Prestige Engineering L.L.C: Welding Procedure Specification (WPS)

PRESTIGE ENGINEERING L.L.
C
Industrial Area No: 10, Sharjah-United Arab Emirates
Tel No.: +97165349951, Fax: +97165349952
WELDING PROCEDURE SPECIFICATION ( WPS )
( Section IX, ASME Boiler & Pressure Vessel Code.)
WPS No.
PEL-WPS-13
Rev. No.
Date
: 11/25/2010
Supporting PQR No.
PEL-PQR-23
Rev. No.
Date
: 11/25/2010
GTAW+SMAW
Type
Welding Process(es
: Manual
JOINTS ( QW 402 )
Backing
:With / Without
Joint Design
Backing Material
:Weld Metal/Base Metal
Retainers
:None
Root spacing
As perConstruction Drawing
Root Face
BASE METALS ( QW 403 )
P No.
Group No.: 1
to
P No.
Group No.: 1
OR
Specification and type/grade or UNS Number
to Specification and type/grade or UNS Number
----
: ----
Thickness Range base metal

1.5mm to 20mm for GTAW, 12 mm for SMAW
Fillet
:All Thickness
Maximum Pass Thickness 1/2 in ( 13 mm )
:Yes
No
Other
FILLER METALS ( QW 404 )
Process
GTAW
SMAW
Spec. No. ( SFA)
5.9
5.4
AWS No. ( Class)
ER 316L
E 316L-16
F-No.
A-No.
Size of Filler Metals
1.6, 2.0, 2.4 mm
2.5, 3.2 mm
Filler Metal Product Form
Bare-Solid
NA
Groove
8 mm
20 mm
Fillet
ALL
ALL
Electrode Flux ( Class )
NA
NA
Flux Type
NA
NA
Flux Trade Name
NA
NA
Supplemental Filler metal
NA
NA
Recrushed Slag
NA
NA
Alloy to flux and Alloy element
NA
NA
Electrode Spacing
NA
NA
QW 404.50-Flux
NA
NA
Weld Metal Deposite Thickness Range
PRESTIGE ENGINEERING L.L.C

Tel No.: +97165349951, Fax: +97165349952
Electrode/Filler wire Trade Name
ESAB(OK Tigrod 316L)
ESAB(316L-16)
Consumable Insert
NA
NA
Filler Metal Product Form:
NA
NA

Tel No.: +97165349951, Fax: +97165349952
POSITIONS ( QW 405 )
POST WELD HEAT TREATMENT ( QW 407 )
Position of Groove
All
Temp. Range
NA
Welding Progression
Up Hill
Time Range
NA
Position of fillet
All
Others
Others
PREHEAT ( QW 406 )
Preheat Temp. ( Min. ) C
Ambient
Shielding GTAW
180C
Interpass Temp. (Max.) C

Preheat Maintenance
Other
Percent Composition
GAS ( QW 408 )
Trailing
None
Backing GTAW
Other
Gas
Mixture
Flow Rate
Argon
99.999%
19-25 CFH
Argon
99.999%
20-40 CFH
Travel
Speed
mm/min.
Max Heat Input

KJ/mm*
ELECTRICAL CHARACTERISTICS ( QW 409 )

Filler Metal
Weld
Passes
Process
1-n
1-n
1-n
1-n
GTAW
GTAW
GTAW
SMAW
ER 316L
ER 316L
ER 316L
E 316L-16
1-n
SMAW
E 316L-16
Classification
Current
1.6
2.0
2.4
2.5
Type &
Polarity
DCEN
DCEN
DCEN
DCEP
Amps.
(Range)
80-130
85-140
90-150
60-90
Voltage
8-13
8-14
8-15
20-30
Above 70
Above 70
Above 70
Above 70
2.54
2.62
2.78
4.38
3.2
DCEP
60-120
20-30
Above 55
2.66
Dia (mm )
n-number of pass required

Pulsing Current :
* Applicable only when Impact test is required.
None
Tungstan Electrode Size and Type :
2.4 mm, 2% Thoriated for GTAW
Electrode Wire Feed Speed Range
Mode of Metal Transfer for GMAW(FCAW):
NA
NA
Others
TECHNIQUE ( QW 410 )
String or Weave Bead
Both
Orifice,Nozzle or Gas Cup size
6-16 mm ID
Initial and Interpass Cleaning
Degreasing, Brushing, Chipping, Grinding
Method of Back Gouging
Chipping or Grinding (If Necessery)
Oscilation
NA
Contact Tube to Work Distance.
NA
Multiple or Single Pass ( Per Side )
Multiple / Single
Multiple or Single Electrodes
Single for SMAW
Peening
No
Maximum Weave Width
3X Electrode Diameter for SMAW
Closed to out Chamber
Out of Chamber
Travel Speed
Refer Table
Electrode Spacing
None
Time between Root & Hot pass
NA
Manual to Automatic
No

Tel No.: +97165349951, Fax: +97165349952
Use of thermal process
NA
Others
Prestige Engineering L.L.C(QA/QC Engineer)
QA/QC Manager
Name :
Name :
Sign:
Sign:
Date
Date
AI
E ENGINEERING L.L.C
No: 10, Sharjah-United Arab Emirates

65349951, Fax: +97165349952
CEDURE SPECIFICATION ( WPS )
ME Boiler & Pressure Vessel Code.)
AW
11/25/2010
11/25/2010
Manual
E ENGINEERING L.L.C

65349951, Fax: +97165349952
E ENGINEERING L.L.C

65349951, Fax: +97165349952
NA
NA
-
Percent Composition
Flow Rate
19-25 CFH
20-40 CFH
Max Heat Input

KJ/mm*
2.54
2.62
2.78
4.38
2.66
E ENGINEERING L.L.C

65349951, Fax: +97165349952
AI

Tel No.: +97165349951, Fax: +97165349952
WELDING PROCEDURE SPECIFICATION ( WPS )
( Section IX, B31.3 ASME Boiler & Pressure Vessel Code.)
WPS No.
PEL-WPS-13
Rev. No.
Date
: 8/25/2014
Supporting PQR No.
PEL-PQR-23
Rev. No.
Date
: 11/25/2010
GTAW+SMAW
Type
Welding Process(es
: Manual
JOINTS ( QW 402 )
Backing
:With / Without
Joint Design
Backing Material
Retainers
:None
Root spacing
Root Face
P No.
Group No.: 1
to
P No.
Group No.: 1
OR
----
: ----

1.5mm to 20mm
Fillet
:All Thickness
:Yes
No
Other
Process
GTAW
SMAW
Spec. No. ( SFA)
5.9
5.4
AWS No. ( Class)
ER 316L
E 316L-16
F-No.
A-No.
1.6, 2.0, 2.4 mm
2.5, 3.2 mm
Bare-Solid
NA
Groove
8 mm
12 mm
Fillet
ALL
ALL
NA
NA
Flux Type
NA
NA
Flux Trade Name
NA
NA
NA
NA
Recrushed Slag
NA
NA
NA
NA
Electrode Spacing
NA
NA
QW 404.50-Flux
NA
NA

Tel No.: +97165349951, Fax: +97165349952
ESAB(OK Tigrod 316L)
ESAB(316L-16)
Consumable Insert
NA
NA
NA
NA

Tel No.: +97165349951, Fax: +97165349952
Position of Groove
All
Temp. Range
NA
Welding Progression
Up Hill
Time Range
NA
Position of fillet
All
Others
Others
PREHEAT ( QW 406 )
Ambient
Shielding GTAW
180C

Preheat Maintenance
Other
Percent Composition
GAS ( QW 408 )
Trailing
None
Backing GTAW
Other
Gas
Mixture
Flow Rate
Argon
99.999%
19-25 CFH
Argon
99.999%
20-40 CFH
Travel
Speed
mm/min.
Max Heat Input

KJ/mm*

Filler Metal
Weld
Passes
Process
1-n
1-n
1-n
1-n
GTAW
GTAW
GTAW
SMAW
ER 316L
ER 316L
ER 316L
E 316L-16
1-n
SMAW
E 316L-16
Classification
Current
1.6
2.0
2.4
2.5
Type &
Polarity
DCEN
DCEN
DCEN
DCEP
Amps.
(Range)
80-130
85-140
90-150
60-90
Voltage
8-13
8-14
8-15
20-30
Above 70
Above 70
Above 70
Above 70
2.54
2.62
2.78
4.38
3.2
DCEP
60-120
20-30
Above 55
2.66
Dia (mm )

Pulsing Current :
None
NA
NA
Others
Both
6-16 mm ID for GTAW
Oscilation
NA
NA
Multiple / Single
Single for SMAW
Peening
No
Maximum Weave Width
Out of Chamber
Travel Speed
Refer Table
Electrode Spacing
None
NA
Manual to Automatic
No

Tel No.: +97165349951, Fax: +97165349952
NA
Others
QA/QC Manager
Name :
Name :
Sign:
Sign:
Date
Date
E ENGINEERING L.L.C

65349951, Fax: +97165349952
CEDURE SPECIFICATION ( WPS )
ASME Boiler & Pressure Vessel Code.)

8/25/2014
11/25/2010
Manual
E ENGINEERING L.L.C

65349951, Fax: +97165349952
E ENGINEERING L.L.C

65349951, Fax: +97165349952
NA
NA
-
Percent Composition
Flow Rate
19-25 CFH
20-40 CFH
Max Heat Input

KJ/mm*
2.54
2.62
2.78
4.38
2.66
E ENGINEERING L.L.C

65349951, Fax: +97165349952

Tel No.: +97165349951, Fax: +97165349952
Proposed WELDING PROCEDURE SPECIFICATION ( WPS )
( Section IX, B31.3 ASME Boiler & Pressure Vessel Code.)
WPS No.
PEL-WPS-115
Rev. No.
Supporting PQR No.

Welding Process(es
Rev. No.:
:
GTAW+SMAW
Type
Date
: 16.03.2015
Date
: Manual
JOINTS ( QW 402 )
Backing
:With / Without
Joint Design
Backing Material
Retainers
:None
Root spacing
Root Face
P No.
Group No.: 1
to
P No.
Group No.: 1
OR
----
: ----

Groove: 5 mm to 200 mm
Fillet
:All Thickness
:Yes
No
Other
Process
GTAW
SMAW
Spec. No. ( SFA)
5.9
5.4
AWS No. ( Class)
ER 308
E 308-16
F-No.
A-No.
1.6, 2.0, 2.4 mm
2.5, 3.2 mm
Bare-Solid
NA
Groove
8 mm*
32 mm*
Fillet
ALL
ALL
NA
NA
Flux Type
NA
NA
Flux Trade Name
NA
NA
NA
NA
Recrushed Slag
NA
NA
NA
NA
Electrode Spacing
NA
NA
QW 404.50-Flux
NA
NA

* actual thk

Tel No.: +97165349951, Fax: +97165349952
ESAB(OK Tigrod 308)
ESAB(308-16)
Consumable Insert
NA
NA
NA
NA

Tel No.: +97165349951, Fax: +97165349952
Position of Groove
All
Temp. Range
NA
Welding Progression
Up Hill
Time Range
NA
Position of fillet
All
Others
Others
PREHEAT ( QW 406 )
Ambient
Shielding GTAW
180C

Preheat Maintenance
Other
Percent Composition
GAS ( QW 408 )
Trailing
None
Backing GTAW
Other
Gas
Mixture
Flow Rate
Argon
99.999%
19-25 CFH
Argon
99.999%
20-40 CFH
Travel
Speed
mm/min.
Max Heat Input

KJ/mm*

Filler Metal
Weld
Passes
Process
1-n
1-n
1-n
1-n
GTAW
GTAW
GTAW
SMAW
ER 308
ER 308
ER 308
E 308-16
1-n
SMAW
E 308-16
Classification
Current
1.6
2.0
2.4
2.5
Type &
Polarity
DCEN
DCEN
DCEN
DCEP
Amps.
(Range)
80-130
85-140
90-150
60-90
Voltage
8-13
8-14
8-15
20-30
Above 70
Above 70
Above 70
Above 70
2.54
2.62
2.78
4.38
3.2
DCEP
60-120
20-30
Above 55
2.66
Dia (mm )

Pulsing Current :
None
NA
NA
Others
Both
6-16 mm ID for GTAW
Oscilation
NA
NA
Multiple / Single
Single for SMAW
Peening
No
Maximum Weave Width
Out of Chamber
Travel Speed
Refer Table
Electrode Spacing
None
NA
Manual to Automatic
No

Tel No.: +97165349951, Fax: +97165349952
NA
Others
QA/QC Manager
Name :
Name :
Sign:
Sign:
Date
Date
E ENGINEERING L.L.C

65349951, Fax: +97165349952
PROCEDURE SPECIFICATION ( WPS )
ASME Boiler & Pressure Vessel Code.)

16.03.2015
Manual
E ENGINEERING L.L.C

65349951, Fax: +97165349952
E ENGINEERING L.L.C

65349951, Fax: +97165349952
NA
NA
-
Percent Composition
Flow Rate
19-25 CFH
20-40 CFH
Max Heat Input

KJ/mm*
2.54
2.62
2.78
4.38
2.66
E ENGINEERING L.L.C

65349951, Fax: +97165349952

Prestige Engineering L.L.C: Welding Procedure Specification (WPS)

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Prestige Engineering L.L.C: Welding Procedure Specification (WPS)

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PRESTIGE ENGINEERING L.L.

Supporting PQR No.

:Weld Metal/Base Metal

to Specification and type/grade or UNS Number

Thickness Range base metal

Maximum Pass Thickness 1/2 in ( 13 mm )

Spec. No. ( SFA)

AWS No. ( Class)

Size of Filler Metals

1.6, 2.0, 2.4 mm

Filler Metal Product Form

Electrode Flux ( Class )

Flux Trade Name

Supplemental Filler metal

Alloy to flux and Alloy element

Weld Metal Deposite Thickness Range