet panel


To open, pull the panel at both ends of upper
part and release latches, and undo the strings.
Then remove the panel.
CAUTION :
When removing the air-inlet panel,
be careful not to drop it on your feet.

How to remove the front panel


1 Remove the air inlet panel.
2 Remove the 5 set screws.
3 Remove the 3 latches in the upper section.
If the latches are difficult to remove, push the latch portion out using a screw
driver, for example.
4 Move the lower part of the panel forward and remove the 6 latches in the under
section.
Latch

Use the new refrigerant pipe.


When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
r$IBOHFUIFBSFOVUTXJUIUIFBUUBDIFEPOFT +*4DBUFHPSZ
BOESFQSPDFTTUIFBSFQBSUT
rDo not use thin-walled pipes.
6TFQIPTQIPSVTEFPYJEJ[FEDPQQFSBMMPZTFBNMFTTQJQF $5TQFDJFEJO+*4)

for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no
harmful substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil.
And air getting into refrigeration circuit may cause over-pressure and resultant it may
result in bursting, etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in
order to avoid any dust, dirt or water getting into pipe. Otherwise it will cause degradation
of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.
Be careful not to stress the connecting refrigerant pipes.

Work procedure

Fixing of indoor unit

3. Cover the flare connection part of the indoor unit with attached insulation material after
a gas leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.

CAUTION:
During the installation, do not lean on
the control box or display, otherwise
they may be damaged.

If there is an obstacle
such as a cable cover,
cut off the hatched part
before installation.

Floor installation
Secure using lower 2 screws for floor installations.
If possible, also attach two upper screws.
30.5

Refrigerant
pipe
Slit

30.5

25.5

Refrigerant
pipe
Slit
Add
Tape 4band

5
18

1. Installation of installation board.

130
140

Standard hole

2. Fixing of indoor unit


30.5
83.5

(860

4. Pr
se

(Power source and


signal side)

585

103.5
726

156.5

38

585
595
(600)

Signal line
(Shielded cord)
(2

Earth

Terminal block
(Remote control side)

Remote
control
line

Indoor power
source line

Wiring clamp

190 -

2. Pr
th

3Pipe cover

Electrical installation work must be performed according to the installation


manual by an electrical installation service provider qualified by a power provider
of the country, and be executed according to the technical standards and other
regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord
securely in order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may
cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for
electrical wiring work.
1. Remove the fixing screw of clamp.
2. Connect the remote control line to the lower
terminal block placed on the control box.
3. Connect the power cable, grounding line
and signal line to the upper terminal blocks.
4. Fix the connecting wiring by clamp.
Terminal block

Bolt
(M6 12)
Installation
board

2 Tapping screw

It is p
air o
set, t
swin
1. St
an
se

3. Pr

Refrigerant
pipe

7 Wiring-out position and wiring connection

Fixing on concrete wall


Use of nut anchor

Adjustment of the installation board in the horizontal


direction is to be conducted with five screws in a
temporary tightened state.
Adjust so the board will be level by turning the board
with the standard hole as the center.

9H

At first secure the installation board using 5 screws and the indoor unit using 2 screws.
Look for the inside wall structures (Intersediats support
or pillar and finally install the unit after level surface has
been checked.)

T
h
d

105

Cover the coupling with insulator and then cover it with tapes.
Use an attached 3 pipe cover for heat insulation.

585
595
(600)

)
38
(2 198

Wall installation

Clo

45

103.5
726

585

4. Refrigerant is charged in the outdoor unit.


As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.

Pass the refrigerant pipe through the piping hole to indoor side.
155
Arrange the pipes according to the direction of piping.

(860)

4
5
6

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and
giving torque to the nut with another spanner in order to avoid unexpected stress to the
copper pipe, and then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner
and giving torque to the nut with another spanner in order to avoid unexpected
stress to the copper pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.

Latch

F
1
2
3

5. Pr

6. Pr

7. Pr

8. Pr

8 How to fit the front panel

9 How to set the airflow direction

How to fit the front paneI

ems.
BSUT




d no
s.

n oil.
may

ed in
ation

9. Press
SET button. (Fixing of the lower limit position)
Upper limit position and lower limit position are fixed, and the set positions
are displayed for two seconds, then setting is completed.
tAfter the setting is completed, the louver which was
Upper
position
set moves from the original position to the lower

limit position, and goes back to the original position

again. (This operation is not performed if the indoor Movable


range

unit and/or indoor unit fan is in operation.)

Latch

Fitting
1 Do remove the air filter.
2 Cover the body with the front paneI.
3 Fit the 6 latches in the Iower section.
then 3 latches in the upper section.
4 Tighten the 5 set screws.
5 Fit the air filter.
6 Fit the air inlet paneI.

[Example]
(displayed for two seconds)

Lower
position

Latch

Close and attachment of the air inlet paneI

10. Press
button.
Louver adjusting mode ends and returns to the original display.

To cIose, attach the panel after pulling the strings,


hold the panel at both ends of upper part to lower
downward and push it slightly until the latch works.

Caution
If the upper limit position number and the lower limit position number are set to the same position,
the louver is fixed at that position auto swing does not funtion.
ATTENTION

and
o the

If you press
RESET button during settings, the display will return to previous display.
If you press
button during settings, the mode will be ended and return to original display,
and the settings that have not been completed will become invalid.

ed.)

When plural remote controllers are connected, louver setting operation cannot
be set by slave remote controller.

unit.
y. In

nner
cted

9 How to set the airflow direction

0 Airflow selection

crew
rque
by a
pe.

It is possible to change the movable range of the upper and lower louver on the
air outlet from the wired remote controller. Once the top and bottom position is
set, the louver will swing within the range between the top and the bottom when
swing operation is chosen.
1. Stop the air conditioner and press
SET button
and
LOUVER button simultaneously for three
seconds or more.
The following is displayed if the number of the
10
indoor units connected to the remote controller
is one. Go to step 4.

It is possible to choose the combination of air flow from both upper and lower port or
upper port only.
1. Stop the air conditioner.
2. Set the upper and lower limit position of the louver No.1 (lower louver) from the
wired remote control. For the method of changing the setting, refer to 9How to
set the airflow direction .
1
1 In case of selecting upper airflow
Set the upper and lower limit position to UPPER 2 and LOWER 2.
(No.1 UPPER 2 / LOWER 2)
2 In case of selecting upper and lower airflow Defalut setting
2
Set the upper and lower limit position to UPPER 5 and LOWER 5.
(No.1 UPPER 5 / LOWER 5)

after

ation

The following is displayed if the number of the


indoor units connected to the remote controller
are more than one.

2. Press T or Ubutton. (selection of indoor unit) Select the indoor unit of which
the louver is set.
3. Press

SET button. (determination of indoor unit) Selected indoor unit is fixed.


(displayed for two seconds)

4. Press T or Ubutton. (selection of louver No.) Select the louver No. to be


set according to the below figure.

A Concealed installation
Install the indoor unit according to the following instructions.
1. Be sure to keep the upper, right and left spaces according to the below figure.
2. Do not apply fine pitched lattice to conceal the unit.
3. The lattice should have the open rate of 70% or greater.
4. For changing the airflow direction to horizontal, set the upper limit position of the
louver No.2 (upper louver) as below from the wired remote control. For the
method of changing the setting, refer to 9 How to set the airflow direction .
Setting of louver No. 2

[EXAMPLE]

Default
setting
Upper limit Position 1
Lower limit Position 5

5. Press
SET button. (Determination of louver No.)
The louver No. to be set is confirmed and the display shows the upper limit
of the movable range.

tion
ider
ther

cord

may

ATTENTION
Other combinations of lower louver position are invalid.

2468
1
3579

[EXAMPLE] If No.2 louver is selected,


current upper limit position

2 - 3cm

(horizontal)

B Check list after installation

the position of the louver

7. Press
SET button. (Fixing of the upper limit position)
The upper limit position is fixed and the setting position is displayed for two
seconds. Then proceed to lower limit position selection display.
[EXAMPLE]
(displayed for two seconds)

and

d)

k
ol side)

7cm
or
more

CAUTION
Incorrect installation may cause problems such as non-cooling,
non-warming, and condensation water leaking into the room.

(return to the default setting)

5cm or more

(the most upwards)

(the most horizontal)

5cm or more

For FDFW type,


set louver No.2 (upper louver)

6. Press T or Ubutton. (selection of upper limit position)


Select the upper limit of louver movable range.
position 1 is the most upwards, and position 6 is the most horizontal.
position -- is to return to the factory setting.
If you need to change the setting to the default

(upwards)
setting, use position --.

for

Concealed
installation
Position 3
Position 5

(shows current setting)

8. Press T or Ubutton. (Selection of lower limit position)


Select the lower limit position of louver.
position 1 is the most upwards, and position 6 is the most horizontal.
position -- is to return to the factory setting. If you need to change the
setting to the default setting, use position --.
(the most upwards)

(the most horizontal)


(return to the default setting)

Check the following items after all installation work completed.


Check if

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacit

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

PGF012D001

191 -

Before installation

PJC012D200 A
Preparation before installation (continued)
Ceiling opening, Suspension bolts pitch, Pipe position

Accessory items

Symbol

Accessory item
For drain pipe
Hose clamp (big)

Hose clamp (small)

For heat insulation


of liquid tube

For pipe cover


fixing

For drain pipe


connecting

For drain hose


mounting

For drain hose


mounting

Drain piping

VP20 Note
2

C2

Drain piping

To be used instead of "C1"

Hole for wiring

Suspension bolts

30
M10

Notes ( 1 ) The model name label is attached on the fan case inside the air return grille.
( 2 ) Prepare the connecting socket
VP20
on site.As for drain piping, it is possible to choose C1 or C2

1
For heat insulation
of gas pipe

C1

iv
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.ORMALSETTING

x
i

xx

>i

Inspection hole (*)


(SIDE OF
CONTROL BOX)


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nnx
{nx

nx

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{
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Space for installation and service


Install the indoor unit at a height of more than 2.5m above the floor.

500

610

x
{{

V`i


i

Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
the ceiling.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 28C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity condition and confirmed there is no problem. However, there is some risk of condensation drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food,
table wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling.

{x

Selection of installation location for the indoor unit

x{



viL>i i>Vi`L>V`i

"OTTOM3UCTIONSETTING

Installation of indoor unit


* When control box is located on the
reverse side, Installation space
should be moditied new location.

Work procedure
1. Arrange the suspension bolt at the right position (488mm576mm).
2. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
Suspension bolt
Nut (upper)

Preparation before installation

Flat washer
Spring wasler
Nut (lower)

If suspension bolt becomes longer, do reinforcement of earthquake resistant.


For grid ceiling
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt.
In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.

Correct

Unit

Touch the nut (lower) and


washer without any gap

192 -

Wrong

Unit

Gap is left between the fixture


and the nut (lower) and washer.

Transparent
soft tube

Strap

FDUH36KXE6
12.7
1/2"
Flare

x
n

Pipe cover (small)

A
B

FDUH22KXE6,28KXE6
9.52
3/8"
Flare
6.35
1/4"
Flare

V`i

For refrigerant pipe


Pipe cover(big)

Content
Model
Gas piping
Liquid piping

-iLV

Install correctly according to the installation manual.


Confirm the following points:
Unit type/Power supply specification
Pipes/Wires/Small parts

1150

(n) Duct Connected-Compact and Flexible type (FDUH)


!

100

Installation of indoor unit (continued)

Duct work (continued)

3. Make sure to install the indoor unit horizontally. Confirm the


levelness of the indoor unit with a level gauge or transparent hose filled with water. Keep the height difference at
hose
both ends of the indoor unit within 3mm.
4. Tighten four upper nuts and fix the unit after height and
levelness adjustment.

Example of bad duct work

Cau
Bad example of duct work

Indoor unit
Louver to
outdoor air

For ventilation

Caution
Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor
unit and it will lead to deformation of the unit, failure of attaching a panel, and generating noise
from the fan.
Make sure to install the indoor unit horizontally and set the gap between the unit underside and
the ceiling plane properly. Improper installation may cause air leakage, dew condensation,
water leakage and noise.

If the suction duct is made in the ceiling without using the suction side duct, the temperature
inside the ceiling will be high owing to the ventilating fans performance, the strength of any
wind blowing against the outdoor air louver, weather (on a rainy day) and other factors.
The outside plate of the unit may have condensation, causing water to drip on the ceiling.
Also, in the case of a new house of a concrete structure, the temperature may be high
without a duct inside the ceiling. In such a case, keep the whole unit warm using glass wool
(25mm). (Cover the glass wool with wire netting or the like.)
The unit may be beyond its operation limit, causing overloading of the compressor, and other
trouble.
Because the blowing capacity of the unit increases, owing to the ventilating fans perfor-

Duct work

mance and any wind blowing against the outdoor air louver, up to its use limit, draining liquid
from the heat exchanger does not flow into the drain pan, possibly flowing to the outside and
causing water leaks (in which drained liquid drips on the ceiling).

Air conditioner main unit

Suction duct
(marketed item)
Inspection hole

Suction hole
(marketed item)
(with air filter)

Request
Calculate air capacity and the outside static pressure to select the

ducts length and shape, and blow outlet.


->V*ii*>

Caution
Take care that the outside static pressure does not exceed 30 Pa.
The unit has condensation owing to the decrease in air capacity,
possibly causing the ceiling and household goods to become wet.
The main body of the air conditioner is not provided with an air filter.
Assemble it into the suction grill for which cleaning is easy.
Blow duct
Make the duct the shortest in length.

}

`

v

Caution
Use the new refrigerant pipe.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Do not use thin-walled pipes.
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air
getting into refrigeration circuit may cause over-pressure and resultant it may result in bursting,
etc.
Store the copper pipes indoors and seal the both end of them until they are brazed in order to
avoid any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration
oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.
Work procedure

Bend a lot less abruptly. (Make the bend radius a lot larger.)

When connecting the main body to the duct flange of the blow outlet, attach the insulation
material to the fixed portion to protect it from condensation.
Conduct the duct work before ceiling attachment.
Inlet port
When placing the inlet port to carry out suction from the bottom side, use the following procedure to replace the suction duct joint (prepare on site) and the bottom plate.

Remove the screws which fasten the


bottom plate and the duct joint (prepare
on site) on the inlet port side of the unit.

Work
1. C
s

{*
w
{*
to

Refrigerant pipe

Ceiling suriace
Blow outlet
Blowout duct
(optional or marketed item)

I
I
D
i
d
c
C
I
C
o
M
in
f

Replace the removed bottom plate


and duct joint (prepare on site).

1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and
then remove them.
(Gas may come out at this time, but it is not abnormal.)
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
Do a flare connection as follows:
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper
pipe, and then remove them.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
Make sure to insulate both gas pipes and liquid pipes completely.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.

Fit the duct join (prepare on site) with a screw;

Strap (Accessory)
Pipe diameter

fit the bottom plate.

Make sure to keep the suction duct warm to protect it from condensation.
Install the blowout hole where air can flow all over the room.
Make sure to install the inspection opening in the ceiling. It is needed for the maintenance of
electrical parts, the motor and other parts.

193 -

Pipe cover (Accessory)

Tightening torque Nm

6.35

14 to 18

9.52

34 to 42

12.7

49 to 61

15.88

68 to 82

19.05

100 to 120

The thickness of insulation should be 20mm or more.

2. M
a

Insulati

3. I

Drain

A
w
D
F
1. R
in
2. M
o
3. M
p
4. I

erature

of any

ceiling.
e high

Drain pipe

Wiring-out position and wiring connection

Caution

Electrical installation work must be performed according to the installation manual by an


electrical installation service provider qualified by a power provider of the country, and be
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Do not put both power source line and signal line on the same route. It may cause miscommunication and malfunction.
Be sure to do D type earth work.
For the details of electrical wiring work, see attached instruction manual for electrical wiring work.

Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods
etc.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to users health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
Connect the pipe securely to avoid water leakage from the joint.
Insulate the pipe properly to avoid condensation drop.
Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation.
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.

s wool

d other

perfor-

g liquid

de and

Work procedure
1. Connect the drain pipe (VP-20) to drain socket using transparent soft tube (accessory) and
secure firmly with a clamp.
Do not apply adhesives on both side.
{*1 If the drain tube is directly connected with drain socket, the drain socket and drain pan
would not be able to be removed.}
{*2 As optional setting, rubber hose (inside diameter F19) can be connected directly with clamp
to above drain socket under the later condition.}
Transparent soft tube
(Accessory)

1.
2.
3.
4.

Remove a lid of the control box (2 screws).


Hold each wiring inside the unit and fasten them to terminal block securely.
Fix the wiring with clamps.
Install the removed parts back to original place.
Signal side terminal block

Earth (Signal line)


Power source
side terminal
block

Pipe cover for insulation {t10}


(Prepare on site)

Signal line
(Shielded cord)
Remote
controller line
Earth

items.
e parts.

Indoor power source line

00) for
Drain socket

armful

rder to
eration

giving
pe, and

ured.)
oor unit.
dly. In

screw
torque
y by a
ipe.
a gas

allation

ory)

ore.

2. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe.
Do not set up air vent.
1.5m ~ 2m Supporting metal

Wiring Location (Original)

Trapped air will


generate noises.

Air vent

No bump
No trap
Not touching the water

Insulation material
Descending slope greater than 1/100

When sharing a drain pipe for more than


one unit, lay the main pipe 100mm
below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
main drain pipe.

U shape space

As wide as possible
(about100mm)

Wiring Location (Optional)


After fix , the modification of wiring length should be done, by
VP-30 or bigger
Descending slope greater than 1/100

3. Insulate the drain pipe.


Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
cause dew condensation and water leakage.
After drainage test implementation, cover the drain socket part with pipe cover (small size), then
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.

The previous
U shape space

Drain test

Check list after installation

After installation of drain pipe, make sure that drain system work in good condition and no
water leakage from joint and drain pan.
Do drain test even if installation of heating season.
For new building cases, make sure to complete the test before hanging the ceiling.
1. Remove the drain grommet, and pour water of about 1000cc into the drain pan in the
indoor unit by pump so as not to get the electrical component wet.
2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe at the test.
3. Make sure to install the grommet back to original
Pump
place.
4. Insulate the drain pipe properly finally.

/ "8

giving
copper

VP-20 (Prepare on site)

> Procedure for optional setting of control box


(i) Remove bottom plate.
(ii) Unfasten two (2) straps for wire.
(iii) Remove the plate for control box. (2 screws), and set it at optional position (oposite side).
(iv) Remove the control box (2 screws), and set it at optional position (oposite side).
(v) Cut insulation of U shape space.
Through this cutting, set and fix all wires by four (4) clamps and two (2) straps.
(vi) Close the previous U shape wiring space by insulation, and set the bottom plate again.

/ "8

And air
rsting,

Clamp (Accessory)

Clamp

Earth

Indoor power
source line

Check the following items after all installation work completed.

Remove grommet
Make sure to install
it back after test.
Insert the edge of water pump
hose in the drain pan.

Check if;

Expected trouble

The indoor and outdoor units are fixed securely?

Falling, vibration, noise

Inspection for leakage is done?

Insufficient capacity

Insulation work is properly done?

Water leakage

Water is drained properly?

Water leakage

Supply voltage is same as mentioned in the model name plate?

PCB burnt out, not working at all

There is mis-wiring or mis-connection of piping?

PCB burnt out, not working at all

Earth wiring is connected properly?

Electric shock

Cable size comply with specified size?

PCB burnt out, not working at all

Any obstacle blocks airflow on air inlet and outlet?

Insufficient capacity

Check

0*#$

194 -

5.2 Electric wiring work instruction

ELECTRIC WIRING WORK INSTRUCTION

Electrical wiring work must be performed by an electrician qualified by a local power provider according
to the electrical installation technical standards and interior wiring regulations applicable to the
installation site.
Security instructions

PSB012D922
PSB012D922 AA
Electrical Wiring Connection (continued)

Electrical wiring work must be performed by an electlician an qualified by a


local power provider. These wiring specifications are determined on the
assumption that the following instructions are observed:

Con

A
In
C
U

Do not use cords other than copper ones.


Do not use any supply line lighter than one specified in parentheses for each type below.
-braided cord (code designation 60245 IEC 51), if allowed in the relevant part 2;
-ordinary tough rubber sheathed cord (code designation 60245 IEC 53);
-flat twin tinsel cord (code designation 60227 IEC 41);
-ordinary polyvinyl chloride sheathed cord (code designation 60227 IEC 53);
Provide a separate power outlet for each outdoor or indoor unit.
All indoor units grouped in one system must have power source that can be turned on or off simultaneously.
Pay extra attention so as not to confuse signal line and power source line connection, because an error in their
connection can be burn all the boards at once.

Accord with following items. Otherwise, there will be the risks of electric shock and fire
caused by overheating or short circuit.
WARNING
Be sure to have the electrical wiring work done by qualified electrical
installer, and use exclusive circuit.

A
u
O

Connection of the line ("Between indoor and outdoor unit", Earth and Remote controller)

Power source with insufficient capacity and improper work can cause electric shock and fire.

Remove lid of control box before connect the above lines, and connect the lines to terminal block according to
number pointed on label of terminal block.
In addition, pay enough attention to confirm the number to lines, because there is electrical polarity except earth line.
Furthermore, connect earth line to earth position of terminal block of power source.
Install earth leakage breaker on power source line. In addition, select the type of breaker for inverter circuit as
earth leakage breaker.
If the function of selected earth leakage breaker is only for earth-fault protection, hand switch (switch itself and type
"B" fuse) or circuit breaker is required in series with the earth leakage breaker.

Use specified wire for electrical wiring, fasten the wiring to the terminal
securely, and hold the cable securely in order not to apply unexpected
stress on the terminal.
Loose connections or hold could result in abnormal heat generation or fire.

Arrange the electrical wires in the control box properly to prevent them from
rising. Fit the lid of the services panel property.

Cabling system diagram

Improper fitting may cause abnormal heat and fire.

Make sure there is no dust or clogging on both the plug and the socket nor
loose connection of the socket before plugging, and plug in securely to the
end of the blade.

Use shielded cord for a signal line and connect earth


(signal line) at all the indoor units and
outdoor units.

Earth leakage breaker

Use the genuine optional parts. And installation should be performed by a


specialist.

Specification of each line


Power source line
2.0~3.5mm2
Signal line (Shielded cord) 0.75~1.25mm2
Remote controller line
0.3~2.0mm2

Outdoor unit

Power source

Accumulation of dust, clogging on the socket or plug, or loose installation of the socket could cause
electric shock and fire. Replace the socket if it is loose.

(Outdoor/indoor unit connection procedure)

Circuit breaker

Signal line (between indoor and outdoor units)

After a
to disp
press

the rem
Press

sure th
are dis

If you install the unit by yourself, it could cause water leakage, electric shock and fire.

Do not repair by yourself. And consult with the dealer about repair.
Improper repair may cause water leakage, electric shock or fire.

Consult the dealer or a specialist about removal of the air conditioner.

Improper installation may cause water leakage, electric shock or fire.

Turn off the power source during servicing or inspection work.

Earth

If the power is supplied during servicing or inspection work, it could cause electric shock and injury by
the operating fan.

Shut off the power before electrical wiring work.

Indoor unit1


Indoor unit2

Signal line
(between indoor unit)


Remote
controller line

Remote
controller line Earth

Remote controller

Remote controller

Power source line specification

It could cause electric shock, unit failure and improper running.

Wiring specification
Circuit breaker

CAUTION

Unit type

Perform earth wiring surely.


Do not connect the earth wiring to the gas pipe, water pipe, lightning rod and telephone earth wiring.
Improper earth could cause unit failure and electric shock due to a short circuit.

Earth leakage breaker

Switch
breaker

Overcurrent
protector
rated
capacity

22-36
45-90
15A 30mA 0.1sec
30A
15A
112-160
In case of Duct connected -High static pressure- type
71-140
15A 30mA 0.1sec
30A
15A
224,280

Make sure to install earth leakage breaker on power source line.


(countermeasure thing to high harmonics.)
Absence of breaker could cause electric shock.

Use the circuit breaker of correct capacity.


Using the incorrect capacity one could cause the system failure and fire.

Wiring size
Power
source
line

Wire
length

Signal line

Remote
controller
line

Earth
line

2.0mm2
2

304m
216m
129m

0.75~
1.25mm22

0.3mm2
2cores

2.0mm2

2.0mm2
2

87m
48m

0.75~
1.25mm22

0.3mm2
2cores

2.0mm2

Note (1) The cord distances are calculated with a voltage drop of 2%. If the distance should exceed the
above data, review the cord thickness to use in accordance with your extension cord regulations.
(2) When total extension of remote controller line is more than 100m, change the size of cord
according to " Remote Control, Wiring and functions".

Do not use any materials other than a fuse of correct capacity where a fuse
should be used.
Connecting the circuit by wire or copper wire could cause unit failure and fire.

Use power source line of correct capacity.

Confir

When in

remote
button t
blow air

Push th
operatio

Howeve
air-cond

In case of Heat recovery 3-pipe systems

Using incorrect capacity one could cause electric leak, abnormal heat generation and fire.

Do not mingle solid cord and stranded cord on power source and signal side
terminal block.

Branching controller of heat recovery 3-pipe systems wiring


When this unit is used as a "Heat Recovery 3-pipe Systems", refer to the installation
manual of a branching controller (option).

In addition, do not mingle difference capacity solid or stranded cord.


Inappropriate cord setting could cause loosing screw on terminal block, bad electrical contact, smoke
and fire.

Do not turn off the power source immediately after stopping the operation.

Address setting

Be sure to wait for more than 5 minutes. Otherwise it could cause water leakage or breakdown.

Do not control the operation with the circuit breaker.

Address setting is done by (1) Manual address setting or (2) Automatic address setting.
In the case of (2) "Automatic address setting", it is possible to change address setting by wired
remote controller after once complete setting.
As for details of setting procedure, refer to instructions attached to the outdoor unit for details.

It could cause fire or water leakage. In addition, the fan may start operation unexpectedly and it may
cause injury.

Electrical Wiring Connection

Remote Control, Wiring and functions

Install an over-current and earth leakage breaker (threshold current: 30mA) specified for
each unit without fail.
Provide a dedicated branching circuit and never share a branching circuit with other
equipment. If shared, disconnection at the circuit breaker may occur, which can cause
secondary damage.
Set earth of D-type.
Connection of a cable beyond 3.5 mm2 is not permitted. When cables of over 5.5 mm2 are
in use, provide a dedicated pull box to take a branch to an indoor unit.
Keep "remote controller line" and "power source line" away from each other on constructing
of unit outside.
Run the lines (power source, remote controller and "between indoor and outdoor unit")
upper ceiling through iron pipe or other tube protection to avoid the damage by mouse and
so on.
Do not add cord in the middle of line (of indoor power source, remote controller and signal)
route on outside of unit. If connecting point is flooded, it could cause problem as for electric
or communication.
(In the case that it is necessary to set connecting point on the signal line way, perform
thorough waterproof measurement.)
Do not connect the power source line [220V/240V/380V/415V] to signal side terminal block.
Otherwise, it could cause failure.
Screw the line to terminal block without any looseness, certainly.
Do not turn on the switch of power source, before all of line work is done.

Do not install it on the following places.

(1) Place exposed to direct sunlight


(2) Places near heat devices
(3) High humidity places

(4) Hot surface or cold surface enough to generate condensation


(5) Place exposed to oil mist or steam directly.
(6) Uneven surface

Installation and wiring of remote controller


Install remote controller referring to the attached manual.
Wiring of remote controller should use 0.3mm2 x2 core wires or cables.
(on-site configuration)
Maximum prolongation of remote control wiring is 600 m.
If the prolongation is over 100m, change to the size below.
But, wiring in the remote controller case should be under 0.5mm 2. Change the wire size outside of the case
according to wire connecting. Waterproof treatment is necessary at the wire connecting section. Be careful about
contact failure.
100-200m ..................... 0.5mm22 core
2
Under 300m ................ 0.75mm 2 core
Under 400m ................ 1.25mm2 2 core
Under 500m ................ 2.0mm2 2 core

Avoid using multi-core cables to prevent malfunction.


Keep remote controller line away from earth (frame or any metal of building).
Make sure to connect remote controller line to the remote controller and terminal block of
indoor unit. (No polarity)

195 -

Mas

A ma
indo
Late
Acce
and
Set S
Note
remo

Th

Ope
1. St
S
S
P
T
W
ru
T
2. En
P
c

mm2
25mm2
mm2

nect earth

th
e

mm2

mm2

the
ations.

Remote Control, Wiring and functions (continued)

Trial operation (continued)

Control plural indoor units by a single remote controller

Checking operation data

A remote controller can control plural indoor units (up to 16)


In above setting, all plural indoor units will operate under same mode and temperature setting.
Connect all indoor units with 2 core remote controller line for group control.
Use the function of manual address setting to set the indoor and outdoor address number.
Do not forget to set the number for the outdoor units.

As shown in the following figure, the remote control can be used to control multiple outdoor
units.
One remote control is able to perform group control for multiple units (maximum 16 units).
Use the rotary SW1 and SW2 provided on the indoor unit PCB (Printed circuit board) to set unique remote control
communication address avoiding duplication.

After a unit is energized, it is possible


to display an indoor unit address by
p r e s s i n g AIR CON NO bu t t o n o n
the remote control unit.
Press the

or

button to make

Indoor unit
Outdoor No.01
Indoor No.01

Outdoor unit
No.01

Outdoor unit
No.02

Indoor unit
Outdoor No.02
Indoor No.04

(A blinking indication appears while data loaded.)


Next, the operation data of the indoor unit is indicated.
7. Upon operation of the
button, the current operation data is displayed in order from
data number 01.
The items displayed are in the following table.
Depending on models, the items that do not have corresponding data are not displayed.
8. To display the data of a different indoor unit, press the
button, which allows you
to go back to the indoor unit selection screen.
9. Pressing the
button will stop displaying data.
Pressing the
(RESET) button during remote control unit operation will undo your last
operation and allow you to go back to the previous screen.
If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available
for trial operation and confirmation of operation data. (The slave remote controller is not available.)

sure that all indoor units connected


are displayed in order.
Indoor unit
Outdoor No.01
Indoor No.02

Indoor unit
Outdoor No.02
Indoor No.05

Indoor unit
Outdoor No.01
Indoor No.03

Indoor unit
Outdoor No.02
Indoor No.06

Operation data can be checked with remote control unit operation.


1. Press the
button.
The display change

2. Press the
(SET) button while
is displayed.
3.When only one indoor unit is connected to remote controller,
is displayed
(blinking indication during data loading).
Next, operation data of the indoor unit will be displayed. Skip to step 7.
4. When plural indoor units is connected, the smallest address number of indoor unit among all
connected indoor unit is displayed.
[Example]:

(blinking 1 seconds)

blinking.
5. Select the indoor unit number you would like to have data displayed with the
button.
6. Determine the indoor unit number with the
(SET) button.
(The indoor unit number changes from blinking indication to continuous indication)

(The address of selected indoor unit is blinking for 2 seconds.)

Number

(Operation Mode)

02

(Set Temperature)

03

(Return Air Temperature)

04

(Remote Controller Thermistor Temperature)

05

(Indoor Unit Heat Exchanger Thermistor / U Bend)

06

(Indoor Unit Heat Exchanger Thermistor /Capillary)

07

(Indoor Unit Heat Exchanger Thermistor /Gas Header)

08

(Indoor Unit Fan Speed)

09

(Frequency Requirements)

Remote controller line


(No polarity)

10

(Response Frequency)

11

(Pulse of Indoor Unit Expansion Valve)

Action time
SW1 Master

Action time
SW1 Slave

12

(Total Running Hours of The Indoor Unit)

21

(Outdoor Air Temperature)

22

(Outdoor Unit Heat Exchanger Thermistor)

23

(Outdoor Unit Heat Exchanger Thermistor)

24

(Compressor Frequency)

25

(High Pressure)

26

(Low Pressure)

27

(Discharge Pipe Temperature)

28

(Comp Bottom Temperature)

29

(Current)

34

(Outdoor Unit Fan Speed)

35

(63H1 On/Off)

Remote controller line


(No polarity)

Action time

Confirming method of indoor units


When indoor unit address number is displayed on
remote controller, pushing the
(MODE)
button to make the indoor unit with that number
blow air (Display example:"
").
Push the
operation.

Indoor unit

(MODE) button again to stop the

However, this operation is invalid on the


air-conditioning running.

Switch

Setting

Wired remote controller: SW1


Wireless kit: SW1-2

Master
Slave

Contents
Master remote
controller
Slave remote
controller

tion

wired

ails.

e case
about

ock of

Data Item

01

Master/slave setting when more than one remote control unit are used

A maximum of two remote control units can be connected to one indoor unit (or one group of
indoor units.)
Latest "function setting" is superior than previous one.
Acceptable combination is "two (2) wired remote controllers", "one (1) wired remote controller
and one (1) wireless kit" or "two (2) wireless kits".
Set SW1 to "Slave" for the slave remote control unit. It was factory set to "Master" for shipment.
Note:The setting "Remote control unit sensor enabled" is only selectable with the master
remote control unit in the position where you want to check room temperature.

36

(Defrost Control On/Off)

37

(Total Running Hours of The Compressor)

38

(Pulse of The Outdoor Unit Expansion Valve EEVC)

39

(Pulse of The Outdoor Unit Expansion Valve EEVH)

Trail operation of drain pump

Trial operation
The method of trial cooling operation

Operate the remote control unit as follows.


1. Starting a cooling test run.
Start the system by pressing the
button.
Select (Cool) with the
(MODE) button.
Press the TEST button for 3 seconds or longer.
The screen display will switch to:

When the
(SET) button is pressed while
is indicated, a cooling test
run will start.
The screen display will switch to
.
2. Ending a cooling test run.
Pressing the
button, the
(TEMP) button or
(MODE) button will end a
cooling test run. (Cooling test run will end after 30 minutes pass.)

shown on the screen will go off.

Drain pump operation from remote control unit is possible. Operate a remote control unit by
following the steps described below.
1. To start a forced drain pump operation.
Press the TEST button for three seconds or longer.
The display will change

Press the
button once and cause
to be displayed.
When the
(SET) button is pressed, a drain pump operation will start.
Display:

2. To cancel a drain pump operation.


If either
(SET) or
button is pressed, a forced drain pump operation will
stop. The air conditioning system will become OFF.
If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available
for trial operation and confirmation of operation data. (The slave remote controller is not available.)

196 -

Function Setting by Remote Controller


The functional setting.
The initial function setting for typical using is performed automatically by the indoor unit connected, when remote controller and
indoor unit are connected.
As long as they are used in a typical manner, there wiil be no need to change the initial settings.
If you would like to change the initial setting marked , set your desired setting as for the selected item.
The procedure of functional setting is shown as the following diagram.
[Flow of function setting]
(SET) and
Start
: Stop air-conditioner and press

(MODE) buttons at the same time for over three seconds.


Finalize : Press
(SET) button.
Reset
: Press
(RESET) button.
Select : Press
button.
End
: Press
button.
It is possible to nish above setting on the way,
and unnished change of setting is unavailable.

Note 1: The initial setting marked


Function No.

Item

Record and keep the


setting

is decided by connected indoor and outdoor unit, and is automatically defined as following table.
Default

Model

Remote controller
function02

"Auto-RUN" mode selectable indoor unit.

Remote controller
function06

Indoor unit with two or three step of air flow setting

Remote controller
function07

Indoor unit with automatically swing louver

Remote controller
function13

Indoor unit with three step of air flow setting

Indoor unit without "Auto-RUN" mode


Indoor unit with only one of air flow setting
Indoor unit without automatically swing louver
Indoor unit with two step of air flow setting
Indoor unit with only one of air flow setting
Heat pump unit

Remote controller
function15

Exclusive cooling unit

197 -

Function Setting by Remote Controller (continued)


(i) Remote controller function

: Initial settings
: Automatic criterion

Function
01

02

03
04
05
06
07
08
09

setting

Stop air-conditioner and press


(SET) +
(MODE) buttons
at the same time for over three seconds.

When you use at 50Hz area


When you use at 50Hz area
When you use at 60Hz area
Automatical operation is impossible
Temperature setting button is not working
Mode button is not working
On/Off button is not working
Fan speed button is not working
Louver button is not working
Timer button is not working
Remote thermistor is not working.
Remote thermistor is working.
Remote thermistor is working, and to be set for producing +3.0 C increase in temperature.
Remote thermistor is working, and to be set for producing +2.0 C increase in temperature.
Remote thermistor is working, and to be set for producing +1.0 C increase in temperature.
Remote thermistor is working, and to be set for producing -1.0 C increase in temperature.
Remote thermistor is working, and to be set for producing -2.0 C increase in temperature.
Remote thermistor is working, and to be set for producing -3.0 C increase in temperature.

10
11

12

13

14

15
16

17

18

In case of Single split series, by connecting ventilation device to CNT of the


indoor printed circuit board (in case of VRF series, by connecting it to CND of the
indoor printed circuit board), the operation of ventilation device is linked with the
operation of indoor unit.
In case of Single split series, by connecting ventilation device to CNT of the indoor printed
circuit board (in case of VRF series, by connecting it to CND of the indoor printed circuit
board), you can operate /stop the ventilation device independently by
(VENT) button.
If you change the range of set temperature, the indication of set temperature
will vary following the control.
If you change the range of set temperature, the indication of set temperature
will not vary following the control, and keep the set temperature.
Airflow of fan becomes the three speed of
Airflow of fan becomes the two speed of
Airflow of fan becomes the two speed of
Airflow of fan is fixed at one speed.

If you change the remote controller function "14


you must change the indoor function "04
You can select the louver stop position in the four.
The louver can stop at any position.

.
.

",
" accordingly.

If you input signal into CNT of the indoor printed circuit board from external, the
indoor unit will be operated independently according to the input from external.
If you input into CNT of the indoor printed circuit board from external, all units which
connect to the same remote controller are operated according to the input from external.
In normal working indication, indoor unit temperature is indicated instead of airflow.
(Only the master remote controller can be indicated.)
Heating preparation indication should not be indicated.

19

Temperature indication is by degree C


Temperature indication is by degree F
ON/OFF button
(finished)

198 -

Function Setting by Remote Controller (continued)


(ii) Indoor unit function

: Initial settings
: Automatic criterion

Stop air-conditioner and press


(SET) +
(MODE) buttons
at the same time for over three seconds.

Note1: Fan setting of "HIGH SPEED"

Indoor unit No. are indicated only when


plural indoor units are connected.
Function
setting
02

Fan tap

FAN
SPEED
SET

03

Indoor unit air flow setting

STAN DAR D

HI-MID-LO

HI-LO

HI- MID

HIGH
SPEED1 2

UHI - HI- MID

UHI - MID

UHI- HI

Initial function setting of some indoor unit is "HIGH SPEED".


The filter sign is indicated after running for 180 hours.
The filter sign is indicated after running for 600 hours.
The filter sign is indicated after running for 1000 hours.
The filter sign is indicated after running for 1000 hours, then the indoor unit will be stopped by
compulsion after 24 hours.

To set other indoor unit, press


AIRCON NO. button, which
allows you to go back to the
04
indoor unit selection screen
(for example: I/U 000 ).

If you change the indoor function "04


",
you must change the remote controller function "14
You can select the louver stop position in the four.
The louver can stop at any position.

05

" accordingly.

06
Permission/prohibition control of operation will be valid.

07

With the VRF series, it is used to stop all indoor units connected with the same outdoor unit immediately.
When stop signal is inputed from remote on-off terminal "CNT-6", all indoor units are stopped immediately.

08

To be reset for producing +3.0 C increase in temperature during heating.


To be reset for producing +2.0 C increase in temperature during heating.
To be reset for producing +1.0 C increase in temperature during heating.

09

To be reset producing +2.0 C increase in return air temperature of indoor unit.


To be reset producing +1.5 C increase in return air temperature of indoor unit.
To be reset producing +1.0 C increase in return air temperature of indoor unit.
To be reset producing -1.0 C increase in return air temperature of indoor unit.
To be reset producing -1.5 C increase in return air temperature of indoor unit.
To be reset producing -2.0 C increase in return air temperature of indoor unit.

10

When heating thermostat is OFF, fan speed is low speed.


When heating thermostat is OFF, fan speed is set speed.
When heating thermostat is OFF, fan speed is operated intermittently.
When heating thermostat is OFF, the fan is stopped.
When the remote thermistor is working, "FAN OFF" is set automatically.
Do not set "FAN OFF" when the indoor unit's thermistor is working.

11

Change of indoor heat exchanger temperature to start frost prevention control.

12

Working only with the Single split series.


To control frost prevention, the indoor fan tap is raised.

13

Drain pump is run during cooling and dry.


Drain pump is run during cooling, dry and heating.
Drain pump is run during cooling, dry, heating and fan.
Drain pump is run during cooling, dry and fan.

14

After cooling is stopped or cooling thermostat is OFF, the fan does not perform extra operation.
After cooling is stopped or cooling thermostat is OFF, the fan perform extra operation for half an hour.
After cooling is stopped or cooling thermostat is OFF, the fan perform extra operation for an hour.
After cooling is stopped or cooling thermostat is OFF, the fan perform extra operation for six hours.

15

After heating is stopped or heating thermostat is OFF, the fan does not perform extra operation.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for half an hour.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for two hours.
After heating is stopped or heating thermostat is OFF, the fan perform extra operation for six hours.

16

During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after twenty minutes' OFF.
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after five minutes' OFF.

ON/OFF button
(finished)

199 -

Control mode switching

or unit, and is automatically defined as following table.

door unit.
mode
p of air flow setting
low setting
wing louver
y swing louver
flow setting
ow setting
ow setting
low setting

ing

The control content of indoor units can be switched in following way. (


Switch No.
SW1
SW2
SW3
SW4
SW51
SW52
SW61 ~ 4
SW71

is the default setting)

control content
Indoor unit address (tens place)
Indoor unit address (ones place)
Outdoor unit address (tens place)
Outdoor unit address (ones place)
ON Fixed previous version of Super Link protocol
OFF Automatic adjustment of Super Link protocol
Indoor unit address (hundreds place)
Model capacity setting
ON Operation check, Drain motor test run
OFF Normal operation

Function of CNT connector of indoor printed circuit board


Hi-MID
UH-Hi

Note

Indoor units control box


+12

CNT
(Blue 6P)

Butt splice

Red
Black
Yellow
Blue
Brown
Orange

Function
CNT connector (local) vendor model
Connector : Made by molex 5264-06
Terminals : Made by molex 5263 T

nit.
nit.
nit.

trol.

m extra operation.
peration for half an hour.
peration for an hour.
peration for six hours.

rm extra operation.
peration for half an hour.
peration for two hours.
operation for six hours.

mittent operation for five minutes after twenty minutes' off

mittent operation for five minutes after five minutes' off with

Output 1:

Operation output (there is output when unit is in operation.)

Output 2:

Heating output (there is output when operation MODE is HEATING.)

Output 3:

Thermo ON output

Output 4:

Inspection output (there is out put when unit is stopped by error.)

Input 5:

Factory set
Local set

XR5 OFF

ON UNIT ON

XR5 ON

OFF UNIT OFF

XR5 OFF

ON Receiving pulse signal, "ON/OFF"


is reversed.

Refer to instruction manuals of "Branching controller", when the indoor unit is


connected to "Heat recovery 3-pipe systems".

ame outdoor unit immediately.


units are stopped immediately.

unit.
unit.
unit.

Input
power

Note (1): Do not use the length over 2 meter

ed by compulsion after 24 hours.

y.

Common
Output
Output
Output
Output

Remote start / stop button or timer point

Remote start/stop kit

Printed circuit board

(Application coverage
0.751.25mm2)

White
Black
Yellow
Blue
Brown
Orange
Orange

Troubleshooting
The operation data is saved when the situation of abnormal operation happen,
and the data can be confirmed by remote controller.
[Operating procedure]

1. Press the
button.
The display change

Error code of indoor unit


Display on
remote
controller
Off

2. Once, press the


button, and the display change
.
3. Press the
(SET) button and abnormal operation data mode is started.
E1
4. When only one indoor unit is connected to remote controller, following is
displayed.
E2
The case that there is history of abnormal operation.
E3
Error code and
is displayed.
[Example]: [E8] (ERROR CODE)
E5

is displayed (blinking indication during data loading).


E6
E7
Next, the abnormal operation data of the indoor unit will be displayed.
E9
Skip to step 7.
E10
The case that there is not history of abnormal operation.
E11

is displayed for 3 seconds and this mode is closed.


5. When plural indoor units is connected, following is displayed.
E12
The case that there is history of abnormal operation.
Error code and the smallest address number of indoor unit among all
connected indoor unit is displayed.
E16
[Example]: [E8] (ERROR CODE)
E18

blinking
E19
The case that there is not history of abnormal operation.
E28
Over E30
Only address number is displayed.
E63
6. Select the indoor unit number you would like to have data displayed with the
button.
7. Determine the indoor unit number with the
(SET) button.
[Example]: [E8] (ERROR CODE)

(The address of selected indoor unit is blinking for 2 seconds.)

LED on indoor circuit board


red (checking) green (normal)
Continuous blinking
Off
Off
Off

Content
Normal
Fault on power, indoor power off or lack phase

Off

Continuous
blinking

Fault on the transmission between indoor


circuit board and remote control

Not sure

Not sure

Indoor computer abnormal

Duplication of indoor address No. (can only be detected during operation)


blinking once Continuous blinking Excess number of remote controllers (can only be detected during operation)
Outdoor power off or lack phase
blinking twice Continuous blinking There is no corresponding outdoor unit address.
blinking twice Continuous blinking
blinking once Continuous blinking
blinking once Continuous blinking
blinking once Continuous blinking
Continuous blinking
Off
Continuous blinking
Off

blinking once

blinking once
blinking once
blinking once
Off
Off
Off

Fault on outdoor-indoor transmission


Indoor heat exchange sensor interrupted or short-circuit
Indoor air inhaling sensor broken or short-circuit
Float SW actions (only with FS)
Excess number of remote controller connections
The master indoor unit is not set properly.
Indoor unit address SW
Super link
Indoor No.
Outdoor No.
49
Continuous blinking New specification 001127
047
4849
Old specification
4849
047
Continuous blinking Fan motor abnormal
Continuous blinking The address configuration fault for master-slave indoor units.
Continuous blinking Configuration fault on running checking model
Continuous blinking Remote controller sensor interrupted
Continuous blinking Outdoor unit checking (outdoor circuit board LED checking)
Continuous blinking Emergency stop.

[E8]
(A blinking indication appears while data loaded.)
Next, the abnormal operation data is indicated.
If the indoor unit doing normal operation is selected,
is displayed for 3 seconds and address of indoor unit is displayed.
8. By the
button, the abnormal operation data is displayed.
Displayed data item is based on Trial operation .
Depending on models, the items that do not have corresponding data are not displayed.
9. To display the data of a different indoor unit, press the AIR CON No. button, which allows you to go back to the indoor unit slection screen.
10.Pressing the
button will stop displaying data.
Pressing the
(RESET) button during remote control unit operation will undo your last operation and allow you to go back to the previous screen.

If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available for trial operation and confirmation of operation
data. (The slave remote controller is not available.)

200 -

Installation manual for wired remote controller

Connect the remote controller cord

5.3 Installation manual for wired remote controller (Option parts : RC-E3) PJA012D728A
terminal block.
C
Connect the terminal of remote co
Read together with indoor unit's installation manual.

WARNING
Fasten the wiring to the terminal securely and hold the cable securely so as not to apply unexpected stress on the
terminal.
Loose connection or hold will cause abnormal heat generation or fire.
Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.

The wiring inside the remote contr


The sheath should be peeled off in
The peeling-off length of each wire

CAUTION
DO NOT install the remote controller at the following places in order to avoid malfunction.
(1) Places exposed to direct sunlight
(2) Places near heat devices
(3) High humidity places

(4) Hot surface or cold surface enough to generate condensation


(5) Places exposed to oil mist or steam directly
(6) Uneven surface

DO NOT leave the remote controller without the upper case.


In case the upper cace needs to be detached, protect the remote controller with a packaging box or bag in
order to keep it away from water and dust.

Accessories
Prepare on site

with the terminal of indoor unit (X,


(X and Y are no polarity)
Wiring route is as shown in the rig
depending on the pulling out direc

Install the upper case as before so


the screws.
In case of exposing cord, fix the co

Installation and wiring of remote con


Wiring of remote controller should
Maximum prolongation of remote
If the prolongation is over 100m, c
But, wiring in the remote controller
of the case according to wire conn
connecting section. Be careful abo
100 - 200m.........................0.5mm
Under 300m .......................0.75mm
Under 400m .......................1.25mm
Under 600m .......................2.0mm

Remote controller, wood screw


2 pieces
Remote controller cord (2 cores)
[In case of embedding cord] Erectrical box, M4 screw (2 pieces)
[In case of exposing cord] Cord clamp (if needed)

Installation procedure
Open the cover of remote controller , and remove the screw under the
buttons without fail.
Remove the upper case of remote controller.
Insert a flat-blade screwdriver into the dented part of the upper part
of the remote controller, and wrench slightly.

Pulling out from upper left Pullin


X wiring : 215mm
Y wiring : 195mm

Master/ slave setting when more tha

Screw

A maximum of two remote controllers c

Indoor units

[In case of embedding cord]


Embed the erectrical box and remote controller cord beforehand.

Remote controller

Controller cord
Erectrical box
(Prepare on site)
Remote controller
SW1 "Master"

Prepare two M4 screws (recommended length is 12-16mm) on site, and install the lower case to erectrical box.
Choose either of the following two positions in fixing it with screws.
Upper part

Upper part

Lower case

Wiring oulet

Lower case

Connect the remote controller cord to the terminal block.


Connect the terminal of remote controller (X,Y) with the terminal of
indoor unit (X,Y). (X and Y are no polarity)
Install the upper case as before so as not to catch up the remote controller cord,
and tighten with the screws.
[In case of exposing cord]
You can pull out the remote controller cord from left upper part or center upper part.
Cut off the upper thin part of remote controller lower case with a nipper or knife,
and grind burrs with a file etc.

M4 screw

2 (Prepare on site)

The thin part


Upper

Lower
Upper

Lower case

Lower

201 -

The indication when power source is


When power source is turned on, the fo
communication between the remote co
Master remote controller : "
Slave remote controller : "

At the same time, a mark or a number w


This is the software's administration nu

Lower case

Install the lower case to the flat wall with attached two wooden screws.

Set SW1 to "Slave" for the slave re

Note: The setting "Remote controller th


controller in the position where yo
The air conditioner operation follo
master/ slave setting of it.

Tighten the screws after


cutting off the thin part of
screw mounting part.

Lower part
Wiring oulet

Lower part

Remote controller
SW1 "Slave"

T
ex
ap

When remote controller cannot commu


appear.
Check wiring of the indoor unit and the

remote controller
as not to apply unexpected stress on the

Connect the remote controller cord to the


terminal block.
Connect the terminal of remote controller (X,Y)
with the terminal of indoor unit (X,Y).
(X and Y are no polarity)
Wiring route is as shown in the right diagram
depending on the pulling out direction.

Sheath

Upper

Upper case

Board

Lower

In case of pulling out from


upper left

The wiring inside the remote controller case should be within


The sheath should be peeled off inside the remote controller case.
The peeling-off length of each wire is as below.

void malfunction.

surface enough to generate condensation


oil mist or steam directly

ler with a packaging box or bag in

The range of temperature setting


Upper case

Wiring

In case of pulling out from


upper center

(recommended) to 0.5mm2.

Pulling out from upper left Pulling out from upper center
X wiring : 215mm
X wiring : 170mm
Y wiring : 195mm
Y wiring : 190mm

The peeling-off length


of sheath

Install the upper case as before so as not to catch up the remote controller cord, and tighten with
the screws.
In case of exposing cord, fix the cord on the wall with cord clamp so as not to slack.
Installation and wiring of remote controller
Wiring of remote controller should use 0.3mm2 2 core wires or cables. (on-site configuration)
Maximum prolongation of remote controller wiring is 600 m.
If the prolongation is over 100m, change to the size below.
But, wiring in the remote controller case should be under 0.5mm2 . Change the wire size outside
of the case according to wire connecting. Waterproof treatment is necessary at the wire
connecting section. Be careful about contact failure.
100 - 200m.........................0.5mm2 2 cores
Under 300m .......................0.75mm2 2 cores
Under 400m .......................1.25mm2 2 cores
Under 600m .......................2.0mm2 2 cores

2 pieces

l box, M4 screw (2 pieces)


p (if needed)

der the

Master/ slave setting when more than one remote controllers are used

Screw

A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.)

part

Switch
Indoor units

Setting
Contents
M
Master remote controller
S
Slave remote controller

SW1

d.
Remote controller cord (no polarity)

Controller cord

Upper
Erectrical box
(Prepare on site)

Master
Remote controller
SW1 "Master"

e, and install the lower case to erectrical box.


ws.

part

se

Board

Lower

Wiring

0.3mm2

Sheath

Upper

er part

M4 screw

2 (Prepare on site)

The thin part


Upper

e controller cord,

or center upper part.


a nipper or knife,

Slave

Board
Lower

Set SW1 to "Slave" for the slave remote controller. It was factory set to "Master" for shipment.
Note: The setting "Remote controller thermistor enabled" is only selectable with the master remote
controller in the position where you want to check room temperature.
The air conditioner operation follows the last operation of the remote controller regardless of the
master/ slave setting of it.

Tighten the screws after


cutting off the thin part of
screw mounting part.

l of

Remote controller
SW1 "Slave"

The indication when power source is supplied


When power source is turned on, the following is displayed on the remote controller until the
communication between the remote controller and indoor unit settled.
Master remote controller : "
"
Slave remote controller : "
"
At the same time, a mark or a number will be displayed for two seconds first.
This is the software's administration number of the remote controller, not an error cord.

Lower case

Lower
Upper

Lower case

The left mark is only an


example. Other marks may
appear.

When remote controller cannot communicate with the indoor unit for half an hour, the below indication will
appear.
Check wiring of the indoor unit and the outdoor unit etc.

screws.
Lower

202 -

When shipped, the range of set temperature


Heating : 16~30oC (55~86oF)
Except heating (cooling, fan, dry, autom

Upper limit and lower limit of se


Upper limit setting: valid during heating op
Lower limit setting: valid except heating (a
79oF).
When you set upper and lower limit by thi

1. When TEMP RANGE SET, remote c


If upper limit value is set
During heating, you cannot set the val

If lower limit value is set


During operation mode except heating

2. When TEMP RANGE SET, remote


If upper limit value is set
During heating, even if the value exce
But, the indication is the same as the t

If lower limit value is set


During except heating, even if the value
But, the indication is the same as the t

How to set upper and lower limi


1. Stop the air-conditioner, and press
seconds .
The indication changes to "FUNCTIO
2. Press
button once, and change t
3. Press
(SET) button, and ente
4. Select "UPPER LIMIT " or "LOWE
5. Press
(SET) button to fix.
6. When "UPPER LIMIT " is selected
Indication: "
SET UP"
Select the upper limit value with te
(blinking)
Press
(SET) button to fix. I
After the fixed upper limit value di
7. When "LOWER LIMIT " is selected
Indication: "
SET UP"
Select the lower limit value with te
(blinking)
Press
(SET) button to fix. I
After the fixed lower limit value dis
8. Press ON/OFF button to finish.

It is possible to finish by pressing


ON/OFF button on the way, but
unfinished change of setting is
unavailable.
During setting, if you press
(RESET) button, you return to the
previous screen.

Sheath
Upper case

ng

from

Sheath

Upper

Board

Lower

The range of temperature setting


Upper case

Wiring

In case of pulling out from


upper center

mm2 (recommended) to 0.5mm2.


e.

The peeling-off length


of sheath

controller cord, and tighten with


so as not to slack.

cables. (on-site configuration)

. Change the wire size outside


s necessary at the wire

used
unit (or one group of indoor units.)

Contents
remote controller
emote controller
Upper

Board
Lower

ry set to "Master" for shipment.

table with the master remote


ature.
mote controller regardless of the

When shipped, the range of set temperature differs depending on the operation mode as below.
Heating : 16~30oC (55~86oF)
Except heating (cooling, fan, dry, automatic) : 18~30oC (62~86oF)
Upper limit and lower limit of set temperature can be changed with remote controller.
Upper limit setting: valid during heating operation. Possible to set in the range of 20 to 30oC (68 to 86oF).
Lower limit setting: valid except heating (automatic, cooling, fan, dry) Possible to set in the range of 18 to 26oC (62 to
79oF).
When you set upper and lower limit by this function, control as below.
1. When TEMP RANGE SET, remote controller function of function setting mode is "INDN CHANGE" (factory setting),
If upper limit value is set
During heating, you cannot set the value exceeding the upper limit.
If lower limit value is set
During operation mode except heating, you cannot set the value below the lower limit.
2. When TEMP RANGE SET, remote controller function of function setting mode is "NO INDN CHANGE"
If upper limit value is set
During heating, even if the value exceeding the upper limit is set, upper limit value will be sent to the indoor unit.
But, the indication is the same as the temperature set.
If lower limit value is set
During except heating, even if the value lower than the lower limit is set, lower limit value will be sent to the indoor unit.
But, the indication is the same as the temperature set.
How to set upper and lower limit value
1. Stop the air-conditioner, and press
(SET) and
(MODE) button at the same time for over three
seconds .
The indication changes to "FUNCTION SET ".
2. Press
button once, and change to the "TEMP RANGE " indication.
3. Press
(SET) button, and enter the temperature range setting mode.
4. Select "UPPER LIMIT " or "LOWER LIMIT " by using
button.
5. Press
(SET) button to fix.
6. When "UPPER LIMIT " is selected (valid during heating)
Indication: "
SET UP"
"UPPER 30OC "
Select the upper limit value with temperature setting button
. Indication example: "UPPER 26OC
"
(blinking)
Press
(SET) button to fix. Indication example: "UPPER 26OC" (Displayed for two seconds)
After the fixed upper limit value displayed for two seconds, the indication will return to "UPPER LIMIT ".
7. When "LOWER LIMIT " is selected (valid during cooling, dry, fan, automatic)
Indication: "
SET UP"
"LOWER 18OC "
Select the lower limit value with temperature setting button
. Indication example: "LOWER 24OC
"
(blinking)
Press
(SET) button to fix. Indication for example: "LOWER 24OC" (Displayed for two seconds)
After the fixed lower limit value displayed for two seconds, the indication will return to "LOWER LIMIT
".
8. Press ON/OFF button to finish.

mote controller until the

ds first.
not an error cord.

It is possible to finish by pressing


ON/OFF button on the way, but
unfinished change of setting is
unavailable.
During setting, if you press
(RESET) button, you return to the
previous screen.

alf an hour, the below indication will

Previous button

203 -

The functional setting

Refer to page 197


298

automatically defined as following table.

ble indoor unit.


RUN" mode
ee step of air flow setting
of air flow setting
ally swing louver
atically swing louver
of air flow setting
f air flow setting

Operation message
Function description:
setting description:

How to set function


(SET)
(MODE)
1. Stop air-conditioner and press
buttons at the same time for over three seconds, and the
"FUNCTION SET " will be displayed.

Function No.

Fixing button

2. Press

of air flow setting

(SET) button.

3. Make sure which do you want to set, " FUNCTION "


(remote controller function) or "I/U FUNCTION " (indoor
unit function).

XTERNAL INPUT and 06 PERMISSION /

4. Press
or
button.
Selecct " FUNCTION " (remote controller function) or "I/U
FUNCTION " (indoor unit function).

Finishing button

Starting button

1
6

Indoor unit selection button

Previous screen button

Indoor unit air flow setting

5. Press

D-LO
I- MID

HI-LO

HI- MID

UHI - MID

UHI- HI

HIGH SPEED".

hours.
hours.
hours.
hours, then the indoor unit will be stopped by
",

"14
ur.

" accordingly.

6.

(SET) button.

On the occasion of remote controller function selection

On the occasion of indoor unit function selection

"DATA LOADING" (Indication with blinking)

"DATA LOADING" (Blinking for 2 to 23 seconds to read the data)

Display is changed to "01 GRILLE

Indication is changed to "01 AUTO FILTER CLEANING".


Go to .

SET".

Press
or
button.
"No. and function"are indicated by turns on the remote
controller function table, then you can select from them.
(For example)

[Note]
(1) If plural indoor units are connected to a remote controller,
the indication is "I/U 000" (blinking)
The lowest number of
the indoor unit connected is indicated.

Function No.
Function

e valid.

Press
(SET) button.
The current setting of selected function is indicated.
(for example) "AUTO RUN ON"
If "02 AUTO RUN SET" is
selected

units connected with the same outdoor unit immediately.


erminal "CNT-6", all indoor units are stopped immediately.
Setting

mperature during heating.


mperature during heating.
mperature during heating.

(2) Press
or
button.
Select the number of the indoor unit you are to set
If you select "ALL UNIT ", you can set the same setting with
all unites.
(3) Press
(SET) button.
Press
or
button.
"No. and function" are indicated by turns on the indoor unit function
table, then you can select from them.
(For example)

Press
or
button.
Select the setting.

air temperature of indoor unit.


air temperature of indoor unit.
air temperature of indoor unit.

Function No.
Function

air temperature of indoor unit.


air temperature of indoor unit.
air temperature of indoor unit.

ow speed.
et speed.

perated intermittently.
ped.
FF" is set automatically.
ermistor is working.

Press
(SET)
"SET COMPLETE" will be indicated, and the setting will be
completed.
Then after "No. and function" indication returns, Set as the
same procedure if you want to set continuously ,and if to
finish, go to 7.

o start frost prevention control.

7. Press ON/OFF button.


Setting is finished.

is OFF, the fan perform intermittent operation for five minutes

is OFF, the fan perform intermittent operation for five minutes

Press
or
button.
Select the setting.

When plural indoor units are connected to a remote controller,


press the AIRCON NO. button, which allows you to go back to
the indoor unit selection screen. (example "I/U 000 ")

OFF, the fan does not perform extra operation.


OFF, the fan perform extra operation for half an hour.
OFF, the fan perform extra operation for an hour.
OFF, the fan perform extra operation for six hours.
OFF, the fan does not perform extra operation.
OFF,the fan perform extra operation for half an hour.
OFF,the fan perform extra operation for two hours.
OFF, the fan perform extra operation for six hours.

Setting

Press
(SET) button.
"SET COMPLETE" will be indicated, and the setting will be
completed.
Then after "No. and function" indication returns, set as the same
procedure if you want to set continuously , and if to finish, go to 7.

raised.

g.
nd fan.

Press
(SET) button.
The current setting of selected function is indicated.
(For example) "STANDARD"
If "02 FAN SPEED SET" is
selected.

It is possible to finish by pressing ON/OFF button on the way, but unfinished change of setting is
unavailable.
During setting, if you press
(RESET) button, you return to the previous screen.
Setting is memorized in the controller and it is saved independently of power failure.
How to check the current setting
When you select from "No. and funcion" and press set button by the previous operation, the "Setting" displayed first is the current
setting.
(But, if you select "ALL UNIT ", the setting of the lowest number indoor unit is displayed.)

204 -

5.4
Installation
outdoor LTD.
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P.9

6-2. Method of connecting power cables


(1) Method of leading out cables

As shown on the drawing in Section 4-2 (1), cables can be laid through the front, right, left or bottom casing.
In wiring on the installation site, cut off a half-blank (50 or oblong hole measuring 40x80) covering a penetration of the casing with nippers.

(2) Notabilia in connecting power cables


Power cables must always be connected to the power cable terminal block and clamped outside the electrical component box.
In connecting to the power cable terminal block, use round solderless terminals.
Connect the ground wire before you connect the power cable. When you connect a grounding wire to a terminal block, use a grounding wire longer than the power cable so that it may
not be subject to tension.
Do not turn on power until installation work is completed. Turn off power to the unit before you service the unit.
Ensure that the unit is properly grounded.
Tightening torque (Nm)
Always connect power cables to the power terminal block.
M4 Outdoor signal line terminal block
0.9~1.2
To connect a cable to the power terminal block, use a round crimp contact terminal.
M5 Power cable terminal block, Earth wire 2.00~2.35
Use specified wires in wiring, and fasten them securely in such a manner that the terminal blocks

are not subject to external force.


In fastening a screw of a terminal block, use a correct-size driver.
Fastening a screw of a terminal block with excessive force can break the screw.
For the tightening torque of terminals, refer to the list shown at right.
When electrical installation work is completed, make sure that all electrical components within the
electrical component box are free of loose connector coupling or terminal connection.

Wire

Round crimp contact terminal

(3) Outdoor unit power supply specifications : 3 phase 380-415V


Model

Power
source

Moulded-case circuit breaker (A)

Cable size for power

Wire length

source (mm2 )

(m)

Rated current

Switch capacity

67

40

50

22

92

75

100

3 phase
224~335
4 wire
380-415V
50Hz/
335-K~680
380V 60Hz

Earth leakage breaker

Earth wire
Size (mm2 )

Screw type

60A100mA less than 0.1 sec

3.5

M5

75A100mA less than 0.1 sec

5.5

M5

CAUTION

Connecting power cables on to the terminal block


(1) If 22mm2 size of power cables clamped with M5 round terminal are connected on to the terminal block of outdoor unit, the clearances between cables
become narrow in comparison with using 14mm2 size of power cable.
Considering safety be sure to insulate the terminal securely by wrapping with insulation tape or using coated terminal with insulation material, and so
on.
(2) If the power cables with following feature is used, 14mm2 size of power cable is available to use.
We recommend you to use following 14mm2 size power cable instead of 22mm2 one due to easy cable work.
Feature : Rated voltage is 600V and maximum allowable temperature of insulation is more than 75C.
Cable type (Example)
Heat insulated vinyl cable (HIV cable)
Insulated polyethylene cable (IE cable)
Insulated ethylene-propylene rubber cable (IP cable)
Insulated cross-linked polyethylene cable
and etc.

Please note
a) The method of laying cables has been determined pursuant to the Japanese indoor wiring regulations (JEAC8001). (Please adapt it to the regulations in effect
in each country)
b) In the case of distributed, separate power supply system, the listed data represent those of an outdoor unit.
c) For details, please refer to the installation manual supplied with the indoor unit.
d) Wire length in the table above is the value for when the indoor unit is connect to the power cable in series also the wire size and minimum length when the
power drop is less than 2% are shown. If the current exceeds the value in the table above, change the wire size according to the indoor wiring regulations.
(Please adapt it to the regulations in effect in each country)

(4) Indoor unit power supply specifications : Single phase 220-240V


Combined total Cable size for
power source
capacity
(mm2 )
of indoor units

Wire length
(m)

Moulded-case circuit breaker


(For ground fault, overload and short circuit protection)

Less than 7A

21

20A 100mA less than 0.1 sec

Less than 11A

3.5

21

20A 100mA less than 0.1 sec

Less than 12A

5.5

33

20A 100mA less than 0.1 sec

Less than 16A

5.5

24

30A 100mA less than 0.1 sec

Less than 19A

5.5

20

40A 100mA less than 0.1 sec

Less than 22A

27

40A 100mA less than 0.1 sec

Less than 28A

21

50A 100mA less than 0.1 sec

Signal wire size


(mm2 )

2cores x 0.75-2.0

Please use a shielded cable.

P.11

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page 27.
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Backup operetion function is only for emergency purpose when one of compressors or one of units is damaged.
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If backup operation is performed continuously for long period, it may cause the damage of good compressors.

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Accordingly be sure to repair the damaged unit or to replace the damaged compressor and to cancel the
backup operation within 48 hours after starting backup operation.

226 -

1
1
1

DOS-2A-1-R

418
523

352
576

227 -

125

ID12.7

753
117

ID19.05
ID15.88
ID12.7
ID9.52

576
91

ID15.88
ID12.7
ID9.52
ID6.35

ID12.7
ID15.88

544

ID12.7
ID15.88
ID19.05
ID22.22

117

ID19.05
ID15.88
ID12.7
ID9.52

91

117

ID12.7
ID9.52
ID6.35

ID9.52
ID12.7
ID15.88

ID19.05
ID15.88
ID12.7
ID9.52

ID15.88
ID19.05
ID22.22

442

ID15.88
ID19.05
ID22.22

196

ID31.75
ID28.58
ID25.4
ID19.05

ID15.88
ID19.05
ID22.22

117

ID19.05
ID15.88
ID12.7
ID9.52

87

91

94

ID9.52
ID6.35

ID9.52

ID15.88
ID12.7
ID9.52
ID6.35

ID12.7
ID15.88

ID15.88
ID12.7
ID9.52

ID12.7
ID15.88
ID19.05

Suction gas side

ID25.4
ID22.22
ID19.05

DIS-540-2-R
ID28.58
ID31.75
ID38.1

DIS-371-2-R
131

DIS-180-1-R

ID25.4
ID28.58
ID31.75

196

ID25.4
ID22.22
ID19.05

ID15.88
ID19.05
ID22.22

DIS-22-1-R

230

220

ID31.75
ID28.58
ID25.4
ID19.05

ID25.4
ID28.58
ID31.75

Branching pipe set type

ID28.58
ID25.4

ID31.75
ID38.1

ID28.58
ID31.75
ID38.1

5.5 Instructions for installing the branch pipe set


PSB012D862A

FOR COOLING/HEATING FREE MULTI AIR CONDITIONER

PARTS LIST

Discharge gas side


Iiquid side

448
370

544
448

544
448

753
584

304

439

This manual describes the specifications of branching pipe set installation. For outdoor unit installation and indoor unit installation, please refer to the respective
installation manuals supplied with your outdoor unit and indoor unit.
Before you set about installation work, please read this manual carefully so that you can carry out installation work according to the instructions contained herein.
Please read the safety instructions contained in the installation manual supplied with your outdoor unit carefully and carry out installation work unerringly.
When installation work is completed, conduct a test run to check the installation for any anomaly. Please also give the customer necessary instructions as to the
operation and maintenance of the unit pursuant to the instruction manual (supplied with the indoor unit).
Please ask the customer to keep the installation manual on the customer's part together with the instruction manual.

OD12.7

Different diameter pipe joint

ID9.52

Branching pipe set type

DIS-22-1-R

100

ID22.22

OD19.05

OD22.22

ID19.05

ID34.92

OD31.75

ID34.92

OD31.75

OD12.7

ID9.52

ID22.22

OD25.4

ID22.22

100

P8

OD25.4

100

P8

ID6.35

100

P6

OD19.05

100

P5

OD28.58

100

P4

ID25.4

100

P4

OD28.58

100

P3

ID25.4

100

P3

ID38.1

OD28.58

ID22.22

OD28.58

ID22.22

ID6.35

OD9.52

100

P16

ID9.52

100

P14

OD19.05

100

P13

ID12.7

100

P12

OD19.05

100

P11

ID12.7

100

P7

OD34.92

ID28.58

OD25.4

OD22.22

ID6.35

OD9.52

ID9.52

OD19.05
OD31.75

ID9.52

ID22.22

ID34.92

100

P6

OD12.7

100

P5

OD25.4

100

P4

ID22.22

100

P3

ID19.05

ID6.35

OD9.52

OD22.22
ID12.7

OD19.05

ID15.88

ID25.4

ID28.58

ID25.4

100

P7

OD19.05

100

P6

100

OD19.05

ID15.88

OD19.05

ID15.88

OD19.05

100

P2

P1
OD19.05

DIS-371-2-R

100

P1

OD22.22

DIS-180-1-R

DIS-540-2-R

OD22.22

P12

100

100

100

100

100

100

100

100

100

100

P9

P9

P10

P11

P11

P12

P13

P13

P15

P16

DOS-2A-1-R

None

228 -

INSTALLATION PROCEDUCE
1. Please select an appropriate branching pipe set model and a pipe size by consulting with the installation manual of the
indoor unit or other relevant technical documents.
Attention

When connecting an indoor unit to the branching pipe located most downstream via a branching controller, keep the pipe size specified for the indoor unit all
the way up to the branching pipe. Match the pipe size to the indoor unit capacity for the section of discharge gas piping connecting the branching pipe with the
branching controller.
Use a pipe conforming to a pipe size specified for indoor unit connection for the section between an indoor unit and a branching pipe.
Use a pipe conforming to a pipe size specified for outdoor unit connection for the section between an outdoor branching pipe and an outdoor unit.

2. Cut a branching pipe set or a different diameter joint with a pipe cutter to make it fit for a selected pipe size before application.
Attention

In cutting pipes, always use a pipe cutter. Remove burrs from a cut end when you cut a pipe. In doing so, keep
a cut end downward so that no chips or burrs may enter the pipe.
Take utmost care so that no foreign matter such as dust or water may enter piping during installation work.
Please cover all the open ends of piping until installation work is completed Particularly, any openings in the
section of piping laid outdoors should be sealed stringently.
As long as possible, avoid open ends left facing upward. Make them face either horizontally or downward.
A branching joint (for suction gas, discharge gas and liquid) must always be positioned in such a way that it
branches either horizontally or vertically.

Use pipe cutter to cut pipes.

Cut in the middle

In the case of a branching pipe set (model type DIS)

Vertical

Horizontal
Floor surface

Floor surface

Floor surface

Floor surface

Always apply nitrogen gas when soldering joints. If nitrogen gas is not applied, a large amount of film oxide will be formed which could lead to a critical failure in
the unit. Use caution to prevent moisture or any foreign matters from entering the pipe when connecting pipe ends.
For the method of air tightness testing and pulling air, please refer to the installation manual of the outdoor unit.
Do not leave piping with any open ends uncovered to prevent water or foreign matters from entering inside.

3. Please dress it with an attached insulation sheet for heat insulation. (Heat-insulate suction gas, discharge gas and liquid pipes)
Attention
Apply an attached insulation sheet along a pipe, tape the joining line with a joint tape (to be procured on the installers part) for complete sealing, and wrap the
pipe and insulation sheet entirely with a tape.
Dress suction gas, discharge gas and liquid pipes with attached insulation sheets for heat insulation.
E nsure that the liquid pipe is given the heat insulation as good as that of the gas pipe. The absence of heat insulation can cause dripping water from dew
condensing on the pipe or performance degradation.

Adhesive
surface
Prepare
these parts
on site.

229 -

Seal the seam and the entire


insulation with tape.

4. How to select a branching pipe


How to select a branching pipe set
A n appropriate branching pipe size varies depending on the capacity of connected indoor units (combined total capacity connected downstream), so please
choose from the table below. Applicable branching pipe set models differ depending on whether the installation point is located in the upstream or downstream
of a branching controller, so please select the correct one according to the following instructions.
In the upstream of a branching controller

Total capacity downstream

Branching pipe set model type

less than 180

DIS-22-1-R

180 or higher less than 371


371 or higher less than 540

DIS-180-1-R

540 or more

DIS-540-2-R

DIS-371-2-R

In the downstream of a branching controller

Total capacity downstream

Branching pipe set model type

less than 180

DIS-22-1
DIS-180-1

180 or higher less than 371


371 or higher less than 540

DIS-371-1

540 or more

DIS 540-1 or DIS-540-2

Attention
When connecting an indoor unit to the branching pipe located most downstream via a branching controller, keep the pipe size specified for the indoor unit all
the way up to the branching pipe. Match the pipe size to the indoor unit capacity for the section of discharge gas piping connecting the branching pipe with the
branching controller.
Use a pipe conforming to a pipe size specified for indoor unit connection for the section between an indoor unit and an indoor unit side branching pipe.
A branching joint (for suction gas, discharge gas and liquid) must always be positioned in such a way that it branches either horizontally or vertically.

5. Example of piping
Connected capacity:294
Branching controller
Outdoor unit

280

Branch pipe 1

Mark

Branch pipe 3
Branch pipe 2

Branching controller
Indoor unit

80

90

56

40

28

Selection of a branching pipe set

230 -

Selection procedure

Branching pipe set

Combined total capacity of indoor


Branch pipe 1 units connected downstream
(80+90+56+40+28)=294

DIS-180-1-R

Combined total capacity of indoor


Branch pipe 2 units connected downstream
(56+40+28)=124

DIS-22-1-R

Combined total capacity


Branch pipe 3 of indoor units connected
downstream(40+28)=68

DIS-22-1

5.6 B
 ranching controller installation guide for cooling/heating
free multi installations
Indoor units are the same with those of Inverter Multi specifications.
Please lay refrigerant piping, electrical cables (including signal wires) and operate units according to this installation guide, indoor and outdoor unit installation manuals.

PCB012D025

Precautions for safety


Read
The

the SAFETY PRECAUTIONS carefully first of all and then strictly follow it during the installation work in order to protect yourself.

precautionary items mentioned below are distinguished into two levels,

WARNING and

CAUTION .

WARNING : Wrong installation would cause serious consequences such as injuries or death.
CAUTION : Wrong installation might cause serious consequences depending on circumstances.

Both mentions the important items to protect your health and safety so strictly follow them by any means.
After

completing the installation, do commissioning to confirm there are no abnormalities, and explain to the customers about SAFETY PRECAUTIONS, correct operation method and maintenance method
(air filter cleaning, operation method and temperature setting method) with users manual of this unit.
Ask your customers to keep this installation manual together with the users manual. Also, ask them to hand over the users manual to the new user when the owner is changed.

WARNING

CAUTION

Installation should be performed by the specialist.

Do not connect the earth wiring to the gas pipe, water pipe,
lightning rod and telephone earth wiring. Improper earth could
cause unit failure and electric shock due to a short circuit. Never
connect the grounding wire to a gas pipe because if gas leaks,
it could cause explosion or ignition.

If you install the unit by yourself, it may lead to serious trouble such as water leakage, electric shock, fire, and injury due to overturn of the unit.

Install the system correctly according to these installation manuals.


Improper installation may cause explosion, injury, water leakage, electric shock, and fire.

Consider measurement not to exceed the limit of the density of refrigerant in the event of leakage especially
when it is installed in a small room.
Consult the specialist about the measure. If the density of refrigerant exceeds the limit in the event of the leakage, serious accidents

Do not install the indoor unit near the location


where there is possibility of flammable gas leakages.

Do not install and use the unit where corrosive gas


(such as sulfurous acid gas etc.) or flammable gas
(such as thinner, petroleum etc.) may be generated
or accumulated, or volatile flammable substances
are handled.

If the gas leaks and gathers around the unit, it could cause fire.

may occur due to lack of oxygen.

Use the genuine accessories and the specified parts for installation.

It could cause the corrosion of heat exchanger, breakage of


plastic parts etc. And inflammable gas could cause fire.

If parts unspecified by our company are used it could cause water leakage, electric shock, fire, and injury due to overturn of the unit.

Ventilate the working area well in case the refrigerant leaks during installation.

If the refrigerant contacts the fire, toxic gas is produced.

Install the unit properly in order to be able to withstand strong winds such as typhoons, and earthquakes.

Do not mix air in to the cooling cycle on installation or removal of the air conditioner.

Improper installation may cause the unit to fall leading to accidents.

Do not use the indoor unit for a special purpose such


as food storage, cooling for precision instrument,
preservation of animals, plants, and a work of art.

Do not install nor use the system near equipments


which generate electromagnetic wave or high
harmonics.

It could cause the damage of the items.

Equipments like inverter equipment, private power generator,


high-frequency medical equipment, or telecommunication
equipment might influence the air conditioner and cause a
malfunction breakdown. Or the air conditioner might influence
medical equipments or telecommunicationand equipments, and
obstruct their medical activity or cause jamming.

If air is mixed in, the pressure in the cooling cycle will rise abnormally and may cause explosion and injuries.

Be sure to have the electrical wiring work done by qualified electrical installer, and use exclusive circuit.
Power source with insufficient capacity and improper work can cause electric shock and fire.

Use specified wire for electrical wiring, fasten the wiring to the terminal securely, and hold the cable securely in
order not to apply unexpected stress on the terminal.

Do not install the indoor unit at the place listed below.

Loose connections or hold could result in abnormal heat generation or fire.

Do not use the indoor unit at the place where water


splashes such as laundry.
Indoor unit is not waterproof. It could cause electric shock and fire.

Install the unit in a location that can hold heavy weight.


Improper installation may cause the unit to fall leading to accidents.

Perform earth wiring surely.

Check for refrigerant gas leakage after installation is completed.

If the refrigerant gas leaks into the house and comes in contact with a fan heater, a stove, or an oven, toxic gas is produced.

Use the specified pipe, flare nut, and tools for R410A.

Using existing parts (R22) could cause the unit failure and serious accident due to explosion of the cooling cycle.

Tighten the flare nut according to the specified method by with torque wrench.
If the flare nut were tightened with excess torque, it could cause burst and refrigerant leakage after a long period.

Connect the pipes for refrigeration circuit securely in installation work before compressor is operated.
If the compressor is operated when the service valve is open without connecting the pipe, it could cause explosion and injuries due

Do not use the base frame for the outdoor unit which
is corroded or damaged after a long period of use.

Pay attention not to damage the drain pan by


weld sputter when brazing work is done near
the unit.

It could cause the unit falling down and injury.

to abnormal high pressure in the system.

If sputter entered into the unit during brazing work, it could cause
damage (pinhole) of drain pan and leakage of water. To avoid damaging,
keep the indoor unit packed or cover the indoor unit.

Stop the compressor before removing the pipe on pump down work.
If the pipe is removed when the compressor is in operation with the service valve open, air would be mixed in the refrigeration circuit
and it could cause explosion and injuries due to abnormal high pressure in the cooling cycle.

Consult the dealer or a specialist about removal of the air conditioner.

Make sure to dispose of the packaging material.


Leaving the materials may cause injury as metals like nail and
woods are used in the package.

Do not touch the refrigerant piping with bare hands


when in operation.

Improper installation may cause water leakage, electric shock or fire.

Turn off the power source during servicing or inspection work.


If the power is supplied during servicing or inspection work, it could cause electric shock and injury by the operating fan.

The pipe during operation would become very hot or cold according
to the operating condition, and it could cause a burn or frostbite.

Do not run the unit when the panel or protection guard are taken off.
Touching the rotating equipment, hot surface, or high voltage section could cause an injury to be caught in the machine, to get burned,

Do not clean up the air conditioner with water.

Do not turn off the power source immediately after


stopping the operation.

It could cause electric shock.

or electric shock.

Pay extra attention, carrying the unit by hand.


Carry the unit with 2 people if it is heavier than 20kg. Do not
use the plastic straps but the grabbing place, moving the unit
by hand. Use protective gloves in order to avoid injury by the
aluminum fin.

Do not repair by yourself. And consult with the dealer about repair.
Improper repair may cause water leakage, electric shock or fire.

Ensure the insulation on the pipes for refrigeration


circuit so as not to condense water.

Incomplete insulation could cause condensation and it would wet


ceiling, floor, and any other valuables.

Use the genuine optional parts. And installation should be performed by a specialist.
If you install the unit by yourself, it could cause water leakage, electric shock and fire.

Places where flammable gas could leak.


Places where carbon fiber, metal powder or any powder is floated.
Place where the substances which affect the air conditioner are
generated such as sulfide gas, chloride gas, acid or alkali.
Places exposed to oil mist or steam directly.
On vehicles and ships
Places where machinery which generates high harmonics is used.
Places where cosmetics or special sprays are frequently used.
Highly salted area such as beach.
Heavy snow area
Places where the system is affected by smoke from a chimney.
Altitude over 1000m

Shut off the power before electrical wiring work.

Be sure to wait for more than 5 minutes. Otherwise it could cause


water leakage or breakdown.

It could cause electric shock, unit failure and improper running.

231 -

condense water.

If you install the unit by yourself, it could cause water leakage, electric shock and fire.

Do not repair by yourself. And consult with the dealer about repair.

Consult the dealer or a specialist about removal of the air conditioner.

Turn off the power source during servicing or inspection work.

Incomplete insulation could cause condensation and it would wet ceiling, floor, and any other valuables.

Pay extra attention, carrying the unit by hand.

Make sure to dispose of the packaging material.


Leaving the materials may cause injury as metals like nail and woods are used in the package.
Do not touch the refrigerant piping with bare hands when in operation.

Do not clean up the air conditioner with water.

Do not turn off the power source immediately after stopping the
operation.

Carry the unit with 2 people if it is heavier than 20kg. Do not use the plastic straps but the grabbing place,
moving the unit by hand. Use protective gloves in order to avoid injury by the aluminum fin.

Improper repair may cause water leakage, electric shock or fire.


Improper installation may cause water leakage, electric shock or fire.

The pipe during operation would become very hot or cold according to the operating condition, and it could cause a burn
or frostbite.

If the power is supplied during servicing or inspection work, it could cause electric shock and injury by the operating fan.

Do not run the unit when the panel or protection guard are taken off.

Shut off the power before electrical wiring work.

It could cause electric shock.

Touching the rotating equipment, hot surface, or high voltage section could cause an injury to be caught in the machine, to get burned, or electric shock.

a Branching controller
It could cause electric shock, unit failure and improper running.

Be sure to wait for more than 5 minutes. Otherwise it could cause water leakage or breakdown.

PCB012D025

1. BEFORE BEGINNING INSTALLATION


Limitation on the number of branching controllers which
can be connected to a outdoor unit is as follows.
Outdoor unit

340

Minimum number of units to be able to connect

280
560
850
1130
1360

Service space

2 units
4 units
6 units
8 units
10 units

Inspection port
450
In case of PFD112 and 180: 280
In case of PFD280: 350

For PFD112X4-E model, calculate the number of units taking 1 branching controller as 4 controllers in this limit.

The combined total capacity and the number of indoor units connected in the downstream
of a branching controller are subject to restrictions depicted in the table below.
Branching controller model type
PFD112
PFD1123-E
PFD1803-E
PFD180
PFD280
PFD2803-E

Number of connectable units


15
18
110

Total capacity downstream


Less than 112
112 or more but less than 180
180 or more but 280 or less

When installing more than one indoor unit at the downstream from a branching controller, set it such a manner that all of them will be operated in the
same cooling/heating mode, by either one of the following methods.
Control of more than one indoor unit with one remote control unit Same cooling/heating control in master/slave indoor unit
(Refer to the installation manual of outdoor unit.)

Upper

Make sure that no accessory is missing.

100 or more

Different diameter pipe joint

Branching
controller
model type

For outdoor unit gas suction pipe


For Indoor unit gas pipe
A

ID9.52

ID12.7

Heat
insulation
material

For outdoor unit gas discharge pipe


C

ID9.52

Relay kit

ID6.35

350 or more

350 or more

PFD112
OD15.88

OD15.88

2 pieces

None

PFD180
A

OD12.7

2 pieces

None
B

ID19.05

1 piece

OD12.7

Lower

500 or greater if the


irregular joints packed
with the units are used.

1 piece

500 or greater if the


irregular joints packed
with the units are used.

None

ID22.22

Service space

3 pieces

ID19.05

PFD280
OD15.88

OD15.88

2 pieces

OD15.88

2 pieces

1 piece

PCB012D025

2. INSTALLATION OF A BRANCHING CONTROLLER


Selecting the installation location
A

branching controller sometimes generates noises during control operations whether the system is in operation or
stands still. When it is installed in a place with a low background noise level, please take appropriate precautions
such as installing it away from the indoor unit.
The position where you can install refrigerant pipes within the specified restrictions on length.
The position where you can install hanger bolts and secure a required level of strength.
(The position where pulling force of 20 kg per bolt is endured)
The position where a service space conforming to the requirements shown in the drawing on the right can be secured.

Hanger bolt M10

M10 nut
Washer for M10

Spring washer for M10

PLEASE NOTE
(1) Do not fail to provide an inspection port at the specified position.
(2) In fastening on the hanger bolts, use a bracket and fasten at the four points as illustrated in the drawing on the right.
(3) A branching controller cannot be installed upside down. Please install it in such a manner that the main body remains
level.

3. REFRIGERANT PIPING
A

branching controller has on its main body beneath the connection ports such indications as S.G (OUT), D.G (OUT) and G (IN) provided for the outdoor unit gas suction pipe,
the outdoor unit gas discharge pipe and indoor unit gas pipes respectively, so please make sure that you connect correct pipes to correct ports.
liquid pipe needs to be connected to a branching controller.
A unit must not be operated or left for a long time without completing the connection of individual branching controllers and indoor units.
Pipes are to be blazed to connect to a branching controller.
When brazing work, perform it while cool down around the brazing port with wet towels to prevent the overheating.
After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.
No

Pipe connection.
When the diameter of the pipe on a branching controller is different from that of the connection pipe, use a different-diameter pipe joint supplied as an accessory.
Outdoor refrigerant piping
connection port (suction gas)
15.88 Brazing

Outdoor refrigerant piping


connection port (suction gas)
15.88 Brazing

When connecting 9.52,use the


irregular joint A which is provided.
When connecting 12.7,use the
irregular joint B which is provided.

When connecting 9.52,use the


irregular joint A which is provided.
When connecting 12.7,use the
irregular joint B which is provided.

Outdoor refrigerant piping


connection port (suction gas)
15.88 Brazing

When connecting 19.05,use the


irregular joint A which is provided.
When connecting 22.22,use the
irregular joint B which is provided.

Indoor refrigerant piping


connection port (gas)
15.88 Brazing

157.7

Heat insulation of pipes


not fail to dress with a pipe cover supplied as an accessory for heat insulation.

15
338.4

M10 4 bolts
Parts procured locally

232 Fasten with a band


Heat insulation to be implemented on the installers part

Outdoor refrigerant piping


connection port (discharge gas)
15.88 Brazing
When connecting 19.05,use the
irregular joint C which is provided.

308.4

Heat insulation (accessory)

323.4

283
Suspension bolt position

308.4

308.4

Do

Outdoor refrigerant piping


connection port (discharge gas)
12.7 Brazing

185.8

338.4

M10 4 bolts
Parts procured locally

157.7

15
Suspension bolt position

185.8

Outdoor refrigerant piping


connection port (discharge gas)
12.7 Brazing
When connecting 9.52,use the
irregular joint C which is provided.
When connecting 6.35,use the
irregular joint D which is provided.

157.7

185.8

338.4

157.7

M10 4 bolts
Parts procured locally

157.7

15
Suspension bolt position

Indoor refrigerant piping


connection port (gas)
15.88 Brazing
When connecting 19.05,use the
irregular joint A which is provided.
When connecting 22.22,use the
irregular joint B which is provided.

157.7

208

248.4

20.2

248.4

208

20.2

20.2

Indoor refrigerant piping


connection port (gas)
15.88 Brazing

branching controller has on its main body beneath the connection ports such indications as S.G (OUT), D.G (OUT) and G (IN) provided for the outdoor unit gas suction pipe,
the outdoor unit gas discharge pipe and indoor unit gas pipes respectively, so please make sure that you connect correct pipes to correct ports.
No liquid pipe needs to be connected to a branching controller.
A unit must not be operated or left for a long time without completing the connection of individual branching controllers and indoor units.
Pipes are to be blazed to connect to a branching controller.
When brazing work, perform it while cool down around the brazing port with wet towels to prevent the overheating.
After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.

PCB012D025

2. INSTALLATION OF A BRANCHING CONTROLLER

the installation
Selecting
Pipe connection.

location

Hanger bolt M10


branching
controller
sometimes
noises during
controlfrom
operations
whether
the system
is in
operation or
When
the diameter
of the
pipe on a generates
branching controller
is different
that of the
connection
pipe, use
a different-diameter
pipe joint supplied as an accessory.
stands still. When it is installed in a place with a low background noise level, please take appropriate precautions
Outdoorunit.
refrigerant piping
refrigerant piping
such asIndoor
installing
it away from the indoor
connection port (suction gas)
connection PFD1123-E
port (gas)
M10 nut
PFD1803-E
15.88 Brazing
15.88 Brazing
The position
Outdoor refrigerant piping
where you can install refrigerant
pipes within the specified restrictions on length.
connection port (suction gas)
When connecting 9.52,use
the
When connecting 9.52,use
the
Indoor
refrigerant piping
refrigerant
15.88 Brazing
The position
where
bolts
andisOutdoor
secure
a required piping
level of strength.
irregular joint
A which is you
provided.can install hanger
irregular
joint A which
provided.
Washer
for
M10
When connecting 12.7,use
the
the
connection
port (gas)When connecting 12.7,use
connection
port (suction gas)
(The position
pullingBrazing
force of 20 kg
per
endured)
irregular jointwhere
B which is provided.
irregular
joint bolt
B which isis
provided.
15.88
Brazing
15.88
The position where a service space conforming to the requirements shown in the drawing on the right can be secured.
When connecting 9.52,use the
When connecting 9.52,use the
irregular joint A which is provided.
irregular joint A which is provided.
Spring washer for M10
PLEASE NOTE
When connecting 12.7,use the
When connecting 12.7,use the
irregular joint B which is provided.
irregular joint B which is provided.
(1) Do not fail to provide an inspection port at the specified position.

Outdoor refrigerant piping


connection port (suction gas)
15.88 Brazing
When connecting 19.05,use the
irregular joint A which is provided.
Outdoor refrigerant piping
When connecting 22.22,use the
irregular
connection port (suction
gas)joint B which is provided.

15.88 Brazing

15

PFD2803-E

Indoor refrigerant piping


connection port (gas)
15.88 Brazing

Outdoor refrigerant piping


connection port (suction gas)
15.88 Brazing

When connecting 9.52,use the


irregular joint A which is provided.
When connecting 12.7,use the
irregular joint B which is provided.

When connecting 9.52,use the


irregular joint A which is provided.
When connecting 12.7,use the
irregular joint B which is provided.

185.8

157.7

157.7

157.7

When the diameter of the pipe on a branching controller is different

Fasten with a band


Outdoor refrigerant piping
connection port (suction gas)
15.88
Brazing
Heat
insulation
to be implemented on the installers

part

283

208

323.4

When connecting 19.05,use the


irregular joint C which is provided.

Parts procured locally

157.7

185.8

157.7

157.7

157.7

185.8

Outdoor refrigerant piping


connection port (discharge gas)
15.88 Brazing

338.4

308.4

308.4

308.4

CnU
Terminal block

Power cables

Heat insulation (accessory)

Earth

Appearance

Do not fail to dress with a pipe cover supplied as an accessory for heat insulation.
(1) Do not extend the signal wire between an indoor unit and a relay kit beyond a 2 m cable supplied as an accessory.
(2) When you have to extend the signal wire between a relay kit and a branching controller, use the following cables.
Please take heed of cable colors so that cables may maintain the consistent color scheme.

drawing of a relay kit


40

Fixing hole 6

22.5
5

Heat insulation of pipes


PLEASE
NOTE

Fasten with a band


Heat insulation to be implemented on the installers part

2.0/2.0 (mm2) 5 (pieces)

Signal wire

15

CnB

157.7

Control board
308.4

248.4

208

248.4

157.7

185.8
157.7

185.8

157.7

When connecting 19.05,use the


irregular joint C which is provided.
CnT2-1

323.4

Outdoor refrigerant piping


connection port (suction gas)
15.88 Brazing
When connecting 19.05,use the
irregular joint A which is provided.
When connecting 22.22,use the
irregular joint B which is provided.

20.2
20.2

283
323.4

20.2

20.2

When connecting 6.35,use the


irregular joint D which is provided.

5P

Power unit

308.4

pipe, use a different-diameter pipe joint supplied as an accessory.

implement
cabling
according to the instructions contained in the drawing below.
Indoor
refrigerant
piping
Indoor refrigerant piping
connection port (gas)
connection port (gas)
Indoor refrigerant piping
15.88 Brazing
connection port (gas)
15.88 Brazing
Relay kit
15.88 Brazing
Branching controller
Indoor unit
When connecting 19.05,use the
When connecting 19.05,use the
(an accessory to a branching controller)
irregular joint A which is provided.
When connecting 22.22,use the
irregular joint A which
is
provided.
15
Outdoor refrigerant piping
15
Earth
irregular joint B which is provided.
Control box connection port (discharge gas)
Outdoorboltrefrigerant
piping
When
connecting 22.22,use
Suspension
position
Suspension bolt
position
338.4
338.4 the
15Brazing
12.7
Outdoor refrigerant
Signal piping
wire
Suspension bolt position
M10 4 bolts port (discharge gas)
irregular joint B which is provided.
M10 4 bolts
connection
connection port (discharge gas)
When connecting338.4
9.52,use the
Parts procured locally
Parts procured locally
M10 4 bolts
12.7 Brazing
irregular joint C which is provided.
15.88
Brazing
Suspension bolt position
CnT2
M10 4 bolts
Parts procured locally Red

Outdoor refrigerant piping


connection port (discharge gas)
12.7 Brazing
gas suction pipe,

Heat insulation (accessory)

Outdoor refrigerant piping


from
that of
connection
connection
portthe
(suction
gas)
15.88 Brazing
When connecting 19.05,use the
irregular joint A which is provided.
When connecting 22.22,use the
irregular joint B which is provided.

4. ELECTRICAL WIRING WORK


Please

When connecting 19.05,use the


irregular joint C which is provided.

185.8
157.7

185.8

157.7

157.7

185.8
157.7

185.8

157.7

Suspension bolt position


338.4
Outdoor refrigerant piping
connection port (discharge gas)
M10 4 bolts
Suspension bolt position
338.4
12.7 Brazing
Parts procured locally
4 bolts
A branchingM10
controller
has on its main body beneath the connection
ports9.52,use
such indications
as S.G (OUT), D.G (OUT) and G (IN) provided for the outdoor unit
When connecting
the
Parts procured locally
irregular
joint C which so
is provided.
the outdoor unit gas discharge pipe and indoor unit gas pipes
respectively,
please make sure that you connect correct pipes to correct ports.
When connecting 6.35,use the
No liquid pipe needs to be connected to a branching controller.
308.4
308.4
irregular joint D which is provided.
A unit must not be operated or left for a long time without completing the connection of individual branching controllers and indoor units.
Pipes are to be blazed to connect to a branching controller.
When brazing work, perform it while cool down around the brazing port with wet towels to prevent the overheating.
After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.
308.4

Heat insulation of pipes


308.4
Pipe
connection.
Do
not fail to dress with a pipe cover supplied as an accessory for heat insulation.

Outdoor refrigerant piping


connection port (discharge gas)
15.88 Brazing

338.4

M10 4 bolts
Parts procured locally

157.7

3. REFRIGERANT PIPING
15

15

Suspension bolt position

connection port (discharge gas)


12.7 Brazing

Parts procured locally

157.7

When connecting 19.05,use the


irregular joint A which is provided.
When connecting 22.22,use the
irregular joint B which is provided.

208
248.4

20.2

When connecting 9.52,use the


irregular joint C which is provided.
When connecting 6.35,use the
irregular joint D which is provided.

Parts procured locally

283

Indoor refrigerant piping


connection port (gas)
15.88 Brazing

Indoor refrigerant piping


(2) In fastening on the hanger bolts, use a bracket and fasten atconnection
the port
four
(gas) points as illustrated in the drawing on the right.
15.88 Brazing
(3) A branching controller cannot be installed upside down. Please install it in such a manner that the main body is held
Indoor refrigerant piping
15
levelly.
Outdoor refrigerant piping
15
connection port (gas)
connection port (discharge gas)
Suspension bolt position
Suspension bolt position
338.4
338.4
12.7 Brazing
15.88Outdoor
Brazingrefrigerant piping
M10 4 bolts
M10 4 bolts

208
248.4

20.2208

248.4

20.2

248.4

208

20.2

20.2

4. ELECTRICAL WIRING WORK

Relay kit
(an accessory to a branching controller)
Earth

Indoor unit
Control box

90

100

(3) Please connect the earth wire from a branching controller to an indoor unit and relay kit.
(4) Please fix a relay kit with 2 screws (to be procured on the installer's part) on the back of the ceiling or a wall in the
proximity
Please implement
cabling
of an indoor
unit. according to the instructions contained in the drawing below.
(5) When installation work is completed, please check the above-mentioned points for any connection errors.

Branching controller

Signal wire

CnT2
Red
5P

CnB

CnT2-1

85

50

Control board

CnU
Terminal block

Power cables

Appearance

40

22.5

2.0/2.0 (mm2) 5 (pieces)

(3) Please connect the earth wire from a branching controller to an indoor unit and relay kit.
(4) Please fix a relay kit with 2 screws (to be procured on the installer's part) on the back of the ceiling or a wall in the
proximity of an indoor unit.
(5) When installation work is completed, please check the above-mentioned points for any connection errors.

90

Signal wire

Fixing hole 6

drawing of a relay kit


5

Earth

PLEASE NOTE

(1) Do not extend the signal wire between an indoor unit and a relay kit beyond a 2 m cable supplied as an accessory.
(2) When you have to extend the signal wire between a relay kit and a branching controller, use the following cables.
Please take heed of cable colors so that cables may maintain the consistent color scheme.

100

Power unit

85

233 -

50

If you install the unit by yourself, it could cause water leakage, electric shock and fire.

Incomplete insulation could cause condensation and it would wet ceiling, floor, and any other valuables.

Do not repair by yourself. And consult with the dealer about repair.

Pay extra attention, carrying the unit by hand.

Make sure to dispose of the packaging material.


Leaving the materials may cause injury as metals like nail and woods are used in the package.
Do not touch the refrigerant piping with bare hands when in operation.

Do not clean up the air conditioner with water.

Do not turn off the power source immediately after stopping the
operation.

Carry the unit with 2 people if it is heavier than 20kg. Do not use the plastic straps but the grabbing place,
moving the unit by hand. Use protective gloves in order to avoid injury by the aluminum fin.

Improper repair may cause water leakage, electric shock or fire.

Consult the dealer or a specialist about removal of the air conditioner.


Improper installation may cause water leakage, electric shock or fire.

Turn off the power source during servicing or inspection work.

The pipe during operation would become very hot or cold according to the operating condition, and it could cause a burn
or frostbite.

If the power is supplied during servicing or inspection work, it could cause electric shock and injury by the operating fan.

Do not run the unit when the panel or protection guard are taken off.

Shut off the power before electrical wiring work.

It could cause electric shock.

Touching the rotating equipment, hot surface, or high voltage section could cause an injury to be caught in the machine, to get burned, or electric shock.

It could cause electric shock, unit failure and improper running.

Be sure to wait for more than 5 minutes. Otherwise it could cause water leakage or breakdown.

Integrated branching controller


b

PCB012D026

1. BEFORE BEGINNING INSTALLATION


Limitation on the number of branching controllers which
can be connected to a outdoor unit is as follows.
Outdoor unit

Minimum number of units to be able to connect

280
560
850
1130
1360

2 units
4 units
6 units
8 units
10 units

For PFD112X4-E model, calculate the number of units taking 1 branching controller as 4 controllers in this limit.

Indoor units should not be connected to a branching controller, when they exceed a range specified for either combined total capacity or number in the table below.
Total of four branches
Maximum number of units connectable
Capacity restrictions

Branching controller model

PFD112X4
PFD1123X4-E

Less than 371

16 units

Capacity restrictions

Per branch
Maximum number of units connectable
5 units
In this case, Five indoor
units can only be operated
in a mode.

Less than 112

When installing more than one indoor unit at the downstream from a branching controller, set it such a manner that all of them will be operated in the same cooling/heating
mode, by either one of the following methods.
Control of more than one indoor unit with one remote control unit Same cooling/heating control in master/slave indoor unit
(Refer to the installation manual of outdoor unit.)

Make sure that no accessory is missing.


Heat insulation material

Different diameter pipe joint


For outdoor unit suction gas piping
For indoor unit gas piping
A

For outdoor unit


discharge gas piping
B

ID19.05

ID9.52

OD15.88

For outdoor unit suction gas piping

OD22.22

OD15.88

ID12.7
5 piece

ID15.88
ID19.05
ID22.22

1 piece

Liquid side header

ID12.7

For liquid side header

Pipe cover

TY-RAP band

Relay kit

ID9.52

ID9.52

1 piece

1 piece

6 pieces

1 piece

12 pieces

4 pieces

PCB012D026

2. INSTALLATION OF A BRANCHING CONTROLLER


the installation location

branching controller sometimes generates noises during control operations whether the system is in operation or
stands still. When it is installed in a place with a low background noise level, please take appropriate precautions
such as installing it away from the indoor unit.
The position where you can install refrigerant pipes within the specified restrictions on length.
The position where you can install hanger bolts and secure a required level of strength.
(The position where pulling force of 20 kg per bolt is endured)
The position where a service space conforming to the requirements shown in the drawing on the right can be secured.

Outdoor refrigerant piping connection port (discharge gas) 15.88 Brazing


Outdoor refrigerant piping connection port (discharge gas) 15.88 Brazing

When connecting 19.05,use the irregular joint B which is provided.

When connecting 19.05,use the irregular joint B which is provided.


When connecting
pipe.
Cutwith
off to
withAthe
irregular
joint
When connecting
with 12.7 with
pipe. 12.7
Cut off to
connect
theconnect
irregular joint
supplied
with the
unit.A

2. INSTALLATION OF A BRANCHING CONTROLLER

190

729

729

the installation location

supplied with the unit.

PCB012D026
15

Selecting

190

15

Selecting

branching
sometimes
generates
noises during
control
operations
whether the system is in operation or
(1) Do not
fail to provide
an inspection
port at
the specified
position.
PLEASE
NOTEcontroller

15

480

1300

100

1300

200

(9.52 Cut off to connect.)

150
1300

1300

200

100

Inspection port

Upper

Floor surface

Indoor refrigerant piping connection port (gas) 15.88 Brazing

Floor surface
Floor
surface
(1) Heat insulating
materials are supplied with the unit.
Please
use them.
NOTE
[Liquid] Holizontal
(2) Please cut off a pipe suitably on the installation site at the middle of a
section of a diameter to be used.
(3) Please install a header in
such a manner that it will branch
horizontally.
Floor surface
Floor surface

(1300)

Outdoor unit side


refrigerant pipe connection port (Liquid)
6.35 Blazed

Floor surface

When connecting 9.52,use the irregular joint Awhich is provided.


100
morewith the unit.
When connecting with 12.7 pipe. Cut off to connect with the irregular
jointor
A supplied
Lower
600 or more
150 or more

Upper
Service space

Floor
Floorsurface
surface

150

materials are supplied with the unit. Pleaseuse them.


NOTE (1) Heat insulating
100
Hanger
bolt of a
(2) Please cut off a pipe suitably
onthe installation
site Floor
at the
middle
Floor surface
surface
M10 nut
1300
Spring washer for M10
section of
a diameter
to be used.
Use four M10 bolts for the hanging bolts. (to be procured
from
a
local
supplier)
NOTE (1) Heat insulating materials are supplied with the unit. Please use them.
(3) Please
install a header in such a manner that it will branch horizontally.
InspectionPlease
port fasten securely as illustrated in the drawing
below. (2) Please cut off a pipe suitably on the installation site at the middle of a

100 or more

200

section of a diameter to be used.


Main body
Washer for M10
(3) Please install a header in such a manner that it will branch horizontally.

1300

1300)

Inspection port

600 or more

150 or more

Service space

When you install the main body, but you cannot


position it properly to the opening of the ceiling,
please adjust the position by moving it along a
fixing metals oblong hole.

50

Washer for M10

3. REFRIGERANT PIPING

Lower

When you install the main body, but you cannot


position it properly to the opening of the ceiling,
Service
space
by moving
it150along
600please
or more adjust the positionLower
or
morea
fixing metals oblong hole.

Cautions when carrying


(1300) a unit.
In carrying the unit, please hold it by the hooks. Holding pipes can result in pipe deformation and a unit failure.
Hanger bolt

The
positions
of
hanger
Do not put your hand inbolts.
the notch area for fear that you should get hurt.
M10 nut
Spring washer for M10
Use
fourthe
M10
bolts
for the
hanging
bolts.
be procured

Since
unit
is heavy
(30kg),
take
care(to
in handling
it. from a local supplier)
Please fasten securely as illustrated in the drawing below.
Main body

Cautions when carrying a unit.


In carryingcontroller
the unit, please
it by body
the hooks.
Holding
pipes canports
resultsuch
in pipe
deformation
and a(OUT),
unit failure.
Abranching
has onhold
its main
beneath
the connection
indications
as S.G
D.G (OUT) and I.G (IN) provided for the outdoor unit gas suction
pipe,
pipe for
andfear
indoor
unit should
gas pipes
so please make sure that you connect correct pipes to correct ports.
Dothe
notoutdoor
put yourunit
handgas
in discharge
the notch area
that you
get respectively,
hurt.
No
liquidthe
pipe
needs
to be(30kg),
connected
to a in
branching
Since
unit
is heavy
take care
handling controller.
it.
Pipes are to be blazed to connect to a branching controller.
When brazing work, perform it while cool down around the brazing port with wet towels to prevent the overheating.
3. REFRIGERANT PIPING
After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.
Heat insulation
(accessory)
A branching controller has on its main body beneath the connection ports such indications as S.G (OUT), D.G (OUT) and I.G (IN) provided
for
the outdoor unit gas suction
the outdoor
unit gas discharge pipe and indoor unit gas pipes respectively, so please make sure that you connect correct pipes to correct ports.
pipe,
Refrigerant
pipe connection.
No
liquid
pipe
needs
to
be
connected
to
a
branching
controller.
Please heat-insulate a pipe connection with a pipe cover or a flange cover supplied with the unit without fail.
Pipes are to be blazed to connect to a branching controller.
Fasten with a band
When brazing work, perform it while cool down around the brazing port with wet towels to prevent the overheating.
4. ELECTRICAL WIRING WORK
Heat insulation to be implemented on the installers part
After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.
Please implement cabling according to the instructions contained in the drawing below.
Refrigerant pipe connection.
Relay kit
(an accessory to a branching controller)
Please heat-insulate a pipe connection with a pipe cover or a flange cover supplied
with
- the unit without
- fail.

234

Indoor unit 2

Signal wire

CnT2

Please

Branching controller

Earth

4. ELECTRICAL WIRING WORK

( Red
5P )

Heat insulation (accessory)

Fasten with a band


No.2

50

150

The positions of hanger bolts.

CnT2-1

implement cabling according to the instructions contained in the drawing below.

CnB

Heat insulation to be implemented on the installers part

480

480

stands still. When


it branching
is installedcontroller
in a place
with be
a low
background
(2) A
cannot
installed
upside noise
down.level, please take appropriate precautions
Outdoor refrigerant piping connection port (discharge gas) 15.88 Brazing
such as installing itPlease
away from
installthe
it inindoor
such unit.
a manner that the main body is held levelly.
OutdoorWhen
refrigerant
piping19.05,use the irregular joint B which is provided.
connecting
connection
port
(suction gas)
When
connecting
with 12.7 pipe. Cut off to connect with the irregular joint A supplied with the unit.
position where you can install refrigerant pipes within the specified restrictions on length.
Outdoor
22.22 Brazing refrigerant piping
190
729
The position where you can install hanger bolts and secure a required
Outdoorlevel
unit sideof strength.
connection
port pipe.
(suction gas)
When connecting
with 19.05
refrigerant pipe connection port (Liquid)
(The position where pulling force of 20 kg per bolt is endured)
Cut
off
to
connect
with
the
irregular
22.22
Brazing
9.52 Blazed
joint C supplied with the unit.
Outdoor
unit
side
The position where a service space conforming to the
requirements
in the drawing on the right can be secured.
(12.7
Cutshown
off to connect.)
When
connecting
with
19.05
pipe.
Outdoor unit side
refrigerant pipe connection port (Liquid)
refrigerant pipe connection port (Liquid)
9.52
Cut off to connect with the irregular
portBlazed
at the specified position. 6.35 Blazed
PLEASE NOTE (1) Do not fail to provide an inspection
joint C supplied with theIndoor
unit.
refrigerant piping connection port (gas) 15.88 Brazing
( 12.7
off to upside
connect.)
(9.52
Cutside
off to connect.)
unit
(2) A branching controller cannot
be Cut
installed
down. Outdoor
When connecting 9.52,use the irregular joint Awhich is provided.
refrigerant
pipe
connection
port
(Liquid)
[Liquid]
Please install it in such a manner that the
mainHolizontal
body is held levelly.
OutdoorWhen
refrigerant
pipingwith 12.7 pipe. Cut off to connect with the irregular joint A supplied with the unit.
connecting
6.35 Blazed
connection port (suction gas)
22.22 Brazing
Indoor refrigerant
( 9.52 Cut off
to connect.)
Upperpiping connection port (gas) 15.88 Brazing

Outdoor unit side


When connecting with 19.05 pipe.
refrigerant pipe connection port (Liquid)
When
connecting
9.52,use the irregular joint Awhich is provided.
Floor surface
Floor surface
Cut off to connect
with the
irregular
[Liquid] Holizontal
9.52 Blazed
joint C supplied with
the connecting
unit.
When
with 12.7 pipe. Cut100offortomore
connect with the irregular joint A supplied with the unit.
(12.7 Cut off to connect.)
The

The positions of hanger bolts.

Floor surface

M10 nut

Hanger bolt
Floor surface

Spring washer for M10


Use four M10 bolts for the hanging bolts. (to be procured from a local supplier)
NOTE (1) Heat insulating materials are supplied with the unit. Please use them.
site at the middle of a
Please fasten securely as illustrated in the drawing below. (2) Please cut off a pipe suitably on the installation
Main body

When you install the main body, but you cannot


position it properly to the opening of the ceiling,
please adjust the positionLower
by moving it150along
a
or more
fixing metals oblong hole.

section of a diameter to be used.


Washer for M10
(3) Please install a header in such a manner that it will branch horizontally.

1300

Inspection port

50

150

on its main body beneath the connection ports such indications as S.G (OUT), D.G (OUT) and I.G (IN)
Cautions
carrying a unit.
discharge pipe
andwhenindoor
unit gas pipes respectively, so please make sure that you connect correct pipes
In carrying the unit, please hold it by the hooks. Holding pipes can result in pipe deformation and a unit failure.
PCB012D026
2.The
OF
A BRANCHING
CONTROLLER

of hanger
Dopositions
not
put your
hand inbolts.
the controller.
notch
area for fear that you
should get hurt.
connected to
aINSTALLATION
branching
Since
unit
is heavy
take
care(to
in handling
it. from a local supplier)
Use
fourthe
M10
bolts
for the(30kg),
hanging
bolts.
be procured
Selecting the installation location
Please fasten securely as illustrated in the drawing below.
A branching controllercontroller.
sometimes generates noises during control operations whether the system is in operation or
onnect to a branching
3.stands
REFRIGERANT
PIPING
still. When it is installed
in a place with a low background noise level, please take appropriate precautions
Cautions
when
carrying
unit.the indoor unit.
such as installing it awayafrom
m it while cool
down
around
the
brazing
wetas S.G
towels
to(OUT)
prevent
position
where
you
can
install
refrigerant
pipes
within
specified
restrictions
onindications
length.
A The
branching
controller
has
on
its
body
beneath
thetheconnection
ports
such
D.G
and I.G (IN)the
providedoverheating.
for the outdoor unit gas suction
In carrying the unit, please holdmain
it by
the hooks.
Holding
pipesport
can
resultwith
in pipe
deformation
and a(OUT),
unit failure.
The the
yougas
candischarge
install hanger
and
secure
a required
level
of strength. so please make sure that you connect correct pipes to correct ports.
pipe,
outdoor
unit
pipebolts
andfear
indoor
unit
gas pipes
respectively,
Do position
not
put where
your
in the
notch
for
you
should
get
hurt.
(The
position
wherehand
pulling
force
of 20area
kg per
bolt isthat
endured)
liquidthe
pipe
needs
to be(30kg),
connected
to a in
branching
controller.
Since
unit
is heavy
care
handling
it.on site)
st, install the NoPipes
heat
(prepare
the
port of the indoor unit.
The
positioninsulation
where
a service
spacetake
conforming
to the requirements
shown in theto
drawing
on thebrazing
right can be secured.
are to be blazed to connect to a branching controller.
600 or more

Service space

(1300)

Hanger bolt

M10 nut

Spring washer for M10

Main body

Washer for M10

When you install the main body, but you cannot


position it properly to the opening of the ceiling,
please adjust the position by moving it along a
fixing metals oblong hole.

50

Outdoor refrigerant piping connection port (discharge gas) 15.88 Brazing

When connecting 19.05,use the irregular joint B which is provided.


When connecting with 12.7 pipe. Cut off to connect with the irregular joint A supplied with the unit.

190

729

15

(1) Do not fail to provide an inspection port at the specified position.

NOTE work,
PLEASE
When brazing

Please install it in such a manner that the main body is held levelly.

480

perform it while cool down around the brazing port with wet towels to prevent the overheating.
(2) A branching
controller cannot be installed upside down.
3. REFRIGERANT
PIPING
check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.

After

Outdoor refrigerant piping


connection port (suction gas)

Heat insulation (accessory)

branching controller has on its main body beneath the connection ports such indications as S.G (OUT), D.G (OUT)
and I.G (IN) provided forHeat
theinsulation
outdoor(accessory)
unit gas suction
22.22 Brazing
side
connecting with
19.05 pipe.
the outdoor
gas discharge pipe and indoor unit
gas Outdoor
pipesunitrespectively,
so please make sure that youWhen
connect
correct
pipes to correct ports.
pipe,
Refrigerant
pipe unit
connection.
refrigerant pipe connection port (Liquid)
Cut off to connect with the irregular
9.52 Blazed
No
Please
liquid heat-insulate
pipe needs toabe
connected
to with
a branching
controller.
pipe
connection
a pipe cover
or a flange cover supplied with the unit without fail. joint C supplied with the unit.
(12.7 Cut off to connect.)
Outdoor unit side
Pipes are to be blazed to connect to a branching controller.
refrigerant pipe connection port (Liquid)
6.35 Blazed
Fasten with a band
When brazing work, perform it while cool down around the brazing port with wet
Indoor refrigerant piping connection port (gas)Fasten
15.88 Brazing
to prevent the overheating.
(9.52towels
Cut off to connect.)
with a band
4. ELECTRICAL WIRING WORK
Heat insulation
implemented
onisthe
installers part
When connecting
9.52,useto
thebe
irregular
joint Awhich
provided.
Heat
to with
be implemented
thewith
installers
After check the gas leak test, install the heat insulation[Liquid]
Holizontal
(prepare on site) to the brazing port of the indoor unit.
When connecting with 12.7
pipe.insulation
Cut off to connect
the irregular joint A on
supplied
the unit. part

on.
pe connection with a pipe cover or a flange cover supplied with the unit without fail.
A

Heat insulation (accessory)

1300

Please implement cabling according to the instructions contained in the drawing below.

Refrigerant pipe connection.


Floor surface
Floor surface
Relay kit
(an accessory to a branching controller)
Please heat-insulate a pipe connection with a pipe cover or a flange cover supplied with the unit without fail.
Earth
Indoor unit 2
CnT2

Floor surface

NOTE (1) Heat insulating materials are supplied with the unit. Please use them.
(2) Please cut off a pipe suitably
on the installation siteCnB
at the middle of a
CnT2-1
section of a diameter to be used.
(3) Please
installdrawing
a header inbelow.
such a manner that it will branch horizontally.
contained
in the

( Red
5P )

Please
implement cabling according
to the instructions in the drawing below.
ccording to the
instructions
contained
(1300)

The positions of hanger bolts.

Relay kit
(an accessory to a branching controller)

Indoor unit 1

Use four M10 bolts for the hanging bolts. (toCnT2


be procured from a local supplier)
Control
Redbox

M10
Relay
kitnut
(an accessory to a branching controller)

Branching controller

Hanger
bolt
Signal wire

Earth
CnT2-1

Main body

CnB

Signal wire

Washer for M10

CnT2

Control
board
Cautions when carrying a unit.
( Red
CnB
CnT2-1
5P )
In carrying the unit, please hold it by the hooks. Holding pipes can result in pipe deformation and a unit failure.
Do notCnT2
put your hand in the notch area for fear that you should get hurt.
Relay kit
Indoor unit 1
(an accessory to a branching controller)
Since the unit is heavy (30kg), take care in handling it.
Red

3. REFRIGERANT PIPING

position it properly to the opening of the ceiling,


please adjust
the position by moving it along a
Earth
fixing metals oblong hole.

Signal wire

Earth

Control box

CnU
Power unit Terminal block
CnT2

CnT2-1

CnB

Signal wire

Power wire (One place)

No.1

( 5P )

150 or more

Relay kit
(an accessory Spring
to awasher
branching
controller)
Branching controller
for M10
When you install the main body, but you cannot
Earth

Indoor unit 2

( 5P ) below.
Please fasten
as illustrated in the drawing
Indoor
unit securely
2

Lower

Service space

No.2

Control board

No.2

Inspection port

Heat insulation to be implemented on the installers part


600 or more

50

Heat insulation to b

Fasten with a band

No.1

1300

100 or more

Signal wire

Floor surface

4. ELECTRICAL WIRING WORK


150

100

200

No.2

RING WORK

Upper

Branching controller

( Red
5P )

Earth

CnB

CnT2-1

A branching controller has on its main body beneath the connection ports such indications as S.G (OUT), D.G (OUT) and I.G (IN) provided for the outdoor unit gas suction
Appearance drawing of a relay kit
(1) Please connect a signal wire from a relay kit to the connector of the same connection port number with the coolant pipe.
PLEASE
NOTE
pipe, the
outdoor
unit gas discharge pipe and indoor unit gas pipes respectively, so please make sure that you connect correct Fixing
pipes
to correct ports.
40
22.5
hole 6
(2) Please connect the power cable of a branching controller to the indoor units unit CnU. (at one place)
Control
board
No liquid pipe needs to be connected to a branching controller.
(3) Do not extend the signal wire between an indoor unit and a relay kit beyond a 2 m cable supplied as an accessory.
Pipes are to be
to connect
to aconnecting
branchingbetween
controller.
(4)blazed
To extend
signal cables
a relay kit and a branching controller and a power cable connecting

CnU
between
an indoor
unitcool
and
adown
branching
controller,
please port
use the
cables
specified
below.
In extending
these cables,
wire (Oneto
place)
Power
unit Terminal
When brazing work,
block
perform
it while
around
the brazing
with
wetPower
towels
prevent
the overheating.
make sure that the consistency of cable colors is maintained. (When you extend signal and power cables, do not
After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of the indoor unit.
forget to extend a grounding wire accordingly as well.) Earth

Fixing hole 6

controller)

(4)
extend
signalthe
cables
a relay
kit andtoa branching
controller
andkits.
a power cable connecting
(5) To
Please
connect
earthconnecting
wire from between
a branching
controller
an indoor unit
and relay
between an indoor unit and a branching controller, please use the cables specified below. In extending these cables,

(6) Please fix a relay kit with 2 screws (to be procured on the installers part) on the back of the ceiling or a wall in the
Control box
4. ELECTRICAL
WIRING
WORK
make
sure
consistency
of cable colors is maintained. (When you extend signal and power cables, do not
proximity
ofthat
an the
indoor
unit.

Earth

2.0/2.0 (mm2) 2 (pieces)

Fasten with a band

Signal wire
85

90

100

50

Branching controller

Red(5) Please connect the earth wire from a branching controller to an indoor unit and relay kits.
Signal wire
CnT2-1
5P (6) Please fix a relay kit with 2 screws
CnT2 (to be procured on the installers part) on the back of the ceiling or a wall in the
Earth

proximity of an indoor unit. ( Red )


CnB
CnT2-1
5P
(7) When installation work is completed, please check the above-mentioned points for any connection errors.

CnB

No.2

Indoor unit 2

22.5

No.1

( )

Power wire

Relay kit
(an accessory to a branching controller)

40

Heat insulation to be implemented on the installers part

forget to extend a grounding wire accordingly as well.)


(7) When installation work is completed, please check the above-mentioned points for any connection errors.
Please implement cabling according to the instructions contained
in the drawing below.
Signal wire
2.0/2.0 (mm2) 5 (pieces)

CnT2

drawing of a relay kit

90

Heat insulation (accessory)

Appearance

2
(1) Please connect a signal wire from a relay kit to the connector
of the same connection port number with the coolant pipe.

100

2.0/2.0 (mm ) 5 (pieces)


PLEASE
NOTE pipe connection.Signal wire

Refrigerant
the power cable of a branching controller to the indoor units unit CnU. (at one place) Relay kit
Indoor
unit(2)
1 Please connectPower
wire wire
2.0/2.0
(mm

2 (pieces)
Please heat-insulate
pipe connection
with
a pipe
cover
orunit
a2)flange
supplied
unit
without
accessory
to
a branching
(3) Do notaextend
the signal
between
an
indoor
and
a cover
relay kit
beyond awith
2 (an
mthe
cable
supplied
as fail.
an accessory.

85

50

Control board

Relay kit
(an accessory to a branching controller)

Indoor unit 1

Earth

Control box

CnU
Terminal block

No.1

Power unit

Signal wire

CnT2

( Red
5P )

CnT2-1

PowerCnBwire (One place)

Earth

Power unit

CnU
Terminal block

Power wire (One place)

ect a signal wire from a relay kit to the connector of the same connection port number with the coolant pipe.
(1) Please connect a signal wire from a relay kit to the connector of the same connection port number with the coolant pipe.
Appearance drawing of a relay kit
NOTE
Please
connect the power cable
of a branching controller
to the indoor
units unit units
CnU. (at one unit
place) CnU. (at one place)
nect the powerPLEASE
cable
of(2)
a
branching
controller
to
the
indoor
(3) Do not extend the signal wire between an indoor unit and a relay kit beyond a 2 m cable supplied as an accessory.
(4) To extend signal cables connecting between a relay kit and a branching controller and a power cable connecting
nd the signal wire between
an indoor unit and a relay kit beyond a 2 m cable supplied as an accessory.
between an indoor unit and a branching controller, please use the cables specified below. In extending these cables,
make sure that the consistency of cable colors is maintained. (When you extend signal and power cables, do not
to extend a grounding
wire accordingly
as well.)a branching controller and a power cable connecting
ignal cables connectingforget
between
a relay
kit and
Signal wire
2.0/2.0 (mm ) 5 (pieces)
indoor unit and a branching controller, please use the cables specified below. In extending these cables,
Power wire
2.0/2.0 (mm ) 2 (pieces)
that the consistency of(5)cable
colors
is maintained.
(When you extend signal and power cables, do not
Please connect the earth wire from a branching controller to an indoor unit and relay kits.
(6)
Please
fix
a
relay
kit
with
2
screws
(to
be
procured
on
the
installers
part) on the back of the ceiling or a wall in the
tend a grounding wire accordingly
as well.)
proximity of an indoor unit.

Appear

Earth

Fixing hole

22.5

90

100

Fixing hole 6

40

Power wire

(7) When installation work is completed, please check the above-mentioned points for any connection errors.

2.0/2.0 (mm2) 5 (pieces)

85

2.0/2.0 (mm2) 2 (pieces)

nect the earth wire from a branching controller to an indoor unit and relay kits.
- 235 relay kit with 2 screws (to be procured on the installers part) on the back of the ceiling or a wall in the
f an indoor unit.
llation work is completed, please check the above-mentioned points for any connection errors.

50

100

Signal wire

5.7 Simple wired remote controller (Option parts : RCH-E3)


Models RCH-E3

Names and functions of sections


Remote controller sensor

ON/OFF button

Operation/Inspection lamp

Button to start/stop the air conditioner

During operation: Green


failure: Red

(I

MODE button
Use to select the mode.

FAN SPEED button


Button to set the fan speed

TEMP button
Use to raise the setting temperature.

AIR CON No. button

TEMP button

Indicates the No. of air conditioner


which is connected.

Use to lower the setting temperature.

Operation mode display

Indoor unit No. display

VRF series outdoor unit No. display

: Cooling
: Drying
: Fan operation
: Heating

Fan speed display

: Auto mode

Central control display


Displayed when controlling the
unit with the central controller.

Ventilation display
This is lit during the ventilation
operation.

Control disable display

Setting TEMP display


Error code display

The lamp is lit for 3 seconds


when a disabled button is
pressed.

Installation of remote controller


DO NOT install the remote controller at the following places in order to avoid malfunction.
(1) Places exposed to direct sunlight
(2) Places near heat devices
(3) High humidity places

(4) Hot surface or cold surface enough to generate condensation


(5) Places exposed to oil mist or steam directly
(6) Uneven surface

236 -

PJZ000Z272

MITSUBISHI HEAVY INDUSTRIES,LTD.

AIR-CONDITIONING & REFRIGERATION SYSTEMS HEADQUARTERS

In case of embedding wiring

Remote control installation dimensions

Wall surface

67

117

83.5

Wiring

33.5

16

Wiring outlet
(In case of embedding wiring)
127 Slot hole

Electrical box
Prepare on site
Installation hole
94.5 Slot hole 2 places

Note: Installation screw for remote controller


M4 Screw (2 pieces)

15

In case of exposing wiring

The remote controller wiring can be extracted from the upper center.
After the thin part in the upper side of the remote controller upper
case is scraped with a nipper or knife, remove burr with a file.
Thin part

0.3mm22 cores.
Upper case
LCD

120

Sheath

Upper case

XY

70

X, Y Terminal block
Attach M3 screw
with washer

wiring
The peeling length of each wiring is as follows:
X wiring : 160mm
Y wiring : 150mm

Wiring specifications
(1) Wiring of remote controller should use 0.3mm2 2 core wires or cables. (on-site configuration)
(2) Maximum prolongation of remote controller wiring is 600m.
If the prolongation is over 100m, change to the size below.
But, the wiring in the remote controller case should be 0.3mm2 (recommended) to 0.5mm2.
Change the wire size outside of the case according to wire connecting. Waterproof treatment is
necessary at the wire
connecting section. Be careful about contact failure.
Length

Wiring thickness

100 to 200m
Under 300m
Under 400m
Under 600m

0.5mm22 cores
0.75mm22 cores
1.25mm22 cores
2.0mm22 cores

Sheath
Peeling length

Unit:mm

Adapted to RoHS directive

237 -

DO NOT install the remote controller at the following places in order to avoid malfunction.
(4) Hot surface or cold surface enough to generate condensation
(1) Places exposed to direct sunlight
(5) Places exposed to oil mist or steam directly
(2) Places near heat devices
(6) Uneven surface
(3) High humidity places

The remote controller cord can be extracted from the


upper center.
After the thin part in the upper side of the remote
controller upper case is scraped with a nipper or knife,
remove burr with a file.

DO NOT leave the remote controller without the upper case.
In case the upper cace needs to be detached, protect the remote controller with a packaging box
or bag in order to keep it away from water and dust.
Remote controller, wood screw (3.516) 2 pieces

Prepare on site

Remote controller cord (2 cores) (Refer to [2. Installation and wiring of remote controller])
[In case of embedding cord] Electrical box, M4 screw (2 pieces)
PJZ012D069
[In case of exposing cord] Cord clamp (if needed)

Simple remote controller installation (Option parts)

In case of exposing cord


Make
certain
a screw
on theisbottom
surface

The
lower
case to
of remove
the remote
controller
mounted
to of the

a remote
flat wallcontroller.
with two accessory wood screws.

Read together with indoor unit's installation manual.


1. Installation procedure

Lower case

WARNING

the wiring
to the the
terminal
and hold the cable securely so as not to apply
Make
Fastencertain
to remove
screwsecurely
on the bottom

unexpected stress on the terminal.


of the remote
controller.
Loose connection
or hold
will cause abnormal heat generation or fire.
surface
Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.

Remove the upper case of the remote controller.

Screw

Remove the upper case of the remote controller.


CAUTION
Insert a flat-blade screwdriver to a concave portion of the bottom
install
the remote
controller
the following
places
order
surface
DO NOT of
the remote
controller
and at
slightly
twist it, and
theincase
is to avoid malfunction.
(1) Places exposed to direct sunlight
(4) Hot surface or cold surface enough to generate condensation
removed.
(2) Places near heat devices
(3) High humidity places

(5) Places exposed to oil mist or steam directly


(6) Uneven surface
Upper case

apply
apply

ction.
ction.
e condensation
e condensation

ng box
ng box

Z012D069
ote controller])

ote controller])

Insert athe
flat-blade
screwdriver
to to
a concave
portion
of
remote controller
cord
the terminal
block.
Connect
the bottom
surface of(Xthe
remote
control
andcontroller
slightly and
Connect
the terminals
and
Y) of the
remote
twist
it,
and
the
case
is
removed.
the terminals (X and Y) of the indoor unit. (No polarity of X and
Upper case
Y)
The wiring route is as shown in the right.

nction.
ate condensation

ging box

mote controller])
)
Electrical box
Prepare
site
Electricalonbox
Prepare
on site

e electrical box.
electrical
box.
ee screw
hole.
e screw hole.

Then, 88.
controller a
In the case
certain to s
thethe
slave
If
sw
Set
established
(Note) The re
If a state w
Install
controller a
The
for a3
about
maste
the indoor
the remote

04
Remote controller thermistor: +1.0 C
At the time of heating, in the case of remote controller thermistor enabled,

offset temperature at +1.0C.

function number
blinks in the upper right.
The
MODE 01
button.
(The
number
inthePress
left
is one

example.
Another
number
Remote controller line (nonpolarity)
Lower
case-1.0 C
05
Remote controller
thermistor:
At the time of heating, in the case of remote controller thermistor enabled, offset
The setting is completed.
SW1 temperature at -1.0C.
example.
Another number
Screw
may be shown.)
06
Remote controller
thermistor:
At the time
of heating, in the case of remote controller thermistor enabled,ONoffset temperature at -2.0C.
Lower
case-2.0 C
Light
is
on
for
approximately
3 to 20 seconds whileFunctio
data

Switch No.
Setting
Setting detail
Initial setting
Switch No.
Setting
Setting detail
Initial setting
may be shown.)
Remote controller thermistor: -3.0 C
At the time of heating, in the case of remote controller thermistor enabled,
temperature
at-3.0C.
the
upper case of the
remote07controller.
Remove

OFFoffset
Wall
function No. and setting No. is transmitted.
2 3 4 5
6 7
8 9 0
ON
Slave remote controller
ON
TEMP button prohibited
blinks
on1the
remote
controller
until the communication betweendecided
the remote
Then, 88.0 C
01
No ventilator
connection
Wall
SW1-1
SW1-5
surface
Remote
controller
Master
Remote
controller
Slave
Insert a flat-blade
screwdriver
to
a
concave
portion
of
(Example)
Master remote
OFF
TEMP button enabled

and
05OFF Ventilation
settingcontroller
Then,
88.0
C
blinks
onthe
the
communication
between the remote
controller
the
unit
isremote
established.
In case of Single split series, by
connecting
ventilation
device
toindoor
CNT
of
indoor
printed controller
circuit board until
(in casethe
of VRF
series, by
surface
SW1-1
OFF
SW1-1
ON
02 andVentilator
Function number: 01 (lighting for 3 to 20 seconds)
the bottomON
surface
of the
remote
control
slightlylinks air-conditioner
Remote
controller
thermistor
ON
FAN SPEED
Noteand
1 operation
connecting
it
tobutton
CND ofprohibited
the indoor
printedcontroller
board),
the
of ventilation
is linked
with the operation
of indoor
the indoor
unit
established.
Incircuit
the
case
of connecting
one isdevice
remote
controller
with one
unitunit.
(or one group) ofindoor
unit, make
Connect the remote
controller
cord
to theenabled
terminal block.
SW1-2
SW1-6
number: 01 (lighting for 3 to 20 seconds)
OFFthe Auto
Remote
thermistor 01
disabled Auto operation
OFF 1 FAN SPEED
button enabled
enabled
Note 1
Note
twist it,the
and
case
iscontroller
removed.
operation
In
the
case
of
connecting
one
remote
controller
with
one
unit
(or
one
group)
ofisindoor
unit,
make
the
switch
SW1-1
of
the
slave
remote
controller
is
Slave
(ON).
The
factory
default
setSetting
as Master
(OFF).
certain
to
set
the
master
remote
controller
(factory
default).
Set
remote
controller
cord
to
the
terminal
block.
Connect
06
the ON
terminals
(X and Y) of the remote controller
anddisabled
setting
MODE button prohibited 02
ON 1 Auto
Auto restart
function
enabled
Auto operationUpper
operation
disabled
Note

As
for
the
slave
remote
controller,
function
setting
is
impossible
case
certain
toremote
set
thecontroller
master
remote
controller
(factory
default).
SW1-3
SW1-7
the
slave
remote
control
is
set,
a
communication
cannot
be
If
(Note)

The
thermistor
enabled
setting
can
be
set
only
to
the
master
remote
controller.
Connect
the OFF
terminals
(X
and
Y)
of
the
remote
controller
and
the terminals
(X and
Y)
of
the
indoor
unit.
(No
polarity
of
X
and
MODEpermission/
button enabled
OFF
Auto restart function disabled

01
Disabled

Operation
Press TEMP or TEMP button.
other
than is
SW1-1.
Function n
the
slave
remote
control
set,
a
communication
cannot
be
07
If
established.
Install the master
remote controller at the position to detect room temperature.
the
Y) of the
indoor
unit.
prohibition
ON/OFF
button
prohibited
ON
02 (No polarity
Enabled of X and
Operation permission/prohibition controller isenabled.
Y) terminalsON(X and
Select the function number.
the indoor unit with only one fan speed, FAN SPEED button cannot
In communication
SW1-4
SW1-8, 9, 0
Not used
established.
where
the
between
If astate

The air
conditioner
operation follows
thethe
lastremote
operation of the remote controller in case of the
OFF is ON/OFF
button enabled 01
OFF
Level input

Y)
be enabled.
The wiring 08
route
as shown
External
input in the right.
If a state
where
theindoor
communication
the remote

and/ slave
the
unit cannotbetween
be established
continues
controller
02
Pulse input
master
setting.
Setting nu
MODE button.
The wiring route is as shown in the right.
Press
andminutes,
the indoor
cannot SW1
beConfirm
established
continues
controller
Eunit
is displayed.
the wiring
of
about for 30
01
Standard
Note2
setting
item by button
operation
Function

The remote
controller
cord can
be extracted
from
the

Decide the function number.


for 30unit
minutes,
is displayed.
the wiring
of of
about
and theE
outdoor
unitONOFFandConfirm
master/slave
setting
the indoor
09
Fan speed setting
02
High speed 1
Note2
Classification
Function No.
Function
Setting No.
Setting
Initial setting
Remarks
Then, the screen goes back to the function number blinkin
upper center.
0
1
2
3
4
5
6
7
8
9
the
indoor
unit
and
the
outdoor
unit
and
master/slave
setting
of

remote
controller.
the
03
High speed 2
Note2
01 remote
Fan speed: three steps
The fan speed is three steps,
.
Note 1X Y
the caseof, ifselecting
theisremote
controller
function
indication
the setting
sequentially
conducted,
con
[In
After the thin part in the upper side of01the
SW1-1:ON (Slave remote controller)
remote controller.
the
No remaining operation
After
cooling
stopped, no fan remaining

SW1-1:OFF(Master remote controller)


- operation
Thin
02
Fan speed: two steps (Hi-Lo)
The
fanpart
is two steps,
.
Note 1X Y
Thethecurrent
number
of the
selected
functionproce
num
with
same setting
procedures.
If the
setting
is finished,

Fan
remaining
speed
01
Indoor
fan speed with 02
controller upper
case
isunitscraped
a 03nipper0.5or
knife,
hours
After cooling
stopped, fan remaining operation
for 0.5 hours
- Confirmation
method for return air temperature
Fan speed: two steps (Hi-Me)
The fan speed is two steps,
.
5.
10
operation at the time
(Example)
stopped, fan remaining operation for 1 hour
03
1 hour
After cooling
remove burr with
a file.
of cooling
04
Fan: one step2
Note 12 The fan speed is fixed to one step.5. Confirmation method for return air temperature
Function number: 01 (lighting)
Return
airfortemperature
can be confirmed by the remote controller operation.
6 hours
After
operation
6 hours
The wiring in the remote controller case 04
should
be
0.3 mm
(recommended)
at cooling stopped, fan remaining
01
Remote
controller
thermistor: no offsetto 0.5 mm

2
Setting number: 01 (blinking)
Return
air temperature
canbutton
be confirmed
by5the
remote controller operation.
01
No remaining
operation
heating stopped or after heating
thermostat
OFF,
noCON
fan remaining
operation
mm2 After
AIR
NO.
for
over
seconds.
Press
The
wiring
in
the
remote
controller
case
should
be
0.3
mm
(recommended)
to
0.5
at
maximum.
02
Remote controller thermistor: +3.0 C
At the time of cooling, in the case of 4.
remote
controller
thermistorwhen
enabled, power
offset temperature
at is
+3.0C.
The
indication
source
supplied
Fan remaining
02
0.5 hours
After
heating stopped or after heating
thermostat
OFF,
remaining
operation
for 0.5 hours
AIRfanthermistor
CON
NO.
button
over 5atindicator.
seconds.
Press
88controller
blinks
on
the
temperature
setting
03
Remote controller thermistor: +2.0 C
At the time of cooling, in the case
of remote
enabled,
offsetfor
temperature
+2.0C.
maximum.
11 off the
operation
atcontroller
the time
Remote
Further, peel
sheath.
At the
time
ofthe
turning
the
power
source
on, after the light is on for the first 2 seconds, the display

Functio
03
2
hours
After
heating
stopped
or
after
heating
thermostat
OFF,
fan
remaining
operation
for
2
hours
88
blinks
on
temperature
setting
indicator.
(88controller
blinksthermistor
for approximately
2 seconds
while data is read.)
of thermistor
heating
03
the time
04
Remote controller thermistor: +1.0 C
At the time of cooling, in the case of remote
enabled, offset temperature
at +1.0C.
Further,
peellength
off the
sheath.
The peeling
of
each atwiring
is as 04
follows:
becomes
shown
below.
6 hours
After heating stopped or after heating thermostat
OFF, fanas
remaining
operation
for 6 hours
of cooling
Indoor unit
(88controller
blinks
for
approximately
2 seconds
while data is read.)
05
Remote controller thermistor: -1.0 C
At the time of cooling, in the case of remote
thermistor
enabled, offset temperature
at -1.0C.

The peeling length of each wiring is as 01


follows:
number
displayed
on
the
upper
side
of
LCD
in
the
remote
control
is
the
software
number,
The
No offset

Remoteto
controller thermistor: -2.0 C
the time of cooling, in the case of remote
controller
thermistor
offset temperature at -2.0C.
function
The lower
case
of thetemperature
remote controller06is mounted

Setting
Sheath TheAtsetting
Then,
the return
airenabled,
temperature
X wiring
: 160mm
Setting
02
Setting temperature offset + 3.0 C
temperature at the time of heating
by
C.
andis offset
this
is +3.0
not
an
error
code. is displayed.
Remote
07
Remote controller thermistor: -3.0 C
At the time of cooling, in the case of remote controller thermistor enabled, offsett temperature at -3.0C.
offsetaccessory
at the time of wood screws.
Peeling
Sheath length
Then,
the return
air
displayed.
a flatXwall12with 160mm
two
(Example)
return
air temperature
temperature:is27
C (blinking)
03
Setting temperature offset + 2.0 C
The setting temperature at the time of heating
is offset
by
+2.0 C.
controller Y wiring : 150mm
Software number
heating
01
Remote controller thermistor: no offset
length
Peeling
(Example)
return
air
temperature:
27 C
(blinking)
04
Setting temperature offset + 1.0 C
The setting temperature at the time of heating
is offset
+1.0
C. air temperature,
(Note)
For by
the
return
normal case, the return
airnumber
temperature
of the
indoor or TEMP button.
function Y wiring : 150mm
02
Remote controller thermistor: +3.0 C
At the time of heating, in the case of remote
controller
thermistor
enabled, offset temperatureinat the
+3.0C.
Press
TEMP

(The
in
the
left
is
one
Mount the upper case for restoring to01its former
Low fanstate
speed so as not to
withunit
low the
fan
speed.
Note 1 At the time of heating thermostat OFF, operate
(Note)
For
returnenabled,
air however,
temperature,
inat case
the
normal
case,
the return
air
temperature
of the
indoornumber.
isthermistor
displayed;
in the
that the
remote
control
thermistor
is Select
effective,
03
Remote controller thermistor: +2.0 C
At the time of heating, in the case of remote
controller
offset temperature
+2.0C.
the setting

Remotefor
controller
example.
Another
number
theremote
upper controller
case
restoring
state
so
as screw.
not
Mount
Lower
caseto
02its former
Setting
fanremoved
speed
At the time of heating thermostat OFF, operate with the
setting
fan speed.
crimp the
cord, and to
secure
with
the
unit
isthermistor
displayed;
theat case
that the thermistor
remote control
thermistor
is effective,MODE button.
04
thermistor at the time
04
Remote controller thermistor: +1.0 C
At the time of heating, in the case of remote controller
enabled,however,
offsetby
temperature
+1.0C.
detected
temperature
theinremote
controller
ismay
displayed.
be shown.) Press
13
Heating
fan controller
03
Intermittent
operation screw.
Note 1 At the time of heatingr thermostat OFF, intermittently operate.
crimp the remote
controller
with
the
removed
of heating cord, and secure
05
Remote controller thermistor: -1.0 C
At the time of heating, in the case of remote controller
thermistor
enabled,
offsetby
temperature
at -1.0C.
detected
temperature
the remote
controller thermistor is displayed. The setting is completed.
ON/OFF
button.
At the time of heating thermostatPress
OFF, a fan will be stopped.
Wall
0406 the Fan
off controller
Remote
thermistor:
At with
the
in the
case of isremote
controller
thermistor
enabled,
offsetDotemperature
at time
-2.0C.
remote
controller
cord-2.0
to C
the wall surface
a of heating,
In the case of exposing installation, secure
on for approximately 3 to 20 seconds while dat
Light
ON/OFF
When
thetime
remote
controller
thermistor
enabled,
automatically
setblinks
to
Fan
off.
set at the
of the indoor
thermistor.
button.
Press
End.
Then,
88.0
C
on
thenotremote
controller
untilunitthe
communication between
theisremote

surface
Remote
controller
thermistor:
At with
the time
of remote controller thermistor enabled, offset temperature at -3.0C.
theclamp
case of
secure
the No
remote
controller
cord-3.0
to C
the wallsurface
a of heating, in the case
In
cord
soexposing
as not to installation,
loosen the remote
0107 controller
offset cord.
decided
function No. and setting No. is transmitted.
End.
controller
andremote
the indoor
unit is established.
[In
the
case
that
the
thermistor
is
ineffective
and plural indoor units are connected
to one
No ventilator
connection

air temperature [In


0201 controller
Return
aircord.
temperature
offset +2.0 C
Offset the return
of
the
indoor
unit
bycase
+2.0
C.
cord
clampthe
soremote
as not controller
to loosen the remote
(Example)
In
the
of
connecting
one
remote
controller
with
one
unit
(or
one
group)
of
indoor
unit,
make
the
case
that
the
remote
thermistor
is
ineffective
and
plural
indoor
units
are
connected
to
one
Connect

remote
controller
]
05
Ventilation settingcord to the terminal block.
In case
of Single
split series, of
bythe
connecting
ventilation
device to CNT of the indoor printed circuit board (in case of VRF series, by
0302
Return
air temperature
offset +1.5 C
Offset
the return
air temperature
indoor
unit
by
+1.5
C.
Ventilator
links air-conditioner
Function
number: 01 (lighting for 3 to 20 seconds)

to set
the master
remote
controller
(factory
default).
connecting it to CND of the indoor
printedcertain
circuit board),
of ventilation
device
is linked with
the operation
of indoor unit.
remote
controller
]the operation
Connect the terminals (X and Y) of the remote controller and
04

Screw
Screw

The remote controller cord can be extracted from the


XY
upper center.

After the thin part in the upper side of the remote


Thin part
controller upper case is scraped with a nipper or knife, 2
2
The
wiring
in
the
remote
controller
case
should
be
0.3
mm
(recommended)
to
0.5
mm
at
remove burr with a file.
maximum.
Further, peel off the sheath.

The peeling length of each wiring is as follows:

thermistor at the time

of heating
by switch on PCB
Function setting item

o apply

Wall Screw
surface

4. The indic
At the time
Master/a
3.
becomes
The
to two
Up numbe
and this is

5. Confirma
Return air tempe
Press AIR
Pre-bury the electrical box and remote controller cord.
88 blinks
Theblink
ind
4.
(88
Accessories
Remote controller, wood screw (3.516) 2 pieces
At the tim

Prepare on site
Remote controller cord (2 cores) (Refer to [2.Remote
Installation
andcord
wiring of remote controller])
becomes
controller
Sheath
Then,
the r
X wiring : 160mm
[In case of embedding cord] Electrical box, M4 screw (2 pieces)
num
The
Peeling length
Electrical box
(Example)
case
of the remote controller is mounted to
The lower
Y wiring
: 150mm
[In case of exposing cord] Cord clamp (if needed)
and this i
Prepare on site
(Note) For
a flat wall with two accessory wood screws.
Mount the upper case for restoring to its former state so as not to

unit
crimp the remote controller cord, and secure with the removed screw.
1. Installation procedure
dete
Prepare two M4 screws (recommended length: 12 16mm), and install the lower case to the electrical box.
Lower case
Press
In
case
of
embedding
cord
not
use
a
screw
whose
screw
head
is
larger
than
the
height
of
the
wall
around
the
screw
hole.
Do
In the case of exposing installation, secure the remote controller cord to the wall surface with a
End.
Wall
cord clamp so as not to loosen the remote controller cord.
[In
the case
Make certain to remove the screw on the bottom
Then,that
88
surface
remotecontroller
controlle
surface of the remote controller.

AIR
In
the
cas

Press
Connect
the
remote
controller
cord
to
the
terminal
block.

certain
to
indoor
unit
wiring(Xofand
remote
controller
Connect theand
terminals
Y) of the
remote controller and
2. Installation
Lower case

the slav
If
(Among
the
2
the of
terminals
(X and Y) of
the indoor
unit. (No
of X and
remote controller
should
use 0.3mm
2polarity
core wires
or cables. (on-site configuration)
Wiring
Screw
establish
number is
Y)

prolongation of remote controller wiring is 600 m.


Maximum
the upper case of the remote controller.
Remove
If a state
Wiring outlet
TE
Press
The
wiring routeis isover
as shown
the right.
If the
prolongation
100m, in
change
to the size below.
controller
bottom
Insert a flat-blade screwdriver to a concave portion of theTwo
M4 screws (head: 8 or less) (prepare on site)
Select the
2
2
about for
But, the wiring in the remote controller case should be 0.3mm (recommended) to 0.5mm .
surface of the remote controller and slightly twist it, and the case is
M
Press
the indo
Change the wire size outside of the case according to wire connecting. Waterproof treatment is
removed.
Dectder
th
remo
the
Connect the remote controller cord to the terminal block.
XY
necessary at the wire
(Example)
case
and the
terminals (X and Y) of the indoor
Connect the terminals (X and Y) of the remote controller Upper
connecting section. Be careful about contact failure.
88 blinks

5. Confirm
unit. (No polarity of X and Y)
100 - 200m0.5mm2 2 cores
data is read
2

2
2
Return
airindoo
tem
Under
300m0.75mm

2
cores
The wiring in the remote controller case should be 0.3 mm (recommended) to 0.5 mm at
to the
Press
Under
400m1.25mm2 2 cores
Mount the upper case for restoring to its former state so as not to crimp the remote controller cord,
maximum.
Press AI
2
box and
remote controller cord.
Pre-bury
88 blin
Under
600m2.0mm
2 cores
End.
and secure the
withelectrical
the removed
screw.
Further,
peel off the sheath.
(88 blin
The peeling length of each wiring is as follows:

Remote controller cord


Sheath
Then, the
wiringsetting
: 160mm
In case of exposing cord
when more than one remote controller are used
3. Master/X slave
Peeling length
Electrical box
(Example
In Make
case of
exposing
cord a screw on the bottom surface of the
Y slave
wiring
: controllers
150mm
Master/
whencan
more
than one remote
controller
used
3. Up
certain
to remove

to two
remotesetting
be connected
to one unit
(or one are
group)
of indoor
unit.

Prepare on site
Function
setting
How
to
set
functions
by
button
operation
6.
7.
(Note) Fo
to remove a screw on the bottom surface of the
Make
UpMount
to two remote
controllers
be connected
to one unit (or
one group)
indoor unit.

remotecertain
controller.
upper
for can
restoring
to its
former
to of

on the occasion of connecting


Switch
Settingso as notFunction
Each function of the remote controller and the indoor unit is automatically set to the initial setting, which is the standard use,
the remote the
controller
withcase
the indoor
unit.
In the case
of
the
standardstate
Stop air-conditioning, and simultaneously press AIR CO
detail
un
remote controller.
crimp
the
remote
controller
cord,
and
secure
with
the
removed
screw.
Switch
Setting
Function
detail
use, the setting change is unnecessary. However, if you whould like to change the initial setting , change the setting for only the item of the function number. Record the setting
at the same time for over three seconds.
Slave remote controller
ON
de
indoorcontents
unit and stored them.
SW1-1
Prepare two M4 screws (recommended length: 12 16mm), and install the lower case to the electrical box.
function
number
01
blinks
in
the
upper
right.
The
Slave
remote
controller
ON
indoor unit
Press
OFF Master remote controller
SW1-1
not setting
use a screw
item bywhose
switchscrew
on PCBhead is larger than the height of the wall around the screw hole.
Function
controller
cordremote
to the wall
surface with a
In the case of exposing
Do

SW1installation, secure the remoteOFF

Master
controller
End.

ON
controller line
(nonpolarity)cord.
Function n
cord
not
the remote
controller

OFF to loosen Remote

Switch No.
Setting
Setting detail
Initial setting
Switch No.
Setting
Initial clamp
setting so as
[In the case
th
Setting detail
Screw
1 2 3 4 5Remote
6 7 8controller
9 0 line (nonpolarity)
ON
Slave remote controller
ON
TEMP button prohibited
remote
control
SW1-1
SW1-5
Screw
caseremote
of the
remote controller.
Remove theOFFupperMaster
controller
OFF
TEMP
button enabled

Press AI
theONupperRemote
casecontroller
of the thermistor
remote
controller.
Remove
enabled
ON
FAN SPEED button prohibited
controller
Note 1 Remote controller

Slave

Master Remote
Insert a flat-blade
screwdriver
to a concave
portion of
SW1-2
SW1-6
indoor un
and
wiring
remote
controller
2. Installation
OFF
Remote
controller
thermistor
disabled
OFF
FAN SPEED button enabled
Note 1 Remote
controller
Master ofRemote
controller
Slave
SW1-1
OFF
SW1-1
ON
case
Insert
a flat-blade
screwdriver
toLower
acontrol
concave
the bottom
surface
of the
remote
andportion
slightlyof
(Among t
2
ON
MODE button prohibited
ON
Auto restart function enabled
SW1-1
OFF
SW1-1
ON
controller
As for
the slave
remote
controller,
function
iswires
impossible
of
remote
should
use
0.3mm
2setting
core
cables.
(on-site
configuration)
the
surface
ofisthe
remote control and slightly
Wiring
SW1-3
SW1-7
twistbottom
it, andOFF
the case
removed.
the
switch
SW1-1
of than
the slave
remote
controller
is
Slave
(ON).
Theor
factory
default
is set as
Master
(OFF).
Set
MODE button enabled
OFF
Auto restart function disabled

number i
TEMP
or
TEMP
button.
Press
other
SW1-1.

Maximum
prolongation
of
remote
controller
wiring
is
600
m.
twist it, andONthe case
is
removed.

Upper
case
the
switch
SW1-1
of
the
slave
remote
controller
is
Slave
(ON).
The
factory
default
is
set
as
Master
(OFF).
Set
ON/OFF button prohibited
ON
(Note) The remote controller
thermistor
setting
be button
set only
to the master
remote
controller.
the function
number.
Select
unit with onlyenabled
one fan speed,
FANcan
SPEED
cannot
In the indoor
Press T
SW1-4Wiring outlet
SW1-8, 9, 0
Not used
case
prolongation
is
over
100m,
change
to
the
size
below.
OFF
ON/OFF button enabled
Upper
(Note)If the
The
remote
controller
thermistor
enabled
setting
can
be
set
only
to
the
master
remote
controller.
Two M4 screws (head: 8 orOFF
less) (prepare on site)
Install
the master
remote
controller
at
the
position
to
detect
room
temperature.
be enabled.
Select th
2
2
But,
the air
wiring
in the remote
controller
beto0.3mm
to 0.5mm
.of the

The
Install
the
master
remote
controller
atthe
theshould
position
detect
room
temperature.
MODE
button.
conditioner
operation
followscase
last
operation
of the(recommended)
remote
controller
in case
Press
Press
Function setting item by button operation

Change
theconditioner
outside
of the
case the
according
to wire of
connecting.
treatment
is
thecase
function
number.
Decidein
master
The air
operation
follows
last operation
the remoteWaterproof
controller
of the
/wire
slavesize
setting.
Dectder t
SW1
the
remote controller
cord
to theNo.terminal
Connect
Classification
Function
No.
Function
Setting
Initial setting
necessary
the Remarks
wire
masterat/ slave
setting.
The remote
controller
cord
can be
extracted
from theblock. Setting

(Example
ON SW1
Fan
speed:
stepsthe terminals (Xand
Note Y)
1 of
Thethe
fan speed
is three steps,
.
the
terminalscord
(X and
the01remote
controller
indoor
Connect
[In the case of selecting the remote controller function (0
OFF
connecting
section. Be careful about
contact
failure.
The
remote
controller
can Y)
beofextracted
from
the threeand

upper
center.
ON
88 blink
1 2 3 4 5 6 7 8 9 0
02
Fan speed: two steps (Hi-Lo)
.
Note 1 The fan speed is two steps,
2
The current setting number of the selected function numb
unit.the
(Nothin
polarity
Xunitand
Y) side of the
OFF
01
fan speed
100
200m0.5mm

2
cores
upper
center.
After
partIndoor
inofthe
upper
remote
0
1
2
3
4
5
6
7
8
9
SW1-1:ON
(Slave
remote
controller)
data is re
03
Fan speed: two steps (Hi-Me)
The fan speed is two steps,
.
(Example)
2 remote controller)
SW1-1:OFF(Master
Thin part
Under 300m0.75mm
2 controller)
cores
After
the thin
partcase
in the
upper side
remote
SW1-1:ON (Slave
remote
controller
upper
is scraped
withofathe
nipper
or
to the ind
04
Fan:knife,
one step
Note 1 The fan speed is fixed to one step.
Function number: 01 (lighting)
SW1-1:OFF(Master remote controller)
Thin part
01
Remote
controller
no offset
Under 400m1.25mm2 2 cores
controller
isfor
scraped
withtoaits
nipper
knife,
controller cord,
Mount burr
theupper
upper
restoring
formeror
state
so as thermistor:
not to crimp
the remote

remove
withcase
acase
file.
Press
Setting
number:
01
(blinking)

2
02
Remote
controller
thermistor:
+3.0
C
At
the
time
of
cooling,
in
the
case
of
remote
controller
thermistor
enabled,
offset
temperature
at
+3.0C.
Under 600m2.0mm 2 cores
remove
burr with the
a file.
End.
and secure
removed screw.
03
Remote controller thermistor: +2.0 C
At the time of cooling, in the case of remote controller thermistor enabled, offset temperature at +2.0C.
Remote controller
The indication when power source is supplied
Function n
time of cooling, in the case of 4.
03
thermistor
04
Remote controller thermistor: +1.0 C
At the
remote controller thermistor enabled, offset temperature at +1.0C.
In case of exposing
cordat the time
Master/
slave
setting
whensource
more
than
one remote
controller
arefirst
used
3.
The
indication
when
power
is
supplied
4.
of cooling
At
the
time
of
turning
the
power
source
on,
after
the
light
is
on
for
the
2
seconds,
the
display

05
Remote controller thermistor: -1.0 C
At the
time of cooling, in the case of remote controller thermistor enabled, offset temperature at -1.0C.
surface
of thermistor:
the
Make certain to remove a screw on the
Up
two
remote
controllers
can
beatconnected
to one
(orfor
onethe
group)
indoor unit.
At
thetotime
turning
theoffset
power
source
on, after the
lightunit
is on
first 2ofseconds,
the display
becomes
asof
shown
below.
06 bottom
Remote
controller
-2.0 C
At the time of cooling, in the case
of
remote
controller
thermistor
enabled,
temperature
-2.0C.
Setting nu
becomes
as shown
below.
remote controller.
Remote
07
Remote controller thermistor: -3.0 C
At the time of cooling, in the caseThe
of remote
controller
thermistor
enabled,
offsett
at -3.0C.
number
displayed
on
thetemperature
upper side
of LCD
in the remote
is the software
number,
Switch
Settingcontrol Function
detail
TheFunction
lower case
of the remote controller01is mounted
to

setting
Hownumber,
to set functions by button operation
6.
7.
controller
Remote controller thermistor: no offset

the upper side of LCD in the remote control is the software


The
and number
this is notdisplayed
an error on
code.
The
lower
case
of
the
remote
controller
is
mounted
to

Slave
remote
controller
function
ON
a
flat
wall
with
two
accessory
wood
screws.
indoor
unit
Each function of the remote controller and the indoor unit
set to thethermistor:
initial setting,
which is the standard
use,
occasion
connecting
the
remote
controller
with the
indoor
unit. In the
case of the standard
02is automatically
Remote controller
+3.0 C
At the
timeonofthe
heating,
in theofcase
of remote
controller
offset
temperature
at +3.0C.
air-conditioning,
simultaneously
Press
TEMP or and
TEMP
button. press AIR C

Stop
and
this
isthermistor
not
an enabled,
error
code.
Software number
SW1-1
a flat
wallchange
withistwo
accessory
woodif you
screws.
03
Remote
controller
+2.0 C
At the time
of heating,
in the
casefunction
of remotenumber.
controller
thermistor
enabled,contents
offset temperature
at +2.0C.
use, the
setting
unnecessary.
However,
whould like
to change
the thermistor:
initial setting
for only
the item
of the
Record
the setting
and stored
them.
at
the same
time for
over three seconds.
Select
the setting
number.
, change the setting
Master
remote
controller
OFF Software
Remote
controller
number
(The
number
inthe
left is one
DO NOT leave the remote controller without the upper case.
In case the upper cace needs to be detached, protect the remote controller with a packaging
box
or bag in order to keep it away from water and dust.

012D069
012D069

Thin part

Accessories

In case of embedding cord

The air
master

238 -

Peeling length(88 bl
AIR CON NO. button
for over: 150mm
5 seconds.
Then, 88.0 C blinks on the remote controller until the communication between the remote ElectricalPress
box
maximum.
wiring
The peeling
ofYeach
wiring indicator.
is as follows:
controller
indoor unit is established.
on thelength
temperature
setting
Prepare on site88 blinks

Further,
peel offand
the the
sheath.
unit (orcontroller
one group)
In the case of connecting one remote controller with one Remote
(88 blinks Xfor
approximately
2
seconds
while
data
is
read.)
cord of indoor unit, make
Mount
the
upper
case
for
restoring
to
its
former
state
so
as
not
to

Sheath
Then, th
wiring : 160mm
The peeling
wiring
is ascontroller
follows: (factory default).
certainlength
to set of
theeach
master
remote
Peelingscrew.
length
Y wiring
crimp
Electrical box
the
remote
controller
cord,
and
secure
with
the
removed
(Exampl
: 150mm
slave: 160mm
remote control is set, a communication cannot be
IfXthe
Prepare on site
Sheath
Then, the return air temperature is displayed.
wiring
(Note) F
Prepare
two
M4
screws
(recommended
length:
12

16mm),
and
install
the
lower
case
to
the
electrical
box.

established.
Peeling length
Electrical box
Mount
the
upper
case
for
restoring
to
its
former
state
so
as
not
to

(Example) return air temperature: 27 C (blinking)


Y wiring
: 150mm
not use
a screw
whose screwbetween
head is the
larger
than the height of the wall around the screw hole.
Do
the case ofcord,
exposingsecure
installation,
secure the
remote controller cord to the wall surface with a u
In
where
the communication
remote
If a state
Prepare on site
the
remote
(Note)crimp
For the
return
air controller
temperature, inand
the normal with
case,the
theremoved
return airscrew.
temperature of the indoor
d
the
indoor
unit cannot
beformer
established
continues
controller
the upper
case
for (recommended
restoring
to itslength:
so and
as not
to the lower case to the electrical box.
Mount

cordhowever,
clamp soin as
loosen
the remote
twoand
M4
screws
12 state
16mm),
install
Prepare
unit is displayed;
thenot
casetothat
the remote
controlcontroller
thermistorcord.
is effective,
Press
for 30 controller
minutes, E
displayed.
Confirm
the
wiring screw.
of
about
crimp
thenot
remote
cord,isscrew
and
secure
thethan
removed
use aunit
screw
whose
headand
iswith
larger
thesetting
height of
of the wall around the screw hole.
Do
the casetemperature
of exposingby
installation,
the remote
controller
cord to the wall surface with a
Indetected
the remotesecure
controller
thermistor
is displayed.
End.
the
indoor
and
the
outdoor
unit
master/slave

ectrical box.
so as
not to loosen the remote controller cord.
ON/OFF
button.
Presscord clamp
the remote controller.
[In the case th
XY
crew hole.
In the case of exposing installation, secure the remote controller cord to the wall surface with a
End.
remote contro
2. Installation and wiring of remote controller
Lower
case cord.
cord clamp so as not to loosen the remote
controller

[In
the
case
that
the
remote
thermistor
is
ineffective
and
plural
indoor
units
are
connected
to
one
5. Confirmation method for return air temperature
Press A
2
Wiring
of
remote
controller
should
use
0.3mm

2
core
wires
or
cables.
(on-site
configuration)

remote
controller
]
indoor u
2. Installation and wiring of remote controller
Return air temperature can be confirmed
the remote controller operation.
Lowerby
case
mm2 at

Maximum
of remote
controller wiring is 600 m.
button prolongation
for over 5 seconds.
NO.
Press AIR CON
(Among
2
AIRoutlet
CON NO. button for over 5 seconds.
Press
Wiring
of
remote
controller
should
use 0.3mm 2 core wires or cables. (on-site configuration)
Wiring
indoor
unit
No.
indicator:
U
000
(blinking)
and on
wiring
of remote controller
2. Installation
number
If the prolongation is over 100m, change to the size below.
88 blinks
the temperature
setting indicator.
Two
M4 screws (head: 8 or less) (prepare on site)
prolongation
of remote
controller
wiring is 600 m.
Maximum
2
2
(Among
the
connected
indoor
units,
the
lowest
2
Wiring
outlet
Press
But, the wiring in the remote controller case should be 0.3mm (recommended) to 0.5mm
.
remote
controller
should use 20.3mm
2 coredata
wires
or cables. (on-site configuration)
Wiring of
(88
blinks
for approximately
seconds while
is read.)
If theisprolongation
number
displayed.) is over 100m, change to the size below. 2
Two M4 screws (head: 8 or less) (prepare on site)
2
prolongation
of remote controller wiring is 600 m.
Maximum

the wire
size outside of the case according to wire connecting.
Waterproof treatmentSelect
is th
But, TEMP
the wiringChange
in the
remote
controller
TEMP
or
button. case should be 0.3mm (recommended) to 0.5mm .
Press
Press
heath
Then, the return
air100m,
temperature
displayed.
the
remote
controller
to the
terminal block.
If the
prolongation
is over
changeistocord
the size
below.
Connect
necessary
at
the
wire
e on site)
Change
the
wire
size
outside
of
the
case
according
to
wire
connecting.
Waterproof
treatment
is
Select
the
indoor
unit
No.
2
Dectder
eeling length
return
air temperature:
27
C
(blinking)
But,
the(Example)
wiring inthe
the
remote
controller
case
should
be 0.3mm
(recommended)
0.5mm2.(X and Y) of the indoor necessary at the
the
terminals
(X and
Y)
theterminal
remote
controller
and the to
terminals
Connect
remote
controller
cord
toof
the
block.
Connect
section. Be careful about contact failure.
wire
button.
Press MODE connecting
(Exampl
(Note)
For
the
return of
air
the normal
case,and
the the
return
air temperature
2
Change
the wire
size
outside
of(X
the
to controller
wire connecting.
Waterproof
the
terminals
andcase
Y)
theinremote
terminals
(Xtreatment
and Y) of
ofisthe
the indoor
indoor
Connect
unit.
(No
polarity
Xtemperature,
and
Y)ofaccording
connecting
section.
Be
careful about contact failure.
Dectder
the indoor
unit- No.
100
200m0.5mm

2
cores
88 blin
unitwire
is displayed;
however,
in the case that the remote control thermistor is effective,
necessary
at the
2
unit.
(No
polarity
of X and
Y)
(Example)
indoor Under
unit No.300m0.75mm
indicator: U 000 2 2 cores
100 - 200m0.5mm

2
cores
data is re
detected
temperature
the remote
the indoor
2
connecting section.
Be careful
aboutby
contact
failure.controller thermistor is displayed.
2
88
blinks
on
the
temperature
setting
indicator.
(blinking
for
approximately
2
to
10
seconds
while
Under 300m0.75mm
2 cores
to the in
2
Under 400m1.25mm
2 cores
Mount theON/OFF
upper case
for restoring
its former state so as not to crimp the remote controller cord,

button.
Press
2
100
- 200m0.5mm
2tocores
AIR
CON
NO.
data
is
read)
Then,
the
return
air
temperature
is
displayed.
When
is
pressed,
return
Under
400m1.25mm

2
cores
2
Mount the upper case for restoring to2 its former state so as not to crimp the remote controller cord,
End.
surface with a
Press
Under 600m2.0mm
2 cores
and secure with the removed screw.
2
Under 300m0.75mm
2 cores
to the
indoor
unit selection
display (example, U 000).
Under
600m2.0mm

2
cores
End.
and
secure
with
the
removed
screw.
2
[In the
case that the remote thermistor is ineffective
Under
400m1.25mm
2 coresand plural indoor units are connected to one
roller cord,
ON/OFF button.
Press
2
remote
controller ]
Under
600m2.0mm
2 cores
End.
Press AIR CON NO. button for over 5 seconds.
indoor unit No. indicator: U 000 (blinking)
thesetting
connected
Function
setting indoor units, the lowest
How
to set
func
Function
button
operatio
6.(Among
7. by
7. How to set functions
configuration)
number istheremote
displayed.)
Each function
controller
and and
the indoor
unit isunit
automatically
set to theset
initial
setting,
is thewhich
standard
use,standard
on the occasion
connecting
controller
the indoor
unit. with
In thethe
case
of theunit.
standard
and simultaneously
press AIRa
Each
functionofofthe
remote
controller
the indoor
is automatically
to the
initialwhich
setting,
is the
use, onofthe
occasiontheofremote
connecting
the with
remote
controller
indoor
In the case of the standardStop air-conditioning,
Stop air-conditioning,
TEMP
or TEMP
Press
functions
button
operation
7., How
use, the
is unnecessary.
However,
ifbutton.
youifwhould
like to change
the initialthe
setting

change
setting
forthe
only
theby
item
ofonly
the the
function
Record the
setting Record
contentsthe
andsetting
stored them.
at the same time for over three
seconds.
use,
the setting
settingchange
change
is unnecessary.
However,
you whould
like to change
initial
setting
tothe
,set
change
setting
for
itemnumber.
of the function
number.
contents and stored them.
at the
same time for ov
Select
the indoor
No.
d use, on 2the occasion of connecting the remote
controller
with theunit
indoor
unit. In the case of the standard
MODE buttons
blinks infunction
the upper
right. 01
The function number 01
Stop air-conditioning, and simultaneously press AIR CON NO. and
number
The
0.5mm .
ting for only the item of the function number.
Record the
settingitem
contents
and stored
them.
at the same time for over three seconds.
MODE
button.
Press
SW1
setting
by switch
on PCB
Function
Function
SW1
setting item by switch on PCB
f treatment is

ON
The function number 01 blinks in the upper right.
Dectder the
indoor unit No. Setting detail
Functi
Switch No.
Setting
Initial setting
Switch No.
Setting
Setting detail
Initial setting
ON
Switch
No.
Setting unit
Setting
Initial setting
Switch No.
Settingbutton prohibited
Setting detail
Initial OFF
setting
SW1 No. indicator:
1 2 3 4 5 6 7 OFF
8 9 0
(Example)
indoor
Udetail
000
ON
Slave remote controller
ON
TEMP
SW1-1
SW1-5
1 2 3 4 5 6 7 8 9 0
ON
ONthe
Slave
remote
controllerindicator. (blinking
ON
TEMP
button prohibited
Function number
88
blinks
on
temperature
setting
for
approximately
2
to
10
seconds
while
OFF
Master
remote
controller
OFF
TEMP
button
enabled

Setting detail
Initial
setting
SW1-1
SW1-5
OFF
1 Master
2 3 controller
4 remote
5 6 7thermistor
8controller
9 0 enabled
OFF Remote
OFF
TEMP
button enabled
AIR CON NO. ON

FAN
SPEED
prohibited
Note 1
TEMP button prohibited
data is read)ONThen,
the
return
air temperature
is displayed. When
is pressed,
returnbutton
SW1-2
SW1-6
Remote
controller
thermistor
disabled
OFF
FANON
SPEED button
enabled button prohibited
Note 1
ON selection
Remote
controller
thermistor
enabled
FAN SPEED
Note 1
TEMP button enabled
tothe indoorOFFunit
display
(example,
U
000).
SW1-2
SW1-6
End button
ONOFF MODE
button
prohibited
ON
AutoOFF
restart function
enabled
FAN SPEED button prohibited
Note 1
Remote
controller
thermistor
disabled
FAN
SPEED
button
enabled
Note

As
for
the 1slave remote controller, function setting is impossible

SW1-3
SW1-7
ON/OFF button.
Press
OFFON MODE
button
enabled
OFF
AutoON
restart function
disabledfunction enabled

FAN SPEED button enabled


Note 1
TEMP or TEMP button.
Press
other than SW1-1. As for the slave remote controller, function setting
MODE
button
prohibited
Auto restart
is impossible
End.
SW1-3
SW1-7ON
ON
ON/OFF button prohibited
uto restart function enabled
Select the function number.

surface

uto restart function disabled

ot used

SW1-4

SW1-4

AsOFF
for the slave
remote
controller,
MODE
button
enabledfunction setting is impossible
OFF
ON/OFF button enabled

other
ON than SW1-1.
ON/OFF button prohibited
the indoorON/OFF
unit with only
one
fan speed, FAN SPEED button cannot
InOFF
button enabled

item by button operation


Function setting
be enabled.

Auto restart function disabled


Not OFF
used
TEMP orON TEMP button.
Press OFF
SW1-8,the
9, 0function number. Not used
Select
OFF

SW1-8, 9, 0

indoor unit withother


only one
fanSW1-1.
speed, FAN SPEED button cannot
In the
than
be enabled.

indoorbutton
unit with only one fan speed, FAN SPEED button cannot
In the Decide
be enabled.

Press TEMP or T
Select the function numb

MODE button.
Press
Select button
Decide the function number.

MODE butt
Press
MODE button.
Setting
Remarks
Start button
PressInitial setting
functionfunctio
numb
Decide
Fan speed: three steps
1 The
fan speed is three steps,
.
theNote
function
number.
Decide
the remotethe
controller
[In the case of selecting
02Setting No.
Fan speed: two steps (Hi-Lo)
The fan
speed is two steps,
.
Setting
setting
Remarks
Note 1 Initial
The current setting number of the selected function nu
- steps,
03
stepsthree
(Hi-Me)
The
is
twofan
steps,
. (01-06)] - [In. the case of selecting the indoor unit function (07-14)]
01 Fan speed:
Fantwo
speed:
steps
Notespeed
1 remote
The
speed is three
fan
the
controller
function
[In the case of selecting
[In the case of selecting
(Example)
04
stepspeed: two steps (Hi-Lo)
Note 1 setting
The
speed
is
fixed
tospeed
one step.
02 Fan: oneFan
Note
1 of
The
isfunction
two steps,
.
number
thefanselected
number blinks
fan
Thecurrent
Function number: 01 (lighting)
88 blinks on the temperature setting indicators.
The current setting nu
01
controller thermistor: no offset

(Example)
03 Remote Fan
speed: two steps
(Hi-Me)
The fan speed is two steps,
.
(blinking)
Setting number: 01
(blinking for approximately 2 to 10 seconds while data is read)
(Example)
02
Remote
controller
thermistor:
+3.0
C
At
the
time
of
cooling,
in
the
case of remote controller thermistor enabled, offset temperature at +3.0C.
The fan speed is fixed to one step.
Function number
011(lighting)
Function number:
04
Fan: one step
The fan speed is fixed to one step.
Note

Function number: 0
03
Remote controller thermistor: +2.0 C
At the time of cooling, in the case of remote controller thermistor enabled, offset temperature at +2.0C.
Remote controller
number: 01
Setting
Funct
01
Remote controller thermistor:
no offset
After that, the current setting number of the selected function number blinks.
(blinking)
at the time
Remote controller thermistor: +1.0 C
At the time of cooling, in the case of remote controller thermistor enabled, offset temperature at +1.0C.
Setting number: 01
At the time of cooling, in the case of remote controller thermistor 03
enabled, thermistor
offset temperature
at +3.0C. 04
(Example)
02 Remote Remote
+3.0 C
At the time
cooling,
in the
case ofthermistor
remote controller
thermistor
enabled,
offset temperature at +3.0C.
cooling
controllercontroller
thermistor:thermistor:
-1.0 C
At the time of cooling,
in theofcase
of remote
controller
enabled,
offset
temperature
at -1.0C.
At the time of cooling, in the case of remote controller thermistor enabled, of
offset
temperature at +2.0C. 05
End button
Function
number
Function
number:
07
(lighting)
03
Remote
controller
thermistor:
+2.0
C
At
the
time
of
cooling,
in
the
case
of
remote
controller
thermistor
enabled,
offset
temperature
at
+2.0C.
Remote
controller
06
Remote
controller
thermistor:
-2.0
C
At
the
time
of
cooling,
in
the
case
of
remote
controller
thermistor
enabled,
offset
temperature
at
-2.0C.
At the time of cooling, in the case of remote controller thermistor enabled, offset temperature at +1.0C.
Settin
Setting
number:
01
(blinking)
03 offset
thermistor
at the
time 07 04 Remote Remote
+1.0 C
At the time
cooling,
in the
case ofthermistor
remote controller
thermistor
enabled,
offset
temperature at +1.0C.
Remote thermistor enabled,
controllercontroller
thermistor:thermistor:
-3.0 C
At the time of cooling,
in theofcase
of remote
controller
enabled, offsett
temperature
at -3.0C.
At the time of cooling, in the case of remote controller
temperature
at -1.0C.
controllerthermistor enabled, offset
of cooling
controllercontroller
thermistor:thermistor:
no offset -1.0 C

05 Remote Remote
At the time of cooling, in the case of remote controller thermistor enabled, offset temperature at -1.0C.
At the time of cooling, in the case of remote controller
temperature at -2.0C. 01
Function
number
Setting
number
function
ess
TEMP
or
TEMP
button.
button Remote
controllercontroller
thermistor:thermistor:
+3.0 C -2.0 C
At the time of heating,
in theofcase
of remote
controller
enabled, offset
temperature
at +3.0C.
Press TEMP or TEMP button.
At the time of cooling, in the case of remote controller thermistor enabled, offsett temperature at -3.0C. 02 Decide
06 Remote
At the time
cooling,
in the
case ofthermistor
remote controller
thermistor
enabled,
offset temperature at -2.0C.
ect the function number.
03
controllercontroller
thermistor:thermistor:
+2.0 C -3.0 C
At the time of heating,
in the case of remote controller thermistor enabled, offset temperature at +2.0C.
Select the setting number.
Remote controller
Remote
07 Remote Remote
Select buttonAt the time of cooling, in the case of remote controller thermistor enabled, offsett temperature at -3.0C.
at the time
Remote controller thermistor: +1.0 C
At theortimeTEMP
of heating, button.
in the case of remote controller thermistor enabled, offset temperature at +1.0C.
At the time of heating, in the case of remote controller
enabled,thermistor
offset temperature
at +3.0C. 04
TEMP
Press
MODE button.
Press
controllerthermistor04
01
Remote controller thermistor:
no offset

Setting number
of
heating
MODE
Start
button
ess
button.
05
Remote
controller
thermistor:
-1.0
C
At
the
time
of
heating,
in
the
case
of
remote
controller
thermistor
enabled,
offset
temperature
at
-1.0C.
At the time
of heating,
in the case of remote controller
thermistor
enabled,
offset
temperature
at
+2.0C.
Select the setting number.
function
The setting is completed. Press TEMP or
02
Remote controller thermistor: +3.0 C
At the time of heating, in the case of remote controller thermistor enabled, offset temperature at +3.0C.
cide
function
number.
Remote controller thermistor: -2.0 C Press
At the button.
time of heating, in the case of remote controller thermistor enabled,
offsettotemperature
at -2.0C.
At thethe
time
of heating,
in the case of remote controller thermistor enabled, offset temperature at +1.0C. 06
MODE
Light is on for approximately 3 to 20 seconds while da

Proceed
.

03 Remote Remote
controller thermistor: +2.0 C
At the time of heating, in the case of remote controller thermistor enabled, offset temperature at +2.0C.
Select the setting num
Remote
controller
controller thermistor: -3.0 C The setting is completed.
At the time of heating, in the case of remote controller thermistor enabled, offset temperature at -3.0C.
At the time of heating, in the case of remote controller thermistor enabled, offset
temperature
at -1.0C. 07
decided function No. and setting No. is transmitted.
[Note]
04
thermistor
at the
time 01 04 No ventilator
Remote
controller thermistor: +1.0 C
At the time of heating, in the case of remote controller
thermistor enabled, offset temperature at +1.0C.
MODE b
Press
connection
At
time of
of heating,
in the
of remote
controller
thermistor
enabled,
offset
temperature
at -2.0C.
thethecase
selecting
thecase
remote
controller
function
(01-06)]
[In the case
of selecting the indoor unit
function (07-14)] Light ison for approximately 3 to 20 seconds while data of the
(Example)
a. In the case of connecting one remote control to plural indoor units,
the display
of heating
05
Ventilation
setting
05
Remote
controller
thermistor:
-1.0
C
At
the
time
of
heating,
in
the
case
of
remote
controller
thermistor
enabled,
offset
temperature
at
-1.0C.
In
case
of
Single
split
series,
by
connecting
ventilation
device
to
CNT
of
the
indoor
printed
circuit
board
(in
case
of
VRF
series,
by
At
the
time
of
heating,
in
the
case
of
remote
controller
thermistor
enabled,
offset
temperature
at
-3.0C.
The setting is comple
The current setting number of the selected function number blinks
setting
indicators.
88 blinks on02the temperature
Ventilator links
air-conditioner
decided function
No. anditsetting
No.the
is indoor
transmitted.
Function number: 01 (lighting for 3 to 20 seconds)
will be device
as follows:
connecting
toAtCND
printedincircuit
board),
the operation
of ventilation
is linkedoffset
with the
operation ofatindoor
unit.
06 2 to 10
Remote
controller
thermistor:
-2.0 C
theoftime
of heating,
the case
of remote
controller
thermistor enabled,
temperature
-2.0C.
(Example)
Light
is
on
for
approx

(blinking for approximately


seconds
while
data
is
read)
(Example)
Setting number: 01 (lighting for 3 to 20 seconds)
Indoor unit No. display: U 000 (blinking)
01
Auto operation enabled
Note 1
Auto
operation
InFunction
case of number:
Single split
series,
by connecting ventilation device 06
to CNT of
the indoor
printed circuit board (in07
case of VRF
series,controller
by
Remote
thermistor: -3.0 C
At the time of heating, in the case of remote controller thermistor enabled, offset temperature at -3.0C.
01
(lighting)

decided function No.


01
(lighting
for 3 to 20 seconds)
Function
setting device is linked
(Display the lowest number among the connected indoor units.)
02 operation
Auto
operation
1 Auto
operation
disabled
Notenumber:
connecting it to CND of the indoor printed circuit board), the operation of ventilation
with the
of indoor
unit. disabled
01
No
ventilator
connection

Setting number: 01 (blinking)


After that, the current
setting
number of the selected function
blinks. 01 (lighting for 3 to 20 seconds)
Setting
number
01
Disabled
(Example)
number:
Operation permission/
Functi
Ventilation setting
0705
In case of Single split series, by connecting ventilation device to CNT of the indoor printed circuit board (in case of VRF series, by
prohibition (Example)
02
Operation permission/prohibition controller is enabled.
02 Enabled Ventilator links air-conditioner
Auto operation disabled
unit No. of ventilation device is linked with the operation Function
Function number: 0
connecting it to CND of the indoor printed circuit board),Indoor
the operation
of indoornumber
unit.
Function number
Function number:
(lighting)
01 07Level
input

Function
number
Setting
number:
01

08
External
input
01
Auto operation enabled
Note 1
Auto
operation
02 01 (blinking)
Pulse input
Setting number:
Operation permission/prohibition controller is enabled.
06
Settin
setting
02 StandardAuto operation disabled
Note 1 Auto operation disabled
01
Note2
Disabled

permission/ 02 01 High speed


Function
number
Setting number
0907 FanOperation
speed setting
1
Note2
Setting number
Then, the screen goes back to the function number bli
prohibition
02 High speed
Enabled
Operation permission/prohibition controller is enabled.
03
2
Note2
indication , if the setting is sequentially conducted,
01
No
remaining
operation
After
cooling stopped, no fan remaining operation
01
Level
input

Press TEMP or TEMP button.


b. Press TEMP or TEMP button.
Then, the screen goes back to the function number blinking
with the same procedures. If the setting is finished, p
08 FanExternal
remaininginput
Setting number After cooling stopped, fan remaining operation for 0.5 hours
02
02 0.5 hoursPulse input
Select the setting number.
Select the indoor unit No. to be set.
10
operation at the time
indication , if the setting is sequentially conducted, continue
03
1
hour
After
cooling
stopped,
fan
remaining
operation
for
1
hour
After cooling stopped, no fan remaining operation
01
Standard
Note2
of cooling Proceed to .
If U ALL is selected, the same setting can be set to all units.
MODE button.
Press
with
the
same
procedures.
If
the
setting
is
finished,
proceed
to
.

04
After cooling stopped, fan remaining operation for 6 hours
After cooling stopped, fan remaining operation for 0.5 hours
09
Fan speed
setting
02 6 hours High speed 1
Note2
The setting is completed.
MODE button.
c. Press
[Note]
Then, the screen goes
01
No remaining operation
After heating stopped or after heating thermostat OFF, no fan remaining operation

After cooling stopped, fan remaining operation for 1 hour


03
Highremote
speed control
2
Note2
Decide the indoor unit No.
Light is on for approximately 3 to 20 seconds while data of the Fan remaining a. In the case of connecting
one
to plural indoor units, the
02
0.5 hours
Afterdisplay
heating stopped or after heating thermostat OFF, fan remaining operation for 0.5 hours
indication , if the s
After cooling stopped, fan remaining operation for 6 hours
11
operation at the time
88 blinks on the temperature setting indicators. (blinking for 2 to 10 seconds while data
01
No remaining operation
After cooling stopped, no fan remaining operation

decided function No. and setting No. is transmitted.


will be as follows:
03
2
hours
After
heating
stopped
or
after
heating
thermostat
OFF,
fan
remaining
operation
for
2
hours
After heating stopped or after heating thermostat OFF, no fan remaining operation
with the same proced
Fan remaining
of heating
is read)
(Example)
02 6 hours
0.5(blinking)
hours
After cooling
fan remaining
operation
0.5 hours
unit No.
U 000
04 display:
After heating stopped
or after stopped,
heating thermostat
OFF, fan
remainingforoperation
for 6 hours
After heating stopped or after heating thermostat
OFF,
for 0.5 Indoor
hours
at the time
Indoor
unitfan remaining10operationoperation
When AIR CON NO. button is pressed, go back to the indoor unit selection display (for
Function
(lighting
3 to 20 OFF,
seconds)
1 hourthe connected indoor units.)
After cooling stopped, fan remaining operation for 1 hour
lowest03
number
among
(Display the 01
No offset
After
heatingnumber:
stopped 01
or after
heatingfor
thermostat
2 hours
offor
cooling
function fan remaining operation
Setting
temperature
example,
U
000
blinking).
Setting
number:
01
(lighting
forthermostat
3 to 20 seconds)
04 Setting temperature
6 hours offset + 3.0 C
After cooling
fan remaining
operation
02
The setting temperature
at thestopped,
time of heating
is offset by
+3.0 C. for 6 hours
After
heating
stopped
or after
heating
OFF, fan remaining operation for 6 hours
12
offset at the time of
Function number
03
offset
+ 2.0 C
The setting
at thestopped
time of heating
offset bythermostat
+2.0 C. OFF, no fan remaining operation
01 Setting temperature
No remaining
operation
After heating
or afterisheating
Indoor unit No.
temperature
heating
Fan remaining
Press
TEMP operation
or TEMP
04
The setting temperature
at thestopped
time of heating
offset bythermostat
+1.0 C.
The setting temperature at the time of heating is offsetFunction
by +3.0number
C.
02 Setting temperature
0.5 hours offset + 1.0 C
After heating
or afterisheating
OFF,
fan remaining
for 0.5 button.
hours
11
operation at the time
Select the setting number
01
Low
fan
speed
Note
1
At
the
time
of
heating
thermostat
OFF,
operate
with
low
fan
speed. OFF,

The setting temperature at the time of heating is offset by +2.0 C.


03
2 hours
After heating stopped or after heating thermostat
fan remaining operation for 2 hours
of heating
02
Setting fan speed
At the time of heating thermostat OFF, operate with the setting fan speed.
The setting temperature at the time of heating is offset by +1.0 C.
04
6
hours
After
heating
stopped
or
after
heating
thermostat
OFF,
fan
remaining
operation
for
6
hours
Indoor
unitfan speed.
13
Heating fan controller
MODE button.
Press
03
Intermittent operation
Note 1 At the time of heatingr thermostat OFF, intermittently operate.
At the time of heating thermostat OFF, operate
with low
Setting number
01
No offset

function
The setting is completed.
At the time of heating thermostat OFF, a fan will be stopped.
At the time of heating thermostat OFF, operate with
the setting fan speed.
Setting temperature
04
02 Fan off Setting temperature offset + 3.0 C
Thecontroller
setting thermistor
temperature
at the time
of heating
by is
+3.0
C.set
When the remote
is enabled,
automatically
setistooffset
Fan
off.
Do
not
at the time of3the
unit thermistor.
Light
on
for
approximately
to indoor
20 seconds
while data of the decided function No. and
At
the
time
of
heatingr
thermostat
OFF,
intermittently
operate.
offset at the
of TEMP or TEMP button.
b.time
Press
Then, the screen goes back to the function number blinking 12
01
03 No offsetSetting temperature offset + 2.0 C
The setting temperature at the time of heating is offset
by +2.0
C.transmitted.
setting
No. is
At the time of heating thermostat OFF, a fan will be stopped.
heating
Select the indoor unit No. to be set.
indication
the setting
is sequentially
conducted,
continue
, ifcontroller
air
temperature
offset +2.0
C + 1.0 C
Offset the return
air setting
temperature
of the indoor
unittime
by +2.0
C.
When the remote
thermistor
is enabled,
automatically
set to Fan off. Do not set at the time of02
the indoor
unit thermistor.
04 Return
Setting
temperature
offset
The
temperature
at the
of heating
is offset
by +1.0 C.
(Example)
If U ALL is selected, the same setting can be set to all units.
with the same procedures. If the setting is finished, proceed to .
03
temperature
Offset
the 1return
of the indoor
unit byOFF,
+1.5operate
C.
01 Return air
Low
fan speedoffset +1.5 C
Atair
thetemperature
time of heating
thermostat
with low
fan speed.
Note
Indoor
unit No.: U 000 (lighting for 3 to 20 seconds)
Return air temperature
MODE
c. Press
button.
04
Return air temperature offset +1.0 C
Offset the return air temperature of the indoor unit by +1.0 C.
Offset the return air temperature of the indoor unit by +2.0 C. 14
02
Setting fan speed
At the time of heating thermostat OFF, operate with the setting
fannumber:
speed. 07 (lighting for 3 to 20 seconds)
offset
Function
Decide the indoor
unitReturn
No. air
05
temperature offset -1.0 C
Offset the return air temperature of the indoor unit by -1.0 C.
Offset the return air temperature of the indoor unit by +1.5 C.
13
Heating fan controller
03
Intermittent
operation
Note data
1 At the time of heatingr thermostat OFF, intermittently Setting
operate.number: 01 (lighting for 3 to 20 seconds)
while
88
blinks
on
the
temperature
setting
indicators.
(blinking
for
2
to
10
seconds
06
Return air temperature offset -1.5 C
Offset the return air temperature of the indoor unit by -1.5 C.
Offset the return air temperature of the indoor unit by +1.0 C.
At the time of heating thermostat OFF, a fan will be stopped.
is read)
07
temperature
offset -2.0 C
Offset the return air temperature of the indoor unit by -2.0 C.
04 Return air
Fan
off
Offset the return air temperature of the indoor unit by -1.0 C.
Indoor unit No.

Function
How to set functions by button
operationsetting item by button operation
01
Classification

Function No.

Function

Setting No.

MODE
op air-conditioning, and simultaneously
press AIR CON
NO. and
buttons
Classification
Function
No.
Function
Remarks
01
Indoor unit fan speed
the
time
for over
three seconds.
The same
fan speed
is three
steps,
.
eThe
function
number
01
blinks
in
the
upper
right.
fan speed is two steps,
.
01
Indoor unit fan speed
The fan speed is two steps,
.

When the remote controller thermistor is enabled, automatically set to Fan off. Do not set at the time of the indoor unit thermistor.

Function number
When AIR CON NO. button is pressed, go back to the indoor unit selection display (for
(In the case of
Offset the return air temperature of the indoor unit by -1.5 C.
01 indoor unit
Noand
offset
Note 1: The symbol in the initial setting varies
depending
upon blinking).
the
the outdoor unit to be connected, and this is
Note 2: Fan speed of High speed setting
connecting
example,
U 000
Offset the return air temperature of the indoor unit by -2.0 C.
plural
indoor
Indoor
speed
setting
automatically determined as follows:
02
Return air temperature offset +2.0 C
Offset the return air temperature of the indoor unit
by unit
+2.0fan
C.
units)
Fan speed setting
- of the- indoor unit by +1.5 C.his is
Note 2: Fan speed of High speedSwith
setting
No.
air temperature
offset +1.5 C
Offset the return air temperature
Setting number
TEMP or03TEMPReturn
button.

Function
Setting
Product model
air Press
temperature
Function No.
Hi Mid
Hi
Hi Mid
Indoor unitReturn
fan speed
setting
14
04
Return air temperature offset +1.0 C
Offset Standard
the return air temperature
of
theLoindoor unit by +1.0
C.Lo
thebutton
setting
number
Fan speed setting
ON/OFF button.
Press
SPEED
prohibited
offset FANSelect
High speed 12
UHi Hi Mid
UHi Mid
UHi Hi
- Product model whose indoor fan speed is only one step
FAN SPEED 05 ProductReturn
air
temperature
offset
-1.0
C
Offset
the
return
air
temperature
of
the
indoor
unit
by
-1.0
C.
SW1-6
model whose indoor fan speed is two steps or three
is completed.
The
Then, the screen goes back to the function number blinking indication
the setting
, ifsetting
button Hi LoFAN SPEED button Hi
enabled
Initial setting of some indoor unit is High speed.
Standard
Hi Mid Lo
Mid steps
06
Return air temperature
offset -1.5 CON/OFF button. Offset the return air temperature of the indoor unit byis-1.5
C.
MODE button.
Press
Press
sequentially
conducted,
continue
with
the
same
procedures.
If
the
setting
is
finished,
High speed 12
UHi Hi Mid
UHi Mid
UHi Hi Product model whose indoor unit fan speed is three steps
Fan speed: three steps
Note 3:the
As return
for plural
unit, set of
indoor
to each
master
slave indoor unit.
setting is completed.
three
07
Return air temperature
offset
-2.0isC
Offset
airindoor
temperature
the functions
indoor unit
byproceed
-2.0
C.toand
setting
is steps
completed.
The
.
Indoor unit fan FanThe
ON/OFF button is pressed during setting,
Even if
speed: two steps (Hi-Lo) Product model whose indoor unit
fan speed
two
Initial setting of some indoor
unit
is
High
speed.
But only master indoor unit is received the setting change of indoor unit function 07 Operation permission/
Remote controller function 01
on for
approximately
3 to 20 seconds while data of the decided function No. and
FanLight
speed:istwo
steps
(Hi-Me)
speed
The setting contents are stored in the controller, and ev
ps
Note
1:set
Theindoor
symbol
to
in
themaster
initial and
setting
upon
the indoor
and
the outdoor
unit to be connected,
and this is prohibition
Note
FanExternal
speed input.
of High speed setting
and2:08
Note 3: As for plural indoor
unit,
functions
each
slave
indoor
unit.
setting
No.depending
is transmitted.
Fan:
onevaries
step
Product
model unit
whose
indoor
unit fan speed
step button
ON/OFF
is pressed during setting, the setting is ended. However, any details where the setting has not been completed will be ineffective.
Even ifis only one
s
Indoor unit fan speed setting
But only master indoor unit
is received thedetermined
setting
of indoor
unit
functionenabled
07 OperationProduct
permission/
automatically
as follows:
Auto
operation
model where Auto mode is selectable
Autochange
operation
(Example)
Remote controller function 06
[Confirmation method for current setting]
andspeed
even setting
if the power failure occur, this will not be lost.
The setting contents are stored in the controller,Fan
setting
Auto operation disabled
model without Auto mode
prohibition and 08 External
input.
Indoor unit No.: U 000Product
(lighting
for 3 to 20 seconds)
Swith
No.
step
Function Low fan speed Setting
Product model
According to the operation, the setting number displaye
Product model except FDUS
No.13 Heating fan
Indoor Function
unit function
Standard
Hi
Mid
Lo
Hi Lo
Hi Mid

Function
number:
07
(lighting
for
3
to
20
seconds)
control
Intermittent operation
FDUS
[Confirmation method for current setting]
(However, in the case of selecting U ALL (all units), the

ess
ON/OFF button.
e setting is completed.

SW1-6

Remote controller function 01

FAN SPEED
button

Indoor unit fan


speed

FAN
SPEED
button
Product
model
whose indoor fan speed is only one step
Setting
number:
01prohibited
(lighting for
3 to 20
seconds)
High speed 12
UHi Hi Mid
UHi Mid
UHi Hi
According
to theisoperation,
setting number displayed first after selecting
function number and pressing MODE button is the currently
set content.
Product model whose indoor
fan speed
two steps the
or three
FAN SPEED button enabled
Initial setting
of some
indoor
unitlowest
is High
speed.
(However, in the case of selecting U ALL (all units),
the setting
number
of the
number
among the indoor units is displayed.)
steps
Indoor unit No.
Function
number
(In the case
of steps
Fan speed:
three
Product model whose indoor unit fan speed is three steps
Note
3:
As
for
plural
indoor
unit,
set
indoor
functions
to
each
master
and
slave
indoor
unit.
connecting
Fan speed:
two steps (Hi-Lo) Product model whose indoor unit fan speed is two steps
plural indoor
But only master indoor unit is received the setting change of indoor unit function 07 Operation permission/
Fan speed:
units) two steps (Hi-Me)
prohibition and 08 External input.
Fan: one step
Product model whose indoor unit fan speed is only one step

ON/OFF bu
Press
The setting is completed

ON/OFF
Even if
The setting contents ar

Setting number

Remote controller function 06


Indoor unit function 13

Product model where Auto mode is selectable


Auto operation Auto operation enabled
setting
Auto operation disabled
Product model without Auto mode
Then,
the speed
screen goes back to the
function
number
blinking
Low fan
Product
model
except
FDUSindication , if the setting
Heating fan
isIntermittent
sequentiallyoperation
conducted, continue
with the same procedures. If the setting is finished,
control
FDUS
proceed to .

ven if
ON/OFF button is pressed during setting, the setting is ended. However, any details where the setting has not been completed will be ineffective.
he setting contents are stored in the controller, and even if the power failure occur, this will not be lost.

firmation method for current setting]


cording to the operation, the setting number displayed first after selecting function number and pressing
MODE button is the currently set content.
owever, in the case of selecting U ALL (all units), the setting number of the lowest number among the indoor units is displayed.)

[Confirmation method for cu


According to the operatio
(However, in the case of

239 -

88 blinks on the temperature setting indicator. (blinking for approximately 2 to 10 seconds while
data is read) Then, the return air temperature is displayed. When AIR CON NO. is pressed, return
to the indoor unit selection display (example, U 000).
ON/OFF button.
Press
End.

s
s

ard

ting is impossible

SPEED button cannot

se of VRF series, by
on of indoor unit.

7. How to set functions by button operation


Stop air-conditioning, and simultaneously press AIR CON NO. and
at the same time for over three seconds.
The function number 01 blinks in the upper right.
Function number

End button

Press TEMP or TEMP button.


Select the function number.

on permission/

Decide button
Select button

MODE button.
Press
Decide the function number.

Start button

[In the case of selecting the remote controller function (01-06)]


The current setting number of the selected function number blinks
(Example)
Function number: 01 (lighting)
Setting number: 01 (blinking)
Function number

[In the case of selecting the indoor unit function (07-14)]


88 blinks on the temperature setting indicators.
(blinking for approximately 2 to 10 seconds while data is read)

After that, the current setting number of the selected function number blinks.
(Example)
Function number: 07 (lighting)
Setting number: 01 (blinking)
Function number

Setting number

Press TEMP or TEMP button.


Select the setting number.
MODE button.
Press
The setting is completed.
Light is on for approximately 3 to 20 seconds while data of the
decided function No. and setting No. is transmitted.
(Example)
Function number: 01 (lighting for 3 to 20 seconds)
Setting number: 01 (lighting for 3 to 20 seconds)

Setting number

Proceed to .
[Note]
a. In the case of connecting one remote control to plural indoor units, the display
will be as follows:
Indoor unit No. display: U 000 (blinking)
(Display the lowest number among the connected indoor units.)
Indoor unit No.

Function number

Function number

Setting number

Then, the screen goes back to the function number blinking


indication , if the setting is sequentially conducted, continue
with the same procedures. If the setting is finished, proceed to .

b. Press TEMP or TEMP button.


Select the indoor unit No. to be set.
If U ALL is selected, the same setting can be set to all units.
MODE button.
c. Press
Decide the indoor unit No.
88 blinks on the temperature setting indicators. (blinking for 2 to 10 seconds while data
is read)
When AIR CON NO. button is pressed, go back to the indoor unit selection display (for
example, U 000 blinking).
Press TEMP or TEMP button.
Select the setting number
MODE button.
Press
The setting is completed.
Light is on for approximately 3 to 20 seconds while data of the decided function No. and
setting No. is transmitted.
(Example)
Indoor unit No.: U 000 (lighting for 3 to 20 seconds)
Function number: 07 (lighting for 3 to 20 seconds)
Setting number: 01 (lighting for 3 to 20 seconds)

r unit thermistor.

d
Hi

MODE buttons

Indoor unit No.


(In the case of
connecting
plural indoor
units)

Function number

Setting number

ON/OFF button.
Press
The setting is completed.

Then, the screen goes back to the function number blinking indication , if the setting
is sequentially conducted, continue with the same procedures. If the setting is finished,
proceed to .

ON/OFF button is pressed during setting, the setting is ended. However, any details where the setting has not been completed will be ineffective.
Even if
The setting contents are stored in the controller, and even if the power failure occur, this will not be lost.
[Confirmation method for current setting]
According to the operation, the setting number displayed first after selecting function number and pressing
MODE button is the currently set content.
(However, in the case of selecting U ALL (all units), the setting number of the lowest number among the indoor units is displayed.)

240 -

VRF INVERTER MULTI-SYSTEM AIR CONDITIONERS

(HEAT RECOVERY 3-PIPE SYSTEMS)

Air-Conditioning & Refrigeration Systems Headquarters


16-5, 2-chome, Kounan, Minato-ku, Tokyo, 108-8215, Japan
Fax : (03) 6716-5926
Because of our policy of continuous improvement, we reserve the right to make changes in all specifications without notice.

No.106(0.55A) R

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