PRESSURE DESIGN STRAIGHT PIPE ( RUN PIPE)

STRAIGHT PIPE THICKNESS UNDER INTERNAL PRESSURE (tm) , mm.

1.

tm =[(PDo)/2(SE+PY)]+A

18.11

2. tm =(Pd+2SEA+2YPA)/2(SE+PY-P)

18.11

Where
P
Doh
S
E
Y
d
A

Internal Design Gauge Pressure, N/mm 2.

Outside Diameter of Pipe, mm.
Stress Value for Material, N/mm 2.
Quality Factor For Longitudinal Weld Joints in Pipes.
Coefficient for Materials.
Inside Diameter of Pipe, mm.
sum of mechanical, corrosion, erosion allowance,mm.

4.2
711.2
88.25
1
0.4
669.20
1.5

REINFORCEMENT OF WELDED BRANCH CONNECTIONS

h
b
Th

subscript referring to run or header.

subscript referring to branch.

Tb

nominal thickness of branch.

d1

effective length removed from pipe at branch, mm.

199.35

d2

"half width" of reinforcement zone, mm.

199.35

L4

height of reinforcement zone outside of run pipe, mm.

42.19

Tb

branch pipe thickness, mm.

11.38

Th

run pipe thickness, mm.

18.38

nominal thickness of run or header.

21
13

tr

minimum thickness of reinforcing pad, mm.

18.4

tmh

pressure design thickness of run pipe, mm.

18.11

tmb

pressure design thickness of branch pipe, mm.

6.62

smaller angle between axis of branch and run.

90

17.97

Dob

outside diameter of branch pipe, mm.

219.10

Doh

outside diameter of run pipe, mm.

711.20

1. d1 = [Dob - 2(Tb - A)]/sin

199.35

2. d2= greater of d1 or (Tb - A) + (Th - A) + d1/2

Therefore d2

126.43
199.35

3.

42.19
43.09

L4 = lesser of 2.5(Th - A), mm or

2.5(Tb - A) + tr, mm.

REQUIRED REINFORCEMENT AREA

1. A7 = (tmh - A)d1(2 - sin), mm2

3310.72

AVAILABLE AREA

A1 + A2 + A3 + A4 + A5 >= A7

Where
A1

Area resulting from excess thickness in the run pipe wall, mm 2.

53.31

A2

Area resulting from excess thickness in the branch pipe wall, mm 2.

401.51

A3

Area provided by deposited weld metal beyond the outside diameter of the run & branch, mm 2.

A4

Area provided by a reinforcing ring, pad or integral reinforcement, mm 2.

A5

Area provided by a saddle on right angle connection, mm 2.

1930.16

Dr

Outside diameter of reinforcement ring, mm.

324.00

Sr

Stress value for reinforcement ring material, N/mm 2.

88.25

ha

Height of the fillet weld between run pipe & reinforcement ring, mm.

3.00

hb

Height of the fillet weld between branch pipe & reinforcement ring, mm.

3.00

1. A1 = (2d2 - d1)(Th - tmh)

53.31

2. A2 = 2L4(Tb - tmb)/sin

401.51

3. A5 = (Dr - Dob) tr

1930.16

A1 + A2

454.82

Additional reinforcement required

A7 - ( A1 + A2 ) <= A3 + A4 + A5

1. Area of reinforcement ring, mm2.

2. Area of fillet weld, mm2.

YES
2855.90

1927.54
18.00

NOTES:
1. All values are rounded of upto two decimal places.
2. Some nomenclatures which are not present in the figure have been added for carrying out calculations.
3. Height and base of the fillet welds is assumed to be equal.
4. d2 in any case shall not be greater than Doh.

PRESSURE DESIGN STRAIGHT PIPE ( RUN PIPE)

STRAIGHT PIPE THICKNESS UNDER INTERNAL PRESSURE (tm) , mm.

1.

tm =[(PDo)/2(SE+PY)]+A

6.62

2. tm =(Pd+2SEA+2YPA)/2(SE+PY-P)

6.62

Where
P
Dob
S
E
Y
d
A

Internal Design Gauge Pressure, N/mm 2.

Outside Diameter of Pipe, mm.
Stress Value for Material, N/mm 2.
Quality Factor For Longitudinal Weld Joints in Pipes.
Coefficient for Materials.
Inside Diameter of Pipe, mm.
sum of mechanical, corrosion, erosion allowance,mm.

4.2
219.1
88.25
1
0.4
193.10
1.5

6.30