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Executive
Offshore external
corrosion guide
Corrosion policy
Regulation 5 of the Provision and Use of Work Equipment Regulations 1998 requires that Every employer shall
ensure that work equipment is maintained in good repair. To achieve this requirement, the associated guidance to
the Regulations provides further information on three maintenance management options.
OSDs preferred option is that dutyholders use planned preventive maintenance, thereby precluding deterioration.
However, where a dutyholder allows components to degrade and/or corrode as part of a condition-based option,
performance standards must exist which define the point at which the component needs to be repaired or
replaced. Such performance standards should be quantifiable and capable of being measured effectively and
consistently.
The performance standards need to be supported by sound engineering justification and should be consistent with
the basis of design, taking account of any changes to service conditions. This should include the necessary safetyrelated strength and/or serviceability requirements of the component necessary to define the quantitative
performance standard.
Where such components are part of Safety Critical Elements, the components should be verified by an Independent
Competent Person. Such verification should include both the justification for and ongoing compliance with the
performance standard.
Purpose
This guide is intended to enable OSD inspectors to make consistent judgement on the extent of external
corrosion related to the installations hydrocarbon systems. The guide identifies a sample of six common forms
of external corrosion and provides information on:
I
I
1 of 5 pages
Cladding condition
Penetrations
(eg branches, supports,
structural members)
Joints
Damaged insulation
Corrosion
management
2 of 5 pages
Valves
What to look for
I ESDVs
I Xmas trees
I Choke valves
I Pressure relief valves
I Drain valves
I Block valves
What to look/ask for
I Corroded handles/wheels?
I Corroded valve stems?
I Leaking stems?
I Leaking flanges?
I Leaking valve bleed plugs?
I Are valves properly supported?
I Paint condition?
I Corrosion-resistant materials?
Corrosion management I What is the valve test
programme?
I What is the inspection
programme?
I What is the failure history?
Where to look
General target areas
3 of 5 pages
Corrosion
management
Threaded plugs
What to look for
I Valve bodies
I Xmas trees
I Piping usually low and high
locations on pipe work
I Are pipe plugs rare or
What to look/ask for
numerous?
I Are there dissimilar metal
issues?
I Condition of threads?
I Leaking pipe plugs?
I Rust stains?
Corrosion management I Replacement by non-threaded
equipment
I No dissimilar metals
I Replacement and thread
inspection programme
I What failures have there been?
Where to look
General target areas
4 of 5 pages
This booklet is not available from HSE Books. It can be downloaded from the HSE website at:
www.hse.gov.uk/offshore/index.htm
Crown copyright This publication may be freely reproduced, except for advertising, endorsement or commercial purposes.
First published 09/06. Please acknowledge the source as HSE.
09/06
5 of 5 pages