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PANACIM EE
MAINTENANCE
TABLE OF CONTENTS
MAINTENANCE ..................................................................................................... 1
1 Overview ....................................................................................................... 3
2 Configuration ............................................................................................... 3
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Operations .................................................................................................. 10
3.1
3.2
3.3
3.3.1
3.4
3.5
3.6
3.6.1
3.6.2
3.6.3
3.7
3.7.1
3.8
3.9
3.9.1
3.9.2
3.9.3
3.9.4
Reports ....................................................................................................... 33
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1 Overview
The PanaCIM Feeder Maintenance Application is designed to track the location and
production statistics associated with feeder resources within a factory. It supports both
scheduled and reactive feeder maintenance along with recording of the maintenance
operations that were performed. Problem feeders can be identified even as they move
between placement machines.
Through Feeder Maintenance, feeders within the factory can be located, marked for
repair, entered from the database, redefined in the database, and traced historically
through their repair records in the database.
2 Configuration
Before performing any Maintenance operations, the Feeder Maintenance Module must
be configured for use. This section guides you through the Feeder Maintenance
configuration process.
Note: It is assumed that all feeders have been barcoded before attempting
configuration. Reference the required barcode parsers below for both equipment types
below:
Traditional Equipment:
Single Feeders:
Double Feeders:
^A\([A-Z0-9]\{3\}\)[ ]*$
^B\([A-Z0-9]\{3\}\)[ ]*$
Single Feeders:
Double Feeders:
^\([F]\{1\}[A-Z0-9]\{3\}[2-9]\{1\}[A-Z0-9]\{10\}\)[ ]*$
^\([F]\{1\}[A-Z0-9]\{3\}[1]\{1\}[A-Z0-9]\{10\}\)[ ]*$
Reference the table below for a brief overview of what Applications will be used to fulfill
various configuration settings.
Application
Overview
System
The System Configuration Application is used to configure the
Configuration
site-dependent aspects of the PanaCIM system.
Route Editor
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Ensure there are available Maintenance licenses for each module/zone in your
factory.
Scroll down to the Route that is to be controlled by Feeder Maintenance and check
the following:
o Material Verification
o Material Control Base
o Maintenance
Step
1
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Action
Open the Route Editor Application from the PanaCIM Main Menu.
Double-click the Scanner to be configured within your selected Route.
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Click Next through each screen until the Save option displays, then click
Save.
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Refer to the action table below to configure feeder repair and feeder tag reasons.
Step
Procedure
1
2
Open the System Configuration Application from the PanaCIM Main Menu.
Select the Attributes tab. Attributes are used as identifiers in PanaCIM
Applications. Configuring Attributes affect the names and identifiers used in
PanaCIM Applications.
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4
5
6
7
8
9
10
11
Ste
p
1
Procedure
Open the System Configuration Application from the PanaCIM Main Menu.
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4
5
For PC, if the Placement Count drops below the PC percentage relative to
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For PM, PE, SE, RE percentage, if any of these counts exceeds their respective
percentage relative to Counts, then the Feeder is Tagged.
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8
Click Apply.
Repeat these steps for each machine family you would like to configure auto
tagging for.
Ste
p
Action
Open the System Configuration Application from the PanaCIM Main Menu.
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Step
1
2
3
Action
Open the System Configuration Application from the PanaCIM Main
Menu.
Click the System tab.
Click the Operator tab followed by Oper Name tab.
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Enter the operator Name, Barcode (Operator ID), and choose the
Operator Level and Operator Group from the drop-down list.
Next, select the settings the operator will require. First, select the Primary
function mode that the operator will be performing (Production,
Maintenance, or Material).
If the operator will be using more than one function mode, you may select
alternate function modes by selecting an option from the Operator Group
list. Please note that only those operations selected can be performed by
that particular operator.
Select Insert after you have satisfied your selections.
Repeat these steps for each operator and then click Save.
3 Operations
After all configurations have been made, operations can begin. There are different levels
of operation that can be preformed for Feeder Maintenance.
Refer to table below for an overview of what actions can be preformed within each level.
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Level
Operator
Supervisor
Description
Operators have the ability to perform the following operations using a
scanner:
Tag a Feeder
Check-In a Feeder to a Maintenance area.
View Repair History
The Feeder Maintenance Module Applications are associated with a
user-defined factory Maintenance Area. Supervisors use these
Applications to perform the following operations:
Edit Feeder Attributes
Define New Feeder Attributes
Tag and Untag Feeders Using PanaCIM
Record Feeder History
Step
1
Traditional Scanner
Select 8 Feeder Tag from the Main
Menu of the scanner.
Mobile Scanner
The toolbar on your Main Menu
screen displays the settings
applicable to your Operator Id.
Select any of the handling modes to
perform this operation
(Maintenance, Production, and
Material Handling).
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and then
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maintenance.
Step
Action
The toolbar on your Main Menu screen displays the settings applicable to
your Operator Id.
Select
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2
Select
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Step
Action
The toolbar on your Main Menu screen displays the settings applicable to
your Operator Id.
Select
Select
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, and then
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The history for that feeder displays. Select X to return to the Main Menu.
Action
The toolbar on your Main Menu screen displays the settings applicable to
your Operator Id.
Select
Select
, and then
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Step
Procedure
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
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Click Login.
If you want to change Areas, you must log back into the Application through the
Properties dialog before making changes. This way the database has an
accurate record of the repair or tagging and who preformed it.
Attribute
Description
The unique ID of the feeder. Traditional equipment utilizes a 3character feeder ID, which is affixed to the feeder post-purchase.
Modular I & II equipment use a feeder serial number already
provided on each feeder. This feeder serial number is located on
each feeder both as a visible and scanable ID, and internally in the
EPROM of the intelligent feeder.
Select the number of different parts the selected feeder can hold.
Each position on a feeder that can hold a unique part is a subslot.
Most feeders will only have one, but some can hold two or ever four
different components.
Select the family of assembly machines on which the selected
feeder is used.
Select the type of carriage the selected feeder can be mounted on.
No. Subslot
Machine Family*
Carriage Type
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Supply Method
Handle Color
Supply Type
Birth Date
Select the supply type of the component that gets loaded onto the
machines through the selected feeder. This indicates how the
components are packaged; in plastic or paper reels, trays, bulk, etc.
Enter the date when the selected feeder was put into service.
Serial Number
Vendor
Tape Width*
Table Size
Select the width (in millimeters) of the tape of the component reels
that are loaded onto the selected feeder.
Select the distance the feeder advances its component reel in
millimeters when the index mechanism on the feeder is fully
activated. This value can also be thought of as the distance between
two successive parts on a component reel.
Select the sub pitch, or the distance the component reel on the
selected feeder moves when the handle is partially depressed.
Some feeders have a multi-position index allowing the component
reel to be advanced either the sub pitch distance, or the main pitch
distance.
Select the maximum diameter of the component reels that the
selected feeder holds (in inches).
Select the location of the cutting mechanism, if any, used on the
selected feeder.
Select the XY table size of the machine on which the feeder is used.
Model Number
Part Number
Enter the part number of the selected feeder. Part number is readonly information about the feeder that is written when the feeder is
first added to the database. It cannot be modified by the user.
Main Pitch*
Sub Pitch
Reel Diameter
Cutter Location
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Procedure
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Select your area and enter your Operator ID and click Login.
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Click the Edit Feeder tab. Use the Edit Feeder tab to add, delete, or edit the attributes
of feeders if you are not using a template.
Complete all fields. Ensure that the Machine Family and Main Pitch attributes for this
feeder are entered accurately.
Click Change.
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Note: Do not select multi-pitch for motorized programmable feeders. There is no setting
for this in the System Configuration Application. Instead, select the primarily used pitch.
(FYI) To modify an attribute, click the Edit tab. Modify the attributes and click Change.
(FYI) To delete an attribute, click the Edit tab. Browse for the Feeder Barcode and click
Find. This queries the database to ensure the barcode entered corresponds to a valid
feeder.
Note: If an error message appears, the barcode that was entered is invalid. Verify the
barcode on the feeder and the barcode entered matches.
Click Delete once all the information for the feeder has been displayed on the screen.
This will remove the feeder from the database.
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Procedure
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Select your area and enter your Operator ID. Click Login.
Click the Feeder Templates tab to define the attributes for the new feeder template.
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.
4
5
Note: You can always modify your template by selecting it and redefining the
attributes. Click Change to apply. Changing the template attributes will not change
the attributes of the feeders that were previously created.
Click the Edit Feeder tab. Click the Edit tab.
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Browse for the Feeder Barcode. Click Find to retrieve information of the selected
feeder from the PanaCIM database. The feeder component information and the
current tag information for the selected feeder will appear.
Note: If an error message appears, the barcode that was entered is invalid. Verify
the barcode on the feeder and the barcode entered matches.
Define your Attributes for the new feeder.
Click the feeder template from the Feeder Template scrolling list.
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Click Add to add it to the database. Or, to clear the information, click Clear.
Ste
p
1
2
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Procedure
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Click the Edit Feeder tab. Then, click the Quick Edit tab.
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Select your attributes from the Feeders scrolling list (press the Ctrl key to select
multiple attributes). Any feeder in which attributes are not defined in the
database will appear in this list.
Click the feeder template from the Feeder Template scrolling list.
5
6
Click Apply to update the feeder attributes in the database. Or, to clear the
information, click Clear.
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Procedure
1
2
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Click the Tag Feeder tab.
Browse for the Feeder Barcode. Click Find to retrieve information of the
selected feeder from the PanaCIM database. The feeder component information
and the current tag information for the selected feeder will appear.
Note: If an error message appears, the barcode that was entered is invalid.
Verify the barcode on the feeder and the barcode entered matches.
Click the Maintenance Tag option menu and click Manual.
Note
:
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PanaCIM will issue interlock command to LNB for a tagged feeder only when
current product is using this tagged feeder. It is applicable for all type of NPM
machines.
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Column Name
Description
Current
Total
Last Updated
Pickup Miss
Pickup Miss Total
Pickup Error
Pickup Error Total
Recognition Error
Recognition Error Total
Shape Error
Shape Error Total
Placement Count
Placement Count Total
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Supervisor level users should refer to the action table below to put a tagged feeder back
into service using the Feeder Maintenance Application.
Ste
p
Procedure
1
2
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Click the Tag Feeders tab.
Browse for the Feeder Barcode. Click Find to retrieve information of the
selected feeder from the PanaCIM database. The feeder component information
and the current tag information for the selected feeder will appear.
Note: If an error message appears, the barcode that was entered is invalid.
Verify the barcode on the feeder and the barcode entered matches.
Click on the Maintenance Tag option menu and select None.
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Check-In a feeder into the Feeder Maintenance Area associated with the specific
Feeder Maintenance Application.
Record the maintenance performed on a feeder.
Note: Feeders can be repaired in any of the defined Feeder Maintenance areas.
Step
Procedure
1
2
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Click the Repair Feeder tab and then click the Check-In tab. The Available
Feeders For Check-In table lists all feeders tagged for maintenance and not in
the current feeder maintenance area. Z/PU# information is also listed under
available feeders for Check In when mounted feeders are tagged for
maintenance. Z/PU# column shows the feeder location on the machine at which
it is currently located.
Once the mounted feeder is tagged for maintenance, it is also shown in the
Route Status application. This is shown below:
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Checkmark the feeders that you want to move to the current feeder
maintenance area.
Click Check-In to move the selected feeders to the feeder maintenance area.
Ste
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Procedure
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
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Click the Repair Feeder tab and then click the Repair tab.
The Feeders scrolling list shows the feeders tagged for maintenance residing in
the current feeder maintenance area. Click the feeder barcode for which you
want to enter the feeder repair information
Select repair description(s) from the Repair Performed scrolling list. The list of
repairs can be sorted by choosing from the on the Sort Order drop-down.
From the Maint Type area:
Specify whether the maintenance being performed is Scheduled or
Unscheduled.
From the Maint Time area:
To enter a current feeder repair, select the Current radio button.
To enter a historical feeder repair, select the Historical radio button.
Enter a comment to enter additional information like type of repair performed.
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5
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Click Repair Complete when finished, or Clear to erase all the data fields and
start over.
Step
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The toolbar on your Main Menu screen displays the settings applicable to
your Operator Id.
Select
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Select
.
Scan or Enter Feeder.
Repair Reason(s) display user defined attributes that are dependent upon
Scheduled or Unscheduled Maintenance type. Select a Reason.
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Step
1
2
3
Procedure
Open the Feeder Maintenance Application from the PanaCIM Main Menu.
Click the Repair History tab.
Browse for the Feeder Barcode and click View. The repair information for the
selected feeder will appear in the Feeder Maintenance History table.
Note: If an error message appears, the barcode that was entered is invalid.
Verify the barcode on the feeder and the barcode entered matches.
Click Clear to remove the existing repair data from the Feeder Maintenance
History.
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4 Reports
Feeder Maintenance Reports are created and generated by accessing the New Charts
and Reports Utility from the PanaCIM EE Launchpad. Reports are based on data
obtained through the Maintenance Application.
Note: For guidance in completing any of the report criteria pages, please reference the
PanaCIM Base document.
Reference the below table for a list of available Maintenance reports.
Production Reports
Feeder Repair History
Generates the history of repairs done on the feeder
Report
Feeder Repair Count
The number of repairs done for each feeder.
Report
Tagged Feeder
The list of feeders that are currently tagged for
Report
maintenance.
Feeder Report
Generates the list of feeders in your factory.
Production Charts
Pickup/Placement
Depending on the equipment for which each component is
Report
mounted, the following data can be associated with the
report:
Feeder/Part Report
Pickup Count. Total number of parts that were picked
up for placement.
Place Count. Total number of parts that were placed
successfully on boards.
Pickup Miss Count. Total number of times the
machine had downtime caused by components being
rejected by the line scan sensor for over thickness
measurement failures.
Pickup Error Count. Total number of parts that were
picked up for placement.
Recognition Error Count. Total number of missed
placements caused by a recognition error (the part was
not recognized).
Shape Error Count. Total number of component
recognition (shape) errors other than 50, 57, and 58.
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