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Table of Contents
Frac trees
Frac manifolds
Frac Valves........................................................5
Frac Trees..........................................................6
Frac Manifolds..................................................8
Frac Facts.........................................................11
Plug Catchers...............................................13
Sand Separators..........................................13
Choke Manifolds.........................................14
Sand separators
Flare Systems...............................................15
Fr ac Suppo rt S ervic e s
Camerons frac equipment is backed by CAMSERV,
Camerons aftermarket services. Camerons service
technicians provide total aftermarket support in the
field or in the shop 24 hours a day, 365 days a year.
Personnel are highly skilled in providing equipment
installation and testing, making field repairs and
performing maintenance on your equipment.
Asset Management
Our asset management system gives you increased
system uptime through integrated support. It is a
comprehensive maintenance and asset management
system specifically designed for equipment and
performance monitoring throughout the life of your
assets. Camerons asset management system offers
Wellsite Services
Wellhead rental and sales
Frac tree rental and sales
Installation and testing
Annulus and casing testing
Valve greasing and maintenance
Repair, refurbishment and maintenance of all major
frac and wellhead equipment
Installation of BPVs, tree test plugs and VR plugs
Field inspection and general conditioning
Camerons robust frac support services include asset
tracking, journey management and competency
management.
Cameron uses an in-house system to monitor equipment and performance
throughout the life of your assets.
Journey Management
F i e ld S e rvic e s F l e e t
Camerons field services fleet maintains an average
of more than 1000 frac jobs per year in the US and
Canada. Our test, torque and grease units trucks
and trailers have a maximum test pressure of 5000,
7000, 10,000 or 15,000 psi.
Trailers are fitted to perform integrated field testing, power torque and
high-pressure greasing from a single platform.
F r ac Va lv es
For more than a century, Cameron has been developing valves
specifically for the oil and gas industry, while earning a reputation for
quality and reliability.
Frac service is just about as harsh as it gets. With the introduction of zip
fracing, gate valves assembled into frac trees and manifolds are exposed
to nearly continuous service, flowing and controlling high-pressure,
high-volume, abrasive frac fluid for days, and even weeks, on end.
Given the erosive, corrosive and sometimes sour nature of typical frac
and flowback fluids, Camerons FLS-Frac, FLS-R-Frac, and FLS-DA2-Frac
gate valves are designed with standard features:
Trimmed for maximum corrosion and erosion protection
CRA inlay in seat pockets and ring grooves for added protection
Erosion Study
Given the inherent severity of frac service and the high cost of failure,
Positive metal-to-metal
sealing
Cameron has anticipated the necessity for all possible failure modes to
be identified and eliminated in the design, manufacture, installation
and maintenance cycles of the equipment, and has undertaken preemptive activities to attain a deep understanding of the way in which
critical components perform in this harsh environment. We then use
that knowledge to provide the quality and reliability that is demanded.
Two of these pre-emptive activities were an erosion study of critical
components to locate and quantify high-pressure slurry damage and
a fatigue analysis to evaluate the effects of overpressuring, erosion
and inadequate flange bolting.
The first study was conducted to investigate relative erosion rates of a
5-1/8 gate valve and a 7-1/16 gate valve when exposed to identical
fluid flow conditions and properties, simulating worst-case frac stage
Remains in position
should hydraulic power
failure occur
F r ac Trees
Just as selecting the most appropriate frac treatment is
5-1/8 15M
5-1/8 15M
220
190
182
5-1/8 15M
2-1/16 15M
5-1/8 15M
2-1/16 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
182
5-1/8 15M
5-1/8 15M
2-1/16 15M
2-1/16 15M
5-1/8 15M
101
4-1/16 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
5-1/8 15M
F r ac MANI F O L Ds
From the first treatment to the last, Cameron strives to
enable operators to improve well economics through
almost continuous utilization of the frac crew and
equipment. The various generations of Camerons
frac manifolds represent our commitment to constant
improvement. Modular frac manifolds are designed,
constructed and installed to accommodate as many
wells as required, in essentially any configuration. The
primary variables are frac-pumping service capacity,
nominal size of the frac lines, nominal bore size of the
frac tree, and wellbore characteristics.
Camerons manifolds can be equipped with a safety
ladder and platform to provide safe access to the
valves. Also, hydraulic actuation of the valves enables
remote operation, reducing the risk of injury.
Erosion Study
A study was conducted to evaluate the selection
of specific critical components of a known frac
delivery system on the basis of previous experience
and engineering judgment. Input parameters for
the study included such elements as equipment
geometry, materials of construction, flow rate and
fluid characteristics. A computational fluid dynamics
(CFD) model was constructed and used to simulate
the path of the sand particles and thereby the erosion
characteristics of the manifold and valve equipment.
These erosion studies offered an in-depth
understanding of the erosive effects of common frac
slurry on critical elements of manifolds and gate
valves.
Cameron also commissioned an analysis of the
TM
are involved
Our latest innovation, the Monoline FFDS, presents a safer, faster, cleaner
solution than the frac iron method.
TM
procedures establish
10
Fr a c Fa cts
Left unchecked,
frequently fluctuating
pressure coupled
with corrosive and
erosive service can
damage the structural
integrity of a
valves body.
Without intervention,
the extreme nature of
frac service can cause
pitting and other frac
valve seal surface
damage over time.
S
and and other
particulate debris left
unmonitored can affect
the performance of
grease fittings over time.
environment typical of a
frac job can significantly
fatigue damage bolting.
11
F LOWBACK AN D W E L L T E S T IN G
8
3
4
Flare stacks
4
2
12
2.
2 Plug Catchers
Plug catchers support well cleanup by filtering isolation
plug remnants and fragments of casing, cement and loose
rock in the area of the perforations. Our design features:
S ingle barrel with bypass or dual barrel (allows for
continuous filtration during blow-down activities)
E
liminates potential equipment damage or blockage
by removing large solid debris immediately after the
frac stack
1
0,000- to 15,000-psi working pressure
S weet or sour service
P
lug valve- or gate valve-based design
A
vailable with hydraulically controlled dump
3 Sand Separators
3.
Sand separators are designed to remove sand and other
solids from flowback process fluid. Our designs feature:
Centrifugal force to spin solids out of the wellstream
Single or dual systems
Vertical or spherical designs
Can withstand full wellhead pressures
Automatic dumping
13
4 Hydraulic-Actuated Gate-Valve
4.
Choke Manifolds
These unique valves are designed for remote control
of downstream pressure and volume control during
flowback and well testing. A choke control trailer and
hydraulic choke control trailer are used in conjunction
with this equipment.
Up to 15,000-psi working pressure
CAMERON gate valves and chokes
2
-9/16 or 3-1/16 dual-choke manifold
with bypass
S kid-mounted leveling jacks provided as standard
14
8 Flare Systems
8.
Flare systems are used to burn or incinerate natural gas
and natural gas vapors.
D
imensions: 3, 4 or 6 diameter stacks with multiple
heights
Use is based upon customers export strategy
Equipped with an auto-ignition system
Can be easily relocated between sites
15
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2013 Cameron | Cameron and Scanner are registered trademarks of Cameron. FLS, FLS-R, FracServ, F-T90, Monoline, microEFM and CAMLINK are trademarks of Cameron. | SWPP 1M 12/13 AD00742SUR