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CHEMICAL
FLOW CONTROLLER
User Manual
Contents
DESCRIPTION ............................................................................................ 4
FEATURES ................................................................................................... 4
SENTRY TYPES ............................................................................................ 13
Standard Sentry Control .............................................................. 13
Solar Pump Sentry Control .......................................................... 14
FLOW SETTINGS ......................................................................................... 15
K Factor .......................................................................................... 15
Pump Full Scale ............................................................................ 15
Accumulated Flow ...................................................................... 15
CONTROL SETTINGS ................................................................................. 16
Chemical Flowrate SetPoint [SP]................................................ 16
SP Entry ........................................................................................... 16
Pump Full Scale ............................................................................ 16
Control Failure Detection ............................................................ 16
GENERAL SETTINGS .................................................................................. 17
Averaging ...................................................................................... 17
Modbus Address........................................................................... 17
Chemical Flow Units ..................................................................... 17
Product Flow Units ........................................................................ 18
Notes on Flow Units ...................................................................... 18
USER INTERFACE ....................................................................................... 19
Password Protection .................................................................... 19
Value Entry Types ......................................................................... 19
Numerical Value Entry Procedure ............................................. 19
CAUTION ................................................................................................... 22
MENUS ....................................................................................................... 22
Contents
DETECTING NO FLOW CONDITION ..................................................... 26
HANDLING NO FLOW CONDITION ..................................................... 26
CONTROL METHOD ................................................................................. 27
SYSTEM SETTINGS MENU ACCESS ........................................................... 29
SYSTEM SETTINGS DEFINITIONS................................................................ 29
Setting Default Values ................................................................. 29
mA Trim .......................................................................................... 29
Input Options................................................................................. 30
Baudrate & Parity ......................................................................... 30
Sentry Type .................................................................................... 30
Radio Configuration/Radio Diagnostics ................................... 30
DIGITAL COMMUNICATIONS.................................................................. 32
Physical Communication Methods ........................................... 32
Communications Protocol .......................................................... 32
WIRELESS MENUS ...................................................................................... 33
RADIO MENU ACCESS ............................................................................. 33
RADIO CONFIGURATION SETTINGS ....................................................... 33
Please fill-in the information below for tuture reference. .................. 38
IDENTIFICATION ........................................................................................ 38
FLOW SETTINGS ......................................................................................... 38
CONTROL SETTINGS ................................................................................. 38
GENERAL SETTINGS .................................................................................. 39
SYSTEM SETTINGS ...................................................................................... 39
Overview
DESCRIPTION
The SentryNet3 is a programmable flow monitor/controller, which maintains
chemical injection to a product flow stream at the desired rate.
The SentryNet3 controls the chemical flowrate in one of two modes: manual
or automatic. In manual mode, the output to the pump is fixed as a
percentage of the full-scale output of the chemical pump. In the automatic
mode, the flowrate is maintained at the desired setpoint by dynamically
controlling the output to the metering pump.
In automatic control mode, the flowrate setpoint may be entered manually
as a flowrate, or it can be calculated using measurements received from
external transmitters. Two optional 4-20mA transmitter inputs may be
connected: a product flow meter and a chemical analyzer. The product
flow meter measures the flowrate in the uncontrolled product flow stream.
The chemical analyzer indicates the amount of impurities in the product flow
stream. The SentryNet3 then maintains the chemical flowrate required to
neutralize the impurities in the product flow stream.
FEATURES
Safety/failsafe features
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Overview
Communications:
Modbus
Wireless or
RS-485
Antenna
(Class 1 Div 1)
Magnetic Switches
(User Interface)
Sent r y3
Fl ow Cont r ol l er
Power:
10-30VDC
Chemical Additive
Flowmeter Input
Pump Control:
4-20mA and Pulse signals
Product Flow
Product Flow Meter
(Optional)
Analyzer
(Optional)
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Specifications
USER INTERFACE
Display
User Interface
COMMUNICATIONS
Modbus
FLOWMETER INPUT
Pulses per sec
mA INPUTS
2 x 4-20 mA inputs representing Product Flow and
Analyzer values to automatically set the flow control
setpoint.
CONTROL MODES
Auto
Manual
OUTPUTS / RELAYS
mA output
Relays
P 6 / 40
Specifications
Relay 1: No Flow condition / Loss of Control (normally
energized)
Relay 2: Pump output (solid state relay contacts). Max
pulses per second = 130.
POWER
Volts
Current
10 30 Vdc
130 mA max. @ 12 Vdc
65 mA max. @ 24 Vdc
MECHANICAL SPECIFICATIONS
Enclosure
Explosion proof.
Weight
3.75 kg (8.25 lb)
3/4 NPT CONDUIT FEEDTHROUGH HUBS
ENVIRONMENTAL SPECIFICATIONS
Operating Temp. -20 to 60 C.
P 7 / 40
Specifications
Relative Humidity 90% max. with no condensation.
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Installation
IMPORTANT: Shut off power supply for the SentryNet3 prior to
electrical hookup.
D-
D+
Freq In
Relays
Pum,p Control
mA Out
Alarm
mA In
Not Used
+ - + -
Not Used
+ - + -
Analyzer
+ - + -
Product Flow
+ - + -
Flowmeter
GND
GND
RS-485
Pump Control
+12VDC
Power
P 9 / 40
Startup
Checking Radio
No Radio Found
Checking Radio
Meshing Radio ok
Checking Radio
NonMesh Radio ok
P 10 / 40
Startup
7. The main screen is displayed:
5.0QPD SP
Out: 53.0%
4.5
Man
8. The top line shows the current chemical additive flowrate and the
setpoint (SP) in the selected flowrate units (quarts per day in the above
example).
9. The second line shows the control output in percent (%) and the
Control Mode: Man = Manual Control, Auto = Auto Control
10. There are three other data screens. Activate the A switch using the
magnet to scroll through each screen.
11. This screen shows the accumulated flow (volume) in the selected units.
The accumulated flow may be cleared at any time [see Configuration
section for details].
Chem Vol
7.8Qrt
12. This screen shows the chemical flowrate. Two values are shown. The
Raw value is the internal flowrate used for control. The Avg value is
for display only it is the average of the last five Raw value readings
for a more stable reading.
P 11 / 40
Startup
Fixed = manually set by user via the magnetic switches.
Ext = set by external input. The value is calculated based on the
input value of Product Flow meter and/or the Analyzer.
The bottom line shows the SP in flowrate units, whether set
manually [Fixed] or by the Analyzer [Ext].
SP:Fixed
= 5 QPD
P 12 / 40
Definitions
SENTRY TYPES
There are two SentryNet3 types:
Solar Pump
Standard
The main difference between the two types is in the pump pulse control
signals.
The pump type selection is made in the Systems menu, which is not exposed
during field setup. Switching between the two types requires a change in
pumps.
25 strokes/min
@ 50% output
25
1 minute
Example
Pump Full Scale = 50 strokes.min
Output = 50%
P 13 / 40
Definitions
4 strokes/min
Set by Pump Full Scale
4
1 minute
Example
Pump Full Scale = 4 strokes.min
Output = 50%
Dwell time = 1.5 sec. Range = 0 to 3 sec (3 sec max. Dwell Time is fixed)
P 14 / 40
Definitions
FLOW SETTINGS
K Factor
The K factor is fixed by the flow meter. It is the number of pulses per gallon
generated by the chemical flowmeter. The SentryNet3 accepts values
between 1,000 to 120,000 pulses per gallon.
Although this value is set by the flow meter, the actual value in a particular
installation is affected by external influences such as pressure and fluid type
and so may be different than the value listed by the manufacturer. The
SentryNet3 allows K Factor calibration to trim the value for each application.
Pump Full Scale
This value is determined by the chemical pump. It equals the actual
maximum flowrate the pump is capable of in a particular installation. Factors
such as pressure can affect the pump full scale. The Pump FS value is used in
the automatic control mode to calculate the initial control output value
setting.
Accumulated Flow
The chemical output is totalized and saved by the SentryNet3. It is displayed
in the units selected and may be cleared at any time.
P 15 / 40
Definitions
CONTROL SETTINGS
Chemical Flowrate SetPoint [SP]
The SP is the desired chemical flowrate value to be maintained by the
SentryNet3 in the automatic control mode. It is either specified directly in the
selected flowrate units or it is automatically and dynamically set by data
from external transmitters: Product Flowmeter and/or Analyzer.
SP Entry
If neither a Product Flowmeter nor an Analyzer are configured, then the
SentryNet3 will prompt for the SP in the selected flow units e.g., Quarts per
Day (QPD).
If an Analyzer, but no Product Flowmeter is configured, then the SentryNet3
will:
P 16 / 40
Definitions
than the Alarm Tolerance [entered in percent] for at least the Alarm Time
Delay. The Alarm Tolerance and Alarm Delay are field settable.
GENERAL SETTINGS
Averaging
Averaging is only used by the Standard SentryNet3.
The Standard SentryNet3 uses relatively high pump strokes, producing bursts
of pulses from the flowmeter. Averaging is used to smooth out the
calculated flowrate from the flowmeter pulses.
The Solar Pump version of the SentryNet3 counts pulses over the relatively
long pump stroke cycle [typically 1- 2 strokes per minute] and due to this
synchronization, is relatively immune from flow fluctuations.
Modbus Address
The SentryNet3 functions as a Modbus slave. It is accessible by an external
Modbus master via the following communication methods:
RS-485
RS-232
P 17 / 40
Definitions
Menu prompts will automatically use the selected units.
Product Flow Units
The Product flowrate may be displayed in a number of units:
Flow and volume are converted to selected units such as LPD, QPD,
and BPD only for display and for value entry. Once a value, such as
the Setpoint, is entered in the selected units, it is converted and saved
as GPD. Flow and volume values in selected units are not held in
memory, but converted only when necessary.
All flow and volume related values acquired via Modbus (digital
communications/network) are in GPD or gallons, respectively.
P 18 / 40
User Interface
USER INTERFACE
Numerical
Numerical values may only be entered within an allowed range. If the value
is not within the range, the entered value is cleared to the minimum or the
maximum value is displayed and the entry procedure is restarted.
Numerical Value Entry Procedure
This procedure applies to the entry of all numerical values, including the
password.
P 19 / 40
User Interface
The current value is displayed and the cursor flashes over the most
significant digit.
To accept the value without making any changes, press and hold the
B key until the value entry screen is exited.
To change the current digit, press the A key repeatedly. The digit value
will increase to 9 then roll over to 0.
Repeat the above two steps until all digits are set as desired.
If the entered value is not within the allowed limits, the entered value is
cleared and value entry is restarted.
P 20 / 40
Main Menu
Flow Settings
Main Menu
Control
Settings
Main Menu
General
Settings
Chem Volume
K-Factor
SetPoint
Averaging
Pulses:
Freq:
Chem Flow
K-Factor Trim
Pump FS
Modbus
Address
Pulse/Strk
Count/strk
SetPoint
Value
Chem Flow FS
Chem Flow
Units
PFlow%
Analyzer%
Clear Accum
Flow
Exit
Product Flow
units
Exit
B
Control
Mode:Auto
B
Exit
Exit
MainMenu
Exit
P 21 / 40
Set Out%
Main Menu
Diagnostic
Control
Mode:Man
A
A
Menu Overview
Hold for
3 Seconds
Main Display
Screen
From any of the Display screens, press and hold the A key for 3 sec. to enter
the Settings screens.
Configuration
CAUTION
This section assumes the reader has read through the Definition section.
Only qualified personnel should attempt to modify the configuration values.
Improper settings can cause instrument failure and/or damage.
MENUS
The configuration setting flowcharts are detailed in the following pages. They
should be used in conjunction with the Definitions and User Interface sections.
P 22 / 40
Flow Settings
Main Menu
Flow Settings
K-Factor:pls/gal B
13900
K Trim: Test mL =
10
Flow Settings
K-Factor Trim
K Trim: Out %=
0
K Trim: Ready
B=Yes
K Trim: Pumping
Pumped: 0mL
A
B
Flow Settings
Chem Flow FS
P 23 / 40
Flow Settings
Clear Accum
Flow
B=Flow Done
Pumped: XXXX
Flow Settings
Exit
Configuration
Flow Settings
K-Factor:
Control Settings
Main Menu
Control Settings
B
Control Settings
Set Point
Control Settings
Pump FS
Control Settings
Control Fail Set
A
Cont Fail:Tolrnc
%: 25
Cont Fail:Delay
sec: 60
Control Settings
Exit
B
P 24 / 40
"A" to toggle up and "B" to accept move to next digit
Configuration
General Settings
Main Menu
General Settings
General Settings
Averaging
500
General Settings B
Modbus Address
255
General Settings
Chem Flow Units
General Settings
Prod Flow Units
A
P 25 / 40
General Settings
Exit
B
Configuration
Reference
This section describes features and utilities of the SentryNet3 not detailed in
the previous sections.
P 26 / 40
Reference
CONTROL METHOD
The SentryNet3 maintains the chemical flowrate to the desired Setpoint by
pump control.
If the Setpoint changes (see below) by more than 5%, then the pump output
is recalculated (see below). If not, then the output is gradually ramped up or
down to maintain the desired chemical flowrate Setpoint.
Setpoint changes may be made either in static mode by the user or
dynamically by an external Product flowmeter / Analyzer (See Control
Definitions section).
The pump output is recalculated based on the pump fullscale (Chem Flow
Fullscale see Flow Definitions section) and the desired Setpoint.
Pump output percent = 100 * (Setpoint/Chem Flow Fullscale)
P 27 / 40
Diagnostics
Pulses:
Freq:
Diagnostics
Pulses/Stroke:
Counts/Stroke:
Diagnostics
Prod Flow %:
Analyzer %:
A
Diagnostics
Exit
B
10
P 28 / 40
Diagnostics
Main Menu
Diagnostics
See the Menu Overview section on how to get to the Diagnostics screen.
Diagnostics Menu
System Settings
11
WARNING
SentryNet3 System settings are not available for field modification. They
affect fundamental parameters, which must only be modified by qualified
users.
See the end of this section for the Systems Settings menu flowchart.
P 29 / 40
System Settings
For example, 19.85 mA may actually be measured instead of 20. If you enter
this value at the prompt, the SentryNet3 will recalculate the mA trim.
Input Options
See Chemical Flowrate Setpoint definition in the Control Settings Definitions
section.
This menu sets whether or not a Product Flowmeter and or Analyzer is
connected to the SentryNet3. These external devices affect how the
chemical flowrate Setpoint value is calculated.
Baudrate & Parity
Baudrate and parity are settings used for digital communications.
This menu is used only if a radio module is not installed. Radios use fixed
baudrate and parity values.
Sentry Type
See Sentry Types in the Definitions section. Either the Solar Pump or Standard
SentryNet3 may be selected. This setting must be matched by application
hardware such as pump types and should not be changed unless the
hardware is compatible.
Radio Configuration/Radio Diagnostics
These menus are only available if a radio module is detected. See the Radio
section for details.
P 30 / 40
System Settings
Set Defaults
Set Defaults
B
A=Abort B=OK
System Settings B
Trim mA Output
Trim mA Out
mA=20.00
System Settings
Input Options
Input Options
Prod Flowmetr=No
Input Options
Analyzer=No
System Settings
Baud Rate/Parity B
Baud Rate/Parity
B
Baud=9600
Baud Rate/Parity
Parity=None
B
P 31 / 40
System Settings
Sentry Type
Input Options
Sentry=Standard B
System Settings
Exit
System Settings
Communications
12
DIGITAL COMMUNICATIONS
Digital communication requires two independent specifications:
Communications protocol
Ethernet (wired)
Communications Protocol
The SentryNet3 supports the Modbus protocol. Modbus is a Master Slave
protocol where there is a single network master and multiple network slaves.
Slaves and master are connected in a network using one of the physical
communiation methods listed above. Slaves only reply when queried by the
master.
The SentryNet3 is a Modbus slave.
Each SentryNet3 on a network must have a unique number called a Modbus
Address. This address must be set prior to connecting a SentryNet3 to a
network. Multiple SentryNet3s with the same Modbus Address will cause
communication errors.
P 32 / 40
13
Wireless Radio
WARNING
WIRELESS MENUS
There are two radio menus:
Description
Value
PL
DH
DL
HP
ID
NH
varies
varies
3
1222
7
P 33 / 40
Wireless Radio
NN
NQ
NR
3
3
1
P 34 / 40
Main Menu
System Settings
B
System Settings
B
Set Defaults
Set Defaults
A=Abort B=OK B
System Settings
Trim mA Output
Trim mA Out
mA=20.00
System Settings
Input Options
Input Options
Prod Flowmetr=No
Input Options
Analyzer=No
Input Options
Sentry=Standard B
System Settings
Radio Config
See:
Mesh Radio
Config page
P 35 / 40
System Settings
A
Radio Diag
VB:0:00 Temp:00
A
RSS: 0
GD: 0
TR: 0
ER: 0
HV:0000 VR:0000
SH:00000000 A
SL:00000000
System Settings
Exit
Wireless Radio
Wireless Radio
System Settings
Radio Config
B
Radio Config
Set Defaults
Radio:Dest Addr
DL:00000000
Radio:Net Hops
NH:07
Radio:Dest Addr
DH:00000000
Set Defaults
A=Abort B=OK
Radio:Net del
NN:03
Radio:Net Rt
Req
NQ:03
A
Radio:Net Retry
NR:01
B
A
A
A
Radio:Hopping Ch
HP:3
Radio:Diag Freq
003
A
A
P 36 / 40
Radio:Net Addr
ID:1222
Troubleshooting
CONDITION
14
REMEDY
1.
2.
P 37 / 40
15
Settings Sheets
Please fill-in the information below for tuture reference.
IDENTIFICATION
Checked by
Model Number
Serial Number
Hardware Rev.
Software Rev.
FLOW SETTINGS
PARAMETER
DESCRIPTION
FACTORY
USER
SETTING
SETTING
K Factor
13,900
25 (GPD)
CONTROL SETTINGS
PARAMETER
DESCRIPTION
FACTORY
USER
SETTING
SETTING
Control Mode
Manual
SetPoint [SP]
1.0 (GPD)
30 strks/min
Alarm Tolerance
25 %
P 38 / 40
Settings Sheets
Tolerance [entered in percent] for at least
the Alarm Timedelay
Alarm Delay
60 sec.
GENERAL SETTINGS
PARAMETER
DESCRIPTION
FACTORY
USER
SETTING
SETTING
Averaging
500
Modbus
Average
Chemical
Flowrate units
QPD
Product Flowrate
Units
BPD
SYSTEM SETTINGS
PARAMETER
Input Options
DESCRIPTION
FACTORY
USER
SETTING
SETTING
No
Analyzer installed
No
SentryNet3 Type
Standard
Comm Settings
Baud rate
9600
Parity
None
BPD
Product Flowrate
Units
P 39 / 40
Contacts
16
P 40 / 40