DEBJYOTI PAUL

SR. PIPING STRESS ENGINEER (OIL&GAS)

7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

PROFILE:

I am Piping Stress Analysis Engineer with nearly 7.5 years of Core stress Experience seeking
suitable opportunities in piping stress for oil & gas.
OBJECTIVE:

To learn and continuously progress in life, in challenging environments and deliver quality work in
proposed time.
QUALIFICATION:

B.E. MECHANICAL from Amravati University in the year 2006, with 76.77%. Gold medallist and
was 5th University Topper.
PERSONAL INFORMATION

Marital Status: married

Nationality: Indian
Language Known: English, Hindi, Bengali & Gujarati.
Passport No. K7278667
ACADEMIC & EXTRACURRICULAR ACHIEVEMENT:

Gold medallist & The Topper of college in 2006 with distinction and was 5th university
topper.
2. 2nd prize in national level seminar presentation for six stroke engine, SATARA (MS).
3. 1st prize in national level model presentation in CATIA V5 R17 of 4-stroke engine
modelling and simulation, PUSAD (MS).
4. 2 hrs. Flying experience on FTV-1467 glider in college, in NCC- Air Wing, Baroda
(GUJ).
1.

PROFESSIONAL ACHIEVEMENTS:

1. Now working as Project coordinator/lead stress engineer for Ichythys topside chilled
water system.
2. Worked with SHI-K at yard for 3 months for completion of drillship project.
3. Worked as stress lead in Samsung Heavy Industries India Pvt. ltd. for MOPU(Brown
field), ONGC. And managing a team of 1 senior engineer and 5 GETs.
4. Has worked as Acting stress lead in Samsung Heavy Industries India ltd for TKPJ
Jordbaer(Green field) Topside Project. And managed a team of 5 senior engineers +2
GETs.
5. Have experience in both Onshore and Offshore areas of oil and gas.
6. Part and partially contributed to 15 projects and completed 10 projects in 7.5 years of
tenure.
7. Approved WPO (work process optimization) tool to reduce stress analysis man-hour by
10%(400 man-hours) and this tool is equally beneficial for any FPSO Topside project.
8. Prepared Stress Analysis Design basis, Support standard and nozzle loading for fixed
platform project (FOROOZAN).
9. Executed analysis of very high pressure 10000 psi piping system.
10. Prepared support standard for Acoustics/vibrating piping.
11. Prepared support standard for metallic and plastic piping.
12. Formulated low and high cycle fatigue analysis.

DEBJYOTI PAUL
SR. PIPING STRESS ENGINEER (OIL&GAS)
7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

SYSTEMS STRESS ANALYSED:

OFFSHORE FPSO TOPSIDE(All Modules)

1.
2.
3.
4.
5.

Executed analysis for 10000 psi very high pressure manifold piping system.
Centrifugal Compressor suction and discharge lines.
Reciprocating pump suction and discharge lines.
High cycle fatigue analysis of FPSO systems.
Blast loading analysis of FPSO systems.

OFFSHORE FIXED PLATFORM

1.
2.
3.
4.
5.

Air cooler inlet and outlet lines.

Centrifugal Compressor suction and discharge lines.
Platform-Bridge connected lines and loop sizing.
Reciprocating pump suction and discharge lines.
Fatigue analysis of bridge lines.

ONSHORE

1.
2.
3.
4.
5.
6.
7.
8.
9.

Air cooler inlet and outlet lines.

Reactor systems with H2 and NH3 regeneration lines.
Column overhead lines.
Vertical and horizontal re-boiler inlet and outlet lines.
Stagged exchanger systems.
Centrifugal Compressor suction and discharge lines.
Centrifugal Pump suction and discharge lines.
Reciprocating compressor suction and discharge lines.
Non linear stress analysis.

STRESS ANALYSIS TYPICAL CALCULATIONS:

1.
2.
3.
4.
5.
6.
7.
8.
9.

WRC 107,297.Nema SM 23, API 650, API 617, API 661, API 610, API 674, API RP 520
Part 2.
Flange leakage test with Kelloggs method and ASME Sec. 8, Div1, Appendix-II.
Dynamic vibration analysis of reciprocating compressor and pump piping systems.
Dynamic and static seismic Analysis.
Dynamic and static slug and water hammer impact Analysis.
Dynamic and static PSV impact Analysis.
Manual Support design calculations.
Trunion design calculations.
Low cycle and High cycle fatigue calculations.

SOFTWARE KNOWLEDGE:

1.
2.
3.
4.
5.

Caesar-II (ver. 4.5, 5.0, 5.1 and 5.2) (Fluent).

AutoCAD 2004, 2007, Catia V5 R21 (Fluent).
Isogen, PDS and PDMS. (Working level).
SPR. (Fluent).
Navis works. (Fluent).

CODE KNOWLEDGE:
ASME B 31.3,NORSOK L002,NORSOK R001,OISD 118, DNV RP-D101,DNV RP-C302,.ASME SEC. VIII,
ASME SEC. II., PD5500, ABS Guideline for MODU and Shell DEPs.

DEBJYOTI PAUL
SR. PIPING STRESS ENGINEER (OIL&GAS)
7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

PROFESSIONAL EXCELLENCE:

A. CURRENT COMPANY: Samsung Heavy Industries (I) Ltd, Noida India.

TENURE: September 2011 to till date

Position Held: Sr. ENGINEER (Acting Stress Lead)

PROJECT DETAILS:

1. Ichthys CPF semi-submersible Fixed process platform: Stress analysis of Topside piping
system,For Mustang Houston,Client:INPEX Australia.
Position :Lead stress engineer(Current Project)
Key responsibilities:
a) Man-hour control and job completion.
b) problem solving and stress analysis checking.
c) Stress analysis of critical packages.
Special requirement :
1. 40 years design life.
2. 481 operating load cases.
3. Consideration for 200/10000 years storm conditions
Job completed within time and B\W appreciation received from SHI-Management for
outstanding job completion with a team of 5 Sr. engineers and 3 GETs.
2. EGINA FPSO:Internal project.
key responsibilities:
a) Stress analysis of modules P5,P6,S5&S6.
b) Feed as per TOTAL and no. of load cases developed are 451.
c) Checking of Pkgs analysed by jr. engineers
d) checking progress of stress analysis Job.
3. SEADRILL Norway, Drill ship: Detail engineering and construction of Drill ship hull
and topside.
Key Points:
a. Very high pressure mud, cement, choke kill; line pressure above 1000bars.
b. Fatigue analysis of Expansion joints.
Deputed to: South Korea
4. MOBILE OFFSHORE PRODUCTION UNIT, Topside Fixed Platform, ONGC. : Detail
engineering of TOPSIDE.(Current Project)
STRESS ANALYSIS AND SUPPORTING OF SYSTEMS:

Worked as stress lead.

ADMINISTRATIVE WORK:

a. Got approval of stress analysis Philosophy from Client.

b. Prepared stress analysis checklist, format for stress analysis report, spring schedule,
material database for super duplex Stainless steel, and Man-hour control spreadsheet &
controlling the same.
c. Comments on vendor datasheet of Heat exchangers, Coolers, Pumps and compressors.

DEBJYOTI PAUL
SR. PIPING STRESS ENGINEER (OIL&GAS)
7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

d. Checking of Stress Analysis packages done by stress analysts.

e. Handling a team of 1 senior engineer and 5 GETs for stress analysis job.
f. Imparting on job training to GETs on stress analysis.
Exotic materials Analysed: DSS-A790 S31803/S32205,SDSS-A928 S31803/32205.
5. TEEKAY PETROJARL JORBAER FPSO Topside, Norway. : DETAIL ENGINEERING
OF FPSO TOPSIDE.
STRESS ANALYSIS AND SUPPORTING OF SYSTEMS:

a.
b.
c.
d.
e.
f.
g.

Worked as Acting stress lead.

Flare stack and connected HP, LP KO drum.
Executed analysis of 10000 Psi very high pressure pump piping systems.
Reciprocating pump piping vibration analysis in Caesar-II dynamic module.
Dynamic slug analysis of 10000 psi high pressure turret manifold lines.
High cycle fatigue formulation and analysis of FPSO systems.
Blast load analysis of FPSO systems.

ADMINISTRATIVE WORK:

a. Prepared stress analysis checklist, format for stress analysis report, Spring schedule,
material database for super duplex Stainless steel, and Man-hour control spreadsheet &
controlling the same.
b. Comments on vendor datasheet of Heat exchangers, Coolers, Pumps and compressors.
c. Checking of Stress Analysis packages done by stress analysts.
d. Handling a team of 5 senior engineers +2 GETs for stress analysis job.
Exotic materials Analysed: DSS-A790 S31803/S32205,SDSS-A928 S31803/32205,
A519 AISI 4130.
B. PREVIOUS COMPANY: Saipem Triune Engineering Pvt. Ltd, Newdelhi India.
Its a pure detailed engineering company has been into Onshore downstream and offshore
upstream projects.
TENURE: Nov 2008 to August 2011

Position Held: ENGINEER to Sr. ENGINEER.

PROJECT DETAILS:

6. FOROOZAN, Iran: FEED AND DETAIL ENGINEERING OF FIXED PLATFORM TOPSIDE.

STRESS ANALYSIS AND SUPPORTING OF SYSTEMS:

a. Centrifugal Compressor nozzles passed in combined checking of suction and discharge

with 1 time API 617 in stiffed layouts.
b. Gas cooler with honey comb design layout for inlet-outlet line and 8 connecting nozzles.
c. Systems including separators.
d. Flare header and natural looping analysis.
e. Support index and MTO preparation.
SPECIAL REQUIREMENTS:

a.
b.
c.
d.
e.

Static seismic and wind analysis of the systems.

Bridge piping dealt with displacement produced by oceanic waves.
Loop sizing of piping on tripod.
Exotic material such as Incoloy, 90cu-10ni, PVDF, CPVC and PEX piping.
Static fatigue analysis of bridge piping as per DNV.

7. SAFWAN, Kuwait: DETAIL ENGINEERING OF ONSHORE GAS COMPRESSION

STATION AND CONNECTED PIPING FOR GCP, TV AND GRIP AREA.

DEBJYOTI PAUL
SR. PIPING STRESS ENGINEER (OIL&GAS)
7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

STRESS ANALYSIS AND SUPPORTING OF SYSTEMS:

a. Double acting, 1200 rpm motor driven, 4 cylinder reciprocating compressor connected
piping.
b. Air cooler and scrubber piping.
c. Tank farm and pumping station piping.
SPECIAL REQUIREMENTS:

a. Layout of compressor in accordance with compressor vendor analogue study.

b. Modal frequency analysis of connected piping at + 30% of frequency of compressor.
c. Support span as per compressor frequency at various modes.
8. CPCL, CHENNAI: DETAIL ENGINEERING OF NHDT/ISOM UNIT (ISBL AREA).
STRESS ANALYSIS AND SUPPORTING OF CRITICAL LINES FOR:

a. HDS and Diene Reactor Piping, Used for the regeneration of NH3 at temperature
515C coming from Heater inlet.
b. 1st and 2nd stage Isomerisation Reactor and Drier Piping, Used for the regeneration
of H2 at temperature 370C connecting Heater outlet.
c. NHDT stripper overhead piping.
d. Inlet-outlet Air cooler Piping.
e. Horizontal and vertical reboiler piping.
f. Flare header & Knock out drum Piping.
SPECIAL REQUIREMENTS:

a.
b.
c.
d.
e.

Dynamic slug analysis by time history spectrum method.

Dynamic Seismic Analysis by time history spectrum analysis.
Flange leakage calculations.
Dynamic relief valve load analysis for closed system and static for open system.
Two phase flow frequency modal analysis.

9. BPCL: DETAIL ENGINEERING OF NHT/CCR UNIT (ISBL AREA).

STRESS ANALYSIS AND SUPPORTING OF CRITICAL LINES FOR:

a. NHT, LP centrifugal compressor inlet and outlet Piping.

b. Bypass reservoir and Air cooler outlet Condenser Piping.
SPECIAL REQUIREMENTS:

a. Dynamic Seismic Analysis by time history spectrum analysis.

b. Flange leakage calculations.
10. KNPC, Kuwait: DETAIL ENGINEERING AND SUPPORTING OF FRESH WATER SUPPLY
UNIT AND CONNECTED OFFSITE PIPING.
STRESS ANALYSIS AND SUPPORTING OF CRITICAL LINES FOR:

a. FRP, EST 32, alpha 15 degree wound, waive-strong pipes 4 to 12

11. NRL, Assam: REPLACEMENT OF INLET-OUTLET GAS COOLER PIPING DUE TO
HEAVY CORROSION OF ISOCRACKER UNIT.
STRESS ANALYSIS AND SUPPORTING OF ABOVE SYSTEM.
SPECIAL REQUIREMENTS:

DEBJYOTI PAUL
SR. PIPING STRESS ENGINEER (OIL&GAS)
7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

a. Site survey at NRL golaghat (Assam) and prepared isometric from existing carbon steel
pipes.
b. Replaced carbon steel pipes with duplex stainless steel A790 S31803 and done stress
analysis.
c. Entire supporting system changed and existing springs are replaced and the system
passed with allowable loads.
12. IOCL, Digboi (ASSAM): REPLACEMENT OF INLET-OUTLET CDU, VDU AND DCU
BOTTOM OUTLET CONNECTED THROUGH PUMPING SYSTEM DUE HEAVY
CORROSION.
STRESS ANALYSIS AND SUPPORTING OF THE SYSTEM
SPECIAL REQUIREMENTS:

a. Site survey at IOCL digboi (Assam) and prepared isometric of existing carbon steel pipes.
b. Replaced carbon steel pipes with SS 304L and done stress analysis.
c. Entire supporting system changed and existing springs are replaced and the system passed
with allowable loads.
13. Reliance EastWest gas pipeline: DETAIL ENGINEERING OF COMPRESSOR STATION
AND CONNECTED TIE-IN LINES KJ-3 BASIN.
STRESS ANALYSIS AND SUPPORTING OF THE CS-02 AND CS-05 COMPRESSOR
STATION:

a. ASME B 31.8 used.

b. Honey Comb air fin cooler configuration having ODD pass with 145 nos. gas cooler
nozzles along a single header Inlet and outlet line size 10 each while header size 48
buried.
c. Buried system.
d. 3 pair compressor with working 0.5A/0.5B/0.0C and soon.
SPECIAL REQUIREMENTS:

a. Compressors to be analysed with standby conditions.

C.

(PREVIOUS COMPANY) ESSAR ENGINEERING SERVICES LIMITED, MUMBAI: AN EPC

COMPANY.
TENURE: May 2006 to Oct 2008.
Position Held: GET (up to Dec 2006) and Jr. ENGINEER PIPING (Till Oct 2008)
PROJECT DETAILS:

14. Detail engineering of OSBL area of Essar Oils Limited revamp job for 10mtpa plant,
Jamnagar. And
15. Detail engineering of Jetty area piping for vaadinar oil terminal limited.
STRESS ANALYSIS AND SUPPORTING OF:

a.
b.
c.
d.

Tank farm piping.

Utility and Steam header analysis for pipe rack loads.
Tie-in lines connecting storage tanks and offloading units.
Preparation of Isometric and GAD.

GENERATION OF PRELIMINARY BULK MTO FROM OVERALL PLOTPLAN, AND PIPE

RACK SIZING.

DEBJYOTI PAUL
SR. PIPING STRESS ENGINEER (OIL&GAS)
7.5 years. EXPERIENCE, DME 2002(MSU),
BE MECH. 2006 (Gold medallist, 5th university topper in AMT. university)

Mobile no. : +91 9711138242

Email Id : debjpaul1981@gmail.com

WORK SUMMARY:
SR.
NO.

COMPANY NAME

DURATION

Samsung Heavy Industries India Pvt. Ltd,

Noida.

2.02 years

Saipem Triune India Pvt. Ltd, Delhi

2.09 years

Essar Engineering Services Ltd, Mumbai

2.05 years

ADDITIONAL RESPONSIBILITIES IN CURRENT PROJECT:

1. Prepared excel based calculation sheet for flexibility check, PSV, Slug, hammer and nozzle
load check.
2. Preparation of Stress Philosophy, Support design basis and Support standard.
3. Prepared guidelines for Stress analysis.
4. Prepared Stress Analysis Checklist.
5. Commenting on vendor data sheets and follow-ups.
6. Checking and commenting on stress analysed systems prepared by stress analysts.
7. Prepared Support index and MTO.
8. Man-hour planning and control of stress analysis Job.
9. Prepared nozzle load deliverable.
10. Training of GETs for stress analysis and support design activity.
I hereby declare through this resume that the information above furnished is true to the best of my
knowledge.
Yours sincerely
Debjyoti Paul