Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
System
GENERAL
SPECIFICATIONS ............................................. BE -3
SPECIAL TOOLS ............................................... BE -6
TROUBLESHOOTING ....................................... BE -7
AUDIO SYSTEM
COMPONENTS .................................................
AUDIO UNIT
COMPONENTS ..........................................
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
SPEAKERS
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
ANTENNA
COMPONENTS ..........................................
REMOVAL AND INSTALLATION ................
BE -29
BE -30
BE -33
BE -34
BE -35
BE -36
BE -37
BE -38
COMPONENTS .................................................
RELAY BOX (ENGINE COMPARTMENT)
COMPONENTS ..........................................
INSPECTION ..............................................
RELAY BOX (PASSENGER COMPARTMENT)
COMPONENTS ..........................................
INSPECTION ..............................................
BE -62
BE -64
BE -65
BE -67
BE -69
BE -71
BE
BE
BE
BE
-72
-74
-76
-77
HORNS
COMPONENTS ................................................. BE -44
HORN
REMOVAL AND INSTALLATION ................ BE -45
INSPECTION .............................................. BE -45
BE -46
BE -47
BE -52
BE -55
BE -55
COMPONENTS .................................................
POWER DOOR MIRROR SWITCH
CIRCUIT DIAGRAM ....................................
INSPECTION ..............................................
POWER DOOR MIRROR ACTUATOR
INSPECTION ..............................................
BE -85
BE -86
BE -87
BE -88
POWER WINDOWS
COMPONENTS .................................................
POWER WINDOW MOTOR
INSPECTION ..............................................
POWER WINDOW SWITCH
CIRCUIT DIAGRAM ....................................
INSPECTION ..............................................
BE -89
BE -90
BE -91
BE -92
LIGHTING SYSTEM
BE -98
BE -99
BE -100
BE
BE
BE
BE
-101
-102
-102
-103
BE -104
BE -104
BE
BE
BE
BE
-105
-106
-107
-107
BE -108
BE -109
SEAT WARMER
COMPONENTS ................................................. BE -110
SEAT WARMER SWITCH
INSPECTION .............................................. BE -110
BE -115
BE -116
BE -116
BE -119
BE -120
BE -121
BE -121
BE -122
BE -123
BE -124
BE -125
BE -125
BE -126
BE -127
BE -128
BE -129
SUNROOF
COMPONENTS .................................................
SUNROOF SWITCH
INSPECTION ..............................................
SUNROOF RELAY
INSPECTION ..............................................
SUNROOF MOTOR
INSPECTION ..............................................
COMPONENTS .................................................
HEAD LAMPS
REMOVAL AND INSTALLATION ................
AIMING INSTRUCTIONS ...........................
TURN SIGNAL LAMP
REMOVAL AND INSTALLATION ................
ROOM LAMP
INSPECTION ..............................................
OVERHEAD CONSOLE LAMP
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
TURN I HAZARD LAMPS
INSPECTION ..............................................
FLASHER UNIT
INSPECTION ..............................................
RHEOSTAT
INSPECTION ..............................................
FRONT FOG LAMPS
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
REAR FOG LAMPS
INSPECTION ..............................................
TAIL, PARKING AND LICENSE LAMPS
REMOVAL AND INSTALLATION ................
STOP LAMPS
REMOVAL AND INSTALLATION ................
COURTESY AND TRUNK LAMPS
REMOVAL AND INSTALLATION ................
BE -111
BE -112
BE -113
DESCRIPTION ..................................................
BLOCK DIAGRAM .............................................
COMPONENTS .................................................
LIMP HOME FUNCTION ...................................
DIAGNOSIS OF IMMOBILIZER FAULTS ..........
BE
BE
BE
BE
BE
-133
-135
-136
-138
-139
IGNITION SYSTEM
IGNITION SWITCH
REMOVAL AND INSTALLATION ................ BE -141
INSPECTION .............................................. BE -143
GENERAL
BE -3
GENERAL
SPECIFICATIONS
E45BACD64
MULTIFUNCTION SWITCH
Items
Specifications
Rated voltage
DC 12 V
Rated load
Dimmer & passing switch
Lighting switch
Turn signal & lane change switch
Wiper switch
Washer switch
Rear wiper & washer switch
Color
Illumination
Green
High beam
1.4
Blue
Low fuel
1.4
Amber
1.4
Green
Battery (charge)
1.4
Red
Oil pressure
1.4
Red
Air bag
1.4
Red
Parking brake
1.4
Red
Seat belt
1.4
Red
Check engine
1.4
Amber
ABS
1.4
Amber
Door ajar
1.4
Red
Tailgate open
1.4
Amber
Immobilizer
1.4
Amber
EPS
1.4
Red
OD OFF
1.4
Amber
BE -4
INDICATORS AND GAUGE
Specifications
Items
Speedometer
Type
Cross-coil type
Input spec.
Indication
Standard values
Velocity (km/h)
20
40
60
80
100
Tolerance (km/h)
20-24.6
40-44
60.8-65.4
81.4-86.8
102.5-1 08.2
Velocity (km/h)
120
140
160
180
200
Tolerance (km/h)
123.5-129.6
144.4-151
165.4-172.4
186.3-193.8
207.2-215.2
Velocity (MPH)
10
20
40
60
Tolerance (MPH)
10-12.5
20-22.5
40-42.6
60-63.4
80
100
120
Tachometer
Type
Standard values
Revolution (RPM)
1,000
2,000
3,000
4,000
5,000
6,000
7,000
Tolerance (RPM)
100
125
150
150
150
180
210
Cross - coil type (Fixed point type : Pointer should not fall into the "E" point but indicate remaining
Fuel gauge
Type
Gauge
Resistance (n)
E (Empty)
95
-40 2.5
1/2
32.5
04.0
F (Full)
7.0
40 2.5
Inspection order :
E-+F-+E
The level must be reached within 7 minutes after the resistance is set for Full or Empty.
0
GENERAL
BE -5
Items
Specifications
Temperature gauge
Type
Indication standard
Resistance of
Temperature
Angle C)
60"C
-40
85"C- 110"C
-7
+3
355
+7
-4
-2
temperature sender
(NTC)
Assembled tolerance C)
Resistance (n)
60
85
110
125
Remark
118
49
25
14.6
143.1
58.1
27.1
17.6
ETPD001B
LIGHTING SYSTEM
Items
Head lamp
Front turn signal lamp
21W
5W
27W
5W I 21W
21W
21W
Luggage lamp
5W
Room lamp
10W
16W
10W
5W
X
X
2
2
AUDIO
K210, K220
K240, H280
Max. 20W x 2
Max. 20W x 4
4n x 4
4n x 4
AM/FM, LW/MW/FM
AM/FM, LW/MW/FM
Tuning type
Dark current
Max. 2m A
Max. 2mA
Items
Rated output
Load impedance
Band
BE -6
K210, K220
K240, H280
MW : 522 - 1620KHZ/9KHZ
MW : 522 - 1620KHZ/9KHZ
FM : 87.5-108 MHZ/50KHZ
Specifications
DC 12V
DC 10-15V
Min. 1Mn
Low : 44-52 rpm/3.5A or less
High : 64-78 rpm/4.5A or less
Low : 39-47 rpm/5.5A or less
High : 56-68 rpm/?.OA or less
Low : 28Nm/24A or less
High : 23Nm/28A or less
60 sec. or less
20 sec. or less
SPECIAL TOOLS
DC ferrite magnet
Centrifugal
12V
1.8kg/cm2 or more
1,500cc/min. or more
5.0A or less
E449ASD6F
Illustration
Use
09900-21300
Keyless adapter
10021300
GENERAL
BE-7
TROUBLESHOOTING
E43047A23
Possible cause
Remedy
BE -8
LIGHTING SYSTEM
Symptom
Possible cause
Remedy
Replace bulb
Repair if necessary
Replace bulb
Check for short and replace fuse
Check switch
Repair if necessary
Rheostat faulty
Wiring or ground faulty
Check rheostat
Repair if necessary
Replace bulb
Check switch
Repair if necessary
Replace lamps
Check flasher unit
GENERAL
BE-9
AUDIO
I I
Sound
See CHART 1
Faint reception
See CHARTS
Radio
I ICassette playerI I
See CHART2
See CHART3
I
Poor volume
SeeCHART7
I I
Noise
SeeCHART4
I
CD player
See CHARTS
Seek/scan
problem
See CHARTS
I I Miscellaneous I
I
"Eating" tape
SeeCHART9
ETPD001C
BE -10
CHART 1
Sound
Check speaker
connector
Are all connectors behind
radio and tape player properly connected ?
O.K.
Connect
properly
Yes
Temporarily install
another speaker.
N.G.
Yes
Are radio and player properly connected ?
Reinstall
properly
Yes
Check connection between
output connector of radio
and car.
O.K.
Replace radio unit
ETNC015A
BE -11
GENERAL
Insert properly
Not O.K. I
I Does radio alone work ?
No
11-_..!::0::.:.:.K'-!::._...~
~1--...;Y~e:..:s~~~
Replace radio
Temporarily install
11--_o;:;.:.:...K::....---1 Inspect antenna and
another antenna. O.K.?
antenna cable, and
replace if necessary
NotO.K.I
Replace radio
I
ETA9010C
CHART 2
Radio problem
Weak
Poor tone
Check antenna
(extend antenna fully)
I
Check connection of
antenna plug
I
Temporarily install another
antenna. O.K. ?
INot O.K.
O.K.
I Replace radio
Replace antenna
Yes I
Not O.K. 1
.
1 Repair harness
Not O.K. r
.
1 Remove obJect
oKI
Check for object lying on
speaker and rattling
OK'
Extend antenna. Still poor ?
Yes I
Check antenna and lead-in
for broken connectors.
Does the tester indicate an
open circuit ?
No
Yes
: Replace antenna
Yes
ETA9010D
:::1:
>
~
Remove obstruction
I
I
O.K.
I
I
Not O.K.
L
O.K.
l
Low sound or poor
sound quality
m
I
......
Cassette player
Dead
Not~
Not O.K.
Not O.K.
Not O.K.
INFORM CUSTOMER
1. To use good quality tape.
2. Don't put anything inside
tape door except tape
3. Don't use C-120 type tape
INFORM CUSTOMER
1. To use good quality tape.
2. To clean tape head and
capstan at intervals of no
more than 100 hours
~
m
I
~
Remove unit
for repair
.....
l:J
0
)>
r
en
-<
en
.....
m
s:::
BE -13
GENERAL
CHART 4
1. RADIO
Noise
I
I
I
Yes I
I Not O.K. I
Check connectors
O.K.I
I
I Not O.K. I
O.K.I
lis the antenna lead-in routed
too close to a harness ?
I
I
Yes
No I
ON
I No
"i
Yes I
If noise still occurs after checking
the above points, check for outside
noise sources (various accessories, i.e. horn, wipers, etc.)
I Engine
I
I
I
OFF
I
When disconnecting the ant-r
enna lead, is there a noise ? 1
Is wiring correct ?
I
No
Yes I
Yes
----1
No I
Repair harness
I
ETA9010F
BE -14
2. TAPE
Noise
Not O.K.
Check ground
Ground completely
O.K.
Not O.K.
O.K.
O.K.
Tape is defective
Is wiring correct ?
No
Repair harness
ETA9010G
CHART 5
1. CD WILL NOT BE ACCEPTED
No
IYes
Is CD rejected from approx. 15mm
depth of the insertion panel even
though CD can be inserted ?
No
_j
I
O.K.
No
_I
O.K.
IYes
Though CD is completely inserted
once, "error" is displayed and the CD
is rejected ?
IYes
Check CD.
o Is the labeled side faced downward ?
o Is the recorded face of the CD dirty ?
o Does dew exist on the recorded
face of the CD ?
INo
Replace CD player
Yes
l
I\9010H
GENERAL
BE -15
2. NO SOUND
'~
No
No
~ O.K.
No
No
t---
Jves
Repair or replace CD player if the
combined radio cassette operates
properly.
ETA90100
3. CD SOUND SKIPS
1) Sound sometimes skips when parking.
Is CD face scratched or dirty ?
lt-----'Y;....;;e'""s--1~
~-----------~~N-0----------~
Does it play properly if CD is replaced t---N;..;.o..;;__~l Repair or replace CD player.
with an existing proper CD ?
I
I
lves
Replace CD.
No
lves
Securely mount the CD player.
ETA90101
BE -16
No
No
Securely connect.
Yes
I Yes
If CD does not eject, don't try
removing it.
The player may be damaged.
Therfore, contact a service shop for
repairs.
No
Yes
Yes
I No
Repair or replace the combined radio.
ETA9010J
BE -17
GENERAL
CHART 6
Faint reception
Replace speaker
No
No
Inspect antenna
Replace radio
ETA9010K
CHART 7
Poor Volume
No
Yes
Is the tape player head O.K. ?
1 No
Yes
I
I
ETA9010L
BE -18
CHART 8
Seek/scan problem
I
Is antenna lead-in properly installed?
No
Yes!
Check that the antenna is
inserted completely into the
antenna receptacle.
Not O.K. 1
Yes
: Replace antenna
O.K.,
Check antenna and lead-in for
broken connectors. Tester indicates open circuit ?
No
CHART 9
"Eating" tape
Check capstan and pinch roller 1!=~..:..:...!.:1 Clean head, capstan, and pinch roller.
for oxide and dirt build-up
Use head cleaner or isopropyl alcohol
O.K.
O.K.
Use C-30, 60, 90 tapes (C-120 tape is
very thin and delicate)
O.K.
Check with another tape
t-----t Tape is defective. Change tape
~----,-----~
Not O.K.
GENERAL
BE -19
WINDSHIELD WIPER
1.
NG
OK
NG
OK
NG
I
OK
NG
I
ETPD001E
2.
NG
OK
NG
OK
I
ETPD001F
BE -20
POWER WINDOW
1.
NG
I
OK
NG
OK
NG
ETPD001G
2.
NG
OK
NG
OK
NG
I
ETPD001H
GENERAL
3.
BE-21
NG
OK
NG
OK
NG
ETPD0011
BE -22
relay.
1.
2.
3.
NG
OK
NG
@
OK
g
ttfj
(Connector terminal of
all doors' lock actuator)
ETPD001J
BE -23
GENERAL
4.
NG
OK
NG
@
OK
(Connector terminal of
passenger's side door
lock actuator)
C::=fj
(Connector terminal of
all doors' lock actuator)
ETPD001K
BE -24
5.
OK
NG
OK
NG
OK
NG
OK
ETPD001L
BE -25
GENERAL
KEYLESS ENTRY & BURGLAR ALARM SYSTEM
1.
OK
NG
OK
NG
OK
2.
NG
Repair an open in the wire between
connector (M25-2) terminal 8 and
the hood switch (E38).
OK
NG
OK
ETPD001N
BE -26
3.
NG
Repair an open in the wire between
connector (M25-2) terminal 10, 11, 12
and the door switch.
OK
NG
OK
ETPD0010
4.
NG
Repair an open in the wire between
connector (M25-2) terminal 14
and the tailgate switch.
OK
NG
OK
ETPD001P
GENERAL
5.
BE -27
When the vehicle is locked by the transmitter, central door lock function works but hazard lamp doesn't
blink.
NG
OK
NG
OK
Display
open condition
OK
ETPD001Q
6.
YES
NO
Change In
on state
ETACS module is currently alarm
condition mode
Remain off
Check the starting circuit
ETPD001R
BE -28
7.
YES
NO
OK
NG
OK
Does the keyless entry operation
work after removing the key?
NO
Normal
ETPD001S
AUDIO SYSTEM
BE -29
AUDIO SYSTEM
COMPONENTS
E410C937E
Roof antenna
Audio unit
ETPD060A
BE -30
AUDIO UNIT
COMPONENTS
E4085F1
[ 1<210 1
Connector [M16)
Antenna jack
~
==u=======
==n======
<=I
1:=1
<=I
,\.
,\.
lFoll
,\.
Connector [M16)
[M16]
lr~@XID~~,J
00@9n~
ETJA001C
Terminal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
lFoll
Description
Antenna
Rear left speaker()
Front left speaker(-)
Front right speaker()
Rear right speaker(-)
Illumination(-)
ACC(+)
Ground
Rear left speaker(+)
Front left speaker(+)
N.C.
N.C.
Front right speaker(+)
Rear right speaker(+)
Illumination(+)
Battery(+)
ETPD061A
BE -31
AUDIO SYSTEM
[ K220]
Connector [M16]
Antenna jack
Connector [M16]
[M16]
[~GJ@XjJ~ @XID~, J
@@@GJ)~n~~
ETJA001C
Terminal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
Antenna
Rear left speaker(-)
Front left speaker(-)
Front right speaker(-)
Rear right speaker(-)
Illumination(-)
ACC(+)
Ground
Rear left speaker(+)
Front left speaker(+)
N.C.
N.C.
Front right speaker(+)
Rear right speaker(+)
Illumination(+)
Battery(+)
ETPD061B
BE -32
[ H280]
KTMB001M
Antenna jack
KTMB001L
Connector(M16]
[M16)
r~ ~-u~r J
@@@G)@@@Il~@
ETJA001C
Terminal
Description
1
2
3
4
5
6
Antenna
Rear left speaker(-)
Front left speaker(-)
Front right speaker(-)
Rear right speaker(-)
Illumination(-)
ACC(+)
Ground
Rear left speaker(+)
Front left speaker(+)
Voice ON
N.C.
Front right speaker(+)
Rear right speaker(+)
Illumination(+)
Battery(+)
7
8
9
10
11
12
13
14
15
16
Connector [3pin]
'
Terminal
Description
1
2
3
Ground
Signal
Ground
Terminal
Description
1
2
3
4
5
6
R
COON
BUS
B+
M. Ground
N.C.
ETHA005F
Connector
(CD Changer)
ETJA001G
A. Ground
ETPD061C
BE -33
AUDIO SYSTEM
REMOVAL AND INSTALLATION
E4F8868AO
1.
2.
ETPD062E
3.
7.
Remove the 4 screws holding the audio unit and disconnect the wire connector then remove the audio
unit.
ETPD062B
4.
5.
6.
KTPC062A
8.
BE -34
INSPECTION
E4DE3449F
1.
2.
n~
Head
Capstan
ETA9035A
BE -35
AUDIO SYSTEM
SPEAKERS
REMOVAL AND INSTALLATION
3.
Remove the 4 screws and disconnect the wire connector, then remove the front speaker.
E48B5588C
FRONT SPEAKER
1.
Remove the screw holding the inner handle and disconnect the inner handle rod and lock rod, then remove the inner handle.
2.
~NOTE
When prying with a flat-tip screwdriver, wrap it with a
shop towel to protect the painting surface.
ETPD063C
KTPC063A
4.
BE -36
3.
REAR SPEAKER
1.
Remove the screw holding the inner handle and disconnect the inner handle rod and lock rod, then re~
move the inner handle.
2.
Remove the 4 screws and disconnect the wire connector, then remove the rear speaker.
~NOTE
When prying with a flat-tip screwdriver, wrap it with a
shop towel to protect the painting surface.
KTPC063B
4.
INSPECTION
E447EADEA
1.
2.
ETA9040A
ETPD063D
AUDIO SYSTEM
BE -37
ANTENNA
COMPONENTS
E496E56B6
KSNB002A
TB32
Clip
Roof panel
Roof antenna
Nut
Headliner
[Section A-A]
[Section B-8]
KSNB002B
KSNB002C
ETPD064A
BE -38
E42DOE918
4.
Remove the sun visor and the assist grip handle then
pull the headliner down and remove the roof antenna
cable.
(-)screwdriver
ETPD065B
ESPD170P
2.
\UJl
II
1/U/
AWl
I
ETPD065D
3.
Roof antenna
Roof panel
ETPD065A
5.
BE -39
E429E70F
[Wiper switch]
--LO
--HI
T81
[Lighting switch]
FAST
1b
R~V.
~~ow
OFF
ON
/'
/'
"''FF
[Washer switch]
[Dimmer & Passing switch]
[M01-1]
(M01-1]
TB2
[M01-2]
[M01-3]
I11IWI411
CR208001
ETJAOOSI
Circuit connection
Connector
No.
M01-1
M01-3
Terminal
No.
10
11
12
13
14
15
16
17
18
1
2
3
4
Description
Head lamp switch power
Rear fog lamp
Head lamp switch ground
Tail lamp switch
Head lamp high beam power
Head lamp low beam power
Tum signal lamp (RH) switch
Flasher unit power
Tum signal lamp (LH) switch
Connector
No.
M01-2
Terminal
No.
9
10
11
12
13
14
15
16
17
18
Description
Wiper ground
Wiper high speed
Wiper/Washer & mist power
Wiper low speed
Wiper parking
Rear wiper & washerpower
Front washer switch
Rear wioer oarkina
Rear washer
Rear wiper
Horn relay
ETPD066A
BE -40
1.
E42FD74C3
ffi CAUTION
Never attempt to disassemble or repair the air
bag module or clock spring.lf faulty, replace
it.
Do not drop the air bag module or clock
spring or allow contact with water,grease or
oil. Replace if a dent, crack, deformation or
rust is detected.
The air bag module should be stored on a flat
surface and placed so that thepad surface is
facing upward. Do not place anything on top
of it.
Do not expose the air bag module to temperatures over 9:1' C (20d' F).
After deployment of an air bag, replace the
clock spring with a new one.
Wear gloves and safety glasses when handing an air bag that has been deployed.
An undeployed air bag module should only
be disposed of in accordance withthe procedures mentioned in the restraints section.
When you disconnect the air bag module-clock spring connector, take care notto
apply excessive force.
The removed air bag module should be stored
in a clean, dry place.
Prior to installing the clock spring, align the
mating mark and "NEUTRAL" position indicator of the clock spring, and after turning the
front wheelsto the straight-ahead position, install the clock spring to the column switch.lf
the mating mark of the clock spring Is not
properly aligned, the steeringwheel may not
completely rotate during a turn, or the flat
cable within theclock spring may be broken
obstructing normal operation of the SRS and
possiblyleading to serious Injury to the vehicle's driver. To inspect the clock sprlng,refer
to the restraints section.
KPPD004A
2.
Remove the 3 bolts and disconnect the air bag connector and the horn connector, then remove the air
bag module.
& CAUTION
Remove the horn pad only for vehicle without air
bag.
KPPD005A
3.
KPPD006A
BE -41
7.
& CAUTION
Do not hammer on the steering wheel to remove it.
Doing so may damage the collapsible mechanism.
KPPD011A
8.
KPPD007A
5.
KPPD008A
6.
KPPD010A
BE -42
INSPECTION
E41E634F6
~
Hazard
switch
Turn signal
switch
16
17
18
L
OFF
ETPD075C
KTPC075G
~
n
10
11
12
13
OFF
II
D
......,
......,
0
ETPD075A
KTPC075H
~I
n
HU
HL
10
12
0
0
14
15
~
n
10
MIST
11
12
0
0
OFF
INT
LOW
HI
0
0
13
0
0
D
ETPD075D
BE -43
~I
n
15
11
OFF
ON
ETPD075E
n
~
OFF
14
16
17
18
{)
Rear wiper
Rear wiper &
washer
ETP0075F
BE -44
HORNS
COMPONENTS
E4D838A20
Horn switch
Clock spring
Horn
ETPD090A
HORNS
BE -45
HORN
REMOVAL AND INSTALLATION
1.
INSPECTION
1.
2.
E4s1sso?o
Open the hood and remove the hood latch cover after
removing 2 screws.
E43F8F65F
ADJUSTMENT
~NOTE
After adjustment, apply a small amount of paint
around the screw head to keepit from loosening.
KTPC091A
2.
ETDA050A
KTPC091B
KTPC091C
3.
BE -46
E40CFB225
Transmitter
ETACS module
Burglar alarm horn
ETPD125A
E4A4A4D96
2.
BE-47
1.
2.
~
~
~
~
KTPC275A
KTPC270A
3.
~I
Front left
Front right
Lock
Lock
EB
EB
Unlock
Unlock
3.
Rear left
EB
e
e
Rear right
Lock
EB
Lock
EB
EB
Unlock
Unlock
e
e
EB
ETPD275B
EB
ETPD270B
BE -48
1.
2.
2.
~
~
tS\
KTPC270A
3.
Front left
Lock
Unlock
Lock
Front right
Unlock
0
0
0
KTPC275A
3.
~I
p
Lock
Rear left
-()
-0
-o
ETPD2BOB
Unlock
Lock
Rear right
Unlock
0
0
0
-o
0
-o
-()
ETP0285B
BE -49
3.
~
n
LOCK~UNLOCK
UNLOCK~LOCK
8
0
0
8
ETPD165B
V5BE060P
n
~
Ground(Body)
1.
2.
Free(Door open)
Push(Door close)
ETPD305C
1.
2.
KTPC165A
3.
n
~
UNLOCK
LOCK
0
0
ETPD170A
KTPC165A
BE -50
TAILGATE SWITCH INSPECTION
1.
1.
2.
2.
KTPC180A
3.
KTPC175A
3.
~
n
Ground (Body)
~I
n
Ground (Body)
Tailgate open
ETPD180B
Tailgate close
ETPD175B
BE -51
1.
1.
2.
KTPC190A
2.
KTPC185A
3.
~
n
Insert
Removal
ETPD185B
Test the horn by connecting battery power to the terminal 1 and ground the terminal 2.
The horn should make a sound. If the horn fails to
make a sound replace it.
BE -52
ETACS MODULE
ANTI-THEFT FUNCTION
1.
2.
E48455FE5
ARM FUNCTION
Pressing the remote key lock button will result in a
0.5-second pulse issued to lock all doors.
Pressing the remote keypad unlock button once will
result in a 0.5-second unlock pulse issued to unlock
all doors.
As part of the arming sequence the alarm first enters a pre-armed state before falling into the armed
state. During this pre-armed state alarm triggers are
ignored. Pre-armed state can be reached from the
alarmed state, the start inhibit state or the disarmed
state. Pre-Arming of the alarm can be achieved by a
press of the lock button on the remote key.
In the pre-armed state the visible and audible warnings are disabled.
This system enters the armed state if it is in the prearmed state and, after 0.6 sec, check actuator lock
and each door, hood and tail gate close, and no door
warning switch (no key in ignition).
On entering the arm state, a single flash of the hazard
lamps is given, period of cycle 2 second, duty rate
50%.
If TX lock signal is received when a door, tail gate or
hood is open, then lock output is given and a flash of
hazard is not given.
After the armed state is entered, if a lock signal is
received then a single flash of the hazard lamps is
given, period of cycle 2 second, duty rate 50%.
The armed state cannot be reached by locking the car
with the keys.
DOOR, HOOD
TAILGATE
_fl
~
T1
DOOR LOCK
OUTPUT
ARM STATE
HAZARD
LAMP
ON
OFF
TX
LOCK
UNLOCK
ON
OFF
UNLOCK
OUTPUT
ARM STATE
HAZARD
LAMP
ARM
DISARM
ON
OFF
nl
IT21J
ETHA115R
Time specification
T1, T2: 0.5 0.1 sec.
ALARM FUNCTION
__f[___
CLOSE
LOCK
UNLOCK
TX
3.
OPEN
DISARM FUNCTION
Disarming can be performed while the alarm is
armed, or alarming, or after alarming. The alarm can
be disarmed by the following methods :
Pressing the unlock button on the TX key. The
hazard lamps shall be flashed twice for 1sec period (of cycle), 50% duty rate.
If door warning switch is on, IGN1 and IGN2 are
on in arm state, then arm state should be immediately cancelled. This means that the driver is
inside the vehicle before pushing TX lock, so system should not arm.
___fL____
ARM:DISARM
T3
ON~
OFF
~
T21--oi
ETHA115Q
Time specification
T1 : 0.5 sec.
T2 : Max. 2 sec.
T3: 1.0 0.2 sec.
1)
European countries
Once armed, should any door, hood or the tailgate be opened, then :
Start relay drive output is disabled, so starting is inhibited.
Audible (horn) and visual (hazard lamp)
warnings are issued, for 27seconds duration. The horn warning is continuously
occurring in this period. The hazard lamps
operate with 1 sec period, 50 % duty rate.
The alarm is given in the case where a door is
opened with a key.
BE -53
During or after alarming and then closing all
doors and a TX lock signal is received Then
The lock command is executed with 0.5 sec.
ON
Horn and start inhibition are OFF
Hazard lamp is flashed one time (period : 2
sec., duty: 50%, within 2 sec.)
The state goes to arming mode (after a lock
state check)
The start is enabled
ETOC100C
OPEN
DOOR
CLOSE
Time specification
T1 : 27 2 sec.
T2 : 0.4-0.5 sec.
2)
TX
LOCK
UNLOCK
LOCK
OUTPUT
ON
OFF
ACTUATOR
UNLOCK
LOCK
START
INHIBIT
ON
OFF
HAZARD
LAMP
ON
OFF
ETHA115V
Time specification
T1 : 0.5 sec.
T2: 1.0 0.2 sec.
CASE 2 : Door Open
During or after alarming, with a door open and a
TX lock signal is received Then
The lock command is executed with 0.5 sec.
ON
Horn is disabled and start is enabled after
confirmation of actuator lock
ARM STATE
ALL
DOORS
HORN
HAZARD
LAMP
ARM
OPEN
CLOSE
ON
OFF
DOOR
ON
OFF
TX
OPEN
CLOSE
LOCK
UNL::K
ETOC100D
Time specification
T1 : 27 2 sec.
T2: 10 1sec.
T3 : 0.4-0.5 sec.
4.
DISARM
LOCK
OUTPUT
ACTUATOR
START
INHIBIT
HAZARD
LAMP
OFF
_n
~'-----:--T-- - - - - - - - - -
_j
UNLOCK
LOCK
ON
OFF
ON
OFF
T2
1)
1----J
ETHA115W
Time specification
T1 : 0.5 sec.
T2 : 1.0 0.2 sec.
BE -54
2)
ALL
DOORS
START
INHIBIT
HORN
OPEN
CLOSE
0~~~r----,u
ON
OFF
HAZARD
LAMP
DOOR
WARN"G
SWITCH
ON
OFF
ON
IGN.
SWITCH
OFF
~~FL J I
ARM
STATE
ARM-------,
3)
4)
I - - - - - - - -
DISARM
ETOC1000
5.
DIS~
ARM
HOOD
SWITCH
ON
OFF
BATTERY
REMOVAL
INSTALLATION
START
INHIBIT
~~F_j
HORN
ON
OFF
ETOC100N
30sec .,
HORN
ARM
STATE
KEY IN
KEY OUT
~ARM
n
I
L
ETHA115Z
BE -55
TRANSMITTER
INSPECTION
TRANSMITTER CODE
REGISTRATION E466BF2B6
E49CC6DCD
1.
1.
Check that the red light flickers when the door lock or
unlock button is pressed on the transmitter.
2.
Standard voltage : 3V
Keyless adapter
(09900-21300)
ETAC065J
2.
KTPC195A
3.
Replace the transmitter battery with a new one, if voltage is below 3V then try to lock and unlock the doors
with the transmitter by pressing the lock or unlock button five or six times.
4.
5.
KTPC200A
3.
ALL
02. ENGINE
03. AUTOMATIC TRANSAXLE
04. ANTI-LOCK BRAKE SYSTEM
07 CODE SAVING
ETPD7001
BE -56
4.
After selecting "CODE SAVING" menu, button "ENTER" key, then the screen will be shown as below.
KEYLESS ENTRY CODE SAVING
1. REMOVE THE IG.KEY FROM KEY CYLINDER.
2. CONNECT THE DLC CABLE AND 16 PIN
CONNECTOR OF THE KEYLESS ADAPTER.
3. CONNECT THE 10 PIN CONNECTOR OF THE
KEYLESS ADAPER INTO THE MULTIPURPOSE
CHECK CONNECTOR.
4. AFTER PRESSING [ENTER], FINISH CODE SAVING
WITHIN 10 SECONDS.
5. PRESS [ENTER], IF YOU ARE READY!
ETAC065M
5.
ETAC065N
6.
7.
BE -57
E437F3C68
ETPD115A
SPECIFICATIONS
E43F328CF
Items
Specifications
Rated voltage
DC 12V
Operating voltage
DC 9- 16V
Operating temperature
-30C - 80C
1OOMn or more
Insulation resistance
Rated load
Horn relay
Chime bell
Rear defogger relay
Hazard lamp relay
Tail lamp relay
Seat belt warning indicator
Room lamp
Door lock relay
Door unlock relay
Burglar alarm relay
DC
DC
DC
DC
DC
BE -58
E042851BD1
IG1
B+
IG2 B+ ALT"L'
IG1 B+ B+
ST
B+
Door switch x 4
Driver door switch
Assist door switch
Rear defogger switch
Tailgate switch
Rear & tailgate lock switch
B+
B+
Power window
relay
Power window
main switch
[M25-1]
[M25-2]
ETPD110A
E4B9A734B
INSPECTION
E4F5AEB40
While operating the components, check whether the operations are normal as shown in the timing chart.
1.
2.
1.
2)
Alternator
3.
BE-59
ON _ j
OFF
ETPD062E
Defogger
switch
ON
OFF
Defogger
output
ON
OFF
ETMB180C
T1 : 20 1min.
2.
ETPD062B
4.
1)
2)
3)
Remove the ETACS module from the bracket after removing nuts.
ETPD115A
5.
BE -60
IGNSWITCH
ON
OFF
2)
SEAT BELT
SWITCH
CHIME
BELL
ON
OFF
SEAT BELT
WARN'GIND.
ON
OFF
r---
ETMB902B
& KEYLESS
ASSIST DOOR
LOCK SWITCH
UNLOCK
DOOR LOCK
OUTPUT
2)
3)
4)
The room lamp must not flicker during fade operation, if the ignition is switched ON.
5)
DOOR
SWITCH
OPEN
CLOSE
DOOR UNLOCK
OUTPUT
UNLOCK--+--~
LOCK
ON
OFF
oN
OFF _ _ _ _ j L___j L _ _
ETNB110A
DOOR WARN'G ON
SWITCH
OFF
DRIVER/ASSIST ON
DOOR SWITCH OFF
DRIVER/ASSIST ON
DOOR LOCK OFF
SWITCH
ON
DOOR UNLOCK OFF
OUTPUT
ETPD120A
IGN2
ON
OFF
ETMB003K
BE -61
8.
1)
When the ignition is switched OFF, the power window output is maintained ON for 30 seconds and
then turned OFF.
2)
3)
1)
When the ignition is switched ON, the power window relay output is turned ON.
2)
3)
ON
IGN SWITCH OFF
TAILLAMP
SWITCH
ON
OFF
DRIVER'S OPEN
DOOR CLOSE--t----!
SWITCH
ON
TAIL LAMP OFF
RELAY
ETMB003L
ETMB180H
T1 : 30 3 sec.
9.
7.
2)
DOOR
WARN'G
SWITCH
DRIVER'S
DOOR
CHIME
BELL
1)
With the ignition turned ON, if the air bag is deployed, a crash signal is received and send an
UNLOCK output to all doors UNLOCK.
2)
After UNLOCK output, when LOCK is set, UNLOCK pulse is output for 5 second period again.
AIR BAG
DEPLOY
SIGNAL
KEY IN
KEY OUT
OPEN
CLOSE
LOW
DOOR
ON
UNLOCK OFF
OUTPUT
ON
OFF
ETPD120B
ETMB180G
BE -62
E4E2FA277
jRadiato') Radiate')
Lrelay2j Lrelay1J
ETPD205A
BE -63
ETACS module
ETPD205B
BE -64
E4C8DA873
Amperages(A)
FUSIBLE
LINK
Circuit protected
ALT
120A
Generator
ABS.1
20A
ABS.2
40A
BLW
30A
Blower relay
P/WDW
30A
EPS
50A
BATT
50 A
RAD
30A
ECU
30A
IGN.1
30A
Ignition switch
IGN.2
30A
HORN
10A
Horn relay
AlCON
10A
AIC relay
INJ
15A
SNSR
10A
PCM(Except 1.1 L), ECM(1.1 L), Fuel pump relay, A/C relay,
Oxygen sensor, SMATRA
ECU
10A
ABS
10A
FUSE
ETPD210A
BE -65
POWER RELAY TEST (TYPE B)
E4CE3EDFO
1.
2.
1.
2.
I I
AlCON relay
Fuel pump
~~~~~:;.s_
2
3
ETPD215D
ETPD215A
~
r
Disconnected
Connected
-()
Disconnected
Connected
0)--.+---(0
ETPD215B
0
0
0
-()
ETPD215E
BE -66
2.
ETPD215G
Disconnected
Connected
ETPD215H
BE -67
E4F36454B
<FRONT>
a ~ C!.J (j])li1)
1/P-F
mrn rn
1/P-B
liP-A
u:s:l
<REAR>
1m
[i)li] ~
[l](]](]] 15
8 ~ El [I)[]][[)[]]
[i)li]J [[] (]]
14 13 12
,.._lF"'iL....
.-=-.
-="
r=-
....
L....
'---'
~lim lmliil
(]]IIJI]](]]
~JUT
D.R.L
mmnrn [[) m
l""i'3"1
""'
E3 ~ E3 ] [I)[]][[)[]]
fill[i)li]J [[]
16 15 14 13
r.==oJ
TAIL
LAMP
RELAY
'---'
1/P-J
FlU NIT
POWER
WINDOW
RELAY
1/P-K
1/P-L
rA.
r-CJ-
REAR
FOG
LAMP
RELAY
FRONT
FOG
LAMP
RELAY
DEFOGGER
RELAY
1/P-H
ETPD220A
BE -68
Circuit protected
Amperages( A)
1
10A
10A
10A
Instrument cluster
10A
10A
10A
Right front position lamp, Right rear combination lamp, Left( Right) license lamp
10A
15A
Cigarette lighter
10A
10
10A
11
20A
Door lock relay, Door unlock relay, Sunroof controller, Driver door lock actuator
12
15A
13
10A
14
15
10A
16
20A
17
10A
18
15A
19
15A
20
15A
21
20A
22
10A
23
10A
Front fog lamp relay, Power window relay, ETACM, Defogger timer,
Left(Right) head lamp leveling actuator, Head lamp leveling switch
24
10A
25
30A
26
15A
27
10A
28
15A
29
15A
Instrument cluster, Rear fog lamp switch, Data link connector, Audio, ETACM,
Door warning switch, Multipurpose check connector, Luggage lamp, Map lamp,
Room lamp, Overhead console assembly
Not used
ETPD220B
BE-69
E46371823
1.
2.
1.
2.
Power window
relay
Tail lamp
relay
Rear window
defogger
relay
ETPD224B
ETPD224A
~
r
{)
-<>
Disconnected
{)
Connected
-<>
Disconnected
Connected
0>----+--<D
ETPD215B
{)
ETPD215E
BE -70
FUSE INSPECTION
2.
1.
2.
3.
Lb CAUTION
Never use a fuse of higher capacity than specified.
ETDA086B
Lb CAUTION
A blade type fuse is identified by the numbered
value in amperes. If the fuse is blown, be sure
to replace a fuse with the same ampere rating.lf
a fuse of higher capacity than specified is used,
parts may be damaged and a danger of fire exists.
To remove or insert a fuse, use the fuse puller in
the fuse box.
FUSES
When a fuse is blown, there are two probable causes. The
two causescan easily be determined by a visual check after removing the fuses.
1.
ETDA086A
10A
15A
ETDA086C
BE -71
E4185F5EB
Engine coolant
temperature sender
Oil pressure switch
ETPD230A
BE -72
INSTRUMENT CLUSTER
COMPONENTS
E48BCDB96
[M09-1)
[M09-2]
516 1718 19 20 21 22 232~
2526 27 28 2930 31 32 33~
--'
IL1 I 21 31 41
ETJA015E
ETKAOSOC
ETPD235A
BE -73
[M19-2]
[M19-1]
:X
5 6 7 8
1 2 3 4
9 10 11 12 13 14 15 16 17 18 19
ETPD245A
BE -74
CIRCUIT DIAGRAM
[WITHOUTTRIP COMPUTER]
t)
13 Hi:h beam
14 Hi h beam -)
7 IGN(a (Airbag)
8
Airba
27
26
33
25
16
34
LC0:14V 1.4Wx1EA
Controller
24
Chime bell
~
E
22 Ground
EBD
6
10
ABS
11-=~~~~-----
12~==~~~-----L~~~
23~~~~~~--iT~~~~~
3
-"'"'->''-""......"'-"-!!.W"i
15~~~----~f-r-~~_,_,_,~
21 -':'"-"-'.=!.------:-_J
2 --"""'-'-'""'-'-""-!.!!!!.1,._-'
g~~~wa~------~
28--~--------------~
20~~~~L-----------~
29~~~~~~L---------~
4~~~~--------------~~
19~~~~~~~~----~--.
18~~~~--------------.
32~~~~~~-------,
31~~~~~L_----~
30~~~------------~~~~----~
ETPD240A
BE -75
--! TEMP.GAUGE I
--! FUEL GAUGE I
Injection signal
Ambient temp.senso
--{n.CHOMETERj
25 Tacho sianal
Soeed sianal
11
Temp.sender
3
Fuel sender
5
Ground
4
Chime bell
c --!
SPEED
METE~
sw~ch
Low fuel
~
~
'----!
Batterv !+l
Door open
Tailgate open
19
Immobilizer (GSL)
18
LED
f-~
~
~
16
Iliumin lion(-)
GLS-Ho14V 3.4Wx4EA
tttl
Illumination(+)
17
IGN(+)
7
36
37
12
14
35
13
Oil pressure
sw~ch ~
(~ ~
ABS
~~
EBD
30
34 Brake
31
33 Batterv charaeV
32
21
10
22
Ground
28
26
27
J~
(~ ~
A~rba::-l
A1rba __ +l
Hi:h beam:-)
: : Hi h beam +)
ETPD250A
BE -76
REMOVAL AND INSTALLATION
1.
2.
ESPD150A
3.
KSPD150B
4.
ETPD255A
5.
BE -77
&
E4F084C06
SPEEDOMETER
1.
2.
3.
CAUTION
~NOTE
Use
20
40
60
80
100
Tolerance (km/h)
20-24.6
40-44
60.8-65.4
81.4-86.8
102.5-1 08.2
Velocity (km/h)
120
140
160
180
200
Tolerance (km/h)
123.5-129.6
144.4-151
165.4-172.4
186.3-193.8
207.2-215.2
Velocity (MPH)
10
20
40
60
80
100
120
Tolerance (MPH)
10-12.5
20-22.5
40-42.6
60-63.4
80.3-84.1
100.3-104.7
120.3-125.3
TACHOMETER
ffi CAUTION
1.
1.
2.
2.
Revolution (RPM)
1,000
2,000
3,000
4,000
5,000
6,000
7,000
Tolerance (RPM)
100
125
150
150
150
180
210
FUEL GAUGE
Fuel gauge
OPERATION CHECK
1.
2.
3.
Turn the ignition switch to the ON, and then check that
the bulb lights up and the fuel gauge needle moves to
full.
Ignition switch
Battery
(M55)
~
'&!}'
ETPD260A
BE -78
FUEL SENDER
1.
1.
2.
3.
1/2
Resistance (0)
4.0
32.5
110
1/2-r1
Fuel pump
ETPD2600
2.
ETLA6050
4.
1.
5.
Verify that the test bulb flashes and that the indicator
moves to HOT.
2.
The lamp should be off while the thermister is submerged in the water, and should illuminate when the
sender is taken out of the water.
~NOTE
If there is a malfunction, replace the fuel sender as an
assembly.
ffi CAUTION
After completing this test, wipe the sender dry
and reinstall it in the fuel tank.
3.4W
ETPD260B
1.
2.
60
85
110
125
Resistance(O)
118
49.0
25.0
14.6
BE-79
1.
1.
2.
2.
3.
c=J
0
VSBE060M
ETMB140C
2.
2.
3.
Remove the connector from the brake fluid level warning switch.
4.
5.
r
T"
: Battery
........
l
ETMB1400
VSBE060N
BE -80
1.
2.
1.
2.
Continuity
Fastened
Non-conductive(oof!)
Check that there is no continuity between the terminal and switch bodywith the switch OFF (Lever is released).
Not fastened
Conductive (Of!)
If continuity is not as specified, replace the switch or inspect its ground connection.
V5BE0600
V5BE0600
DOOR SWITCH
V5BE060P
Ground(Body)
1
'-"
Push(Door close)
ETNC150A
With the ignition switch turned ON, verify that the lamp
glows.
Seat belt condition
Warning lamp
Fastened
OFF
Not fastened
ON
E40F418C7
BE -81
BE -82
2.
E45FBE59
2.
~
~
~
~
KTPC275A
3.
KTPC270A
3.
p~I
Front left
Lock
EB
Lock
ffi
ffi
Unlock
Unlock
Front right
~
n
Rear left
Lock
ffi
Lock
ffi
ffi
Unlock
Unlock
Rear right
e
e
ffi
ETP0275B
e
e
EB
ETP0270B
BE -83
1.
1.
2.
2.
~
~
~
~
KTPC270A
3.
Front left
Lock
Unlock
Lock
Front right
Unlock
0
0
0
-o
0
-o
KTPC275A
3.
p~I
Lock
Unlock
_0
0
Rear left
-o
Lock
Rear right
0
ETPD280B
Unlock
-o
0
-o
-o
0
ETPD285B
BE -84
E4691FB4
1.
2.
Remove the driver's side crash pad lower panel. (Refer to BD group)
ETPD062E
3.
ETPD290A
~
r
Disconnected
Connected
0
ETPD290B
BE -85
E489C8230
ETPD295A
BE -86
E4F6A337F
[004]
_ _ _4
[DOS]
I
UP
DOWN
LH
Mirror(LH)
1-
I
I
UP
LH
RH
Mirror(RH)
RH
1-
KTOB002H
[004]
I:1~1 :I:I
KTOB002G
ETPD300A
BE-87
E4BSEA064
1.
2.
KTPC305A
[004]
Class
~
n
DOWN
o- f-0
-()
-()
OFF
LEFT
o- -o
RIGHT
UP
DOWN
RIGHT
HAND
o- -o
UP
LEFT
HAND
u
-()
-()
o- r-o
0
0
0
OFF
LEFT
RIGHT
-()
-()
0
ETOC185A
BE -88
E4583FF49
1.
2.
[006]
n
~
UP
()
()
DOWN
()
OFF
8
8
()
()
()
()
()
LEFT
RIGHT
ETOC195B
[006]
p~I
Heater
-o
ETOC195D
BE-89
POWER WINDOWS
POWER WINDOWS
COMPONENTS
E45235FB1
Driver's window
main switch
ETPD315A
BE -90
2.
E47C4E78C
2.
KTPC325A
3.
KTPC320B
3.
~I
n
UP (Clockwise)
DOWN
(Counter-clockwise)
~
n
UP (Clockwise)
DOWN
(Counter-clockwise)
@
ETPD320A
ETPD320A
POWER WINDOWS
BE -91
E473FACCO
[D04]
O@
0@
(DOS)
)')_Aj'
[D1S)
B+
B+
Ground
14
1
-~1'-1'-+1c.:..._
-------,
Motor(RL)
Motor(FR)
Motor(RR)
[DOS)
1
10
12 13 14
111
ETPD330A
BE -92
INSPECTION
E49208B94
><
10 111 12 13 14
KTPC335A
2.
~I
UP
OFF
DOWN
Front left
14
(.
Front right
11
{)
(.
')- -('
()
.()
10
{)
()
,....
o- -o
o- -r
()
v- r-u
ETPD335B
Rear right
Rear left
11
.....
{)
.()
11
,..,.
12
0
'-"
13
,..,.
14
10
-v
......,
,..,.
,...,
,...,
'-"
'-"
'-"
()- -()~
o- ~
ro,..,.
'-"
,...,
......,
('
o- -o
11
n
,..,.
'-"
'2
BE -93
POWER WINDOWS
POWER WINDOW LOCK SWITCH
[005)
~I
n
11
NORMAL
LOCK
ETPD335C
2.
[015]
~I
n
UP
OFF
DOWN
--
o- -o
o- r--o
ETPD335E
BE -94
E4D3CDE29
~A~
(li1
[JIJ
lo.wl)
ETPD340A
BE -95
&
2.
E4DEC5EOE
CAUTION
Finger pressure
ETA9165C
3.
Tin foil
Printed
heater line
ETA9165A
1.
4.
Here is a voltage OV
X
ETA9165B
Terminal
r----------------i (-)
ETA9165E
BE -96
5.
Positive
teminal
Tester B
reads resistance
twice as large as tester terminal
ETA9165F
Conductive paint.
2.
Paint thinner.
3.
Masking tape.
4.
Silicone remover.
5.
Masking tape
ETA9165G
BE-97
E476A75F
1.
2.
KTPC341A
3.
Check for continuity between the terminals. If continuity is not as specified in the table, replace the defogger
switch.
[M26)
5
OFF
ETPD341B
BE -98
WINDSHIELD WIPER
WASHER
COMPONENTS
E4E309BC9
Washer reservoir
Washer reservoir
Windshield washer hose
ETP0345A
BE -99
3.
e4aF27027
KPPD006A
4.
&
KPPD004A
2.
CAUTION
Remove the 3 bolts and disconnect the airbag connector and the horn connector, then remove the
airbag module.
& CAUTION
Remove the horn pad only for vehicle without
airbag.
KPPD007A
5.
KPPD005A
KPP0008A
BE -100
6.
INSPECTION
E4BD04C6F
KPPD010A
7.
KTPC075H
KPPD011A
8.
~
n
11
10
12
13
{)
MIST
OFF
{)
INT
LOW
HI
{)
{)
ETPD075G
n
~
11
15
{)
OFF
ON
ETPD075H
BE -101
E484E5AC7
Cap
Nut
BE -102
REMOVAL
1.
4.
E4C74DB21
Remove the windshield wiper arm and blade after removing a nut.
INSPECTION
E491BBC59
1.
2.
3.
4.
Connect the positive (+) lead from the battery toterminal2 and the negative(-) lead to terminal 3.
5.
KTPC365A
Tightening torque
18-23 Nm (180-230 kgcm, 13.1-16.8 lbft)
2.
Remove the weatherstrip and cowl top cover after removing 4 screws.
1. Low
4.1GN+
2. High
5. Parking
6. Blank
3. Ground
ETPD365B
3.
Remove the windshield wiper motor and linkage assembly after removing 4 bolts.
KTPC365C
Tightening torque
7-11 Nm (70-11 0 kgcm, 5.1-8.0 lbft)
ETPD370A
BE -103
INSTALLATION
1.
1.
2.
3.
4.
Connect the positive (+) lead from the battery toterminal 4 and the negative (-) lead to terminal 3.
5.
E41152A34
Distance (mm)
40-50
40-50
ETJA0601
2.
ETAC190B
Washer nozzle
ETPD375A
BE -104
E45ADFC16
1.
2.
1. Windshield washer(+)
2. Ground
3. Rear washer(+)
ETPD390A
KTPC385A
3.
Washer switch
,---------,
I
I
1
Front
:
I
o-+-0
I
I
Rear
3}----'
I
I
~----11
KTPC385B
4.
INSPECTION
E494921B7
1.
2.
3.
REAR WIPER
I WASHER
BE -105
E46B433A3
Nut
---t.G~-----1~----'
v;r-----=__....
10-17130,
7 ......5)
Bolt
Bolt
7-11 (70-110,5.1-8.0)
Rear wiper motor
BE -106
REMOVAL
1.
E48FB4352
[YJ) NOTE
When installing cap & pad, the arrow mark should be
indicated upward.
ETPD400A
Tightening torque
10-14 Nm (100-140 kgcm, 7.3-10.2 lbft)
4.
ESPD260B
2.
KTPC400C
ETOB0041
Tightening torque
10-13 Nm (100-130 kgcm, 7.3-9.5 lbft)
Tightening torque
7-11 Nm (70-11 0 kgcm, 5.1-8.0 lbft)
5.
BE -107
INSTALLATION
E4F70DE7E
1.
2.
3.
1.
E487A1C99
Distance
43-53 mm
KTNB001B
2.
1.1GN(B+)
2. Parking
3. Switch
4. Ground
ETPD405A
ETPD401A
BE -108
E45ED6178
1.
2.
KTPC075H
[M01-2]
~
n
OFF
10
Rear wiper
Rear wiper
& washer
ETPD415B
REAR WIPER
I WASHER
BE -109
E423F4155
1.
2.
3.
1. Windshield washer(+)
2. Ground
3. Rear washer(+)
ETPD390A
Washer switch
I
I
I
I
I
L----11
BE -110
SEAT WARMER
COMPONENTS
E4E9BD05A
Floor console
\
Seat warmer switch
KTPC715C
ETPD700G
3.
E4347A26
1.
2.
ETPD700F
ETPD700C
SUNROOF
BE -111
SUNROOF
COMPONENTS
E044370473
Sunroof switch
Sunroof assembly
Sunroof motor
Sunroof controller
ETPD420A
BE -112
SUNROOF SWITCH
INSPECTION
3.
E4408BD44
1.
2.
()screwdriver
ESPD170P
jLJII
II
1/U/
KTPC425B
AlfB
4.
KTPC470A
Open
Slide switch
Close
Up
Tilt switch
Down
o- -o
ETPD700B
BE -113
SUNROOF
SUNROOF RELAY
INSPECTION
1.
E411CF203
ETPD430A
2.
3.
4.
5.
BE -114
SUNROOF MOTOR
INSPECTION
E4DDBDBB9
1.
2.
3.
4.
KSOB060P
LIGHTING SYSTEM
BE -115
LIGHTING SYSTEM
COMPONENTS
E424EC4B4
Lighting switch
Stop lamp
switch
ETPD440A
BE -116
HEAD LAMPS
AIMING INSTRUCTIONS
E489FD6AE
E46CBC7C2
The head lamps should be aimed with the proper beamsetting equipment, and in accordance with the equipment
manufacturer's instructions.
1.
2.
~NOTE
If there are any regulations pertinent to the aiming
of head lamps in the area where the vehicle is to be
used, adjust so as to meet those requirements.
Alternately turn the adjusting gear to adjust the head lamp
aiming. If beam-setting equipment is not available, proceed as follows:
KTPC445A
3.
1.
2.
3.
4.
KTPC445B
ETPD505F
Headlamp
Position lamp
KTPC715D
4.
BE -117
LIGHTING SYSTEM
FRONT FOG LAMP AIMING
The front fog lamps should be aimed as the same manner
of the head lamps aiming.
With the front fog lamps and battery normal condition, aim
the front fog lamps by turning the adjusting gear.
Screen
Ground
W1
W2
ETPD505B
H1
H2
Without driver
656
330
With driver
635
308
ETPD505C
W1
W2
1,100
1,140
3,000
BE -118
1.
Car axis
Horizontal line of
head lamp bulb center
CUT-OFF LINE
W1
Ground line
ETOC310D
2.
Car axis
Horizontal line of
\.
//; r;/;
//; '//;
C'll
:I:
./
W2
ETPD505G
BE -119
LIGHTING SYSTEM
E4FA379ss
1.
2.
KTPC455A
3.
KTPC455B
4.
BE -120
ROOM LAMP
INSPECTION
E4E08CCC6
1.
2.
[M93]
KTPC501A
[M93]
~
n
ON
DOOR
.()
......,
OFF
ETPD501B
BE -121
LIGHTING SYSTEM
INSPECTION
E48856AAC
1.
2.
E4609192A
(-)screwdriver
ESPD170P
3.
\UII
II
1/U/
KTPC425B
NO
[M95)
~
n
ON
DOOR
0
~
'
'-"
KTPC470A
OFF
4.
ETPD490B
BE -122
E475010EE
1.
2.
KSPD150N
3.
[M13]
KTPC485A
4.
ETPD485B
BE -123
LIGHTING SYSTEM
FLASHER UNIT
INSPECTION
1.
E40E71A64
Remove the flasher unit from the passenger compartment relay box.
Eillj~l~l
0
lJFiJ
@=====~=~
Flasher
unit~~~~
c:u:::::u::Jo
eeoc
J !k:il I
ETPD502A
2.
Connect the positive (+) lead from the battery toterminal 2 and the negative(-) lead to terminal 3.
KTDA212A
3.
Connect the two turn signal lamps in parallel to terminal1. Check that the bulbs turn on and off.
~NOTE
The turn signal/amps should flash 60 to 120 times per
minute. If one of the front or rear turn signal/amps has
an open circuit, the number of flashes will be more
than 120 per minute. If operation is not as specified,
replace the flasher unit.
BE -124
RHEOSTAT
INSPECTION
E40FDC991
1.
2.
U1l2l3i4lslsU
KTPC500A
4
Illumination(-)
ETPD500B
3.
LIGHTING SYSTEM
BE -125
INSPECTION
E4BDEF530
1.
2.
1.
2.
Wheel guard
KSPD150N
ESPD240K
3.
3.
Detach the front fog lamp switch from the center facia
panel, then disconnect the wire connector.
[M35]
111 I 2! 3j 41 sl sll
KTOB007H
4.
KTPC495A
4.
ETPD495B
BE -126
KBCC0304
2.
KSPD150N
3.
Detach the rear fog lamp switch from the center facia
panel, then disconnect the wire connector.
KTPC715A
4.
ON
OFF
ETPD495B
LIGHTING SYSTEM
BE -127
E4D9647CB
1.
2.
KTPC400B
3.
4.
BE -128
STOP LAMPS
REMOVAL AND INSTALLATION
E41F8ABEA
1.
2.
Remove the rear spoiler after removing 4 nuts. (External spoiler type)
KTPC460A
3.
KTPC4608
4.
LIGHTING SYSTEM
BE -129
E047osoB83
1.
2.
KTOB007J
3.
BE -130
E477C3BDE
BE -131
E404B2A13
PIN CONNECTION
PIN NO
Description
Illumination(+)
Rheostat
Ground
IGN
Actuator(+)
2
3
4
5
111
I 21 aj 41 sl sll
ETKA055A
Head lamp
levelling actuator
'--.!.!!...:----l
ETMB711C
ETPD700A
INSPECTION
1.
E4B488BDA
II~ I I j Is I II
2
ETKA055A
KTPC715B
ETPD700H
2.
3.
4.
Check the percent ratio(VNs x 100%) between voltages Vsand Vat each position.
BE -132
5.
Position No.
Rotation
Ratio(5%)
Voltage (V)
oo
90%
10.8 0.5V
30
77%
9.24
60
68%
8.16 0.5V
90
61%
7.32 0.5V
0.5V
BE -133
IMMOBILIZER CONTROL
SYSTEM
DESCRIPTION
E43E14F02
The immobilizer system consists of a passive challengeresponse (mutual authentication) transponder inside the
key head and the SMARTRA (SMARt TRansponder Antenna) unit.
The SMARTRA unit contains an integrated inductive
antenna and electronics around the lock assembly. The
SMARTRA communicates to the ECM (Engine Control
Module) via a dedicated communications line.
Since the vehicle engine management system is able to
control engine mobilization, it is the most suitable unit to
control the SMARTRA.
Steering column
(shaft
j J
KTPC716A
SYSTEM OVERVIEW
TEACHING PROCEDURES
BE -134
The key teaching is done by ignition on with the key and
additional tester commands. The ECM stores the relevant
data in the EEPROM and in the transponder. Then the
ECM runs the authentication required for confirmation of
the teaching process. The successful programming is then
confirmed by a message to the tester.
If the key is already known to the ECM from a previous
teaching, the authentication will be accepted and the EEPROM data are updated. There is no changed transponder
content (this is impossible for a learnt transponder).
The attempt to repeatedly teach a key, which has been
taught already during the same teaching cycle, is recognized by the ECM. This rejects the key and a message is
sent to the tester.
The ECM rejects invalid keys, which are presented for
teaching. A message is sent to the tester. The key can be
invalid due to faults in the transponder or other reasons,
which result from unsuccessful programming of data. If
the ECM detects different authenticators of a transponder
and an ECM, the key is considered to be invalid.
The maximum number of taught keys is 4
If an error occurs during the Immobilizer Service Menu, the
ECM status remains unchanged and a specific fault code
is stored.
If the ECM status and the key status do not match for
teaching of keys, the tester procedure will be stopped and
a specific fault code will be stored at ECM.
01. LEARNT
The password has been taught successfully to the ECM.
02. VIRGIN
This is the status at the end of the ECM production line
before delivery to the final customer.
BE -135
E45EDF3FC
VOLTAGE
ONDITIONING
CPU
COMMS.
INTERFACE
COMMUNICATIONS
LINE
TRANSPONDER
INTERFACE
AND
ANTENNA
ETPD700D
BE -136
COMPONENTS
E04FD917B9
COMPONENTS
DESCRIPTION
ETKA470C
ETNB291C
B6BE710E
BE -137
COMPONENTS
8
'
0:
7 6 5 4 3 2 1
,16 15 14 13 12 11 10 9
OJ
B6BE710F
~
\t~
\
~~~'~
!:j-.... j
~<'-.. 0~
06e
~cs-' ~~~1:
'~
, QJQ<i;.~
i
U)(LCI::~i::
o:c"u;\t
(i!.Cl.:lii):
~ -- :-...,
~-
ETHB001T
BE -138
E4E6E29E9
o NORMAL CONDITION
Start
Start
IGN
LAMP
o START POSSIBLE
Eng. stall
Ts
IGN
~3 y4
~
Jl?.. ~
LAMP
User Password
(1234H)
o START IMPOSSIBLE
T1
IGN
Start
~3 ~4
A A
LAMP
User Password
(1234H)
NOTE
T1 > 5 sec
3 sec
0.2 sec
0.2 sec
BE -139
Immobilizer
Related
Faults
Transponder
Fault
DIAGNOSIS OF IMMOBILIZER
FAULTS E407210D
THE DIAGNOSIS MONITORS :
Diagnostic
codes
P1801
Transponder not in
password mode or
transport data has
been changed
Programming error
SMARTRA
Fault
Antenna error
P1800
P1803
No answer from
SMARTRA
P1610
2.
Fault types
Inconsistent data of
EEPROM
P1805
P1805
BE -140
The ECM remains locked. Neither the limp home mode
nor the "twice ignition on" function, is accepted by the
ECM.
The teaching of keys follows the procedure described for
the virgin ECM. The vehicle specific data have to be unchanged due to the unique programming of the transponder. If data should be changed, new keys with a virgin
transponder are requested.
BE -141
IGNITION SYSTEM
IGNITION SYSTEM
3.
IGNITION SWITCH
REMOVAL AND INSTALLATION
1.
E4B9B914B
KPPD006A
4.
& CAUTION
Do not hammer on the steering wheel to remove it.
Doing so may damage the collapsible mechanism.
KPPD004A
2.
Remove the 3 bolts and disconnect the airbag connector and the horn connector, then remove the
airbag module.
& CAUTION
Remove the horn pad only for vehicle without
airbag.
KPPD007A
5.
KPPD005A
KPPD008A
BE -142
6.
KPPD010A
KPPD013A
7.
KPPD014A
KPPD011A
KPPD015A
ETPD062E
12. Remove the key lock assembly from the steering column shaft. (Refer to ST group)
IGNITION SYSTEM
INSPECTION
BE -143
E4647BBB1
1.
2.
[Ignition switch]
ETPD605C
~l
y
3.
4.
IGNITION SWITCH
81
ACC
IG1
82
IG2
ST
REMOVAL
STEERING
DOOR WARNING
TPAva[ TPAVB..
w[w
SWITCH
LOCK
LOCK
LOCK l LN.OO<
ACC
INSERT
' ) - -<"'
ON
START
KEY
ILLUMINATION
SWITCH
'-'
'-'
UNLOCK
o---o
'-'
ETPD605A
BE -144
VIEW
Na
DESCRIPTION
Illumination(+)
2
3
4
5
Illumination(-)
~I
n
ACC
Door warning(-)
ON
Immobilizer(-)
ACC
,...
,...
IG1
82
IG2
ST
LOCK
Door warning(+)
Immobilizer(+)
81
START
J- ~ ~
')-- ....("'
,...
,...
,...
~
~
ETPD605B