Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1
1.1
Product introduction
Introduction
1.2
Control panel
LCD Display
Button
IN utility input indicator (Green: lighting indicates normal utility, blinking indicates
abnormal utility)
BY bypass output indicator (Yellow: lighting indicates normal bypass output, blinking
indicates abnormal bypass output)
OUT inverter output indicator (Green: lighting indicates normal inverter output, blinking
indicates output is overload)
BATT battery discharging indicator (Orange: lighting indicates the battery is discharging,
blinking indicates battery is not connected)
2
2.1
2.2
BYP
SWBY
TLBY
DC
AC
DC
AC
SWOUT
SWIN
TLBATT
TLI
FBATT
Shown on Fig 2.1, close SWBY and SWOUT, UPS checks the phase sequence. If it is
correct, the bypass contactor will close immediately. Bypass powers the load (orange line)
and system PCB operating power begins to set up; Then close SWIN, the rectifier begins to
work, when the BUS voltage is up to 360VDC, the inverter will start up. UPS enters the
self-check, if the utility is in the range of synchronous tracking and there is no internal fault,
the output contactor will close and bypass contactor will open, and UPS switches to inverter
mode; The battery pack is directly connected to DC BUS, once close battery switch, UPS
begins to charge the battery (red line); Green line in Fig 2.1 represents maintenance bypass.
When the UPS is abnormal and needs maintenance, close SWMB, the utility powers the load
directly. open SWBY, SWIN, SWOUT, and discharge the voltage of capacitance to zero. Then
you can change the board and carry out maintenance.
As the orange line shown on Fig 2.1, when one of the following situations happens, UPS
will switch to bypass mode:
1) Utility is on, close SWBY and SWOUT, SWIN is off;
2) Close SWIN, UPS is in soft start process;
3) Switch to bypass mode through operating command on the control panel;
4) Overload;
5) Inverter fault;
6) UPS overtemperature protection.
System
Rated power [KVA]
Power factor range
10
15
100 % load
100~80%load
80% load
70% load
80%load
Efficiency%
Full load
Half load
Loss power with nominal load and
battery charge kW / kcal / B.T.U.
THREE-PHASE OUTPUT
20
30
40
60
80
90
90
92
92
88
88
91
91
0.89
1.33
4.17
5.57
800
1100
3600
4800
4367
4400
14000 19000
Flow rate allowing (for room installation) 496
682
2232
2976
(*)[mc/h]
Max leakage current [mA]
100
MTBF:
200,000 hours
Remote signal
three contact signals (battery low, battery discharging,
bypass/fault); output 12Vdc 80mA
Computer interface
RS232/C
Operating temperature
0 40 C
Maximum relative hunmidity
95 % (without condensate)
Maximum operating altitude
1000m at rated power An (-1% An for each 100m) max 4000m
Cooling
forced ventilation (fan speed function of the load)
Acoustic noise, as measured at 1m from
front of equipment (depend on load and
48 ~ 54
53 ~ 60
53 ~ 62
temperature) dBA
Degree of protection
IP20
10
15
18
28
20
30
40
380V 3 phases
3
20 %
50 / 60 Hz auto learning
45 ~ 65
(1+10%)
0 - 100% 10 Sec
37
55
72
30 %
0.8
60
80
108
130
60
80
10
15
THREE-PHASE OUTPUT
20
30
40
380V 3 phases
3
Voltage range
Rated frequency
Frequency range
Soft start
Max input current [A]
Total harmonic distortion and power
factor, vary with the output load
(nominal input Voltage) :
Total harmonic distortion and power
factor, vary with the input voltage (load
100%) :
16
24
load 100%
50%
30%
0%
Vinput 100%
86%
114%
20 %
50 / 60 Hz auto learning
45 ~ 65
0 ~ 100%
10 Sec
33
50
65
distortion 8%
p.f.
12%
25%
30%
distortion 8%
p.f.
5%
11%
97
0.9
0.94
0.96
1
0.9
0.94
0.84
117
Rectifier output
THREE-PHASE OUTPUT
Rated power [KVA]
10
15
20
30
40
60
80
Maintenance voltage (20C)
Battery type 1 and 2 : V =435Vdc (2.26 x el.)
type 3 :
V =424Vdc (2.2 x el.)
type 0 :
default values are equal to type 1 and 2.
Value adjustable V =400~460Vdc
Charge voltage
Battery type 1 and 2 : V(% recharge <95%)=445Vdc (2.3 x el.)
type 3 :
V(% recharge <95%)=460Vdc (2.4 x el.)
type 0 :
default values are equal to type 1 and 2.
Value adjustable V =400~460Vdc
Max output voltage
445 VDC
Ripple voltage
< 1%
Rated current (battery in fully charged 20
30
40
60
80
120
160
state)
Max current
24
36
48
72
96
140
180
Battery
Rated power
Battery type
Rated direct voltage
Recharging current micro setting
Max rechargie current with output
nominal load [A]
THREE-PHASE OUTPUT
15
20
30
40
60
Maintenance-free sealed lead-acid
384VDC
0.2 A * C (C10)
3
4
6
8
12
10
8
15
12
14
22
10
80
16
Inverter output
Rated power [KVA]
Active power [KW]
Number of phases
Rated voltage [V]
Rated current [A]
Phase voltage setting
Load crest factor at rated power
(Ipeak/Irms)
Wave form
Distortion with linear load
Voltage phase shift, with balanced load
(degree)
THREE-PHASE OUTPUT
20
30
40
16
24
32
3+N
400
29
43
58
200 ~ 244 V (control panel)
3:1
sinusoidal
3%
1
60
48
80
64
87
115
2
8%
1%
5 % into 10 ms
The same of the input
0.05 %
2 % (settable 1 % on the control panel)
110/125/150% rated current 300 sec / 10sec / 1 sec
2 In
91%
91%
92%
92%
93%
93%
93%
Bypass
Rated power [KVA]
Rated current (A)
Rated voltage
Number of phases
Input voltage range
Rated frequency
Input frequency range
Inverter/bypass transfer time (overload)
Inverter/bypass transfer time (inverter
fault)
Overload capacity %In
1h
10min
1min
1s~20ms
10ms
Standard
Options
THREE-PHASE OUTPUT
10
15
20
30
40
60
80
14
22
29
43
58
87
115
380V
3+N
15 % (settable 10 % , 15 % on the control panel)
50 / 60 Hz (auto learning)
2 % (settable 5 % on the control panel)
0 ms
1 ms
1.5
1.7
2.4
10
14
1.6
1.8
2.5
10
15
1.5
1.6
1.5
1.3
1.2
1.7
1.7
1.7
1.4
1.3
2.4
2.5
2.4
2
1.8
10
10
10
8
8
14
15
14
12
11
Backfeed protection
Harmonic reduction filter
Insulation transformer on bypass line (external cabinet)
SNMP card for monitoring
4
4.1
Interface Board
10
Phase 2 INV
Driver Board
Phase 2 INV
Driver Board
INV Control
Board
Output Filter
Capacitance
Output
Transformer
Figure 4.2
Input Inductance
Phase 3 INV
Driver Board
Rectifier Driver
Board
Figure 4.3
11
DC FUSE
IGBT Module
SCR Rectifier
Module
Rectifier
Control Board
DC CAP.
Figure 4.4
INV Output
Contactor
Bypass Output
Contactor
Battery
Contactor
Output Vol
Sampling Board
Bypass Breaker
SWIN
Figure 4.5
SWBY
SWOUT
SWMB
12
BATT FUSE
4.2
DC FUSE
Phase 2 INV driver
TLI
TLBY
TLBATT
AC CAP.
Bypass fuse
SWIN
Figure 4.6
SWBY
SWOUT
SWMB
13
SWB
SCR Bypass
Board
Interface Board
Inverter Control Board
Figure 4.7
Rectifier Control
Board
Figure 4.8
Rectifier Driver
Board
14
Fans
Output
Transformer
Figure 4.9
Input Inductance
15
5.1
Rectifier module
Fig 5-1 shows schematic diagram of three phases rectifier circuit. Phase sequence of
three phases input is RST, and triggering signal of rectifier circuit is also designed in
accordance with the sequence. The valves are paired triggered, and the triggered sequence
is shown as Fig 5-2:
Uc
Ub
Ua
Figure 5-1
C
4
1
5
1
6
2
6
2
4
3
4
3
5
1
5
6
Figure 5-2 EP series UPS rectifier SCR
triggered sequence
Wave form of rectifier output voltage without filter is shown as Fig 5-3, Area of rectifying
wave form is equal to the voltage area contained by two corresponding rectifier valves.
Figure 5-3
EP series UPS three phases rectifier principle and wave form diagram
to open, 1 and 5 will continue on till t4 (UR=US). As the arc dotted line shown in Fig 5-3. So the
trigger sequence is open Thyristor 6 on t3, make the rectifier output the maximum. This status
will last to t4, At this time UT arrives at the negative peak, it also the intersection point of UR
and US (UR=US). After this point, Thyristor 2 is triggered, to form 2 and 6 paired-on, repeat 1
and 6 paired-on status. Then open relevent valve on US and UT Arm according to the same
sequence. Make the output be DC wave in the absence of capacitance filter as shadow wave
form shown in Fig 5-3. The rectifier wave is regular and symmetrical, so three phases input
current is also symmetrical and identical.
5.2
Inverter module
Fig 5-4 shows schematic diagram of EP series UPS three phases full bridge inverter
circuit. The conversion purpose is just opposite to three phases full bridge rectifier circuit, to
realize DC/AC conversion by controlling Q1-Q6 on by turns. Then output pure sine wave
voltage through boost transformer and LC filter.
+BUS
T1
Q1
Q2
Q3
Q4
Q5
Q6
-BUS
Figure 5-4
17
6
6.1
18
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
Pin12
Descriptions
Pin1
+24VDC
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
connect to Pin1 of J3
Pin9
Pin10
Descriptions
Pin1
(typical
value:11.5K)
19
Pin2
Descriptions
Pin1
Urec-
Pin2
Urec+
Pin3
Pin4
Pin5
Pin6
GND
Descriptions
Pin1
Pin2
Phase 2
Pin3
Phase 3
20
6.2
21
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
Pin12
Descriptions
Pin1
+24VDC
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Thermal 2
Pin9
GND
Pin10
Cable1
Descriptions
Pin1
Urec-
Pin2
Urec+
22
Pin3
TAB+
Pin4
TAB-
Pin5
Cable
Pin6
GND
CS12742EJ4 (Null)
Pin No.
Descriptions
Pin1
SETIB
Pin2
SETV
Pin3
VC
Pin4
VP
Pin5
VN
Pin6
GND
Pin7
Pin8
+24VDC
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
synchrotrans signal
Pin8
Pin9
Pin10
Pin11
Pin12
Pin13
Pin14
Pin15
Pin16
GND
23
Pin17
+24VDC
Pin18
+24VDC
Pin19
+12VDC
Pin20
+12VDC
Pin21
Pin22
0V (+24VDC)
Pin23
GND
Pin24
GND
Pin25
GND
Pin26
-12VDC
Pin27
-12VDC
Pin28
null
Pin29
null
Pin30
Pin31
Pin32
Pin33
Pin34
GND
Descriptions
Pin1
null
Pin2
null
Pin3
Pin4
GND
24
6.3
Descriptions
Pin1
Pin2
GND
Pin3
driver power
Pin4
driver power
upper arm driver signal feedback optocoupler biasing power
(collector)
Pin5
25
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
PWMUP
Pin12
PWMUP
Pin13
null
Pin14
null
Pin15
PWMDOWN
Pin16
PWMDOWN
Descriptions
Pin1
Pin2
GND
Descriptions
Pin1
Pin2
E1
Pin3
Pin4
vacant
Pin5
vacant
Pin6
Pin7
E2
Pin8
26
6.4
27
Descriptions
Pin1
Pin2
Pin3
GNDA
driver power
Pin4
driver power
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
PWMUP
Pin12
PWMUP
Pin13
null
Pin14
null
Pin15
PWMDOWN
Pin16
PWMDOWN
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
+12VDC
Pin6
-12VDC
Pin7
Pin8
Link
28
Descriptions
VR (Phase R inverter output voltage
detection)
Pin2
VN
Pin3
null
Pin4
VS
Pin5
VN
Pin6
null
Pin7
VT
Pin8
VN
Pin9
null
Pin10
Link
Pin11
Link
Pin12
Link NGND
Descriptions
Pin1
Pin2
Pin3
LinkLowNormal
Pin4
Link
HighFailure
Descriptions
Pin1
+13.5VDC
Pin2
Pin3
+13.5VDC
Pin4
+13.5VDC loop
Pin5
+13.5VDC
Pin6
+13.5VDC loop
Pin7
+13.5VDC
Pin8
+13.5VDC loop
Pin9
+12VDC
Pin10
-12VDC
29
Pin11
+12VDC
Pin12
-12VDC
Pin13
null
Pin14
-12VDC loop
Pin15
Pin16
Pin17
clock signal
Pin18
Pin19
data signal
Pin20
common port
Pin21
SCR-DC-INV-FAIL
Pin22
Pin23
Pin24
Pin25
Pin26
NTC2
30
6.5
31
Descriptions
Pin1
Pin2
null
Pin3
bypass input voltage - live wire (220VAC, from Phase R of SWBY output)
Pin4
Pin5
null
Pin6
Descriptions
Pin1
Pin2
+24VDCPFC
Pin3
+24VDC loop
Pin4
+24VDC loop
Pin5
+12VDCPFC
Pin6
+12VDCPFC
Pin7
12VDC loop
Pin8
12VDC loop
Pin9
-12VDCPFC
Pin10
-12VDCPFC
Pin11
Pin12
+13.5VDCVPOT
Pin13
+13.5VDCVPOT
Pin14
+13.5VDCVPOT
Pin15
+13.5VDCVPOTloop
Pin16
+13.5VDCVPOTloop
Pin17
+13.5VDCVPOTloop
Pin18
+13.5VDCVPOTloop
Pin19
3W
3W
15W
32
4W
Pin20
+12VDCINV
Pin21
12VDC loop
Pin22
12VDC loop
Pin23
-12VDCINV
Pin24
Pin25
+12VDCSYS
Pin26
+12VDC loop
Pin27
+12VDC loop
Pin28
Pin29
+12VDCSYSPOT
Pin30
-12VDCSYS
Pin31/32/33
null
Pin34
0.3W
5W
3W
150mW
33
6.6
34
Descriptions
Pin1
GNDA
Pin2
Pin3
Pin4
Descriptions
Pin1
null
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
Pin12
Descriptions
Pin1
Pin2
Pin3
inverter output voltage - live wire (220VAC, from inverter contactor output
Phase R)
null
bypass input voltage - live wire (220VAC, from SWBY output Phase R)
Pin4
Pin5
null
Pin6
35
6.7
Interface board
PICTURE OF NF12197B
Descriptions
Pin1
Pin2
Pin3
Pin4
NF12197BJ2 (contactor control signal and bypass SCR driver pulse, TO J8 of system
control board)
Pin No.
Pin1
Pin2
Pin3
Descriptions
control RL4 to make TLBATT winding power on.
Low: normal High: abnormal
control RL5 to make inverter output contactor TLI winding power on, turn off
TLBY at the same time. Low: inverter High: bypass
SWBY tripper action signal (provided by system control board)
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
Pin12
Pin13
Pin14
GND
Phase R inverter output current sampling signal (Ipeak)
Pin15
Pin16
Pin17
+12VDC
Pin18
+12VDC
Pin19
Pin20
common port
Pin21
common port
Pin22
Pin23
null
Pin24
Pin30
Pin31
Pin25
Pin26
Pin27
Pin28
Pin29
37
Pin32
Pin33
Pin34
Pin35
Pin36
null
Pin37
null
Pin38
Pin39
Pin40
Descriptions
Pin1
GND
Pin2
Pin3
Pin4
NF12197BJ4
Instruction: connect to remote control output port, controlled by RL1, RL2 and RL3, output
dry contact alarm signal to realize remote control function. Detailed interface desription refers
to instruction
Descriptions
Pin1
Pin2
Pin3
Pin4
Descriptions
Pin1
null
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
Pin12
Descriptions
Pin1
NSYS
Pin2
Pin3
COMTA3
anode of bypass contactor winding power
Pin4
Pin5
Pin6
Pin7
Pin8
COMTA2
Pin9
Pin10
Pin11
Pin12
(+220VDC)
Descriptions
Pin1
connect to NC of SWMB
Pin2
COM.
Pin3
connect to NO of SWOUT
Pin4
null
Pin5
null
Pin6
null
Pin7
Pin8
6.8
Descriptions
Pin1
Pin2
TASTCOL2
Pin3
Pin4
Pin5
Pin6
D0LCD
40
Pin7
D2LCD
Pin8
TASTCOL1
Pin9
Pin10
Pin11
buzzer
Pin12
Pin13
VSSGND
Pin14
Pin15
Pin16
LCD connection is OK
Pin17
Pin18
Pin19
D1LCD
Pin20
D3LCD
Pin21
TASTCOL2
Pin22
Pin23
Pin24
null
Pin25
null
Pin26
VSSGND
Descriptions
Pin1
Pin2
+24VDCPFC
Pin3
Pin4
Pin5
+12VDCPFC
Pin6
+12VDCPFC
Pin7
Pin8
Pin9
-12VDCPFC
Pin10
-12VDCPFC
Pin11
Pin12
+13.5VDCVPOT
3W
3W
41
15W
Pin13
+13.5VDCVPOT
Pin14
+13.5VDCVPOT
Pin15
Pin16
Pin17
Pin18
Pin19
Pin20
+12VDCINV
Pin21
Pin22
Pin23
-12VDCINV
Pin24
Pin25
+12VDCSYS
Pin26
Pin27
common port
Pin28
Pin29
+12VDCSYSPOT
Pin30
-12VDCSYS
Pin31/32/33
null
Pin34
0.3W
Descriptions
Pin1
+13.5VDC
Pin2
common port
Pin3
+13.5VDC
Pin4
common port
Pin5
+13.5VDC
Pin6
common port
Pin7
+13.5VDC
Pin8
common port
Pin9
+12VDC
Pin10
-12VDC
Pin11
+12VDC
Pin12
-12VDC
5W
3W
150mW
4W
42
Pin13
null
Pin14
GND
Pin15
Pin16
Pin17
clock signal
Pin18
Pin19
data signal
Pin20
GND
Pin21
SCR-DC-INV-FAIL
Pin22
Pin23
Pin24
Pin25
Pin26
NTC2
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Pin7
synchrotrans signal
Pin8
Pin9
Pin10
Pin11
Pin12
Pin13
Pin14
Pin15
Pin16
GND
Pin17
+24VDC
Pin18
+24VDC
43
Pin19
+12VDC
Pin20
+12VDC
Pin21
Pin22
Pin23
GND
Pin24
GND
Pin25
GND
Pin26
-12VDC
Pin27
-12VDC
Pin28
null
Pin29
null
Pin30
Pin31
Pin32
Pin33
Pin34
GND
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
spare (idle)
Pin7
spare (idle)
Pin8
spare (idle)
Pin9
Pin10
Pin11
TADC
Pin12
TAAC
Pin13
spare (idle)
Pin14
Pin15
OCSA2196A01J6 (idle)
OCSA2196A01J7 (RS232 interface) omit
OCSA2196A01J8 (TO J2 of interface board)
Pin No.
Pin1
Pin2
Pin3
Descriptions
control RL4 to make TLBATT winding power on
Low: normal High: abnormal
control RL5 to make inverter output contactor TLI winding power on, turn off
TLBY at the same time. Low: invert High: bypass
SWBY tripper action signal (provided by system board)
Pin4
Pin5
Pin6
Pin7
Pin8
Pin9
Pin10
Pin11
Pin12
Pin13
Pin14
Pin15
Pin16
Pin17
+12VDC
Pin18
+12VDC
Pin19
Pin20
common port
Pin21
common port
Pin22
Pin23
null
Pin24
bypass Phase
20VAC)
bypass Phase
20VAC)
bypass Phase
20VAC)
bypass Phase
Pin25
Pin26
Pin27
20VAC)
Pin28
Pin30
Pin31
Pin32
Pin33
Pin34
Pin35
Pin36
null
Pin37
null
Pin38
Pin39
Pin40
Pin29
6.9
Diagram of NF12223B
47
6.10
PICTURE OF NF12310C
48
Diagram of NF12310C
49
Descriptions
Pin1
Pin2
Pin3
VN
null
Pin4
VS
Pin5
VN
Pin6
Pin7
null
VT
Pin8
VN
Pin9
Pin10
null
Link (interface connection OK or not signal)
Pin11
Link
Pin12
Link NGND
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
COM2
NF12310CJ3 (inverter output voltage feedback, output to inverter control board from
J1)
Pin No.
Descriptions
Pin1
Pin3
VS
Pin5
VT
Pin2/Pin4/Pin6
/Pin7/Pin8
Pin9
Pin10/Pin11
null
neutral wire
Link (detection signal), two pins is shorted
50
6.11
PICTURE OF NF12494B
Diagram OF NF12494B
51
Descriptions
Pin1
Pin2
Pin3
Pin4
Pin5
Pin6
Link
52
PCB name
system
control board
system
control board
inverter
control board
rectifier
control board
Potentiometer
Function
No.
test point
level of U4
R17
R89
anode of D17GNDA
anode of C86GNDA
level: 4.4VDC
(J4-6)
lightening
(green)
off
blinking (green)
L0
rectifier operating
rectifier forbid
L1
inverter operating
inverter forbid
L2
bypass output
inverter output
L3
system abnormal
remark
system normal
lightening
(green)
L0
inverter OK
L1
synchronization
L2
inverter forbid
off
blinking (green)
inverter abnormal
out of
synchronization
inverter
operating
53
remark
lightening
(green)
off
slow blinking
fast blinking
(green)
(green)
master
slave
L0
L1
L2
bypass status
communication
normal
Function description
436215
436213
436555
323232
263574
525252
467123
remark
54
10
Entire series is not in common use board and the difference between them
1. Rectifier driver board (CS12772E)
Power
RA1~RA3
RB
R25~R26
R27~R28
10K
120 /0.5W
NC
356K /1/4W
356K /1/4W
15K
82 /0.5W
NC
356K /1/4W
356K /1/4W
20K
68 /0.5W
356K /1/4W
30K
47 /0.5W
356K /1/4W
40K
33 /0.5W
356K /1/4W
60K
22 /0.5W
356K /1/4W
80K
18 /0.5W
356K /1/4W
R61R67
R65R68
R62R66
20-40K
6.8 /0.5W
10 /0.5W
12 /0.25W
60-80K
4.7 /1W
2.7 /1W
R86R88
NC
1 / 5W
12 /0.25W (noninductiv
e)
R1,R2
R4
R3
10K
22 /0.5W
68 /0.5W
33 /0.5W
20-30K
12 /0.5W
15 /0.5W
82 /0.5W
40K
12 /0.5W
15 /0.5W
33 /0.5W
60-80K
3.3 /0.5W
10 /0.5W
10 /0.5W
R3R5R7
R4R6R8
<=30K
120 /0.5W
68 /0.5W
>=40K
47 /0.5W
22 /0.5W
C44
NC
0.015u/1600V
(noninductive)
JP1
RT10
RT15
RT20
RT30
RT40
RT60
RT80
JP1-1
JP1-1
JP1-1
JP1-1
JP1-1
JP2
JP2-1
JP2-1
JP2-1
JP3
JP3-1JP3-2
JP3-1JP3-2
JP3-1JP3-2
JP3-1JP3-2
JP3-1JP3-2
56
JP4
JP4-2
JP4-1
JP4-1JP4-2
JP4-2
JP4-1
57
Important hint
1. Before carry out maintenance to UPS, please read this manual carefully.
2. Considering the security, please dont carry out the test that is not mentioned in this manual
to UPS.
Warning
(only for maintenance service engineers)
1. Before maintenance, please confirm the utility is normal or not;
2. When UPS is operating, there is high voltage endangering personal safety inside UPS,
please dont touch inner wiring and components casually.
3. Before unpacking the cover of connecting terminal, because there is AC utility, the inner
still exists high voltage though the battery switch is off.
4. After powering off the UPS, the inner electrolysis capacitance still exists high direct voltage,
please wait at least 10 minutes and then carry out the next operation.
Attentions
1. Before maintanance, check the appearance of the machine carefully, to confirm whether it
has broken down, is waterlogged and exists other man-made failures, or suffers other failures
caused by natural disasters, or it is just caused by poor electric performance.
2. Before maintenance, inquire the customer carefully about the used time, load, using
environment, electric power situation of the area and details of the broken machine. If the
customer reports as jump-spark, smoking, air switch tripping when start up the UPS, should
not start up to check it again, to avoid enlarging the range of trouble.
3. Communicate with the customer about the checking result after starting up and the
damage conditions of the component, to confirm the damage duty of the machine.
4. Check carefully to know the component is damaged obviously or not, such as capacitance
burst, IGBT burst, power resistance burnt out and so on. Confirm the connecting wires
between PCB is right or not.
5. If need to change the board, please confirm the direct BUS voltage of eletrolysis
capacotance is discharged to zero.
6. Shake the connecting cable wire, check whether it is loose or not, if loose, please fasten
the screw of connecting terminal.
7. After maintenance, it should be checked and accepted by customer, and keep customer
service records
58
Introduction
59
EP series UPS fault maintenance has some specificity, especially EP series UPS fault code
inquiring method, make the maintenance more clearly oriented. Combine the fault code
inquiring and LED, LCD displayed on the panel, can basically confirm UPS failure part.
Failure phenomena of EP series UPS are very different, might not enumerate one by one.
The followings are only experience summarized in locale maintenance. They are mainly the
case analyses.
Internal Fault 1
This fault usually happens when change the system board, because forget to insert the power
configuretion board (NF12223). Once close the SWBY, fault code will be displayed on LCD.
Some faulty phenomena relevant to power configuration board are illustrated below:
Problem: install one EP30KVA new UPS unit, find the LCD displays RT15, why?
Because power display signal is from power configuration board. If it is not connected to
system board, will influence the display.
If power configuretion board is not inserted on the system board, what will happen?
Phenomena: The machine gets power, after the panel displays normally, you can see Internal
fault 1.
It is usually because the power configuration board is not inserted or loose. Insert the
configuration board or plug it again.
Internal Fault 2
Inverter fault
The machine works on bypass mode, LCD displays Internal fault 2 i=XXXX XX
This information is inverter fault. When carry out maintenance, close SWMB manual
maintenance switch, open SWIN/SWBY/SWOUT, discharge the capacitance.Then check and
measure as the folllowing steps:
a. Close SWBY once again, check D13 / D29 of each inverter driver board, blink or not.
b. Measure the fuse F1 / F2 on each inverter driver board, burn out or not.
c. Measure IGBT driver terminal, break down or not.
d. Measure three phases inverter output fuses, burn out or not.
e. Check connection of output AC capacitance, loosen or not, burn out or not.
f. Check relavant connection of inverter part, loosen or not.
g. Change inverter control board.
Cases:
1) EP 80KVA
Loud noise of UPS, especially noise of fan, it switches to bypass mode now, LCD displays
Internal fault 2, i=0201 08, where is the fault?
Go to the locale, close SWMB, restart up UPS, after self-checking, it shows internal fault 2,
i=0201 08. After discharging, check and find fuse F1 of Phase 3 driver board, it has burnt out.
60
Change the fuse and fan, restart up, UPS operates normally.
2) EP 30 KVA
UPS bypass mode, buzzer sounds long, LCD displays Internal fault 2, i=0403 08
Mainly check and measure inverter part as the above steps, corresponding fault information
of 0403 clews: lockup by card or module IGBT 2 in inverter. Measure by multimeter, find
connecting wire of Phase 2 output filter capacitance has broken. After changing it, restart up,
UPS operates normally. Its caused by poor contact of connecting terminal.
3) EP 40 KVA
One 20KVA UPS unit reports Internal fault 2, i=8001 0A, the reason?
Corresponding fault code clews: lockup by card or module IGBT 3 in inverter.
First mainly check the the fuse and inverter module of Phase 3 inverter driver board, break
down or not. After the measure, find one side of Phase 3 inverter module has broken. Change
it, then measure IGBT of the other two phases, its OK. Restart up, UPS operates normally.
4) EP 60 KVA
UPS shows Internal fault 2, i=A001 08. Why?
Fault code clews: Error at inverter power supply!
Measure D21 and D20 on power supply board, find there is no output voltage. Power off,
measure D21 and D20 by the multimeter, find them broken down.
Change power supply board, UPS operates normally!
Internal Fault 3
When this fault happens, it may be caused by the following aspects:
a. TLI winding is short. Measure the resistance of winding, the normal value is 3K or so.
TLI winding power wire is well connected to No.5 and No.6 wire of J7 on interface board or
not.
b. Poor connection from auxiliary contactor of TLI to J7 of interface board. Mainly check the
connection from No.3 and No.4 wire of J7 to TLI winding.
c. Interface board is faulty.
Internal Fault 4
Rectifier fault
When this fault happens, it may be caused by the following aspects:
a. rectifier control board is faulty.
b. rectifier driver board is broken.
Internal Fault 5
When this fault happens, it may be caused by the following aspects:
a. One of the three phases input fuses on bypass board is burnt out.
b. SCR (bypass board) fault.
Internal Fault 6
61
Cases:
One 40KVA unit is operating normally, suddenly inverter output indicator blinks, then switch to
bypass mode. Bypass indicator is blinking, and Internal fault 6 shows on panel. Restart up,
blank screen.
This fault happens most on units produced before 2006, the main reason is capacitance C4
on power supply board is ineffective. Change power supply board, restart up, UPS operates
normally.
When UPS displays the fault:
1. Measure UPS bypass input three phase fuses, and fuse F7, F3 on bypass board, burn out
or not.
2. Measure the voltage of D1/D7/D8/D19/D20/D26/D27/D35 on power supply board, normal
value: 15vdc.
Internal Fault 7
When this fault happens, it is mainly caused by poor connection of voltage feedback signal
wire on inverter control board.
Internal Fault 8
When this fault happens, it may be caused by the following aspects:
a. rectifier control board is faulty.
b. Absorber circuit on rectifier driver board is faulty.
Internal Fault 9
When this fault happens, it may be caused by the following aspects:
a. TLB winding is short. Measure the resistance of winding, it is about 3K or so.
TLB winding power wire is well connected to No.4 and No.6 wire of J7 on interface board
or not.
b. Poor connection from auxiliary contactor of TLB to J7 of interface board. Mainly check the
connection from No.1 and No.3 wire of J7 to TLB winding.
c. F6 of bypass board is burnt out or not.
c. Interface board is faulty.
e. Main system board is faulty.
Case:
Before delivery, after loading and aging test, when get ready to package, start up UPS, it
reports Internal fault 9. Why?
Check as the above steps, have not found suspicious point. Check the connection from TLI
to interface board, measure again, find No.1 and No.3 of J7 to TLB winding is not well
connected. It may be the wire problems which result in the poor contact. Change the wire,
UPS operates OK!
Internal Fault 10
62
Cases:
Inverter mode operates normally, but sometimes report internal fault 10 and switch to
bypass mode. Why?
This failure is mainly because of the connection / poor contact of system control board and
inverter control board. Re-plug the connection terminal between J3 of system control board
and J7 of inverter control board, and the CPU of two control board. Measure the voltage of
D19/D20/D26/D27/D35 on power supply board, should be 15vdc, and voltage of D82
12vdc, voltage of D91 5vdc.
If it still have problems, change the tow control board.
Internal Fault 11
The failure represents: After closing SWIN / SWBY / SWOUT of UPS (that is after starting
up), press 2 - 2 can see I = 2204 40 (this parameter indicates that the inverter operates
normally), rectifier and inverter both have been started up, it is on bypass mode. When it is
on inverter mode, TLI and TLBY contactors switch back and forth!
The probabilities caused the failure are:
a. bypass board is broken.
b. main control board is faulty.
c. Interface board is faulty.
d. null line is poorly connected.
Cases:
EP 60KVA
One of the two parallel UPS units, usually reports Internal fault 11, but after the engineer
arriving at the locale, restart up and UPS operates normally. Why?
After the inverter start up normally, use the multimeter measure the voltage difference
between TLI and TLBY, find that after the switch failure, its about 20 VAC more than the
maximum allowable value. Even change the main control board and bypass board, its still
not improved obviously. It may be caused by poor contact. Check the connection of UPS
again, find that output null line among the main circuit at connecting terminal is poorly
connected, connect and fasten it, start up UPS and it operates normally!
Briefly analyze: because of the poor connection of null line, resulting in the public
reference point of bypass circuit and inverter output circuit is offset, there exists greater
voltage difference, that is not synchronized. At inverter mode there must be voltage difference
20VAC, by the feedback, the program identified as beyond the scope of synchronization,
will not switch.
63
3
2 3
s=.X..
3
2 3
s=..X.
3
2 3
s=...X
3
2 3
c=X...
3
2 3
c=.X..
3
2 3
c=..X.
3
2 3
c=...X
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
B
A B
F
E F
CDE F
8 9 A B CDE F
B
A B
B
A B
B
A B
B
A B
B
A B
B
A B
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
8 9 A B
1
3
5
7
9
B
2 3
6 7
A B
4 5 6 7
8 9 A B
E
CDE
CDE
D
E
CDE
CDE
F
F
F
F
F
F
F
F
b=X...
3
2 3
b=.X..
3
2 3
b=..X.
3
2 3
b=...X
3
2 3
r=X...-.. 1
3
2 3
digit 1
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
5
7
6 7
4 5 6 7
7
6 7
4 5 6 7
7
6 7
4 5 6 7
B
A B
F
E F
CDE F
8 9 A B CDE F
9
B
A B
B
A B
B
A B
B
A B
8 9 A B
r=.X..-.. 1
3
5
7
9
B
2 3
6 7
A B
digit 2
4 5 6 7
8 9 A B
r=..X.-.. 1
3
2 3
digit 3
7
6 7
4 5 6 7
B
A B
E
CDE
CDE
D
E
CDE
CDE
F
F
F
F
F
F
F
F
3
2 3
7
6 7
4 5 6 7
B
A B
E
digit 4
CDE
8 9 A B CDE
r=....-X. 1
3
5
7
9
B D
2 3
6 7
A B
E
digit 5
4 5 6 7
CDE
F
F
F
F
F
F
F
3
2 3
7
6 7
4 5 6 7
B
A B
F
E F
CDE F
8 9 A B CDE F
i=X...-.. 1
3
2 3
digit 1
7
6 7
4 5 6 7
B
A B
*)
3
2 3
digit 2
7
6 7
4 5 6 7
B
A B
8 9 A B C D E F Istantaneous overcurrent
i=..X.-.. 1
3
2 3
digit 3
7
6 7
4 5 6 7
B
A B
3
2 3
digit 4
7
6 7
4 5 6 7
B
A B
F Inverter anomaly
E F Absence of synchronism between inverter and by pass line
C D E F Active manual zeroing of inverter control
3
2 3
digit 5
7
6 7
4 5 6 7
B
A B
3
2 3
digit 6
7
6 7
4 5 6 7
B
A B
8 9 A B C D E F Inverter disablement.
a=X...-.... 1
3
5
7
9
B D F LOW BATTERY VOLTAGE
2 3
6 7
A B
E F LOW INPUT VOLTAGE OR OVERLOAD [W].
digit 1
4 5 6 7
C D E F BATTERY DISCHARGED OR SWB OPEN
8 9 A B C D E F OUTPUT OVERLOAD.
a=.X..-.... 1
digit 2
3
2 3
7
6 7
4 5 6 7
B
A B
8 9 A B CDE F
a=..X.-.... 1
3
5
7
9
B D F
2 3
6 7
A B
E F
digit 3
4 5 6 7
CDE F
a=...X-.... 1
3
2 3
7
6 7
4 5 6 7
B
A B
8 9 A B CDE F
a=....-..X. 1
3
5
7
9
B D F
2 3
6 7
A B
E F
digit 7
4 5 6 7
CDE F
a=....-...X 1
3
2 3
digit 8
p=X...-.. 1
7
6 7
4 5 6 7
3
2 3
digit 1
p=.X..-.. 1
3
2 3
digit 2
p=..X.-.. 1
3
2 3
digit 3
p=...X-.. 1
3
2 3
digit 4
p=....-X. 1
3
2 3
digit 5
p=....-.X 1
digit 6
3
2 3
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
8 9 A B CDE
9
B D
A B
E
CDE
F
F
F
F
8 9 A B C D E F SYSTEM
OFF
COMMAND
8=DISACTIVATION.
7
9 B D F -Parallel card, RS 232 TX fail
7
AB
E F - not used
7
C D E F - not used
8 9 A B C D E F - Parallel card, spare line failure
7
9 B D F - Parallel card, Bypass line failure
7
AB
E F -Parallel card, Link failure Aux SWMB ON
7
C D E F -Parallel card, RS 232 line failure
8 9 A B C D E F -Parallel card, Synch. line fail
7
9 B D F -Parallel card, RS 232 rx fail
7
AB
E F -Parallel card, Cable fail aux. SWMB ON
7
C D E F -Parallel card, power fail
8 9 A B C D E F - not used
7
9 B D F -Parallel card, Ups master
7
AB
E F - not used
7
C D E F -Parallel card, slave data ok
8 9 A B C D E F -Parallel card, Synch. inverter bus fail
7
9 B D F - not used
7
AB
E F - not used
7
C D E F - not used
8 9 A B C D E F - not used
7
9 B D F -Parallel card, Synch. master-mains fail
7
AB
E F -Parallel card, Synch. master freq. 60Hz on
7
C D E F - not used
67
or
ACTIVE;
8 9 A B C D E F - not used
a =.0.. ..
a =..0. ..
active:8=disactivation
i = B00008
I=B.....
i=.0000.
i=..8
inverter forbid
Other fault code inquiry information method is same as the above method, it will not be
repeated any more.
68
Parallel maintenance
When carry out the maintenance, can refer to the following steps:
1) First remove the communication connecting cable between two parallel units, change into
single unit operation.
Switch the normal operating UPS unit to bypass mode, then close SWMB, and remove the
communication connecting cable between the two parallel units. And connect the terminal.
Failure UPS has been shut down, so can be directly removed, but the terminal must be
connected.
After removed the failure UPS, can switch the normal operating UPS to inverter output
mode.
2) After finishing the maintenance of failure UPS, when no-load operating test is required, can
change auxiliary NC contact beside SWOUT into NO contact. Close SWIN and SWBY, if the
UPS has been maintained, it will switch into inverter output mode automatically, but will not
affect the operation of parallel UPS unit.
3) After no-load operating test is finished, shut down the UPS, repeat the above step 2 -> step
1, restart up the two UPS units, parallel and operate them.
69
10KVA80KVA
After receiving the UPS parallel kit, please confirm the components contained in the list,
whether there are omitted or damaged parts.
Table 1. parallel kit components list table
Parts Name
parallel
installation
manual
parallel board
short block
parallel terminal
female
parallel terminal
male
parallel cable 1
supporting
bracket
Parts Specification
No.
EP10-80KVA
C13943A
common use
DB9
1
2
1
DB9
3H/DML-9P+9S/2500MM
2*DB9
1
1
parallel cable 2
parallel cable 3
2H/101-26P*2/300MM
3H/5557HP+5557HP+5557HP/200
0MM
parallel cable 4
2H/5557HP-2*3P*2/2000M
contactor auxiliary F3-11D
contact
1
1
1
1
parallel
communication
cable
Nylon terminal
Nylon
PCB
support
Screw 1
2H/DB-9P+DB-9S/6000MM
10A/1P transparent
for EP
1
3
Screw 2
Screw 3
M5*12
M3*8
1
4
Nut 1
M4
Nut 2
M5
70
remark
for EP10-40K
selection
for EP10-40K
selection
for EP60-80K
selection
for EP10-40K
selection
Parallel cable 1
Parallel cable 2
71
Parallel cable 3
Parallel cable 4
72
1. Installation
Before the installation, please remove the internal panel, right panel, control panel, top panel
of parallel UPS units. Please install the kit components for parallel UPS units as the following
steps.
Install parallel control board:
If the model is EP10-40KVA UPS, please accord [1] to install parallel board;
If the model is EP60-80KVA UPS, please accord [2] to install parallel board;
[1] Pull out 26P cable from J3 on system control board. Use nylon PCB support, Screw 1, Nut
1 to fix parallel board at the 4 holes before system control board, J1 and J2 of parallel board is
on the left. The fixed-hole on upper right corner is grounding terminal of parallel board, use
Screw 1 to connect it, use two units of Nut 1 to support between the rack and PCB board,
then use one unit of Nut 1 to fix PCB board.
Parallel cable 2 is used to connect J3 of system control board to J1 of parallel board. The
pulled out 26P cable from J3 of system control board is connected to J2 of parallel board.
System
board
Cable 2
Parallel
board
Cable 3
Cable 1
73
[2] Pull out 26P cable from J7 on inverter control board. Use Screw 3 to fix parallel board at
the 4 fixed legs before inverter control board, J1 and J2 of parallel board is on the left.
Parallel cable 2 is used to connect J7 of inverter control board to J2 of parallel board. The
pulled out 26P cable from J7 of inverter control board is connected to J1 of parallel board.
2. Install other parallel cable:
Parallel cable 1 male terminal is connected to parallel control board J4. Use Screw 2 and Nut
2 to mount supporting bracket on the bottom which is under RS232 communication port.
J7 of interface board
75
5) Substitute the connecting cable between J1 of auxiliary power supply board and J3 of SCR
bypass board with parallel cable 4.
2*3P terminal (five wires) of parallel cable 4 is connected to J3 of SCR bypass board.
2*3P terminal (four wires) of parallel cable 4 is connected to J1 of auxiliary power supply
board.
Remove the top cover of inverter output contactor TLI, install the auxiliary contact to TLI
contactor.
76
77
JP3
78
Start up
Before starting up, please confirm that the parallel UPS units share the battery pack or use a
separate battery pack for each UPS. If share the battery pack, please install a short block at
JP1 on rectifier control board of all the parallel UPS units.
1. Close SWBY of first UPS unit, you can see the UPS model "RT10, P" displayed on control
panel (if the UPS model is EP10K). It means the UPS unit is EP10K parallel, and this UPS is
defaulted as the Master UPS of all parallel UPS units.
2. If the parallel UPS units share battery pack, get into the control panel menu: 3 -> 5, input
the code: 467123. At this time you will see the UPS model "RT10, B" displays on control panel
(if the UPS is EP10K). It means the parallel EP10K UPS units share the battery pack, and this
UPS is defaulted as the Master UPS of all parallel UPS units.
3. Close SWIN and SWOUT of the first UPS unit, wait the UPS into normal operating mode
(NOMAL OPERATION).
4. Close SWBY of the second UPS unit, you will see the UPS model "RT10, p" dispalys on
control panel (if the UPS model is EP10K), it means the UPS unit is EP10K parallel, and this
UPS is defaulted as the Slave UPS of all parallel UPS units.
If the parallel UPS units share battery pack, you will see the UPS model RT10, b displays
on control panel (if the UPS is EP10K). It means the parallel EP10KUPS units share the
battery pack, and this UPS is defaulted as the Slave UPS of all parallel UPS units.
Close SWIN of the second UPS unit, get into the control panel menu 2>2 and wait till
displaying I=220V. Close SWMB and then open, then all the started up UPS units switch to
bypass mode. When the first UPS switches back to inverter mode, measure the voltage
difference V1 of SWOUT upper and lower R, S, T phases on second UPS unit with multimeter
AC posotion, if V1 <20v, then close SWOUT of the second UPS unit. Wait the second UPS
into normal operating mode (NOMAL OPERATION).
Note: If the number of parallel UPS units is more than 2, other UPS starting up procedures
can repeat Step 3. When all the UPS units is on normal operating mode (NOMAL
OPERATION), then the starting up of all parallel UPS units are finished.
5. Open SWBY, SWIN, SWOUT of all the parallel UPS units. Install the internal panel and
start up each UPS as single UPS starting up procedure.
79
80