Report

Repair Activities carried out in Pyro-floor

clinker cooler
Pyro floor-cooler:
Maintenances in pyro floor cooler:

1- Longitudinal sealing:
Replacing the longitudinal seal in wear region.
Procedure:
1- Unfixfour screws union of the covers (above seal)
2- Unfix five top covers

3- Remove aramid packing cord seal (old longitudinal seal)

4- Insert the aramid packing cord seal and tighten it in place by blows
5-Installation the top covers and screws

- Replacing the top covers end (2 pieces) because of

damage in top cover send.

Procedure:
1-- Unfix four screws on top cover end
2- Replace cover end (2 pieces)

3- Installation the top covers end and screws

Pyro crusher:
Replacing the wear protection plate in pyro crusher

Procedure:
1- Unfix three bolts from wear guard
2-remove the wear guard

3-unfixthree bolts from wear protection plate

4- Remove wear protection plate (old piece)

5- Installation new wear protectionplate and wear guard and tighten of the bolts

Cooler fans:
-Replace two bearing (fixed bearing and movable bearing)
because of bearing is damage
- bearing type: 22222E1-K-CE with adapter sleeve H322X
Dismounting procedure:
1- Unfix the bolt of electrical motor
2- Unfix the bolt of coupling and disconnect between couplings

3- Pull the coupling from shaft by hammering

4- Loosen the lock nut of adapter sleeve by hammer blows

5- Pull the bearing from the shaft

Mounting procedure:
1-clean the shaft and house bearing and coupling use

of Diesel fuel

2- instillation bottom half of house bearing after cleaning and

instillation adapter sleeve , Locking washer, locking nut , and
bearing at position in the shaft (this is free bearing )

3- Instillation the disc behind bearing

4- instillation bottom half of house bearing after cleaning and

instillation adapter sleeve , Locking washer, locking nut , and
bearing at position in the shaft (this is fixed bearing ) and insert
two rings on two side bearing

5- Keep the gap between bearing to bearing housing to

accommodate the expansion of shaft.
6- Check for the clearance between roller and outer race by feeler
gauge as mentioned fag catalog
7- Lubricant the bearing with recommended grease from one side
of the bearing with pressure, so that the grease comes at other
side of the bearing through roller gapes. Check that the bearing is
greased uniformly on both sides all around
8- Place the top half bearing housing without applying any
grease .check for free rotation of the rotor assembly.
9- Coupling and motor alignment:
- level and align the motor to the fan shaft level by using brass /
stainless steel shims underneath the motor beds.
- align the motor with respect to fan coupling. Alignment of the
coupling should be done using two axial dial gauges and one
redial dial gauge
-gap between two coupling from 2mm to 3mm

Fan number BEARIBG

TYPE

PROBLEM

SOLUTION

NOTES

3611FN1A

22222E1-KC3

DAMEGE
BEARING

REPLACE 2
BEARINGS
(FIXED AND
FREE
BEARING)

3611FN1

22222E1C3

addition
BAD
CLEARANCE SHIMS
UNDERNEA
>0.05mm
TH THE
HOUSE
BEARING

3611FN2

22222E1-KC3

addition
BAD
CLEARANCE SHIMS
UNDERNEA
>.05mm
TH THE
HOUSE
BEARING

-BEARING
WITH
ADAPTER
SLEEVE
(Conical)
-GREASE
LUBRICANT

- not
adapter
sleeve
(cylindrical
not Conical)
-Addition
shims for
fixed
bearing
-GREASE
LUBRICANT
-bearing
with
Adapter
sleeve
(Conical)
-Addition
shims for
fixed
bearing
-Thickness
shims
approximat
ely
.02mm
-GREASE
LUBRICANT