VOLVO FM 400 8X4 TIPPER

Volvo FM 400 8x4 tIPPER

The Volvo FM400 8x4 tippers are based on the state of the art

Whether it is coal overburden, iron or other mineral ores,

new generation global FM platform.

limestone, marble movements or demanding applications like

The FM400 8x4 Tippers are high performance vehicles with

unmatched features designed for handling heavy loads at a
relentless pace in difficult terrain. It has a highly fuel efficient
powerful engine backed up with reliable driveline , a strong chassis
& body coupled with bigger tyres, high ground clearance, safe &
efficient cabin with high reliability
The high payload capacity & an outstanding performance make it
an ideal choice for off road & on road operations

irrigation work or aggregate movement, the FM400 provides

an unbeatable performance in very harsh conditions. The driver
friendly cabin with air conditioning ensures low driver fatigue and
hence highest productivity. The Volvo FM400 8x4 comes with 15
cu.m, 18 cu.m, 18.7 cu.m, 20 cu.m & 23 cu.m capacities of bodies
optimised for various applications based on the density & the type
of material handled.

THE FM DAY CABIN

The Volvo FM cabins continues Volvos leadership in offering the

safest & highest productive cabins in the industry. The aerodynamic, spacious, air conditioned cabin with highest visibility, an adjustable steering column with a good grip on steering wheel coupled
with power steering provides maximum comfort to the drivers. Also
the large display with easy to read information & the controls with
gauges positioned in the cluster offers maximum information in
single view to the drivers

DESIGNED FOR EXTENSIVE OPERATIONS & SAFETY

Air conditioned cabin and effective in-cab climate system.
A paper filter protects the cabin air from dust
Adjustable Cushioned driver seat
Low sound level inside the cabin with Noise-insulated cab 67
to 70 dB(A) while cruising
Adjustable steering wheel angle upto 200 & height of 13 cms
respectively
Cabin is fully suspended by four coil springs & shock absorbers
which minimse vibrations in inside of the cabin. The 9 cm vertical stroke minimises the risk of bottoming even on worst roads
Excellent all-round visibility due to large glass area, large rear
view mirrors. Close-view quarter mirror on co-driver seat, Kerb
view mirror & a Blind spot mirror in frontal area for better visibility
Power steering & large wheel lock angle

 Slightly curved instrument panel with instruments & controls in

close position for better driver view
Cruise control
On board diagnostic system with driver -information display
keeps the driver updated on the vehicle condition
Cable shift for easy gear shifting with gear level positioned for
comfortable gear selection
Power assisted clutch and reduced gearshift efforts
Convenient and safe boarding, wide anti-slip entry and exit
footsteps
Three point seat belts for driver with reminder functionality
A spot light at the rear of the cabin for better visibility during
tipping. Rear spot light & reverse audio visual alarms for safe
reversing during unloading in nights

FUEL EFFICIENT NEW GENERATION ENGINE

The Volvo D13A400 engine offers a high power & an excellent

torque of 2000Nm at 1050-1400 rpm. A wide economic speed
range of 1050-1600 r/min gives the driver to get the maximum fuel
efficiency

Oil cooler & piston cooling ensure effective cooling , reducing

wear & tear

Volvo D13A, 13 litre 6-cylinder -inline diesel engine produces

400 HP ( 294 Kw) at 2100 Rpm

Additional fuel filter and water separator with manual drain for
better fuel injection

Turbocharger and intercooler provides increased power with

less fuel consumption at a reduced emission levels

4 vales per cylinder for better combustion

Overhead camshaft drive fitted with vertically installed unit

injectors
Electronic fuel injection regulation , controlled by Volvo EMS (
Engine management system) based on temperature, pressure,
load & speed ensuring precise & optimum fuel injection based
on the requirements
Exhaust brake power at 2300 rpm of 170 KW to enable higher
average speed while driving downhill without overheating the
wheel brakes

Two stage air cleaner elements which increases reliability &

engine life

Volvo D13 Engine meets Euro 3 Standards

Quick engine response. 90% of the maximum torque available
within just 2 seconds on activation of accelerator pedal
Two oil filters and a bypass filter for long engine life

bETTER FUEL EFFICIENCY

LONGER SERVICE LIFE

The D13A400 features Volvo EMS (Engine Management System),

a wholly electronically controlled system which provides precise
and efficient engine control.

Volvo engine management system ensures longer service life by

eliminating the risk for severe wear or major damage to the engine
namely

The engine control module takes in data from several sensors

on the engine and the vehicle. The control unit compares current
readings with stored parameters and adjusts fuel quantity and
injection timing accordingly, throughout the engines operation.
Volvo EMS is integrated with the trucks electronic system and
permits advanced communication with the driver via the information display.

Engine protection at cold starts - limits revolution until oil has

circulated through the engine

The D13A400s gear driven camshaft ensures precise control over

the unit injectors and valve timing. The unit injectors are positioned vertically and centrally which provides extremely fast, well
controlled injection and symmetrical distribution of the fuel in the
combustion chamber. EMS controls the fuel injection via electromagnetic valves in each injector. It is controlled entirely electronically. The injection pressure can be as high as 2000 bar, resulting
in a very fast injection sequence. The injectors are supplied with
fuel via a shared duct in the cylinder head. Pre-circulation ensures
the correct fuel temperature.

Raised idling speed when the engine is cold - faster warm-up

to attain operating temperature
Reduction in fuel supply if engine temperature rises too high
Smoke limitation
Over reviving protection
The EMS display helps in quick diagnostics and avoids time
delay compared to trial and error methods. It also provides clear
& structures indications about the truck status and other vehicle
information. Fuel consumption & trip data can be read out from the
driver information system display

FULLY SYNCHRONISED GEARBOX

Volvo FM400 tipper is fitted with fully synchronized 14-Speed

splitter - range gearbox matched perfectly to the engine characteristics. Close & well balanced ratios make it easy for the truck to
climb steep gradients and facilitate smooth acceleration
Volvo VT2214B, 14-Speed with fully synchronized 14-Speed
splitter - range gearbox with cable controlled shifting
Extreme low 16.86:1 improves startability when hauling heavy
loads in difficult driving conditions
Pressure - feed lubrication with in-built oil pump & full flow oil
filter ensure high reliability and long life
Gearbox oil cooler maintains oil temperature & hence oil quality
for longer service intervals
DRIVE AXLES
Volvo FM400 tipper is fitted with heavy duty hub reduction tandem
drive axles where the main reduction takes place in the hub and
hence reduces the forces and stresses on drive shafts and crown
wheel pinion. The rear axle is matched to tyre size & economic
engine speed
Volvo RT3210HV Hub reduction axle
Robust differential locks improve grip on slippery surfaces. Differential locks is available between the wheels & also between
the axles

CHASSIS
Completely factory built , ready to use vehicle, including body,
cabin etc ensures highest quality from bumper to bumper
Robust engine sump and radiator - protection plate fitted below
front bumper , minimises the risk of an unplanned stop
A 5mm thick inner chassis liner from engine to rear end of
the chassis provides additional reinforcement to the frame ,
reduces stress on the chassis
Parabolic front springs allow high spring deflection and low
internal friction in the spring package hence reduced stress on
the chassis frame. It also enables better riding comfort at high
average speeds
Rubber springs between the rear springs and rear axle also
add to better riding comfort under all type of road conditions
Low turning circle due to larger wheel angles and a short wheel
base give excellent maneuverability on narrow roads and site
operations

BRAKES

TOUGHER TYRES

Volvo FM400 comes with Z cam self adjusting brakes. The brake
shoes being fully floating type, centre to the brake drum as they
wear out. The braking force being evenly distributed the braking
is efficient and effective. Brake lining wear is reduced temperatures are lower and service life of the brakes is extended. Since
activation of the brakes are faster and less air supply is required
to apply the brakes, this gives a better feeling of control

Volvo FM400 tippers have always been at home on the on road or

on the off road , in construction sites or in the mines - maintaining
a high performance level across gradients and through extreme
dust and heat conditions

HIGH GROUND CLEARANCE

The Volvo FM400 tippers large size tyres along with a straight
I beam front axle provides increased ground clearance. In addition the engine is lifted higher and provided with a heavy-duty
sump guard covering the complete sump

Volvo FM400 tipper is fitted with 12x24 off-highway pattern

tyres which are designed exclusive for tough off road
conditions in mines. Models with box-body are provided with
11R20 tyre on-road tyres. The selection of tyres depends on
the usage conditions which means longer life and better drive
control

OPTIMISED BODY SPECIFICATIONS

Front mounted single tipping cylinder reduces the tipping force

and minimses the stress on the chassis frame since the tipping
force is transferred directly to the front axle ( with under body
centre mounted tip cylinders, high tipping forces are transmitted to the middle of the chassis frame)
Front mounted tipping cylinder exerts less stress on the body
due to lower tipping force
Tip cylinder fitted above the chassis frame is well protected
from dust and dirt showered by the tyres
The front - mounted tip cylinder with trunion base and a strong
foundation gives better tip stability and withstand 9 Tonne
metre side loads while tipping on uneven ground

Tip stabilizer fitted between the body & chassis frame further
improves stability
All-welded body, sand blasted and sprayed with 4 layers of
primer / top coat
C-Section subframe with flexible attachment in the front and
rigid attachment at the rear

Tested for your safety

Since 1969, Volvo Trucks has had its own accident research commission which, has documented and analysed more than 1,400
accidents involving Volvo Trucks. This has given us a unique bank
of experience, forming the basis of our dedication to designing
even safer vehicles. The new Volvo FM is an accumulated result
of our work over the years, which also makes it one of the safest
trucks in the world.
Crash Tested Safety Cabin - The Volvo FM has a cab frame
made of high-tensile and is tested according to the worlds
toughest norms- the Swedish Impact Test and the barrier crash
test that Volvo Trucks has developed itself. No other truck carries out more comprehensive safety tests than Volvo does.
Seats with integrated head restraint for driver and co-driver
3 point inertia seat belts for driver and co-driver
Energy absorbing safety steering wheel

Integrated FUPS - Front Under-run Protection System installed

as standard enhances safety of other users especially small
cars
Injury-preventive interior trim/ instrument panel.
The instrument panel and all interior trim details at knee height
are made of energy absorbing materials to reduce the risk of
personal injury. The steering wheel deforms in a predetermined
way if the driver is thrown against it. All the fabrics are fire
resistant, and the pedals are designed to minimize the risk of
injury to feet and legs

A wide range of services

Service Network
Volvo in India offers you a comprehensive
nationwide network of service and parts centers
to ensure that a Volvo is never stranded for want
of quality service support. This network of Volvo
Service and Parts Centre is equipped with welltrained technicians to cater to the maintenance
needs of your Volvo. We ensure that your
Volvo gets the right component and service
information, whenever and wherever required.

Volvo Action Service

24x7 assistance
Volvo Action Service offers round-the clock vehicle
repair support. All it takes is a phone call and no matter
where you are, skilled technicians will assist you in
putting your truck back on the road. When required,
please get in touch with the workshop closest to the
truck.

www.volvotrucks.volvo.co.in
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Phone: +91 80 6691 4500 Fax: +91 80 4186 7020
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