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www.alphapipes.com.pk
Room No. 1, 1st Floor
Kansi Plaza Zarghoon Road
Quetta
Tel: 92-81-2445627
Fax: 92-81-2448419
quetta@alphapipes.com.pk
PSQCA
PSQCA
ISO 9000
ISO 9000
International Organization
for Standardization
MES
MES
Military
Engineer Services
PTCL
PTCL
Pakistan Telecommunication
Company Ltd
PAK PWD
PAK PWD
FWO
PHED
Public Health
Engineering Department
FWO
Frontier Works
Organization
PHED
Public Health Engineering Department
CONTENTS
About Us
HDPE Introduction
Applications
Product Range
10
11
12
13
Material Specifications
14
ABOUT US
Alpha Pipe Industries Pvt Ltd is one of the leading manufacturer and supplier of uPVC Pipes
since 1993. We started production of HDPE pipes in 2008 and since then proved our status is one
of the finest quality manufacturer in Pakistan. Our "Alpha" brand HDPE pipes is being used by
International, multi-national and national Organizations beside with American, European NGOs
and is in great demand in the local market. The quality of our products is as defined as it is
perceived by our customers. The major factor behind our success in a short span. of time is our
market driven approach, uncompromising attitude with respect to quality and our team. We have
well-defined and stringent quality assurance systems. We consider trust in our quality by the
consumers is our major asset.
PRODUCT INTRODUCTION
HDPE pipe formed by the polymerization of ethylene, are tough, waxy materials of varying
flexibility. Polyethylene pipe products are protected against deterioration from exposure to
ultraviolet light and weathering. These pipes are very efficacious due to which the one in huge
demand in the national and international markets.
Vision
To be recognized for leadership, commitment and innovation among
our clients, principals and competitors.
Mission
To improve business, company process through continuous actions of
positive re-enforcements.
To provide clean drinking water to all through quality product and services.
To help community in water conservation through high efficiency irrigation
system.
Value
Is to thoroughly understand our customer, needs and to fulfill them with
flexibility, commitment in the most reliable way.
ALPHA PRODUCTS
Pressure pipes for potable water supply
Non pressure pipes for sewerage and drainage systems
Cable ducting pipes
Irrigation and Agriculture pipes
HDPE Pipes for drip irrigation systems
HDPE pipes for sprinkler irrigation systems
Coils Length:
(i) 20mm to 50mm in 500 feets coils (1000 ft Coils on demand)
(ii) 63mm to 90mm in 100 meters coils
(iii) 110 mm to 250mm in 4, 6 & 12 meters lengths
ALPHA PRESSURE ,RATING
Alpha Pipes operating pressure range between PN-6, PN-10, PN-12.5, PN-16 & PN-20.
STANDARD SPECIFICATION
Alpha PE Pipes are manufactured according to the international standard. DIN 8074/8075, ISO 4427 & 4437
QUALITY ASSURANCE
We always believe Quality is the key to success for any business. We claim to have the best quality checking and
testing laboratory equipped with latest and modern equipments imported from Europe and Japan. We have
following testing facilities available in the laboratory.
Melt flow rate
Density
Hydrostatic
Pressure test
Heat reversion test
Tensile strength checking test
STANDARD SPECIFICATIONS
ALPHA HDPE Pipes conforms to ISO-4427: 1996, DIN 8074/8075 & PS-3580: 1997 specifications, manufactured in
state-of-the-art plant with latest manufacturing technology under strict quality control. ALPHA HDPE Pipes are best
preferred for potable water supply, irrigation schemes, chemicals and edibles transportation, effluent collection
and disposal system, submarine and underwater pipe lines, hydro transport system, gas/compressed air system
etc. ALPHA HDPE Pipes have been preferred over other available resources due to varied salient features:
INTRODUCTION
In Petrochemical, Paper, Dye, Paint, Cement and other Chemical Industries
For disposal of chemical effluent and waste.
Oil and milk transportation in Industries and Dairies
Acid and Slurries transportation
External & Internal Drainage and Sewage
Water supply for irrigation in fields
Lift & Siphon Irrigation System
Insecticide spraying
Drawing Water from pump set for distribution
In Gas Distribution System
Most suitable for Submersible Pumps and Jet Pumps.
Telecommunication Cable Ducting
Bio-gas, Coal Gas & Natural Gas Distribution Lines for Domestic and Industrial use.
Air Conditioner Ducting
Submarine delivery system
INDUSTRIAL USAGE:
Alpha Pipe can be also used in following Industries:
Agriculture / Drip Irrigation / Sprinklers / Breweries Petroleum and chemicals Food processing Marine Power
generation Textile Fire main line Fertilizer Paper and pulp Glass Plastic Resin LNG (liquefied Natural Gas) Mining
ADVANTAGES, PROPERTIES PE PIPE AS A SUPERIOR CHOICE
High Impact and Breakage resistance
Very high resistance to ultraviolet light
Freeze resistance
Cost effective pipe line
Long life (more then 50 years)
Feasible in hilly region
Light weight
Easy installation/laying
Easy transportation
Durable & impact resistance
Resistance to grow off bacteria, algae in fungi
Simple and easy jointing system
Suitable for narrow treachery
Low coefficient for friction
Odourless and friction less
Advantage of being not affected from earth movements like landslides and earth quakes etc.
PRODUCT RANGE
SDR 11
(PN 16)
e
(mm)
DN
O.D
(mm)
SDR 13.6
(PN 12.5)
e
(mm)
SDR 21
(PN 8)
e
(mm)
O.D
(mm)
SDR 11
(PN 16)
e
(mm)
SDR 13.6
(PN 12.5)
e
(mm)
SDR 17
(PN 10)
e
(mm)
SDR 21
(PN 8)
e
(mm)
9.5
7.7
DN
160
14.6
11.8
2.0
180
16.4
13.3
10.7
8.6
2.4
2.0
200
18.2
14.7
11.9
9.6
3.0
2.4
2.0
225
20.5
16.6
13.4
10.8
3.7
3.0
2.4
250
22.7
18.4
14.8
11.9
4.7
3.8
3.0
280
25.4
20.6
16.6
13.4
6.8
5.6
4.5
3.6
315
28.6
23.2
18.7
15.0
90
8.2
6.7
5.4
4.3
355
32.2
26.1
21.1
16.9
110
10.0
8.1
6.6
5.3
400
36.3
29.4
23.7
19.1
125
11.4
9.2
7.4
6.0
450
40.9
33.1
26.7
21.5
140
12.7
10.3
8.3
6.7
20
2.0
25
2.3
32
3.0
40
3.7
50
4.6
63
5.8
75
CHEMICALS
PE
S.No
CHEMICALS
PE
S.No
CHEMICALS
PE
S.No
CHEMICALS
PE
Acetaldehyde
17
Barium Carbonate
33
Chloroform
49
Iodine
Acetamide
18
Barium Sulphate
34
50
Magnesium Hydroxide
19
Benzaldehyde
35
Citric Acid
51
Mercury
Acetone
20
Benzene
36
Copper Sulphate
52
Oleum 100%
Acetylene
21
Benzoic Acid
37
Diesel Fuel
53
Petrolatum
Alcohols: Amyl
22
Benzol
38
Ethylene Glycol
54
Phenol
Benzyl
23
Borax
39
Fatty Acids
55
Phosphoric Acid
Butyl
24
Boric Acid
40
Ferric Chloride
56
Potassium Carbonate
Ethyl
25
Butadiene
41
Ferric Sulphate
57
Silver Nitrate
10
Isoproyl
26
Butane
42
Flourine
58
Sodium Bicarbonate
11
Methyl
27
Butylene
43
Formaldehyde 100%
59
Stearic Acid
12
Aluminum Sulphate
28
Calcium Sulphate
44
Formic Acid
60
Sulphuric Acid
13
Ammonia
29
Carbon Dioxide
45
Gasoline
61
Tannic Acid
14
Aniline
30
Carbon Disulfide
46
Heptane
62
Toluene
15
Aromatic Hydrocarbons
31
Carbonic Acid
47
63
Zinc Sulphate
16
Arsenic Acid
32
Chlorine, anhydrous
48
ADVANTAGES OF PE CONDUIT
High Density Polyethylene (HDPE) is the most commonly used PE material for conduit. HDPE conduit delivers
significant physical property advantages over other conduit materials:
Ductility - tough, HDPE conduit will better resist brittleness with age or cold weather.
Low temperature impact resistance - PE withstands low temperature impact better than any other material.
This is illustrated by impact testing on HDPE conduit conditioned at -40 F as compared to other materials
conditioned at 730 F.
Permanent flexibility - HDPE conduit bends and flexes without breakage, even with ground heaves or shifts,
over a wide range of temperatures.
Temperature versatility- HDPE conduit can be installed over an ambient temperature range of- 30F to 180 F.
Power conductors rated at 90 degrees C and medium voltage cable rated at 105 degrees C are permitted for
use with PE Conduit.
10
COMPRESSION TYPE
For small bore pipe connections up to size 125MM 00, compression type joints are satisfactory.
The installation process started with the cutting of pipe ends square or 90 Q in relation to its axis. Fit the collar and
clinching ring into the pipe and place the rubber a-ring at the tip of the pipe. Then push the body of the fitting until
the pipe ends reaches its full stop'. Slide the clinching ring and Collar (Nut) until it catches the fitting and tight fully
using a belt or chain wrench
FLANGE TYPE
Flange type is another type of conventional mechanical jointing. A HDPE Flange adaptor (Stub end) is butt welded to
the pipe with the loose steel backing flange inserted inside. A standard number of bolts will be fitted to tighten the
connection. This type of connection is practical for application which requires easy serviceability in the future.
BUTT WELDING
Butt welding or Butt Fusion is a simplest and space-saving jointing method to connect the pipe and fittings of PE.
The process starts by cutting the pipe ends straight and square to the axis and cleaned carefully by and electric
planer. The pipes and fittings are held tight and pressed against a coated heating plate. As soon as the heating time
and the required bead are reached, the heating plate is quickly withdrawn from the weld faces and the connection
are pressed together to form a permanent joint.
11
12
13
MATERIAL SPECIFICATIONS
ALPHA PE PIPES being produced from raw material having following specifications;
PE - 80, PE - 100
RAW MATERIAL
The polyethylene compound is used for production processes in the form of small uniform sized granules. It is imported by
ALPHA from well reputed international suppliers. ALPHA PE pipes are manufactured form Polyethylene (PE) compound, which is
a synthetic pipe normally produced from the distillation and cracking of crude oil. Polyethylene (PE) is highly resistant to
environmental stress cracking and meets the ISO classification for pipe materials.
UNITS
TYPICAL VALUE
HDPE
190 oC/5Kg
0.3
Compound
950-959
50 mm/min
19-21
>350
210 oC
>15
10% legpal, F60 >10000
MDPE
0.2-1.3
0.94-0.944
15-19
>600
0.4
>1000
HDPE
g/10 min
Kg/m3
Mpa
%
Min
Hrs.
MDPE
gm/10 min
gr/cm^3
Mpa
%
o
W/m K
Hrs.
TEST METHOD
ISO 1133
ISO 1183
ISO 1133
ISO 527-2
EN 728
ASTM D 1693 B
TECHNICAL ADVANTAGES
Increased Service Pressure
ISO Specify Maximum Working Pressure of 4 bar for PE pipes for gas application.
Socket Fusion
Electro Fusion
SDR-11
SDR-13.5
SDR-17
SDR-9.33
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
21.20
21.40
1,93
2.159
3/4
26.60
26.80
2.41
2.69
33.27
33.53
3.02
3.376
2.46
2.765
3.56
3.992
1-1/4
41.97
42.23
3.81
4.297
3.120
3.501
2.490
2.795
4.520
5.053
1-1/2
48.15
48.45
4.39
4.923
3.580
3.580
2.850
3.180
60.15
60.45
5.49
6.15
4.470
5.003
3.560
3.992
6.480
7.267
2-1/2
72.82
73.18
6.63
7.417
5.410
6.070
4.290
4.798
88.70
89.10
8.08
9.045
6.580
7.367
5.230
5.865
9.530
10.673
3-1/2
101.40
101.80
9.22
10.338
7.520
8.434
5.990
6.701
114.07
114.53
10.39
11.600
8.460
9.476
6.710
7.523
12.24
13.713
141.05
141.84
12.85
14.399
10.49
11.76
8.330
9.321
168.02
168.58
15.29
17.119
12.47
13.969
9.910
11.104
Inches
14
WALL THICKNESS
Diameter Tolerance
218.77
219.43
19.94
22.328
16.23
18.186
12.90
14.449
10
272.62
273.38
24.84
27.81
20.24
22.678
16.08
18.010
12
323.37
324.23
29.46
32.99
24.00
26.870
19.05
21.336