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Doc No
PQ7-GM-16Mo3-B1
General
Manufacturer
PQR No.
Welder (1)
Welder (2)
Code / Test Standard
: M. Horn
:
: AWS D1.1 2008
Material 1
Material 2
Thickness
Backing
Inserts/Retainers
:
:
:
:
:
Process
Process Type
: GMAW
: Semi-automatic
Filler Specification
Filler Classification No.
Filler F-Number
Machine Current type
Consumable Backing
: AWS A 5.28
: ER80S-D2 ( ESAB OK Aristorod 13.08)
: F6
: Constant Voltage (CV)
: N/A
: N/A
: None
Flux Type
Flux Wire Combination
: N/A
: N/A
Backing
Process thickness
: Weld metal
: 25mm Max
Stamp No
V33
Stamp No
V33
PWPS Number:
PWPS Revision:
PWPS Date:
GM-16Mo3-B1
0
13/04/2011
14/10/2014
Base Metals
P No.:
P No.:
Diameter:
Backing Type:
Unassigned material
Unassigned material
N/A - Plate material
Weld metal
Welding Consumables
: 41C (3G)
Heat Method
Temperature Check
Interpass Temperature
Heat Area
P.H. Maintenance
Other
:
:
:
:
:
:
Type
: Coogar 84
% Composition
Flow Rate
Orifice Size
Trailing Gas
Backing Gas
Flow Rate
:
:
:
:
:
:
Joint Design
Preperation Method
Initial Clean
Max. Run Type
Process
Pass No.
Consumable Type
Filler Size
(mm)
GMAW
1 to 12
ER80S-D2
1.20 mm
Vertical
: 7mm
: Arcair gouge and grind
: Grind & Wire brush
Volts (V)
Travel Speed
(mm/min)
Prog.
I Type/
Polarity
Wire
Speed
(m/min)
Heat Input
(Max)
Other
210
23
48.7-180
Uphill
DC EP
7.920
1.605 - 5.950
Non pulsed
7.920
2.494
Non pulsed
13
ER80S-D2
1.20 mm
Vertical
210
23
116
Uphill
DC EP
GMAW
1 to 18
ER80S-D2
1.20 mm
Horizontal
170-260
25-26
162-516
N/A
DC EP
ER80S-D2
1.20 mm
Horizontal
257
26
368-602
N/A
DC EP
6.24-10.98 0.772-1.620
Non pulsed
19 to 21
Page 1 of 4
11.340
0.666-1.088
Non pulsed
Doc No
PQ7-GM-16Mo3-B1
Welding Technique
Single/Multiple Arc
Single/Multi Pass
Sides Welded
String/Weave Bead
Filler Added(GTAW)
SAW Recrushed Slag
Solid/Tubular Wire
:
:
:
:
:
:
:
Single arc
Multipass
Both side welded
String and weave
N/A
Not used
Solid for GMAW
Electrode Spacing
Transfer Mode
Oscillation
Peening
CTWD
Tungsten Type
Tungsten Size
Heating Rate
Holding Temperature
Holding Time
: N/A
: N/A
: N/A
Radiography (RT)
Ultrasonics (UT)
Magnetic Particle (MT)
Dye Penetrant (PT)
Visual (VT)
:
:
:
:
:
:
:
N/A
Globular Transfer
None
None
19mm
N/A
N/A
: N/A
: N/A
: No PWHT
Width
(mm)
Thickness (mm)
Area (mm)
Ultimate Load
(KN)
Tensile Strength
(Mpa)
1
2
20.06
20.11
25.23
25.15
506.11
505.77
251.70
252.60
497
499
Comments:- Two reduced section Tension tests per 4.8.3.4 and Fig 4.14 See METLAB Report No: 11-2375 A1 Amended
Round Tensile Test:
None
Mark
Diameter
(mm)
Area (mm2)
Elong %
Gauge
Length
(mm)
Reduction in area
%
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
Remarks
Comments
1.) Macro Examination Conducted METLAB Report No: 11-2375 A1 - Acceptable (3 off)
2.) Hardnes Vickers done on crossection of the weld for information only. See METLAB Report No: 11-2375 A1 Amended
3.) Hardness Brinell done on both top and bottom surfaces of the weld for information only. See METLAB Report No: 11-2375 A1 Amended
We Certify that the welds were prepared, welded and tested and that the statements in this record are in accordance with
section 4 of ANSI/AWS D1.1-2008 Structural Welding code-Steel
APPROVALS
Designation
Name
Date
Manufacturer
Welding Engineer
Rodwell Baloyi
Hitachi Africa
Peter Smith
15-10-2014
Edit 1
Page 2 of 4
Eskom
Moody International
Doc No
PQ7-GM-16Mo3-B1
:
:
:
:
:
:
:
Welding Technique
Single arc
Multipass
Both side welded
String
N/A
Not used
Solid for GMAW
Electrode Spacing
Transfer Mode
Oscillation
Peening
CTWD
Tungsten Type
Tungsten Size
:
:
:
:
:
:
:
N/A
Root: Short Circuit. Fill & Cap: Globular/Spray Transfer
None
None
18mm
N/A
N/A
: N/A
: N/A
: N/A
Cooling Rate
Method
Other
: N/A
: N/A
: No PWHT
Area (mm)
509.95
506.52
Ultimate Load
(KN)
254.10
255.10
Tensile Strength
(Mpa)
498
504
Comments:- Two reduced section Tension tests per 4.8.3.4 and Fig 4.14 See METLAB Report No: 11-2477 A1 Amended
Round Tensile Test:
None
Mark
Diameter
(mm)
Area (mm2)
Elong %
Gauge
Length
(mm)
Reduction in area
%
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
Remarks
Comments
1.) Macro Examination Conducted METLAB Report No: 11-2477 A1 - Acceptable (3 off)
2.) Hardnes Vickers done on crossection of the weld for information only. See METLAB Report No: 11-2477 A Amended
3.) Hardness Brinell done on both top and bottom surfaces of the weld for information only. See METLAB Report No: 11-2477 A Amended.
We Certify that the welds were prepared, welded and tested and that the statements in this record are in accordance with
section 4 of ANSI/AWS D1.1-2008 Structural Welding code-Steel
APPROVALS
Manufacturer
Designation
Name
Date
Welding Engineer
Dick Wuis
26-01-2012
Hitachi Africa
Peter Smith
Page 3 of 4
Eskom
Moody International
Doc No
Status
PQ7-GM-16Mo3-B1
Edit 1
Page 4 of 4
:
:
:
:
:
Edit No.
Code
Process
Run No.
Elec.
No.
PQ-GM-16Mo3-B1
Turnmill Proquip Engineering (PTY)Ltd.
J.A. Oosthuizen
M. Horn
Ref. No.
Identity No.:
Identity No.:
Date:
Stamp No.:
Stamp No.:
Shop/Field:
Y
M
Shop
Size
(mm)
Length
(mm)
Volts
(V)
Amps (A)
Preheat
C
R.O.L.
(mm)
R.O.T.
(Secs)
Stub
Wire feed Weld Speed
Length
Speed m/min (mm/min)
(mm)
Heat input
(kJ/mm)
1
2
3
4
5
6
7
8
9
10
11
12
Second side
GMAW
13
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
23
23
23
23
23
23
23
23
23
23
23
23
210
210
210
210
210
210
210
210
210
210
210
210
42C
43C
60C
91C
86C
106C
123C
109C
133C
144C
169C
41C
312
316
319
317
313
312
319
316
314
312
322
305
178
166
249
388
104
190
393
156
133
123
174
114
8
10
16
17
12
15
23
11
9
10
10
7
5
3
3
4
4
4
4
4
4
4
3
2
7.92
7.92
7.92
7.92
7.92
7.92
7.92
7.92
7.92
7.92
7.92
7.92
105.2
114.2
76.9
49.0
180.6
98.5
48.7
121.5
141.7
152.2
111.0
160.5
2.756
2.537
3.770
5.912
1.605
2.941
5.950
2.384
2.046
1.904
2.610
1.805
1.20
23
210
42C
306
158
7.92
116.2
2.494
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
25
26
26
26
26
26
26
26
26
26
26
26
26
25
25
25
25
25
170
250
250
250
250
250
250
250
250
250
250
260
260
200
200
200
200
200
46C
93C
100C
119C
124C
142C
157C
148C
165C
137C
152C
171C
194C
180C
143C
170C
137C
166C
301
301
301
301
301
301
301
301
301
301
301
301
301
298
298
298
298
298
111
70
75
70
52
74
59
63
41
50
41
40
35
50
46
46
50
61
8
9.5
11
11
11.5
10
10
11
11
11
8
11
9
10
11
11.5
11
11
5
5
6
5
5.5
7
5
5
6
7
5
5
5
2.5
2.5
3
3
3
6.24
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.20
10.98
10.98
7.80
7.80
7.80
7.80
7.80
162.7
258.0
240.8
258.0
347.3
244.1
306.1
286.7
440.5
361.2
440.5
451.5
516.0
357.6
388.7
388.7
357.6
293.1
1.567
1.512
1.620
1.512
1.123
1.598
1.274
1.360
0.885
1.080
0.885
0.898
0.786
0.839
0.772
0.772
0.839
1.023
Second side
GMAW
GMAW
GMAW
19
20
21
1.20
1.20
1.20
26
26
26
257
257
257
113C
157C
165C
301
301
301
49
30
47
10
10
12
4
2
3
11.34
11.34
11.34
368.6
602.0
384.3
1.088
0.666
1.043
Process:
GMAW
Type:
Semi-automatic
*Remarks: None
Designation
Name
Date
Manufacturer
Welding Engineer
Dick Wuis
26-01-2012
Page 4 of 4
Hitachi Africa
Eskom
Moody International
Status
Page 4 of 4
:
:
:
:
:
:
:
:
Welding Process
Process Type
WPS Followed
Material 1
Thickness
Material 2
Thickness
VARIABLES
Backing
Material 1 P-No.
Material 2 P-No.
Diameter
Filler A No & AWS No.
Machine Current Type
Wire feed speed
No
of Electrrodes
Deposit
Consumable Insert
Thick./Proc
ess
Weld Position
Weld Progression
Weld Type
Gas /Flux Type
Transfer Mode GMAW
Current Type
Polarity
Control Method
Joint Tracking
Remarks
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Welder
Identity No.
Certification No.:
I.D. Document
17/02/1972
No record
Not tested
AWS D1.1 2008
WELDING DETAILS
GMAW
Semi Automatic
WP GM-16Mo3-B1
EN10028-2; 1992 16Mo3
25mm
EN10028-2; 1992 16Mo3
25 mm
ACTUAL VALUE
QUALIFICATION RANGE
GMAW - Yes
GMAW - With backing
Unassigned materials of similar chemical comp.
EN10028-2; 1992 16Mo3 - Unassigned material.
Unassigned materials of similar chemical comp.
EN10028-2; 1992 16Mo3 - Unassigned material.
N/A (Plate mat'l)
609mm O.D. and above in Flat position.
A 5.28; AWS ER80S-D2
A 5.28; AWS ER80S-D2 only
Constant Voltage
Constant Voltage
7.92m/minute
7.128-8.712m/minute
Single
Single only
None
Without inserts
GMAW-25mm
Total weld thickness 3mm-Unlimited
Vertical
Vertical up and Flat
Uphill
Uphill only
Groove
Grooves and fillets
Mixed gas. (Cougar 84)
Mixed gas. (Cougar 84) - only
Globular & Spray
Globular and Spray
Direct Current (DC)
Direct Current (DC) - only
Electrode +ve
Electrode +ve - only
N/A
N/A
Direct visual
Direct visual
Welder qualified as part of the PQR PQ-GM-16Mo3-B1
TEST DETAILS
Bend test: METLAB Report No 11-2375 A1
Bend Angle:
180
Former Size:
38mm
Type
Result
Type
Results
Side bend 1
Acceptable
Side bend 2
Acceptable
Side bend 3
Acceptable
Side bend 4
Acceptable
VISUAL Examination
: 100% Acceptable
RADIOGRAPHY TEST
: 100% to QW 191 See Philver RT Report No:- DF 0130
Result
: Acceptable
FILLET WELD TEST
: None
Fracture Test (1)
: N/A
Test (2)
: N/A
Defect Length (mm)
: N/A
Appearanc
Defect
: N/A
e Fillet %
Appearanc
Macro
Test Fusion
: N/A
Size
(Leg)
e Fillet
Appearance
: N/A
(mm
x mm) Test Fusion
Size
(Leg)
(1) x mm)
: N/A
(mm
(2)
: N/A
Convexity
(mm)
: N/A
Concavity (mm)
: N/A
CERTIFICATION
WE THE UNDERSIGNED, CERTIFYTHAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED, AND
TESTED IN CONFORMANCE WITHTHE REQUJIREMENTSOF CLAUSE 4 OF AWS D1.1/D1.1M, ( 2008 ) Structural Welding Code - Steel
Manufacturer
Designation
Welding Engineer
Welding Engineer
Name
Dick Wuis
Date
02/11/2011
Pappy Mwilambwe
Hitachi Africa
Eskom
Status
WELDER'S DETAIL
Employer
Designation
Stamp Number
Identification Method
Date of Birth
Place of Birth
Job Knowledge
Code / Testing Standard
DATE
NAME
:
:
:
:
:
:
:
:
Welder
Identity No.
Certification No.:
: J.A. Oosthuizen
: 720217 5039 085
21/02/11A
I.D. Document
17/02/1972
No record
Not tested
AWS D1.1 2008
SIGNATURE
CERTIFIED BY
REMARKS
WE, THE ABOVESIGNED, DECLARE THAT THE WELDER NAMED ABOVE HAS BEEN REGULARLY AND SATISFACTORY
EMPLOYED ON WORK COVERED BY THIS TEST CERIFICATE DURING THE SIX MONTHS PRECEEDING THE DATE OF OUR
SIGNATURES.
SIGNATURE
STAMP
:
:
:
:
:
:
:
:
Welding Process
Process Type
WPS Followed
Material 1
Thickness
Material 2
Thickness
VARIABLES
Backing
Material 1 P-No.
Material 2 P-No.
Diameter
Filler A No & AWS No.
Machine Current Type
Wire feed speed
No
of Electrrodes
Deposit
Consumable Insert
Thick./Proc
ess
Weld Position
Weld Progression
Weld Type
Gas /Flux Type
Transfer Mode GMAW
Current Type
Polarity
Control Method
Joint Tracking
Remarks
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Welder
Identity No.
Certification No.:
: M. Horn
: 750919 5217 081
21/02/11A
I.D. Document
19/09/1975
No record
Not tested
AWS D1.1 2008
WELDING DETAILS
GMAW
Semi Automatic
WP GM-16Mo3-B1
EN10028-2; 1992 16Mo3
25mm
EN10028-2; 1992 16Mo3
25 mm
ACTUAL VALUE
QUALIFICATION RANGE
GMAW - Yes
GMAW - With backing
Unassigned materials of similar chemical comp.
EN10028-2; 1992 16Mo3 - Unassigned material.
Unassigned materials of similar chemical comp.
EN10028-2; 1992 16Mo3 - Unassigned material.
N/A (Plate mat'l)
609mm O.D. and above in Flat position.
A 5.28; AWS ER80S-D2
A 5.28; AWS ER80S-D2 only
Constant Voltage
Constant Voltage
6.24-11.34m/minute
5.616-12.474m/minute
Single
Single only
None
Without inserts
GMAW-25mm
Total weld thickness 3mm-Unlimited
Horizontal
Horizontal and Flat
N/A
N/A
Groove
Grooves and fillets
Mixed gas. (Cougar 84)
Mixed gas. (Cougar 84) - only
Globular & Spray
Globular and Spray
Direct Current (DC)
Direct Current (DC) - only
Electrode +ve
Electrode +ve - only
N/A
N/A
Direct visual
Direct visual
Welder qualified as part of the PQR PQ-GM-16Mo3-B1
TEST DETAILS
Bend test: METLAB Report No 11-2477 A1
Bend Angle:
180
Former Size:
38mm
Type
Result
Type
Results
Side bend 1
Acceptable
Side bend 2
Acceptable
Side bend 3
Acceptable
Side bend 4
Acceptable
VISUAL Examination
: 100% Acceptable
RADIOGRAPHY TEST
: 100% to QW 191 See Philver RT Report No:- DF 0134 A
Result
: Acceptable
FILLET WELD TEST
: None
: N/A
Fracture Test (1)
Test (2)
: N/A
Defect Length (mm)
: N/A
Appearanc
Defect
%
: N/A
e Fillet
Appearanc
Macro
Test Fusion
: N/A
Size
(Leg)
e
Fillet
Appearance
: N/A
(mm
x mm) Test Fusion
Size
(Leg)
(1) x mm)
: N/A
(mm
(2)
: N/A
Convexity
(mm)
: N/A
Concavity (mm)
: N/A
CERTIFICATION
WE THE UNDERSIGNED, CERTIFYTHAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED, AND
TESTED IN CONFORMANCE WITHTHE REQUJIREMENTSOF CLAUSE 4 OF AWS D1.1/D1.1M, ( 2008 ) Structural Welding Code - Steel
Manufacturer
Designation
Welding Engineer
Name
Dick Wuis
Date
02/11/2011
Pappy Mwilambwe
Hitachi Africa
Eskom
Status
WELDER'S DETAIL
Employer
Designation
Stamp Number
Identification Method
Date of Birth
Place of Birth
Job Knowledge
Code / Testing Standard
DATE
NAME
:
:
:
:
:
:
:
:
Welder
Identity No.
Certification No.:
: M. Horn
: 750919 5217 081
21/02/11A
I.D. Document
19/09/1975
No record
Not tested
ASME IX 2010
SIGNATURE
CERTIFIED BY
REMARKS
WE, THE ABOVESIGNED, DECLARE THAT THE WELDER NAMED ABOVE HAS BEEN REGULARLY AND SATISFACTORY
EMPLOYED ON WORK COVERED BY THIS TEST CERIFICATE DURING THE SIX MONTHS PRECEEDING THE DATE OF OUR
SIGNATURES.
SIGNATURE
STAMP