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Mechanical Engineering
2015-2016
Interview Q&A
Mechanical Engineering
2015-2016
maximum clearance.
Interference Fit: In these types of fits the size of the mating parts are predefined so that
interference between them always occurs. The tolerance zone of the hole is completely
below the tolerance zone of the shaft.
Transition Fit: As the name suggests these type of fit has its mating parts size limited to
allow either clearance or interference. The tolerance zone of the hole and the shaft
overlaps in case of such fits.
9. What are the rules that must be kept in mind while designing castings?
Some of the points that must be kept in mind during the process of cast designing are as
follows:
To avoid the concentration of stresses sharp corners and frequent use of fillets should
be avoided.
Section thicknesses should be uniform as much as possible. For variations it must be
done gradually.
Abrupt changes in the thickness should be avoided at all costs.
Simplicity is the key, the casting should be designed as simple as possible.
It is difficult to create true large spaces and henceforth large flat surfaces must be
avoided.
Webs and ribs used for stiffening in castings should as minimal as possible.
Curved shapes can be used in order to improve the stress handling of the cast.
10. What are the points that should be kept in mind during forging design?
Some of the points that should be followed while forging design are:
A radial flow of grains or fibers must be achieved in the forged components.
The forged items such as drop and press forgings should have a parting line that should
divide the forging into two equal halves.
The ribs in a forging should not be high or thin.
In order to avoid increased die wear the pockets and recesses in forgings should be
minimum.
In forgings the parting line of it should lie as far as possible in a single plane.
For ease of forging and easy removal of forgings the surfaces of the metal should
contain sufficient drafts.
11. What are the different theories of failure under static load, explain briefly?
The main theories of failure of a member subjected to bi-axial stress are as follows:
Maximum principal stress theory ( Rankines theory): This theory states that failure
occurs at a point in member where the maximum principal or normal stress in a bi-axial
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
Interview Q&A
Mechanical Engineering
2015-2016
Engine specifications are different in different manufactures like as Bore Diameter (CC),
Ignition timing. Also the exhaust passage takes more responsible for sound.
24. How much Watt means 1Hp?
746.2 Watt
25. Explain Bicycle Rear Wheel Sprocket working?
Rear wheel sprocket works under the principle of ratchet and pawl.
26. Definition of Octane Number and Cetane Number?
Octane No.- Octane number is defined as the percentage, by volume, of iso octane in the
mixture of iso octane and h-heptane. It is the measure of rating of SI engine.
Cetane No.- Cetane number is defined as the percentage, by volume, of n-cetane in the
mixture of n-cetane and alpha methyl naphthalene. It is the measure of rating of CI
engine.
27. What is the difference between Critical Speed and Whirling Speed?
In Solid mechanics, in the field of rotor dynamics, the critical speed is the theoretical
angular velocity which excites the natural frequency of a rotating object, such as a shaft,
propeller or gear. As the speed of rotation approaches the objects natural frequency, the
object begins to resonate which dramatically increases system vibration. The resulting
resonance occurs regardless of orientation. Whirling Speed is due to the unbalanced
forces acting on a rotating shaft.
28. What is the difference between Technology and Engineering?
Engineering is application of science. Technology shows various methods of
Engineering. A bridge can be made by using beams to bear the load, by an arc or by
hanging in a cable; all shows different technology but comes under civil engineering
and science applied is laws of force/load distribution. Application of engineering for
sophistication/modernization is also called as technology.
29. What is Hydrostatic System?
Hydrostatics is the study of uid bodies that are
At rest
Moving suciently slowly so there is no relative motion between adjacent parts
of the body
For hydrostatic situations
There are no shear stresses
There are only pressure forces that act perpendicular to any surface.
30. What is Cotter joint?
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
A cotter joint is used to connect rigidly two co-axial rods or bars which are subjected to
axial tensile or compressive forces.
31. What is the difference between Strainer and Fitler?
Strainer for coarse size, Filter is more accurate than Strainer.
32. Why the Centrifugal Pump is called High Discharge pump?
Centrifugal pump is a kinetic device. The centrifugal pump uses the centrifugal force to
push out the fluid. So the liquid entering the pump receives kinetic energy from the
rotating impeller. The centrifugal action of the impeller accelerates the liquid to a high
velocity, transferring mechanical (rotational) energy to the liquid. So it discharges the
liquid in high rate. It is given in the following formulae:
Centrifugal force F= (M*V2)/R.
Where, M-Mass, V-Velocity, R-Radius
33. Which Pump is more Efficient Centrifugal Pump or Reciprocating Pump?
Centrifugal pump. Because flow rate is higher compared to reciprocating pump. Flow is
smooth and it requires less space to install. Lower initial cost and lower maintenance
cost.
34. Which Mechanism is used in Automobile gearing System?
Differential mechanism
35. When Crude Oil is Heated, Which Hydro Carbon comes first?
Natural gas (Gasoline) at 20 degree Celsius.
36. What is heat treatment and why is it done?
Heat treatment can be defined as a combination of processes or operations in which the
heating and cooling of a metal or alloy is done in order to obtain desirable
characteristics without changing the compositions. Some of the motives or purpose of
heat treatment are as follows:
In order to improve the hardness of metals.
For the softening of the metal.
In order to improve the machinability of the metal.
To change the grain size.
To provide better resistance to heat, corrosion, wear etc.
Heat treatment is generally performed in the following ways:
Normalizing, Annealing, Spheroidising, Hardening, Tempering, Surface or case
hardening
37. How many governors are needed for safe turbine operation? Why?
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
Two independent governors are needed for safe turbine operation. One is an over speed
or emergency trip that shuts off the steam at 10 percent above running speed
(maximum speed). The second, or main governor, usually controls speed at a constant
rate; however, many applications have variable speed control.
38. Besides lubrication, what are two functions of lubricating oil in some turbines?
In larger units, lube oil cools the bearings by carrying off heat to the oil coolers. Lube oil
in some turbines also acts as a hydraulic fluid to operate the governor speed-control
system.
39. What are the assumptions made in simple theory of bending?
The assumptions made in the theory of simple bending are:
The material of the beam is homogeneous this implies that it is uniform in density,
strength and have isotropic properties meaning possessing same elastic property in all
directions.
Even after bending the cross section of the beam remains constant.
During the initial stages the beam is straight and unstressed.
All the stresses in the beam are within the elastic limit of its material.
The layers of the beam are free to contract and expand longitudinally and laterally
On any cross section the perpendicular resultant force of the beam is zero.
Compared to the cross-sectional dimension of the beam the radius of curvature is very
large.
40. What kind of materials should be used for shafts manufacturing?
Some of the qualities that should be present in materials for shafts are as follows:
The material should have a high index of strength.
Also it should have a high level of machinability.
The material should possess a low notch sensitivity factor.
The material must also have wear resistant properties.
Good heat treatment properties should also be present.
The common material used to creates shafts of high strengths an alloy of steel like nickel
is used. The shafts are manufactured by hot rolling processes and then the shaft is
finished using drawing or grinding processes.
41. Why should a chain drive be used over a belt or rope driven drive? State pro`s and
con`s?
The advantages of using a chain drives are:
In a chain drive no slip occurrence takes place.
The chains take less space as compared to rope or belts as they are made of metal and
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
Interview Q&A
Mechanical Engineering
2015-2016
Interview Q&A
Mechanical Engineering
2015-2016
10
shafts which are 90 degrees apart but they can be made to work at other angles as well.
The bevel gears are classified into the following types on the basis of pitch surfaces and
shaft angles:
Mitre Gears: These types of gears are similar to each other ie. they have the same pitch
angles and contain the same number of teeth. The shaft axes intersect at 90 degrees
angle.
Angular bevel gears: When two bevel gears connect at any angle apart from 90 degrees.
Crown bevel gears: When the two shaft axes intersect at an angle greater than 90 and
one of the bevel gears have a pitch angle of 90 degrees they are known as crown bevel
gears.
Internal bevel gears: In these type of gears the teeth on the gears is cut on the inside
area of the pitch cone.
47. What are the different values that need to be determined in order to design a
cylinder for an ICE?
The following values are needed to be determined:
Thickness of the cylinder wall: The cylinder walls in an engine is made witness to gas
pressure and the side thrust of a piston. This results in two types of stresses:
longitudinal and circumferential stress. Both the types of stresses are perpendicular to
each other and hence it is aimed to reduce the resulting stress as much as possible.
Length and bore of the cylinder: The length of the cylinder and the length of the stroke
is calculated on the basis of the formula: length of cylinder L = 1.15 times the length of
the stroke (l). L = 1.15(l)
Cylinder flange and studs: The cylinders are always cast integral as a part of the upper
crankcase or in some cases attached to it by means of nuts and bolts. The flange is
integral to a cylinder and henceforth its thickness should be greater than that of the
cylinder wall. The thickness of flange should generally be between 1.2t-1.4t where t is
the cylinder thickness.
The stud diameter is calculated by equating gas load ( due to max pressure ) to the
grand total of all the resisting forces of the studs.
48. What are considerations taken into account while creating a piston head?
The piston head is designed on the basis of the following considerations:
The crown should have enough strength to absorb the explosion pressure inside the
engine cylinder.
The head must always dissipate the heat of the explosion as quickly as possible to the
engine walls.
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
11
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
12
Nikolaus Otto invented the four stroke engine. Both, two stroke and four stroke have
their own advantages and disadvantages. 4 stroke is more fuel efficient. However, 2
stroke produces more power.
56. Explain what is torque
Torque is the force that causes rotation. It is a measure of how much force is acting on
an object making it rotate.
57. What is the difference between torque and power?
While power determines the speed of a vehicle, torque determines the time in which
that speed can be reached. The greater the torque figure, the faster the acceleration. The
more torque in the engine, the faster you accelerate. Power is the rate at which work is
done, so it is basically the potential of the engine.
58. Explain why diesel engine is known as high torque and petrol engine as high
speed engine?
Each power stroke in a petrol engine releases more heat and is converted into
mechanical energy due to a higher rate of burning. This is the reason petrol engine has
higher power and acceleration.
Diesel engine is a compression ignition engine with higher compression ratio, therefore
extreme pressure is high. Since the piston of a diesel engine is larger, more torque is
delivered in produced.
59. Why do heavy vehicles use diesel engine?
The compression ratio of diesel engine is higher than the petrol engine, the reason for
producing higher torque. The efficiency of diesel engine increases with load. Diesel
produces slow energy on burning of fuel and the efficiency of the engine increases with
load which is why diesel engine is suitable and largely used for heavy vehicles.
60. Between steel, copper and brass, which conduct faster heat.
Copper conducts heat faster than steel or brass. In most cases, material that is good for
conducting heat is also good for electricity.
61. What are the advantage and disadvantage of using LPG in a car?
Advantages:
The high octane rate enables it to blend better with air and to burn completely,
generating less carbon. With less carbon buildup, spark plugs often last longer and oil
changes are needed less frequently.
Since it burns in the gaseous phase, it results in less corrosion and engine wear.
In case of a spill, LPG evaporates quickly.
Disadvantages:
The LPG requires servicing at approximately once a year.
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
13
Since complete combustion occurs, more heat is liberated which is not advised for a
long journey as the engine will get over heated.
Installation of LPG is rather difficult.
62. Why gas containers are mostly in a cylindrical shape?
The ideal shape would be a sphere. The container must have the capacity to withstand
the extremely high pressure of liquefied gas. A spherical shape helps in distributing
these forces uniformly.
63. Why DTSI is used in motor bikes?
DTSI is used for a better fuel combustion in the cylinder head which helps provide
better efficiency and optimum use of fuel.
64. What are the advantages of DTSI over normal engines?
The cylinder head has two spark plugs, instead of the usual one. When two sparks are
generated at either ends of the combustion chamber, the air-fuel mixture is ignited in a
way that creates two flame fronts. A higher rate of combustion is achieved leading to
higher rise in pressure. The outcome of this is more torque, better fuel efficiency and
lower emissions.
65. What is the difference between scavenging and supercharging ?
Scavenging is process of flushing out burnt gases from engine cylinder by introducing
fresh air in the cylinder before exhaust stroke ends. Supercharging is the process of
supplying higher mass of air by compressing the atmospheric air.
66. What are the names given to constant temperature, constant pressure, constant
volume, constant enthalpy, and constant entropy processes.
Isothermal, isochroic, isobaric, throttling and adiabatic processes respectively.
67. Enthalpy and entropy are functions of one single parameter. Which is that ?
Temperature.
68. Which impurities form hard scale and which impurities soft scale ?
Sulphates and chlorides of lime and magnesium form hard scale, and carbonates of lime
and magnesium form soft scale.
69. What is the difference between hard water and soft water ?
Hard water contains excess of scale forming impurities and soft water contains very
little or no scale forming substances.
70. Why large boilers are water tube type ?
Water tube boilers raise steam fast because of large heat transfer area and positive water
circulation. Thus they respond faster to fluctuations in demand. Further single tube
failure does not lead to catastrophy.
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
14
71. Low water in boiler drum is unsafe because it may result in overheating of water
tubes in furnace. Why it is unsafe to have high water condition in boiler drum ?
High drum level does not allow steam separation to be effective and some water can be
carried over with steam which is not desirable for steam turbine.
72. What is the principle of mechanical refrigeration ?
A volatile liquid will boil under the proper conditions and in so doing will absorb heat
from surrounding objects.
73. In some engines glycerine is used in place of water for cooling of engine. Why ?
Glycerine has boiling point of 90C which increases its heat carrying capacity. Thus
weight of coolant gets reduced and smaller riadiator can be used.
74. What is the effect of friction on flow of steam through a nozzle ?
To decrease both mass flow rate and wetness of steam.
75. What is the purpose of biological shield in nuclear plants ?
Biological shield of heavy concrete prevents exposure to neutrons, beta rays and
gamma rays which kill living things.
76. What is heavy water and what is its use in nuclear plants ?
Water containing heavy isotopes of hydrogen (Deuterium) is known as heavy water.
Heavy water is used as a moderator. Heavy water slows down the fast neutrons and
thus moderates the chain reaction.
77. Explain nuclear reactor in brief.
A plant which initiates, sustains, controls and maintains nuclear fission chain reaction
and provides shielding against radioactive radiation is nuclear reactor.
78. Disposal of radioactive waste materials and spent fuel is a major and important
technology. How the waste radioactive material is disposed off ?
Non usable fission products are radioactive and take short/medium/long time for
radioactive decay to reach safe level of radioactivity. Accordingly three methods of
disposal are :
(a) Zero or low radioactivity material is dispersed or stored without elaborate shielding.
(b) Medium radioactivity material is stored for short duration of about 5 years to allow
decay of radioactivity.
(c)High radioactive material. They are stored in water for several months to permit
radioactive decay to an acceptable low level.
79. What is the difference between Fan and Blower?
Fan moves the air in low pressure at all directions. Blower directs the air in a single path
with high pressure.
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
15
Interview Q&A
Mechanical Engineering
2015-2016
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Interview Q&A
Mechanical Engineering
2015-2016
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Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
18
101. Which ISO standard would be applicable if the product or the service involved
design and development?
It would involve ISO-9001 which is the model for quality assurance in design,
development, production, installation and servicing.
102. Can you tell us about ISO-9002 and 9003 also?
ISO-9002 is for quality assurance in production, installation and servicing and
ISO-9003 is for quality assurance in final inspection and test.
103. What are the common profiles used for splines in machine elements?
The profiles used for splines in machine elements are straight sided splines, triangular
splines and involute splines.
104. What type of threads are used for pressure tight joints and for power
transmission?
Pipe threads are used for pressure tight joints and square threads for power
transmission.
105. How computer helps in designing?
Computer is able to store lot of information and same can be retrieved fast. It performs
calculations very fast. The design can be visualized on screen and any alterations made
and its effects clearly seen. Thus optimum designs can be achieved much faster and
these are thoroughly tested from all angles.
106. Can you tell something about Hazop study?
In Hazop (Hazards and operatibility) study each and every conceivable process
deviation from normal operating condition of a system having identical design
intention, is thoroughly analysed for causes and consequence and required action plan
to mitigate hazard/operability problems are suggested on the basis of available
protective system.
107. Why slenderness ratio is considered in design of members?
When length of the member is increased, the member may fail due to buckling even
though the member is symmetrical in all respects and the load is concentric.
108. A wire rope is designated as 6 x 19 standard hoisting. What do the numbers 6 x 19
represent?
Number of strands x number of wires in each strand.
109. Why a sleeve is fitted on a ball bearing?
To prevent relative axial movement between the shaft and the bearing.
110. What is the main purpose of a gear box in a vehicle?
To vary the torque at the road vehicles.
111. What is endurance limit?
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
19
Endurance limit or fatigue limit is the maximum stress that a member can withstand for
an infinite number of load applications without failure when subjected to completely
reversed loading.
112. The designation M 33 x 2 of a bolt means
Metric threads of 33 mm outside diameter and 2 mm pitch.
113. Say the use of some couplings.
Oldhams coupling is used to connect two shafts which have lateral misalignment.
Universal coupling is used to join two shafts whose axes intersect at a small angle.
Bushed pin flexible coupling is used to join two shafts which are not in exact alignment.
Sleeve or muff coupling is the simplest type of rigid coupling.
114. What type of cam follower is generally used in automobiles?
Spherical type cam follower.
115. Say some types of cam.
S.H.M. cam is used in order to minimize jerks.
Harmonic cam is used for low and moderate speed engine.
Cycloidal cam is used for high speed engine.
116. How do you define a spring?
A spring is an elastic member which stores energy and provides a force over a distance
by elastic deflection.
117. How do you define a shaft?
A shaft is a rotating member, usually of circular cross-section (either solid or hollow),
transmitting power.
118. What is a flywheel?
A flywheel is a heavy rotating body which acts as reservoir for absorbing and
redistributing kinetic energy. The function of a flywheel is to keep the speed of machine
between given limits while the machine is doing work or receiving energy at a variable
rate.
119. What is a design?
Creating a plan or drawings for a product using intellectual ability and scientific
knowledge is called design. A product so designed should permit economical
manufacture, and it should meet the specification requirements.
120. What are the different types of design?
Adaptive design Adaptation of the existing design
Development design Improvement of the existing design
New design Design of an entirely new product
121. What is engineering design?
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
20
Iterative decision making process to conceive and implement optimum systems to solve
problems and needs of society.
122. What is machine design?
A process of achieving a plan for the construction of a machine.
123. What is modeling?
Representation of the real world on desk in symbolic form or in the laboratory.
124. What are preferred numbers?
A general basis for standardizing and grading a series of similar dimensions,
characteristics, etc.
125. What is resilience? What is proof resilience?
Strain energy stored per unit volume is resilience. The maximum strain energy which
can be stored in a material per unit volume is called as proof resilience.
126. What is creep?
The slow and progressive deformation of a material with time under a constant stress.
127. What is cam?
A plate or cylinder which communicates motion to a follower by means of its edge or a
groove cut in its surface.
128. What is coupling?
Coupling makes a semi permanent connection between two shafts.
129. What are clutches?
Couplings which permit the disengagement of the coupled shafts during rotation.
130. What is shot peening?
Shot peening is a cold working process used to produce a compressive residual stress
layer and modify the mechanical properties of metals. It entails impacting a surface
with shot (round metallic, glass, or ceramic particles) with a force sufficient to create
plastic deformation. Peening a surface spreads it plastically, causing changes in the
mechanical properties of the surface.
The main benefit of shot peening is the delay or prevention of cracks in highly tensile
stressed alloy components.
131. What is poissons ratio?
The ratio of the relative contraction strain (or transverse strain) normal to the applied
load - to the relative extension strain (or axial strain) in the direction of the applied load.
132. What is enthalpy and entropy?
Enthalpy describes the energy it takes for a substance to change from one phase to
another (i.e. solid to liquid.) Entropy deals with the actual disorder of particles and
substances (i.e. more disorder of the particles as a solid substance is heated to a liquid.)
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119
Interview Q&A
Mechanical Engineering
2015-2016
21
In short, enthalpy looks at the energy needed whereas entropy looks at the organiztion
of the particles themselves.
133. What is the difference between helical and spiral?
A helix is a curve in 3-d space with an axis, where the tangent line makes a constant
angle with the axis. Spirals on the other hand do not need to have that property, and are
typically curves in a 2-d plane.
134. What is mechanical engineering?
Mechanical engineering is the discipline that applies the principles
of engineering, physics, and materials science for the design, analysis,manufacturing,
operation and maintenance of machines/machines tools.
135. What is the difference between heat and temperature?
Important Questions:
3, 4, 5, 7, 15, 16, 17, 19, 20, 22, 23, 24, 26, 28, 31, 33, 35, 36, 41, 42, 45, 46, 49, 50, 51, 52, 55,
58, 59, 61, 62, 64, 65, 66, 67, 68, 69, 72, 73, 75, 76, 78, 79, 81, 82, 84, 85, 86, 88, 89, 90, 91, 92,
93, 99, 108, 110, 111, 112, 113, 115, 116, 118, 119, 120, 125, 126, 127, 128, 129, 130, 131, 132,
133, 134, 135.
Compiled by: Mr. B. Ramesh, Associate Professor in Mechanical Engineering, St. Josephs Institute of
Technology, Chennai-600119