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100
90
80
70
60
50
= Represents
charging current
RA = Represents
absorption
current
RA
RL = Represents
volumetric
leakage current
(dielectric loss)
RL
DC VOLTAGE
SOURCE
CAPACITANCE
CHARGING CURRENT
40
Interpretation of Results
Proper interpretation of spot reading tests requires access
to records of results from previous spot reading tests. For
conclusive results, only use results from tests performed at
the same test voltage for the same amount of time, and under
similar temperature and humidity conditions. These readings
are used to plot a curve of the history of insulation resistance.
A curve showing a downward trend usually indicates a loss of
insulation resistance due to unfavorable conditions such as
humidity, dust accumulation, etc. A very sharp drop indicates
an insulation failure.
30
CURRENT MICROAMPERES
Understanding Insulation
Resistance Testing
TOTAL CURRENT
30
25
20
15
10
9
8
7
6
5
4
CONDUCTION
OR LEAKAGE
CURRENT
ABSORPTION
CURRENT
2.5
2
1.5
1
.1
.15
.2
.25 .3
.4 .5 .6 .7 .8 .9
1.0
1.5
2.5
4 5 6 7 8 9 10
SECONDS
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Reading in Megohms
1000
100
Test Duration
A series of steps, each step lasting 60 seconds.
10
1996
1997
1998
1999
2000
2001
Date of Test
Test Duration
0 to 10 minutes.
Interpretation of Results
The slope of the curve indicates the condition of the insulation
under test. A good insulation will show a continual increase in
resistance, as shown in Curve D. Contaminated, moist, or
cracked insulation will produce a relatively flat curve similar to
that of Curve E. (see next page)
A ratio known as the polarization index (PI) can be obtained
by dividing the value from the 10-minute reading by the value
from the one-minute reading. This polarization index is
indicative of the slope of the curve.
A low polarization index usually indicates excessive moisture
and contamination. On large motors or generators, values as
high as 10 are commonly expected.
The IEEE Std 43-19742 lists the following minimum values for
the polarization index for AC and DC rotating machines:
Class A: 1.5
Class B: 2.0
Class C: 2.0
1000
Reading in Megohms
100
B
1
Interpretation of Results
Compare the readings taken at different voltage levels, looking
for any excessive reduction in insulation resistance values at
the higher voltage levels. Insulation that is thoroughly dry,
clean, and without physical damage should provide roughly
the same resistance values despite changes in test voltage
levels. If resistance values decrease substantially when tested
at higher voltage levels, this should serve as a warning that
insulation quality may be deteriorating due to dirt, moisture,
cracking, aging, etc.
10
10
Time in Minutes
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10000
Reading in Megohms
TRANSFORMER TESTING
Transformers are tested at or above the rated voltage to
be certain there are no excessive leakage paths to ground
or between windings. These are conducted with the
transformer completely disconnected from the line and
load. However, the case ground should not be removed.
100
Advantages of DC Testing
Lighter size and weight of test equipment
Non-destructive
Historical data can be compiled
1000
10
Applied Voltage in kV
Conductor
to
Line ()
Terminal
Shield
to
Earth (+)
Terminal
Insulation
to
Guard
Terminal
Exposed
Surface
B
I1
Ay
Ay
Rz
Rz
Rx
C
i
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To Guard
Terminal
No Connection to
Guard Terminal
To EARTH
Terminal
To LINE
Terminalv
To EARTH
Terminal
Rx
C
To LINE
Terminal
X3
H1
X2
G
X1
H2
X3
X3
H3
X2
H2
X1
H1
X0
H1
X2
G
X1
H2
X3
X3
H3
X2
H2
X1
H1
X0
H1
X2
G
X1
H2
X3
X3
H3
X2
H2
X1
H1
X0
H1
X2
G
X1
H2
X3
X3
H3
X2
H2
X1
H1
X0
H1
X2
X1
H2
G
X3
H3
X2
H2
X1
H1
X0
= Earth Terminal
= Line Terminal
G = Guard Terminal
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Three-Phase Transformer
Single-Phase Transformer
CABLE TESTING
Transformers are tested at or above the rated voltage to
be certain there are no excessive leakage paths to ground
or between windings. These are conducted with the
transformer completely disconnected from the line and
load. However, the case ground should not be removed.
Single Conductor
Connect as shown in the diagram
Stater
T4
T6
T5
T2
T3
Insulation
Conductor
Field
a. Single conductor
Three-conductor
cable
= Earth Terminal
= Line Terminal
Three-conductor
cable
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G = Guard Terminal