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TM400419, English
General Information
05
Safety Measures
Recognize Safety Information
Important Information
Note Information
Prevent Machine Runaway
Handle Fluids Safely Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
General References
General Information - General References, Summary of References
General Information - Transmission and Hydraulic System, Introductory Checks
General Information - Inch Bolt and Cap Screws, Torque Values
General Information - Metric Bolt and Cap Screws, Torque Values
General Information - Hydraulic System Inch Fittings, Torque Values
General Information - Hydraulic System Metric Fittings, Torque Values
General Information - Electrical System, Component Identification Table
General Information - Electrical System, How to Read a Diagnostic Schematic
General Information - Electrical System, Lead Numbers and Color Codes
General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams
General Information - Electrical System, Troubleshooting Unsolved Problems
General Information - Electrical System, Worksheet for Circuit/Harness Test
General Information - Electrical System, Visual Check
General Information - Electrical System, Electrical Circuit Malfunctions
General Information - Electrical System, Seven-Step Test Procedure
General Information - Hydraulic System, Symbols in Circuit Diagrams
General Information - Check the Oil Sight-Glass (when the Tire Combination has been Changed)
10
211
BCU
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0017
0018
0019
0020
0021
0022
0023
0024
0025
0026
0027
0028
0029
0030
0031
0032
0033
0034
0035
0036
0037
0038
0039
0040
0041
0042
0043
0044
0045
0046
0047
0048
0049
0050
0051
0052
0053
0054
0055
0056
ECU
EPC
0182
0183
0184
0185
0186
0187
0188
0189
0190
0191
0192
0193
0194
0195
0196
0197
0198
0199
0200
0201
0202
0203
0204
0205
0206
0207
0208
0209
0210
0211
0212
0213
0214
0215
0216
0217
0218
0219
0220
0221
0222
0223
0224
0225
0226
0227
0228
0229
0230
0231
0232
0233
0234
0235
0236
0237
0238
0239
0240
0241
0242
0243
PRC
EPC 000190.19 - Incorrect CAN BUS Message, Engine Speed from ECU
0244
EPC 000191.00 - Transmission Speed During Calibration Too High
0245
EPC 000191.17 - Transmission Speed Too Low
0246
EPC 000237.02 - VIN Information, Mismatch
0247
EPC 000237.14 - VIN Information, System De-Activated
0248
EPC 000237.31 - VIN Information, Incorrect
0249
EPC 000598.02 - S72 - Clutch Pedal Switch, Fault
0250
EPC 000628.02 - Control Unit Internal Fault
0251
EPC 000628.12 - Control Unit Internal Fault
0252
EPC 000628.13 - Control Unit Internal Fault
0253
EPC 000629.12 - Control Unit Internal Fault
0254
EPC 000630.14 - Incorrect Calibration Value
0255
EPC 000639.12 - Vehicle CAN BUS, High Error Rate
0256
EPC 000734.05 - Y33 - Forward Solenoid Valve, Current Too Low
0257
EPC 000735.05 - Y36 - Reverse Solenoid Valve, Current Too Low
0258
EPC 000736.05 - Y40 - Gear Selector Solenoid Valve K1, Current Too Low
0259
EPC 000737.05 - Y39 - Gear Selector Solenoid Valve K2, Current Too Low
0260
EPC 001079.02 - 5-volt Power Supply, Fault
0261
EPC 001079.03 - 5-volt Power Supply, Voltage Too High
0262
EPC 001079.04 - 5-volt Power Supply, Voltage Too Low
0263
EPC 001666.03 - S102 - Auto-Mode Switch, Voltage Too High
0264
EPC 002000.09 - Incorrect CAN BUS Message, Information from ECU
0265
EPC 002033.09 - Incorrect CAN BUS Message, Information from BCU
0266
EPC 002408.19 - Incorrect CAN BUS Message, Rear PTO Engagement from BCU
0267
EPC 522506.04 - A82 - Reverse Drive Lever, Neutral Switch Opened by Mistake
0268
EPC 522506.31 - INFORMATION FOR OPERATOR: Neutral Switch Closed During Start-Up
0269
EPC 523652.02 - Control Unit Connected to Wrong Harness Connector
0270
EPC 523961.07 - INFORMATION FOR OPERATOR: Reverse Drive Lever Not in Neutral Position while 0271
Park Lock is En
EPC 523966.31 - INFORMATION FOR OPERATOR: Come-Home Mode Activated
0272
EPC 523969.11 - S125-1 - Gear Selector Switch, Voltage Too High During Start-Up
0273
EPC 524020.31 - INFORMATION FOR OPERATOR: Reverse Drive Lever Not in Neutral Position During0274
Start-Up
EPC 524023.31 - A82 - Reverse Drive Lever, Forward Switch or Reverse Switch Closed, But Not-Neutral0275
Switch Open
EPC 524024.31 - A82 - Reverse Drive Lever, Forward and Reverse Switches Actuated At Same Time 0276
EPC 524025.31 - A82 - Reverse Drive Lever, Forward Switch or Reverse Switch Open, But Not-Neutral 0277
Switch Closed
EPC 524029.02 - B65 - Clutch Pedal Potentiometer, Voltages at Channel 1 and Channel 2 not in the Correct
0278 Ratio
EPC 524029.03 - B65 - Clutch Pedal Potentiometer, Voltage at Channel 1 Too High
0279
EPC 524029.04 - B65 - Clutch Pedal Potentiometer, Voltage at Channel 1 Too Low
0280
EPC 524173.07 - Clutch Pedal Depressed While There is a Fault at the Clutch Pedal Switch
0281
EPC 524230.03 - Y38 - Proportional Solenoid Valve for Transmission Enable Stuck in Open Position 0282
EPC 524230.04 - Y38 - Proportional Solenoid Valve for Transmission Enable Stuck in Closed Position 0283
EPC 524230.05 - Y38 - Proportional Solenoid Valve for Transmission Enable, Fault
0284
EPC 524234.03 - B105 - Sensor for Enable Pressure, Voltage Too High
0285
EPC 524234.04 - B105 - Sensor for Enable Pressure, Voltage Too Low
0286
EPC 600006.31 - Diagnostic Trouble Code Not Known
0287
PRC Control Unit
PRC 000084.15 - Wheel Speed Received During Test Routine
0288
PRC 000084.19 - Incorrect CAN BUS Message, Wheel Speed from BCU
0289
PRC 000168.01 - Control Unit, Supply Voltage Too Low During Travel
0290
PRC 000168.03 - Control Unit, Supply Voltage Too High
0291
PRC 000168.04 - Control Unit, Supply Voltage Too Low
0292
PRC 000190.17 - Engine Speed Too Low During Test Routine
0293
PRC 000190.19 - Incorrect CAN BUS Message, Engine Speed from ECU
0294
PRC 000628.12 - Control Unit Internal Fault
0295
PRC 000629.12 - Control Unit Internal Fault
0296
PRC 000639.12 - Vehicle CAN BUS, High Error Rate
0297
PRC 000639.14 - Vehicle CAN BUS, Very High Error Rate
0298
PRC 002000.09 - Incorrect CAN BUS Message, Information from ECU
0299
PRC 002033.09 - Incorrect CAN BUS Message, Information from BCU
0300
PRC 522506.03 - A82 - Reverse Drive Lever, Neutral Switch Closed by Mistake During Test Routine
0301
PRC 522506.04 - A82 - Reverse Drive Lever, Neutral Switch Opened by Mistake
0302
PRC 523438.13 - Control Unit Internal Fault
0303
PRC 523652.02 - Control Unit Connected to Wrong Harness Connector
0304
PRC 523961.03 - S114 - Park Lock Switch, Closed by Mistake During Test Routine
0305
PRC 523961.04 - S114 - Park Lock Switch, Open by Mistake During Test Routine
0306
PRC 523961.07 - INFORMATION FOR OPERATOR: Reverse Drive Lever Not in Neutral Position while 0307
Park Lock is En
PRC 523961.31 - Ground Speed Registered while Park Lock is Engaged
0308
PRC 523966.03 - K10/2 - Come-Home Connector, Voltage Too High During Test Routine
0309
PRC 523966.04 - K10/2 - Come-Home Connector, Voltage Too Low During Test Routine
0310
PRC 523966.31 - INFORMATION FOR OPERATOR: Come-Home Mode Activated
0311
PRC 524020.31 - INFORMATION FOR OPERATOR: Reverse Drive Lever Not in Neutral Position During
0312
Start-Up
PRC 524023.02 - A82 - Reverse Drive Lever, Reverse Switch Closed, But Not-Neutral Switch Open
0313
PRC 524023.31 - A82 - Reverse Drive Lever, Forward Switch Closed, But Not-Neutral Switch Open
0314
PRC 524024.31 - A82 - Reverse Drive Lever, Forward and Reverse Switches Actuated At Same Time 0315
PRC 524025.31 - A82 - Reverse Drive Lever, Forward Switch or Reverse Switch Open, But Not-Neutral 0316
Switch Closed
PRC 524030.03 - A82 - Reverse Drive Lever (Reverse Switch), Voltage Too High During Test Routine 0317
PRC 524030.04 - A82 - Reverse Drive Lever (Reverse Switch), Voltage Too Low During Test Routine 0318
PRC 524031.03 - A82 - Reverse Drive Lever (Forward Switch), Voltage Too High During Test Routine 0319
PRC 524031.04 - A82 - Reverse Drive Lever (Forward Switch), Voltage Too Low During Test Routine 0320
PRC 524036.03 - A82 - Reverse Drive Lever (Not-Neutral Switch), Voltage Too High During Test Routine
0321
PRC 524036.04 - A82 - Reverse Drive Lever (Not-Neutral Switch), Voltage Too Low During Test Routine0322
PRC 524069.05 - Y36/Y97 - Reverse Solenoid Valve, Current Too Low
0323
PRC 524069.06 - Y36/Y97 - Reverse Solenoid Valve, Current Too High
0324
PRC 524071.05 - Y33 - Forward Solenoid Valve, Current Too Low
0325
PRC 524071.06 - Y33 - Forward Solenoid Valve, Current Too High
0326
PRC 524194.03 - B36 - Transmission Neutral Position Switch, Voltage Too High
0327
PRC 524194.04 - B36 - Transmission Neutral Position Switch, Voltage Too Low
0328
PRC 524194.07 - B36 - Transmission Neutral Position Switch, Fault
0329
PRC 524230.05 - Y100 - Transmission Enable Solenoid Valve, Current Too Low
0330
PRC 524230.06 - Y100 - Transmission Enable Solenoid Valve, Current Too High
0331
PRC 524234.03 - S150 - Sensor for Enable Pressure, Voltage Too High
0332
PRC 524234.04 - S150 - Sensor for Enable Pressure, Voltage Too Low
0333
212
Observable Symptoms
40
Electronics
Control Unit(s) not Displayed
Problems with the CAN-BUS Connection to Service ADVISOR
Problems While Reprogramming Control Units
Charging Circuit Problems
Problem with the Battery
Problem with Starting Motor (Tractors with Cab)
Problem with Battery Cut-Off Switch S126
Problem with the Horn
Problem with Cigarette Lighter E05
Problem with the Beacon Light
Problem with the Instrument Unit
Electronic Control Units
Problem with the BCU Control Unit
Problem with the EPC Control Unit
Problem with the PRC Control Unit
AutoPowr/IVT Transmission
AutoPowr/IVT Transmission - Noise/Vibration Problem
AutoPowr/IVT Transmission Problem
Hydraulic System
Problem with the Hitch
Problem with E-SCV 1 Control Lever
Problem with E-SCV 2 Control Lever
Problem with E-SCV 3 Control Lever
Problem with E-SCV 4 Control Lever
Problem with Multi-Function Lever (E-ICV), Function 1
Problem with Multi-Function Lever (E-ICV), Function 2
Problem with Multi-Function Lever (E-ICV), Function 3
Operator's Cab
Problem with Automatic Air-Conditioning (Clima Trak)
Problem with Air-Conditioning System and/or Heater
Problem with the Heater/Fan
45
53
70
90
213
System Diagnostics
45
Electronics
0334
0335
0336
0337
0338
0339
0340
0341
0342
0343
0344
0345
0346
0347
0348
0349
0350
0351
0352
0353
0354
0355
0356
0357
0358
0359
0360
70
220
Engine
05
General Information
Information on Engine
Operational Check-Out
Engine - Safety Measures
Engine - Preliminary Engine Tests
Tests and Adjustments
Engine - Tune-Up, Summary of References
Engine - Measuring Engine Power
Engine - Engine Tests with Service ADVISOR
10
15
230
15
20A
20B
20C
20D
240
0361
0362
0363
0364
0365
0366
0367
0368
0369
0370
0371
0372
0373
0374
0375
0376
0377
0378
0379
0380
0381
0382
0383
0384
0385
0386
0387
0388
0389
0390
0391
0392
0393
0394
0395
0396
0397
0398
0399
0400
Electrical System
SE01
0401
0402
0403
0404
0405
0406
0407
0408
0638
0639
0640
0641
0642
0643
0644
0645
0646
0647
0648
0649
0650
0651
0652
0653
0654
0655
0656
0657
0658
0659
0660
0661
0662
0663
0664
0665
0666
0667
0668
0669
0670
0671
0672
0673
0674
0675
0676
0677
0678
0679
0680
0681
0682
0683
0684
0685
0686
0687
0688
0689
0690
0691
0692
0693
0694
0695
0696
0697
0698
0699
0700
0440
0923
LX1038536-UN: Seat with compressor and heater LX1038568-UN: Seat with compressor and heater
-: Component information
Component information
Type:
Operator's Seat
Location:
Connector:
X488F - Plug of Seat with Compressor and Heater , Section 240, Group 105A.
Wiring harness: W21, see Component Information - Wiring Harnesses - Summary of References in Section 240, Group 110.
Circuit:
SE04 - Operator's Seat and Cigarette Lighter - Summary of References , Section 240, Group SE04.
Component check
Components:
Task:
Supports operator, dampens vibrations and heats up the seat cushion and backrest.
Component check
Check the electrical connections for bad, loose, widened, slid-back or corroded contacts; also check the leads.
Result:
OK: Test completed.
NOT OK: Carry out an operational test.
1249
CAUTION:
Observe the safety precautions! See Hydraulic System - Safety Measures for Hydraulic Checks in
Section 270.
The following tests represent a step-by-step approach to troubleshooting. Proceeding from the operational checks , the
purpose of these tables is to help locate faults in the transmission circuit and power train.
These tests must be carried out when power train elements fail to operate or operate too slowly, when the hydraulic oil
overheats and whenever major repairs have been carried out on the power train elements.
Faults in the transmission circuit involve: transmission pump, power train elements, valves, oil cooler and transmission
lubrication.
System check
1 Preconditions for proper system checking procedure
Action:
To ensure that the system is checked properly, do the following checks first.
See General Information - Transmission and Hydraulic System, Introductory Checks , Section 210.
See PowrQuad Transmission - Operational Check-Out in Section 255.
Result:
OK: GO TO 2.
NOT OK: If possible, rectify any faults that become apparent prior to doing the system check.
2 Check transmission oil temperature
Action:
Item
Measurement
Specification
Temperature
min. 45C
min. 113F
Result:
OK: GO TO 3.
NOT OK: See Hydraulic System - Heat Up the Hydraulic Oil in Section 270.
3 Check system pressure
Action:
See PowrQuad Transmission - Check System Pressure in Section 255.
Item
Measurement
Specification
Pressure
Pressure
Pressure
Item
Measurement
Specification
1200 kPa
12 bar
175 psi
1400 kPa
14 bar
205 psi
1750 kPa
17.5 bar
255 psi
Result:
OK: GO TO 4.
NOT OK: See PowrQuad Transmission - Adjust the System Pressure in Section 255.
4 Check the components that are dependent on system pressure (such as front-wheel drive, differential lock and rear
PTO)
Action:
See Drive Systems - Checks and Adjustments, Summary of References in Section 256.
Item
Measurement
Specification
1200 kPa
12 bar
175 psi
1400 kPa
14 bar
205 psi
1750 kPa