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Escuela Superior de Ingenieros Industriales de Bilbao, Universidad del Pas Vasco, Alameda de Urquijo, s/n 48013 Bilbao (Bizkaia), Spain
b
Escuela Tecnica Superior de Ingeniera Industrial, Universidad de La Rioja, C/ Luis de Ulloa, 20. E 26004 Logrono (La Rioja), Spain
c
Universidad de Vigo, Escuela Tecnica Superior de Ingenieros Industriales, C/Lagoas-Marcosende, s/n 36200 Vigo (Pontevedra), Spain
Received 5 August 2004
Abstract
In this paper, it is proposed to incorporate the analysis of the dynamic performance of the process into the design and engineering
stage of projects as a means of analysing and resolving this type of problem. The following contributions are made with this objective in
mind:
(a) The barriers in the way of dynamic analysis are identied.
(b) Software tools which make dynamic analysis accessible during the design and engineering phase of the project are proposed.
To achieve this goal, modelling and mathematical simulation are used, with the following features:
strict modelling of mass, momentum and energy conservation equations as well as state equations, and
utilisation of the Matlab-Simulink package as the base-software tool.
(c) The procedure and tool proposed for dynamic analysis during the design phase should enable these studies to be carried out at a
reasonable cost and time for regular industrial projects, and not just for large research projects or nuclear power plants.
To complete this paper, we apply our method to a natural gas installation in a power plant. The model is applied to study the
transients of a natural gas supply line to a steam-electric power plant. The results of the model have been validated with the actual data
on the boiler trip obtained from the distributed control system of a steam-electric power plant.
r 2006 Elsevier Ltd. All rights reserved.
1. Preliminary information
Installations where uids are processed sometimes suffer
from operational problems that are a consequence of the
dynamic performance of the process itself. Examples
include interaction between regulation valves placed
consecutively in the same piping, mutually coupled
regulation loops, equipment trips that cause trips in other
equipment because of a transient, incorrect transference
between main equipment and backup equipment, poorly
adjusted regulators, etc.
Corresponding author. Tel.: +34 941 299 536; fax: +34 941 299 478.
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Nomenclature
a
A
E
f e
FR
GM
H
I
I
L
m
Mfm
M
p
pt
qH
Q
Q_
r
ri
re
S
v
vt
va
wturb
_t
W
r
Dx
Dt
O
density, kg/m3
space increment, m
time increment, s
arbitrary control volume O A L, m3
Suffixes
In
Out
CV
input
output
control volume
Mathematical symbols
d/dt
dO
ds
()
[]
{}
Multiplication signs
Either no symbol or .
S : summation of the order
of the factors
S1 : summation of the order of the factors less
1
S2 : summation of the order of the factors less
2
:
S4 : summation of the order of the factors less
4
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common steady-state design criteria, a design and dimension assessment of the installation must be carried out.
Next, the general layout of the installation must be
established.
At this point the base-design is ready to undergo an
analysis of its dynamic performance. The system is
modelled and its behaviour simulated in a graphic
environment. The modelling of a system consists of two
stages:
Fig. 1. Process variables (pressure, temperature, speed, density, mass ow and mach number) through a pipe section.
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Reception installation.
Consumption device.
These cases are useful for analysing regulator performance. Other problem cases are useful for analysing the
inuence of the regulation unit layout, the shutoff valve
closing speeds and the performance of the turbine-type
RMS owmeter. Due to space limitations, only the cases
mentioned are expanded upon in this paper.
A natural gas installation for a power plant appears in
Fig. 2 and the model developed is shown in Fig. 3.
It is important to emphasise that MATLAB/SIMULINK tools to design regulation and control systems are
available for use in conjunction with the new process
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The model plus the NCD tool provide the result shown
in Table 1. Fig. 4 also shows how performance clearly
improves with the new tuning (r, red line), with the ow
regulator improving substantially.
Table 1
Regulator parameters of the natural gas installation
Pressure
regulation
Regulation unit
Mass ow
regulation
Consumption
device
Original parameters
PB 190
iT 60 s
dT 0 s
PB 275
iT 35 s
dT 0 s
PB 115
PB 77
iT 53 s
dT 0 s
iT 14 s
dT 0 s
PB 103
PB 77
iT 10 s
dT 0 s
iT 14 s
dT 0 s
Parameters according to
model+NCD for Case B: load
following
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0
0%
20 %
40 %
60 %
80 %
100 %
-0.5
-1
-1.5
-2
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Continuous medium.
One-component ow and therefore no chemical reactions.
No generation of heat inside the uid.
One-phase ow.
SSin;out
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(4)
(5)
(7)
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(8)
H inI H I if GM inI o0
and
H outI H I if GM outI 40;
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[11] Lee WFZ, Evans HJ. Density effect and reynolds number effect on
gas turbine owmeters. J Basic Eng 1965; 104357.
[12] Lee WFZ, Kirik MJ, Bonner JA. Gas turbine owmeter measurement of pulsation ow. J Eng Power 1975; 5319.
[13] Patankar SV. Numerical heat transfer and uid ow. Washington,
DC: Hemisphere Publishing Corporation; 1980.
[14] Borrie JA. Modern control systems: a manual of design methods.
Englwood Cliffs, NJ: Prentice-Hall International; 1986.