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M E
W
C RE
O
LO
R
P M E NT P
QUALITY!
BEEF
SMILE
WARM
ORGANIC
Friendly
GOLD STANDARDS
HOT!
100% BRITISH PORK
GOLD STANDARD
FRESH
VITAL
CUSTOMER INGREDIENTS
SMILE
HI
HELLO!! FRIENDLY
INGREDIENTS
THANKS
VITAL INGREDIENTS
Deliver
SMILE THANKS
Quality Unit
Workbook
Welcome to the
Quality Unit
Workbook
At the heart of what we do, is making sure that each and every customer has a great experience.
There are three parts to making this happen for every customer, every time.
The purpose of this workbook is to help you build confidence in these three areas.
The first part is about how you behave and act when you are at work. The Vital Ingredients is
our name for the everyday behaviours you can demonstrate to create these great experiences.
Once you understand the behaviours, the second part then need to understand the correct
procedures to do the job and achieve exceptional levels of quality. This workbook will help you
with important information about our food, and how we prepare and present it, that in addition
to the Training Flyers will increase your understanding of how we all play an important role in
delivering quality food. In particular, this Workbook will guide you through the journey of our food
from the field where it grows or is reared, to the customer.
The Training Flyers have some really important information contained within them. Its important
therefore that before completing this workbook you should have read through the following flyers:
Grilled products
French Fries
Buns and Dressings
Prepping Products
BOP Initiator/Chaser
BOP Batch Cooker/Assembler
You can get these from ourlounge.co.uk or ask your Manager to print you off a copy.
The final and most important element is that you are focused on your customers and the
experience you are providing them. The key to this is understanding how your behaviour and
actions impact the customer experience.
W ELCOM
E
CONNE
CT
For example,
preparing
and cooking
French Fries
My Customers
Experience
EL
L
My
Procedures
FARE W
My
Behaviour
IV E R
It makes people feel good and in turn might make you
feel good
Quality
Star
Throughout this workbook, you will be asked to complete a number of exercises and activities
to help you put the knowledge you will gain into practice. Once you have read through the
workbook and completed the various exercises, you should answer the 9 verification questions
at the end of the Workbook to ensure that you have understood all of the information.
On completion of the workbook and verification questions, you should let your Coach (Crew
Trainer or Manager) know. They will then verify and sign the workbook, and arrange for you to
complete the Quality Unit Test.
In total, this workbook should take around one to two hours to complete.
My Behaviour
Contents
This workbook is broken down into the following sections;
My Behaviour
Everything we do is for the customer............................................................................................................................... 5
An Introduction to The Vital Ingredients ........................................................................................................................ 6
My Procedures
Sourcing our Food Getting the raw ingredients right ....................................................................................... 9
Delivering and Storing the Ingredients ........................................................................................................................ 12
Cooking and Preparing our Food ..................................................................................................................................... 16
How we Prepare Drinks and Desserts .......................................................................................................................... 24
Food Safety .................................................................................................................................................................................... 28
Gold Standard Descriptors .................................................................................................................................................. 29
Verification
Test your knowledge................................................................................................................................................................ 32
Appendix
Gold Standards............................................................................................................................................................................. 34
Icons key:
Throughout the Workbook, look out for the icons detailed below.
Fact an
interesting
fact
Remember
something
important
you need to
remember
Activity a task
completed when
you are working in
the restaurant or at
the Crew Room PC
Exercise
something to
help you apply
what you are
reading
My Behaviour
Activity: When you had your last break, how did your food compare to
this list? Put a tick or cross beside the factors our Customers look for in
their food.
So how do we deliver on these expectations for each and every customer? By acting and
behaving in a way that creates a great experience.
My Behaviour
Our Customer
Experience Vision is to:
Give the
customer what
they want, each
visit, every time
It is important that you understand how you bring these to life as these are the common
ingredients our customers want to see when they visit us. When we provide extraordinary
experiences to our customers they:
Feel welcome
Enjoy their visit with us
Look forward to coming back again
Tell their friends good things about McDonalds
Become loyal customers
My Behaviour
Here are some examples of what The Vital Ingredients are and
how you can demonstrate them at work.
Exercise: In the space provided write down your own idea about how
you will demonstrate the Vital Ingredients when youre working in the
kitchen.
My Behaviour
Delivering Gold Standard food to each and every customer is easy when you follow the
procedures that McDonalds have been refining for many years. To make sure we are successful,
everyone must play their part in sourcing and looking after the food; from the farmer who grows
or rears the raw ingredients, to the Crew Member who prepares and assembles the finished
products. To understand this more, we need to look at the journey our food takes from the
farm where it is sourced, to the customer. In this Workbook, well follow the journey of our food,
stopping along the way to look in detail at the most important areas:
My Procedures
Why else do you think its important that our customers know where
their food is sourced from?
Beef
Thick rib
Fore
rib
Rump
Thick
Flank
Thin rib
Brisket
Shin
Sirloin
Topside
Neck Chuck
clod blade
Silverside
Flank
Leg
Chicken
The only meat we use across our entire chicken menu is breast
meat
We only use chicken from suppliers who meet our strict animal
welfare standards
Pork
We use only 100% British pork, which is all sourced from
Freedom Food-approved farms that meet strict RSPCA
animal welfare standards
My Procedures
Fish
McDonalds UK has been using sustainably sourced fish in all of its fish
products since 2001
All fish products served in our UK restaurants now carry the official Marine
Stewardship Council (MSC) eco-label
The blue logo printed on the packaging of the Filet-o-Fish and Fish Fingers
items represents our on-going commitment to sustainable sourcing, and
shows that all the fish we use in the UK is fully traceable from sea to
restaurant
Eggs
Since the end of 2008, all of the eggs used across the entire menu
have been Free Range
We take great care to ensure that all of our Free Range eggs conform
to the Lion Mark code of practice or equivalent
Our suppliers are accredited by a nationally recognised Free Range
Farm Assurance scheme
Milk
All of the milk for our Milkshakes, McFlurry desserts, and organic milk bottles are
sourced from farms in Britain and Ireland
We can trace all of our milk right back to the farms where it came from
Organic semi-skimmed milk is used for all our coffees, teas, porridge and organic milk
bottles
Potatoes
McDonalds famous French Fries are produced from only the best quality potatoes, such as
Russet Burbank, Shepody, Pentland Dell and Innovator the vast majority of which come from
the UK
Our French Fries are approved by the Vegetarian Society
No flavourings are added to our French Fries, apart from a little salt prior to serving. At certain
times of the year when there is little naturally occurring sugar in potatoes, a light sugar solution
may be used to ensure that our French Fries maintain their characteristic golden colour
Salad
We use at least three varieties of salad leaves in our food, including
Iceburg and Batavia. We choose to use Iceberg Lettuce for our
main sandwiches because of its sweet flavour and crisp texture.
We also use Batavia Lettuce for the Chicken Legend and some
promotional items, because of its characteristic curly edged
leaves. When in season, we source these from UK farms, and out of
season we source from other European countries such as Spain, the
Netherlands, France and Italy
We encourage good environmental practice, for example, water
recycling is used to irrigate the crops during the summer and waste lettuce is used to make
compost
10
My Procedures
Cooking Oil
The cooking oil used in our restaurants is a blend of High
Oleic sunflower oil, Sunflower oil, High Oleic Rapeseed oil
and Rapeseed oil
Since 1998, the levels of Trans Fatty Acids in our cooking
oil have been reduced from 30% to below 2%. This is the
lowest possible level that can be achieved, because of
the presence of naturally occurring trans fats in oils
We collect and
process our
used cooking
oil into biodiesel which
we use to power our
delivery lorries.
You can find out more about where our food comes from by visiting
ourlounge.co.uk or www.mcdonalds.co.uk and clicking on What
makes McDonalds. Have a look at both websites and make a note of
three other interesting facts about where our food is sourced from:
1.
2.
3.
Exercise: Think about a situation where you could let a customer know
one of the facts you have found through your research. Make a note of
it in the box below:
Remember: You can use your fact when next on shift and interacting
with a customer.
11
My Procedures
Delivering and
Storing the Ingredients
You can see a lot of care is taken to
source the right ingredients in
order to help deliver Gold Standard
food to our customers, but thats only
the start. Getting the products from
the farms to our restaurants is a big
undertaking and we work closely
with our distributer to ensure that it is
transported with the utmost care.
One of the most critical times for the
quality and safety of our food is when it
first arrives in the restaurant. That makes
the task of managing deliveries a really
important one.
For both frozen and chilled deliveries, the first thing that a Manager will
check as soon as the trailer door is opened is the product temperatures.
This will be recorded on the Delivery Acceptance Sheet and in the Daily
Product Safety Checklist (normally referred to as the DPSC)
The temperatures should be:
Frozen: Between -18C and -23C. A tolerance
of 2C is allowed during a frozen delivery, so
the warmest allowable temperature is -16C
Chilled: Between 2C and 4C. A tolerance of
+/- 1C is allowed during a chilled delivery, so
all chilled products should be between 1C and
5C
12
My Procedures
Stacking Requirements
The final stage of receiving a delivery is carefully placing the
products into the storage areas. There are some important
procedures to follow. When stacking products, you should
ensure that you always:
Maintain a 2cm gap between two boxes of product
Maintain a 5cm gap between the product and the wall
Maintain a 15cm gap from the ceiling
Maintain a 30cm gap from the Evaporator
We do this to allow air to circulate around the products, which maintains the correct temperature.
As well as looking after the products during the delivery, we must also store them in the correct
way once they are in the restaurant. That means keeping them for the right amount of time in the
chiller, or freezer, or on the dressing table or in the transfer bin. To help us do this, we store the
products according to their shelf lives.
Shelf Lives
If products are left out for longer than their shelf life, product quality and, in some instances, food
safety can be affected. This will certainly impact on the Gold Standard.
Primary Shelf Life
All products delivered to the restaurant must have a clearly indicated minimum shelf life. Products
must be removed from the storage areas by checking these dates and ensuring that FIFO (First In,
First Out) is used. Using the FIFO rotation system will ensure that:
The product delivered first, or with the earliest use by or best before date, is used first
Unnecessary waste is reduced
13
My Procedures
Secondary Shelf Life
The secondary shelf life is the amount of time a product can be held in the preparation area after
it has been moved from its primary storage area, e.g. the main chiller or the main freezer. At room
temperature, products stay fresh for a limited amount of time; therefore it is important to discard
products that reach the end of their secondary shelf life.
Look out for the Secondary Shelf Life and
Tempering Chart in your restaurant.
Sauces put in the chiller overnight must be tempered the next day
Include the expiry date AND the time on all secondary shelf life labels
Label defrosting / tempering products with a Ready At date and time as well as the
secondary shelf life date and time
If a further secondary shelf life is applied, e.g. upon opening a pack, this must
not exceed any existing primary or secondary shelf life
Updated SATO labelling information can be found on the intranet
product
Name
Frozen Buns
Defrost
2 hours - tray
Defrost/
4 hours - defrost
Tempering
rack
(if applicable) 12 hours - stacked
Frozen
10:1 / 4:1 /
Fish, pies,
promo Meat
Chicken and
patties
Veggie
Deli Rolls
Tortilla
Wrap
Defrost
4 hours - in
defrost rack
ambient
Defrost 24 hours
ambient (in
single layer)
Deli Grilled
Chicken
McDonalds
Fresh
Cheese
Onions/Sliced
Slices
Tomatoes
RTE Bacon
N/A
Defrost
24 hours Chilled
Defrost
20 mins ambient
Temper
1 hour
ambient
MFY STORES 5 Hours
Temper
1 hour
ambient
N/A
N/A
96 hours Chilled
(inc. defrost)
N/A
24 hours
ambient
(inc. tempering)
Main freezer
Use first
next day
Main freezer
Use first
next day
48 hours
Chilled
Keep Frozen
24 hours
ambient
(inc. tempering/
re-sealed)
Lettuce
Cucumber
Salad Base
&
Cherry
Tomatoes
ApRIL 2013
Tortilla
Wrap
2 hours - tray
Defrost/
4 hours - defrost
Tempering
rack
(if applicable) 12 hours - stacked
Defrost
4 hours - in
defrost rack
ambient
Defrost 24 hours
ambient (in
single layer)
N/A
Secondary
Shelf Life
Sealed pack
48 hours
ambient
(inc. defrost)
48 hours
ambient
(inc. defrost)
99 hours
inc. defrost
Secondary
Shelf Life
Open pack
Secondary
Shelf Life
In Use
As above
Keep covered
when not in use
As above
Keep covered
when not in use
Defrost
ambient
36 hours
Open bag must
be folded over
As above. Keep
bag folded over,
when not in use
Secondary
Shelf Life
In Use
Frozen
10:1 / 4:1 /
Fish, pies,
promo Meat
Chicken and
patties
Veggie
Deli Rolls
Frozen Buns
48 hours
ambient
(inc. defrost)
Secondary
Shelf Life
Open pack
99 hours
inc. defrost
36 hours
Open bag must
be folded over
As above
Keep covered
when not in use
As above
Keep covered
when not in use
As above. Keep
bag folded over,
when not in use
2 hours
Grillside freezer
2 hours
Vatside freezer
During prep:
30 minutes
ambient. As
preset: 24 hours
Chilled
180 minutes
(inc. 20 minute
defrost)
2 hours
ambient
(inc. tempering)
Tube
Sauces
Bulk
Ketchup
N/A
Temper
1 hour
ambient
N/A
N/A
N/A
48 hours
ambient
(inc. tempering)
N/A
N/A
N/A
N/A
N/A
Open tubes
in main chiller
overnight
use first
next day
7 days
ambient
72 Hours/
store in chiller
overnight sealed lid
72 hours/
Store in chiller
overnight
sealed lid
72 hours/
Store in chiller
overnight
sealed lid
72 hours/
Store in chiller
overnight
sealed lid
Cartridge or
Squeeze bottle
48 hours
ambient
(inc. tempering)
Dispenser:
Discard at end
of day
72 Hours
ambient
(including
tempering)
DO NOT REFILL
72 hours
ambient
In bottle (inc
tempering)
DO NOT REFILL
72 hours
ambient
In bottle (inc
tempering)
DO NOT REFILL
72 hours
ambient
In bottle (inc
tempering)
DO NOT REFILL
N/A
2 hours
ambient
(inc. tempering)
2 hours ambient
(including
tempering)
Keep in chiller
N/A
N/A
24 hours
In main chiller
Use first
next day
24 hours in main
chiller in sealed
pot - Use first
next day
72 hours
Chilled in
sealed
container
N/A
24 hours
Chilled
(inc.
reconstitution)
2 hours ambient
(including
tempering
2 hours ambient
on dressing
table
During prep:
20 minutes
ambient
In salad:
8 hours Chilled
Temper 1 hour
ambient
Mustard
N/A
N/A
2 hours ambient
(inc. tempering)
premium
Tomato
Sauce
Temper 1 hour
ambient (if
stored in chiller
overnight)
pickles
Reconstitute
1 hour
Chilled
Temper 1 Hour
ambient
Temper 1 hour
ambient
5 days ambient
(needs to be kept 24 hours ambient
in its brine)
Sauces put in the chiller overnight must be tempered the next day
Include the expiry date AND the time on all secondary shelf life labels
Label defrosting / tempering products with a Ready At date and time as well as the
secondary shelf life date and time
If a further secondary shelf life is applied, e.g. upon opening a pack, this must
not exceed any existing primary or secondary shelf life
Updated SATO labelling information can be found on the intranet
product
Name
48 hours
ambient
(inc. defrost)
Dehydrated
Onions
Secondary
Shelf Life
Sealed pack
N/A
2 hours
ambient
(inc. tempering)
Dispenser:
Discard at end
of day
Discard at end
of day
Temper 1 hour
ambient
Temper 1 hour
ambient
product
Name
Coffee
Beans
Hot
Chocolate
Syrup
Semi
Skimmed
Milk
(for coffee
machine only)
Milk
portions
McFlurry
Toppings
and
Flake 99
McFlurry/
Sundae
Sauces
Chocolate,
Vanilla
and Banana
Syrup
Strawberry
Syrup
Frapp and
Smoothie
Base Mix
Yoghurt
Chocolate/
Caramel
Drizzle
Donuts
Sweet
Muffins
Triple Choc
Cookie
English
Muffins /
Bacon Roll
Frozen
Bagels
Shell
Eggs
Liquid
Eggs
Sausage
patties
Back
Bacon
pancakes
Liquid
Butter
Brown
sauce
Defrost/
Tempering
(if applicable)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Defrost
2 hours
ambient
Defrost 2 hours
ambient
Defrost 2 hours
ambient
Defrost
2 hours - tray
4 hours defrost rack
12 hours - stacked
ambient
Defrost
2 hours - tray
4 hours defrost rack
12 hours - stacked
ambient
N/A
N/A
N/A
Defrost
24 hours
Chilled
Defrost
12 hours
Chilled
Temper 30
minutes ambient
If chilled,
Temper
30 minutes
ambient
Secondary
Shelf Life
Sealed pack
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
5 days
ambient
(inc. defrost)
5 days ambient
(inc. defrost)
48 hours
ambient
(inc. defrost)
72 hours
ambient
(inc. defrost)
2 hours ambient.
Return uncracked
eggs to main
chiller. Use first
next day
2 hours
ambient
Return closed
cartons to main
chiller. Use first
next day
N/A
7 days
Chilled
(inc. defrost)
4 days
Chilled
(inc. defrost)
N/A
N/A
N/A
Re-run:
12 hours
Chilled
Use during
busy periods
24 hours
from removal
of film
24 hours from
removal of film
N/A
2 hours
ambient.
24 hours
Main chiller
Use first
next day
Main
freezer
Use first
next day
N/A
Discard at
the end of the
breakfast shift
Keep covered
when not in use
7 days
Chilled
14 days
Chilled
24 hours
from removal
of film
24 hours from
removal of film
As above
Keep covered
when not in use
As preset 48 hrs
chilled in sealed
pot or 2 hours
ambient in sealed
pot
As above
Keep covered
when not in use
Secondary
Shelf Life
Open pack
Chilled
Use first
next day
4 hours
ambient
Do not
re-chill
N/A
Use first
next day
72 hours
in bottle
7 days
ambient
7 days
Chilled
N/A
7 days
ambient
14 days
N/A
Use first
next day
N/A
Cucumber
Salad Base
&
Cherry
Tomatoes
Dehydrated
Onions
Temper 1 hour
ambient
N/A
N/A
Reconstitute
1 hour
Chilled
Temper 1 Hour
ambient
2 hours
ambient
(inc. tempering)
2 hours ambient
(including
tempering)
Keep in chiller
N/A
N/A
24 hours
ambient
(inc. tempering/
re-sealed)
24 hours
In main chiller
Use first
next day
24 hours in main
chiller in sealed
pot - Use first
next day
72 hours
Chilled in
sealed
container
N/A
24 hours
Chilled
(inc.
reconstitution)
2 hours
ambient
(inc. tempering)
2 hours ambient
(inc. tempering)
2 hours ambient
(including
tempering
2 hours ambient
on dressing
table
McDonalds
Fresh
Cheese
Onions/Sliced
Slices
Tomatoes
Deli Grilled
Chicken
RTE Bacon
N/A
Defrost
24 hours Chilled
Defrost
20 mins ambient
Temper
1 hour
ambient
MFY STORES 5 Hours
Temper
1 hour
ambient
N/A
N/A
96 hours Chilled
(inc. defrost)
N/A
24 hours
ambient
(inc. tempering)
Main freezer
Use first
next day
Main freezer
Use first
next day
48 hours
Chilled
Keep Frozen
2 hours
Grillside freezer
2 hours
Vatside freezer
During prep:
30 minutes
ambient. As
preset: 24 hours
Chilled
180 minutes
(inc. 20 minute
defrost)
Secondary
Shelf Life
In Use
24 hours
ambient
In hopper:
7 days
Break cycle
weekly
Discard
Weekly
4 hours
ambient
Do not
re-chill
24 hours
ambient
Re-run:
Must be
used within
12 hours
7 days
ambient
Lettuce
72 hours in
bottle
DO NOT
REFILL
7 days
ambient
7 days
2013 McDonalds. The Golden Arches logo, McFlurry, McNuggets and Im lovin it are trademarks of McDonalds Corporation and its affiliates. Secondary Shelf Life Poster
7 days
24 hours
ambient
(inc. defrost)
During prep:
20 minutes
ambient
In salad:
8 hours Chilled
As above
Keep covered when
not in use
30 minutes
ambient
once cracked
2 hours
ambient
Any queries ca
In pan - discard
at the end of the
breakfast shift.
72 Hours
In squeeze bottle ambient in
48 hours ambient
bottle (inc.
(inc. tempering).
tempering)
place bottles
DO NOT REFILL
in main chiller
overnight, use first
next day
Mustard
Tube
Sauces
B
Ket
N/A
N/A
Temper
1 hour
ambient
N/A
N/A
48 hours
ambient
(inc. tempering)
pickles
2 hours
Grillside
freezer
268249 NABB113 25
5 days ambient
(needs to be kept 24 hours ambient
in its brine)
2 hours
ambient
(inc. tempering)
Discard at end
of day
Dispenser:
Discard at end
of day
Cartridge or
Squeeze bottle
48 hours
ambient
(inc. tempering)
7d
am
Disp
Discar
of
product
Name
Coffee
Beans
Hot
Chocolate
Syrup
Semi
Skimmed
Milk
(for coffee
machine only)
Milk
portions
McFlurry
Toppings
and
Flake 99
McFlurry/
Sundae
Sauces
Chocolate,
Vanilla
and Banana
Syrup
Strawberry
Syrup
Frapp and
Smoothie
Base Mix
Yoghurt
Chocolate/
Caramel
Drizzle
Donuts
Sweet
Muffins
Triple Choc
Cookie
English
Muffins /
Bacon Roll
Frozen
Bagels
Shell
Eggs
Liquid
Eggs
Defrost/
Tempering
(if applicable)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Defrost
2 hours
ambient
Defrost 2 hours
ambient
Defrost 2 hours
ambient
Defrost
2 hours - tray
4 hours defrost rack
12 hours - stacked
ambient
Defrost
2 hours - tray
4 hours defrost rack
12 hours - stacked
ambient
N/A
N/A
Secondary
Shelf Life
Sealed pack
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
5 days
ambient
(inc. defrost)
5 days ambient
(inc. defrost)
48 hours
ambient
(inc. defrost)
72 hours
ambient
(inc. defrost)
2 hours ambient.
Return uncracked
eggs to main
chiller. Use first
next day
2 hours
ambient
Return closed
cartons to main
chiller. Use first
next day
Secondary
Shelf Life
Open pack
Chilled
Use first
next day
N/A
4 hours
ambient
Do not
re-chill
N/A
Re-run:
12 hours
Chilled
Use during
busy periods
Use first
next day
72 hours
in bottle
7 days
ambient
7 days
Chilled
N/A
N/A
N/A
Use first
next day
24 hours
from removal
of film
24 hours from
removal of film
N/A
2 hours
ambient.
24 hours
Main chiller
Use first
next day
Secondary
Shelf Life
In Use
24 hours
ambient
In hopper:
7 days
Break cycle
weekly
4 hours
ambient
Do not
re-chill
24 hours
ambient
7 days
ambient
7 days
ambient
14 days
7 days
7 days
24 hours
ambient
(inc. defrost)
24 hours
from removal
of film
24 hours from
removal of film
As above
Keep covered
when not in use
As above
Keep covered when
not in use
30 minutes
ambient
once cracked
2 hours
ambient
Products that have exceeded their secondary shelf life will not meet McDonalds Food Safety
and Quality Standards. All products must have their secondary shelf life clearly indicated.
Discard
Weekly
Re-run:
Must be
used within
12 hours
7 days
ambient
72 hours in
bottle
DO NOT
REFILL
Within our restaurants, we also use reach-in chillers and freezers. These give us quick access to
frozen food when we need it.
At the end of serving breakfast or main menu products, you should re-seal any open boxes or
bags of product that are in the reach-in freezers and return them to the main freezer. These
products should be used first the next day.
2013 McDonalds. The Golden Arches logo, McFlurry, McNuggets and Im lovin it are trademarks of McDonalds Corporation and its affiliates. Secondary Shelf Life Poster
Products in the reach-in chiller and open tubes of sauce on the dressing table should be resealed
where appropriate and returned to the main chiller. These should also be used first the next day.
14
Open tubes
in main chiller
overnight
use first
next day
My Procedures
Remember: Getting the product from the field into the stock room, and
then storing it in the right way is really important to ensuring each and
every customer receive Gold Standard food each visit, every time.
1.
2.
3.
Exercise: Before you move on to the next section, lets test your
knowledge. What order should these products be put away in?
Product
Order
Frozen Buns
Meat Products
Potato Products
Dessert Products
Chilled Products
Ambient Products
15
My Procedures
Using your
knowledge,
or the
Grilled Products
Flyer available via
ourlounge.co.uk, what
are the minimum
cooking times for:
Regular meat (10:1)
_____ seconds
Visual Standards
None of the patties show signs of red/pink meat, and the juices
run clear/yellowish by the time the patty would be placed on
the sandwich and by the time of the Destructive Test
Quality Standards
One probed patty must be between 70C and 78C, provided
all probed patties meet the Food Safety Standard and all
patties meet the Visual Standard
Although the meat may look great, it is imperative that the temperature in the middle of the patty
reaches the right level, to ensure that all bacteria have been killed. The only accurate way to
check that cooked meat is safe to serve is to use a probe to check the internal temperature.
Lets have a look at how cooking temperatures can affect the quality of a product. Remember, if
you follow the right procedures, you can avoid things going wrong.
16
My Procedures
Production Control
Once the cooked food has been removed from the grill, you then need to control the amount of
food you have available to customers in the transfer bin.
Production control is the ability to produce enough hot, fresh and tasty food to exceed our
customers expectations, without producing excessive waste.
17
My Procedures
Production Modes
Pull Lay:
A run of a product is laid, cooked and assembled, and a second run of buns is laid as the grill
platen rises. This requires two people one on grill, and one positioned on buns and dressings.
Bun Lay:
This is a higher volume mode, where the second run of buns is put down part way through the first
run of meat cooking. Buns are laid 20 seconds before the removal of the meat. This requires three
people one on grill, one on buns and one on dressings
Continuous:
This is a very high volume mode, where the second run of buns
is laid when disengaging the toaster for the first run of buns.
This requires four people two on buns, one on dressings and
one on grill. The bun person should co-ordinate the grill team.
It is important to understand all of these modes in order to be
able to meet customer demand.
Remember: Cook less more often. This will deliver hotter, fresher
products
18
My Procedures
The 3 Cs
When youre working as part of the grill team, you should use the 3 Cs to ensure the team works
smoothly and efficiently together, to achieve the quality products our customers expect. The 3 Cs
are:
Communication
Coordination
Cooperation
Communication
A well run area is one where everyone is clear about what they need to do. Communication is
critical to ensuring great QSC. Make sure that you always communicate clearly with others in your
team, in order that any potential problems are dealt with quickly and efficiently.
Coordination
Coordination means working in a manner where everyone knows what they are doing and when to
do it. Ensure that you coordinate your work with the other members of your team at all times. For
example, if you are coordinating the grill team, you need to speak with both the crew member on
the grill to put the meat down and also the bun person to put the appropriate number of buns down.
Cooperation
Cooperation is working together to get the job done. Ensure that you work with the team to
meet the QSC standards. For example, if the person on dressings needs to re-stock their area,
you, as the person on buns, should cooperate with them to ensure that this can be done without
jeopardising the flow of products.
The oil level should be at the normal line on the back of the
vat. The oil level is critical. If the level is too low, food may not
be totally immersed in the oil and might not cook properly.
When topping up oil, do not add too much, because if the oil
level is too high, products are liable to float out of the basket.
This could also create a potential fire hazard.
Temperature
Level
Condition
19
My Procedures
Carbon
Air
Salt
Heat
Water
Chemicals
20
My Procedures
Fried Products
All chicken products arrive in the restaurant pre-cooked, but must still be properly fried in the
restaurant to ensure a good quality product is served to the customer. Before chicken is delivered
to our restaurants it is passed through an oven and flash fried this ensures that the chicken is
properly cooked right through.
Follow these simple tips to produce good quality fried products that will help deliver Gold
Standard food:
Check the oil condition, level and temperature
Ensure the cooking times and temperatures are correct, and the UHC is set at 93C
Inform a Manager if any equipment is damaged
Hold the product in the UHC for the right amount of time and dispose of it in the red bin once
the holding time has expired
Stack product in the UHC correctly. If you dont, this may cause it to go soggy and it may not
maintain the right temperature
Fill baskets to the right level
Ensure you use the right basket for the right product
Batch Cooking
Batch cooking allows you to cook more than one run of product at a time, which is sometimes
necessary to maintain adequate levels of product so that you can meet the demand of your
customers.
We batch cook as its the fastest way to get the job done. Batch cooking also takes advantage
of the fact that menu items have different cooking times. You should start batch cooking when
the product level falls below the correct guidance stated on the UHC level chart. You should stop
batch cooking when the levels in the UHC are met for that product.
French Fries
French Fries are a product that customers
keep coming back for.
70% of our customers order fries with their
meal, so its a really important food item for
our business. As one of our most popular
products, it is critical that we produce and
sell a quality product at all times.
21
My Procedures
Visit www.
ourlounge.
co.uk, search
for breakfast and talk
to a Manager about
the Breakfast products
we serve.
What are the three most popular breakfast products in your restaurant?
1.
2.
3.
Why is it important that muffins are correctly toasted?
If a customer asked, where could they find information on the nutritional information for Porridge?
22
My Procedures
If you arent sure what a Timecard is or how it is used, when you are
next on shift ask a Crew Trainer what they are and how they work.
Make a note of their answer below:
Defrost Times
Many of the products being delivered to our restaurants are frozen. For example, Deli rolls,
promotional buns and some desserts. Before these products are used they need to be defrosted.
It is important that all defrost times are adhered to, to ensure that products have properly thawed
out before they are used. If products arent defrosted properly, the temperature of the overall
sandwich could be cold and unpleasant to eat, meaning the customer will not receive a Gold
Standard quality sandwich.
Any food that has exceeded its holding time should be disposed of in a red bin so that it can be
counted as waste.
23
My Procedures
Cold Drinks
Our cold cups are clearly marked with drink fill and ice fill
lines so that our drink servings are consistent and provide
value to customers. The drinks tower should dispense the
correct amount of drink into the cup. If the cup isnt quite
full, it means that you need to put more ice in it.
If you fail to put enough ice in cold drinks, this can have a negative
effect on customer satisfaction. If you overfill a cup with ice this may
cause the drink to spill when you put on the lid, or when the customer
handles it.
24
My Procedures
Milkshakes
Our milkshakes are made from real dairy
products and should only be prepared (pulled)
at the customers request, so that they are
fresh, thick and cold. Milkshakes should be thick
with an icy bite, and cold and with no signs of
melting. Always ensure that they are filled to the
correct line on the side of the cup and check the
appearance to ensure good quality.
25
My Procedures
You should always check the appearance before serving. Here are some simple things to look out
for:
Cappuccino
The top of the drink is slightly domed
It has a good coffee aroma
The coffee flavour is stronger than the Latte
Latte
The top of the drink is flat
There is a mild coffee aroma
It has a very mild coffee taste
It is a white coffee
The top has a layer of thin light brown foam
Underneath, the drink is mild brown in colour
The coffee has a fresh aroma
Black Coffee
It has golden crema (froth)
Tight bubbles covering dark black coffee
Fresh, appetising coffee aroma
Espresso
The top surface is covered with golden crema
It has a strong, roasted aroma
Hot Chocolate
It is a cream brown colour
It is sweet
It has a rich chocolate aroma and flavour
It has a creamy texture
Mocha
The top surface covered has spray cream that
has been applied from the outside of the cup
and is peaked at the centre
The chocolate dusting is evenly sprinkled on
top of the spray cream
It is silky smooth
It has a coffee and chocolate taste
26
My Procedures
Iced Frapps
Caramel Iced Frapp: made with a hint of coffee,
smooth whipped cream and drizzled with a rich
caramel sauce
Mocha Frapp: made with a hint of coffee, smooth
whipped cream and drizzled with a chocolate sauce
What to look for to ensure a Gold Standard product is
served:
It should be cold, with a semi-frozen texture
It should be smooth and thick, with a slightly coarse
sensation from the ice crystals
There should be a uniform colour, with no evidence
of colour carryover from other flavours
The Whipped Cream is smooth and light
The drizzle sauce is smooth and thick
Desserts
Desserts are an important and increasingly popular menu items
that are either ordered as part of a meal, or as a stand-alone
treat.
Nearly 20% of
our customers
who buy a
meal in our restaurant
will buy a dessert
Sweet Snacking
Sweet Snacking is the name of our great tasting range of
McCaf treats. This includes:
Triple Chocolate Cookie: a Triple Chocolate Cookie with white,
milk, and dark chocolate chunks.
Sticky Toffee Muffin: a Sticky Toffee Muffin injected with a
smooth toffee sauce and sprinkled with a traditional Crumble
Chocolate Muffin: a Chocolate Muffin with chocolate chunks
Blueberry Muffin: a Blueberry Muffin with blueberries inside,
and a crumble topping
Sugar Donut: a sugar coated ring doughnut
All of these products arrive at the restaurant frozen and need
to be defrosted before serving. You should use the clear tongs
when handling the products and clearly mark them with the
appropriate holding times.
Apple Pies
When cooking pies, you must ensure you cook enough to meet demand. Pies have a secondary
shelf life of 90 minutes, including a cooling time of 10 minutes. This will ensure the product is at
the right temperature when the customer receives it and will also ensure that the filling is not too
hot to avoid the risk of burning someone. You should always discard pies once their holding time
has expired, to ensure that you dont serve soggy or lukewarm pies.
27
My Procedures
It isnt a
McFlurry unless
it has been
flurried!
Food Safety
Throughout this workbook, you have seen how all of the
procedures in place help us to deliver safe food that protects
you and your customers from harm, as well as ensuring you
deliver Gold Standard quality every time. We already know that
the safety of our food and our customers is paramount to our
business, and it is critical that care is taken by all food handlers
all of the time.
Our food safety procedures reduce the risk of the food becoming
contaminated. Every employee in the restaurant plays a major role in
ensuring that product quality and safety is maintained.
All types of raw meat and eggs can be a potential source of bacteria, and your adherence to
the points covered in this workbook and to all cooking procedures will ensure food safety. Any
possible contamination in meat and eggs is killed during cooking. However, contamination
from raw product could be spread around the grill area and onto cooked food via hands etc if
procedures are not followed correctly.
28
My Procedures
You must minimise the risk of cross-contamination as much as possible. This can be done by
implementing the following hygiene practices:
Not working and informing a Manager when suffering from food poisoning symptoms, infected
wounds or sores, skin infections, heavy colds and flu, or other infectious illnesses
Wearing a clean apron when preparing and handling food in the kitchen, on the fry station, or on
wrap and call
Removing your apron prior to carrying out cleaning projects, deliveries, dirty tasks, going on a
break or using the toilet
Not wearing watches or visible jewellery (except a plain wedding band)
Washing hands thoroughly, using AMH, and rinsing and
drying properly
Wearing gloves to handle raw meat and eggs, and taking
care not to touch the outside of the gloves
Washing hands if they do touch the outside of the glove
Using bun tray liners for staging buns
Using sanitised cloths
DPSC Procedures
An important part of food safety is keeping
accurate records of food safety checks. At
McDonalds, we use the Daily Product Safety
Checklist (DPSC). The DPSC is primarily designed
to reduce the risk of food poisoning, e.g. to ensure
we serve safe products.
In order to ensure that food is fit to eat, product/
equipment temperatures and use by dates are
required to be completed in the DPSC. Only in
this way can we ensure we consistently produce
high quality, safe food for our customers and also
fulfil our legal obligations. If you cannot locate
the DPSC, you must inform a Manager. The DPSC
should be kept in a designated place so that it
is at hand, and it is the responsibility of the Shift
Manager to complete it clearly and accurately.
29
My Procedures
Once the food has been cooked and assembled, you will have a finished product that you can
compare against the Gold Standard descriptors. You can complete a number of general quality
checks on our food and drink before it is served:
Meat moist and juicy, dark brown in colour, no pinkness and
no red juices
Chicken golden brown, tender, coating crisp, moist and juicy
Sandwich neatly dressed, no sauce on packaging
Buns crisp, even toast
Lettuce crisp and green
Filet golden brown, evenly bread crumbed, slight oil coating
Fries golden brown, moderately crisp exterior, mealy and
slightly moist interior, slight separation of exterior from interior
Hash Browns crisp and golden brown, with visible flakes of
potato
Apple Pies golden brown, crisp, bubbly pastry crust
Drinks correct temperature, correct dilution and appearance
Before serving
any product,
you should
check its
appearance before
giving it to the
customer.
When you take your next break, have a look at three of the food or
drink items you are served and check them against the descriptors
above and at the back of this workbook. When youre tasting the food,
consider the following guidelines:
Do not smoke before tasting food
Only drink water while tasting food, or in between tasting different menu items. Do not
drink coffee or sugary drinks
Conduct your quality evaluation in an area away from customers, where you can sit
and focus on the evaluation, and refer to the Gold Standard descriptors
Use your senses: sight, smell, touch and taste
Think about what the food is supposed to taste like as you bite into it
Do not dissect sandwiches, or take them apart before you taste the food
Food Item
30
Does it
meet Gold
Standard
quality?
Summary
Focusing on the Customer
Remember at the start of the workbook we said that once you understand how to behave and act,
and then understand the correct procedures, the final element is that you are focused on your
customers and the experience you are providing them.
We know that when our customers visit, they expect great Quality, Service & Cleanliness (QSC).
This means they want quality food that is hot and fresh, served in a clean and safe environment,
and by Crew who are friendly and create an exceptional experience.
We now know that serving Quality food is fundamental to us achieving this and helping to deliver
our customer mission to:
If a Manager asked you to say how ensuring we serve quality food to every customer, every time
would affect the overall customer experience, what would you say?
If a Manager asked you to say how serving Gold Standard food impact the overall customer
experience, what would you say?
31
Verification
1. How can you display the Vital Ingredients when working in the kitchen preparing food?
VALUE & RESPECT
MAKE IT SPECIAL
BE YOU
3. Name two things that our customers expect their food to be:
1.
2.
4. Where is the beef that we use in the UK sourced from?
5. What is the holding time for all products in the transfer bin?
6. If you are in any doubt about a product, what two things should you do?
1.
2.
32
8. What should you look for to ensure meat products are cooked properly?
Workbook Verification
Name
Restaurant
Date
Verified by
Verifiers signature
33
Appearance
Fried Chicken McNugget tempura breading is light
golden brown in colour with natural reddish brown
highlights.
Chicken McNuggets should be in the four distinct shapes
and are uniformly coated with ridges and peaks.
Appearance
The sandwich is neat and holds together well.
The sandwich has a uniform golden brown bun, topped
with sesame seeds.
Light golden brown coated tear drop shape chicken
piece.
Edges of the lettuce are visible.
Temperature/Texture
The product is served fresh and hot.
The breading texture has a light crisp and tender
tempura coating that adheres firmly to the meat. Meat
texture has a uniform firm bite and is slightly juicy.
Taste
The taste is a slight fried corn and wheat flour breading
taste with caramelised notes and clean oil taste. Mild
chicken taste that is slightly salty with a hint of black
pepper and celery taste in the breading.
2013 14 | QSC WORKBOOK Gold Standard Quality Reference Material | GSQ 1
Temperature/Texture
The sandwich is hot.
The texture of the sandwich is a soft, resilient, moist
bun with coated chicken that has a firm, lightly crisp
bite, moistness from sauce, slight crisp from lettuce.
2013 14 | QSC WORKBOOK Gold Standard Quality Reference Material | GSQ 2
The breading texture
has a light crisp and tender
tempura coating that adheres firmly to the meat. Meat
texture has a uniform firm bite and is slightly juicy.
Taste
The taste is a balanced blend of freshly caramelised
bread taste with a slight fried corn and wheat flour
breading taste with caramelised notes and clean oil
taste. There is a clean chicken flavour with buttery
highlights with mayo and fresh lettuce.
Cool
Mayo
OR
Spicy
Tomato
Salsa
Selects
Fish
Appearance
The sandwich is neat and holds together well.
The Legend bun is golden brown with golden crust and
some flour dusting. Oval shape with two diagonal dcor
slices on top of bun.
The edges of the ginger coloured chicken piece are slightly
visible, with some pepper and herb flecks and will different from
sandwich to sandwich due to the non uniform shape of the
natural chicken, which is irregular oblong/teardrop shape.
Curly edges of the lettuce are visible.
Appearance
Fried Chicken Selects coating is a home-style
breading, with breading clusters and fine ridges, light
reddish, golden brown in colour, with black pepper
specks.
Chicken Selects should be irregular shaped strips, with
white natural chicken fillet inside.
Appearance
The sandwich has a uniform golden brown steamed bun
with a slight sheen. The corners of the golden brown
fish portion and cheese are slightly visible.
Sandwich looks neat and holds together well.
Temperature/Texture
The sandwich is hot.
The texture of the sandwich is moderately toasted roll with
slightly crisp crust, with a doughy, tender, resilient,
slightly moist texture with chicken fillet that is lightly crisp
on the outside with succulent natural chicken fillet inside,
moistness from sauce, slight crisp from Batavia lettuce.
Temperature/Texture
The product is served fresh and hot.
Succulent, juicy natural chicken fillet with a firm bite, with
light crunchy, tender breading coating that adheres firmly
to the meat.
2013 14 | QSC WORKBOOK Gold Standard Quality Reference Material | GSQ 4
Taste
The taste is savoury, spicy, country-fried chicken,
with mild black pepper notes, and fried breading and
clean oil taste. The chicken should be mild, with slight
savoury notes.
Taste
The overall taste of the sandwich is spicy and is a balanced
blend of freshly toasted roll, with white bready flavours,
savoury, spicy fried chicken with black pepper notes,
distinctive white pepper, onion and garlic and clean oil
taste, with cooling mayo or spicy tomato salsa and fresh
lettuce.
34
Temperature/Texture
The sandwich is hot and moist.
The texture of the sandwich is distinguished by a soft,
steamed bun with fish filet that is lightly crisp outside,
tender, moist and flaky inside, with creamy tartar sauce
and melted cheese.
Taste
The taste is a balanced blend of fresh steamed bread
taste, creamy,2013slightly
acidic
tartar
sauce
a
14 | QSC WORKBOOK
Gold Standard
Quality Reference
Material |with
GSQ 5
balanced blend of a dill pickle relish and fresh onion,
mild fish and slight mild cheddar cheese.
Cheeseburger
Hamburger
Cheeseburger
Appearance
The sandwich has a uniform golden brown bun.
The sandwich looks neat and holds together well.
The melted cheese has draped corners.
Appearance
The sandwich has a uniform golden brown bun.
The sandwich looks neat and holds together well.
Appearance
The sandwich has a uniform golden brown bun.
The sandwich looks neat and holds together well.
The two pieces of melted cheese are staggered with draped
corners.
Temperature/Texture
The sandwich is hot.
The texture of the sandwich is a soft, resilient, moist
bun, with tender, juicy beef, moistness from the melted
creamy cheese and the condiments with occasional
crispness of the dill pickle and onions.
Taste
The taste is a balanced blend of freshly caramelised bread
taste, seared, seasoned mild beef, creamy, mild cheddar
cheese, sweet tangy McDonalds ketchup and mustard
with an isolated acidic bite from the dill pickle and mild
onion.
Temperature/Texture
The sandwich is hot.
The texture of the sandwich is a soft, resilient, moist
bun, with tender, juicy beef, moistness from the
condiments and occasional crispness of the dill pickle
and onions.
Taste
The taste is a balanced blend of freshly caramelised
bread taste, seared, seasoned mild beef, sweet
tangy McDonalds ketchup and mustard with an
isolated acidic bite from the dill pickle and mild onion.
Temperature/Texture
The sandwich is hot.
The texture of the sandwich is a soft, resilient, moist bun,
with tender, juicy beef, moistness from the melted creamy
cheese and the condiments with occasional crispness of
the dill pickles and onions.
Taste
The flavour is a balanced blend of freshly caramelised bread
taste, dominant creamy cheddar cheese, seared, seasoned
mild beef, sweet tangy McDonalds ketchup and mustard
with an isolated acidic bite from the dill pickle and mild onion.
2013 14 | QSC WORKBOOK Gold Standard Quality Reference Material | GSQ 8
Temperature/Texture
The sandwich is hot.
The texture of the sandwich is a soft, resilient, moist bun, with tender, crumbly, juicy beef,
moistness from the melted creamy cheese and the condiments with occasional crispness of
the dill pickles and fresh onions.
Temperature/Texture
The sandwich is warm and holds together well.
The texture of the sandwich is a soft, resilient, moist bun, with tender, juicy beef, crisp
lettuce, moist, melted creamy cheese and creamy sauce, with occasional crispness of
the dill pickles, onions and relish.
Taste
The taste is a balanced blend of freshly caramelized bread taste with sesame seeds, dominant
seared, seasoned mild beef, creamy cheddar cheese, sweet tangy McDonalds ketchup and
mustard with an isolated acidic bite from the dill pickle and fresh onion.
Taste
The taste is a signature taste that combines a distinctive balanced blend of freshly
caramelized bread taste with sesame seeds, seared, seasoned mild beef, creamy
Big Mac sauce with a balance of sour, pungent mustard, sweet pickle relish, onion
14 | QSC WORKBOOK Gold Standard Quality Reference Material | GSQ 10
and savoury tastes,2013
fresh
lettuce, creamy cheddar cheese, with an isolated acidic bite
from the dill pickle and mild onion.
35
M E
W
C RE
O
LO
R
P M E NT P
2013 McDonalds. February 4th. The Golden Arches logo and im lovin it are trademarks of McDonalds Corporation and its affiliates. 292829
PROM UWT 00004