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BA1129

Document Number
PROJECT PACKAGE ORIGINATOR

RAPID

P0005

TYO

DISCIPLINE

DOC.
TYPE

UNIT

SERIAL

REV

Page 1 of 7

MEC

TDS

5210

1115

Date: 10-Mar-15

PETRONAS RAPID PROJECT


(Package No. 5 - EPCC of Steam Cracker Complex)

WP NO.
521000-3630
D

EQUIPMENT DATA REQUISITION SHEET


RAW MIXED C4 INTERMEDIATE VESSEL
5210-V-101

OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:

Document Class:

10-Mar-15

AFD

Issued for Approval

Y. Vichit

18-Dec-14

AFP

Issued for Approval

Y. Vichit

S. Phirom

T. Sayan

K. Hoshiko

17-Nov-14

AFP

Issued for Approval

Y. Vichit

S. Phirom

T. Sayan

K. Hoshiko

20-Oct-14

AFP

Issued for Approval

Y. Vichit

S. Phirom

T. Sayan

K. Hoshiko

DESIGN
STAGE

DOCUMENT STATUS

PREPARED

CHECKED

APPROVED

AUTHORIZED

Rev.

DATE ISSUED

S. Phirom

T. Sayan

Sections changed in last revision are identified by a vertical line in the right margin

K. Hoshiko
hik

RAPID PROJECT PMC


ENGINEERING DOCUMENT COMMENTS RESPONSE

RAPID - PMC
Doc Title
PLT CRS No.
Doc. No.
Revision
No.

: EDRS Crude C4 Intermediate Vessel 5210-V-101


:
: RAPID-P0005-TYO-MEC-TDS-5210-1115
:C

Reference

Date :
Sub-Directorate No.: 02
Package No.
: P0005
Unit No.
: SCC

Comments Description
No further comment.

Sharul Niza B Ahmad


Mechanical Static (Unfired)

File: CRS-RAPID-P0005-TYO-MEC-TDS-5210-1115_C

Contractor Reply
Issue AFD stage

PMC Comments
Prepared by:
Name:
Position:

Doc. Status Code


1 - REJECTED
2 - RETURN WITH COMMENTS
X
3 - ACCEPTED WITHOUT COMMENT

Approved by:
Name:
Position:

Abg Azian B Abg Mok


Engineering Manager

Contractor Responses
Date of Response Issue:
Prepared by:
Checked by:
Approved by:

10-Mar-2015
Vichit Y.
Phirom S.
Sayan T.

Page 1/1

Data / requisition sheet for


PRESSURE VESSELS (Colums, reactors, accumulators, etc.)
1 Equipment No.: 5210-V-101
2
3

Design book
Contr. job
MESC

No.
No.
No.

page:

2 of 7

Number required: ONE (1)


OPERATING/MECHANICAL DATA

Description
RAW MIXED C4

4 Contents

Units

5 Working temperature, max./normal/min.

45

6 Working pressure

bar ga

mbar abs

max./normal/min.

normal/min.vac. Conditions
8 Design temperature, upper/lower
9 Design pressure, internal/external

-14 / 55 (NOTE 6,7)

6 / FV. (NOTE 6)

bar ga

PER CODE / -

bar ga

10 Test pressure, hydrostatic/pneumatic


11 Hydrostatic test at installed position

YES

12 Liquid
13

- quantity

kg/s

- density at 15C

kg/m

14

- density at working temperature

569

15 Vapour
16

- quantity

kg/m3
kg/s

- molecular weight

17

- density at working temperature

18 Heating/cooling medium
19

kg/m

- max. quantity required

kg/s

-14

20 MDMT

21 Diameter of shell OD/ID

SEE GENERAL ARRAGEMENT

mm

22 Length between tangent lines


23 Total packed height

SEE GENERAL ARRAGEMENT

mm

mm

24 Height per bed


25 Size and type of packing

mm

26 Number of packed sections

27 Number of redistributors
28 Height of skirt to bottom tangent line

mm

HEMISPHERICAL

29 Type of heads
30 Wall thickness - shell/head

SEE GENERAL ARRAGEMENT

mm

1.5

mm

NONE

mm

31 Corrosion allowance/lining/cladding
32 Insulation thickness / type
33
34 Trays
35

- spacing/number required

- type

36
37

- lay-out in accordance with sheet(s)

mm pcs

38 Total volume

3,284

3
m Relief valve(s)

- Type/size

39 Normal liquid volume (up to H.L.L.)


40 Volume range required for level control
41 Wind pressure @ 10m above grade

2,584

- Set pressure

- Number required

N+1

42

N/m2 Earthquake factor

SPECIAL SERVICE
D

43 Toxic service

bar ga

: RAPID-P0005-TYO-MEC-DES-2000-0101

INFORMATION TO BE SUBMITTED WITH THE TENDER

Yes / No

44 H2S Service
45 H2S Severity

Yes / No

SSC Only / HIC / SOHIC

46 Cyclic Service
47 Hydrogen Service

Yes / No

Yes / No

48 Amine

Yes / No

49 Caustic

Yes / No

50 Cryogenic
51 Other (specify)
52

Yes / No

:
REMARKS ON REVISIONS

53
54
Made
by:

Vichit Y.

Chk'd
by:

Phirom S.

Date
Date

Appr'd
by:
Eng. by

: RAW MIXED C4 INTERMEDIATE VESSEL

PLANT

: RAPID STEAM CRACKER COMPLEX

Rev. letter

CONSIGNEE

Principal :
PTS 31.22.00.94, sheet 1/6, dated 09/98

RAPID-P0005-TYO-MEC-TDS-5210-1115

continued on sheet No. 2

: PRPC REFINERY AND CRACKER SDN. BHD.

10-Mar-15

Date 20-Oct-14 17-Nov-14 18-Dec-14 10-Mar-15


Sign. K.Hoshiko K.Hoshiko K.Hoshiko K.Hoshiko
Sheet No. 1

10-Mar-15

Date
Sayan T.

EQUIPMENT

10-Mar-15

Equipm. No. 5210-V-101


Req. No. TXFA007

Data / requisition sheet for


PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet

Design book
Contr. job
MESC

No. :
No. :
No. :

page:

3 Shell

D
MATERIAL SPECIFICATION (NOTE 21)
ASME No.
Part
EN 10028-3 P355NL1
Downcomers

4 Cladding/lining of shell
5 Heads

Baffles / Distributor Pipe / VB ect.

EN 10028-3 P355NL1

Internal pipe / fittings

A 333 Gr.6 / A 420 Gr. WPL6

6 Caldding/lining of heads

Stud bolts, external

SA 320 Gr.L7

7 Reinforcing rings
8 Skirt, base plate, etc.

EN 10028-3 P355NL1

Nuts, external

SA 194 Gr.4

Bolts, internal

304SS
304SS

1
2

Part

9 Saddles

ASME No.
EN 10028-3 P355NL1 / A 333 Gr.6

Nuts, internal

10 Jacket / External Coil


11 Shell flanges

A 333 Gr.6 / -

Gaskets, external

Gaskets, internal

Non Asbestos

12 Nozzels (line pipe/plate)


13 Liner of nozzles and manholes

A 333 Gr.6 / EN 10028-3 P355NL1

Vortex Breaker

EN 10028-3 P355NL1

Removable Internals

14 Flanges (ANS)
15 Flanges (Non-ANS)

A 350 LF2

16 Welding fittings

17 Stiffening rings
18 Insulation support rings

EN 10028-3 P355NL1

Foundation Bolts / Nuts

SWRR-316-GR / SWR-316-GR
D

A 350 LF2

19 Cleats for platforms. etc.


20 Internal parts (WELDED)
21

EN 10028-3 P355NL1

FABRICATION AND INSPECTION REQUIREMENTS

22 Construction in accordance with:


23

PROJECT SPECIFICATION & EEMUA 190 & PD5500 : 2012+A3, 2014

24 Inspection
25 Inspection authority

AS PER CODE AND SPECIFICATION

26 Stress relieving

AS PER CODE AND SPECIFICATION

27 Special heat treatment


28 Radiography

100% (NOTE 19)

Vessel category :

Equipment criticality :

AS PER CODE AND SPECIFICATION

AS PER CODE AND SPECIFICATION

29 Other non-destructive testing


30 Chemical analysis / PMI
31 Manufacturer's certificate
32
33

3 of 7

AS PER CODE AND SPECIFICATION


NOT REQUIRED
- chemical analysis

ISO EN 10474 TYPE 3.1

- mechanical data

ISO EN 10474 TYPE 3.1

34

WEIGHTS

35 Erection weight

530 560

kg Weight of internals

kg

36 Total weight, operating


37 Total weight, full of water

2 306 930

kg Weight of insulation

kg

3 820 560

38 Lifting weight , ( shop condition)


39

530 560

40

kg Weight of fireproofing

kg

kg Weight of refractory

kg

REFERENCE DRAWINGS/LIST
D

41 Arrangement - construction - outline


42 Standard vessel

SEE DRAWING

43 Additional drawings

44 Welding electrodes, rods, etc.


45 General remarks for vessels

SEE RAPID-P0005-TYO-MCI-SPN-2000-0101

See requisition and notes

Anchor bolt ring and base plate

S20.004 H

46 Flanged pipe nozzles


47 Thermowell nozzles

S10.101 E / S10.103 C

Lifting lug / Trunnions

S10.30B / VS-13-2 / VS-56-0

S10.107 C

Name plate

S10.114-B

48 Steel flanges
49 Vortex breaker

S10.016 E / S10.035 F

Support ring for insulation

S10.056 / S20.003 C

S10.010-F

Inspection hole/hand hole

S10.031 D / S10.039 B / S10.053 A

50 Skirt / Haif Skirts / Saddles

S20.001 J / S22.001,002,003 / S22.005

manhole/davits, etc.

S10.070 B + Type 2B

51 Anchor Bolts
52 Ladder, Platform and Handrail

S10.045 F / S28.020 E

Fire proofing

S20.002 G

S28.006,007,008,011,012,013,014

Earthing Boss

S68.004-H / S68.003E

53 OTHERS :
54

Refer to RAPID-P0005-TYO-MEC-SPN-2000-0114

The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition and/or
drawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the design conditions indicated
on the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer are for information and tendering purposes only. The manufacturer shall
make his own calculations for which he is fully responsible. The manufacturer shall ensure that the equipment supplied conforms to all applicable codes and national statutory
regulations, and he shall obtain all necessary approvals from statutory authorities.
Eng. by

Principal :
PTS 31.22.00.94, sheet 2/6, dated 09/98

RAPID-P0005-TYO-MEC-TDS-5210-1115

Sheet No. 2

continued on sheet No. 3

Equipm. No. 5210-V-101


Req. No. TXFA007

Data / requisition sheet for


PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet
1
2

Number

Mark
A

Service

RAW MIXED C4 INLET

VENT TO FLARE

RAW MIXED C4 OUTLET

N1

N2

PR

PUMP RECIRCULATION

RD

PRESSURE RELIEF VALVE

Design book
Contr. job
MESC

NOZZLE DATA
Ratting
Type
150#
W.N.

Size
200
80

150#

W.N.

250

UTILITY CONNECTION / SPARE VENT

50

150#

BV
W.N.

TRV RELEASE

25

150#

W.N.

80

150#

200

150#

Face
R.F.

No. :
No. :
No. :

page:

Pipe Spec
1C102AV-KS NOTE 14
1C102AV

Dim "L"
5500

R.F.

6050

SEE DWG.

1C102AV

R.F.

6100

1C139AQ

R.F.

SEE DWG.

1C102AV

W.N.

R.F.

6100

1C102AV

W.N.

R.F.

6250

1C102AV

(E)

4 of 7

Remarks
D

VORTEX BREAKER, NOTE 13

NOTE 14
D

10
11
12
13
14
15
16
17
18
19

INSTRUMENT CONNECTIONS

20

Mark

Number

21

TI

Service
TEMPERATURE TRANSMITTER
D

Size
50

Ratting
150#

Type
W.N.

Face
R.F.

Dim "L"
6100

Pipe Spec
-

Remarks
NOTE 12,20

22

LT1

LEVEL TRANSMITTER (LAHH / LALL)

150

150#

W.N.

R.F.

6100

NOTE 11,17

23

LT2

LEVEL AND PRESSURE TRANSMITTER

150

150#

W.N.

R.F.

6100

NOTE 11,20

24

PI1

PRESSURE TRANSMITTER (PAHH / PALL)

50

150#

W.N.

R.F.

6050

50

150#

W.N.

R.F.

SEE DWG.

25

D
DOUBLE PIPE PT CONNECTION

PI3

Number

43

Mark
M1

MANHOLE W/DAVIT

44

M2

MANHOLE W/DAVIT

26

[DELETION]

NOTE 10

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

MANHOLES ETC.
Service
D

Size
900

Ratting
150#

Type
W.N.

Face
R.F.

Dim "L"

Pipe Spec

5600

BF+BOLT+NUT+GASKET+DAVIT

900

150#

W.N.

R.F.

5600

BF+BOLT+NUT+GASKET+DAVIT

Remarks

45
46
47
48
49
50
51
52
53
54
NOTES
A) Dim "L" is from vessel Natural C.L. (W.P) to face flange.
B) Dimensions in parentheses "( )" to be confirmed during detailed engineering stage.
C) For nozzle DN40 to DN600, flange shall be ASME B16.5.
D) For nozzle DN650 to DN1500, flange shall be ASME B16.47 Series A type.

Sheet No. 3

continued on sheet No.4

E) BV = Bevelled end type in according with ANSI B16.9.


Eng. by

Principal :
PTS 31.22.00.94, sheet 3/6, dated 09/98

RAPID-P0005-TYO-MEC-TDS-5210-1115

Equipm. No. 5210-V-101


Req. No. TXFA007

Data / requisition sheet for


PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet
1
2

Design book
Contr. job
MESC

No. :
No. :
No. :

page:

3
4
5
6
7

8
9
10

11
12
13
14
15
16
17

18
19
20
21
22
23

24
25
26

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

44
45
46
47
48

49
50
51
52

GENERAL ARRANGEMENT

53
54
NOTES
A) Dimension in parentheses "( )" to be confirmed during detailed engineering stage.
B) Thicknesses indicated on this drawing are preliminary values, vendor shall check and guarantee them on strength.
Sheet No. 4
Eng. by

Principal :
PTS 31.22.00.94, sheet 4/6, dated 09/98

RAPID-P0005-TYO-MEC-TDS-5210-1115

continued on sheet No.5

Equipm. No. 5210-V-101


Req. No. TXFA007

5 of 7

Data / requisition sheet for


PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet

Design book
Contr. job
MESC

No. :
No. :
No. :

page:

1
2
3
4
5

6
7
8
9
10
11
12
13
14
15
16
17
18
19

20
21
22
23
24
25

VIEW "B"

VIEW "A"

26
27
28

NOZZLE ORIENTATION PLAN

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

INSTALLATION PLAN

45
46
47
48
49
50
51
52
53
54
NOTES
A) Dimension in parentheses "( )" to be confirmed during detailed engineering stage.

Sheet No. 5
Eng. by

Principal :
PTS 31.22.00.94, sheet 5/6, dated 09/98

RAPID-P0005-TYO-MEC-TDS-5210-1115

continued on sheet No.6

Equipm. No. 5210-V-101


Req. No. TXFA007

6 of 7

Data / requisition sheet for


PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet
1
2

Design book
Contr. job
MESC

1. Specification : See requisition.

2. All dimension are in mm. unless otherwise stated.

3. All welds shall be continuous except as noted.

4. Flange face surface finish as per B16.5 to suit gasket.

5. Min. Design Metal Temp. : -14 C, The requirement of Annex. D of PD5500 shall be appiled for vessel designed to operate below 0 oC.
6. Steam out conditions : HV (0.5 bar abs / 3.5 bar ga) @ 150 C shall be consider in design.

7. Negative temperature (-6oC ) will be seen during depressurization to atmospheric pressure.


D
8. [DELETION]

9
10
11

9. Bottom elevation to be finalized after getting NPSH information from pump vendor.
10. Double pipe arrangement will be provided by bullet manufacturer on product outlet line upto outside of the bullet mound. the bullet manufacturer

13

also to provide DN50 ball valve on nozzle connection "PI3"

14

11. Still well extended to bottom of bullet vessel.

15

12. Thermowell extended to bottom with bottom support. Fitted with multi-spot thermometers with at least four spot measuring elements,

16
17

one of which should always be in the vapor phase and the remaining three distributed over the liquid phase when the vessel is full.
13. The connecting pipe shall be welded and not flanged to this nozzle. The pipe shall be regarded as part of the vessel.

18

All joints in this bottom pipe up to and including the first valve (EIV valve) shall be welded and fully radiographed.

19

14. Equipped with top spray distributor with maximum pressure drop of 1 bar across the distributor spray pipe should be

20

located as close as possible to the top of vessel.

21

15. To be confirmed during detailed engineering stage by EPCC contractor.

22

16. The working capacity of vessel is 2,584 m3 and normal capacity (geometric volume) is 3,284 m3.
D
17. [DELETION]

23
24
25

page:

NOTES

12

No. :
No. :
No. :

18. Soil density of mounded bullets embankment around 1.9 t/m3.


19. NDE prior and after PWHT shall be as defined in the following table.

26
27

Weld Efficiency

Before PWHT

28

100%

100% RT

After PWHT
100% RT
100% MT

29
30

100%

100% RT

100% UT

31

Alternate 1

100% UT

32

100%

100% TOFD / PA

100% MT
100% TOFD / PA

33

Alternate 2

100% MT

100% MT

34
35

20. Local indicators located close to pump area.

36

21. Carbon content shall be limited per PTS 30.10.02.11

37

22. DOSH (Department of Occupational Safety and Health) approval is required for the equipment.

38

23. Instrument connection shall refer to RAPID-P0005-TYO-INC-DES-2000-0017 : Project Specification - Instrument / Piping Interface Standard.

39

24. Painting systems shall be in accordance with RAPID-P0005-TYM-MCI-PRC-2000-0001.

40
41

APPLICABLE PROJECT SPECIFICATIONS :

42

Refer to Requisition section 4 (RAPID-P0005-TYO-MEC-MRI-2000-1107)

43
44
45
46
47
48
49
50
51
52
53
54

Sheet No. 6
Eng. by

Principal :
PTS 31.22.00.94, sheet 6/6, dated 09/98

RAPID-P0005-TYO-MEC-TDS-5210-1115

continued on sheet No.7

Equipm. No. 5210-V-101


Req. No. TXFA007

7 of 7

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