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INDUSTRIES (PVT) LTD

ALPHA PIPES INDUSTRIES (PVT) LTD.


Office No. 205, 2nd Floor,
Amin Mansion, G.T. Road,
Peshawar City,
Tel: +92-91-2212010, 2211871
Fax: +92-91-2569187
sales@aphapipes.com.pk

Plot No. 96/2, Road No. R-3


Industrial Estate, Gadoon Amazai
Topi Swabi, Khyber Pakhtunkhwa
Tel: +92-938-270671-270673
Fax: +92-938-270672
factory@aplhapipes.com.pk

www.alphapipes.com.pk
Room No. 1, 1st Floor
Kansi Plaza Zarghoon Road
Quetta
Tel: 92-81-2445627
Fax: 92-81-2448419
quetta@alphapipes.com.pk

Shirkat-e-Zeenat Kawsar (Pvt.) Ltd.


Chowk Kota Sangi on Sailo Road
Street No.1, Kabul Afghanistan
Cell: 0799 330084
0773 137266-0798 979692
kabul@alphapipes.com.pk

INDUSTRIES (PVT) LTD

PSQCA
PSQCA

Pakistan Standards and Quality Control Authority

Pakistan Standards and Quality Control Authority

ISO 9000

ISO 9000

International Organization for Standardization

International Organization
for Standardization

MES

MES

Military Engineer Services

Military
Engineer Services

PTCL

PTCL

Pakistan Telecommunication Company Ltd

Pakistan Telecommunication
Company Ltd

PAK PWD
PAK PWD

Pakistan Public Works Department

Pakistan Public Works Department

FWO
PHED
Public Health
Engineering Department

FWO

Frontier Works
Organization

Frontier Works Organization

PHED
Public Health Engineering Department

INDUSTRIES (PVT) LTD

INDUSTRIES (PVT) LTD

INDUSTRIES (PVT) LTD

CONTENTS

About Us

Vision / Mission / Value

Alpha Products & Size Range

HDPE Introduction

Applications

Product Range

Cable Duct/Conduit Pipes

10

Jointing Methods for HDPE Pipes and Fittings

11

HDPE Pipes & Fittings

12

Gas Distribution Pipes

13

Material Specifications

14

DTL )TVP( SEIRTSUDNI

ABOUT US
Alpha Pipe Industries Pvt Ltd is one of the leading manufacturer and supplier of uPVC Pipes
since 1993. We started production of HDPE pipes in 2008 and since then proved our status is one
of the finest quality manufacturer in Pakistan. Our "Alpha" brand HDPE pipes is being used by
International, multi-national and national Organizations beside with American, European NGOs
and is in great demand in the local market. The quality of our products is as defined as it is
perceived by our customers. The major factor behind our success in a short span. of time is our
market driven approach, uncompromising attitude with respect to quality and our team. We have
well-defined and stringent quality assurance systems. We consider trust in our quality by the
consumers is our major asset.

PRODUCT INTRODUCTION
HDPE pipe formed by the polymerization of ethylene, are tough, waxy materials of varying
flexibility. Polyethylene pipe products are protected against deterioration from exposure to
ultraviolet light and weathering. These pipes are very efficacious due to which the one in huge
demand in the national and international markets.

INDUSTRIES (PVT) LTD

Vision
To be recognized for leadership, commitment and innovation among
our clients, principals and competitors.

Mission
To improve business, company process through continuous actions of
positive re-enforcements.
To provide clean drinking water to all through quality product and services.
To help community in water conservation through high efficiency irrigation
system.

Value
Is to thoroughly understand our customer, needs and to fulfill them with
flexibility, commitment in the most reliable way.

WHY USE ALPHA HDPE PIPES


Being one of the best firms in the country in HDPE Pipes and Fittings sector
ALPHA gives at most importance to Quality and :
Uses the best quality imported raw material.
Uses the most appropriate chemicals.
Has the most advanced high technology.
Has well qualified technical staff and experienced labor.
Has the most experienced managerial and technical staff.
Produces pipes in compliance with American Standards (ASTM)
British Standards (BS) and German Standards (DIN)
Has well equipped laboratories which are busy round the clock
to control the Quality at each stage of Production
Pipes produced can be used not only to carry water but a wide range of fluids.
OUR NAME STANDS FOR QUALITY
Because
For Developing Life....

INDUSTRIES (PVT) LTD

ALPHA PRODUCTS
Pressure pipes for potable water supply
Non pressure pipes for sewerage and drainage systems
Cable ducting pipes
Irrigation and Agriculture pipes
HDPE Pipes for drip irrigation systems
HDPE pipes for sprinkler irrigation systems

ALPHA PIPE SIZES RANGE


Diameter Range: 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 75mm, 90mm, 110mm, 125mm,
160mm, 180mm, 200mm and 250mm, 280mm, 315mm,

355mm, 400mm, 450mm

Coils Length:
(i) 20mm to 50mm in 500 feets coils (1000 ft Coils on demand)
(ii) 63mm to 90mm in 100 meters coils
(iii) 110 mm to 250mm in 4, 6 & 12 meters lengths
ALPHA PRESSURE ,RATING
Alpha Pipes operating pressure range between PN-6, PN-10, PN-12.5, PN-16 & PN-20.
STANDARD SPECIFICATION
Alpha PE Pipes are manufactured according to the international standard. DIN 8074/8075, ISO 4427 & 4437
QUALITY ASSURANCE
We always believe Quality is the key to success for any business. We claim to have the best quality checking and
testing laboratory equipped with latest and modern equipments imported from Europe and Japan. We have
following testing facilities available in the laboratory.
Melt flow rate
Density
Hydrostatic
Pressure test
Heat reversion test
Tensile strength checking test

INDUSTRIES (PVT) LTD

INTRODUCTION HDPE PIPES


ALPHA PIPES is one of leading manufacturer of uPVC, PPRC, SWV, ELECTRI C CONDUIT, HDPE, MDPE Pipes and
Fitting in Pakistan. We ar e acknowledged as one of Quality Manufacturer by all our valued clients. Our Pipes
conform to BSS, PS, and ASTM & DIN Standards. The Company has been certified to ISO 9001:2008, 14001:2004 &
OHSAS 18001:2007. As a mark of appreciation of quality manufacturing practices we ar e approved by leading
specifying Agencies in Pakistan like PSQCA, HUD & PHED, C&W, Building dept and MES etc.

HDPE PIPES FOR WATER SUPPLY


ALPHA PIPES is fast replacing conventional piping systems for water supply and distribution. ALPHA PIPES
Systems are extensively used for new as well as replacement piping works throughout the world. ALPHA PIPES for
water are black in colour with a smooth internal surface.

STANDARD SPECIFICATIONS
ALPHA HDPE Pipes conforms to ISO-4427: 1996, DIN 8074/8075 & PS-3580: 1997 specifications, manufactured in
state-of-the-art plant with latest manufacturing technology under strict quality control. ALPHA HDPE Pipes are best
preferred for potable water supply, irrigation schemes, chemicals and edibles transportation, effluent collection
and disposal system, submarine and underwater pipe lines, hydro transport system, gas/compressed air system
etc. ALPHA HDPE Pipes have been preferred over other available resources due to varied salient features:

High corrosion resistance, resulting into a longer life.


High impact strength.
Extremely light weight and hence easy to handle.
High flexibility.
High abrasion resistance.
Excellent water hammer characteristics, helps sustaining surges.
Excellent flow characteristics leading to significant energy saving.
No exfiltration and infiltration, helps maintaining the quality of fluid being conveyed.
No trenches needed, resulting into easy and economical installation.
High UV resistance.
High resistance to scaling and biological build up.
High chemical resistance, absolutely inert to any pH value.
Virtually maintenance free.

INDUSTRIES (PVT) LTD

INTRODUCTION
In Petrochemical, Paper, Dye, Paint, Cement and other Chemical Industries
For disposal of chemical effluent and waste.
Oil and milk transportation in Industries and Dairies
Acid and Slurries transportation
External & Internal Drainage and Sewage
Water supply for irrigation in fields
Lift & Siphon Irrigation System
Insecticide spraying
Drawing Water from pump set for distribution
In Gas Distribution System
Most suitable for Submersible Pumps and Jet Pumps.
Telecommunication Cable Ducting
Bio-gas, Coal Gas & Natural Gas Distribution Lines for Domestic and Industrial use.
Air Conditioner Ducting
Submarine delivery system

INDUSTRIAL USAGE:
Alpha Pipe can be also used in following Industries:
Agriculture / Drip Irrigation / Sprinklers / Breweries Petroleum and chemicals Food processing Marine Power
generation Textile Fire main line Fertilizer Paper and pulp Glass Plastic Resin LNG (liquefied Natural Gas) Mining
ADVANTAGES, PROPERTIES PE PIPE AS A SUPERIOR CHOICE
High Impact and Breakage resistance
Very high resistance to ultraviolet light
Freeze resistance
Cost effective pipe line
Long life (more then 50 years)
Feasible in hilly region
Light weight
Easy installation/laying
Easy transportation
Durable & impact resistance
Resistance to grow off bacteria, algae in fungi
Simple and easy jointing system
Suitable for narrow treachery
Low coefficient for friction
Odourless and friction less
Advantage of being not affected from earth movements like landslides and earth quakes etc.

INDUSTRIES (PVT) LTD

PRODUCT RANGE
SDR 11
(PN 16)
e
(mm)

DN
O.D
(mm)

SDR 13.6
(PN 12.5)
e
(mm)

HDPE Standard Specifications (PE 100 Materials)


SDR 17
(PN 10)
e
(mm)

SDR 21
(PN 8)
e
(mm)

O.D
(mm)

SDR 11
(PN 16)
e
(mm)

SDR 13.6
(PN 12.5)
e
(mm)

SDR 17
(PN 10)
e
(mm)

SDR 21
(PN 8)
e
(mm)

9.5

7.7

DN

160

14.6

11.8

2.0

180

16.4

13.3

10.7

8.6

2.4

2.0

200

18.2

14.7

11.9

9.6

3.0

2.4

2.0

225

20.5

16.6

13.4

10.8

3.7

3.0

2.4

250

22.7

18.4

14.8

11.9

4.7

3.8

3.0

280

25.4

20.6

16.6

13.4

6.8

5.6

4.5

3.6

315

28.6

23.2

18.7

15.0

90

8.2

6.7

5.4

4.3

355

32.2

26.1

21.1

16.9

110

10.0

8.1

6.6

5.3

400

36.3

29.4

23.7

19.1

125

11.4

9.2

7.4

6.0

450

40.9

33.1

26.7

21.5

140

12.7

10.3

8.3

6.7

20

2.0

25

2.3

32

3.0

40

3.7

50

4.6

63

5.8

75

CHEMICAL RESISTANCE CHART


S.No

CHEMICALS

PE

S.No

Common chemicals resisted by polyethylene pipe are listed below

CHEMICALS

PE

S.No

CHEMICALS

PE

S.No

CHEMICALS

PE

Acetaldehyde

17

Barium Carbonate

33

Chloroform

49

Iodine

Acetamide

18

Barium Sulphate

34

Chromic Acid 50%

50

Magnesium Hydroxide

Acetic Acid 80%

19

Benzaldehyde

35

Citric Acid

51

Mercury

Acetone

20

Benzene

36

Copper Sulphate

52

Oleum 100%

Acetylene

21

Benzoic Acid

37

Diesel Fuel

53

Petrolatum

Alcohols: Amyl

22

Benzol

38

Ethylene Glycol

54

Phenol

Benzyl

23

Borax

39

Fatty Acids

55

Phosphoric Acid

Butyl

24

Boric Acid

40

Ferric Chloride

56

Potassium Carbonate

Ethyl

25

Butadiene

41

Ferric Sulphate

57

Silver Nitrate

10

Isoproyl

26

Butane

42

Flourine

58

Sodium Bicarbonate

11

Methyl

27

Butylene

43

Formaldehyde 100%

59

Stearic Acid

12

Aluminum Sulphate

28

Calcium Sulphate

44

Formic Acid

60

Sulphuric Acid

13

Ammonia

29

Carbon Dioxide

45

Gasoline

61

Tannic Acid

14

Aniline

30

Carbon Disulfide

46

Heptane

62

Toluene

15

Aromatic Hydrocarbons

31

Carbonic Acid

47

Hydrochloric Acid 20%

63

Zinc Sulphate

16

Arsenic Acid

32

Chlorine, anhydrous

48

Hydrogen Peroxide 100%

INDUSTRIES (PVT) LTD

CABLE DUCT / CONDUIT PIPES


Installation of fiber optic cables the Ministry of Pak Telecom has specified the use of long-term performance SubDuct and Mini Duct made from High Density Polyethylene (HDPE) piping compound.
To fulfill this need ALPHA PIPE has designed and manufactured HDPE Sub-Duct and Mini Duct so that exposure to
the environmental conditions during storage, transport, installation and operation shall not degrade the physical or
operation and maintenance characteristics of the Sub Duct and Mini Duct, as per ASTM F2160 for telecommunication conduit and power conduits.
ALPHA PIPE Sub-Duct and Mini Duct are manufactured from the specifically designed readvrnade black piping
compound in which the carbon black has been perfectly dispersed to give the maximum possible protection from
sunlight.
The Company is formally enlisted with Pakistan Telecommunication Company Limited.
The experience of our Technical Department is available for advice and assistance when needed, on the use of pipe
products. We are a PTCL registered company.

ADVANTAGES OF PE CONDUIT
High Density Polyethylene (HDPE) is the most commonly used PE material for conduit. HDPE conduit delivers
significant physical property advantages over other conduit materials:
Ductility - tough, HDPE conduit will better resist brittleness with age or cold weather.
Low temperature impact resistance - PE withstands low temperature impact better than any other material.
This is illustrated by impact testing on HDPE conduit conditioned at -40 F as compared to other materials
conditioned at 730 F.
Permanent flexibility - HDPE conduit bends and flexes without breakage, even with ground heaves or shifts,
over a wide range of temperatures.
Temperature versatility- HDPE conduit can be installed over an ambient temperature range of- 30F to 180 F.
Power conductors rated at 90 degrees C and medium voltage cable rated at 105 degrees C are permitted for
use with PE Conduit.

10

INDUSTRIES (PVT) LTD

JOINTING METHODS FOR HDPE PIPES AND FITTINGS


There are available number of types of jointing HDPE pipes depending on the size and type of application. The first
common type of Jointing HDPE pipe is Mechanical Jointing which compose of Compression type and Flange type,
and the other is the Permanent Jointing which compose of Butt Fusion Welding and Electrofusion Welding.

COMPRESSION TYPE
For small bore pipe connections up to size 125MM 00, compression type joints are satisfactory.
The installation process started with the cutting of pipe ends square or 90 Q in relation to its axis. Fit the collar and
clinching ring into the pipe and place the rubber a-ring at the tip of the pipe. Then push the body of the fitting until
the pipe ends reaches its full stop'. Slide the clinching ring and Collar (Nut) until it catches the fitting and tight fully
using a belt or chain wrench

FLANGE TYPE
Flange type is another type of conventional mechanical jointing. A HDPE Flange adaptor (Stub end) is butt welded to
the pipe with the loose steel backing flange inserted inside. A standard number of bolts will be fitted to tighten the
connection. This type of connection is practical for application which requires easy serviceability in the future.

BUTT WELDING
Butt welding or Butt Fusion is a simplest and space-saving jointing method to connect the pipe and fittings of PE.
The process starts by cutting the pipe ends straight and square to the axis and cleaned carefully by and electric
planer. The pipes and fittings are held tight and pressed against a coated heating plate. As soon as the heating time
and the required bead are reached, the heating plate is quickly withdrawn from the weld faces and the connection
are pressed together to form a permanent joint.

ELECTRO FUSION WELDING


This is an easy system for jointing pipes and fittings of HDPE. A pre-installed resistance wires are embedded in the
inside surface of the electro fusion coupling. When the pipes or fittings are inserted in the coupling and the wires
are connected to the welding unit, the contact surfaces become warm and consequently melt into each other until
it forms a rigid and durable joint. A welding unit is available for this procedure which operates the timing
automatically. This makes the whole operation very easy and practical especially in narrow and tight installations.

11

INDUSTRIES (PVT) LTD

HDPE PIPES & FITTINGS


ALPHA HDPE Fittings available in sizes from to 18, produced in-house and also arranged through imports are
suitable for use with Alpha PE products in water, oil and gas, and other applications. These fittings are generally
manufactured for compression type, fabrication and jointing. These fittings are durable and made from 100% virgin
material and thoroughly tested for better performance.
ALPHA HDPE Fittings when jointed to the pipe, become homogeneous with the polymer of pipes and develop a
strength same as the original pipes, thus making the joint leak free and fully durable and maintenance free.
ALPHA HDPE Fittings are available in different sizes, these fittings can also be customized to cater to the needs of
our clients.

12

INDUSTRIES (PVT) LTD

GAS DISTRIBUTION PIPES


ALPHA polyethylene gas pipes are manufactured in state-of-the-art plant with latest manufacturing technology
under strict quality control and accordance with all applicable specifications including ASTM D2513, the standard
specification Thermoplastic Gas Pressure Pipe, Tubing and Fittings.
ALPHA Medium-Density Polyethylene (MDPE) yellow gas pipes are suitable for use in multiple applications for gas
distribution and due to inherent characteristics of MDPE GAS PIPE such as corrosion, resistance, flexibility, crack
resistance and toughness, MDPE GAS PIPE pipes are used widely in the gas distribution system all over the world,
including Pakistan. ALPHA has developed and established manufacturing and testing facilities for producing quality
MDPE GAS PIPE pipes for gas applications.
ALPHA MDPE Yellow Gas Pipe, is available in -inch to 8-inch diameters, and comes in both sticks and coil
lengths. It may be installed by heat fusion or mechanical fittings. A full line of complementary fittings is available.
ALPHA MDPE Yellow Pipe ensures significant cost savings while providing long-lasting performance.
Features superior resistance to most solvents and chemicals it is likely to encounter and natural a nd
manufactured gas.
Is non-corroding against gas and external galvanic soil conditions.
Resists UV degradation when exposed to direct sunlight.
Resists slow-growth cracks.
Can be cut with simple pipe and tubing cutters, allowing for savings in labor and equipment.
Reduces the cost of manpower required for installation due to its lightweight and ease in transport and
handling, as well as long laying lengths.
Can easily be joined by socket fusion, butt fusion saddle fusion, mechanical fittings or electro fusion.

13

INDUSTRIES (PVT) LTD

MATERIAL SPECIFICATIONS
ALPHA PE PIPES being produced from raw material having following specifications;

PE - 80, PE - 100

RAW MATERIAL
The polyethylene compound is used for production processes in the form of small uniform sized granules. It is imported by
ALPHA from well reputed international suppliers. ALPHA PE pipes are manufactured form Polyethylene (PE) compound, which is
a synthetic pipe normally produced from the distillation and cracking of crude oil. Polyethylene (PE) is highly resistant to
environmental stress cracking and meets the ISO classification for pipe materials.

RAW MATERIAL PROPERTIES


PROPERTY
Melt Flow Rate
Density of Compound
Tensile Stress at yield
Elongation at break
Thermal Stability
Environment Stress
Crack Resistance

UNITS

TYPICAL VALUE
HDPE
190 oC/5Kg
0.3
Compound
950-959
50 mm/min
19-21
>350
210 oC
>15
10% legpal, F60 >10000

MDPE
0.2-1.3
0.94-0.944
15-19
>600
0.4
>1000

HDPE
g/10 min
Kg/m3
Mpa
%
Min
Hrs.

MDPE
gm/10 min
gr/cm^3
Mpa
%
o
W/m K
Hrs.

TEST METHOD
ISO 1133
ISO 1183
ISO 1133
ISO 527-2
EN 728
ASTM D 1693 B

TECHNICAL ADVANTAGES
Increased Service Pressure
ISO Specify Maximum Working Pressure of 4 bar for PE pipes for gas application.

EASY JOINTING USES


Butt Fusion

Socket Fusion

Mechnical Joints methods

Electro Fusion

ASTM D 2513 - DIMENSIONS


Dia

SDR-11

SDR-13.5

SDR-17

SDR-9.33

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

21.20

21.40

1,93

2.159

3/4

26.60

26.80

2.41

2.69

33.27

33.53

3.02

3.376

2.46

2.765

3.56

3.992

1-1/4

41.97

42.23

3.81

4.297

3.120

3.501

2.490

2.795

4.520

5.053

1-1/2

48.15

48.45

4.39

4.923

3.580

3.580

2.850

3.180

60.15

60.45

5.49

6.15

4.470

5.003

3.560

3.992

6.480

7.267

2-1/2

72.82

73.18

6.63

7.417

5.410

6.070

4.290

4.798

88.70

89.10

8.08

9.045

6.580

7.367

5.230

5.865

9.530

10.673

3-1/2

101.40

101.80

9.22

10.338

7.520

8.434

5.990

6.701

114.07

114.53

10.39

11.600

8.460

9.476

6.710

7.523

12.24

13.713

141.05

141.84

12.85

14.399

10.49

11.76

8.330

9.321

168.02

168.58

15.29

17.119

12.47

13.969

9.910

11.104

Inches

14

WALL THICKNESS

Diameter Tolerance

218.77

219.43

19.94

22.328

16.23

18.186

12.90

14.449

10

272.62

273.38

24.84

27.81

20.24

22.678

16.08

18.010

12

323.37

324.23

29.46

32.99

24.00

26.870

19.05

21.336