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053-390-B0
The following documents and drawings are included in this manual to provide the necessary information required for
routine installation of the unit:
• Specifications: 053-390-B1
• Warranty Policy: 048-507-10
• Important Safety Instructions
• Installation and Operation Instructions: 053-390-C0
• Schematic: 053-390-05
• Outline Drawing: 053-390-06
• Customer Connections: 053-390-08
• Factory Service Information: 048-527-10
Output
Voltage: 21 to 29Vdc within rated limits
Static Load Regulation: Better than ±0.5% for any load change within rated limits
Dynamic Load Regulation: Better than ±4% for 40% - 90% load step
(output shall recover to static limits within 30ms)
Static Line Regulation: Better than ±0.1% for any change in input voltage within rated limits
Input
Voltage: 208, 220, 230, 240, 277Vac nominal
Frequency: 45 to 66Hz
Connections
Load Connections: AM breakers (1-pole): 1/4” holes on 5/8” centers
AM breakers (multiple pole): 3/8” holes on 1” centers
GMT fuses: screw terminals 0.25mm2 to 2.5mm2 (#24 to #14 AWG)
Environmental
Operating Temperature: -40 to +75°C, power derated above 65°C (149°F)
(-40 to 167°F)
Miscellaneous
Maximum Number of Rectifiers: Up to eleven (11) Cordex 24-3.1kW modules
#010-601-20 (pre-RoHS #010-572-20);
NOTES: One rectifier space is occupied by the CXCM4
#018-586-20 (pre-RoHS #018-574-20),
Distribution tiers limit the system output to 1200A
Distribution Capacity: Tier 1: Up to twenty (20) 24V, AM plug-in style breakers, 600A maximum
Safety
NOTE: Safety certifications performed at rectifier level only.
EN 60950 Rectifier output shall be rated SELV suitable for connection to TNV-1 circuits
UL 60950
CE EN 60950, CB Scheme
73/23/EEC Low Voltage Directive with amendment 93/68/EEC
EN 55022 (CISPR 22) Information Technology Equipment – Radio Disturbance Characteristics – Limits
and Methods of Measurement
ETS 300 132-2 Power Supply Interface at the Input to Telecommunications Equipment;
Operated by Direct Current (DC)
The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.
To obtain a RMA number for a factory return, customers must call the appropriate location with the Europe
Alpha Technologies Europe Ltd.
product serial and model number, as well as a brief description of the problem, shipment instructions Cartel Business Estate
and billing details. Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel: +44 1279 422110
The original packing container should be used whenever possible. Both the shipping documents Fax: +44 1279 423355
and the outside of the box must have the RMA # clearly marked and the product shipped prepaid to Mexico & Central America
the Argus factory service center. Argus will endeavor to repair products within five working days of Technologies Argus First De Mexico SA de CV
Anatole France No. 17
receipt. Repairs to the returned product are warranted for a period of six months. A service charge Col. Polanco
may be applied if no fault is found in the returned product. Argus will not accept products without an Mexico City, 11560 Mexico
RMA number. Tel: +52 55 5280 6990
Fax: +52 55 5280 6585
South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Business Hours Buenos Aires, 1416 Argentina
Argus North American office hours are 7:30 am to 5:00 pm (Pacific Standard Time) Monday to Friday. Tel: +54 11 4504 4698
Cell: +54 9 11 4993 9996
E-pager: 541149939996@nextel.net.ar
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel: +90 216 317 41 42
Fax: +90 216 472 90 66
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This section contains important instructions that should be followed during the installation and maintenance of
equipment and batteries. Please read all of the instructions before operating the equipment, and save this
manual for future reference.
A licensed electrician MUST perform connections to the branch circuit of service feed. Installation of the power
supply and batteries must be performed by, or under the direct supervision of service personnel knowledgeable of
the required electrical and battery safety precautions.
If instructions in this manual conflict with local electrical codes, those instructions shall be superseded by the local
code.
The following safety symbols will be found throughout this manual, carefully read all information and abide by the
instructions:
DANGEROUS VOLTAGE
This symbol indicates a dangerous voltage
exists in this area of the product.
GAS HAZARD
This symbol indicates a gas hazard
exists in the area of vented batteries.
The following levels of warning will be used with the above symbols:
DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.
WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.
CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.
Mechanical Safety
Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.
Power supplies can reach extreme temperatures under load.
Use caution around sheet metal components and sharp edges.
Electrical Safety
WARNING
Hazardous voltages are present at the input of a power system. The DC output from rectifiers and
batteries, though not dangerous in voltage, has a high short-circuit current capacity that may
cause severe burns and electrical arcing.
Before working with any live battery or power system, follow these precautions:
• Remove all metallic jewelry; e.g., watches, rings, metal rimmed glasses, necklaces.
• Wear safety glasses with side shields (and prescription lenses if necessary) at all times during installation.
• Use tools with insulated handles.
Lethal voltages are present within a power system. Never assume that an electrical connection or conductor is not
energized. Check the circuit with a voltmeter with respect to the grounded portion of the enclosure (both AC and
DC) prior to any installation or removal procedure.
Do not work alone under hazardous conditions.
A licensed electrician is required to install permanently wired equipment. Input voltages can range
up to 240Vac. Ensure that utility power is disabled before beginning installation or removal.
Ensure no liquids or wet clothes contact internal components.
Hazardous electrically live parts inside this unit are energized from batteries even when the AC input power is
disconnected.
Battery Safety
Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel
knowledgeable of batteries and the required safety precautions.
Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all
metallic objects from hands and neck.
Use tools with insulated handles; do not rest tools on top of batteries.
Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Battery post terminals and related accessories contain lead and lead compounds; wash hands
after handling (California Proposition 65).
WARNING
Follow battery manufacturer’s safety recommendations when working around battery systems.
WARNING
Do not smoke or present an open flame when batteries (especially vented batteries) are on
charge. Batteries vent hydrogen gas when on charge, which creates an explosion hazard.
Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the
battery manufacturer for recommended local authorized recyclers.
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................................................. 1
1.1 Scope of the Manual ..................................................................................................................................... 1
1.2 Product Overview.......................................................................................................................................... 1
1.3 System Configurations .................................................................................................................................. 2
1.4 Part Numbers and List Options..................................................................................................................... 2
2 FEATURES ................................................................................................................................................................... 3
2.1 System Overview .......................................................................................................................................... 3
2.2 Tiered Distribution Features.......................................................................................................................... 3
2.3 Cordex System Controller (CXC).................................................................................................................. 4
2.4 Cordex 24-3.1kW Rectifiers .......................................................................................................................... 7
3 INSPECTION................................................................................................................................................................ 11
3.1 Packing Materials........................................................................................................................................ 11
3.2 Check for Damage ...................................................................................................................................... 11
3.3 General Receipt of Shipment...................................................................................................................... 11
4 INSTALLATION ............................................................................................................................................................ 12
4.1 Safety Precautions ...................................................................................................................................... 12
4.2 Tools Required............................................................................................................................................ 12
4.3 Power System Assembly and Mounting ..................................................................................................... 13
4.4 Rectifier Module Insertion/Removal ............................................................................................................ 13
4.5 Battery Installation....................................................................................................................................... 14
5 WIRING ...................................................................................................................................................................... 16
5.1 Grounding ................................................................................................................................................... 16
5.2 AC Feeder Protection/Sizing....................................................................................................................... 16
5.3 AC Input Connections ................................................................................................................................. 16
5.4 DC Output Connections .............................................................................................................................. 17
5.5 DC-DC Converter Connections................................................................................................................... 19
5.6 Controller I/O Connections.......................................................................................................................... 25
5.7 Network Connection and Remote Communications via CXC..................................................................... 27
7 OPERATION ................................................................................................................................................................ 29
7.1 Main Rectifier States ................................................................................................................................... 29
7.2 Main Rectifier Modes .................................................................................................................................. 29
7.3 Factory Ranges and Defaults ..................................................................................................................... 30
8 MAINTENANCE ........................................................................................................................................................... 31
8.1 Fan Replacement........................................................................................................................................ 31
8.2 MOV Replacement...................................................................................................................................... 32
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1 Introduction
NOTE: To aid the user with installation, frequent reference is made to drawings located at the rear of this manual.
NOTE: Rectifier modules are not included with the base system,
but may be purchased along with the system at the time of
ordering or added after the shelf has been installed.
The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
2.3.2.1 Display
Located on the front panel is a 160 x 160-pixel graphical LCD with touch screen similar to those
used in PDAs. This graphical user interface (GUI) allows the operator to interact with screen
selectable items using a fingertip.
Touch screen
Figure 2–Cordex CXCM4 model system controller front panel (shown with optional gray finish)
Alarm Conditions
The CXCM4 illuminates the LED that corresponds to the system alarm status. The following
show the corresponding alarm status for each LED color:
Green – OK, no alarms present
Yellow – Minor alarm is present (no major alarms)
Red – Major alarm is present.
Only one LED is illuminated at a time during alarm conditions.
2.3.2.3 Reset
A reset button is located on the front panel for restarting the CXCM4’s microprocessor. It takes
approximately 15 seconds before the display reappears after pressing the reset button.
NOTE: Refer also to the software manual – always select the shutdown menu item before pressing the reset
button.
LEDs
Thumbscrew
Rectifier status summary will show the rectifier alarm status, communication fail status and
rectifier on/off status.
DC ON
The middle LED (green) is on when the rectifier is delivering power to the load. The LED will
flash when communication is lost. The LED turns off when the rectifier is off; e.g., when
commanded via the CXC.
ALARM
The bottom LED (red) is on continuously in the event of an active Module Fail alarm; if the
module is unable to source power as a result of any of the following conditions:
Output fuse blown AC Mains Input Fail Module fail (ramp test fail)
High voltage (OVP) shutdown Thermal shutdown Local shutdown
UPF fail No output power Fan (1 and 2) fail.
The LED will flash (~2Hz) when a minor alarm is detected; if the modules output capability has
been reduced or a minor component failure is detected during the following conditions:
VAC meter fail AC foldback Remote equalize
Fan (1 or 2) fail Low output voltage High output voltage
Current limit (programmable option) Power limit (programmable option) High temperature foldback
Temperature sense fail Soft start operation Communications lost.
The LED remains off in the absence of an alarm. If the unit output is not connected to a battery
or parallel rectifier, the LED will extinguish if no AC power is present.
2.4.3.2 Mechanical
A thumbscrew is provided to secure the rectifier into the shelf. During normal operation the
rectifier shall be locked into position. A handle (or grip) is incorporated into the front panel to
facilitate the removal of the rectifier from the shelf. No special tools are required.
1
Under normal conditions, a battery connected to the output of the rectifier will draw current when the voltage ramp occurs. Therefore the rectifier fail
alarm will not be generated with a battery connected.
Please see our website at www.argusdcpower.com for details on other custom products from Argus Technologies.
3.3.1 Racks
Consult the packing slip and power system bill of materials to verify that you have the correct number of racks per
your order.
Verify that you have all the necessary parts per your order for proper assembly.
Call Argus Technologies if you have any questions before you proceed: 1 (888) 462-7487
4.5.1 Preparation/Mounting
Batteries should be located in a temperature-controlled environment. The temperature should be regulated at
approx. 25°C (77°F). Significantly lower temperatures reduce performance and higher temperatures decrease life
expectancy.
Provide adequate ventilation. VRLA batteries, though not requiring the special ventilation requirements of a
flooded battery, should not be installed in an airtight enclosure. Hydrogen gas may be vented in a fault condition;
i.e., failed battery.
Before assembly, clean cells (where applicable) as per the battery manufacturer's recommendations.
First neutralize any acid with a baking soda and water solution. Then wipe the cells with clean water.
Cell Readings
5.1 Grounding
The isolated power system battery return bus (BRB) should be connected to the building master ground bus
(MGB) or floor ground bus (FGB) in a larger building. This acts as a system reference and as a low impedance
path to ground for surges, transients, noise, etc. The MGB or FGB should have a direct low impedance path to
the building grounding system. The cable from the power system to the MGB or FGB should be sized to provide
sufficient ampacity to clear the largest fuse or breaker on the power system, excluding the battery protection fuse
or circuit breaker. 750MCM is recommended. This is the minimum requirement; other factors including length of
cable and special grounding requirements of the load should also be factored in. The insulated cable should be
equipped with two-hole crimp type lugs and should not have any tight bends or kinks.
Power System Ampacity Ground Reference Conductor Size
< 30A #10
30 – 100A #6-2
100 – 400A 0000
400 – 800A 350 MCM
> 800A 750 MCM
Optional Alarm
Wire Connection
5.4.2.1 AM Breakers
The CXPS 24-2T is factory configured with (38) total single-pole AM-type plug-in breaker
positions for 24V load distribution. The breakers have bullet terminals which plug into the
breaker tier for simple installation and removal. Each distribution tier has a 1/4” – 5/8”C hole set
for the breaker output and on the ground bar located directly above the breaker panel.
• 1 to 100 amp breakers require 1 position.
• 110 to 150 amp breakers require 2 positions*.
• 175 and 200 amp breakers require 3 positions*.
* 2-position and 3-position breakers have an output adapter that provides a single 3/8" hole on a 1" center output.
The return must use one of the battery or rectifier terminations.
5.5.2 Argus CSM01 Six-Module Converter Shelf Installation Method Of Procedure (MOP)
The CSM01 six-module converter shelf kit, # 038-275-20, includes a cable kit for integration into a CXPS 24-2T
power system. Please reference CSM01 manual # 012-501-B2 for drawings, specifications, and operation of
converter system. Please also reference schematic included with 038-275-20 kit for detailed wiring instructions.
NOTE: Rear access to CXPS system is required for this installation.
The kit includes:
• One six-module CSM01 23” converter shelf
• One 100A plug-in feeder breaker
• Two converter input cables (+/–), #2 AWG flex cable, pre-terminated with 1/4”-5/8”C
lugs on converter shelf end (un-terminated on other)
• Two converter output cables (+/–), #6 AWG flex cable, pre-terminated with 1/4”-5/8”C
lugs on converter shelf end (un-terminated on other)
• Two loose 1/4”-5/8”C lugs for terminating #2 AWG converter input cabling to Vista II
UDC (requires customer supplied crimp tool)
• Two loose 3/8”-1”C lugs for terminating #6 AWG converter output cabling to Vista II
UDC (requires customer supplied crimp tool)
• Hardware for attaching +GND converter output cable to Vista II UDC busbar
• Three #18 AWG signal cables for connecting converter fail alarm (digital) signal to
controller.
Preparation
Mount converter shelf into 23” rack channels below the CXPS power system leaving 1 RU
space between converter shelf and bottom of rectifier shelf for cooling.
Remove the rear panel of the converter shelf.
Insert the pre-terminated lug ends of the two #6 AWG cables into the converter output wireway
on the right hand side of the shelf.
Insert the pre-terminated lug ends of the two #2 AWG cables into the converter input wireway
on the left hand side of the shelf.
Figure 9–Rear of CXPS 24-2T system showing converter +GND output connection
and –48V wire routing location
Figure 10–Connection points and wire routing for –48V input into split tier distribution
Preparation
Mount converter shelf into 23” rack channels directly below the CXPS power system.
Remove the cover for the DC input cable wireway (via front access to shelf).
Remove the cover for the DC output cable wireway on rear of shelf.
The CSM11 shelf configuration has individual feed inputs for each of the four module positions.
Repeat the following steps four times for each of the module input terminals “1” through “4”
starting with module “1” being the leftmost terminal position (as seen from front).
• For a module input, route a set (“+” and “–”) of #2 AWG cables with pre-
terminated 1/4”-5/8”C lugs into the wireway on the leftside of the
converter shelf (as seen from front).
• Terminate the “–” cable connection to the lower hole set.
• Terminate the “+” cable connection to the upper hole set.
• Route the un-terminated wire ends up behind the CXPS system over the
top of the distribution center.
• Cut wires to size, strip cable sheath, and crimp supplied 1/4”-5/8”C lugs.
• Attach lugs to distribution tier return bar for “–” cable connection and to
the breaker output terminal for the “+” cable connection. It is
recommended to utilize the top distribution tier for feeder breaker
installation. Use the hardware supplied with the CXPS system for
attaching lugs. (Reference Figure 10 for breaker locations in 2-tier UDC).
Relay outputs
CAUTION: to reduce risk of fire, use only 0.129mm2 (#26 AWG) or larger wire.
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487).
Each state is characterized as being distinct and necessary for the operation of the rectifier. These states are
briefly described below.
18.8 477.13
29.710 754.63
020-419-20
27.735 704.47
24.235 615.57
21.235 539.37
17.235 437.77
13.735 348.87
10.235 259.97
7.235 183.77
3.235 82.17
0.235 5.97
0
010-572-20 CHECKED
APPROVED
RP
GS
2007/06
2007/06 FINISH
TOLERANCES PER P.O. and
[X] 1mm Doc. 070-024-83
CXPS 24-2T X.X
X.XX
0.04"
0.02" [X.X] 0.5mm
BASE SYSTEM CONFIGURATION 053-390-20-000 SHOWN X.XXX 0.01" [X.XX] 0.25mm SCALE NTS
TITLE
(INCLUDES 23" MOUNTING BRACKETS) OUTLINE, CXPS 24-2T
CORDEX POWER SYSTEM
O
c 2005 ARGUS TECHNOLOGIES ISSUE
SHEET 1 OF 2
DATE
DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm] SIZE TYPE DWG NO. REV
B D2 053-390-06 A
REVISIONS
LTR DESCRIPTION REV BY DATE APPD
20.3 516.70
018-574-20
020-419-20
018-574-20
020-419-20
20.3 516.70
40.5 1028.70
84.0 2133.60
030-736-20
030-736-20
030-694-20
010-572-20
8.0 203.20
11.0 279.40
25.6 649.27 19.8 502.19 16.5 419.10 7.0 177.80
CXPS 24-2T
SYSTEM CONFIGURATION 053-390-20-010 SHOWN
(INCLUDES 1/2 HEIGHT RACK (030-694-20))
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
SCALE NTS
TITLE
BATTERY RETURN
4 X 3/8"-16 HARDWARE ON 1" CENTERS
SITE GROUND
BATTERY HOT 1 X 3/8"-16 HARDWARE
4 X 3/8"-16 HARDWARE ON 1" CENTERS ON 1" CENTER
CIRCUIT BREAKER
RETURNS
1/4"-20 HARDWARE
ON 5/8" CENTERS
CIRCUIT BREAKER
OUTPUTS
1/4"-20 HARDWARE
ON 5/8" CENTERS
SEE DETAIL D
SEE DETAIL A (SHT2)
BOTTOM TIER E/W 8/10 SPLIT POS'N "AM" BREAKER MODULE W/600A LVD ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
COMMON
F1
F2
F1
F2
F3
CXCM4 INTERFACE F3
CONNECTIONS F4
F4
F5
F5
COMMON
F6
F7
F6
F8 F7
F8
F9 F9
F10
F10
DETAIL C DETAIL D
CXCM4 I/O PCB GMT FUSE PCB THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
SCALE NTS
TITLE
SCALE NTS
DETAIL B TITLE
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547