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MEDIUM PRESSURE FILTERS

Medium Pressure Filters

Medium Pressure
Filters
Medium pressure filters
can be used in applications
up to 2000 psi (13790 kPa).
Donaldson offers both
spin-on and in-line
cartridge-style filters.
Donaldson Duramax filters
are the highest rated medium
pressure spin-on filters
available. Duramax filters are
proven, reliable, long-lived
and easy to install.

Section Index
Max Operating Pressure < 2000 psi (138 bar)

Models arranged from low to maximum flow rates


Spin-on Filters
HMK03...................................................... 82
HMK04...................................................... 86
HNK04....................................................... 94
HMK05...................................................... 90
HNK05....................................................... 94
HMK24...................................................... 86
HMK25...................................................... 90
In-line Cartridge Filters
FLK90........................................................ 99
FLK110......................................................102
FLK125.....................................................105
W061........................................................108
HDK06...................................................... 112
W041........................................................ 116
HFK08.......................................................120

www.donaldson.com

Hydraulic Filtration

81

MEDIUM PRESSURE FILTERS

HMK03
Max Flow: 25 gpm (95 lpm)
HMK03 DURAMAX Spin-On Filters
Working
Pressures to:

1000 psi
6895 kPa
69 bar

Rated Static
Burst to:

2000 psi
13,790 kPa
138 bar

Flow Range To:

25 gpm
95 lpm

Features
HMK03 Series Duramax spin-on filters offer twice the capacity of competitive filters, yet
they are physically smaller than traditional housing/cartridge filter assembles. It features a die
cast aluminum head and a unique radial seal O-ring gasket design that eliminates leakage.
Take advantage of Donaldsons mix and match system of in-stock heads, housings and media
choices so you can get exactly what you need. A full range of media options are available,
using Donaldsons exclusive Synteq synthetic media designed especially for liquid filtration.
You can also select the exact indicator types and bypass options to suit your application.

Beta Rating
Performance to 6(c)=1000

Porting Size Options


SAE-12 O-ring

Replacement Filter Lengths


5.5" / 140mm
9.5" / 242mm

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar
No Bypass

Filter Collapse Ratings


290 psid / 20 bar

82

Hydraulic Filtration

Assembly Weight
Short: 3.3 lbs / 1.5 kg
Long: 4.2 lbs / 1.9 kg

Operating Temperatures
-20F to 250F / -29C to 121C

Housing Fatigue Strength Ratings*


1
 00,000 Cycles:
0-1000 psi / 0-6895 kPa / 68 bar
3
 00,000 Cycles:
0-800 psi / 0-5516 kPa / 55 bar
1
 ,000,000 Cycles:
0-700 psi / 0-4826 kPa / 48 bar
*Per T3.10.17 NFPA

www.donaldson.com

Max Flow: 25 gpm (95 lpm)


HMK03 Specification Illustrations

Applications

All dimensions are shown in inches [millimeters].

Hydrostatic Charge Pumps


Hydrostatic Transmission
Pilot Control Circuits
Refrigeration Compressor Circuits

Assembly - Side Views


Long Assembly

Head - Top View with Indicators


Head with DC Electrical Indicator

Head with AC/DC


Electrical Indicator

Short Assembly
Head with Visual Indicator

www.donaldson.com

Hydraulic Filtration

83

MEDIUM PRESSURE FILTERS

HMK03

MEDIUM PRESSURE FILTERS

HMK03
Max Flow: 25 gpm (95 lpm)
HMK03 Components
Filter Choices
Media
Type

x(c) = 1000
Rating based on ISO 16889

Synteq Synthetic

Length
in mm

Donaldson
Part No.

Comments

6 m

5.5

140

P170308

Buna-N

6 m

9.5

242

P170309

Buna-N

11 m

5.5

140

P170310

Buna-N

11 m

9.5

242

P170311

Buna-N

23 m

5.5

140

P170312

Buna-N

23 m

9.5

242

P170313

Buna-N

Filter Notes

Synteq filter media is compatible with petroleum based fluids, most phosphate esters, water oil emulsions, and HWCF
(high water content fluids)
All models have 2"-12 threads
Buna-N is a registered trademark of E. I. DuPont de Nemours and Company.

HMK03 Head

Oil Service Indicator Choices

Port
Size

Bypass
Rating

Indicator

Head
Part No.

Use with Bypass


Valve Pressure of:

Part
No.

Style2

Description1

3/4" SAE-12

No Bypass

None*

P170327

25 psi / 172.5 kPa

P171143

Electric 2-wire DC

O-Ring

50 psi / 345 kPa None*

P170773

P173944

Electric 3-wire AC/DC

50 psi / 345 kPa Visual*

P179460

P165965

Visual

P575334

Visual, pop up

P165194

Electric Single post DC

P171087

Electric 2-wire DC

P174396

Electric 3-wire AC/DC

P575335

Visual, pop up

P574967

DC 2-wire.

*Head is machined to accept optional electrical indicators.


See Indicator list at right for the available choices.

50 psi / 345 kPa

All electric models have a maximum operating temperature of 250F/121C.


2
See illustration of indicator styles on next page and complete details for all parts in the service
indicators portion of the accessories section.
1

84

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

HMK03
Max Flow: 25 gpm (95 lpm)
HMK03 Service Parts
Service Indicator Styles

(See table on opposite page)

Friction Ring

P170053
(fits on head)

NOTE:

Lubricate filter-to-head
threads when installing
new filter to prevent
thread damage.
Heavyweight gear lube
is recommended.

Plug

P165983 (remove only for


installation of Electric Indicator)

Performance Data
HMK03 Filter Only
(Synthetic, 5.5"/140mm)

20.0

Flow Rate (lpm)


40.0
60.0

60.0

6m

11m

- oil before assembling

Spin-On Filter

80.0

50.0
40.0

23m
4

30.0
20.0

2
0

SERVICE PARTS NOTE:

10.0
0

10

15

0.0
25

20

Some service parts may not be stocked. Please contact


your Donaldson sales representative for lead time details.

Flow Rate (gpm)

HMK03 Head Only

HMK03 Filter Only


(Synthetic, 9.5"/242mm)

20

Flow Rate (lpm)


40
60

80

10

6m
45

6
11m
4

23m 15

2
0

30

www.donaldson.com

10
15
Flow Rate (gpm)

20

0
25

Pressure Drop (psid)

60

Pressure Drop (kPa)

Pressure Drop (psid)

10

20

Flow Rate (lpm)


40
60

80
60

8
SAE-12

30

15

2
0

45

Pressure Drop (kPa)

0.0

Pressure Drop (kPa)

Pressure Drop (psid)

10

10

15

20

0
25

Flow Rate (gpm)

Hydraulic Filtration

85

MEDIUM PRESSURE FILTERS

HMK04/24

Max Flow: 35 gpm (133 lpm) / 60 gpm (227 lpm)

HMK04/24 DURAMAX Spin-On Filters


Working
Pressures to:

500 psi
3450 kPa
35 bar

Rated Static
Burst to:

1000 psi
6895 kPa
69 bar

Flow Range To:

HMK04

35 gpm
133 lpm

HMK24

60 gpm
227 lpm

Features
HMK04 (single) and HMK24 (double) Duramax spin-on filters feature a die-cast aluminum head, heavy-duty
steel body, and die-cast aluminum top plate for added strength. A special head-to-canister O-Ring seal prevents
leakage. Buna-N seals are standard; Viton seals are available on some models.
Both models use the same replacement filters and feature identical pressure ratings, but HMK24 handles twice
the flow capacity. Theres no need to inventory two different replacement filters. A full range of media options are
available, using Donaldsons exclusive Synteq synthetic media. Choose the indicator types and bypass options
to suit your application.

Beta Rating

Assembly Weight

Performance to <4(c)=1000

Porting Size Options

HMK04 with long filter: 4.8 lbs/2.2 kg

HMK04 ", 1" NPT

HMK24: with short filter: 7.8 lbs/3.5 kg

HMK04 SAE-20 O-ring

HMK24: with short filter: 9.6 lbs/4.4 kg

HMK24 SAE-12, -16 O-ring


HMK24 1
 " SAE 4-Bolt
Flange Code 61

Replacement Filter Lengths

Operating Temperatures
-20F to 250F / -29C to 121C (synthetic)
-20F to 225F / -29C to 107C (cellulose)

Housing Fatigue Strength Ratings*

5.97" / 152mm

100,000 Cycles: 0-500 psi/ 0-3450 kPa /34.5 bar

9.4" / 240mm

300,000 Cycles: 0-400 psi/ 0-2758 kPa /27.6 bar

Standard Bypass Ratings


25 psi / 173 kPa / 1.73 bar

86

HMK04 with short filter: 3.9 lbs/1.8 kg

1,000,000 Cycles: 0-350 psi/ 0-2415 kPa /24 bar

Filter Collapse Ratings

50 psi / 345 kPa / 3.5 bar

150 psid / 10 bar

No Bypass

300 psid / 20 bar also available

Hydraulic Filtration

Buna-N Viton are a registered trademarks of E. I. DuPont de Nemours and Company.

*Per T3.10.17 NFPA

www.donaldson.com

MEDIUM PRESSURE FILTERS

HMK04/24

Max Flow: 35 gpm (133 lpm) / 60 gpm (227 lpm)

HMK04/24 Specification Illustrations

Applications

All dimensions are shown in inches [millimeters].

Case Drains
Cooling Circuits
Fluid Conditioning Systems
Fuel Transfer
Hydrostatic Charge Pumps
Lube Oil Systems
Power Transmissions
Return Lines
Side Loop Systems

Assembly - Side Views


Long Assembly

Short Assembly

Head - Top & Side Views

HMK04 Head Top View


with AC/DC Electrical Indicator

HMK04 Head Top View


with DC Electrical Indicator

HMK24 Head Top View


HMK24 Head Side View

www.donaldson.com

Hydraulic Filtration

87

Max Flow: 35 gpm (133 lpm) / 60 gpm (227 lpm)

HMK04/24 Components
Filter Choices
Media
Type

x(c) = 2

x(c) = 1000

Length
in
mm

Rating based on ISO 16889

Synteq Synthetic

Donaldson Comments
Part No.

<4 m

9.4

240

P165185

6 m

5.97

152

P165354

6 m

9.4

240

P165332

Viton O-ring

11 m

5.97

152

P163542

11 m

5.97

152

P164375

11 m

9.4

240

P164378

13 m

9.4

240

P164056

14 m

9.4

240

P177047

22 m

9.4

240

P164059

23 m

9.4

240

P163567

500 psi collapse

23 m

5.97

152

P164381

23 m

9.4

240

P164384

50 m

5.97

152

P165335

50 m

9.4

240

P165338

Water Absorbing

10 m

9.4

240

P560584

Wire Mesh

150 m

9.4

240

P573301

500 psi collapse

Viton O-ring

Viton O-ring

NOTE:

Lubricate filter-to-head
threads when installing
new filter to prevent
thread damage.
Heavyweight gear lube
is recommended.

Filter Notes

Refer to table in the Technical Reference Guide for fluid compatibility with our filter media.
Standard filter collapse rating is 150 psi, except as noted.
Thread size is 1 3/8"-12 UNF-2B
1
Filters with seals made of Buna-N are appropriate for most applications involving petroleum oil. Filters with seals made of
Viton (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions and HWCF
(high water content fluids) over 150F. Donaldson offers both types.
Buna-N Viton are a registered trademarks of E. I. DuPont de Nemours and Company.

Head Choices for HMK24 (double)


Port
Size

Bypass
Rating

Indicator
Options1

Part
No.

SAE-20 O-Ring

None

A,B,C

P179609

1" SAE 4-Bolt Code 61

50 psi

A,B,C

P179582

Reference illustration on next page for service indicator styles.

Performance Data
HMK04 Filter Only

40

23m
3

20
50m

16

24

Flow Rate (gpm)

88

Hydraulic Filtration

32

0
40

Wa

11m

40
13m

3
0

14m
23m

50m

16
24
Flow Rate (gpm)

32

20

0
40

100

12
9
6

80
60
-20

AE

4S

K2

HM

"
1.25t
l
K24
HM E-4 Bo
SA

3
0

200

12

24
36
Flow Rate (gpm)

48

40

Pressure Drop (kPa)

11m

Flow Rate (lpm)


80
120
160

SA
E-1
NP 6
T

60

80
6m
ng
rbi
so
b
A
60
er

40

<4m

12

0
15

150
100

-12

80

HMK04/24 Head Only

SAE

6m

12

0
15

(Synthetic, 9.4"/240mm)
Flow Rate (lpm)
30
60
90
120

Pressure Drop (psid)

150
100
Pressure Drop (psid)

30

Pressure Drop (kPa)

0
15

(Synthetic, 6"/152mm)
Flow Rate (lpm)
60
90
120

Pressure Drop (kPa)

HMK04 Filter Only

Pressure Drop (psid)

MEDIUM PRESSURE FILTERS

HMK04/24

20
0
60

www.donaldson.com

MEDIUM PRESSURE FILTERS

HMK04/24

Max Flow: 35 gpm (133 lpm) / 60 gpm (227 lpm)

Head Choices for HMK04 (single)


Port
Size

Bypass
Rating

Standard Indicator
Style & Location1,2

Indicator
Options

Head
Part No.

" NPT

25 psi / 172 kPa

SAE-12 O-Ring

25 psi / 172 kPa

None
D (Visual), Left Side
None
D (Visual), Left Side
D (Visual), Left Side (25 psi)
None
D (Visual), Left Side (50 psi)
A (Electrical, P161594)
D (Visual), Both Sides
None
D (Visual), Left Side
None
None
D (Visual), Left Side
D (Visual), Both Sides
E (Electrical, P177361)
A (Electrical, P162400)
D (Visual), Both Sides (25 psi)
A (Electrical, P162400)
D (Visual, Right Side)
None
None
A (Electrical, P165194)
D (Visual), Both Sides
D (Visual), Left Side (25 psiD)
D (Visual), Left Side (25 psiD)

None
None
None
None
None
None
None
B,C
A, B, C
None
None
A, B, C, E, F
None
None
A, B, C
None
B, C
A, B, C
B, C
All
None
None
B, C
All
None
None

P169317
P169310
P167473
P166387
P169320
P165434
P173750
P167529
P166086
P169309
P166416
P176569
P163681
P166417
P166088
P176568
P165537
P166664
P166902
P179381
P164667
P167201
P166862
P564850
P564484
P564485

No Bypass
No Bypass
SAE-12 O-Ring (3 ports) 50 psi / 345 kPa
1" NPT
25 psi / 172 kPa

SAE-16 O-Ring
SAE-16 O-Ring

15 psi / 100 kPa


25 psi / 172 kPa

No Bypass
50 psi / 345 kPa
No Bypass
50 psi / 345 kPa
SAE-16 O-Ring
1" NPT
1" NPT

5 psi
No Bypass
25 psi / 172 kPa

Plug P165983 is removed


only for installation of
electric indicator

C, F
A

Plug
B
E

- oil before assembling

Lubricate filter-to-head threads


when installing new filter to prevent
thread damage.
Heavyweight gear lube is recommended.

Head Notes

Reference illustration below for indicator styles.


Donaldson uses the inlet port as the reference point. "Left side," for
instance, means that the indicator mounts on the side of the filter
head that is on your left when you face the inlet port.

1
2

3-Port Head
for Charge Pumps

The P167529 head is designed with a 50 psi / 3.45


bar third port bypass valve that diverts all bypass
flow back to the reservoir, instead of going straight
through the head and into the system as it does in
2-ported heads. Unfiltered fluid is NOT allowed into
the system in the case of plugged filters. Designed
primarily for charge pump applications.

Service Indicator Choices

Service Indicator Choices


Use with Bypass
Indicator
Valve Pressure of:
Part No.
Visual Models (non-electric)2

Style3

15 psi / 103 kPa


25 psi / 172.5 kPa
50 psi / 345 kPa
N/A
25 psi / 172.5 kPa
50 psi / 345 kPa
25 psi / 172.5 kPa
50 psi / 345 kPa

D
D
D
(blank plate)
D Heavy-Duty
D Heavy-Duty
H Pop up
H Pop up

P162642
P162696
P167580
P165984
P165965
P574177
P575334
P575335

Indicator Notes
1
All electric models have a maximum operating temperature of 250F / 121C.
2
All non-electric models have a maximum operating temperature of 180F / 82C.
3
Complete details on all service indicators can be found in the accessories section..

www.donaldson.com

NOTE:

Use with Bypass Indicator


Valve Pressure of: Part No. Style3
Electric Models1

Description

5 psi / 34.5 kPa


15 psi / 103 kPa
25 psi / 172.5 kPa
25 psi / 172.5 kPa
25 psi / 172.5 kPa
25 psi / 172.5 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa

Single post DC.


Single post DC.
Single post DC. N.C.
Single post DC. N.O.
DC 2-wire.
AC/DC 3-wire.
Single post DC. N.O.
Single post DC. N.C.
DC 2-wire.
DC 2-wire.
DC 3-wire.
AC/DC 3-wire.

P163642
P163601
P163839
P162400
P171143
P173944
P165194
P167455
P171087
P574967
P173893
P174396

A
A
A
A
B
C
A
A
B
E
F
C

Hydraulic Filtration

89

MEDIUM PRESSURE FILTERS

HMK05/25

Max Flow: 50 gpm (189 lpm) / 100 gpm (379 lpm)

HMK05/25 DURAMAX Spin-On Filters


Working
Pressures to:

350 psi
2415 kPa
24.2 bar

Rated Static
Burst to:

800 psi
5520 kPa
55.2 bar

Flow Range To:

HMK05

50 gpm
189 lpm

HMK25

100 gpm
379 lpm

Features
HMK05 (single) and HMK25 (double) Duramax spin-on filters are perfect for high-flow applications, featuring a
heavy-duty steel body and die-cast top plate for added strength. A special head-to-canister O-Ring seal prevents
leakage. Buna-N seals are standard. Fluorocarbon Viton seals are available. Both models use the same
replacement filters and have identical pressure ratings, so theres no need to inventory two different replacement
filters. The HMK25 double filter head means twice the flow capability, with two filters to hold more contaminant.
Take advantage of Donaldsons mix and match system of in-stock heads, housings and media choices for exactly
what you need. Media options include wire mesh and Donaldsons exclusive Synteq synthetic media.

Beta Rating

Assembly Weight

Performance to <4(c)=1000

Porting Size Options

16 lbs / 7.3 kg (double)

Operating Temperatures

HMK05 1" NPT


HMK05 SAE-20 O-ring

-20F to 250F / -29C to 121C (synthetic)

HMK25 1" NPT

-20F to 225F / -29C to 107C (cellulose)

HMK25 SAE-24 O-ring

-20F to 250F / -29C to 121C (wire mesh)

HMK25 1" SAE 4-Bolt Flange Code 61

Replacement Filter Lengths

Housing Fatigue Strength Ratings*


100,000 Cycles: 0-350 psi / 0-2413 kPa / 24.1 bar

7.6" / 193mm

300,000 Cycles: 0-300 psi / 0-2068 kPa / 20.7 bar

11.63" / 295.4mm

1,000,000 Cycles: 0-250 psi / 0-1734 kPa / 17.3 bar

Filter Collapse Ratings

14.2" / 361mm

Standard Bypass Ratings


25 psi / 173 kPa / 1.73 bar

90

7.5 lbs / 3.4 kg (single)

200 psi / 13.8 bar

Filter Head Construction

50 psi / 345 kPa / 3.5 bar

Standard Head Cast Aluminum

No Bypass

Ductile Iron Available in HMK25

Hydraulic Filtration

Buna-N Viton are a registered trademarks of E. I. DuPont de Nemours and Company.

*Per T3.10.17 NFPA

www.donaldson.com

MEDIUM PRESSURE FILTERS

HMK05/25

Max Flow: 50 gpm (189 lpm) / 100 gpm (379 lpm)

HMK05/25 Specification Illustrations

Applications

All dimensions are shown in inches [millimeters].

Assembly - Side Views


HMK25

Case Drains
Cooling Circuits
Fluid Conditioning Systems
Fuel Transfer
Hydrostatic Charge Pumps
Lube Oil Systems
Power Transmissions
Return Lines
Side Loop Systems

HMK05

5.00

1.54

Refer14.51to Filter
Choices
11.63
(Assembly
Length)

Refer to Filter
Choices
(Assembly
Length)

4.60
.93 MINIMUM CLEARANCE
TO REMOVE SPIN-ON ASSEMBLY

Head - Top Views


HMK05

HMK25

1.88

3/8-16 UNC-2B
X .60 DEEP
4 PLACES

1.88

with AC/DC Electrical


and Visual Indicators

2.39
4.04

with AC/DC Electrical


and Visual Indicators

6.43

1.88
3/8-16 UNC-2B
X .60 DEEP
4 PLACES

1.88

with DC Electrical
and Visual Indicators

2.39
2.60

with DC Electrical
and Visual Indicators

4.99

www.donaldson.com

Hydraulic Filtration

91

MEDIUM PRESSURE FILTERS

HMK05/25

Max Flow: 50 gpm (189 lpm) / 100 gpm (379 lpm)

HMK05/25 Components

Service Parts

Filter Choices
Media
Type

x(c) = 2

HMK05
x(c) = 1000

Rating based on ISO 16889

Synteq Synthetic

Water Absorbing
Wire Mesh

<4 m
6 m
6 m
6 m
11 m
11 m
11 m
11 m
23 m
23 m
23 m
23 m
50 m
50 m

Length
in mm
14.2
11.6
11.6
14.2
7.6
11.6
11.6
14.2
7.6
11.6
11.6
14.2
11.6
14.2
11.6
11.6

10 m
150 m

361
294
294
361
193
294
294
361
193
294
294
361
294
361
294
294

Donaldson Comments
Part No.
P564468
P165675
P171274
P179763
P176207
P165659
P171275
P170949
P176208
P165569
P171276
P173789
P165672
P573353
P179075
P173943

Viton, Epoxy

B
Viton, Epoxy

Plug

C
E

Viton, Epoxy

- oil before as

Viton Epoxy

Filter Notes

Refer to table in the Technical Reference Guide for fluid compatibility with our filter media.
Thread size is 1 3/4"-12 UNF-2B
1
Filters with seals made of Buna-N are appropriate for most applications involving petroleum oil. Filters with seals made of
Viton (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions and
HWCF (high water content fluids) over 150F. Donaldson offers both types.

Oil Service Indicator Options

HMK25

Use with Bypass Indicator


Valve Pressure of: Part No. Style3 Description
Electric Models1
5 psi / 34.5 kPa
15 psi / 103 kPa
25 psi / 172.5 kPa
25 psi / 172.5 kPa
25 psi / 172.5 kPa
25 psi / 172.5 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa
50 psi / 345 kPa

P163642
P163601
P163839
P162400
P171143
P173944
P165194
P167455
P171087
P574967
P173893
P174396

A
A
A
A
B
C
A
A
B
E
F
C

BB
C,C F

Single post DC
Single post DC.
Single post DC. N.C.
Single post DC. N.O.
DC 2-wire
AC/DC 3-wire
Single post DC. N.O.
Single post DC. N.C
DC 2-wire
DC 2-wire
DC 3-wire
AC/DC 3-wire

HH
E

DD
- oil before assembling

NOTE:

Lubricate filter-to-head
threads when installing
new filter to prevent
thread damage.
Heavyweight gear lube
is recommended.

Use with Bypass Indicator


Valve Pressure of: Part No. Style3
Visual Models (Non-Electric)2
15 psi / 103 kPa
25 psi / 172.5 kPa
50 psi / 345 kPa
N/A
25 psi / 172.5 kPa
50 psi / 345 kPa
25 psi / 172.5 kPa
50 psi / 345 kPa

92

P162642
P162696
P167580
P165984
P165965
P574177
P575334
P575335

Hydraulic Filtration

D
D
D
(blank plate)
D Heavy-duty
D Heavy-duty
H (Pop up)
H (Pop up)

Indicator Notes

All electric models have a maximum operating temperature of 250F/ 114C.


All non-electric models have a maximum operating temperature of 180F/ 82C.
Complete details on all service indicators can be found in the accessories section.
Buna-N Viton are a registered trademarks of E. I. DuPont de Nemours and Company.
1
2
3

www.donaldson.com

MEDIUM PRESSURE FILTERS

HMK05/25

Max Flow: 50 gpm (189 lpm) / 100 gpm (379 lpm)

Head Choices for HMK05 (single)


Port
Size
1" NPT

Bypass
Rating

Standard Indicator
Style & Location1

Indicator
Options2

Part
No.

25 psi / 172 KPa

D (Visual), Both Sides (25 psi)

A, B, C, E, F

P167294

25 psi / 172 kPa

A (Electrical) (25 psi)

A, B, C, E, F

P167621

1" NPT

25 psi / 172 KPa

D (Visual), Left Side (25 psi)

P167622

SAE-20

25 psi / 172 KPa

D (Visual), Both Sides (25 psi)

A, B, C, E, F

P165973

O-Ring

25 psi / 172 KPa

None

None

P167619

50 psi / 345 KPa

D (Visual), Left Side, Blank Plate Right Side

A, B, C, E, F

P561885

No Bypass

D (Visual), Both Sides (25 psi)

A, B, C, E, F

P166663

No Bypass

D (Visual), Right Side (25 psi)

P564486

No Bypass

D (Visual), Both Sides (50 psi)

A, B, C, E, F

P564858

Single Head

Dual Head

Head Choices for HMK25 (dual)

NOTE:

Port
Size

Bypass
Rating

Indicator Style
& Location1

Indicator
Options2

Part
No.

1" NPT

25 psi / 172 KPa

D (Visual), Left side only

A,B,C,E,F

P169985

1" SAE 4-Bolt

25 psi / 172 kPa

D (Visual), Both sides

A,B,C,E,F

P167296

Flange

No Bypass

D (Visual), Both Sides

A,B,C,E,F

P169984

1" SAE O-Ring

25 psi / 172 kPa

D (Visual), Both sides

A,B,C,E,F

P167297

1" SAE 4-Bolt Flange

50 psi / 345 kPa

Visual RH

A,B,C,E,F

P560855*

Lubricate filter-to-head threads


when installing new filter to
prevent thread damage.
Heavyweight gear lube is
recommended.

3-Port Head

* Ductile Iron Construction

Head Choice for HMK05 (3rd port return)


Port
Size

Bypass
Rating

Indicator Style
& Location1

Indicator
Options2

Part
No.

1" SAE 4-Bolt Flange (3rd


port: 1" SAE 4-Bolt)

50 psi / 345 kPa

None

A,B,C,E,F

P561924

The P561924 head is designed with a


50 psi / 3.45 bar third port bypass valve
that diverts all bypass flow back to
the reservoir, instead of going straight
through the head and into the system
as it does in 2-ported heads. Unfiltered
fluid is NOT allowed into the system in
the case of plugged filters. Designed
primarily for charge pump applications.

Head Notes


Donaldson
uses the inlet port as the reference point. "Left side," for instance, means the indicator mounts on the Left side when you face the
inlet port.
May be purchased separately.
3
Complete details on all service indicators can be found in the accessories section.
1

Performance Data
HMK05 Filter Only

40

Flow Rate (lpm)


80
120

160

40

Flow Rate (lpm)


80
120

0
10

160

Flow Rate (lpm)


160
240

80

320

50 m
Wire Mesh

10

20

30

Flow Rate (gpm)

www.donaldson.com

40

23m

0
50

50 m
0

10

20

30

Flow Rate (gpm)

40

0
50

20

PT
N

-20

40

45

E-2

.25

AE

51

A
5S

K2

P
N
1.5 olt
25E-4 B
K
HM SA

HM

K0

14

5S

11m

K0

21

60

HM

23m

14

28

HM

11m

21

6m

Pressure Drop (psid)

<4m

Pressure Drop (kPa)

Pressure Drop (kPa)

at

er

Ab
so

28

Pressure Drop (psid)

in
rb

6m

Pressure Drop (psid)

HMK05/25 Head Only

(Synthetic, 14.2"/361mm)

60

80

30

Pressure Drop (kPa)

HMK05 Filter Only

(Synthetic, 11.6"/294mm)

15
0
100

Flow Rate (gpm)

Hydraulic Filtration

93

MEDIUM PRESSURE FILTERS

HNK04/05

Max Flow: 35 gpm (133 lpm) / 50 gpm (189 lpm)

HNK04/05 DURAMAX Spin-On Filters


Working
Pressures to:

HNK04

HNK05

Rated Static
Burst to:

1000 psi
6895 kPa
69 bar

1000 psi
6895 kPa
69 bar

Flow Range To:

HNK04

HNK05

500 psi
3450 kPa
34.5 bar

350 psi
2415 kPa
24.1 bar

35 gpm
133 lpm

50 gpm
189 lpm

Features
HNK Duramax filters utilize a RadialSeal design making servicing easier and providing a more reliable seal
without having to torque to specification.

Applications include hydrostatic charge side filtration, pilot circuits, power shift transmissions and kidney loop
circuits.
Utilizes Synteq filter media for high filtration efficiency and higher dust-holding capacity.
Improved performance including higher burst, greater fatigue strength and longer filter life.

Beta Rating
Performance to 6(c)=1000

Porting Size Options

Assembly Weight
04 short: 5.97" length - 3.95 lbs / 1.8 kg
04 long: 9.44" length - 4.7 lbs / 2.1 kg

HNK04: SAE-12, -16 O-ring

05 short: 11.63" length - 7.35 lbs / 3.3 kg

HNK05: SAE-20 O-ring

05 long: 14.24" length - 8.0 lbs / 3.6 kg

Replacement Spin-On Lengths


04 short: 5.97" / 151.7 mm
04 long: 9.44" / 239.8 mm

Operating Temperatures
-20 to 250F (-29 to 121C)

Standard Bypass Ratings

05 short: 11.63" / 295.4 mm

50 psi / 345 kPa / 3.5 bar

05 long: 14.24" / 361.7 mm

No Bypass

Filter Collapse Ratings


235 psi / 1621 kPa / 16.2 bar

94

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

HNK04/05

Max Flow: 35 gpm (133 lpm) / 50 gpm (189 lpm)

HNK04/05 Specification Illustrations


All dimensions are shown in inches [millimeters].

Applications
Case Drains
Cooling Circuits
Fluid Conditioning Systems
Fuel Transfer

HNK04 Spin-on Assembly Side View

Hydrostatic Charge Pumps


Lube Oil Systems
Power Transmissions
Return Lines
Side Loop Systems

HNK05 Spin-on Assembly Side View

109.3
[4.30]

Short Assembly

Short Assembly
Long Assembly
303.78
[11.96]

Long Assembly
303.78
[11.96]
228.72
[11.367]

228.7
[11.36

HNK04 Head - Top View

HNK05 Head - Top View

109.3
[4.30]

www.donaldson.com

Hydraulic Filtration

95

MEDIUM PRESSURE FILTERS

HNK04/05

Max Flow: 35 gpm (133 lpm) / 50 gpm (189 lpm)

HNK04/05 Components
Head Choices for HNK04
Port
Size

Bypass
Rating

Part
Number

Indicators

Mounting
Threads

Style

SAE-12

50 psi / 3.5 bar

P568856

none

optional elect.

3/8"-16 UNC

SAE-12

No bypass

P568857

none

optional elect.

3/8"-16 UNC

SAE-16

50 psi / 3.5 bar

P568858

none

optional elect.

3/8"-16 UNC

SAE-16

No bypass

P568859

none

optional elect.

3/8"-16 UNC

Head Choices for HNK05


Port
Size

Bypass
Rating

Part
Number

Indicators

Style

Mounting
Threads

SAE-20

50 psi / 3.5 bar

P568860

none

optional elect.

3/8"-16 UNC

SAE-20

No bypass

P568861

none

optional elect.

3/8"-16 UNC

Indicator Choices
Set Point/Type

Part No.

Description

50 psi / 345 kPa

P165194

Electric Single post DC

50 psi / 345 kPa

P575334

Visual Indicator, Pop up

25 psi / 172 kPa

P575335

Visual Indicator, Pop up

Filter Choices for HNK04


Media
Type

x(c) = 1000
Rating based on ISO 16889

in

mm

Donaldson
Part No.

6 m

5.97

151.7

P569203

6 m

9.44

239.8

P569204

11 m

5.97

151.7

P569205

11 m

9.44

239.8

P569206

Synteq Synthetic

Length

Filter Choices for HNK05


Media
Type

Rating based on ISO 16889

x(c) = 1000
in

mm

Donaldson
Part No.

6 m

11.63

295.4

P569209

6 m

14.24

361.7

P569210

11 m

11.63

295.4

P569211

11 m

14.24

361.7

P569212

Synteq Synthetic

Length

Filter Notes

Refer to table in the Technical Reference Guide for fluid compatibility with our filter media.

96

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

HNK04/05

Max Flow: 35 gpm (133 lpm) / 50 gpm (189 lpm)

Performance Data
HNK04 Filter Only

HNK04 Head Only

(Synthetic, 5.97"/151.7mm & 9.44"/239.8 mm)


120

6m 5.97"

10

75
60

8
6m 9.44"

45

11m 5.97" 30

11m 9.44" 15
0

10

20
Flow Rate (gpm)

Pressure Drop (psid)

90

12

14

75

10

0.75" Port

8
6
4

30

15

10

120

6m 11.63"

10

75
60

11m 11.63" 45

6
4

6m 14.24" 30

15
11m 14.24"

10

20
Flow Rate (gpm)

30

Pressure Drop (psid)

90

12

20
Flow Rate (gpm)

0
40

30

HNK05 Head Only

Pressure Drop (kPa)

Pressure Drop (psid)

14

40

60

1.0" Port 45

HNK05 Filter Only

120
90

(Synthetic, 11.63"/295.4mm & 14.24"/3.61.7 mm)


Flow Rate (lpm)
80

Flow Rate (lpm)


80

40

12

0
40

30

Pressure Drop (kPa)

40

40

Flow Rate (lpm)


80
120

160

200
45

35

5
1.25" Port

25

15

2
1
0

0
40

Pressure Drop (kPa)

Pressure Drop (kPa)

Pressure Drop (psid)

14

Flow Rate (lpm)


80

10

20

30
Flow Rate (gpm)

40

50

5
0

Service Parts
Plug

C, F

Remove only when


installing indicator

A
Head

E
H

- oil before assembling

SERVICE PARTS NOTE:


Some service parts may not be stocked. Please contact
your Donaldson sales representative for lead time details.
Spin-On Filter

www.donaldson.com

Hydraulic Filtration

97

MEDIUM PRESSURE FILTERS

FLK Family

Our FLK hydraulic filtration systems are packed with innovative


features that will deliver cleaner, mistake-proof filter servicing.
Applications
Hydrostatic Charge Pumps
Hydrostatic Transmission
Pilot Control Circuits

NEW
Integrated By-pass Valve
Robust, proven design

Unique Head to Cartridge


Interface Connection
RadialSeal
Sealing Technology
No metal-to-metal contact
downstream flow
Robust, reliable seal
on clean side of
filter prevents cross
contamination of oil

Filter Cartridge
Double wire mesh support on
outside of cartridge maintains
pleat spacing under high
pressure differential
Locking grab handles makes for
cleaner servicing and simplifies
filter position during servicing

Industrial Hand Grips


No special servicing tools needed

Locking Grab Handles


Cleaner, easier servicing

98

Hydraulic Filtration

RadialSeal
Sealing Technology
No metal-to-metal contact
upstream flow
Easy-to-torque,
mistake-proof sealing
Robust, reliable seal

Anti-dust Seal
Keeps threads free from
contamination
Easier to remove and
reassemble during service

Synteq XP Media Technology


Delivers high performance
lower pressure drop, superior
cold-start filtration and
extended filter life

Closed End Cap


Eliminates the possibility of
contamination to clean side of
assembly during servicing

Oil Drain Port


Oil drain port used to drain oil
during servicing

www.donaldson.com

MEDIUM PRESSURE FILTERS

FLK90

Max Flow: 40 gpm (151 lpm)

FLK90 In-Line Cartridge Filters


Working
Pressures to:

580 psi
4002 kPa
40 bar

Rated Static
Burst to:

2000 psi
13,790 kPa
138 bar

Flow Range To:

40 gpm
151 lpm

NOTE:

Lubricate filter-to-head threads when installing new filter to


prevent thread damage.
Heavyweight gear lube is recommended.

Features
The FLK assembly is a robust, reusable housing and disposable cartridge design. The versatile FLK filter head
accommodates multiple housing lengths. Industrial, raised hand grips make it easy to remove the housing from
the head without the need for special servicing tools. The oil drain port on the bottom of the housing and the
locking grab handles on the filter cartridge allow for cleaner, easier servicing. The filter tabs lock into place
simplifying positioning during reassembly. Short removal clearance is needed for filter replacement means the
assembly can easily fit into tight spaces.
These assemblies utilize a unique sealing technology that protects systems from harmful ingressed contaminants
and cross contamination of oil. The RadialSeal interface increases the surface area which provides a robust
connection with superior vibration resistance, a common challenge in todays heavy-duty applications.
The FLK filters are offered with Synteq XP media, Donaldson's most advanced media technology. Each filter
has extended surface area for advanced filtration performance. Synteq XP delivers better pressure drop and
better contaminant holding capacity than standard filter media.

Robust 4-point mount


Optional 2-point mount

Beta Rating
Performance to <6(c)=1000

Porting Size Options


SAE-12 O-ring
SAE-16 O-ring

Replacement Filter Lengths


4.21" / 107 mm
8.23" / 209 mm

Oil drain port


H
 eads features: - one side machined/plugged for indicator

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar
No bypass

Assembly Weight
Long Housing: 2.33 kg / 5.14 lbs
Short Housing: 1.82 kg / 4.01 lbs

Operating Temperatures
-40 to 250F (-40 to 121C)

Filter Collapse Ratings


145 psid / 1000 kPa / 10 bar (standard)
www.donaldson.com

Hydraulic Filtration

99

MEDIUM PRESSURE FILTERS

FLK90

Max Flow: 40 gpm (151 lpm)

FLK Specification Illustrations

Long Assembly - Side View

Short Assembly - Side View

Minimum
Service
Clearance:
2.56" / 65mm
Minimum
Service
Clearance:
2.56" / 65mm

Head - Top View

100

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

FLK90

Max Flow: 40 gpm (151 lpm)

FLK90 Components
Head Choices

Service Indicator Choices

Part No.

Port Connections

Bypass Valve

P574994

SAE-12

50 psi (3.4 bar) bypass

Indicator
Part No.

Style2

Description

No bypass

Use with Bypass


Valve Pressure of:
Electric Models1

P574995

SAE-12

P574996

SAE-16

P574997

SAE-16

50 psi (3.4 bar) bypass

50 psi / 345 kPa

P165194

Single post DC. N.O.

No bypass

50 psi / 345 kPa

P167455

Single post DC. N.C.

50 psi / 345 kPa

P171087

DC 2-wire.

50 psi / 345 kPa

P170926

DC 2-wire.

Housing Choices
Part No.

Comments

50 psi / 345 kPa

P173893

DC 3-wire.

P766990

Short length assembly

50 psi / 345 kPa

P174396

AC/DC 3-wire.

P766961

Long length assembly

25 psi / 172.5 kPa

P575334

Visual pop up

50 psi / 345 kPa

P575335

Visual pop up

Filter Choices

Indicator Notes

All electric models have a maximum operating temperature of 250F / 121C.


Complete details on all service indicators can be found in the accessories section.

Media
x(c) = 1000
Length Donaldson
Rating based on ISO 16889 in mm Part No.
Type
Short Length Assembly
Synteq XP

6 m

4.21

107

P767128

Synthetic

11 m

4.21

107

P766987

15 m

4.21

107

P767129

C, F
A

Long Length Assembly

Synteq XP

6 m

8.23

209

P767130

Synthetic

11 m

8.23

209

P766959

15 m

8.23

209

P767131

- oil before assembling

Performance Data
FLK90 Short Housing Only

FLK90 Long Housing Only


378.0

40.0

30.0

20.0

10.0

2
0

20

40

60
80
Flow Rate (gpm)

0.0

(Synthetic Media, 10.43"/265mm)


Flow Rate (lpm)
18.9
37.8
56.7
75.6

75.6

40.0
30.0

20.0

10.0
0

20

15m

11m

5
4

40.0
30.0
20.0

3
2

10.0

www.donaldson.com

10

15
20
Flow Rate (gpm)

25

0.0
30

0.0

18.9

7
Pressure Drop (kPa)

Pressure Drop (psid)

113.4
60.0
50.0

453.6
60.0
50.0

Pressure Drop (psid)

94.5
6m

378.0

40

60
80
Flow Rate (gpm)

0.0
120

100

FLK90 Long Filter only

302.4

10

FLK90 Short Filter only

10

Flow Rate (lpm)


151.2
226.8

0.0
120

100

0.0

12

50.0

10

14

Pressure Drop (psid)

Pressure Drop (psid)

12

453.6
60.0

Pressure Drop (kPa)

302.4

(Synthetic Media, 10.43"/265mm)


Flow Rate (lpm)
37.8 56.7 75.6 94.5 113.4 132.3 151.2 170.1
60.0
6m
50.0

6
5

15m 40.0

11m 30.0

20.0

10.0

1
0

Pressure Drop (kPa)

Flow Rate (lpm)


151.2
226.8

75.6

Pressure Drop (kPa)

14

0.0

10

15

20
25
30
Flow Rate (gpm)

35

40

0.0
45

Hydraulic Filtration

101

MEDIUM PRESSURE FILTERS

FLK110

Max Flow: 42 gpm (159 lpm)

FLK110 In-Line Cartridge Filters


Working
Pressures to:

435 psi
3001 kPa
30 bar

Rated Static
Burst to:

1300 psi
8970 kPa
90 bar

Flow Range To:

42 gpm
159 lpm

NOTE:

Lubricate filter-to-head threads when installing new filter to


prevent thread damage.
Heavyweight gear lube is recommended.

Features
The FLK assembly is a robust, reusable housing and disposable cartridge design. The versatile FLK filter head
accommodates multiple housing lengths. Industrial, raised hand grips make it easy to remove the housing from
the head without the need for special servicing tools. The oil drain port on the bottom of the housing and the
locking grab handles on the filter cartridge allow for cleaner, easier servicing. The filter tabs lock into place
simplifying positioning during reassembly. Short removal clearance is needed for filter replacement means the
assembly can easily fit into tight spaces.
These assemblies utilize a unique sealing technology that protects systems from harmful ingressed contaminants
and cross contamination of oil. The RadialSeal interface increases the surface area which provides a robust
connection with superior vibration resistance, a common challenge in todays heavy-duty applications.
The FLK filters are offered with Synteq XP media, Donaldson's most advanced media technology. Each filter
has extended surface area for advanced filtration performance. Synteq XP delivers better pressure drop and
better contaminant holding capacity than standard filter media.

Robust 4-point mount


Optional 2-point mount

Oil drain port


Heads features: - one side machined/plugged for indicator

Beta Rating
Performance to <6(c)=1000

Porting Size Options


SAE-20 O-ring

Replacement Filter Lengths


7.4" / 187.9 mm
10.43" / 264.9 mm

Filter Collapse Ratings

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar
No bypass

Assembly Weight
Long Housing: 1.34 kg / 2.95 lb
Short Housing: 1.01 kg / 2.22 lb

Operating Temperatures
-40 to 250F (-40 to 121C)

145 psid / 1000 kPa / 10 bar (standard)

102

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

FLK110

Max Flow: 42 gpm (159 lpm)

FLK Specification Illustrations


Long Assembly - Side View

Short Assembly - Side View

300
[11.81]

60
[2.36]

60
[2.36]

376
[14.80]

Minimum
Service
Clearance:
2.56" / 65mm
Minimum
Service
Clearance:
2.56" / 65mm

Head - Top View


Applications
Hydrostatic Charge Pumps
Hydrostatic Transmission
Pilot Control Circuits

60
[2.36]

www.donaldson.com

Hydraulic Filtration

103

Max Flow: 42 gpm (159 lpm)

FLK110 Components
Head Choices

Service Indicator Choices

Part No.

Port Connections

Bypass Valve

P766831

SAE-20

50 psi (3.4 bar) bypass

P767009

SAE-20

No bypass

Housing Choices
P766812

Short length assembly

P766810

Long length assembly

Filter Choices
Media
x(c) = 1000
Rating based on ISO 16889
Type
Short Length Assembly

Length
in
mm

Donaldson
Part No.

Synteq XP

6 m

7.4

187

P766847

Synthetic

11 m

7.4

187

P766813

15 m

7.4

187

P767012

Indicator
Part No.

Style2

Description

50 psi / 345 kPa

P165194

Single post DC. N.O.

50 psi / 345 kPa

P167455

Single post DC. N.C.

50 psi / 345 kPa

P171087

DC 2-wire

50 psi / 345 kPa

P170926

DC 2-wire

50 psi / 345 kPa

P173893

DC 3-wire

50 psi / 345 kPa

P174396

AC/DC 3-wire

25 psi / 172.5 kPa

P575334

Visual pop up

50 psi / 345 kPa

P575335

Visual pop up

Indicator Notes

All electric models have a maximum operating temperature of 250F / 121C.


Complete details on all service indicators can be found in the accessories section.

1
2

C, F
A

Long Length Assembly


Synteq XP

6 m

10.43

265

P767010

Synthetic

11 m

10.43

265

P766811

15 m

10.43

265

P767011

Performance Data
151.2

Pressure Drop (psid)

189.0
48
40

32

24

16

2
1

0
50

10

20
30
Flow Rate (gpm)

40

0.0

6m

32

11m 24

15m 16

104

189.0
48

40

30

4
3

20

10

10

20
30
Flow Rate (gpm)

Hydraulic Filtration

40

0
50

10

20

30
40
Flow Rate (gpm)

50

0.0

(Synthetic Synteq XP, 10.43"/265mm)


Flow Rate (lpm)
37.8
75.6
113.4
151.2
189.0

60

226.8
60

8
Pressure Drop (psid)

151.2

40

226.8
60

FLK110 10" Filter Only

189.0

1
0

Pressure Drop (kPa)

Flow Rate (lpm)


75.6
113.4

Flow Rate (lpm)


113.4
151.2

50

FLK110 7" Filter Only

37.8

75.6

(Synthetic Synteq XP, 7.4"/187mm)


0.0
7

37.8

8
Pressure Drop (psid)

37.8

FLK110 Long Housing Only

Pressure Drop (kPa)

0.0
7

- oil before assembling

FLK110 Short Housing Only


Flow Rate (lpm)
75.6
113.4

Pressure Drop (kPa)

Comments

Use with Bypass


Valve Pressure of:
Electric Models1

50

40

6
5

6m

30

4
3
1
0

20

11m
15m

10

20

30
40
Flow Rate (gpm)

50

Pressure Drop (kPa)

Part No.

Pressure Drop (psid)

MEDIUM PRESSURE FILTERS

FLK110

10
60

www.donaldson.com

MEDIUM PRESSURE FILTERS

FLK125

Max Flow: 85 gpm (322 lpm)

FLK125 In-Line Cartridge Filters


Working
Pressures to:

508 psi
3505 kPa
35.1 bar

Rated Static
Burst to:

2000 psi
13,790 kPa
138 bar

Flow Range To:

85 gpm
322 lpm

Applications
Hydrostatic Charge Pumps
Hydrostatic Transmission
Pilot Control Circuits

NOTE:

Lubricate filter-to-head threads when installing new filter to


prevent thread damage.
Heavyweight gear lube is recommended.

Features

The FLK assembly is a robust, reusable housing and disposable cartridge design. The versatile FLK filter head
accommodates multiple housing lengths. Industrial, raised hand grips make it easy to remove the housing from
the head without the need for special servicing tools. The oil drain port on the bottom of the housing and the
locking grab handles on the filter cartridge allow for cleaner, easier servicing. The filter tabs lock into place
simplifying positioning during reassembly. Short removal clearance is needed for filter replacement means the
assembly can easily fit into tight spaces.
These assemblies utilize a unique sealing technology that protects systems from harmful ingressed contaminants
and cross contamination of oil. The RadialSeal interface increases the surface area which provides a robust
connection with superior vibration resistance, a common challenge in todays heavy-duty applications.
The FLK filters are offered with Synteq XP media, Donaldson's most advanced media technology. Each filter
has extended surface area for advanced filtration performance. Synteq XP delivers better pressure drop and
better contaminant holding capacity than standard filter media.

Robust 4-point mount


Optional 2-point mount

Oil drain port


Heads features: - one side machined/plugged for indicator

Beta Rating
Performance to <6(c)=1000

Porting Size Options


2" SAE 4 bolt flange code 61

Replacement Filter Lengths


10.85" / 275.7 mm

Assembly Weight
Long Housing: 4.76 kg / 10.50 lbs

Operating Temperatures
-40 to 250F (-40 to 121C)

Filter Collapse Ratings


145 psid / 1000 kPa / 10 bar (standard)

Standard Bypass Ratings


50 psi / 345 kPa / 3.5 bar
www.donaldson.com

Hydraulic Filtration

105

MEDIUM PRESSURE FILTERS

FLK125

Max Flow: 85 gpm (322 lpm)

FLK Specification Illustrations


Long Assembly - Side View

Minimum
Service
Clearance:
2.56" / 65mm

Head - Top View

106

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

FLK125

Max Flow: 85 gpm (322 lpm)

FLK125 Components
Head Choices

Service Indicator Choices

Part No.

Port Connections

Bypass Valve

P767095

2" SAE 4 bolt

50 psi (3.4 bar) bypass

Housing Choices
Part No.

Comments

P767089

Long length assembly

Filter Choices
Media
Type

x(c) = 1000

Length
in
mm

Rating based on ISO 16889

Donaldson
Part No.

Synteq XP

6 m

10.85

275.7

P767084

Synthetic

11 m

10.85

275.7

P767104

15 m

10.85

275.7

P767106

Use with Bypass


Valve Pressure of:
Electric Models1

Indicator
Part No.

Style2

Description

50 psi / 345 kPa

P165194

Single post DC. N.O.

50 psi / 345 kPa

P167455

Single post DC. N.C.

50 psi / 345 kPa

P171087

DC 2-wire

50 psi / 345 kPa

P170926

DC 2-wire

50 psi / 345 kPa

P173893

DC 3-wire

50 psi / 345 kPa

P174396

AC/DC 3-wire

25 psi / 172.5 kPa

P575334

Visual pop up

50 psi / 345 kPa

P575335

Visual pop up

Indicator Notes

All electric models have a maximum operating temperature of 250F / 121C.


Complete details on all service indicators can be found in the accessories section.

1
2

C, F
A

Performance Data

E
H

- oil before assembling

FLK125 Housing Only


0.0

75.6

Flow Rate (lpm)


151.2
226.8

302.4

378.0

Pressure Drop (psid)

12

50.0

10

40.0

30.0

20.0

10.0

2
0

453.6
60.0

Pressure Drop (kPa)

14

20

40

60
80
Flow Rate (gpm)

0.0

(Synthetic Media, 10.43"/265mm)


Flow Rate (lpm)
75.6
151.2
226.8
302.4

100

0.0
120

FLK125 Filter only

6m

12
Pressure Drop (psid)

378.0

50.0

10

15m
11m

40.0
30.0

20.0

10.0

2
0

453.6
60.0

Pressure Drop (kPa)

14

www.donaldson.com

20

40

60
80
Flow Rate (gpm)

100

0.0
120

Hydraulic Filtration

107

MEDIUM PRESSURE FILTERS

W061
Max Flow: 100 gpm (379 lpm)
W061 In-Line Cartridge Filters
Working
Pressures to:

600 psi
4140 kPa
41.4 bar

Rated Static
Burst to:

1500 psi
10,342 kPa
103 bar

Fatigue
Pressure Rating:

300 psi
2070 kPa
21 bar

Flow Range To:

100 gpm
379 lpm

Applications
In-Plant Systems
Meets HF3 Specification
Mobile Equipment

Features
The W061 filter assembly contains the popular HF3 filter. Quick filter change outs are accomplished with the use
of our easily serviceable ring assembly. Donaldson DT high-performance 4-layer media is offered in a variety of
designs. Five different media grades are offered. Donaldson filters core collapse options range from 150 to 3,000
psi. The differential pressure indicator line is designed to work with a wide assortment of bypass valves. Thermal
lockout and surge control are two key features incorporated in many of the differential pressure indicators.
Assembly length code 2 conforms to HF3 specifications

Head material: cast iron

Wide range of indicator options

Housing material: steel

Three housing length options for design flexibility

Bleed plug in head

Beta Rating
Performance to <4(c)=1000

Porting Size Options


SAE-12, -16, -20 O-ring

Replacement Filter Lengths

25 psi / 173 kPa / 1.73 bar


50 psi / 345 kPa / 3.5 bar
No Bypass

Assembly Weight

4.59" / 116.7 mm

4.59": 7.9 lbs / 3.6 kg

8.22" / 208.8 mm

8.22": 8.9 lbs / 4.0 kg

12.91" / 327.8 mm

12.91": 10.2 lbs / 4.6 kg

Filter Collapse Ratingsz


150 psi / 1034 kPa / 10.3 bar (standard)

108

Standard Bypass Ratings

Hydraulic Filtration

Operating Temperatures
-20 to 250F (-29 to 121C)
www.donaldson.com

MEDIUM PRESSURE FILTERS

W061
Max Flow: 100 gpm (379 lpm)
W061 Specification Illustrations
All dimensions are shown in millimeters [inches].

Assembly - Side View

EF

Refer to Filter Choices


(Assembly Length)

Head - Top View

www.donaldson.com

Hydraulic Filtration

109

Max Flow: 100 gpm (379 lpm)


W061 Components
High-Performance DT Filter Choices
117
117
117
117
117
117
117
209
209
209
209
209
209
209
209
209
209
209
328
328
328
328
328
327
327
327
327
327
327
209
327

P566204
P566205
P566206
P566207
P566208
P566364
P566365
P566209
P566210
P566211
P566212
P566213
P566366
P566367
P567875
P565122
P565123
P564936
P566214
P566215
P566216
P566217
P566218
P566368
P566369
P567876
P565188
P565189
P565187
P569528
P569529

Performance Data
W061 4" DT Filter Only

50

200

5m

120

15

100
8m

10

80

12m

23m

60
40

Pressure Drop (psid)

140

20

25

160
<4m

20
0

10

20
30
40
Flow Rate (gpm)

50

60

300

5m

120

15

100

8m
10
5
0

110

20

80

12m

60

23m

20

40
60
Flow Rate (gpm)

40

80

0
100

Pressure Drop (psid)

140

<4m

140

100

300

120

5m
15

100

12m

80

10

60

40

10

20

30
40
Flow Rate (gpm)

50

DT-9601-8, 8"/203mm
Flow Rate (lpm)
100
200

200

15

375

12

300

SAE-16

SAE-12

225

150

75

60

0
0

25

160
140
120

5m

15

100
12m

10

80
60
40

20
0

20

40
60
Flow Rate (gpm)

80

40
60
Flow Rate (gpm)

0
100

DX2-9600-8, 8"/203mm
Flow Rate (lpm)
50
100

0
100

80

150
160
140

20
<4m

15

5m
8m

10

100
80
40

5
0

120

12m 60
20
0

10

20

30

40

Flow Rate (gpm)

W061 13" DT Filter Only

DT-9601-13, 13"/330mm
Flow Rate (lpm)
100
200
300

20

W061 8" DX2 Filter Only

300

20

Flow Rate (lpm)


100
150

50

20

W061 13"
DT Filter Only
Hydraulic
Filtration
DT-9600-13, 13"/330mm
Flow Rate (lpm)
200

200

20

25

160

20

50

W061 8" DT Filter Only

Pressure Drop (kPa)

25

All Donaldson DT and DX2 filters utilize glass fiber


media with an epoxy-based resin system for the
ultimate in chemical compatibility.
All Donaldson DT and DX2 filters are potted with
epoxy-based adhesives.
Standard collapse DT designs are double wire-backed
using epoxy-coated steel mesh for maximum pleat
support and dirt capacity.
DT high collapse designs are potted into machined
aluminum end caps for greater filter integrity in critical
applications.

Viton seals are standard on all Donaldson DT and


DX2 filters.

W061 Housing Only

DT-9601-4, 4"/102mm
Flow Rate (lpm)
100
150

160

W061 8" DT Filter Only


DT-9600-8, 8"/203mm
Flow Rate (lpm)
100
200

Filter Notes:

W061 4" DT Filter Only

DT-9600-4, 4"/102mm
Flow Rate (lpm)
100
150

Pressure Drop (kPa)

Pressure Drop (psid)

25

DT-9600-4-2UM
DT-9600-4-5UM
DT-9600-4-8UM
DT-9600-4-14UM
DT-9600-4-25UM
DT-9601-4-5UM, High collapse
DT-9601-4-14UM, High collapse
DT-9600-8-2UM
DT-9600-8-5UM
DT-9600-8-8UM
DT-9600-8-14UM
DT-9600-8-25UM
DT-9601-8-5UM, High collapse
DT-9601-8-14UM, High collapse
DX2-9600-8-2UM
DX2-9600-8-5UM
DX2-9600-8-8UM
DX2-9600-8-14UM
DT-9600-13-2UM
DT-9600-13-5UM
DT-9600-13-8UM
DT-9600-13-14UM
DT-9600-13-25UM
DT-9601-13-5UM, High collapse
DT-9601-13-14UM, High collapse
DX2-9600-13-2UM
DX2-9600-13-5UM
DX2-9600-13-8UM
DX2-9600-13-14UM
Absorbs 130 ml water @ 25 psid
Absorbs 220 ml water @ 25 psid

Pressure Drop (kPa)

Water
Absorbing

4.59
4.59
4.59
4.59
4.59
4.59
4.59
8.22
8.22
8.22
8.22
8.22
8.22
8.22
8.23
8.23
8.23
8.23
12.91
12.91
12.91
12.91
12.91
12.87
12.87
12.87
12.87
12.87
12.87
8.23
12.87

Pressure Drop (psid)

DT Synteq
Synthetic

Donaldson Comments
Part No.

Pressure Drop (kPa)

Length
in mm

Pressure Drop (kPa)

x(c) = 1000

Pressure Drop (psid)

x(c) = 2

Rating based on ISO 16889


<4 m
5 m
8 m
12 m
23 m
5 m
12 m
<4 m
5 m
8 m
12 m
23 m
5 m
12 m
<4 m
5 m
8 m
12 m
<4 m
5 m
8 m
12 m
23 m
5 m
12 m
<4 m
5 m
8 m
12 m
10 m
10 m

Pressure Drop (kPa)

Media
Type

Pressure Drop (psid)

MEDIUM PRESSURE FILTERS

W061

W061 13" DX2 Filter Only


0

DX2-9600-13, 13"/330mm
Flow Rate (lpm)
50
100
150

0
50

www.donaldson.com

MEDIUM PRESSURE FILTERS

W061
Max Flow: 100 gpm (379 lpm)

Head Assembly Choices


Port
Size

Bypass
Rating

Housing Choices

Seal Material Indicator Style


Material
& Location

Donaldson
Part No.

Housing
Length

Seal
Material

Donaldson
Part No.
X011115

SAE-12 O-Ring

50 psi / 3.45 bar

Buna-N

Port Machined & Plugged

P574242

4" (101.6mm)

Buna-N

SAE-16 O-Ring

50 psi / 3.45 bar

Buna-N

Port Machined & Plugged

P574243

8" (203.2mm)

Buna-N

X011111

SAE-16 O-Ring

25 psi / 1.72 bar

Viton

Port Machined & Plugged

P575929

13" (330.2mm)

Buna-N

X011117

Head/Bowl/Housing
Seal Kits

Indicator Choices
Seal
Donaldson
Material Part No.

Thermal
Lockout

Surge
Control

Reset

15 psi / 103 kPa

NA

Buna-N

P572345

No

No

Auto

35 psi / 241 kPa

NA

Buna-N

P572347

No

No

Auto

35 psi / 241 kPa

NA

Buna-N

P572348

Yes

Yes

Manual

Viton

P567456W061
Yes
Yes
W0614"4"DT
DTFilter
FilterOnly
Only

Manual

0 0
2525P572323

No

No

Buna-N
140
140

2020P572327

No

No

P572329

5m
5m
No

No

120120

8080Manual

160160

5m
5m
Brad Harrison

120120

35 psi / 241 kPa

8m
8m
Hirschman

80Buna-N
80

35 psi / 241 kPa

6060
12m
12m
Hirschman
Viton
23m
23m

1010
5 5

15 psi / 103 kPa

Buna-N

100100

4040

3 wire flying leads

0 0
3 30wire40flying
leads
30
40
50
50
6060Buna-N
Flow
Flow
Rate
Rate(gpm)
(gpm)

Electrical W061
Models
W0618"8"DTDTFilter
FilterOnly
Only
DT-9600-8,
8"/203mm
8"/203mm
15 psi / 103 kPaDT-9600-8,
Hirschman
Flow
Flow
Rate
Rate(lpm)
(lpm)

/ 241 kPa

300300

Hirschman

Brad Harrison

<4m
<4m

120120

1515

1010

8080
6060

12m
12m

5 5

0 0
0 0

100100

8m
8m

4040

23m
23m
2020

4040
6060
Flow
Flow
Rate
Rate(gpm)
(gpm)

Yes

6060

No

No

2020Auto

0 0
0P572349
0
1010

P572361

8080

120120
100100
5m
5m
8m
8m 8080
12m
12m

www.donaldson.com

4040
6060
Flow
Flow
Rate
Rate(gpm)
(gpm)

8080

Auto

140140
100100

12m
12m

1010

8080
6060
4040

5 5

2020
2020

4040
6060
8080
Flow
Flow
Rate
Rate(gpm)
(gpm)

6060
4040

0 0
2525

120120
5m
5m

1010

100100
12m
12m

0 0
100100

0 0
0 0

8080
6060
4040

5 5

2020
2020

4040
6060
8080
Flow
Flow
Rate
Rate(gpm)
(gpm)

SAE-12
SAE-12

225225
150150
7575

0 0
0 0

2020

4040
6060
Flow
Flow
Rate
Rate(gpm)
(gpm)

0 0
100100

8080

W061
W0618"8"DX2
DX2Filter
FilterOnly
Only
0 0
2525

DX2-9600-8,
DX2-9600-8,
8"/203mm
8"/203mm
Flow
Flow
Rate
Rate(lpm)
(lpm)
5050
100100
150150
160160
140140

2020
1515

<4m
<4m

5m
5m

120120
100100

8m
8m 8080

1010

12m
12m 6060
4040

5 5

2020
1010

2020

3030

4040

0 0
5050

Flow
Flow
Rate
Rate(gpm)
(gpm)

140140

1515

300300
SAE-16
SAE-16

W061
W06113"
13"DX2
DX2Filter
FilterOnly
Only

160160

2020

375375

3 3

0 0
0 0

0 0
100100

DT-9601-13,
DT-9601-13,
13"/330mm
13"/330mm
Flow
Flow
Rate
Rate(lpm)
(lpm)
100100
200200
300300

23m
23m 2020
2020

Auto
160160

200200

6 6

Auto

120120

5m
5m

Pressure Drop (psid)


Pressure Drop (psid)

Pressure Drop (kPa)


Pressure Drop (kPa)

Pressure Drop (psid)


Pressure Drop (psid)

140140

5 5
0 0
0 0

No

Auto

Flow
Flow
Rate
Rate(lpm)
(lpm)
100100
150150

5050

9 9

W061
W06113"
13"DTDTFilter
FilterOnly
Only

<4m
<4m

1010

0 0
6060

No

No

1515

0 0
0 0

0 0
100100

160160

1515

No

2020

DT-9600-13,
DT-9600-13,
13"/330mm
13"/330mm
Flow
Flow
Rate
Rate(lpm)
(lpm)
100100
200200
300300

2020

No
5050

DT-9601-8,
DT-9601-8,
8"/203mm
8"/203mm No
No
Flow
Flow
Rate
Rate(lpm)
(lpm)
100100
200200
300300

2020

W061
W06113"
13"DTDTFilter
FilterOnly
Only
0 0
2525

2020 No
3030
4040
Flow
Flow
Rate
Rate(gpm)
(gpm)

Viton

1212

Manual

4040

W061
W0618"8"DTDTFilter
FilterOnly
Only

Buna-N
Buna-N

5m
5m

Yes

0 0
2525P572359

140140

100100

P567458

5 5

P572355

160160

Auto

Yes

Buna-N

Pressure Drop (kPa)


Pressure Drop (kPa)

Pressure Drop (psid)


Pressure Drop (psid)

35
psi / 241 kPa
2020

200200

Auto
140140

12m
Yes12m

P572342

Pressure Drop (psid)


Pressure Drop (psid)

100100

160160

P572384

1010

20Buna-N
20

0
350 psi
0 0 / 241
1010kPa2020

0 0
35
psi
2525

1515

Auto

0 0
100100

0 0
2525

DX2-9600-13,
DX2-9600-13,
13"/330mm
13"/330mm
Flow
Flow
Rate
Rate(lpm)
(lpm)
5050
100100
150150

160160

Pressure Drop (psid)


Pressure Drop (psid)

1515

Pressure Drop (kPa)


Pressure Drop (kPa)

<4m
<4m
35 psi / 241 kPa

Pressure Drop (psid)


Pressure Drop (psid)

Hirschman

Pressure Drop (psid)


Pressure Drop (psid)

35
2020psi / 241 kPa

200200

0 0
1515

Buna-N

Buna

X011161

Pressure Drop (kPa)


Pressure Drop (kPa)

200200

Pressure Drop (kPa)


Pressure Drop (kPa)

150150

Hirschman

Pressure Drop (psid)


Pressure Drop (psid)

100100

X011160

W061
W061Housing
HousingOnly
Only

Pressure Drop (psid)


Pressure Drop (psid)

5050

Pressure Drop (kPa)


Pressure Drop (kPa)

0 0

15
psi / 103 kPa
2525

DT-9601-4,
DT-9601-4,
4"/102mm
4"/102mm
Flow
Flow
Rate
Rate(lpm)
(lpm)
5050
100100
150150

Material

140140

2020

120120

<4m
<4m

1515

100100
8m
8m 8080

1010

6060

5m
5m
12m
12m

5 5
0 0
0 0

Pressure Drop (kPa)


Pressure Drop (kPa)

DT-9600-4,
DT-9600-4,
4"/102mm
4"/102mm

Electrical / Visual
Models
Flow
Flow
Rate
Rate(lpm)
(lpm)

Pressure Drop (kPa)


Pressure Drop (kPa)

35 psi / 241 W061


kPa
NA
W0614"4"DTDT
Filter
FilterOnly
Only

Donaldson
Part No.

Pressure Drop (kPa)


Pressure Drop (kPa)

Indicator
Connector
Pressure Setting Style
Visual Pop-up Models

4040
2020

1010

2020
3030
Flow
Flow
Rate
Rate(gpm)
(gpm)

4040

0 0
5050

Hydraulic Filtration

111

MEDIUM PRESSURE FILTERS

HDK06
Max Flow: 150 gpm (568 lpm)
HDK06 In-Line/Tank Mount Filters
Working
Pressures to:

350 psi
2415 kPa
24.1 bar

Rated Static
Burst to:

500 psi
3450 kPa
34.5 bar

Flow Range To:

150 gpm
568 lpm

Features
HDK06 filters come in two styles: In-line and tank mount.
Both styles feature a die cast aluminum head and steel body
for strength and durability; service is made easier with a
single, center retention bolt on top of the head. Filter flow is
inside to outside. Buna-N seals are standard.
HDK06 assemblies come complete with our 9(c)=1000
rated Synteq filter cartridge. Other ratings are available,
depending on your cleanliness requirements. HDK06 comes
with an easy-to-read visual service indicator.
In-line model shown

Beta Rating
Performance to <4(c)=1000

Porting Size Options


2" NPT

Replacement Filter Lengths


16.00" / 406mm

Standard Bypass Ratings

Assembly Weight
39.25 lbs / 18 kg

Operating Temperatures
-20F to 250F
-29C to 121C

Filter Burst Ratings


100 psid / 690 kPa / 6.9 bar

25 psi / 172.5 kPa / 1.7 bar

112

Hydraulic Filtration

www.donaldson.com

Max Flow: 150 gpm (568 lpm)


HDK06

HDK06 Specification Illustrations


Assembly - Side View

Assembly - Side Views


In-Tank Model

Applications
for:
Cooling Circuits
Fluid Conditioning Systems
Cooling
Circuits
Lube
Oil Systems

Return
Lines
Return-Line/Suction
Suction Lines

Lube Oil Systems


Fluid Conditioning

In-Line Model

Low Pressure Filters

All dimensions are shown in inches [millimeters].

In-Tank Note

A 6" / 152mm
diameter hole
in reservoir is
recommended for
in-tank installation.

1/2" NPT
drain plug hole

Head - Top Views

www.donaldson.com

See page 100 for


information on
how to Hydraulic
read the Filtration
visual service
indicator.

113

MEDIUM PRESSURE FILTERS

HDK06

Max Flow: 150 gpm (568 lpm)


HDK06 Components
Assembly Choices
Style

Part No.

Port Size

Bypass Rating

Indicator

Includes Filter Cartridge

In-Tank

K060173

2" NPT

25 psi / 172.5 kPa

Visual

P176221

In-Line

K060160

2" NPT

25 psi / 172.5 kPa

Visual

P176221

Filter Choices
Media
Type

x(c) = 2

x(c) = 1000
in

Rating based on ISO 16889

Synteq
Synthetic

Wire Mesh

Length
mm

Donaldson
Part No.

<4 m

16.00

406

P161016

6 m

16.00

406

P165628

11 m

16.00

406

P176221

22 m

16.00

406

P161571

23 m

16.00

406

P164699

50 m

16.00

406

P166597

11.6

294

P160700

150 m

Filter Notes

Standard HDK06 replacement filters have Buna-N seals, which are appropriate for most applications
involving petroleum oil. Filters with seals made of fluorocarbon elastomer (such as Viton and Fluorel) are
required when using diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water
content fluids) over 150F.
HDK06 filters are inside to outside reverse flow 4.39" (112mm) OD.
Refer to the table in the Technical Reference Guide for fluid compatibility with our filter media.
Viton is a registered trademarks of E. I. DuPont de Nemours and Company.
Fluorel is a registered trademark of 3M Company.

Performance Data
HDK06 Filters Only
0

100
<4m

HDK06 Head Only

Flow Rate (lpm)


200
300
400

500
600.6
/

500.5
/

40/0.4
30/0.3

6m
11m

2
0

114

kPa / bar

20/0.2

m
10/0.1
50m
0/0.0
125
150

Pressure Drop (psid)

10
Pressure Drop (psid)

MEDIUM PRESSURE FILTERS

HDK06

100

Flow Rate (lpm)


200
300
400

500
kPa / bar
500.5
/

40/0.4
30/0.3

4
2 Port
2

10/0.1

22/23
0

25

50
75
100
Flow Rate (gpm)

Hydraulic Filtration

20/0.2

25

50
75
100
Flow Rate (gpm)

125

150

0/0.0

www.donaldson.com

Max Flow: 150 gpm (568 lpm)


HDK06 Service Parts

Optional Tee Handle


for Easier Servicing

SERVICE PARTS NOTE:


Some service parts may not be stocked. Please contact
your Donaldson sales representative for lead time details.

Tee Handle
Nut Assembly Kit
P160365

Hex Nut Retainer Kit

P160135
(not shown)

The first step in changing the HDK06


cartridge is loosening the top nut with
a wrench. Our optional tee handle
makes this job easier. The P160135
kit, comprised of the handle, an o-ring,
and a clip ring, replaces the entire top
nut assembly.

P160779

Bleed Valve
P161598

Head Assembly
P162096

Visual Indicator Repair Kit

P160710 Buna-N Seal


P166049 Fluorocarbon Seal

Visual Indicator Assembly

P160473 Buna-N Seal


P161847 Fluorocarbon Seal

Head O-Ring

P160137 Buna-N seal


P166047 Fluorocarbon seal

Baffle Assembly Kit


(Blue Plastic)

Bypass Valve Assembly

Snaps into Filter End Cap


P160371 No Bypass
P160373 Bypass (with magnets)
P160353 Bypass (without magnets)

P160293 Buna-N seal


P166048 Fluorocarbon seal

Cup Seal

P160476 Buna-N seal


P164896 Fluorocarbon seal

Bypass Indicator O-Ring

(Size 227)
P160125 Buna-N seal
P161851 Fluorocarbon seal

Replacement Filter

Length 16" / 406mm


(Inside-Out filter flow)

How to Read
the Visual Indicator

Filter OK

Filter Needs Service

This simple device will tell


you when the filter needs
to be changed. Always
check when the fluid is
at operating temperature
and the system is at
normal operating flow.

Bypass Spring

P160130 25 psi / 170 kPa

Drain Port
- 14 NPT

If the top of the white


panel is below the lower
half of the window, the
filter needs servicing.
Buna-N is a registered trademark of E. I. DuPont de Nemours and Company.

www.donaldson.com

Hydraulic Filtration

115

MEDIUM PRESSURE FILTERS

HDK06

MEDIUM PRESSURE FILTERS

W041
Max Flow: 300 gpm (1135 lpm)
W041 In-Line Cartridge Filters
Working
Pressures to:

500 psi
3450 kPa
34.5 bar

Rated Static
Burst to:

1500 psi
10,342 kPa
103.5 bar

Flow Range To:

300 gpm
1135 lpm

Applications
Fluid Conditioning Systems
In-Plant Systems
Lube Oil Systems

Features
The W041 high flow filter combines the best features of a base-mounted assembly; several inlet port options, top
cover filter servicing for ease of maintenance and a wide selection of service indicators. The W041 all-aluminum
head design and plated steel cylinder provides a strong, durable, and dependable unit. We offer standard
features like deep pleat filters for higher dirt holding capacity and our standard Donaldson DT 4-layer media filter
construction. This technology, combined with many other standard features, is ideal for todays applications in
pulp and paper, power generation and steel mill applications. Five standard grades of media are offered. Thermal
lockout and surge control are two key features incorporated in many of the differential pressure indicators.

Large T-handle for fast servicing without tools

Cylinder material: steel

Wide range of indicator options

Cover material: cast iron

Two filter length options for design flexibility

Two drain plugs in base

Base material: aluminum

Bleed/fill plug in cover

Beta Rating (per ISO 16889)


Performance to <4(c)=1000

Porting Size Options


SAE-24 O-ring
2" or 2"SAE 4-Bolt Flange Code 61

Replacement Filter Lengths

Housing Weight
16.74": 48.5 lbs / 22.0 kg
38.62": 86.2 lbs / 39.2 kg

Operating Temperatures
-20F to 250F / -29 to 121C

Standard Bypass Ratings

16.74" / 425.3 mm

25 psi / 172.5 kPa / 1.7 bar

38.62" / 980.9 mm

50 psi / 345 kPa / 3.5 bar

Filter Collapse Ratings

No Bypass

150 psid / 1034 kPa / 10.3 bar (standard)

116

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

W041
Max Flow: 300 gpm (1135 lpm)
W041 Specification Illustrations
All dimensions are shown in millimeters [inches].

Assembly - Side View

26.45" (671.83mm)
or
48.27" (1226.06mm)

Head - Bottom View

www.donaldson.com

Hydraulic Filtration

117

Max Flow: 300 gpm (1135 lpm)


W041 Components
High-Performance DT Filter Choices
Media
Type

x(c) = 1000

Length
mm

Donaldson
Part No.

Comments

Rating based on ISO 16889

in

DT Synteq

<4 m

16.74

425

P566239

DT-8300-16-2UM

Synthetic

5 m

16.74

425

P566240

DT-8300-16-5UM

8 m

16.74

425

P566241

DT-8300-16-8UM

12 m

16.74

425

P566242

DT-8300-16-14UM

23 m

16.74

425

P566243

DT-8300-16-25UM

<4 m

38.62

981

P566244

DT-8300-39-2UM

5 m

38.62

981

P566245

DT-8300-39-5UM

8 m

38.62

981

P566246

DT-8300-39-8UM

12 m

38.62

981

P566247

DT-8300-39-14UM

23 m

38.62

981

P566248

DT-8300-39-25UM

<4 m

16.10

409

P566249

DT-8310-16-2UM

5 m

16.10

409

P566250

DT-8310-16-5UM

8 m

16.10

409

P566251

DT-8310-16-8UM

12 m

16.10

409

P566252

DT-8310-16-14UM

23 m

16.10

409

P566253

DT-8310-16-25UM

<4 m

37.94

964

P566254

DT-8310-39-2UM

5 m

37.94

964

P566255

DT-8310-39-5UM

8 m

37.94

964

P566256

DT-8310-39-8UM

12 m

37.94

964

P566257

DT-8310-39-14UM

23 m

37.94

964

P566258

DT-8310-39-25UM

Filter Notes

All Donaldson DT filters utilize glass fiber media


with an epoxy-based resin system for the ultimate in
chemical compatibility.
All Donaldson DT filters are potted and seam-sealed
with epoxy-based adhesives.
Standard collapse designs are double wire-backed
using epoxy-coated steel mesh for maximum pleat
support and dirt capacity.
Extended life designs are double wire-backed using
epoxy-coated steel mesh.
Viton seals are standard on all Donaldson DT
filters. Viton is a registered trademarks of E. I.
DuPont de Nemours and Company.

Performance Data
W041 39" DT Filter Only

60

12m 23m

40

50

100
150
200
Flow Rate (gpm)

<4m

60
5m

8m
12m

50

200

1000

80

<4m
9

60

5m

118

40

8m

12m
23m

50

100
150
200
Flow Rate (gpm)

Hydraulic Filtration

250

20

0
300

Pressure Drop (psid)

12

0
15

100

200

Flow Rate (lpm)


400
600
800

1000
60

2.5" Flg. Mt.

SAE-24

2" Flg. Mt.

48
36

24

2
0

0
300

250

10

12
0

50

100

150

200

250

0
300

Flow Rate (gpm)

W041 39" DT Filter Only

Pressure Drop (kPa)

0
15

100
150
200
Flow Rate (gpm)

40
20

23m

W041 16" DT Filter Only


DT-8310-16, 16"/406mm
Flow Rate (lpm)
400
600
800

80

0
300

250

100

12

20

1000

200

DT-8310-39, 39"/991mm
Flow Rate (lpm)
400
600
800

1000
100

12

80

<4m
9

60

5m

3
0

40
8m

Pressure Drop (kPa)

200

W041 Housing Only

Pressure Drop (kPa)

8m

5m

80

Pressure Drop (psid)

<4m

12

15

100

DT-8300-39, 39"/991mm
Flow Rate (lpm)
400
600
800

Pressure Drop (kPa)

1000
Pressure Drop (kPa)

Pressure Drop (psid)

0
15

DT-8300-16, 16"/406mm
Flow Rate (lpm)
200
400
600
800

Pressure Drop (psid)

W041 16" DT Filter Only

Pressure Drop (psid)

MEDIUM PRESSURE FILTERS

W041

20

12m
23m
0

50

100
150
200
Flow Rate (gpm)

250

0
300

www.donaldson.com

MEDIUM PRESSURE FILTERS

W041
Max Flow: 300 gpm (1135 lpm)

Filter Assembly Choices


Size

Rating

Material & Location

2" SAE 4 Bolt Flange

50 psi / 3.45 bar

Viton

Length

Part No.

Port Machined & Plugged 16" (406.4mm) P574218

2-1/2" SAE 4 Bolt Flange

50 psi / 3.45 bar

Viton

Port Machined & Plugged 39" (990.6mm) P574219

2" SAE 4 Bolt Flange

50 psi / 3.45 bar

Viton

Port Machined & Plugged 39" (990.6mm) P575920

2-1/2" SAE 4 Bolt Flange

50 psi / 3.45 bar

Viton

Port Machined & Plugged 16" (406.4mm) P575921

Head/Bowl/Housing
Seal Kits

Indicator Choices
Indicator
Connector
Pressure Setting Style
Visual Pop-up Models

Seal
Material

Donaldson
Part No.

Thermal
Lockout

Surge
Control

Reset

35 psi / 241 kPa

Buna-N

P572347

No

No

Auto

NA

35 psi / 241 kPa

NA

Buna-N

P572348

Yes

Yes

Manual

35 psi / 241 kPa

NA

Viton

P567456

Yes

Yes

Manual

Donaldson
Part No.

Material

X011156

Buna

X011157

Viton

Electrical / Visual Models


35 psi / 241 kPa

Hirschman

Buna-N

P572327

No

No

Auto

35 psi / 241 kPa

Brad Harrison

Buna-N

P572329

No

No

Auto

35 psi / 241 kPa

Hirschman

Buna-N

P572384

Yes

Yes

Manual

35 psi / 241 kPa

Hirschman

Viton

P567458

Yes

Yes

Manual

35 psi / 241 kPa

Brad Harrison

Buna-N

P572385

Yes

Yes

Manual

35 psi / 241 kPa

3 wire flying leads

Buna-N

P572349

No

No

Auto

35 psi / 241 kPa

Hirschman

Buna-N

P572359

No

No

Auto

35 psi / 241 kPa

Brad Harrison

Buna-N

P572361

No

No

Auto

Electrical Models

www.donaldson.com

Hydraulic Filtration

119

MEDIUM PRESSURE FILTERS

HFK08
Max Flow: 300 gpm (1135 lpm)
HFK08 In-Line/Tank Mount Filters
Working
Pressures to:

350 psi
2415 kPa
24.1 bar

Rated Static
Burst to:

500 psi
3450 kPa
34.5 bar

Flow Range To:

300 gpm
1135 lpm

Features
HFK08 is available in two styles: in-line and in-tank. Both styles
feature a cast aluminum head and steel body for maximum
strength and durability. Its single, center retention bolt simplifies
servicing. Flow is from inside to outside of the filter cartridge.
Three in-stock HFK08 models offer our proprietary Synteq
synthetic media designed especially for liquid filtration. A wider
range of filter media is available to purchase separately, as are
fluoroelastomer seals. A visual service indicator is built into the
HFK08 head.

In-line model shown

Beta Rating
Performance to <4(c)=1000

Porting Size Options

Assembly Weight
55.4 lbs / 25.12 kg

Operating Temperatures

3" NPT

-20F to 250F

SAE-20 O-ring

-29C to 121C

Replacement Filter Lengths


18.00" / 457mm

Standard Bypass Ratings

Filter Burst Ratings


75 psi / 517 kPa / 5.2 bar (synthetic)
100 psi / 689 kPa / 6.9 bar (wire mesh)

25 psi / 172.5 kPa / 1.7 bar

120

Hydraulic Filtration

www.donaldson.com

MEDIUM PRESSURE FILTERS

HFK08
Max Flow: 300 gpm (1135 lpm)
HFK08 Specification Illustrations
All dimensions are shown in inches [millimeters].

Assembly - Side Views


12.22

310.4

16.37

415.8

Applications
Fluid Conditioning Systems
Lube Oil Systems
Return Lines
Side Loop Systems
Suction Lines

MIN CLEARANCE

TO REMOVE ELEMENT ASSY

In-Line Model

INLET

16.37

415.8

MIN CLEARANCE

TO REMOVE ELEMENT ASSY

30.62

8.68

220.4

In-Tank Model

777.7

DIA
6.75

171.4

OUTLET

6.11

INLET

155.2

8.00

15.87

203.2

DIA

403.1

29.63

8.68

220.4

752.6

DIA

Drain Plug
in bottom:
1/2" NPT
16.37

21.63

415.8

549.4

MIN CLEARANCE

TO REMOVE ELEMENT ASSY

K080087 In-Line Model


Smaller port size (SAE-20)
works well for kidney
loop filtration.

7.00

177.8

DIA

OUTLET

INLET

16.37
30.62
6.75

415.8

MIN CLEARANCE

TO REMOVE ELEMENT ASSY

777.7

171.4

12.22

310.4

OUTLET

8.00

203.2

DIA

INLET

15.87

403.1

30.62

8.68

220.4

DIA
6.75

Head - Top Views

16.37

415.8

171.4

MIN CLEARANCE

TO REMOVE ELEMENT ASSY

OUTLET
12.22

310.4
6.11

155.2

8.00

15.87

INLET

8.68

220.4

DIA
6.75

www.donaldson.com

220.4

DIA

403.1

30.62

8.68

203.2

777.7

DIA

171.4

Hydraulic Filtration

121

Max Flow: 300 gpm (1135 lpm)


HFK08 Components
Filter Assemblies
Port
Size

Bypass
Rating

Indicator Style1
& Location

Assembly
Part No.

Length
(in./mm)

Filter
Part No.

3" NPT

25 psi / 172.5 kPa

Visual, Left side

K080051, In-Tank

18"/457mm

P164703

Visual, Right side

K080033, In-Line

18"/457mm

P164703

K080085, In-Line

18"/457mm

P164407 Viton Seal

K080087, In-Line

18"/457mm

P164405

SAE-20

25 psi / 172.5 kPa

Visual, Right side

Assembly Notes

Donaldson uses the inlet port as the reference point. "Left side," for instance, means that the indicator mounts on the side of the filter head that is on your left when you face the inlet port.
Viton is a registered trademarks of E. I. DuPont de Nemours and Company.

Filter Choices
Media
Type

x(c) = 2

x(c) = 1000

Rating based on ISO 16889

Synteq Synthetic

Length
in
mm

Donaldson
Part No.

<4 m

18.00

457

P164407 Viton seal

<4 m

18.00

457

P164405

6 m

18.00

457

P166462

11 m

18.00

457

P176222

23 m
Wire Mesh

18.00

457

P164703

45 m

18.00

457

P173573

150 m

18.00

457

P163945

The K080087 model


has features that are
perfect for kidney
loop filtration.

Filter Notes
Standard HDK06 replacement filters have Buna-N seals, which are appropriate for most applications involving
petroleum oil. Filters with seals made of fluorocarbon elastomer (such as Viton and Fluorel) are required when using
diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150F.
HDK06 filters are inside to outside reverse flow 4.39" (112mm) OD.
Refer to the table in the Technical Reference Guide for fluid compatibility with our filter media.
Viton is a registered trademarks of E. I. DuPont de Nemours and Company.
Fluorel is a registered trademark of 3M Company.

Performance Data
HFK08 Filter Only

HFK08 Housing Only

400

600

800

1000
<4m

8
6m

50 /0.5

40 /0.4

11m 30 /0.3
23m

2
0

122

kPa/bar
60 /0.6

20 /0.2

200

400

600

Flow Rate (lpm)

800

1000

30/0.3
3.0" Port

50

100

150
200
Flow (gpm)

Hydraulic Filtration

250

0 / 0.0
300

20/0.2

25

50

75

100 125 150 175 200 225


100
80

10

60
40

20

10/0.1

10 /0.1
0

kPa / bar
50/0.5
40/0.4

0
15

kPa / bar

200

Pressure Drop (psi)

100

K080087 Assembly (with Filter)

Flow Rate (lpm)

Pressure Drop (psi)

Flow Rate (lpm)

Pressure Drop (psi)

MEDIUM PRESSURE FILTERS

HFK08

50

100
150
200
Flow (gpm)

250

0 /0.0
300

10

20

30
40
Flow (gpm)

50

0
60

www.donaldson.com

MEDIUM PRESSURE FILTERS

HFK08
Max Flow: 300 gpm (1135 lpm)
HFK08 Service Parts
Nut Assembly Kit

SERVICE PARTS NOTE:

P162759

Some service parts may not be stocked. Please contact


your Donaldson sales representative for lead time details.

Bleed Valve
P161598

Nut Retainer Kit

P160779
P166050 Viton O-Ring, size 119

Power Fill Port


Visual Indicator Assembly

Head Assembly with


Power Fill Port

P160473 Buna-N Seal


P161847 Viton Seal
P161855 Viton O-Ring, size 119

P162110

Head O-Ring

P161275 Buna-N
P169910 Viton, size 444

Visual Indicator Repair Kit

P160710 Buna-N Seal


P161848 Viton Seal

Bypass Valve Assembly


P164071
P163457
P169909
P161558

25 psi
No Bypass
25 psi Viton
5 psi, with magnets

Cup Seal

P161277
P169913 Viton

O-Ring

How to Read
the Visual Indicator

Filter OK

Filter Needs Service

This simple device will tell


you when the filter needs
to be changed. Always
check when the fluid is
at operating temperature
and the system is at
normal operating flow.
If the top of the white
panel is below the lower
half of the window, the
filter needs servicing.

P161282 Buna-N, size 341


P169912 Viton

Replacement Filter

18" / 457mm
(Inside-Out filter flow)

- 14 NPTF Drain Plug


(In-line filter only)
P160788

HFK08 replacement filters


are available with synthetic
or wire mesh media.

Buna-N and Viton are a registered trademarks of E. I. DuPont de Nemours and Company.

www.donaldson.com

Hydraulic Filtration

123

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