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Note: The source of the technical material in this volume is the Professional
Engineering Development Program (PEDP) of Engineering Services.
Warning: The material contained in this document was developed for Saudi
Aramco and is intended for the exclusive use of Saudi Aramcos
employees. Any material contained in this document which is not
already in the public domain may not be copied, reproduced, sold, given,
or disclosed to third parties, or otherwise used in whole, or in part,
without the written permission of the Vice President, Engineering
Services, Saudi Aramco.
Chapter : Vessels
File Reference: MEX20306
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
CONTENTS
PAGE
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Pressure/vacuum relieving devices or vents that are installed on fixed-roof tanks serve as both
safety devices and conservation devices. Vents permit the entrance of outside air into a tank
and allow vapors that are inside the tank to escape. Vapors must be permitted to move into
and out of a tank during normal operation to prevent the occurrence of excessive internal
pressure or vacuum conditions. Catastrophic events, such as a fire in or near a tank, can
require that the vapor move out of the tank more quickly than is required for the normal
operating tank filling rate. Therefore, venting requirements are treated under two categories:
normal venting (pressure/vacuum vents) and emergency venting (emergency vents). These
two categories are discussed in a later section of this module.
Pressure/vacuum and emergency vents could consist of appropriately sized pipes that are
open to the atmosphere. However, open pipes result in high evaporative losses from the tank,
and lead to environmental pollution, increased fire risk, and product loss. To avoid these
losses, pressure/vacuum vents are designed and sized to open at specified internal or external
pressures and will remain closed unless these set pressures are reached.
Figure 2 is a cutaway illustration of a typical pressure/vacuum vent for a fixed roof tank.
Pallets that are located in the vent housing allow air to enter the tank and hydrocarbon vapors
to escape from the tank as the tank "breathes" normally. The pallets open and close to permit
only the amount of intake or outlet relief that is necessary for the tank to remain within the
permissible working pressure. The escape of hydrocarbon vapors from the tank is prevented
when the pallets are closed.
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Figure 3 is a cutaway illustration of a typical emergency vent for a fixed roof tank. During
normal operation, the pallet assembly remains closed and provides a vapor-tight seal. In the
event of a fire or other extreme vaporizing event, excessive internal pressure causes the pallet
to lift and permits excess vapors to be vented. When the pressure reduces to an acceptable
level, the pallet automatically closes and reseals.
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Improper bleeder vent operation can cause severe roof damage. During emptying, the roof
can be damaged if a vacuum is created. Structural damage is less likely during filling, but the
roof may tilt. If the roof tilt becomes extreme, the roof can jam against the shell, or liquid can
flow on the roof. The additional liquid weight on the roof can cause the roof to sink.
Automatic bleeder vents are installed at a selected number of floating roof support legs. The
vents are evenly spaced over the roof in order to provide uniform venting capability.
Rim vents, as illustrated in Figure 5, are fitted only when metallic seals are used on floating
roofs. These rim vents discharge air or noncondensable gas from the annular vapor space that
is located between the pontoon and the metallic shoe seal. Without these vents, excessive
pressure could develop in the annular vapor space beneath the fabric seal and cause damage
to the fabric or the metallic shoe. The vents normally open at approximately 0.2 kPa (0.03
psi). If the pressure-activated rim vents fail to open, pressure will build up in the annular
vapor space. This pressure buildup forces the seal hard against the tank shell, results in rapid
wear, and may restrict roof travel.
Rim vents are installed at the periphery of the pontoon. A pipe extends between the vent and
the rim space area that is to be vented.
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Is the tank orientation horizontal or vertical? (All tanks that are discussed in
this course are vertical.)
Is the tank above or below ground? (All tanks that are discussed in this course
are above ground.)
What are the diameters of the tank inlet and outlet pipes?
The vent opening or openings, and their connecting pipe are sized to provide adequate
capacity to prevent damage to the tank shell or roof due to excessive internal or external
pressure.
The two circumstances that must be considered in determining the total venting requirements
for a fixed roof tank are normal operation and emergency conditions. API-2000, Venting
Atmospheric and Low-Pressure Storage Tanks (Nonrefrigerated and Refrigerated), provides
vent capacity requirements for both normal operation and emergency conditions. Participants
are referred to API-2000 for specific vent capacity requirements. Also refer to SAES-D-100
and
32-SAMSS-005 for additional venting requirements.
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Normal Operation - Storage tank vents are openings whose primary purpose is to permit the
tank to "breathe," inhale as well as exhale. The need to inhale, or in-breathing, is caused by
negative pressure or vacuum buildup that results from the following:
The need to exhale, or out-breathing, is caused by positive pressure buildup that results from
the following:
Vents are sized for the "breathing" cycles that are caused by the normal filling and emptying
operations of a tank. The following information is required in order to determine the vent
capacity that is needed for normal operation:
Tank capacity
Emergency Conditions - Emergency venting requirements for conditions that might cause
excessive tank internal pressure must also be considered. For instance, a fire in or near the
tank causes high vapor evolution, and, therefore, a rapid increase in internal pressure. The
pressure/vacuum vents that are sized to handle normal venting requirements might be
inadequate to handle the abnormally large amount of vapor that would be generated by the
heat of a fire. The large amount of vapor would cause excessive external pressure.
Therefore, storage tanks must have some device or form of construction, such as a frangible
joint, that will relieve the excessive internal pressure before the tank fails. This device might
be additional breather valves, self-closing gauge hatches, hinged manhole covers, or large
relief valves. The frangible joint is discussed in MEX 203.03.
Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
API-650 requires that a fixed roof tank either have a frangible joint or have emergency
venting capacity that meets API-2000 requirements. The following information is required in
order to determine the emergency venting capacity that is needed:
Tank diameter
Automatic bleeder vents and rim vents are sized to provide adequate venting capacity for the
maximum specified tank filling and emptying rates. This capacity requirement ensures that
the vent size and number are sufficient for the most severe operating conditions.
Automatic bleeder vents are sized by the tank contractor using an approach that is similar to
what is used for the vents of fixed roof tanks. However, there is no API procedure for
calculating bleeder vent capacity. Capacity calculations are normally not done for rim vents.
One or two rim vents are normally provided based on tank size and the past experience of the
tank contractor.
Vent Testing Requirements
Vents for fixed roof tanks are typically tested and certified by the manufacturer in accordance
with API-2000 requirements. These requirements specify testing procedures that must be
followed to determine the relieving capacity of pressure/vacuum vents. Curves that provide
rated vent capacity as a function of tank internal or external pressure are developed by the
manufacturer for each vent design and size.
GI 447.002, Pressure Relief Valve Program Authorization for Installation, Deletion and
Changes, requires that pressure/vacuum vents be tested to confirm their set pressure and
proper operation prior to installation on the tank. Form 3099A, Relief Valve Authorization,
must also be completed and a control number must be assigned to each pressure/vacuum vent
for future tracking purposes.
Capacity tests are not done for either automatic bleeder vents or rim vents. Testing of these
vent types typically only involves a check to confirm that they operate freely.
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Foam
Foam fire-protection systems are designed to contain storage tank fires by smothering a fire
when it occurs in the tank. There are three types of foam fire-protection systems: fixed,
semi-fixed, and portable.
Fixed foam fire-protection systems consist of storage tanks for the foam concentrate, foam
pumps and proportioning system, pipe lines, and foam discharge devices. Fixed foam fireprotection systems require less manpower to operate than either semi-fixed or portable fireprotection systems. Therefore, fixed foam fire-protection systems are preferred in locations
where available manpower is limited.
Semi-fixed foam fire-protection systems usually consist of fixed discharge devices and rely
on mobile foam-proportioning trucks or trailer-mounted units to produce the foam solution.
A backup truck is used to replenish the foam concentrate as required. Figure 6 is a schematic
drawing of the main piping for a semi-fixed fire-protection system. The foam lateral starts
outside the dike and runs to the base of the tank.
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
For floating roof tanks, a low-pressure foam-maker is located near the top of the tank. A
floating roof tank needs a lower pressure foam-maker than that required for a fixed roof tank
because only the seal area around the roof periphery requires foam coverage. The foam then
flows through a foam chamber to a foam deflector and screen, where the foam is directed into
the periphery of the floating roof. The foam chamber is mounted to a backboard that extends
above the top of the tank shell. This elevated attachment ensures that the foam discharge will
be above the highest roof elevation and will not interfere with roof travel. A continuous steel
foam dam is welded to the top of the roof pontoon and to keep the foam from spreading away
from the seal area.
Figure 8 illustrates a typical foam distribution system for a floating roof tank. For tanks that
are less than 76 m (250 ft.) in diameter, a single foam outlet that is located near the top
platform is usually sufficient. For tanks that are over 76 m (250 ft.) in diameter, multiple
foam outlets are located around the tank circumference at approximately 24 m (80 ft.)
intervals.
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
SAES-B-007B, Air Foam Systems for Storage Tanks, provides design and installation
requirements for air foam fire protection systems for large atmospheric storage tanks.
32-SAMSS-005, Atmospheric Steel Tanks, states that, for external floating roof tanks, foam
system requirements will be specified on the Tank Data Sheet or in the purchase order.
Nothing is stated regarding fixed roof or internal floating roof tanks. Therefore, the
contractor must determine the foam system requirements based on SAES-B-007B and specify
these to the tank supplier.
Figure 9 summarizes where requirements that relate to fire protection systems are found
within the referenced standards. Work Aid 1 contains a procedure for the evaluation of
contractor-specified fire protection systems, in conjunction with the information that is
contained in these standards.
Topic
SAES-B-007A
SAES-B-007B
32-SAMSS-005
Para. 4.4
--
--
Firewater Monitors
Para. 11
--
--
Para. 12.6
--
--
--
Para. 4.1
--
--
Para. 5.1
--
--
Para. 6.0
Appendix C
Water Deluge
System
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Summary
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Work Aid 1:
PROCEDURE for Determining WHETHER CONTRACTORSPECIFIED DETAILS FOR STORAGE TANK Fire-Protection
Systems are Acceptable
Use the copies of SAES-B-007A and SAES-B-007B that are contained in Course Handout 2
as specified in this Work Aid.
32-SAMSS-005 does not contain specific requirements for fire-protection systems. It simply
states that foam system requirements for external floating roof tanks are to be specified if
required. Foam system requirements are specified by SAES-B-007B for tanks that store
crude oil or low flash stocks, or higher flash stocks that are stored at temperatures above or
within 8C (15F) of their flash point.
1.
If a fixed cone roof tank or an internal floating roof tank is used to store crude oil or
low flash stocks, confirm that the air foam system design has been approved by the
Chief Fire Prevention Engineer.
2.
Verify that open-top, floating roof tanks that are over 36 m (120 ft.) in diameter and
that store crude oil or low flash stocks have air foam systems installed as follows:
3.
For tanks up to 76 m (250 ft.) in diameter with a wind girder equipped with a
handrail, a foam dam shall be installed on the roof and a single foam outlet
station with two hose connections shall be located at the top of the tank top
platform. The hose connections provide solution outlets for the use of hose and
foam nozzles for coverage of the dam area away from the platform.
For tanks up to 76 m (250 ft.) in diameter without a wind girder equipped with
a handrail, and for tanks over 76 m (250 ft.) in diameter, a foam dam at least
600 mm (24 in.) high shall be provided. In addition, multiple fixed foam
chambers and deflectors located at intervals not to exceed 24 m (80 ft.) must be
equally spaced around the entire tank shell.
Verify that the foam system installation meets the requirements of SAES-B-007B, Air
Foam Systems for Storage Tanks. Specific items to check and appropriate paragraph
references within SAES-B-007B are as follows:
Foam riser, lateral and distribution pipe sizes in accordance with Paras. 6.1.1
and 6.1.2.1.
Foam makers, foam chambers, and deflectors in accordance with Paras. 6.2 and
6.2.1.
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
Laterals shall run independently from each tank and terminate at a road on or
outside the dike for the tank involved. Additional requirements for laterals and
hose connections in accordance with Paras. 6.3.1 through 6.3.8.
Foam backboards and dams in accordance with Paras. 6.4 and 6.4.1.
4.
Verify that firewater system flow rate capabilities in the area of cone roof and floating
roof atmospheric storage tanks are in accordance with Paras. 4.4.1 through 4.4.4 of
SAES-B-007A.
5.
Verify that any tank that is located within one tank diameter of the dike or spillage
area of a refrigerated dome roof tank is provided with adequate cooling.
If the exposed tank is also a refrigerated tank, verify that the cooling is
provided by a top deluge system.
If the exposed tank is a nonrefrigerated tank, verify that the cooling is provided
by hose streams on the upper half of the shell.
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
GLOSSARY
annular space
breathe
breather valves
Valves that allow vapor out of a tank when the pressure inside
builds above a preset level and that allow air into a tank when
the vacuum inside builds above a preset level.
emergency vents
floating roof
flammable liquid
flammable material
flash point
foam fire-protection system A system to extinguish a fire by smothering it with foam that
prevents oxygen from reaching the flame.
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Engineering Encyclopedia
Vessels
Determining Acceptability of Vents and Fire Protection
Systems for Storage Tanks
in-breathe
out-breathe
pallets
pressure/vacuum relieving
devices
Vents and other devices that allow air into and vapor out of a
storage tank as a part of the normal operation of the tank.
volatile
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