Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Abstract
Data gathered from 15 (5 conventional, 10 foam) production
wells on the Eldfisk field in the North Sea indicate that foam
cement outperforms conventional cement for zonal isolation
and dynamic curing of losses.
Drilling in a highly fractured reservoir presents problems
related to losses and providing effective zonal isolation across
the producing interval. Nearly all recent wells drilled in the
Eldfisk Field have encountered losses in the magnitude of 250
to 300 bbl/hr.
Considering the downhole conditions, with pore pressures
ranging from 4 to 10 lb/gal in the different productive layers,
the importance of zonal isolation, establishing barriers in
water productive layers, and achieving overall cement
coverage is extremely important.
Because the reservoir section in the Eldfisk Field is mainly
chalk, permeability is generally low. If not stimulated, the
economics of drilling in this field would be marginal. The
overall success of the drilling effort is therefore dependent on
the stimulation results, which in turn depend largely on
effective zonal isolation/cement coverage across the
productive interval.
Foamed cement has been introduced and seems to have
fulfilled the requirements of cementing in this challenging
field. Since its introduction, the service companies have
performed ten jobs successfully. The criteria for success have
been measured using each of the following factors: operational
performance, fluid diversion during stimulation, and
CBL evaluation.
This paper provides details about the following:
Design review
Operational challenges related to strict environmental
rules
Handling foam cement returns at surface
Introduction
The following case study demonstrates that the unique
properties of foamed cement can enable it to outperform
conventional and lightweight cement systems in highly
demanding reservoirs such as those in the Eldfisk Field.
General Field Description
The Eldfisk Field, discovered in 1970, is located in the
southern section of the Norwegian North Sea in Block 2/7.
This field is a high-porosity, low-permeability Ekofisk/Tor
chalk reservoir. The initial reservoir pressure of the field was
6,800 psia and the static bottomhole temperature (BHT) is
268F. The true vertical depth (TVD) of the main reservoir
section is from 9,800 ft to 12,000 ft. This field has produced
427 MMbbl of oil, 24 MMbbl of water, and 1,505 Bcfg. The
current average reservoir pressure is about 3,000 psi.
Waterflooding of this reservoir started in 2000. To help
optimize the recovery of the reservoir, most of the vertical
production and injection wells have been sidetracked and
drilled horizontally.
The reservoir depletion to less than seawater gradient has
greatly affected the drilling and completion practices.
Currently, an 8.6-lb/gal seawater mud system is used for
drilling the depleted reservoir section. This creates a high
potential for lost-circulation problems. When excessive lost
circulation occurs, a floating mud cap concept is used by
which the annulus is kept full while drilling continues.1 On
several wells, drilling has continued with losses of over
300 bbl/hr.
Cement Job Design
The Eldfisk field requires a cementing system that reduces the
risk of lost circulation, while simultaneously delivering
excellent annular displacement efficiency with the aim of
achieving 100% annular fill. When set, the cement must
exhibit complete zonal isolation for the life of the well
(stimulation, production, selective work over), while providing
lateral pipe support to combat compaction-induced failures.
Foamed cement seems to fulfill these requirements.
In addition to the normal requirements of a cemented
production liner, foamed cement is considered suitable for the
SPE/IADC 79912
SPE/IADC 79912
Job Execution
Liner Running and Configuration. After setting a 9 5/8-in.
whipstock at 5,170 ft TVD, an 8 -in. 9 7/8-in. bicenter hole
was drilled to within +/- 10 ft TVD of the Ekofisk formation.
A 7 -in. liner was then set and cemented conventionally at
approximately 9,500 ft TVD at an approximately 60 angle.
The 6 -in. hole was drilled horizontally through the Ekofisk
and Tor formations (Fig. 7). A 5-in. liner was then run through
this section and foam cemented, using a remote-operated
cementing head. This liner-hanger system was hydraulically
set with a mechanically set liner top packer. To increase the
SPE/IADC 79912
SPE/IADC 79912
References
1. Anvik, H.K. and Gibson, W.R.: Drilling and Workover
2.
3.
4.
5.
6.
7.
8.
9.
10.
SPE/IADC 79912
Portland G Cement
Liquid Additives, gal/sec
Water, gal/sec
5.88
15.3
1.26
0.14
15.21
27
11.2 to 11.6
5:37
5:45
5:50
1-8
80
79
59
36
24
17
7
6
2
65
15
194
33
25
17
14
11
10
8
15
24
9
15
11.68
11.76
9:32
10:59
2,000
SPE/IADC 79912
Base Slurry
15.3
Yield
1.26
(ft^/sk)
Water Ratio
5.88
(gal/sk)
Cement Rate
4.0
(bbl/min)
(increment bbl)
Mix H2O
286.0
N2 Choke
(scf/bbl)
12
(/64 in.)
Foamer Rate
2.58
(gal/min)
Foamer Rate
15.38
Foamer Conc.
0.140
(gal/sk)
Surf Depth
0.088
(cm/ltr)
Volume
Cement
Surfactant
Nitrogen
Nitrogen
Surfactant
Volume
Volume
Cement
Mixing
Volume
Rate
Rate
Rate
Pressure
depth
Surfactant
Nitrogen
pumped
Water
Cement
(bbl/min)
(gal/min)
(SCF/min)
(psi)
(cm)
(gal)
(scf)
(bbl)
(bbl)
(sk)
1.5
0.97
429
1,023
0.7
2.0
917
14
1.6
1.03
458
1,093
2.3
7.0
3,209
11
50
1.7
1.10
486
1,162
4.0
12.0
5,501
19
12
86
1.8
1.16
515
1,231
5.7
17.0
7,793
27
17
121
1.9
1.23
543
1,300
7.3
22.0
10,085
35
22
157
2.0
1.29
572
1,369
9.0
27.0
12,378
43
27
193
2.1
1.35
601
1,439
10.7
32.0
14,670
51
32
229
2.2
1.42
629
1,508
12.3
37.0
16,962
59
37
264
2.3
1.48
658
1,577
14.0
42.0
19,254
67
42
300
2.4
1.55
686
1,646
15.7
47.0
21,546
75
47
336
2.5
1.61
715
1,715
17.3
52.0
23,838
83
52
371
2.6
1.68
744
1,785
19.0
57.0
26,130
91
57
407
2.7
1.74
772
1,854
20.7
62.0
28,423
99
62
443
2.8
1.81
801
1,923
22.3
67.0
30,715
107
67
479
2.9
1.87
829
1,992
24.0
72.0
33,007
115
72
514
1.94
858
2,061
25.6
77.0
35,299
123
77
550
3.1
2.00
887
2,131
27.3
82.0
37,591
131
82
586
3.2
2.06
915
2,200
29.0
87.0
39,883
139
87
621
3.3
2.13
944
2,269
30.6
92.0
42,176
147
92
657
3.4
2.19
972
2,338
32.3
97.0
44,468
155
97
693
3.5
2.26
1,001
2,407
34.0
102.0
46,760
163
102
729
3.6
2.32
1,030
2,477
35.6
107.0
49,052
172
107
764
3.7
2.39
1,058
2,546
37.3
112.0
51,344
180
112
800
3.8
2.45
1,087
2,615
39.0
117.0
53,636
188
117
836
3.9
2.52
1,115
2,684
40.6
122.0
55,928
196
122
871
4.0
2.58
1,144
2,753
42.3
127.0
58,221
204
127
907
4.1
2.64
1,173
2,823
44.0
132.0
60,513
212
132
943
4.2
2.71
1,201
2,892
45.6
137.0
62,805
220
137
979
4.3
2.77
1,230
2,961
47.3
142.0
65,097
228
142
1,014
4.4
2.84
1,258
3,030
49.0
147.0
67,389
236
147
1,050
4.5
2.90
1,287
3,099
50.6
152.0
69,681
244
152
1,086
4.6
2.97
1,316
3,169
52.3
157.0
71,973
252
157
1,121
4.7
3.03
1,344
3,238
54.0
162.0
74,266
260
162
1,157
4.8
3.10
1,373
3,307
55.6
167.0
76,558
268
167
1,193
4.9
3.16
1,401
3,376
57.3
172.0
78,850
276
172
1,229
5.0
3.23
1,430
3,445
59.0
177.0
81,142
284
177
1,264
5.1
3.29
1,459
3,515
60.6
182.0
83,434
292
182
1,300
5.2
3.35
1,487
3,584
62.3
187.0
85,726
300
187
1,336
5.3
3.42
1,516
3,653
64.0
192.0
88,018
308
192
1,371
5.4
3.48
1,544
3,722
65.6
197.0
90,311
316
197
1,407
5.5
3.55
1,573
3,791
67.3
202.0
92,603
324
202
1,443
5.6
3.61
1,602
3,861
69.0
207.0
94,895
332
207
1,479
5.7
3.68
1,630
3,930
70.6
212.0
97,187
340
212
1,514
5.8
3.74
1,659
3,999
72.3
217.0
99,479
348
217
1,550
5.9
3.81
1,687
4,068
74.0
222.0
101,771
356
222
1,586
6.0
3.87
1,716
4,137
75.6
227.0
104,063
364
227
1,621
6.1
3.93
1,745
4,207
77.3
232.0
106,356
372
232
1,657
6.2
4.00
1,773
4,276
78.9
237.0
108,648
380
237
1,693
SPE/IADC 79912
SPE/IADC 79912
10
SPE/IADC 79912
SPE/IADC 79912
11
12
SPE/IADC 79912
SPE/IADC 79912
13
14
SPE/IADC 79912