)*+,-.

/012*34/1(1,5/-6-"5/1257

For gas measurement in a heat treat furnace

!"#$%$&'()%*(%"%+,-&$ Type: ZFG

!"#$"%&"'()#*%+%,-$.#/+0)#.#-1$,2$&/+$*,-*#-1)/1%,-$%-$/$20)-/*#
$ 3#(#/1/4%5%16$7$8%1"%-$9:;<$,2$1"#$2055$+*/5#
=>*#55#-1$(),5,-&#?$+1/4%5%16$/-?$#/+#$,2$./%-1#-/-*#$/*"%#@#?$46$1"#$/?,(1%,-$,2$/$+%-&5#'4#/.$+6+1#.

A#/+0)#+$1"#$*,-*#-1)/1%,-$,2$BCDEBCE/-?$BFG$&/+#+E$H"%*"$/)#$/++,*%/1#?$H%1"$B/)4,-$I,1#-1%/5$JBIK
BI$*/5*05/1%,-$*/-$4#$,01(01$/-?$?%+(5/6#?$JC(1%,-K
!H,$&/+$*,.(,-#-1+$JBCDLBCEBFGLBCE/-?$BCDLBF GK$*/-$4#$.#/+0)#?$+%.051/-#,0+56$/-?$*,-1%-0,0+56

B,.(/*1$/-?$5%&"1H#%&"1
$ =>1#)-/5$?%.#-+%,-+$7$DMNJ8KDMMJFKD;OJPK$..$JQ,50.#$)/1%,$1,$,0)$*,-@#-1%,-/5$(),?0*1+$7$R((),>%./1#56$MSTK
$ A/++$7$R((),>%./1#56$;U&$J3/1%,$1,$,0)$*,-@#-1%,-/5$(),?0*1+$7$R((),>%./1#56$MSDK

B,-@#-%#-1$2),-1$.,0-1%-&$16(#
$ I/-#5$*01,01$?%.#-+%,-+$7$D9VJ8KMOTJFK

!"#$%&&'(

!"#$%&'(%)*(+,-.'/0,-.'(1,)-+0230%#(,)45%50*(-%1(%)%+6705
!(0:S=,4K-7(2E4-F"<
Instructions in Japanese facilitate operation. Provided
with an auto OFF function.

2-component display

Menu mode

Maintenance mode

Range select mode

Type: ZFG

9,3@74-U4:-5@42(1,5/

=>*#55#-1$(),5,-&#?$+1/4%5%16E$#/+6$./%-1#-/-*#E$/-?$
"%&"'()#*%+%,-$.#/+0)#.#-1$H%1"$)#(#/1/4%5%16$,2$9:;<WX$,)$5#++

!/142-U4:
Used to confirm the selected
items and numeric values.

X@O85K/O2,EI1-U4:

G425-B(7,;2(1,5/-U4:

Used to switch the items to be

selected.

Used for manual zero

calibration.

!0B(@4-U4:

9@(/-B(7,;2(1,5/-U4:

Used to return to the previous

screen or abort setting midway.

Used for manual span

calibration.

!"#$)#+051$,2$BI$*/5*05/1%,-$%+$?%+(5/6#?$/-?$,01(01:$JC(1%,-K
45678(9:(;<7(=>2(?756@A7?7:;B(;<7(C5AD9:(E9;7:;F5G(9H(5(C5AD@AFIF:J(H@A:5C7(
9A(J56(J7:7A5;9A(F6(C5GC@G5;78(@6F:J(;<7(H@A:5C7(;7?E7A5;@A7(KHFL78(F:E@;(M5G@7N(
5:8(=>(C9:C7:;A5;F9:(KHFL78(M5G@7(9A(5C;@5G(?756@A7?7:;NO

P<7(5?9@:;(9H(F:HA5A78(A5Q(5D69AD78(F:(;<7(?756@AF:J(C7GG(F6(
!"#$%#&'(
87;7C;78(RF;<(;<7(?566(HG9R(67:69AO
Infrared ray light source
Gas inlet

C584-0474B1-U4:
Used to switch modes.

Gas outlet

Measuring gas

Analog output signal

1mm

Motor

Measuring cell
Mass ow sensor
(Hot-wire sensor)

Detector
Mass ow sensor

Chopper

Arithmetic expressionCP

CPSSaturated carbon concentration (partial pressure)

0.0028t1.30 800t850
0.0030t1.47 850t950
0.0034t1.85 950t1000

)*++,-'./,+($+."
P<7(?566(HG9R(67:69AB(RF;<(G9R(F?E785:C7B(<56(7LC7GG7:;(:9F67(A76F6;5:C7B(
R<FG7(;<7(67:69AB(RF;<(:9(?9M5DG7(E5A;6B(F6(F?E7AMF9@6(;9(MFDA5;F9:(5:8(C5:(
D7(@678(9:(5(67?FSE7A?5:7:;(D56F6O

9I521-84@1I-[9I52142-;:-V'W-33-1I(/-5*2-B5/=4/1,5/(7-@258*B10]
Panel

T:@4

)25/1-@(/478,34/0,5/0

Mounting bracket

!"#$%$&'(%"%)*+&$

P(/47-B*15*18,34/0,5/0

C(00

MR,81I-Y-Z4,EI1N

ZAR

222222

511

206206

12kg

ZFU

250200

509

206173

11kg

New ZFG

218211

225

206173

5kg

,,,

t
Furnace temperature
PCO CO concentration (partial pressure)
PCO2CO2 concentration (partial pressure)
K1 ConstantK110
9.0615966/T
T
Rankine temperaturet9/532460

P(/47-84@1I

MR,81I-Y-Z4,EI1N

Conventional items can be replaced. (Unit : mm)

Type ZARDiscontinued in October 1998.

C P S P CO 2
K1 PC O 2

2.

./0
-.-

,,,

Type ZFUDiscontinued in September 2005.

Panel cutout
dimensions

,1

+2

206 0

New ZFG

,00

131

173

+2
0

Panel

1/

2,
,-0

-.1

The panel cut dimensions differ from those of our conventional products. A
mounting plate will be used for mounting.

!")&0)'5%',")(#0%1850#0)'(%)*(&")'5"+("4(-%101(/,'.,)('.0(485)%&0(,*0%+(4"5(
98%+,'6(&")'5"+
Source gas or air

M
Source
gas

C4H10
C3H8
CH4

Controller

CO2 and CO measurement

Controller

M
Source
gas

NH3
C4H10
C3H8
CH4

CO2, CO, CH4, and O2 measurement

H2 gas

Controller

NH3 measurement
CO2, CO, CH4, and O2 measurement

Controller

H2 measurement
CO2, CO, CH4, and O2 measurement

Y/+%*$+/.(5%-&$&/+$+6+1#.
Flowmeter

Clean air

Pump

Cock

P
Filter

Measuring gas
inlet

Filter

Analyzer

Exhaust port

Membrane lter

Pot

Controller

Zero gas

Span gas

To control valve

Recorder

A47(148-@258*B10
We provide various recorders and controllers which can be selected depending on applications.

Paperless Recorder

TypePHR

Number of input points9points or 18points

Input circuitInput mutual isolation, 4 to 20mADC, 1 to 5VDC,
Thermocouple, Resistance bulb
IndicatorTFT color LCD
External memory mediaCompact Flash card256MB max.

Digital Controller

TypePXH

Input signal4 to 20 mADC, 1 to 5VDC, Thermocouple, Resistance bulb

Control modeAuto, Remote, Manual
External setting value input1 to 5VDC
Mode changeoverRemote
Motorized value control out putSPST contacts
Valve position feedback signa100 to 10k

Microjet Recorder

TypePHC

Input points1,2,3 or 6 continuous recording 6 intermittent recording

Input circuit Input mutual isolation, 4 to 20mADC, 1 to 5VDC,
Thermocouple, Resistance bulb
Chart width100mm
Chart length15m

Micro Controller X

TypePXG

Input signal4to 20 mADC, 1 to 5VDC,Thermocouple,Resistance bulb

Control modeAuto, Remote, Manual
External setting value input1 to 5VDC
Mode changeoverManual, Remote
Motorized value control out putSPST contacts
Valve position feedback signal100 to 2.5k

C(+52-0@4B,DB(1,5/0
Non-dispersive infrared ray absorption (Single-beam
system)

C4(0*2434/1@2,/B,@74

Measured
component Minimum range Maximum range

C4(0*2(;74B53@5/4/1-(/82(/E4

?(0-5*1741-O-,/741- Rc1 / 4 or NPT1 / 4

8,34/0,5/

CO2

0 0.5%

0 100 vol%

P*2E4-E(0-Q5K-2(14 1L / min (Performed as required.)

CO

0 0.5%

0 100 vol%

"5(1,/E-B5752

Off-white (Munsell 10Y7.5 / 0.5 or equivalent)

CH4

0 1%

0 10 vol%

912*B1*24

Indoor type with steel case

J3;,4/1143@42(1*24-OI*3,8,1:

5 to 45 , 95% RH or lower (No condensation

allowed.)

R(23S*@-1,34

Approximately 30 min

Up to 2 components can be measured.

Switching between 2 ranges
Maximum range ratio : 1:5

A4@4(1(;,7,1:

Within 0.5%FS

F,/4(2,1:

Within 1.0%FS
Within 2.0%FS (Range ratio : 1:4 or 1:5)

G425-82,H1

Within 2%FS / week

9@(/-82,H1

Within 2%FS / week

./142H424/B4H253-51I42-E(0B53@5/4/10

Within 2%FS

A40@5/04-1,34

Within 10 sec (90% response from the gas inlet)

J/(75E-5*1@*10,E/(7

4 to 20 mA or 0 to 1 V DC, or
0 to 100 mV or 0 to 10 mV DC
Instantaneous value output (Concentration of each
gas component measured)
CP calculation output (Option)

C5*/1,/E-341I58 Front mounting

P5K42-0*@@7:=571(E4

LCD with backlight (with auto OFF function)

(Japanese or English by designation)
Instantaneous value of each component, CP
calculation result (option), parameter setting

A(/E4-0K,1BI,/E

Manual switching by key operation, auto switching,

external contact input switching (option)

C(00

Approximately 5 kg

"(7,;2(1,5/-E(0

Zero gasDry N 2 or dry air

Span gasEach sample gas having concentration 90
to 100% of its measuring range (recommended).

C4(0*248-E(0-B5/8,1,5/0

1a relay contact
Instrument error (standard), each component range
identication signal (option)

$*17,/4-8,(E2(3

100 to 240 V AC, 50 / 60 Hz, 50 VA

$*10,84-8,34/0,5/ 211 (H) 218 (W) 257 (D) mm

<,0@7(:

"5/1(B1-5*1@*1

!L142/(7-B5/1(B1- No-voltage contact

,/@*1-M5@1,5/N
Remote range switching, remote output signal hold

)75K-2(14

0.5 L / min 0.2 L / min

T43@42(1*24

0 to 40

P2400*24

5 kPa or lower

<*01

0.3 m or lower

C,01

Not allowed.

C5,01*24

Saturation at room temperature or lower (No

condensation allowed.)

"52250,=4B53@5/4/1

HC: 1 ppm or less

(Unit : mm)

Panel
1.6t 10

218

225

Gas inlet
RC1/4 or NPT1/4 (by designation)

140

Gas outlet
RC1/4 or NPT1/4 (by designation)

GAS ANALYZER
Made in Japan

CH2

- CH3 OUTPUT +
6
5
16
15
FAULT

00000-

INLET

OUTPUT DC
POWER AC100VAC240V 50/60 Hz
SER.NO.
MFD

VA

Purge gas inlet

RC1/4 or NPT1/4 (by designation)

Fuji Electric Systems Co.,Ltd.

OUTLET

Fuse
250V/1A

ZERO

PURGE
PE

AC
V
POWER SOURCE

FUSE
250VT 1A

Power switch

Display unit

223
257

Operation unit

CH1
Output

11

12

CH2
Output

13

14

CH3
Output

15

16

CH1
Remote range input
Option
CH2
Remote range input
Option

17

18

19

10

20

External terminal
diagram

USE

SPAN

25
External terminal
M3.5 screw

CH1
Range identication contact output
Option
CH2
Range identication contact output
Option
Alarm contact output

+2

206 0

Panel cut
dimensions

Power terminal

Remote hold input

Option

Power terminal
M4 screw

204

+2
0

ENT

PE

AC100240V 50/60Hz

173

ESC

MODE

CH2 RID
+
10
9
20
19
RHOLD
+

CH1 RID
+
8
7
18
17

171

211

211

CH2 OUTPUT +
- CH1 OUTPUT +
4
3
2
1
14
13
12
11
RRNG CH1
RRNG

INFRAREDGASANALYZER
TYPE

"584-9:3;570
Digit

Standard

Measured component

8
1

10

11

2nd component

CO

Without

CO 2

Without

CH 4

Without

CO 2

CO

CH 4

CO

CO 2

CH 4

Gas inlet / outlet

connection

Rc1/4

NPT1/4

Analog output signal

DC4 20mA

DC0 1V

DC0 100mV

DC0 10mV

1st component, 1st range

See the table 1,2,3.

10

1st component, 2nd range

See the table 1,2,3.

11

2nd component, 1st range

None

See the table 4,5,6.

14

14

15

16

F
1st component

Revision No.

13

13

12

12

Specification

ZFG

2nd component, 2nd range

Language
Option

None

See the table 4,5,6.

Japanese

English

None

With CP calculation output

With contact I/O

With contact I/O + CP calculation output

15

16

Adjustment

Standard

Y
A

For heat treat furnace

For converter

Others

Correspondence table of the possible measuring ranges

Table 1Single-component analyzerCO2
2nd range
1st range
H
0 0.5%
J
0 1%
K
0 2%
Q
0 3%
L
0 5%
M
0 10%
N
0 20%
V
0 25%
W
0 40%
P
0 50%
X
0 70%
R
0 100%

Y
Without

J
0 1%

K
0 2%

Q
0 3%

L
0 5%

M
0 10%

N
0 20%

V
0 25%

W
0 40%

P
0 50%

X
0 70%

R
0 100%

Q
0 3%

L
0 5%

M
0 10%

N
0 20%

V
0 25%

W
0 40%

P
0 50%

X
0 70%

R
0 100%

L
0 5%

M
0 10%

N
0 20%

V
0 25%

W
0 40%

P
0 50%

X
0 70%

R
0 100%

Table 2Single-component analyzerCO

2nd range
1st range
H
0 0.5%
J
0 1%
K
0 2%
Q
0 3%
L
0 5%
M
0 10%
N
0 20%
V
0 25%
W
0 40%
P
0 50%
X
0 70%
R
0 100%

Y
Without

J
0 1%

K
0 2%

Table 3Single-component analyzerCH4

2nd range
1st range
J
0 1%
K
0 2%
Q
0 3%
L
0 5%
M
0 10%
N
0 20%
V
0 25%
W
0 40%
P
0 50%
X
0 70%
R
0 100%

Y
Without

K
0 2%

Q
0 3%

Correspondence table of the possible measuring ranges

Table 4Tow-component analyzerCO2 CO
1st componentCO 2
1st range
2nd range

2nd componentCO
1st range 2nd range
0 0.5
1%

01
2%

01
3%

02
3%

02
5%

03
5%

05
10%

0 10
20%

0 10
25%

0 20
25%

0 20
40%

0 20
50%

0 25
40%

0 25
50%

0 40
50%

0 40
70%

0 50
0 50
0 70 0 100%
70% 100% 100% Without

Code

HJ

JK

JQ

KQ

KL

QL

LM

MN

MV

NV

NW

NP

VW

VP

WP

WX

PX

PR

XR

RY

0 0.5 1%

HJ

0 1 2%

JK

0 1 3%

JQ

0 2 3%

KQ

0 2 5%

KL

0 3 5%

QL

0 5 10%

LM

0 10 20%

MN

0 10 25%

MV

0 20 25%

NV

0 20 40%

NW

0 20 50%

NP

0 25 40%

VW

0 25 50%

VP

0 40 50%

WP

0 40 70%

WX

0 50 70%

PX

0 50 100%

PR

0 70 100%

XR

0 100% Without

RY

Table 5Tow-component analyzerCO2 CH4

1st componentCO 2
1st range
2nd range

2nd componentCH41st range 2nd range

02
3%

02
5%

03
5%

05
10%

0 10
20%

0 10
25%

0 20
25%

0 20
40%

0 20
50%

0 25
40%

0 25
50%

0 40
50%

0 40
70%

0 50
70%

0 50
100%

0 70 0 100%
100% Without

Code

KQ

KL

QL

LM

MN

MV

NV

NW

NP

VW

VP

WP

WX

PX

PR

XR

RY

0 1 2%

JK

0 1 3%

JQ

0 2 3%

KQ

0 2 5%

KL

0 3 5%

QL

0 5 10%

LM

0 10 20%

MN

0 10 25%

MV

0 20 25%

NV

0 20 40%

NW

0 20 50%

NP

0 25 40%

VW

0 25 50%

VP

0 40 50%

WP

0 40 70%

WX

0 50 70%

PX

0 50 100%

PR

0 70 100%

XR

0 100% Without

RY

05
10%

0 10
20%

0 10
25%

0 20
25%

0 20
40%

0 20
50%

0 25
40%

0 25
50%

0 40
50%

0 40
70%

Table 6Tow-component analyzerCH4 CO

1st componentCH 4
1st range
2nd range

2nd componentCO
1st range 2nd range
01
2%

01
3%

02
3%

02
5%

03
5%

0 50
0 50
0 70 0 100%
70% 100% 100% Without

Code

JK

JQ

KQ

KL

QL

LM

MN

MV

NV

NW

NP

VW

VP

WP

WX

PX

PR

XR

RY

0 1 2%

HJ

0 1 3%

JK

0 2 3%

JQ

0 2 5%

KQ

0 3 5%

KL

0 5 10%

QL

0 10 20%

LM

0 10 25%

MN

0 20 25%

MV

0 20 40%

NV

0 20 50%

NW

0 25 40%

NP

0 25 50%

VW

0 40 50%

VP

0 40 70%

WP

0 50 70%

WX

0 50 100%

PX

0 70 100%

PR

0 100% Without

XR

./142/(1,5/(7-9(740-<,=>
9(740-?25*@
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fujielectric.com
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425
http://www.fujielectric.com/products/instruments/
Information in this catalog is subject to change without notice.

Printed in Japan 2011-4/20FOLS