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HVX
Vacuum Circuit-Breakers
2500 A, 40 kA)
12 - 24 kV (
Operating Manual
No. AGS 531 301-01
Edition 05/05
0
X
HV
Operating Manual
T&D
IMPORTANT NOTE
The Operating Instructions, which are exclusively valid are always supplied by AREVA Sachsenwerk GmbH together with
the product in question. Our products may only be commissioned, operated, serviced, repaired or decommissioned together with Operating Instructions which have been directly enclosed to the product in question by the factory.
On the other hand, this electronic version of the operating instructions is provided to the customer at his/her request for
information only. None of our products may be commissioned, operated, serviced, repaired or decommissioned on the
basis of this electronic version.
Non-compliance with this instruction may entail serious damage to the product, the objects pertaining to it, as well as
health hazard or mortal danger. AREVA Sachsenwerk GmbH shall not be held liable for any such damage.
Manufacturer:
AREVA Sachsenwerk GmbH
Rathenaustrae 2
D-93055 Regensburg
Phone +49 (0)9 41/46 20-0
Fax
+49 (0)9 41/46 20-418
Service
Should you have any queries as to
our service, please do not hesitate to
contact:
AREVA Sachsenwerk GmbH
Service Center
D-93055 Regensburg
Phone +49 (0)9 41/46 20-777
Fax
+49 (0)9 41/46 20-778
AREVA Sachsenwerk GmbH 2005
Contents
1
1.1
1.2
1.3
1.4
1.5
1.6
4
4
4
4
5
5
5
2
2.1
2.2
2.3
Technical data
Type designation
Operating times
Control and operating devices
6
6
6
7
Series
4
4.1
4.2
4.3
9
9
9
9
5
5.1
5.2
5.3
5.4
5.5
Assembly
Assembly and safety instructions
Transport securing and protection devices
HVX-F - Mechanical assembly
HVX-E - Mechanical assembly
Connecting the control lines - HVX-E and F
10
10
10
11
13
14
Commissioning
15
7
7.1
7.2
7.3
Operation
Operating elements and operator interface
Interlocks
Actuating the isolating withdrawable unit
(only HVX-E)
Charging the energy storing device
Switching operations
16
16
17
Servicing
General
Cleaning insulating components
Servicing schedule
Numbers of breaking operations up to
summation current limit
Lubrication instructions (only HVX-E)
19
19
19
19
Annex
Accessories
Auxiliary products
Screw couplings
Treatment of firmly screw-connected
contact surfaces
22
22
22
22
7.4
7.5
8
8.1
8.2
8.3
8.4
8.5
9
9.1
9.2
9.3
9.4
18
18
18
20
21
22
3
1.1
Remarks on
this manual
1.2
Terms and
symbols used
1.3
Disclaimer of liability
The manufacturer shall not be held
responsible for damage which occurs if
instructions in this manual are not
complied with,
the circuit-breaker is not operated according to its intended use
(see above),
the circuit-breaker is assembled,
connected or operated improperly,
accessories or spare parts are
used which have not been approved by the manufacturer,
the circuit-breaker is converted
without the manufacturer's approval, or if inadmissible parts are attached.
Type designation
Serial number
Year of construction.
NOTICE:
Operating reliability
and service life depend
on correct operation.
1.4
Applied standards
1.5
Safety instructions
Installation: HD 637 S1
Environmental and
operating conditions
Circuit-breakers HVX may only be
operated under normal operating
conditions according to IEC 60694.
Operation under conditions different
from these is only admissible upon
consultation with the manufacturer
and obtention of his approval.
Ambient conditions
Temperature class:
"Minus 25 indoors".
Min./max. ambient temperature
-25 /
40oC
35oC
1.6
1000m
2.1
Technical data
Type designation
HVX
Example
Series HVX
Rated voltage 12 kV
Rated short-circuit
breaking current 25 kA
Rated nominal current
1250 A
F: Fixed mounted unit
E: Withdrawable unit
2.2
Operating times *
Rated voltage
[kv]
[ms]
[ms]
12
17,5
30 - 50
12
14
30 - 50
[ms]
20
[ms]
20
[s]
4 - 12
24
12 - 25 - 12 - F
2.3
Control and
operating devices
DC [V]
[V]
<48
125
220
[A]
10
3,8
AC [V]
120
230
10
250 A / 3 s
[ms]
10
[A]
20
15
Solenoids / motor
< 250
< 250
Undervoltage release
10
Motor
ca. 100
Secondary coil
Secondary coil
2 ea.
12
Information about the power consumption of solenoids and the motor is available from
the manufacturer. To this effect, auxiliary voltage data is required.
Undervoltage release
1 ea.
An additional device prevents releasing "OFF" of the circuit-breaker on closing, if voltage is only
applied to the undervoltage release after switching ON.
Push switches
Anti-pumping relay
If an ON and OFF command is simultaneously and permanently present at the circuit-breaker, the latter
returns to its initial position after closing. It remains in this initial position
until the ON command is issued
anew. This prevents continuous closing and opening ("pumping").
Auxiliary switch
The auxiliary switches are always actuated directly by the switch shaft via
an intermediate linkage. Their position is always identical to that of the
main contacts. The circuit-breakers
are equipped with up to 3 auxiliary
switches composed of 8 elements.
The switching functions have been
set in the factory according to the
wiring diagram.
Operating counter
The operating counter indicates
the number of switching operations.
7
Series
7
6
4
3
1 Conductor bar connection/
moving contact
2 Circuit-breaker pole
3 Front handles (option)
4 Rating plate
5 Operator interface
6 Secondary terminal, 64-pole
7 Drive housing
11 Securing points
(correspond to earthing points)
1
11
Fig. 1
Vacuum circuit-breaker HVX-F - Fixed mounted unit with 64-pole secondary terminal
4
3
10
9
8
Fig. 2
Vacuum circuit-breaker HVX-E - Withdrawable unit with 64-pole secondary terminal
4.1
Delivery
Fig. 3
Fig. 4
Shipping unit
Storage
The transport packaging is not intended for storage. The risk of storing
the parts in packed condition shall
be the consignee's responsibility!
4.3
>50
Transport
Fig. 5
Transport
Weights [kg]
Type
2000 / 2500
135
160
5.1
Assembly
Instructions
for assembly
5.2
Transport protection
and securing devices
The circuit-breaker features a transport securing device (Fig. 6). The fixed mounted unit is equipped with
an additional transport support on
the central circuit-breaker pole to
prevent it from falling over (Fig. 7).
HVX-F:
WARNING!
Refer to the safety instructions in section
1.5.
1
Fig. 7
HVX-F (circuit-breaker pole)
1 Transport support
2. Remove transport securing device (red) by releasing the threadcutting screw M5 using a TORX
wrench no. T25 (Fig. 6).
3. Re-fasten front cover.
Tightening torque:
4.7 Nm + 15%.
Fig. 6
Drive mechanism HVX: Removal of the transport securing device
10
5.3
HVX-F - Mechanical
assembly
25
NOTICE:
Comply with the specified tightening torques
(refer to Annex).
147
12,5
( )
140
Fig. 8
Earth terminal
NOTICE:
Coat contact surfaces
(refer to Annex).
NOTICE:
Comply with the specified tightening torques
(refer to Annex).
Dimensions in mm
Pole center spacing
165
185
210
275
484
484
534
664
11
40
WARNING:
Aluminium conductor
bars must not be connected to silver-plated
connection areas of the circuitbreaker. Inadmissible matching
of materials.
458
60
NOTICE:
Coat contact surfaces
(refer to Annex).
25
1600 A
458
80
12
15
25
25
NOTICE:
Comply with the specified tightening torques
(refer to Annex).
2000 A
344
10,5
25
40
9,5
15
25
630/1250 A
25
25
Fig. 9
High-voltage connection, vacuum circuit-breaker HVX-F, fixed mounted unit
Connecting areas
of the circuit-breaker
630 A
Copper, metallically bright
Connecting areas
of the conductor bar
Copper or aluminium
1250 A
1600 A
Copper, silver-plated
5.4
HVX-E - Mechanical
assembly
Fig. 10
Moving the circuit-breaker in front of the panel
Earth terminal
The switching device potential is linked to the panel via the four wheels
of the withdrawable unit (Fig 11).
Fig. 11
Potential link within the cell
1
Fig. 12
1 Earth bar
13
5.5
The control lines are connected, depending on design, via control connectors (Fig. 13 and 14) or control
lines to the terminal strips in the
drive casing (Fig. 15). The control lines are wired in the circuit-breaker
up to the control connector or up to
the terminal strip.
Single-wire conductors or strands
can be connected
Fig. 13
64-pin control connector
1 Connecting the low-voltage connector
2 Locking
Fig. 14
Connecting the 36-pin control connector
14
Fig. 15
Connection of the control line
1 Terminal strip
Commissioning
Fig. 16
1 Circuit-breaker coding
2 Spindle of the isolating withdrawable
unit
3 The spindle nut of the isolating draw
ing unit must be engaged with the
cell.
4.
Check electrical functions of control
and operating devices.
NOTICE:
The energy storing device of motorized circuit-breakers is charged automatically as soon as
the motor's auxiliary supply is
applied.
Apply auxiliary voltage
Perform switching operations and
check for proper working order by
actuating the shunt release and the
blocking coil. Watch position indicator.
5.
Rack in or rack out circuit-breaker by
means of the motor-actuated drive
mechanism, simultaneously checking
the position indicators and the interlocks within the circuit-breaker and
to other devices.
15
7.1
Operation
Rating plate
Operations counter
Sachsenwerk Type
HVX 24 -16 -00 -21
NO SW1 3340121001
1999
U
24 kV
Im 800 A / 50/60 Hz
Um 125 kV
Isc 16 kA
/th
3 s
0 - 3min - 00-3min-00
Made in Ger
many
99815
HVX
Fig. 17
Operator interfaces, circuit-breaker HVX
1
2
3
4
Fig. 18
Operating elements for circuit-breakers
HVX-F/HVX-E
16
Position indicator
Position indicator
Energy-storing device
(Closing spring)
ON/OFF ("CLOSE/TRIP")
Switch position
Opening spring
possible operating
sequences
released
OFF (TRIP)
released
none
charged
OFF (TRIP)
charged
C- O
released
ON (CLOSE)
charged
charged
ON (CLOSE)
charged, is re-charged
via C
O- C- O
C = Closing (ON)
O = Opening (OFF)
7.2
Interlocks
NOTICE:
You must be familiar
with these interlocks
before operating the
circuit-breaker.
Mechanical interlocks
The HVX breaker features basic interlocks to avoid operating errors.
Electrical interlocks
The electrical interlocks are designed according to the circuit diagram.
Interlock
17
7.3
18
7.4
7.5
Switching operations
Close (ON)
Manually
Via motor
Open (OFF)
The energy storing device of motorized circuit-breakers is charged automatically as soon as the auxiliary voltage is applied.
8.1
Servicing
General
The series HVX vacuum circuit breakers do not require maintenance for
a service life of over 20 years.
In case of doubt or if deviations from
the circuit-breaker's proper working
order are detected, the manufacturer
should be contacted.
A visual inspection of the circuit
breaker and switching tests are recommended at intervals of at least 4
years, depending on the stress the
circuit-breaker is subject to during
operation, and on the operating conditions. Switching tests can also be
performed. In case of dust deposits,
the circuit-breaker must be cleaned
by expert staff.
8.3
WARNING!
Comply with the safety
provisions in section
1.5.
The circuit-breaker must not be disassembled for maintenance work.
Once maintenance is complete, proceed as described in Chapter 6
"Commissioning".
8.2
Cleaning insulating
components
Servicing schedule
Maintenance work
Maintenance interval
HVX-E
HVX-F
After 20 years
19
8.4
Depending on the rated normal voltage, not all the combinations shown
may be possible.
[A]
10 000
Ir [A]
20
5000
1000
500
100
50
10
I SC
Ir
ISC [kA]
16
20
25
31,5
40
630
800
1250
1600
2000
2500
8.5
Lubrication
instructions
(only HVX-E)
WARNING:
Comply with safety provisions (section 1.5).
630 A (< 20 kA)
Remove the circuit-breaker withdrawable unit from the panel for inspection (refer to the instructions of the
corresponding panel).
The circuit-breaker must no be disassembled!
Lubrication procedure
U
Contact lubricant Kontasynth
for surfaces sliding upon one another. Clean points of lubrication with
lint-free cotton cloth.
1600 A / 2000 A
2500 A
Fig. 19
Coating the moving contacts with contact lubricant
F
High-pressure grease
for the spindle.
Clean points of lubrication with lintfree cotton cloth.
In case of severe contamination:
using detergent.
Apply a thin film of high-pressure
grease, e.g. using a paint-brush.
Fig. 20
21
9.1
Annex
9.4
Accessories
Treatment of firmly
screw-connected
contact surfaces
1. Clean
use a lint-free cloth,
in case of severe contamination: use detergent.
Fig. 21
9.2
Auxiliary products
Order no.
Lubricant KL
S 008157
S 008167
ST 312-101-833
S 008152
Threadsize
Tightening torque
[Nm]
min.
max.
M6
M8
16
24
M10
36
44
M12
63
77
Table 1:
Hex. bolts and socket-head capscrews (except slotted screws) and
nuts (except self-locking nuts)
Threadsize
Tightening torque
[Nm]
min.
max.
M6
5,5
7,5
M8
15
19
M10
30
40
M12
60
76
Nuts: Grade 8.
Table 2:
Screw coupling between switching
device and conductor bar with conductor material copper
9.3
22
Screw couplings
Material of contact
surfaces
Pre-treatment
Copper, silver-plated
Copper
Aluminium,
silver-plated
Aluminium
Steel or steel,
galvanized
AREVA T&D
T&D Worldwide Contact Centre
contact.centre@areva-td.com
www.areva-td.com
AREVA Sachsenwerk GmbH Regensburg - Vakuum-Leistungsschalter HVX - - AREVA - 2004. AREVA, the AREVA logo and any alternative version thereof are trademarks and service marks of AREVA
The other names mentioned, registered or not, are the property of their respective companies - 389191982 RCS PARIS - Creation: WAB Ingenieurdienstleistungs GmbH Bayreuth - Printed in Germany