Sei sulla pagina 1di 454

Parts Manual

Models
TL642C
TL943C
S/N THG00150 & After
S/N THL00150 & After
S/N THH00150 & After
S/N SXH00150 & After
31200723
Revised
August 18, 2014

EFFECTIVITY PAGE
June 1, 2012 - A - Original Issue Of Manual
August 21, 2012 - B - Revised Manual
April 24, 2013 - C - Revised Manual
August 13, 2013 - D - Revised Manual
August 18, 2014 - E - Revised Manual

31200723

TL642C, TL943C

EFFECTIVITY PAGE

ii

TL642C, TL943C

31200723

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 1
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1
1-2
1-3
1-4

Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Installation, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2
1-4
1-8
1-12

SECTION 2
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8

Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Push Beam/Extend Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retract Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2
2-6
2-10
2-14
2-18
2-22
2-24
2-26

SECTION 3
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13

Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48 Inch Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50 Inch Dual Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forks & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2
3-4
3-6
3-8
3-10
3-12
3-14
3-16
3-18
3-20
3-24
3-26
3-28

SECTION 4
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1
4-2
4-3
4-4
4-5
4-6

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Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TL642C, TL943C

4-2
4-4
4-12
4-16
4-30
4-34

iii

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 5
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14

Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2
5-10
5-12
5-16
5-20
5-28
5-32
5-34
5-38
5-42
5-50
5-54
5-56
5-58

SECTION 6
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8

Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2
6-6
6-10
6-12
6-16
6-18
6-20
6-24

SECTION 7
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1
7-2
7-3
7-4
7-5
7-6
7-7

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Level Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2
7-4
7-6
7-8
7-12
7-14
7-16

SECTION 8
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1
8-2
8-3
8-4

iv

Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steer Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service/Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TL642C, TL943C

8-2
8-10
8-16
8-18

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TABLE OF CONTENTS
FIGURE NO.
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12

TITLE

PAGE NO.

Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder & Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Level Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Circuit, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-22
8-26
8-28
8-30
8-32
8-36
8-42
8-44

SECTION 9
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
9-16
9-17
9-18
9-19
9-20
9-21

Lift Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Extend/Retract Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compensation Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Level Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Reducer Valve, 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2
9-6
9-12
9-18
9-22
9-26
9-30
9-32
9-34
9-36
9-38
9-44
9-46
9-48
9-52
9-54
9-58
9-60
9-62
9-64
9-68

SECTION 10
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10

31200723

Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Arctic Package Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TL642C, TL943C

10-2
10-10
10-12
10-18
10-20
10-22
10-26
10-28
10-36
10-38

TABLE OF CONTENTS
FIGURE NO.
10-11
10-12
10-13
10-14
10-15
10-16
10-17
10-18
10-19
10-20
10-21
10-22
10-23
10-24
10-25

TITLE

PAGE NO.

VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosed Cab Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Work Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regen Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt & Aux Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessory Module Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Link Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-46
10-48
10-50
10-52
10-54
10-56
10-58
10-60
10-62
10-64
10-66
10-68
10-70
10-72
10-74

SECTION 11
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1
11-2

Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2


Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

SECTION 12
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

vi

TL642C, TL943C

31200723

SMCS CODES - TELEHANDLER


1350 ENGINE COOLING SYSTEM

3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER

3013 AXLE ARRANGEMENT

1353 RADIATOR

3020 DRIVE & STEERING AXLE

1354 EXPANSION TANK

3061 TRANSMISSION GEARS

1360 FAN GUARD

3063 TRANSMISSION SHAFT

1374 HYDRAULIC OIL COOLER

3064 TRANSMISSION CASE

1375 TORQUE CONVERTER / TRANSMISSION OIL


COOLER

3065 TRANSMISSION CONTROL

1380 COOLANT HOSE / LINES


1381 RADIATOR & GUARD
1382 RADIATOR CAP
1384 ENGINE COOLANT HEATER
1386 HYDRAULIC FAN MOTOR
1387 HYDRAULIC FAN PUMP

3066 TRANSMISSION OIL PUMP


3067 TRANSMISSION OIL FILTER
3068 TRANSMISSION OIL FILTER BASE
3075 TRANSMISSION OUTPUT GEARS
3080 TRANSMISSION OIL
3081 TRANSMISSION OIL LEVEL
3082 TRANSMISSION MOUNT

1395 ENGINE COOLANT

1400 ELECTRICAL SYSTEM

3100 TORQUE CONVERTER, TORQUE DIVIDER,


RETARDER

1401 BATTERY

3101 TORQUE CONVERTER

1402 BATTERY CABLE

3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE


PUMP

1408 WIRING HARNESS


1416 START SWITCH
1417 FUSE / CIRCUIT BREAKER PANEL
1428 BACKUP LIGHT(S)

3133 TORQUE CONVERTER RELIEF VALVE


3139 MODULATING VALVE
3141 TORQUE CONVERTER SPEED SENSOR

1429 LIGHT(S)
1430 DIRECTIONAL LIGHT
1431 BEACON LIGHT(S)
1432 STOP /LIGHT / TAILLIGHT
1434 CAB LIGHT
1434 FLOODLIGHT

3030 POWER SHIFT / HYDROSTATIC TRANSMISSION


3063 TRANSMISSION SHAFT
3064 TRANSMISSION CASE
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
3066 POWER SHIFT TRANSMISSION OIL PUMP
3067 HYDROSTATIC TRANSMISSION OIL FILTER

OTHER ENGINE COMPONENTS


1801 ENGINE SOUND SUPPRESSION
1802 REFRIGERANT COMPRESSOR
1805 REFRIGERANT CONDENSER
1807 AIR CONDITIONER COMPRESSOR DRIVE
1808 AIR CONDITIONER LINES
1810 RADIATOR & REFRIGERANT CONDENSER
1812 HEATER / HOSE LINES
1813 RADIATOR HOSE

3073 HYDROSTATIC MAIN CONTROL VALVE


3151 TRANSMISSION GOVERNOR
3154 TRANSMISSION LINES/HOSES
3155 TRANSMISSION CLUTCH
3157 TRANSMISSION SELECTOR VALVE
3159 TRANSFER GEARS
3160 TRANSMISSION PLANETARY
3167 TRANSMISSION HYDRAULIC CONTROL
3168 TRANSMISSION ELECTRONIC CONTROL
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR

vii

SMCS CODES - TELEHANDLER


3181 TRANSMISSION NEUTRALIZER CONTROL VALVE

3269 PINION HOUSING

3182 TRANSMISSION LUBRICATION RELIEF VALVE

3274 CONSTANT VELOCITY UNIVERSAL JOINT

3184 TRANSMISSION OIL COOLER BYPASS VALVE

3275 DRIVE LINE BRAKE

3186 TRANSMISSION PLANET CARRIER

3276 DRIVE LINE BRAKE DISC

3187 TRANSMISSION CARRIER THRUST DISC/PLATE

3278 DRIVE AXLE

3190 TRANSMISSION CLUTCH PLATE

3281 BEVEL GEAR CASE

3191 TRANSMISSION NEUTRALIZER

3282 AXLE

3194 TRANSMISSION TEMPERATURE SENSOR

3283 DIFFERENTIAL CASE

3202 TRANSMISSION FLOW CONTROL VALVE

3284 DIFFERENTIAL CARRIER

3203 DRIVE PUMP


3204 CHARGE PUMP

4000 DRIVE TRAIN

3205 SERVO CONTROL VALVE

4004 BRAKE & AXLE

3206 MANIFOLD/METERING VALVE

4005 STEERING & BRAKING SYSTEM

3207 SERVO CYLINDER


3210 HIGH PRESSURE RELIEF VALVE

4050 FINAL DRIVE

3213 CHARGE & MAIN RELIEF VALVE

4051 FINAL DRIVE & WHEEL

3214 SYNCHRONIZING VALVE

4052 FINAL DRIVE SEAL

3215 POWER UNIT CONTROL LINKAGE

4053 DRIVE AXLE HUB/GEAR ASSEMBLY

3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE

4054 FINAL DRIVE HUB

3219 TRANSMISSION PILOT OVERSPEED VALVE

4055 FINAL DRIVE GEARS

3220 TRAVEL SPEED CONTROL VALVE

4056 FINAL DRIVE - DRIVE SHAFT

3221 HYDROSTATIC POWER CASE

4057 FINAL DRIVE PINION FLANGE

3222 PUMP HEAD

4059 FINAL DRIVE CASE/BORE

3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE

4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING


GEAR

3225 TRAVEL ELECTRONIC CONTROL


3226 DOWNSHIFT INHIBITOR

4091 FINAL DRIVE PINION


4092 PLANETARY FINAL DRIVE CARRIER

3250 DRIVE LINE/DRIVE AXLE


3251 UNIVERSAL JOINT

4093 FINAL DRIVE PLANETARY CARRIER THRUST


SURFACE
4094 FINAL DRIVE PINION & FLANGE

3252 FLEXIBLE COUPLING


3253 DRIVE SHAFT
3254 DRIVE LINE PINION
3256 BEVEL GEAR/SHAFT
3257 BEVEL GEAR SHAFT BEARING
3258 DIFFERENTIAL
3259 AXLE SHAFT
3260 AXLE HOUSING ASSEMBLY
3263 LIMITED SLIP DIFFERENTIAL
3267 DRIVE SHAFT SUPPORT
3268 AXLE HOUSING SUPPORT/TRUNNION

viii

4200 WHEEL & TIRE


4201 WHEEL
4202 RIM & TIRE
4203 TIRE
4208 WHEEL ASSEMBLY
4209 WHEEL RIM
4210 WHEEL STUD/BOLT/NUT
4220 MUD GUARD
4233 STEER TIRE, PNEUMATIC

SMCS CODES - TELEHANDLER


4250 BRAKING SYSTEM

5000 IMPLEMENT CONTROLS

4251 SERVICE BRAKE

5001 IMPLEMENT CONTROL LOCK

4255 BRAKE DISC

5002 HYDRAULIC & FUEL TANK

4256 BRAKE CALIPER, HEAD ASSEMBLY

5004 RIDE CONTROL SYSTEM

4257 BRAKE LINES

5005 AUXILIARY HYDRAULIC CIRCUIT

4258 BRAKE MASTER CYLINDER


4262 BRAKE ACTUATOR

5050 HYDRAULIC SYSTEM

4265 SERVICE BRAKE CONTROL VALVE

5051 HYDRAULIC CONTROL VALVE

4267 PARKING BRAKE

5056 HYDRAULIC TANK

4269 SERVICE BRAKE CONTROL

5057 HYDRAULIC HOSES/LINES

4273 FRICTION PADS

5059 PILOT CONTROL VALVE

4282 PARKING/SECONDARY BRAKE CONTROL VALVE

505C PISTON CYLINDER

4284 PARKING BRAKE CONTROL

5063 IMPLEMENT CONTROL

4291 BRAKE HYDRAULIC RESERVOIR

5068 HYDRAULIC OIL FILTER


5069 MAIN SYSTEM RELIEF VALVE

4300 STEERING SYSTEM

506P IMPLEMENT PRIORITY VALVE

4301 STEERING GEAR

5070 PISTON PUMP

4303 STEERING CYLINDER

5071 HYDRAULIC OIL COOLER BYPASS VALVE

4307 STEERING VALVE

5072 PILOT SYSTEM RELIEF VALVE

4309 STEERING WHEEL

5084 IMPLEMENT PUMP

430S STEERING SENSOR

5086 COMPENSATOR VALVE

4310 STEERING COLUMN

5093 HYDRAULIC FILTER BYPASS VALVE

4312 STEERING METERING PUMP

5095 HYDRAULIC OIL

4313 STEERING AXLE

509T HYDRAULIC OIL TEMPERATURE SENSOR

4314 KINGPIN
4318 TIE ROD

5100 LIFT, TILT, TIP & OTHER CONTROLS

4321 STEERING KNUCKLE

5102 LIFT/HOIST CYLINDER

4322 STEERING RELIEF VALVE

5103 LIFT CYLINDER TRUNNION

4329 TIE ROD END

5104 TILT CYLINDER

4338 ADJUSTABLE STEERING COLUMN

5106 TIP CYLINDER

4349 STEERING SELECTOR & PRESSURE CONTROL


VALVE

5116 ATTACHMENT CYLINDER


5130 LOCK VALVE
5141 HITCH LIFT CYLINDER

4350 HYDROSTATIC DRIVE


4351 HYDRAULIC PROPEL/DRIVE MOTOR

5144 FRAME LEVEL VALVE


5486 EXTENSION CYLINDER

4352 DRIVE CONTROL VALVE


4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE

ix

SMCS CODES - TELEHANDLER


5700 IMPLEMENT ELECTRONIC CONTROLS

7165 CAB/CANOPY SCREEN

5701 IMPLEMENT ELECTRONIC CONTROL MODULE


(PREPROGRAMMED)

7170 RADIATOR GRILLE

5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL

7177 ROPS ROLL BAR


7192 WHEEL CHOCK

5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
5735 FRAME LEVEL CONTROL

5800 OTHER CONTROLS


5804 SIDESHIFT CYLINDER
5811 LOAD CONTROL VALVE
5816 COMPENSATING CYLINDER
5823 FORK LEVEL CYLINDER

7200 SUSPENSION
7221 OUTRIGGER

7250 BODY
7251 HOOD
7252 FENDER
7253 PLATFORM/DECK
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION

6400 MATERIAL HANDLING ATTACHMENTS


6402 STANDARD CARRIAGE
6404 LIFT CHAIN
6405 LIFT FORK
6408 ROTATING CARRIAGE
6409 WIDE CARRIAGE
6416 BALE CLAMP
6425 SIDESHIFT CARRIAGE
6459 LIFTING HOOK
6460 TELESCOPING BOOM
6461 MAN BASKET

7050 FRAME
7051 MAIN FRAME
7056 COUNTERWEIGHT
7059 FUEL TANK, SEAT & FRAME
7078 FRAME LEVEL CYLINDER

7262 FIREWALL
7263 ENGINE ENCLOSURE
7264 ROPS MOUNT REAR SUPPORT
7265 FLOORPLATE
7266 ROPS MOUNT
7267 BODY PANEL
726A ACCESS PANEL
726M FLOORMAT
7272 RADIATOR ENCLOSURE/SHROUD
7273 COMPARTMENT DOOR
7276 MACHINE ENCLOSURE

7300 OPERATOR STATION


7301 CAB
7302 CANOPY
7304 CAB HEATER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER

7100 HITCH
7105 FIXED DRAWBAR
7116 HITCH/TOW PIN

7307 SEAT/ARM CUSHION


7308 CAB DOOR
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS

7150 GUARD
7151 CRANKCASE GUARD
7154 ENGINE GUARD
7155 RADIATOR GUARD
7159 OVERHEAD GUARD

7312 SEAT ASSEMBLY


7314 DASH
7316 CAB AIR FAN
7319 MIRROR

SMCS CODES - TELEHANDLER


731S SEAT AIR COMPRESSOR

7481 FUEL LEVEL GAUGE

7320 AIR CONDITIONER

7483 LOW FUEL LEVEL INDICATOR

7321 SEAT FRAME

7485 ENGINE LOW OIL PRESSURE INDICATOR

7322 AIR CONDITIONER RECEIVER/DRYER

7486 PARKING BRAKE INDICATOR LIGHT

7323 ROPS/FOPS CANOPY

7488 HYDRAULIC OIL TEMPERATURE GAUGE

7324 SUSPENSION SEAT

7490 ELECTRONIC MONITORING SYSTEM/PANEL

7325 ROPS/FOPS CAB

7493 GROUND SPEED SENSOR

7327 SEAT BELT

7496 ALTERNATOR INDICATOR

7329 CAB LINER/SOUND SUPPRESSION


7330 CANOPY SOUND SUPPRESSION

7500 MAINTENANCE

7332 ELECTRIC SWITCH (MANUAL)

7501 FIRST SERVICE INTERVAL

7338 RADIO

7502 SECOND SERVICCE INTERVAL

7340 WINDSHIELD

7503 THIRD SERVICE INTERVAL

7342 CAB AIR FILTER

7504 FOURTH SERVICE INTERVAL


7507 LIFT ARM SUPPORT

7400 PROTECTION DEVICES, ALARMS & INDICATORS

751B BATTERY CHARGER

7402 WARNING HORN

7524 250 SERVICE HOUR MAINTENANCE

7405 INSTRUCTION/WARNING PLATE/FILM

7525 500 SERVICE HOUR MAINTENANCE

7406 BACK-UP ALARM

7526 1000 SERVICE HOUR MAINTENANCE

7407 ACTION ALARM

7527 2000 SERVICE HOUR MAINTENANCE

7420 LOW COOLANT TEMPERATURE ALARM

7534 750 SERVICE HOUR MAINTENANCE

7421 LOW ENGINE OIL PRESSURE SHUTOFF

7542 SOS

7431 WARNING/INDICATOR LIGHT


7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS

7551 BEARINGS

7451 INSTRUMENT PANEL/CONTROL PANEL

7552 GEARS

7452 AIR FILTER INDICATOR

7553 FASTENERS, CONNECTORS & HARDWARE

7453 ENGINE COOLANT TEMPERATURE GAUGE

7554 HOSES & LINES

7455 ENGINE OIL PRESSURE GAUGE

7555 SEALS & GASKETS

7459 TRANSMISSION GEAR/SHIFT INDICATOR

7556 WIRE

7462 TACHOMETER

7557 INFORMATION/IDENTIFICATION PLATES &


TRANSFERS

7463 SPEEDOMETER
7464 ODOMETER
7467 AMMETER
7470 COOLANT LEVEL GAUGE
7475 OIL FILTER INDICATOR
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE

7558 WEAR SLEEVES


7559 PAINTED SURFACES
755R RETAINER SYSTEM
7560 COMPARTMENT FLUID LEVEL
7561 DUO-CONE SEAL
7562 HYDRAULIC CYLINDERS

7478 SERVICE METER

7569 TROUBLESHOOTING PROCEDURE

7479 SIGHT GAUGE

756P MAINTENANCE PARTS

7480 ELECTRIC HOUR METER

7570 PRODUCT UPDATE PROGRAM

xi

SMCS CODES - TELEHANDLER


7571 SOS ENGINE PRODUCT INFORMATION

7771 SOS "URGENT" REPORTS

7573 SOS TRANSMISSION PRODUCT INFORMATION

7851 FUEL FILTER INDICATOR

7574 SOS DRIVE TRAIN PRODUCT INFORMATION

7856 STABILITY INDICATOR

7575 SOS HYDRAULIC PRODUCT INFORMATION

7858 ANGLE INDICATOR

7576 SOS OTHER PRODUCT INFORMATION

7859 ENGINE OIL TEMPERATURE GAUGE

7577 SOS FLUID INFORMATION

7942 PERSONALITY MODULE - UPDATE ELECTRONIC


COMPONENTS

7578 SOS FILTER INFORMATION


7579 FLUID
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)

7600 MACHINE ELECTRONIC CONTROLS & DATA


MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION

xii

7950 MISCELLANEOUS
79M4 OTHER ADJUSTMENTS

SECTION 1
FRAME & ATTACHING PARTS

31200723

TL642C, TL943C

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts

1-2

TL642C, TL943C

31200723

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts


Item

Part Number

Qty.

417-2860

Ref

417-2865

Ref

418-0763

Ref

418-0764

Ref

1
2
4
15
18
20
25
28
31

304-3781

32
33
34
35
36
101
223
224
251

398-2017
309-6403
418-0761
418-0762
437-7652
NSS
442-1521
298-7875
389-3579
389-3581

4
7
4
1
1
1
1
1
4
4
1
4
4
2
2
1
4
4
1
1

303
304
401
402

31200723

298-7393
389-3446
389-3475
389-3536
423-5532
389-3445

389-3580

Ref
1
Ref
Ref

Description
ENGINE POD INSTALLATION, (TL642C S/N THG00150 & After),
(not available to order, see items 1 thru 36 for service)
ENGINE POD INSTALLATION, (TL642C S/N THL00150 & After),
(not available to order, see items 1 thru 36 for service)
ENGINE POD INSTALLATION, (TL943C S/N THH00150 & After),
(not available to order, see items 1 thru 36 for service)
ENGINE POD INSTALLATION, (TL943C S/N SXH00150 & After),
(not available to order, see items 1 thru 36 for service)
HEX HD CAPSCREW, 5/8-11X2-1/4
SCREW, 3/8-16X3/4
WASHER, 5/8
BOTTOM COVER PLATE
SEAL, FOAM GASKET
COOLER ACCESS COVER PLATE
HOSE GUIDE BRACKET
POD WELDMENT SUPPORT
SCREW, 3/8-16X1-1/4
SCREW, 3/8-16X1, (TL943C S/N SXH00150 & After)
HOSE GUIDE BRACKET
HEX HD CAPSCREW, 3/8-16X5
SPACER TUBE
HOSE GUIDE PLATE
HOSE, 3/4
FRAME WELDMENT
HEX HD CAPSCREW, 1-8X9-1/2, GR8, (torque to 860 lb-ft/1170 Nm)
WASHER
COUNTERWEIGHT, (if equipped)
COUNTERWEIGHT WITH PINTLE HITCH ASSY, (if equipped),
(includes items 303 & 304)
PINTLE HOOK, (not shown), (see Figure 1-4 for details)
COUNTERWEIGHT
HYDRAULIC TANK, (see Figure 9-14 for details)
CAB WELDMENT, (see Figure 6-1 for details)

TL642C, TL943C

Rev.
H
E
G
F

1-3

FRAME & ATTACHING PARTS

Figure 1-2 Covers

WITH OUTRIGGERS

20

2
12
20

13

16

12
2

2
13

13
12
16
12
13
3
2

13

12
17
25

TL642C

27

28
29
TL943C

1-4

TL642C, TL943C

PAL7420

31200723

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)

31200723

TL642C, TL943C

1-5

FRAME & ATTACHING PARTS

Figure 1-2 Covers


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
101
103

1-6

Part Number

Qty.

Description

Rev.

418-0918

Ref

418-0917

Ref

418-0916

Ref

418-0915

Ref

297-7010
297-7010
297-7032
297-7032
8T-7008

10
5
10
9
3
2
6
5
6
2
2
2
12
15
11
13
9
1
2
10
9
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
3
5 in
5
4
4

HOOD INSTALLATION, (with outriggers), (TL642C), (not available to order,


see items 1 thru 26 for service)
HOOD INSTALLATION, (without outriggers), (TL642C), (not available to order,
see items 1 thru 26 for service)
HOOD INSTALLATION, (with outriggers), (TL943C), (not available to order,
see items 1 thru 31 for service)
HOOD INSTALLATION, (without outriggers), (TL943C), (not available to order,
see items 1 thru 31 for service)
HEX HD CAPSCREW, 1/4-20X5/8, (TL642C)
HEX HD CAPSCREW, 1/4-20X0.75, GR5, (TL943C)
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (TL642C)
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (TL943C)
HEX HD CAPSCREW, 3/8-16X3, (TL642C)
SCREW, 1/4-20X1
SCREW, 3/8-16X1
SCREW, 3/8-16X3/4
SCREW, 3/8-16X1
HEX LOCKNUT, 1/4-20
PLUG
GAS SPRING
WASHER, 1/4
WASHER, 3/8, (TL642C)
WASHER, 3/8, (TL943C)
LOCKWASHER, 3/8, (TL642C)
LOCKWASHER, 3/8, (TL943C)
MIRROR ASSY
HEX NUT, 3/8-16
TINNERMAN NUT, (TL642C)
TINNERMAN NUT, (TL943C)
MAIN VALVE COVER, (TL642C)
MAIN VALVE COVER, (TL943C)
LATCH MOUNT BRACKET
LATCH CATCH BRACKET
FRONT COVER, (with outriggers)
FRONT COVER, (without outriggers)
HINGE MOUNT SUPPORT
HINGE COVER
HOOD COVER ASSY, (includes items 101 thru 111)
MIRROR BRACKET
VALVE COVER PANEL, (TL642C)
VALVE COVER PANEL, (TL943C)
WASHER, 5/16
HEX HD CAPSCREW, 5/16-18X1, (TL943C)
WASHER, 5/16, (TL943C)
HEX NUT, 5/16-18, (TL943C)
TRIM-LOK, (not shown), (TL943C)
HEX HD CAPSCREW, 1/4-20X0.75, GR5, (TL943C)
HEX LOCKNUT, M6X1
WASHER, 6mm

298-1359

298-0549
298-0565
399-5811
298-7372
298-7374
298-7374
298-7380
298-7380
309-2991
298-8049
298-1609
298-1609
298-8140
298-8268
389-3454
389-3455
398-1984
398-1985
418-0914
389-3560
389-3562
438-1563
398-1995
398-1994
298-7364
297-7017
298-7373
298-8048
299-0369
297-7011
303-4779
4Y-4667

TL642C, TL943C

F
H
G

31200723

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)


Item

Part Number

Qty.

104
107
108
110
111
201

303-4836
389-3561
389-3578
418-0833
298-7374
422-1417

1
1
1
5
5
1

202

389-3649

31200723

Description

Rev.

COMPRESSION LATCH
ENGINE COVER HINGE
ENGINE COVER
NYLON INSERT LOCKNUT
WASHER, 3/8
INSULATE, FOIL AND FIBER, (not shown),
(TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
INSULATE, FOIL AND FIBER, (not shown),
(TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)

TL642C, TL943C

1-7

TL642C Before S/N THG00286


TL642C Before S/N THL00171
TL943C Before S/N THH00318
TL943C Before S/N SXH00170

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation, (if equipped)

7
7

3
101
105

13
10
8

1
PAL6230

1-8

TL642C, TL943C

31200723

TL642C Before S/N THG00286


TL642C Before S/N THL00171
TL943C Before S/N THH00318
TL943C Before S/N SXH00170

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation, (if equipped)


Item

1
2
3
5
7
8
10
13
101
105

31200723

Part Number

Qty.

389-3570

Ref

299-0278
299-0277
299-1323
298-8430
298-1612
298-6849
297-7039
298-7382

2
2
2
2
2
2
4
4
Ref
Ref

Description
OUTRIGGER INSTALLATION, (not available to order, see items 1 thru 13 for
service)
OUTRIGGER SHOE
ARM WELDMENT
OUTRIGGER CYLINDER ASSY, (includes items 101 & 105)
ARM PIN
GREASE FITTING
KEEPER
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 75 lb-ft/102 Nm)
LOCKWASHER, 1/2
OUTRIGGER CYLINDER & ATTACHING HARDWARE,
(see Figure 9-6 for details)
STRAIGHT FITTING,, (see Figure 8-12 for details)

TL642C, TL943C

Rev.
D

1-9

TL642C S/N THG00286 & After


TL642C S/N THL00171 & After
TL943C S/N THH00318 & After
TL943C S/N SXH00170 & After

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation, (if equipped)

1-10

TL642C, TL943C

31200723

TL642C S/N THG00286 & After


TL642C S/N THL00171 & After
TL943C S/N THH00318 & After
TL943C S/N SXH00170 & After

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation, (if equipped)


Item

Part Number

Qty.
Ref

1
2
3
4
5
6
7
8
9
10
11
12
13
101
105

31200723

297-7036
297-7039
298-0541
298-0574
298-7382
298-1612
298-6849
299-1323

298-8429
298-8430
298-8431

2
4
4
2
4
4
2
2
2
2
2
2
2
Ref
Ref

Description
OUTRIGGER INSTALLATION, (not available to order, see items 1 thru 13 for
service)
HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
HEX HD CAPSCREW, 1/2-13X1, GR5
HEX LOCKNUT, 3/8-16
SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
LOCKWASHER, 1/2
LUBE FITTING, STRAIGHT, 1/8
KEEPER
OUTRIGGER CYLINDER ASSY, (includes items 101 & 105)
PAD WELD STABILIZER
OUTRIGGER ARM WELDMENT
OUTRIGGER CYLINDER PIN
ARM PIN
SHOE PIN
OUTRIGGER CYLINDER & ATTACHING HARDWARE,
(see Figure 9-6 for details)
STRAIGHT FITTING, (see Figure 8-12 for details)

TL642C, TL943C

Rev.
A

1-11

FRAME & ATTACHING PARTS

Figure 1-4 Pintle Hook

303

304

302

301
305

PAP26810

1-12

TL642C, TL943C

31200723

FRAME & ATTACHING PARTS

Figure 1-4 Pintle Hook


Item

Part Number

Qty.

301
302
303
304
305

298-7922
303-4799
299-0361

4
4
1
Ref
AR

31200723

Description

Rev.

HEX HD CAPSCREW, 1/2-13X1-3/4, GR8, (torque to 105 lb-ft/145 Nm)


LOCKWASHER, 1/2
PINTLE HOOK
COUNTERWEIGHT, (see Figure 1-1 for details)
LOCTITE 242TM

TL642C, TL943C

1-13

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-14

TL642C, TL943C

31200723

SECTION 2
BOOM

31200723

TL642C, TL943C

BOOM

Figure 2-1 Boom Installation

BACK OF FRAME, (TL943C)

523
422
525
524
114

115
116

203

527
711

201

13
15

522

204
205

14
7

202

448

401
432
487

901

312
322
315
323

601
602

316

807

PAP27143

2-2

TL642C, TL943C

31200723

BOOM

Figure 2-1 Boom Installation


Item

1
7
13
14
15
114
115
116

Part Number

Qty.

374-7339

Ref

364-5692

Ref

298-7027
298-8259
304-3781
298-8028
298-8070
298-1577
298-1612
298-1597
298-7300

Ref
Ref
1
1
1
1
1
1
4
4
4
Ref
Ref

201
202
203
204
205
312
315
316
322
323

442-0467
298-6833
298-6833
340-4180
398-1979
398-1980
298-7365
309-6301
320-7882
320-7883
430-5653
430-5652

401
422
432
448
487
522
523
524
525
527
601
602
603

31200723

298-7380

297-7029
331-3810
331-3811
298-7374
331-1596

430-5655

AR
1
38 in
45 in
1
1
1
Ref
1
1
1
1
1
1
Ref
2
Ref
Ref
Ref
Ref
2
1
1
2
2
Ref
Ref
1

Description
BOOM INSTALLATION, (TL642C), (not available to order, see items
1 thru 15 for service)
BOOM INSTALLATION, (TL943C), (not available to order, see items
1 thru 15 for service)
LIFT CYLINDER & HARDWARE, (see Figure 9-1 for details)
COMPENSATION CYLINDER & HARDWARE, (see Figure 9-4 for details)
PIN, (TL642C)
PIN, (TL943C)
HEX HD CAPSCREW, 5/8-11X6, GR8, (TL642C)
SOCKET HD CAPSCREW, 3/4-10X6-1/2, (TL943C)
LOCKNUT, 5/8-11, (TL642C)
LOCKNUT, 3/4-10, GR8, (TL943C)
GREASE FITTING
STRAIGHT FITTING
HOSE ASSY

Rev.
F
D

BOOM COVER INSTALLATION, (TL642C), (not available to order, see items


201 thru 205 for service)
BOOM COVER INSTALLATION, (TL943C), (not available to order, see items
201 thru 205 for service)
LOCTITE 242TM
LANYARD CABLE
TAPE, (TL642C)
TAPE, (TL943C)
LATCH, (includes hardware)
COVER, (TL642C)
COVER, (TL943C)
ANGLE DECAL, (see Figure 11-2 for details)
WASHER, 3/8
HEX LOCKNUT, 3/8-16
SPACER
ANGLE INDICATOR

BOOM ASSY, (TL642C), (includes items 401 thru 527 & 603)
BOOM ASSY, (TL943C), (includes items 401 thru 527 & 603)
PUSH BEAM/EXTEND CHAIN, (see Figure 2-5 for details)
WASHER
THIRD BOOM SECTION, (see Figure 2-4 for details)
THIRD BOOM SECTION, (see Figure 2-6 for details)
SECOND BOOM SECTION, (see Figure 2-3 for details)
FIRST BOOM SECTION, (see Figure 2-2 for details)
HEX HD CAPSCREW, 3/8-16X3/4, GR5
COVER, (TL642C)
COVER, (TL943C)
WASHER, 3/8
FLANGE HD CAPSCREW, 3/8-20X1-1/4, GR5
MANUAL QUICK COUPLER, (see Figure 2-7 for details)
HYDRAULIC QUICK COUPLER, (see Figure 2-8 for details)
GROMMET, (TL642C), (not shown)

J
G

TL642C, TL943C

2-3

BOOM

Figure 2-1 Boom Installation (Continued)


Item
711
807
901

2-4

Part Number

Qty.

430-5654
298-7031
298-8263
298-8451

1
2
2
4
Ref

Description

Rev.

GROMMET, (TL943C), (not shown)


BUSHING, (TL642C)
BUSHING, (TL943C)
BUSHING
TILT CYLINDER & HARDWARE, (see Figure 9-3 for details)

TL642C, TL943C

31200723

BOOM

Figure 2-1 Boom Installation (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

2-5

BOOM

Figure 2-2 First Boom Section


TL642C

513
601
517
541
543
601
517
518

528
541
542
601

531
532

517

525
520
526

522

529

524
438

540
539
537
538
521

504
504
544
545
601

523
601
546
548
601
Note:

2-6

547

PAL7470

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims. Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

TL642C, TL943C

31200723

BOOM

Figure 2-2 First Boom Section


Item

Part Number

Qty.

Description

438
504
513
517
518
520
521
522
523
524
525
526
528
529
531
532
537
538
539
540
541
542
543
544
545
546
547
548
601

300-6115
298-1629
297-7030
298-1628
298-7015
298-1788
298-7014
364-1064
297-7039
298-7073
298-1728
298-1787
298-8014
298-1729
298-1726
298-1727
298-1737
298-1736
298-1732
298-7075
298-8015
297-7056
298-8016
298-8021
297-7069
298-1689
298-1613
298-1626

1
6
AR
16
1
AR
1
2
4
4
4
AR
AR
2
AR
AR
AR
AR
2
2
AR
AR
AR
AR
AR
AR
2
AR
AR

FIRST BOOM SECTION WELDMENT


WASHER, 1/2
HEX HD CAPSCREW, 3/8-16X7/8, GR5, GR5, (torque to 35 lb-ft/48 Nm)
WASHER, 3/8
SUPPORT PLATE
SHIM, 0.0359
SUPPORT PLATE
WEAR PAD
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WEAR PAD
SPACER
SHIM, 0.0598
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SPACER
SHIM, 0.0598
SHIM, 0.0359
SHIM, 0.0359
SHIM, 0.0598
SPACER
WEAR PAD
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
GREASE FITTING
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 45-50 lb-ft/61-68 Nm)
LOCTITE 242TM

31200723

TL642C, TL943C

Rev.

2-7

BOOM

Figure 2-2 First Boom Section


TL943C

110
201
111

6
7
201
19

109

31
113
114
121 201
122

120

55

32

56
57

27
127

65

54
18
23
24

107

19

108
201

19
20
115
201

Note:

2-8

PAL7480

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims. Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

TL642C, TL943C

31200723

BOOM

Figure 2-2 First Boom Section


Item

Part Number

Qty.

6
7
18
19
20
23
24
27
31
32
54
55
56
57
65
107
108
109
110
111
113
114
115
120
121
122
127
201

297-7068
297-7069
298-1839
298-1629
297-7070
298-1840
298-1841
364-1065
297-7056
298-1628
298-7073
298-1728
298-1787
298-1788
303-4809
298-8230
298-8006
298-8229
298-8004
298-1592
298-8014
298-8015
297-7071
298-1732
298-1737
298-1736
364-1064

AR
AR
2
10
AR
AR
AR
2
AR
8
4
4
AR
AR
1
1
4
1
4
4
AR
AR
AR
2
AR
AR
2
AR

31200723

Description

Rev.

HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)


HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SPACER
WASHER, 1/2
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SHIM, 0.0598
SHIM, 0.0359
WEAR PAD
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER, 3/8
WEAR PAD
SPACER
SHIM, 0.0598
SHIM, 0.0359
FIRST BOOM SECTION WELDMENT
SUPPORT PLATE
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
SUPPORT PLATE
HEX HD CAPSCREW, 7/16-14X1, (torque to 70 lb-ft/90 Nm)
WASHER, 7/16
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 32-37 lb-ft/43-50 Nm)
SPACER
SHIM, 0.0359
SHIM, 0.0598
WEAR PAD
LOCTITE 242TM

TL642C, TL943C

2-9

BOOM

Figure 2-3 Second Boom Section


TL642C

319
401
320

344
345
358
401

311

324
358
359
401

311

318

323
325
321
339
355
343

364

331
332 327
356
353
335
354
357
401

333
338 353

334
351

335
352
357
362
363
401

365
367
401
366

336
361
401
311

324
358
359
401

364
311
339

323
325

340
321

Note:

2-10

346
347

Wear Pad Shimming:


PAL7530
349
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims. Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

TL642C, TL943C

31200723

BOOM

Figure 2-3 Second Boom Section


Item

Part Number

Qty.

Description

311
318
319
320
321
323
324
325
327
331
332
333
334
335
336
338
339
340
343
344
345
346
347
349
351
352
353
354
355
356
357
358
359
361
362
363
364
365
366
367
401

298-1628
298-6924
297-7038
298-7367
298-7073
298-1788
298-8014
298-1787
298-7075
298-1726
298-1727
364-1061
299-0493
298-8019
297-7060
298-1735
298-1728
298-1730
298-1729
298-8013
298-8012
298-1789
298-1790
298-7074
298-1733
297-7069
298-1629
299-7118
364-1064
298-1732
298-8020
297-7056
298-8015
298-8017
297-7068
298-8021

16
1
4
4
6
AR
AR
AR
2
AR
AR
2
2
AR
AR
AR
6
2
2
AR
AR
AR
AR
2
2
AR
8
AR
2
2
AR
AR
AR
AR
AR
AR
1
AR
2
AR
AR

WASHER, 3/8
SUPPORT PLATE
HEX HD CAPSCREW, 1/2-13X7/8, GR5
WASHER, 1/2
WEAR PAD
SHIM, 0.0359
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SHIM, 0.0598
WEAR PAD
SHIM, 0.0598
SHIM, 0.0359
WEAR PAD
SPACER
HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SHIM
SPACER
SPACER
SPACER
HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SHIM, 0.0598
SHIM, 0.0359
WEAR PAD
SPACER
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WASHER, 1/2
HEX HD CAPSCREW, 1/2-20X5/8, (torque to 76-86 lb-ft/103-117 Nm)
WEAR PAD
SPACER
HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SECOND BOOM SECTION WELDMENT
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
GREASE FITTING
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 45-50 lb-ft/61-68 Nm)
LOCTITE 242TM

31200723

298-1689
298-1615
298-1626

TL642C, TL943C

Rev.

2-11

BOOM

Figure 2-3 Second Boom Section


TL943C

51
201

52
2
4
31
201
53

32

4
31
123
201

32
56
57
54
55
27
124

125
126

35
23
24

112
18

19
3
5
6
201

52
50

64
201
27

18
23
24

19
20
201

3
5
6
7
30
201

35

62
63
201
32

2
4
31
201

32
55 56
57

54

Note:

2-12

59
61

60

Wear Pad Shimming:


58
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
PAL7490
The wear pad or wear pad insert must not sit directly on the slotted surface of shims. Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

TL642C, TL943C

31200723

BOOM

Figure 2-3 Second Boom Section


Item

Part Number

Qty.

2
3
4
5
6
7
18
19
20
23
24
27
30
31
32
35
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
112
123
124
125
126
201

297-7055
297-7066
297-7057
297-7067
297-7068
297-7069
298-1839
298-1629
297-7070
298-1840
298-1841
364-1065
297-7071
297-7056
298-1628
398-1977
298-8211
297-7038
298-7367
348-1621
298-7073
298-1728
298-1787
298-1788
298-8260
298-1724
298-1834
298-1835
297-7060
297-7059
298-8005
298-7075
298-8015
298-1729
298-1726
298-1727

AR
AR
AR
AR
AR
AR
4
8
2
AR
AR
4
AR
AR
12
1
1
4
8
1
6
6
AR
AR
2
AR
4
AR
AR
AR
AR
2
AR
2
AR
AR
AR

31200723

Description

Rev.

HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)


HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SPACER
WASHER, 1/2
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SHIM, 0.0598
SHIM, 0.0359
WEAR PAD
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER, 3/8
SECOND BOOM SECTION WELDMENT
SUPPORT PLATE
HEX HD CAPSCREW, 1/2-13X7/8, GR5
WASHER, 1/2
SUPPORT PLATE
WEAR PAD
SPACER
SHIM, 0.0598
SHIM, 0.0359
WEAR PAD
SHIM, 0.0598
SPACER
SHIM, 0.0359
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-13X3/4, GR5
WEAR PAD
HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SPACER
SHIM, 0.0598
SHIM, 0.0359
LOCTITE 242TM

TL642C, TL943C

2-13

BOOM

Figure 2-4 Third Boom Section


TL642C
225

218
219

226

209
221
301

210

215
212
232
301

234

217
229
301

211

216
228
230
301
211
227

214

220

208
213
Note:

2-14

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims. Add wear pad shims & spacers as requiredPAL7540
to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

TL642C, TL943C

31200723

BOOM

Figure 2-4 Third Boom Section


Item

Part Number

Qty.

Description

208
209
210
211
212
213
214
215
216
217
218
219
220
221
225
226
227
228
229
230
232
234
301

298-7076
298-1689
298-1733
298-1628
298-8021
298-7074
298-1730
298-1615
298-8014
298-8037
298-1734
298-1735
298-1789
298-1626
364-1061
298-1629
298-1731
298-8013
298-8038
297-7056
297-7069
398-1975

2
AR
2
4
AR
2
2
2
AR
AR
AR
AR
AR
AR
2
4
2
AR
AR
AR
AR
1
AR

WEAR PAD
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
SPACER
WASHER, 3/8
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WEAR PAD
SPACER
GREASE FITTING
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
BUTTON HD CAPSCREW, 3/8-24X1, (torque to 32-37 lb-ft/43-50 Nm)
SHIM, 0.0598
SHIM, 0.0359
SHIM, 0.0598
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 45-50 lb-ft/61-68 Nm)
WEAR PAD
WASHER, 1/2
SPACER
HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
BUTTON HD CAPSCREW, 3/8-24X1-1/4
HEX HD CAPSCREW, 3/8-242X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
THIRD BOOM SECTION WELDMENT
LOCTITE 242TM

31200723

TL642C, TL943C

Rev.

2-15

BOOM

Figure 2-4 Third Boom Section


TL943C
27

23
24

19

20
101
18
7
8
101
10

3
5
6
101
19

2
4
31
101
32
29

22

25
28

33
34
17
Note:

2-16

21

Wear Pad Shimming:


PAL7540
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims. Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

TL642C, TL943C

31200723

BOOM

Figure 2-4 Third Boom Section


Item

Part Number

Qty.

2
3
4
5
6
7
8
10
17
18
19
20
21
22
23
24
25
27
28
29
31
32
33
34
101

297-7055
297-7066
297-7057
297-7067
297-7068
297-7069
4K-7502
398-1978
364-1066
298-1839
298-1629
297-7070
298-7074
298-1730
298-1840
298-1841
298-1790
364-1065
298-1789
298-1836
297-7056
298-1628
298-1837
298-1838

AR
AR
AR
AR
AR
AR
AR
1
2
2
8
AR
2
2
AR
AR
AR
2
AR
2
AR
4
AR
AR
AR

31200723

Description

Rev.

HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)


HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X7/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
THIRD BOOM SECTION WELDMENT
WEAR PAD
SPACER
WASHER, 1/2
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WEAR PAD
SPACER
SHIM, 0.0598
SHIM, 0.0359
SHIM, 0.0359
WEAR PAD
SHIM, 0.0598
SPACER
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER, 3/8
SHIM, 0.0598
SHIM, 0.0359
LOCTITE 242TM

TL642C, TL943C

2-17

BOOM

Figure 2-5 Push Beam/Extend Chain

2-18

TL642C, TL943C

31200723

BOOM

Figure 2-5 Push Beam/Extend Chain (Continued)

TL642C

31200723

TL642C, TL943C

TL943C

2-19

BOOM

Figure 2-5 Push Beam/Extend Chain


Item

Part Number

Qty.

300-6073

Ref

305-3765
1
2
3

304-3165
304-3167

305-3763
305-3764

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
101
102
103
104
105
201

2-20

297-7039
298-7382

298-7312
298-7313
298-1612
298-1650
298-1651
298-6920

298-7022
298-8253
298-7028
298-8620
298-8257
298-8257
298-8767
299-0535
298-7106
298-8278
298-8583
298-8622
303-4935
303-4938
298-7107
298-8278
298-7312
298-7313
304-3792
304-3791

Description

Rev.

PUSH BEAM/EXTEND CHAIN INSTALLATION, (TL642C), (not available to


order, see items 1 thru 22 for service)
Ref PUSH BEAM/EXTEND CHAIN INSTALLATION, (TL943C), (not available to
order, see items 1 thru 22 for service)
Ref
LOCTITE 242TM, (see Figure 9-2 for details)
AR
LOCTITE 545TM, (TL642C)
Ref
EXTEND CHAIN INSTALLATION, (TL642C), (not available to order, see items
101 thru 105 for service)
Ref
EXTEND CHAIN INSTALLATION, (TL943C), (not available to order, see items
101 thru 105 for service)
Ref
CHAIN CLEVIS INSTALLATION, (TL642C), (not available to order, see items
201 thru 203 for service)
Ref
CHAIN CLEVIS INSTALLATION, (TL943C), (not available to order, see items
201 thru 203 for service)
2
HEX HD CAPSCREW, 1/2-13X1, GR5
2
LOCKWASHER, 1/2
AR
CAT THREAD LUBRICANT
AR
CAT ADVANCED 3MOLY - NLGI GRADE 2
Ref
HEX NUT, 3/8-12, (see Figure 9-2 for details)
2
SNAP RING, (TL642C)
2
SNAP RING, (TL943C)
1
GREASE FITTING
1
SHIM
1
SHIM
1
KEEPER PLATE
Ref
WASHER TAB, (see Figure 9-2 for details)
Ref
EXTEND/RETRACT CYLINDER & HARDWARE, (see Figure 9-2 for details)
1
PIN, (TL642C)
1
PIN, (TL943C)
1
EXTEND CHAIN ROLLER ASSY, (TL642C), (includes items 301 thru 303)
1
EXTEND CHAIN ROLLER ASSY, (TL943C), (includes items 301 thru 303)
Ref
WASHER, (see Figure 9-2 for details)
156 in
TAPE, (TL642C)
160 in
TAPE, (TL943C)
1
WELDMENT, (TL642C)
1
WELDMENT, (TL943C)
1
PIN, (TL642C)
1
PIN, (TL943C)
1
CHAIN, BL866, (TL642C)
1
CHAIN, BL1066, (TL943C)
1
CLEVIS, (TL642C)
1
CLEVIS, (TL943C)
1
PIN, (TL642C)
1
PIN, (TL943C)
2
SNAP RING, (TL642C)
2
SNAP RING, (TL943C)
AR CAT THREAD LUBRICANT
1
CLEVIS, (TL642C)
1
CLEVIS, (TL943C)

TL642C, TL943C

C
C

C
C
C
C

B
B

31200723

BOOM

Figure 2-5 Push Beam/Extend Chain (Continued)


Item

Part Number

Qty.

202

298-8765
298-8804
304-3821
298-8807

1
1
1
1
1
1
1
1
2
2
8
2
2
2
2
1
1
1
1
1
1
1
1
8
8
8
8
2
8
6
AR
2
1
1
1
1
1
1
1

203
301
302
303
328
420
421
422
423
424
425
426
501
502
503
512
514
601
732
806
817
902
903
924

31200723

305-2117
303-5000
344-7170
298-7032
298-6862
298-7365
298-7920
297-7032
297-7030
297-7060
299-0401
298-8233
298-7016
298-8232
298-8579
348-1638
298-8578
298-8619
298-8009
298-8010
298-7368
298-1593
298-1754
298-1786
298-1843
298-1628
298-8055
298-8058
298-7063
298-8621
297-7029
297-7030
298-7380

Description

Rev.

PIN, (TL642C)
PIN, (TL943C)
ROD, (TL642C)
ROD, (TL943C)
ROLLER, (TL642C)
ROLLER, (TL943C)
BUSHING, (TL642C)
BUSHING, (TL943C)
SEAL
PUSH BEAM PIN
WASHER
HEX HD CAPSCREW, 3/8-16X1-1/4, GR8, (TL642C)
HEX HD CAPSCREW, 3/8-24X3, GR5, (TL943C)
HEX HD CAPSCREW, 3/8-16X7/8, GR5
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5
BRACKET, (TL642C)
BRACKET, (TL943C)
GUIDE BAR, (TL642C)
GUIDE BAR, (TL943C)
WEAR PAD, (TL642C)
WEAR PAD, (TL943C)
WELDMENT, (TL642C)
WELDMENT, (TL943C)
HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (TL642C)
HEX HD CAPSCREW, 3/4-10X2, GR5, (TL943C)
WASHER, 5/8, (TL642C)
WASHER, 3/4, (TL943C)
HEX NUT, (TL642C)
WASHER, 7/8, (TL642C)
WASHER, (TL943C)
LOCTITE 242TM
WASHER, 3/8, (TL943C)
HEX NUT, 1/4-7, GR8, (TL943C)
HEX NUT, 1/4-7, GR8, (TL943C)
ANCHOR PIN, (TL642C)
ANCHOR PIN, (TL943C)
HEX HD CAPSCREW, 3/8-16X3/4, GR5, (TL642C)
HEX HD CAPSCREW, 3/8-16X7/8, GR5, (TL943C)
WASHER, 3/8

TL642C, TL943C

2-21

BOOM

Figure 2-6 Retract Chain

36
103

101

48
201
47
102
46

47

302
101

204

48

202
203
205

204

301
84
70

93
PAL8521

83
82

2-22

85

TL642C, TL943C

31200723

BOOM

Figure 2-6 Retract Chain


Item

Part Number

Qty.

36

298-7069
298-8809
298-7108
298-8279
298-7318
298-7312
300-6071

1
1
1
1
2
2
Ref

304-2563

Ref

298-1781
298-1842
298-8059
298-8060
298-8063
298-8064
298-6922
298-8234
298-8006
298-8009
298-7367
298-1630

8
14
1
1
1
1
1
1
4
4
4
4
2
2
1
1
1
1
1
1
1
1
1
1
2
2
AR
Ref
Ref

46
47
48

70
82
83
84
85
93
101
102

298-8576
303-5001
298-8251

103
201
202
203
204
205
301
302

31200723

298-8808
299-0853
298-8623
303-4929
303-4932
298-7108
298-8279
298-7318
298-7312

Description
ROLLER ASSY, (TL642C), (includes items 101 thru 103)
ROLLER ASSY, (TL943C), (includes items 101 thru 103)
PIN, (TL642C)
PIN, (TL943C)
RETAINING RING, (TL642C)
RETAINING RING, (TL943C)
CHAIN INSTALLATION, (TL642C), (not available to order, see items 201 thru
205 for service)
CHAIN INSTALLATION, (TL943C), (not available to order, see items 201 thru
205 for service)
WASHER, 5/8, (TL642C
WASHER, 3/4, (TL943C)
HEX NUT, 5/8-18, GR5, (TL642C)
HEX NUT, 3/8-16, GR5, (TL943C)
HEX NUT, 5/8-18, GR5, (TL642C)
HEX NUT, 3/8-16, GR5, (TL943C)
ANCHOR PLATE, (TL642C)
ANCHOR PLATE, (TL943C)
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (TL642C)
HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (TL943C)
WASHER, 1/2, (TL642C)
WASHER, 5/8, (TL943C)
SEAL, (TL642C)
SEAL, (TL943C)
BUSHING, (TL642C)
BUSHING, (TL943C)
ROLLER, (TL642C)
ROLLER, (TL943C)
CHAIN, (TL642C)
CHAIN, (TL943C)
CLEVIS, (TL642C)
CLEVIS, (TL943C)
PIN, (TL642C)
PIN, (TL943C)
SNAP RING, (TL642C)
SNAP RING, (TL943C)
ANTI-SEIZE LUBE
THIRD BOOM SECTION, (see Figure 2-4 for details)
EXTEND CHAIN, (see Figure 2-5 for details)

TL642C, TL943C

Rev.
B
B

C
C

2-23

BOOM

Figure 2-7 Manual Quick Coupler

102

6
101
7
9

8
5

1
3

10
13
14

8
11
12
14

7
9

3
4

PAL1252

2-24

TL642C, TL943C

31200723

BOOM

Figure 2-7 Manual Quick Coupler


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
101
102

31200723

Part Number

Qty.

304-3176

Ref

365-9208
298-8734
298-8724
299-0305
298-7057
298-1612
297-7039
418-0027

1
1
1
1
1
2
2
2
AR
1
1
1
1
2
Ref
Ref

300-6103
300-6078
300-6084
300-6079
300-6095

Description
MANUAL QUICK COUPLER INSTALLATION,
(not available to order, see items 1 thru 14 for service)
QUICK COUPLER
PIN
PIN
PIN
PIN
GREASE FITTING
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
WASHER, 1/2
LOCTITE 242
DUST CAP
FEMALE QUICK DISCONNECT COUPLING
DUST PLUG
MALE QUICK DISCONNECT COUPLING
FITTING, (includes o-ring)
THIRD BOOM SECTION, (see Figure 2-4 for details)
TILT CYLINDER, (see Figure 9-3 for details)

TL642C, TL943C

Rev.
D

2-25

BOOM

Figure 2-8 Hydraulic Quick Coupler

2-26

TL642C, TL943C

31200723

BOOM

Figure 2-8 Hydraulic Quick Coupler


Item

1
2
4
5
6
7
8
9
10
12
13
14
15
17
18
19
20
21
22
101
102
103
104
105
106
107
108
109
110
111

31200723

Part Number

Qty.

365-9209

Ref

365-9208
298-8734
365-9207
298-7356
308-0608
298-0407
297-7039
298-1358
298-7057
418-0027
298-1612
299-1349

1
1
1
2
2
2
2
4
1
2
2
1
AR
1
1
2
1
AR
Ref
1
2
2
2
2
2
1
1
1
1
1

298-7437
299-6644
365-9211
297-7020
299-6624
226-6494
298-0471
298-0466
298-0414
298-0416
300-6095
300-6078
300-6079
300-6103
300-6084
309-6353

Description
HYDRAULIC QUICK COUPLER INSTALLATION, (not available to order, see
items 1 thru 22 for service)
QUICK COUPLER
PIN
CYLINDER COVER
ADAPTER, (includes o-ring)
DOWEL PIN
PIN
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
SERRATED HEX HD SCREW, 3/8-16X3/4
PIN
WASHER, 1/2
GREASE FITTING
QUICK COUPLER VALVE ASSEMBLY, (includes items 101 thru 111)
LOCTITE 242
CLAMP SET
COVER PLATE
HOSE ASSEMBLY
HEX HD CAPSCREW, 5/16-18X1-1/2, GR5, (torque to 19 lb-ft/26 Nm)
FLEX TRIM SHIELD
QUICK COUPLER CYLINDER ASSY, (see Figure 9-7 for details)
QUICK COUPLER VALVE
CONNECTOR
CONNECTOR
SWIVEL ADAPTER
STRAIGHT THREAD REDUCER/EXPANDER
ADAPTER, 90 DEGREES
FEMALE QUICK DISCONNECT COUPLING
MALE QUICK DISCONNECT COUPLING
DUST CAP
DUST PLUG
ADAPTER, 90 DEGREES

TL642C, TL943C

Rev.
B

2-27

BOOM

This Page Intentionally Left Blank

2-28

TL642C, TL943C

31200723

SECTION 3
ATTACHMENTS

31200723

TL642C, TL943C

ATTACHMENTS

Figure 3-1 Tilt Carriage

5
2

5
2
PAL0730

3-2

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-1 Tilt Carriage


Item

1
2
3
4
5
6

31200723

Part Number

Qty.

301-9757
301-9758
303-4741
303-4782
303-4957
303-4958
303-4988
NSS
NSS

1
1
2
2
1
1
2
1
1

Description
50 IN (1270 mm) TILT CARRIAGE, (includes items 1 thru 6)
72 IN (1828 mm) TILT CARRIAGE, (includes items 1 thru 6)
HEX HD CAPSCREW, 5/8-11X4, GR5
LOCKNUT, 5/8-11
50 IN FORK PIN
72 IN FORK PIN
COLLAR
TILT CARRIAGE WELDMENT
S/N PLATE

TL642C, TL943C

Rev.
B
A

3-3

ATTACHMENTS

Figure 3-2 Side Tilt Carriage

22

6
4
15
18
24
5
11
14

2
3
7
8
23
21

19
20

12
13
3
9
10
16
17
25
26
27
28
29

22

15

FRONT VIEW
OF CARRIAGE

4
18
24
2
11
5

14
3
7
8

23
21

19
20

3-4

TL642C, TL943C

PAL3221

31200723

ATTACHMENTS

Figure 3-2 Side Tilt Carriage


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

31200723

Part Number

Qty.

309-4315
309-4316
297-7033
303-4741
297-7077
NSS
303-4782
303-4957
303-4958
309-4322
309-4323
298-7392
298-1612
303-4988
309-4311
309-4312
NSS
309-4317
309-4318
339-4396
298-7358
313-3349
300-6078
300-6079
NSS
330-8325
298-0507
339-4397

1
1
4
2
3
1
2
1
1
2
2
1
1
2
2
AR
1
1
1
1
2
2
1
1
1
2
2
2
AR
6
1
1

375-0099
374-7352
374-7353

Description
50 IN (1270 mm) SIDE TILT CARRIAGE, (includes all items)
72 IN (1828 mm) SIDE TILT CARRIAGE, (includes all items)
HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8
CARRIAGE WELDMENT
NYLON COLLAR LOCKNUT, 5/8-11
50 IN (1270 mm) FORK PIN
72 IN (1828 mm) FORK PIN
CYLINDER PIN
KEEPER, 1/2
FLAT WASHER, 1/2
GREASE FITTING, STRAIGHT, 1/8
COLLAR
WEAR PAD
SHIM
CARRIAGE PIVOT BASE
HYDRAULIC CYLINDER
BEARING
PIN
CONNECTOR, (includes o-ring)
HOSE ASSY
FEMALE QUICK DISCONNECT
MALE QUICK DISCONNECT
S/N PLATE
CONNECTOR
ADAPTER, 90 DEGREES, (includes o-ring)
BEARING SPACER SLEEVE
LOCTITE 242TM
FLAT HD SOCKET SCREW, 3/8-16X1-1/4
BEARING RETAINER SHIM
BEARING RETAINER PLATE

TL642C, TL943C

Rev.
J
J

3-5

ATTACHMENTS

Figure 3-3 48 Inch Side Shift Carriage

3-6

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-3 48 Inch Side Shift Carriage


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

31200723

Part Number

Qty.

314-8479
362-2110
362-2109
362-2111
362-2119
362-2104
362-2118
362-2117
327-6333

1
1
1
2
2
2
1
1
2
Ref
1
1
2
1
1
6
1
1
1
1
1
1
1
1
1
2
2
2
3
6

327-6287
362-2122
362-2108
362-2116
362-2114
362-2100
362-2115
327-6277
NSS
362-2112
NSS
327-6305
362-2101
327-6325
362-2106
327-6328
362-2107
362-2103
362-2102
327-6329

Description
48 IN (1219 mm) SIDE SHIFT CARRIAGE, (includes all items)
MALE QUICK COUPLER
FEMALE QUICK COUPLER
CONNECTOR
HOSE ASSY
BULKHEAD STRAIGHT CONNECTOR
HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREES
CYLINDER, (see Figure 9-8 for details)
PIN
PIN
HEX HD CAPSCREW, 0.3X1
RIGHT PIN RETAINER
LEFT PIN RETAINER
HEX HD CAPSCREW, 0.5X1.5
SIDE SHIFT PIN
FORK PIN
S/N PLATE
REAR FRAME
FRONT FRAME
HOSE CLAMP
HEX HD CAPSCREW, 0.31X1.75
HIGH PRESSURE WARNING DECAL
MADE IN USA DECAL
PINCH POINT DANGER DECAL
GREASE ZERK
FLAT WASHER, 0.31
LOCK WASHER, 0.31
LOCK WASHER, 0.5

TL642C, TL943C

Rev.
C

3-7

ATTACHMENTS

Figure 3-4 50 Inch Dual Fork Carriage

17
18
20
16

16
24

18

21

15

19
17
16

22

13

23

14
13

10

10

1
2

6
7
9

9
3

8
11

7
2

10

10

9
8

5
4
7
8

9
7

3-8

TL642C, TL943C

12

PAL6300

31200723

ATTACHMENTS

Figure 3-4 50 Inch Dual Fork Carriage


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

31200723

Part Number

Qty.

397-6838
417-9861
417-9862
417-9863
417-9864

1
4
2
2
2
Ref

417-9865
417-9866
417-9867
417-9868
417-9869
417-9870
NSS
417-9871
300-6078
300-6079
417-9872
417-9873
417-9874
417-9875
417-9876
417-9877
417-9878
417-9879
417-9880

1
4
2
2
2
2
1
2
1
1
6
4
2
1
1
2
1
1
3

Description
50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items)
HEX HD CAPSCREW, M12X35
PLATE
PIN
COTTER PIN
50 IN (1270 mm) FORK POSITIONING CARRIAGE CYLINDER,
(see Figure 9-9 for details)
SHAFT
ADAPTER, 90 DEGREES
HOSE ASSY
HOSE ASSY
HOSE ASSY
ADAPTER, 90 DEGREES
WELDMENT
ADAPTER, 90 DEGREES
FEMALE QUICK DISCONNECT
MALE QUICK DISCONNECT
PLUG
STRAIGHT ADAPTER
CARTRIDGE
CARTRIDGE
VALVE
CARTRIDGE
CARTRIDGE
CARTRIDGE
SOCKET HD CAPSCREW, M6X75

TL642C, TL943C

Rev.
A

3-9

ATTACHMENTS

Figure 3-5 100 Degree Swing Carriage

3-10

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-5 100 Degree Swing Carriage


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

31200723

Part Number

Qty.

318-9222
NSS
375-4992
375-4995
327-6320
327-6329
327-6321
375-4994
327-6327
375-4998
375-4997
327-6326
327-6323
375-4974
375-4987

1
1
1
1
2
4
4
1
2
2
2
1
1
5
5
Ref

375-4996
375-4990
375-4983
327-6330
375-4973
327-6324
327-6333
327-6273
375-5000
327-6274
375-4999
362-2111
362-2109
362-2110
327-6325
362-2106
327-6328
NSS

2
4
4
4
4
2
2
2
2
2
2
2
1
1
1
1
2
1
2
4
4

Description
100 DEGREE SWING CARRIAGE, (includes all items)
CARRIAGE FRAME
SWING WELDMENT
FORK PIN
FORK PIN RETAINER
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2X1-1/4
SWING POST
LUBE FITTING, 1/8
BEARING
THRUST WASHER
CASTLE NUT, 1-1/2
COTTER PIN
HEX HD CAPSCREW, 3/4-16X3
HEX LOCKNUT, 3/4-16
SWING CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-10 for details)
SPACER
LOCKING PIN
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-24X1
ELBOW, 90 DEGREES
ELBOW, 90 DEGREES
HOSE ASSY
HOSE ASSY
FITTING, TEE
HOSE ASSY
CONNECTOR
FEMALE QUICK COUPLER
MALE QUICK COUPLER
HIGH PRESSURE WARNING DECAL
MADE IN USA DECAL
DANGER PINCH POINT DECAL
S/N PLATE
STOP BLOCK
HEX HD CAPSCREW, 3/4X2-1/4, GR8
LOCKWASHER, 3/4

TL642C, TL943C

Rev.
D

3-11

ATTACHMENTS

Figure 3-6 Forks & Attaching Parts

PAL3211

3-12

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-6 Forks & Attaching Parts


Item

Part Number

Qty.

Description

Rev.

301-9752

301-9755

301-9753

301-9754

301-9756

311-2854

48 IN (1219 mm) CUBING FORK, 2 IN X 2 IN (51 mm X 51 mm), 11,640 LB


(5280 kg)
48 IN (1219 mm) PALLET FORK, 2.36 IN X 4 IN (60 mm X 102 mm), 10,950 LB
(4967 kg)
48 IN (1219 mm) PALLET FORK, 2.36 IN X 5 IN (60 mm X 127 mm), 13,700 LB
(6214 kg)
60 IN (1524 mm) LUMBER FORK, 2.36 IN X 6 IN (60 mm X 152 mm), 16,300 LB
(7394 kg)
60 IN (1524 mm) LUMBER FORK, 1.75 IN X 7 IN (44 mm X 178 mm),
10,800 LB (4899 kg)
72 IN (1829 mm) DUAL TAPER FORK, 2 IN X 6 IN (51 mm X 152 mm),
11,300 LB (5126 kg)

310-6250
310-6251

1
4
4

FORK CLAMP INSTALLATION, (includes items 1 & 2)


FORK CLAMP
HEX HD CAPSCREW, 5/8-18X1-1/2

397-6114

90 IN FORK EXTENSION, (not shown), (includes items 101 & 102)


PIN, (not shown)
HITCH PIN CLIP, (not shown)

N1

Note

Ref

N2

Note

Ref

1
2

101
102

31200723

A
A
A
A
A

FORKS RATED LESS THAN THE ATTACHMENT OR MACHINES CAPACITY


DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINES CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINES
CAPACITY.
PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.

TL642C, TL943C

3-13

ATTACHMENTS

Figure 3-7 Fork Mounted Platform

111
115

2
102

107
106

105

105

104

105
5

116

110 112

103

117

101
109
114

108
113
118

PAL6080

3-14

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-7 Fork Mounted Platform


Item

Part Number

Qty.

343-9736
343-9737
343-9738
338-9998
328-7293
328-7292

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
1
3
16
2
1
4
2
10
4
4
8
1
1
1
2

5
6
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118

31200723

338-9999
328-7290
328-7288
339-0000
328-7291
328-7289
340-8976
NSS
297-7010
304-2566
340-8977
338-9997
335-8059
335-8065
335-8066
336-2804
298-0549
340-8978
335-8077
335-8080
298-7363
335-8098
NSS
340-8975
340-8979

Description
FORK MOUNTED PLATFORM, (ASME), (includes all items)
FORK MOUNTED PLATFORM, (ISO), (includes all items)
FORK MOUNTED PLATFORM, (FRENCH), (includes items all items)
PLATFORM WARNING DECAL, (ASME)
PLATFORM WARNING DECAL, (ISO)
PLATFORM WARNING DECAL, (FRENCH)
OPERATION & SAFETY MANUAL, (ASME)
OPERATION & SAFETY MANUAL, (ISO, SPANISH)
OPERATION & SAFETY MANUAL, (ISO, PORTUGUESE)
OPERATION & SAFETY MANUAL, (FRENCH)
WARNING DECAL, (ASME)
WARNING DECAL, (ISO)
WARNING DECAL, (FRENCH)
CAPACITY DECAL, (ASME)
CAPACITY DECAL, (ISO)
CAPACITY DECAL, (FRENCH)
FORK MOUNTED PLATFORM, (includes items 101 thru 118)
S/N PLATE
HEX HD CAPSCREW, 1/4-20X5/8, GR5
MANUAL STORAGE BOX
LANYARD CABLE
MANUAL DECAL
LANYARD ATTACH DECAL
FASTENER
HINGE
LATCH
HEX NUT, 1/4-20
PIN
PLUG
RING
RIVET
WASHER, 1/4
GATE WELDMENT
PLATFORM
GATE WELDMENT
HITCH PIN

TL642C, TL943C

Rev.
C
C
C

3-15

ATTACHMENTS

Figure 3-8 Fork Mounted Hook

1
5

2
PAL3450

3-16

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-8 Fork Mounted Hook


Item

Part Number

Qty.

1
2
3
4
5
6
7

321-0556
NSS
327-6335
327-6317
327-6271
327-6272
327-6318
NSS

1
1
1
2
2
1
1
1

31200723

Description
FORK MOUNTED HOOK, (includes all items)
FORK MOUNTED HOOK WELDMENT
HOOK
COTTER PIN
PIN WELDMENT
SPRING BUSHING
CHAIN SHACKLE
S/N PLATE

TL642C, TL943C

Rev.
D

3-17

ATTACHMENTS

Figure 3-9 Winch Installation

9
11
12

8
9
11

9
11
13

20
3
17
19

21
27
28
29

5
18
19

19

10
14
15

24
2

19

AUXILIARY LINE
"UP/RIGHT"

AUXILIARY LINE
"DOWN/LEFT"

3
1

21

22

3-18

10 25

20

TL642C, TL943C

26 24

PAL0740

31200723

ATTACHMENTS

Figure 3-9 Winch Installation


Item
1
2
3
4
5
6
7
8

Part Number

Qty.

305-3768
303-4999
303-4898

1
1
1
Ref
1
1
1
1
2

299-0362
298-7055
298-6832
298-1660
298-7918

9
10
11
12

298-1630
298-8051
298-7916

6
Ref
6
2

13

298-7919

14
15
17
18
19
20
21
22
24
25
26
27
28
29

298-7995
298-1586
300-6078
300-6079
304-2581
304-2582
304-2583
298-0475
298-0474
303-4755
298-0497
303-4737
298-7365
298-8049

2
2
1
1
2
1
1
2
2
1
1
4
4
4

31200723

Description
WINCH INSTALLATION, (includes all items)
WINCH MOUNTING PLATE
WINCH HOOK STOWAGE
WINCH WITH MOTOR, (see Figure 3-10 for details)
HOOK & BALL
CABLE
WIRE ROPE CLIP, 7/16
CAUTION DECAL
HEX HD CAPSCREW, 5/8-11X2-3/4, GR8, (torque to
200-215 lb-ft/271-291 Nm)
HARDENED WASHER
PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 9-21 for details)
HEX NUT, 5/8-11
HEX HD CAPSCREW, 5/8-11X2-1/4, GR8, (torque to
200-215 lb-ft/271-291 Nm)
HEX HD CAPSCREW, 5/8-11X2-1/2, GR8, (torque to
200-215 lb-ft/271-291 Nm)
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
FLAT WASHER, 5/16
FEMALE QUICK DISCONNECT
MALE QUICK DISCONNECT
HOSE ASSY
HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREES, (includes o-ring)
ELBOW, 90 DEGREES, (includes o-ring)
ELBOW, 90 DEGREES, (includes o-ring)
SWIVEL NUT RUN TEE, 1/2 TUBE
HEX HD CAPSCREW, 3/8-16X1-3/8, GR5
FLAT WASHER, 3/8
HEX NUT, 3/8-16

TL642C, TL943C

Rev.
A

3-19

ATTACHMENTS

Figure 3-10 Winch

3-20

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-10 Winch


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
43
44
45
46
47
48
49

298-8596
304-2302
NSS
304-3182
304-4577
Use Kit K1
304-2304
304-4578
304-2305
NSS
NSS
304-4575
NSS
304-2307
304-2308
304-2309
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
NSS
NSS
303-8650
304-2320
Use Kit K1
304-2322
304-2323
Use Kit K1
304-2324
NSS
Use Kit K1
Use Kit K1
NSS
304-3812
303-8651
Use Kit K1
304-2328
304-2329
NSS
303-8652
303-8653
Use Kit K1

1
1
1
1
1
1
1
1
1
1
1
6
1
2
4
2
1
1
1
1
1
1
1
2
1
2
1
1
1
2
1
1
2
1
2
2
1
1
1
1
1
2
2
1
1
1
2
2
8

31200723

Description

Rev.

8 IN WINCH, (includes all items)


GEAR CASE
LOCK SET A
LOCK SET B
CABLE DRUM, 8 IN
BRAKE DRUM
GEAR CASE COVER
CABLE DRUM SHAFT, 8 IN
WORM SHAFT, (includes item 10)
WORM GEAR
WORM
CABLE DRUM SHAFT KEY
LOCK SEAT A BUSHING
BUSHING
STUD BOLT, 1/2X1-1/2
COLLAR
BRAKE PLATE
BRAKE HOUSING
BRAKE DRUM
ADJUSTING BOLT
ADJUSTING NUT
SPRING SEAT
ROLLER
BRAKE LINING
BRAKE PLATE A
BRAKE PLATE B
FIXING PLATE
OIL FILL PLUG
BEARING SHIM
BEARING HUB GASKET
GEAR CASE GASKET
O-RING
WASHER
BUSHING
SEAL
WORM SHAFT KEY
WORM SHAFT KEY
SPRING
BRAKE DRUM SPRING
MOTOR MOUNT ADAPTER
COUPLER, WINCH SHAFT
BEARING
V.C. TYPE LOCK RING
OIL LEVEL PLUG
OIL DRAIN PLUG
COUPLER SPACER
BEARING HUB
OIL SEAL
CAPSCREW, 3/8X1-1/2

TL642C, TL943C

3-21

ATTACHMENTS

Figure 3-10 Winch (Continued)


Item

Part Number

Qty.

50
51
52
53
54
55
56
57
58
59

Use Kit K1
NSS
Use Kit K1
304-3184
NSS
NSS
Use Kit K1
304-2334
NSS

8
1
5
1
1
1
1
2
1
Ref

K1

320-4875

3-22

Description

Rev.

LOCK WASHER
GREASE FITTING
NUT
HEX HD CAPSCREW, 3/8X1
LOCK WASHER
HEX HD CAPSCREW, 3/8X1
BRAKE COVER GASKET
OIL SEAL
LOCK SEAT GASKET
WINCH MOTOR, (not shown), (see Figure 3-11 for details)

BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-10 Winch (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

3-23

ATTACHMENTS

Figure 3-11 Winch Motor

3-24

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-11 Winch Motor


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

303-8656
304-3192
Use kit K1 or K2
Use kit K1 or K2
Use kit K1 or K2
Use kit K1 or K2
Use kit K1 or K2
Use kit K1 or K2
304-3193
Use kit K1 or K3
Use kit K1 or K3
304-3194
304-3195
304-3196
304-3197
304-3198
304-3199
304-3200
304-3201
304-3202
304-3203
304-3204

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

8 IN WINCH MOTOR, (includes all items)


DUST SEAL
SPLIT WIRE RING
METAL BACKUP SHIM
HIGH PRESSURE SEAL
METAL BACKUP SHIM
TEFLON BACKUP SHIM
SHAFT SEAL
BODY SEAL KIT
SEAL CARRIER
THRUST WASHER
THRUST BEARING
DRIVE LINK
MID MOUNT WEAR PLATE
ROTOR KIT
DRIVE LINK PIN
END COVER
BOLT SET
HOUSING
COOLING PLUG
SHAFT, (includes item 21)
KEY

K1
K2
K3

304-3190
304-3191
304-2268

1
1
1

SEAL KIT, (includes items 1 thru 10)


SEAL KIT, (includes items 1 thru 8)
SEAL KIT, (includes items 9 & 10)

31200723

Description

TL642C, TL943C

Rev.

3-25

ATTACHMENTS

Figure 3-12 Truss Boom

7
6

2
1

5
3

PAM4080

3-26

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-12 Truss Boom


Item
1
2
3
4
5
6
7

31200723

Part Number

Qty.

456-0473
8T-6868

1
4
2
1
1
1
1
1

NSS

NSS
NSS

Description
TRUSS BOOM, (includes all items)
HEX HD CAPSCREW, M12X80, GR 8.8
BLOCK
TRUSS BOOM
HOOK
SHACKLE
S/N PLATE
NAME PLATE

TL642C, TL943C

Rev.
A

3-27

ATTACHMENTS

Figure 3-13 General Purpose Bucket

102
103

1
104
101

PAP30390

3-28

TL642C, TL943C

31200723

ATTACHMENTS

Figure 3-13 General Purpose Bucket


Item

Part Number

Qty.

456-0498
456-0492

1
Ref

NSS
NSS

1
1
8
8
8
2

4
5
101
102
103
104

31200723

Description
1.0 m (1.3 YD) GENERAL PURPOSE BUCKET, (includes items 1 thru 5)
CUTTING EDGE INSTALLATION, (not available to order, see items 101 thru
104 for service)
BUCKET
S/N PLATE, (not shown)
BOLT
NUT
WASHER
CUTTING EDGE

TL642C, TL943C

Rev.
A
A

3-29

ATTACHMENTS

This Page Intentionally Left Blank

3-30

TL642C, TL943C

31200723

SECTION 4
ENGINE & ATTACHING PARTS

31200723

TL642C, TL943C

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

HEX NUTS (QTY 4)


SUPPLIED
ENGINE

HEX NUTS (QTY 3)


SUPPLIED WITH
ENGINE

HEX NUTS (QTY 4)


SUPPLIED WITH
ENGINE

4-2

TL642C, TL943C

31200723

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation


Item

Part Number

Qty.
Ref
Ref

437-7655

Ref
Ref

2
3
4
5
6
102
103
104
105
114
115
117
118
120
122
126
127
129
131
133

437-7656
437-7653
298-7368
437-7654
399-1318
297-7098
297-7096
297-7015
8T-4224
8T-4121
303-4788
312-3345
303-8599
399-1332
310-8507
341-2966
389-3441
399-1323
416-1874

135
139
141
142
143
144
145
146
148

398-2010
399-1397
8T-4223

149

8T-4956

8
1

153

421-4721
416-1038

1
1

157
158
201

399-1394

1
AR
Ref

31200723

389-3465
133-8079

4
4
4
4
4
4
10
6
6
6
10
6
6
1
1
1
1
1
1
1
1

8T-4189
399-1322

1
1
Ref
2
1
Ref
1
1
8
1

Description
ENGINE INSTALLATION, (TL642C S/N THG00150 & After), (not available to
order, see items 2 thru 6 for service)
ENGINE INSTALLATION, (TL642C S/N THL00150 & After), (not available to
order, see items 2 thru 6 for service)
ENGINE INSTALLATION, (TL943C S/N THH00150 & After), (not available to
order, see items 2 thru 6 for service)
ENGINE INSTALLATION, (TL943C S/N SXH00150 & After), (not available to
order, see items 2 thru 6 for service)
RUBBER MOUNT
REBOUND WASHER
WASHER, 5/8
HEX HD CAPSCREW, 5/8-11X4-1/2
HEX LOCKNUT, 5/8-11, GR8
HEX HD CAPSCREW, M8X130, GR8.8, (torque to 19 lb-ft/26Nm)
HEX HD CAPSCREW, M10X35, GR10.9, (torque to 52 lb-ft/70Nm)
HEX HD CAPSCREW, M16X45, GR8.8
HEX HD CAPSCREW, 5/16-18X5/8, GR5, (torque to 17 lb-ft/23Nm)
WASHER, 8mm
WASHER, 10mm
WASHER, 5/16
WASHER, 16mm
GEAR CLAMP
CLAMP
BRACKET
OIL DRAIN VALVE
OIL DRAIN HOSE
TRANSMISSION MOUNT SUPPORT
ENGINE MOUNT BRACKET
ENGINE MOUNT BRACKET, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After)
FAN, 23 IN
ADAPTER
TRANSMISSION, (see Figure 5-12 for details)
HEX HD CAPSCREW, M8X20
OIL DRAIN PLUG
ENGINE, (see Figure 4-2 for details)
AIR INTAKE HOSE
BRACKET
WASHER, 12mm
WASHER, 1/2, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
HEX HD CAPSCREW, M12X35, (torque to 75 lb-ft/102 Nm)
HEX HD CAPSCREW, M12X35, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After), (torque to 75 lb-ft/102 Nm)
ENGINE MOUNT BRACKET
ENGINE MOUNT BRACKET, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After)
EXHAUST SUPPORT
LOCTITE@567TM
ENGINE POD WELDMENT, (see Figure 1-1 for details)

TL642C, TL943C

Rev.
A
A
A
A

4-3

TL642C S/N THG00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine

PAL8060

4-4

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine


Item

31200723

Part Number

Qty.

Description

Rev.

376-8095

378-2584
386-2778
379-3058
379-3060
130-9888
374-0619
360-8960
311-3901
355-7262

1
1
1
1
1
1
1
1
1

PERKINS ENGINE, 3.4L, 100HP, (includes all items), (for parts information, refer
to SIS Web)
SERPENTINE BELT
CRANKCASE BREATHER
BREATHER FILTER ELEMENT
BREATHER
OIL FILLER CAP
OIL FILTER
FUEL FILTER ELEMENT
WATER SEPARATOR ELEMENT
FUEL FILTER

TL642C, TL943C

4-5

TL642C S/N THL00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine

PAL8080

4-6

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine


Item

31200723

Part Number

Qty.

362-9388

289-3260
7C-0351
130-9888
298-4547
308-7298
7W-2326
311-2376
343-7104
289-0600
299-8229

1
1
1
1
1
1
1
1
1
1

Description
CAT ENGINE, 4.4L, 100HP, (includes all items), (for parts information, refer to
SIS Web)
SERPENTINE BELT
DRAIN PLUG
OIL FILLER CAP
CRANKCASE BREATHER
WATER SEPARATOR & FUEL FILTER
OIL FILTER
FUEL FILTER
FUEL FILTER
FUEL FILTER, (ULTRA HIGH EFFICIENCY)
FUEL FILTER ELEMENT, (ULTRA HIGH EFFICIENCY)

TL642C, TL943C

Rev.
C

4-7

TL943C S/N THH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine

PAL8110

4-8

TL642C, TL943C

31200723

TL943C S/N THH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine


Item

31200723

Part Number

Qty.

376-7984
378-2584
386-2778
379-3058
379-3060
130-9888
374-0619
385-1420
360-8960
311-3901
355-7262

1
1
1
1
1
1
1
1
1
1
1

Description
PERKINS ENGINE, 3.4L, 111HP, (includes all items)
SERPENTINE BELT
CRANKCASE BREATHER
BREATHER FILTER ELEMENT
BREATHER
OIL FILLER CAP
OIL FILTER
WATER TEMPERATURE REGULATOR
FUEL FILTER ELEMENT
WATER SEPARATOR ELEMENT
FUEL FILTER

TL642C, TL943C

Rev.
G

4-9

TL943C S/N SXH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine

PAL8090

4-10

TL642C, TL943C

31200723

TL943C S/N SXH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine


Item

31200723

Part Number

Qty.

362-9387
298-4546
298-4547
289-3260
7C-0351
130-9888
7W-2326
308-7298
361-9874
367-1819
281-8744
289-0600
311-2376
299-8229
343-7104

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
CAT ENGINE, 4.4L, 110HP, (includes all items)
VALVE COVER GASKET
CRANKCASE BREATHER
SERPENTINE BELT
DRAIN PLUG
OIL FILLER CAP
ENGINE OIL FILTER
WATER SEPARATOR &FUEL FILTER
GLOW PLUG, 12V
WATER TEMPERATURE REGULATOR, (includes connector)
WATER REGULATOR GASKET
FUEL FILTER, (ULTRA-HIGH EFFICIENCY)
FUEL FILTER
FUEL FILTER ELEMENT, (ULTRA-HIGH EFFICIENCY)
FUEL FILTER

TL642C, TL943C

Rev.
C

4-11

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

114

112

102
10

23
33

23

10

110
33

23

10

113
111

105

109

33
101
108
FUEL TANK ASSEMBLY VIEW

15

104

101
103

327
201
333

RETURN

334

101 325
106

329

RETURN

338

330
334

334

SUPPLY

331
501
332

334

RETURN
RETURN

SUPPLY

332
326
328

FUEL STRAINER
SUPPLIED W/ ENGINE

331

336
323

337
329

327

RETURN

SUPPLY
PAP26922

4-12

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines


Item

Part Number

Qty.

10
15
23
33

297-7031
389-3533
298-7365
299-0400

3
1
3
Ref

101
102
103
104
105
106
108
109
110
111
112
113
114
201
323
325
326
327
328
329
331
333
334
336
337
338
407
501

31200723

298-7243
389-3647
437-2650
298-7254
437-2649
298-1540
441-1141
441-1142
309-3996
413-2043

331-3890
389-3537
399-1345
298-7980
330-8103
389-3553
399-1346
297-7040
298-7367
389-3633
323-7231
389-3636

3
AR
1
1
1
1
1
1
1
1
3
3
2
3
1
1
1
1
1
1
2
1
1
5
1
1
1
8
1

Description
HEX HD CAPSCREW, 3/8-16X1-1/4
FUEL TANK ASSY, (includes items 101 thru 114)
WASHER, 3/8
FUEL TANK HOLD DOWN, (no longer available, use qty 3 of 1001150364 for
replacement)
FUEL TANK HOLD DOWN
LOCTITE 30512
FUEL SENDER COVER
ADAPTER, 90 DEGREE
FUEL TANK, (includes item 201)
FUEL SENDER HARNESS
ADAPTER, 90 DEGREE
FILLER NECK TANK ADAPTER
LOCKING FUEL CAP
FUEL SENDER
ADAPTER
WASHER, 5mm
HEX HD MACHINE SCREW, 10-32X3/8
SPECIAL NUT, 8-32
PLUG
2 IN CLAMP
GEAR CLAMP
HOSE
FUEL SUPPLY HOSE
CLAMP
GEAR CLAMP
HOSE
FUEL RETURN HOSE
CLAMP
HEX HD CAPSCREW, 1/2-13X1-1/8, GR5, (torque to 75 lb-ft/102 Nm)
WASHER, 1/2
HOSE
TIE-STRAP, (not shown)
FUEL COOLER

TL642C, TL943C

Rev.
F

4-13

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

114

112
102
111
10
10

23
33

23

110
105

33

23

10

113

109

33
101
108
FUEL TANK ASSEMBLY VIEW

15

104

201
343

344 321

101
106

101
103
325
SUPPLY

RETURN

RETURN

SUPPLY

321
342

302

344

308

306
341

328
343

314

323

324

241
336
319
314

326

SUPPLY

PRIMARY FUEL FILTER


SUPPLIED W/ ENGINE

242
243

PAP26932

4-14

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines


Item

Part Number

Qty.

10
15
23
33
101
102
103
104
105
106
108
109
110
111
112
113
114
201
241

297-7031
389-3533
298-7365

3
1
3
3
AR
1
1
1
1
1
1
1
1
3
3
2
3
1
1
1
1
1
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1

242
243
302
306
308
314
319
321
323
324
325
326
328
336
341
342
343
344

31200723

298-7243
389-3647
437-2650
298-7254
437-2649
298-1540
441-1141
441-1142
309-3996
413-2043
398-1998
389-3616
323-6960
297-7032
8T-4956
298-1359
298-7365
8T-4223
333-0736

330-8103
303-4795
361-2846
389-3552
416-2382
389-3607
398-2007
398-2008

Description
HEX HD CAPSCREW, 3/8-16X1-1/4
FUEL TANK ASSY, (includes items 101 thru 114)
WASHER, 3/8
FUEL TANK HOLD DOWN
LOCTITE 30512
FUEL SENDER COVER
ADAPTER, 90 DEGREE
FUEL TANK, (includes item 201)
FUEL SENDER HARNESS
ADAPTER, 90 DEGREE
FILLER NECK TANK ADAPTER
LOCKING FUEL CAP
FUEL SENDER
ADAPTER
WASHER, 5mm
HEX HD MACHINE SCREW, 10-32X3/8
SPECIAL NUT, 8-32
PLUG
DIAGNOSTIC MOUNT
BATTERY DISCOUNNECT MOUNT, LRC
HOSE CLAMP
FUEL FILTER DRAIN HOSE
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 30 lb-ft/41 Nm)
HEX HD CAPSCREW, M12X25, GR8.8, (TL642C S/N THL00150 & After)
HEX HD CAPSCREW, M12X35, GR8.8, (TL943C S/N SXH00150 & After)
SCREW, 3/8-16X1
WASHER, 3/8
WASHER, 12mm
GEAR CLAMP
TUBE CLIP
WIRE CLIP, 13/16
CLAMP
NUT, 3/8-16
BRACKET
BRACKET
ADAPTER, (includes o-ring)
HOSE
FUEL SUPPLY HOSE
FUEL RETURN HOSE

TL642C, TL943C

Rev.
F

4-15

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation

4-16

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)

26
8
11

10
1

7
223

202
202

202

205

403

224
208

219
402
236

401

215

203
204

207
404
409

205

218

406
212
211
231

406

222

216

212

408
225

211

201

220

210

218

216

201
210

217
203

204

230

227

228

228

214
201

227
211

226

210

4
229

210
201

214
214
226

213

211
213
4

210
201

226

PAP26841

31200723

TL642C, TL943C

4-17

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation


Item

Part Number

Qty.

417-2859

Ref

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

297-7017
334-5142

35
36
37
38
39
40
41
42
43
44
45
46

399-1351
389-3532
398-8041
389-3555
399-1404

4-18

298-7364
3P-8517
331-4387

332-1989
323-7265
309-4001

392-5185
330-8103
298-7980
323-6960
425-5274
399-1325
389-3447
399-1326
399-1328
399-1329
399-1330
399-1331
399-1334
062-8043
430-8681

398-8042

399-1410
424-0006

Description

Rev.

RADIATOR INSTALLATION, (not available to order, see items 1 thru 48 for


service)
2
HEX HD CAPSCREW, 5/16-18X1, GR5
3
SCREW, 5/16-18X1
2
SCREW, 3/8-16X3/4
6
SCREW, 3/8-16X1
1
SCREW, 3/8-16X2
2
FITTING, 90 DEGREE
2
WASHER, 5/16
1
WASHER
2
MUFFLER CLAMP
1
RUBBER MOUNT
1
HEX LOCKNUT, 3/8-16
2
GEAR CLAMP, 1-3/4 IN
1
GEAR CLAMP, 2-1/4 IN
2
GEAR CLAMP, 2-1/2 IN
1
GEAR CLAMP, 2-3/4 IN
1
T-BOLT CLAMP
1
T-BOLT CLAMP
6
T-BOLT CLAMP
1
TUBE CLIP, 1-3/16
4
GEAR CLAMP
1
PLUG
3
HOSE CLAMP
1
EXPANSION TANK HOSE
1
CAC STRAIGHT HOSE, 2-1/2
1
CAC UPPER TUBE
1
COOLER ISOLATOR MOUNT PLATE
1
UPPER RADIATOR HOSE
1
CAC ELBOW HOSE
1
CAC ELBOW HOSE
1
CAC ELBOW HOSE, 90 DEGREE
1
CAC TOP PIPE SUPPORT BRACKET
1
LOWER RADIATOR HOSE ASSY, (includes items 101 thru 103)
1
RADIATOR VENT HOSE
Ref
COOLER INSTALLATION, (not available to order, see items 201 thru 235 for
service)
1
CAC LOWER TUBE
1
COOLANT TANK
1
CAP
1
COOLANT TANK BRACKET
1
FILL LINE ASSY HOSE, (includes items 301 thru 303)
4
SCREW, 3/8-16X5/8
4.8 in
VINYL TRIM
1
RADIATOR VENT HOSE
1
FITTING, 90 DEGREE
1
TEE FITTING, 1/4X1/4
1
ADAPTER, 90 DEGREE
1
VENT LINE HOSE

TL642C, TL943C

C
H

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item
47
48
101
102
103
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
301
302
303
401
402
403
404
405
406

31200723

Part Number
389-3466
415-1485
415-1486
389-3458
297-7030
334-5142
298-1359
303-4759
298-0491
303-4762
368-0506
303-4771
298-7365
298-7392
298-1580

364-5690
360-6617
389-3456
389-3464
389-3534
389-3567
389-3568
389-3569
399-1363
389-3617
389-3630
303-4911

430-8683
385-2629

298-0495
398-8045
415-1481
415-1482
417-4953
417-4954
417-4955
417-4956
417-4957
417-4958

Qty.
1
1
1
1
1
5
5
2
2
2
2
1
1
1
5
4
2
2
9 in
1
2
1
2
1
1
1
1
1
1
5
2
14 in
1
1
2
1
105 in
3
1
1
1
1
1
1
1
1
1
6
2

Description
SCREW, 5/16-18X1-1/4, GR8
FAN GUARD GRILL
LOWER RADIATOR HOSE, (engine side)
LOWER RADIATOR HOSE, (cooler side)
TEE PIPE
HEX HD CAPSCREW, 3/8-16X7/8, GR5
SCREW, 5/16-18X1/2
SCREW, 5/16-18X1
SCREW, 3/8-16X1
ADAPTER, 90 DEGREE, (includes o-ring)
ADAPTER, 90 DEGREE, (includes o-ring)
ADAPTER, (includes o-ring)
ADAPTER, STRAIGHT, (includes o-ring)
FITTING, 1/4X3/8
WASHER, 3/8
WASHER
WASHER, 1/2
LOCKNUT, 1/2-13
VINYL EDGE TRIM
CHECK VALVE
ISOLATOR MOUNT
FOAM GASKET SEAL
SHROUD MOUNTING BRACKET
FOAM GASKET SEAL
AIR DAM PLATE
RADIATOR, (includes items 401 thru 409)
AIR DAM PLATE
FOAM GASKET SEAL
FAN SHROUD
TRIM-LOK FLAP SEAL
COOLER SUPPORT
NEOPRENE TAPE, 1/16X1/2
AIR DAM RIGHT PLATE
AIR DAM WELD PLATE
BOLT RETAINER FASTENER
FOAM GASKET SEAL, (not shown)
BULB SEAL, (not shown)
SCREW, 5/16-18X1
FOAM GASKET SEAL, (not shown)
ADAPTER, (includes o-ring)
UNION TEE
FILL LINE UPPER HOSE
FILL LINE LOWER HOSE
CHARGE AIR COOLER
RADIATOR
COOLER
DRAINCOCK, 1/4 IN
HEX HD CAPSCREW, 5/16-18X1/2
STUD

TL642C, TL943C

Rev.

4-19

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item

Part Number

Qty.

407
408
409

417-4959
417-4960

6
1
1

4-20

Description

Rev.

WASHER
THERMOSTAT VALVE
HOSE

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

4-21

TL642C S/N THL00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation

22
37

209

20

23
20

33

36
20
405
407

21

38
41

40

20

12

14

34

42

301

405
407

27

302

42 303
2
19

15
48

39

233

47

58
2
49
233

50

233

206
2
49
50
303

15
101
103
15

12
32

102

PAP26860

4-22

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)

26
8
11

10
1

7
223

202
202

202

205

403

224
208

219
402
236

401

215

203
204

207
404
409

205

218

406
212
211
231

406

222

216

212

408
225

211

201

220

210

218

216

201
210

217
203

204

230

227

228

228

214
201

227
211

226

210

4
229

210
201

214
214
226

213

211
213
4

210
201

226

PAP26841

31200723

TL642C, TL943C

4-23

TL642C S/N THL00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation


Item

Part Number

Qty.

Description

Ref

1
2
3
4
5
6
7
8
10
11
12
14
15
19
20
21
22
23
26
27
32
33
34

8T-9043
334-5142

36
37
38
39
40
41
42
47
48
49
50
101
102
103
201
202
203
204
205
206
207
208
209

389-3532
398-8041
389-3555
398-8046

4-24

298-7364
3P-8517

323-7265
309-4001
392-5185
330-8103
298-7980
323-6960
389-3447
389-3599
389-3600
062-8043
430-8682

398-8042
389-3466
317-5986
398-2029
415-1480
415-1483
389-3458
297-7030
334-5142
298-1359
303-4759
298-0491
303-4762
368-0506
303-4771

Rev.

RADIATOR INSTALLATION, not available to order, see items 1 thru 50 for


service)
2
HEX HD CAPSCREW, 5/16-18X7/8, GR5
3
SCREW, 5/16-18X1
2
SCREW, 3/8-16X3/4
4
SCREW, 3/8-16X1
1
SCREW, 3/8-16X2
2
FITTING, 90 DEGREE
2
WASHER, 5/16
1
WASHER
1
RUBBER MOUNT
1
HEX LOCKNUT, 3/8-16
2
GEAR CLAMP, 1-3/4 IN
1
GEAR CLAMP, 2-1/2 IN
3
GEAR CLAMP, 2-3/4 IN
1
TUBE CLIP, 1-3/16
4
GEAR CLAMP
1
PLUG
1
HOSE CLAMP
1
EXPANSION TANK HOSE
1
COOLER ISOLATOR MOUNT PLATE
1
UPPER RADIATOR HOSE
1
LOWER RADIATOR HOSE ASSY, (includes items 101 thru 103)
1
RADIATOR VENT HOSE
Ref
COOLER INSTALLATION, (not available to order, see items 201 thru 234 for
service)
1
COOLANT TANK
1
DEAERATION TANK CAP
1
COOLANT TANK BRACKET
1
FILL LINE ASSY HOSE, (includes items 301 thru 303)
4
SCREW, 3/8-16X5/8
4.8 in
VINYL TRIM
1
RADIATOR VENT HOSE
1
SCREW, 5/16-18X1-1/4, GR8
1
FAN GUARD GRILL
2
GEAR CLAMP, 3 IN
2
CAP
1
LOWER RADIATOR HOSE, (engine side)
1
LOWER RADIATOR HOSE, (cooler side)
1
TEE PIPE
5
HEX HD CAPSCREW, 3/8-16X7/8, GR5
5
SCREW, 5/16-18X1/2
2
SCREW, 5/16-18X1
2
SCREW, 3/8-16X1
2
ADAPTER, 90 DEGREE, (includes o-ring)
2
ADAPTER, 90 DEGREE, (includes o-ring)
2
ADAPTER, (includes o-ring)
1
ADAPTER, STRAIGHT, (includes o-ring)
1
FITTING, 1/4X3/8

TL642C, TL943C

B
F

31200723

TL642C S/N THL00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item

Part Number

210
211
212
213
214
215
216
217
218
219
220
222
223
224
225
226
227
228
229
230
231
232
233
234
236
301
302
303
401
402
403
404
405
406
407
408
409

298-7365

31200723

298-7392
298-1580

364-5690
360-6617
389-3456
389-3464
389-3534
389-3567
389-3568
389-3569
389-3477
389-3617
389-3630
303-4911

385-2629
430-8683

298-0495
398-8045
398-8043
398-8044
417-4953
417-4954
417-4955
417-4956
417-4957
417-4958
417-4959
417-4960

Qty.

Description

5
WASHER, 3/8
4
WASHER
2
WASHER, 1/2
2
LOCKNUT, 1/2-13
9 in VINYL EDGE TRIM
1
CHECK VALVE
2
ISOLATOR MOUNT
1
FOAM GASKET SEAL
2
SHROUD MOUNTING BRACKET
1
FOAM GASKET SEAL
1
AIR DAM PLATE
1
RADIATOR, (includes items 401 thru 409)
1
AIR DAM PLATE
1
FOAM GASKET SEAL
1
FAN SHROUD
5
TRIM-LOK FLAP SEAL
2
COOLER SUPPORT
14 in NEOPRENE TAPE, 1/16X1/2
1
AIR DAM RIGHT PLATE
1
AIR DAM WELD PLATE
99 in BULB SEAL, (not shown)
1
FOAM GASKET SEAL, (not shown)
3
SCREW, 5/16-18X1
1
FOAM GASKET SEAL, (not shown)
1
ADAPTER, (includes o-ring)
1
UNION TEE
1
FILL LINE UPPER HOSE
1
FILL LINE LOWER HOSE
1
CHARGE AIR COOLER
1
RADIATOR
1
COOLER
1
DRAINCOCK, 1/4 IN
6
HEX HD CAPSCREW, 5/16-18X1/2
2
STUD
6
WASHER
1
THERMOSTAT VALVE
1
HOSE

TL642C, TL943C

Rev.

4-25

TL943C S/N SXH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation

4-26

TL642C, TL943C

31200723

TL943C S/N SXH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)

26

10

8
1

11

223
202
202

202

224

205
208

403
219
402

207

401
215
203
204

207
404
409

205

218

406
212
211
231

406
216

212

408
225

211

201
220

210

218
217
203

227

228 228

214

227
211

226

210

216

201
210

204

230

201

222

213
4

229

211

210

213

201
214
214
226

210
201

226

PAP26840

31200723

TL642C, TL943C

4-27

TL943C S/N SXH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation


Item

Part Number

Qty.

Description

Ref

1
2
3
4
5
6
7
8
10
11
12
14
15
18
19
20
21
22
23
24
26
27
32
33
34

8T-9043
334-5142

36
37
38
39
40
41
42
43
47
48
51
52
53
54
55
56
57
58
101
102
103

389-3532
398-8041
389-3555
398-8046

4-28

298-7364
3P-8517

323-7265
309-4001
392-5185
330-8103
298-7980
323-6960
425-5274
389-3447
389-3599
389-3600
062-8043
430-8682

398-8042

389-3466
298-7889
390-6784
383-7348
389-3523
389-3601
389-3602
389-3644
415-1480
415-1483
389-3458

Rev.

RADIATOR INSTALLATION, (not available to order, see items 1 thru 58 for


service)
2
HEX HD CAPSCREW, 5/16-18X7/8, GR5
3
SCREW, 5/16-18X1
2
SCREW, 3/8-16X3/4
4
SCREW, 3/8-16X1
1
SCREW, 3/8-16X2
2
FITTING, 90 DEGREE
2
WASHER, 5/16
1
WASHER
1
RUBBER MOUNT
1
HEX LOCKNUT, 3/8-16
2
GEAR CLAMP, 1-3/4 IN
1
GEAR CLAMP, 2-1/2 IN
3
GEAR CLAMP, 2-3/4 IN
6
T-BOLT CLAMP
1
TUBE CLIP, 1-3/16
4
GEAR CLAMP
1
PLUG
1
HOSE CLAMP
1
EXPANSION TANK HOSE
1
CAC STRAIGHT HOSE, 2-1/2
1
COOLER ISOLATOR MOUNT PLATE
1
UPPER RADIATOR HOSE
1
LOWER RADIATOR HOSE ASSY, (includes items 101 thru 103)
1
RADIATOR VENT HOSE
Ref
COOLER INSTALLATION, (not available to order, see items 201 thru 234 for
service)
1
COOLANT TANK
1
DEAERATION TANK CAP
1
COOLANT TANK BRACKET
1
FILL LINE ASSY HOSE, (includes items 301 thru 303)
4
SCREW, 3/8-16X5/8
4.8 in
VINYL TRIM
1
RADIATOR VENT HOSE
1
HOSE CLAMP
1
SCREW, 5/16-18X1-1/4, GR8
1
FAN GUARD GRILL
1
T-BOLT CLAMP
1
BAND CLAMP
1
CAC REDUCER COUPLING
1
CAC REDUCER ELBOW
1
CAC COLD SIDE HOSE
1
CAC HOT SIDE PIPE
1
CAC COLD SIDE PIPE
1
CAC SUPPORT PLATE
1
LOWER RADIATOR HOSE, (engine side)
1
LOWER RADIATOR HOSE, (cooler side)
1
TEE PIPE

TL642C, TL943C

B
E

31200723

TL943C S/N SXH00150 & After


ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item

Part Number

201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
222
223
224
225
226
227
228
229
230
231
232
233
234
301
302
303
401
402
403
404
405
406
407
408
409

297-7030

31200723

334-5142
298-1359
303-4759
298-0491
303-4762
368-0506
303-4771
298-7365
298-7392
298-1580
361-2844
364-5690
360-6617
389-3456
389-3464
389-3534
389-3567
389-3568
389-3569
389-3477
389-3617
389-3630
303-4911

385-2629
430-8683

398-8045
398-8043
398-8044
417-4953
417-4954
417-4955
417-4956
417-4957
417-4958
417-4959
417-4960

Qty.

Description

5
HEX HD CAPSCREW, 3/8-16X7/8, GR5
5
SCREW, 5/16-18X1/2
2
SCREW, 5/16-18X1
2
SCREW, 3/8-16X1
2
ADAPTER, 90 DEGREE, (includes o-ring)
2
ADAPTER, 90 DEGREE, (includes o-ring)
2
ADAPTER, (includes o-ring)
1
ADAPTER, STRAIGHT, (includes o-ring)
1
FITTING, 1/4X3/8
5
WASHER, 3/8
4
WASHER
2
WASHER, 1/2
2
LOCKNUT, 1/2-13
9 in VINYL EDGE TRIM
1
CHECK VALVE
2
ISOLATOR MOUNT
1
FOAM GASKET SEAL
2
SHROUD MOUNTING BRACKET
1
FOAM GASKET SEAL
1
AIR DAM PLATE
1
RADIATOR, (includes items 401 thru 409)
1
AIR DAM PLATE
1
FOAM GASKET SEAL
1
FAN SHROUD
5
TRIM-LOK FLAP SEAL
2
COOLER SUPPORT
14 in NEOPRENE TAPE, 1/16X1/2
1
AIR DAM RIGHT PLATE
1
AIR DAM WELD PLATE
99 in BULB SEAL, (not shown)
1
FOAM GASKET SEAL, (not shown)
3
SCREW, 5/16-18X1
1
FOAM GASKET SEAL, (not shown)
1
UNION TEE
1
FILL LINE UPPER HOSE
1
FILL LINE LOWER HOSE
1
CHARGE AIR COOLER
1
RADIATOR
1
COOLER
1
DRAINCOCK, 1/4 IN
6
HEX HD CAPSCREW, 5/16-18X1/2
2
STUD
6
WASHER
1
THERMOSTAT VALVE
1
HOSE

TL642C, TL943C

Rev.

4-29

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

4-30

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


Item

Part Number

Qty.
1

1
2
3
4
5
6
7
8
9
10
101
102
103
104
105
106
107
205
206
207
208
214
216
217
229
230

31200723

298-7841
309-4002
398-1976
389-3443
398-1981
424-7639

NSS
383-8020
383-8022
303-8599

392-5185
399-1407
399-1327
399-1408
398-2009
399-1409

2
4
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

Description
AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 10 for
service)
SCREW, 5/16-18X1-1/4
SCREW, 3/8-16X3/4
FLANGE NUT, 5/16-18
T-BOLT CLAMP
T-BOLT CLAMP, 3.38 ID
GEAR CLAMP
STRAIGHT HUMP HOSE
AIR CLEANER BRACKET SUPPORT
AIR INTAKE PIPE
AIR CLEANER, 9 IN, (includes items 101 thru 107)
RAIN CAP
INDICATOR
ELBOW
MOUNTING CLAMP
HOUSING
PRIMARY ELEMENT
SECONDARY ELEMENT
GEAR CLAMP
T-BOLT CLAMP
T-BOLT CLAMP
TUBE CLIP
AIR INTAKE PIPE
HOSE
CCV BREATHER HOSE
CCVH GROMMET
ADAPTER

TL642C, TL943C

Rev.
A

4-31

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

101

104

3
2
1

7
105
3
1

4
102

103

107
106

2
5

PAL7580

4-32

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


Item

Part Number

Qty.
1

1
2
3
4
5
6
7
8
101
102
103
104
105
106
107

31200723

298-7841
343-7049
389-3443
389-3453
398-2018

NSS
383-8021
383-8023

2
4
2
2
1
1
1
1
1
1
1
1
1
1
1

Description
AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 8 for
service)
SCREW, 5/16-18X1-1/4
SCREW, 3/8-16X3/4
FLANGE NUT, 5/16-18
HOSE CLAMP
BAND CLAMP
AIR CLEANER BRACKET SUPPORT
AIR CLEANER, 11 IN, (includes items 101 thru 107)
AIR INTAKE PIPE
RAIN CAP
INDICATOR
ELBOW
MOUNTING CLAMP
HOUSING
PRIMARY ELEMENT
SECONDARY ELEMENT

TL642C, TL943C

Rev.
A

4-33

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

4-34

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


Item

1
2
3
4
5
6
7
8
9
10
103
109
110
111
112
113
122
123
124

31200723

Part Number

Qty.

417-2864

Ref

420-5186

Ref

297-7032

2
8
16
1
7
1
1
1
1
1
1
6
2
1
1
2
1
1
1
1
1

298-7365
298-0530
389-3566
398-1990
398-2000
398-1983
398-2020
398-2021
298-1758
298-1579
298-0530
437-7650
298-1758
360-6615
437-7651
399-1364
399-1365
399-1366

Description
EXHAUST INSTALLATION, (TL642C S/N THG00150 & After),
(not available to order, see items 1 thru 10 for service)
EXHAUST INSTALLATION, (TL943C S/N THH00150 & After),
(not available to order, see items 1 thru 10 for service)
HEX HD CAPSCREW, 3/8-16X1-1/4
HEX HD CAPSCREW, 3/8-16X4-3/4
WASHER, 3/8
EXHAUST CLAMP
EXHAUST CLAMP SADDLE MOUNT
EXHAUST PIPE SUPPORT
EXHAUST PIPE SHIELD, (TL642C S/N THG00150 & After)
EXHAUST PIPE SHIELD, (TL943C S/N THH00150 & After)
EXHAUST PIPE, (TL642C S/N THG00150 & After)
EXHAUST PIPE, (TL943C S/N THH00150 & After)
PIPE CLAMP
LOCKNUT, 3/8-16
SCREW, 3/8-16X1
CLAMP
PIPE CLAMP
PIPE CLAMP
FLEX TUBE
MUFFLER CLAMP
EXHAUST MOUNT
EXHAUST TUBE
EXHAUST TUBE

TL642C, TL943C

Rev.
D
D

4-35

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

4
201

202

5
202
2

9
9

3
12

3
11

103
2

102

9
3

105
104
10

102

12

106

3
101

2
7
9

PAL7620

4-36

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


Item

1
2
3
4
5
6
7
8
9
10
11
12

Part Number

Qty.

420-6377

Ref

420-5188

Ref

297-7032

2
6
12
2
1
1
1
1
1
5
1
1
1
4

298-7365
298-0530
299-0392
298-7066
298-1758
394-8738
325-1346
389-3566
398-1990
398-2030
398-2014
298-1579

Ref
101
102
103
104
105
106

201
202

31200723

298-0530
298-1758
298-8145
389-3594
398-2011

1
2
1
1
1
1

325-1345

Ref

325-1351
325-1352

1
2

Description
EXHAUST INSTALLATION, (TL642C S/N THL00150 & After),
(not available to order, see items 1 thru 12 for service)
EXHAUST INSTALLATION, (TL943C S/N SXH00150 & After),
(not available to order, see items 1 thru 12 for service)
HEX HD CAPSCREW, 3/8-16X1-1/4
HEX HD CAPSCREW, 3/8-16X4-3/4
WASHER, 3/8
EXHAUST CLAMP
MUFFLER, 3 IN
TAIL PIPE TUBE
PIPE CLAMP
EXHAUST PIPE SHIELD, (TL642C S/N THL00150 & After)
EXHAUST PIPE COVER, (TL943C S/N SXH00150 & After)
EXHAUST CLAMP SADDLE MOUNT
EXHAUST PIPE SUPPORT
EXHAUST PIPE, (TL642C S/N THL00150 & After)
EXHAUST PIPE, (TL943C S/N SXH00150 & After)
LOCKNUT, 3/8-16
ENGINE POD EXHAUST INSTALLATION, (not available to order, see items 101
thru 106 for service)
EXHAUST CLAMP
PIPE CLAMP
FLEX TUBE
EXHAUST PIPE WITH FLANGE
EXHAUST SEAL
EXHAUST OUTLET PIPE

Rev.
E
C

MUFFLER COVER INSTALLATION, (not available to order, see items 201 & 202
for service)
MUFFLER COVER ASSY
WORM CLAMP

TL642C, TL943C

4-37

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-38

TL642C, TL943C

31200723

SECTION 5
DRIVE TRAIN

31200723

TL642C, TL943C

DRIVE TRAIN

Figure 5-1 Drive Train Components

TL642C

5-2

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-1 Drive Train Components

TL642C
701

102

103

105

104
112

16

204

202

203

203

204
205

109

108
110

108
113
106
108

106
108
107

107

PAP26912

31200723

TL642C, TL943C

5-3

DRIVE TRAIN

Figure 5-1 Drive Train Components


Item

1
2
3
4
6
9
12
13
14
15
16
18
101
102
103
104
105
106
107
108
109
110
112
113
201
202
203
204
205
301
501
502
601
602
701

5-4

Part Number

Qty.

420-5185

Ref

298-7875
298-7913
298-8052
298-1631
298-1744
298-1751
424-9672
299-0314
299-0317
299-0387

298-8783
298-8127
442-1521
298-1632
398-2066
298-0474
298-1610
298-0496
298-0498
298-0507
398-2066
298-0474
298-1610
298-0498
303-8584

Description

DRIVETRAIN INSTALLATION, (TL642C), (not available to order, see items 1


thru 18 for service)
4
WASHER
4
HEX HD CAPSCREW, 1-8X3.5
8
HEX NUT, 3/4-10
16
WASHER, 3/4
40
LUG NUT
8
HEX HD CAPSCREW, 3/4-10X5, GR8
1
FRONT AXLE ASSEMBLY, (includes items 101 thru 113)
1
REAR AXLE ASSEMBLY, (includes items 201 thru 205)
1
REAR DRIVE SHAFT, (includes items 301)
1
FRONT DRIVE SHAFT, (includes items 301)
8.4 ft
TRIM
4
KIT, STRAP, DANA 1480, (includes items 601 & 602), (not shown)
Ref FRONT AXLE, (see Figure 5-2 for details)
1
SWAY LUG
2
RETAINER PLATE
4
HEX HD CAPSCREW, 1-8X9.5, GR8
8
WASHER
2
HOSE ASSEMBLY
2
ADAPTER, 90 DEGREES, (includes o-ring)
4
STRAIGHT FITTING, (includes o-ring)
1
TEE FITTING, (includes o-ring)
1
TEE FITTING, (includes o-ring)
AR LOCTITE 242
1
ADAPTER, 90 DEGREES, (includes o-ring)
Ref REAR AXLE, (see Figure 5-7 for details)
1
HOSE ASSEMBLY
2
ADAPTER, 90 DEGREES, (includes o-ring)
2
STRAIGHT FITTING, (includes o-ring)
1
TEE FITTING, (includes o-ring)
4
UNIVERSAL JOINT KIT
Ref TRANSMISSION, (see Figure 5-12 for details)
Ref WHEEL ASSEMBLY, (see Figure 5-14 for details)
8
STRAP
16
STRAP BOLT, 0.375-24X0.75, GR9
Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)

TL642C, TL943C

Rev.
G

E
C

31200723

DRIVE TRAIN

Figure 5-1 Drive Train Components


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

5-5

DRIVE TRAIN

Figure 5-1 Drive Train Components

TL943C

5-6

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-1 Drive Train Components


TL943C

31200723

TL642C, TL943C

5-7

DRIVE TRAIN

Figure 5-1 Drive Train Components


Item

1
2
3
4
6
11
12
13
14
15
16
17
18
101
102
103
104
105
106
107
108
109
201
202
203
204
205
301
501
502
601
602

5-8

Part Number

Qty.

435-1080

Ref

297-7085
298-7852
298-7875
298-7923
298-1744
299-1334
299-1335
364-5670
299-0387
299-0369

298-8813
298-8237
298-0498
298-1393
298-1610
298-7432
298-1632
298-0463
298-0463
298-1610
298-0498
331-4369
303-8584

Description

Rev.

DRIVETRAIN INSTALL, (TL943C), (not available to order, see items 1 thru 18 for
service)
16
HEX HD CAPSCREW, 7/8-9X5.5, GR5
16
WASHER, 7/8
4
WASHER
4
HEX HD CAPSCREW, 1-8X9.5
40
LUG NUT
1
FRONT AXLE ASSEMBLY, (includes items 101 thru 109)
1
REAR AXLE ASSEMBLY, (includes items 201 thru 205)
1
REAR DRIVE SHAFT, (includes item 301)
1
FRONT DRIVE SHAFT, (includes item 301)
91 in
PVC TRIM
Ref
FRAME LEVEL & HARDWARE, (see Figure 9-5 for details)
3.5 in
PVC TRIM, (not shown)
4
KIT, STRAP, DANA 1480, (includes items 601 & 602), (not shown)
Ref FRONT AXLE, (see Figure 5-2 for details)
1
SWAY PIVOT ASSEMBLY
2
RETAINER PLATE
2
TEE FITTING, (includes o-ring)
2
HOSE ASSY
4
ADAPTER, (includes o-ring)
4
HEX HD CAPSCREW
7
WASHER
2
ADAPTER, (includes o-ring)
Ref REAR AXLE, (see Figure 5-7 for details)
2
STRAIGHT ADAPTER
2
STRAIGHT FITTING, (includes o-ring)
1
TEE FITTING, (includes o-ring)
1
HOSE ASSEMBLY
4
UNIVERSAL JOINT KIT
Ref TRANSMISSION, (see Figure 5-12 for details)
Ref WHEEL ASSEMBLY, (see Figure 5-14 for details)
8
STRAP
16
STRAP BOLT, 0.375-24X0.75, GR9

TL642C, TL943C

B
D

31200723

DRIVE TRAIN

Figure 5-1 Drive Train Components (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

5-9

DRIVE TRAIN

Figure 5-2 Front Axle

PAL7650

5-10

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-2 Front Axle


Item

1
2
3
4

31200723

Part Number

Qty.

298-8138
422-5386
423-2363

1
1
1
Ref
Ref
Ref
Ref

Description
FRONT AXLE, (TL642C), (Before S/N THG00155), (includes all items)
FRONT AXLE, (TL642C), (S/N THG00155 & after), (includes all items)
FRONT AXLE, (TL943C), (includes all items)
CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
DIFFERENTIAL, (see Figure 5-4 for details)
HUB REDUCTION, (see Figure 5-5 for details)
BRAKES, (see Figure 5-6 for details)

TL642C, TL943C

Rev.
E
C
B

5-11

DRIVE TRAIN

Figure 5-3 Central Housing & Steering


TL642C

206

205

201

204

205
2
9

206
4

101
1
8

102

103
108

105 104

106
107

5-12

TL642C, TL943C

PAL8151

31200723

DRIVE TRAIN

Figure 5-3 Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
7
8
9
101
102
103
104
105
106
107
108
201
204
205
206

298-1799

3
1
1
1
1
1
1
1
2
1
Ref
1
1
1
1
Ref
4
1
2
2

31200723

299-0790
299-7161
299-7134
299-7170
299-0195
299-0821
299-0197
299-0196
299-0791
298-1857
299-7103
299-0793
299-0794
299-0801
298-1800
299-0808
299-7136
299-0253

Description

Rev.

O-RING
COVER
HOUSING
PLUG
VENT
PLUG
MAGNET PLUG
CIRCLIP
REDUCTION BUSHING
THRUST BUSHING
REAR SUPPORT, (no longer sold separately, order item 107)
GREASE FITTING
PLUG
REAR SUPPORT ASSEMBLY, (includes items 101, 102, 103, 104 &105)
FRONT SUPPORT ASSEMBLY, (includes items 101, 102, 104, 105 & 108)
FRONT SUPPORT, (no longer sold separately, order item 106)
BOLT
STEERING CYLINDER
TIE ROD, (includes item 206)
NUT & COTTER PIN

TL642C, TL943C

5-13

DRIVE TRAIN

Figure 5-3 Central Housing & Steering


TL943C

203

202

204

201

1
2
4

3
10

202
203

12
5

13

6
7

101

9
10

102
103

105 104

K1

106

PAL7671

5-14

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-3 Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
12
13
101
102
103
104
105
106
201
202
203
204

299-7134
299-0941
298-7857
299-0821
299-7161
299-7156
322-0771
299-0799
305-6028
298-1855
305-5428
305-5427
299-0800
299-0221
299-0801
298-1857
299-7103
299-0802
305-2050
298-7871
349-8593
298-7872

1
1
1
1
1
1
1
1
4
2
1
3
4
2
2
2
2
2
1
2
2
5

VENT
INTERMEDIATE COVER
O-RING
CIRCLIP
PLUG
PLUG
MAGNET PLUG
HOUSING
BOLT
O-RING
PLUG
BOLT
BUSHING
BUSHING
SUPPORT
GREASE FITTING
PLUG
SUPPORT ASSEMBLY, (includes items 101 thru 105)
STEERING CYLINDER
O-RING
TIE ROD
BOLT

K1

304-4561

SEAL KIT

31200723

Description

TL642C, TL943C

Rev.

5-15

DRIVE TRAIN

Figure 5-4 Differential


TL642C

23

13
6

20

14
24

22

19

21

15
25

18 20

17

18

19

26

21

19 21

17

25

20
18
13

27

21

15

12

26
6

16

14

12
10

5-16

6
20

18

19

11
8

22

24

K1
K2
K3

TL642C, TL943C

PAL8161

31200723

DRIVE TRAIN

Figure 5-4 Differential


Item

Part Number

Qty.

1
2

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

298-1801
350-8570
299-7138
299-7139
299-0508
459-0425
304-3222
304-3220
298-1802
298-1803
298-1808
458-6865
458-6864
304-2603
298-8181
304-3232
8C-8052
NSS
299-0511
299-0788
299-0789
304-3221
298-1814
NSS
298-1865
298-1813
NSS
NSS
304-2264

1
1
1
1
1
1
4
4
1
1
1
AR
AR
2
1
2
2
1
2
4
4
4
4
6
12
2
2
4
1

K1
K2
K3

304-2243
304-2265
299-0789

1
2
4

3
4

31200723

Description

Rev.

NUT
FLANGE, (Before S/N THG00155)
FLANGE, (S/N THG00155 & After)
COVER PLATE, (S/N THG00155 & After)
SEAL, (Before S/N THG00155)
SEAL, (S/N THG00155 & After)
BOLT
CIRCLIP
O-RING
RING NUT
SPACER
SHIM KIT
SHIM KIT
TAPER ROLLER BEARING
BEVEL GEAR SET
BOLT
TAPER ROLLER BEARING
SPACER
DIFFERENTIAL SIDE GEAR
DIFFERENTIAL PINION
PIN
CIRCLIP
FRICTION WASHER
DISC
BOLT
RING NUT
DISC
DISC
DIFFERENTIAL CARRIER

LIMITED SLIP DIFFERENTIAL, (includes items 6, 16 thru 22 & 25 thru 27)


CLUTCH DISC KIT, (includes items 16, 22, 25 & 26)
PIN KIT, (includes items 19 and 20), (S/N THG00155 & After)

TL642C, TL943C

5-17

DRIVE TRAIN

Figure 5-4 Differential


TL943C

15
16

14

18
13

12

21
22

21

20
23

22
23
5

22
18

4
21

22

20

16

24

21

7
8

1
9
11

10
K1

12
13

14
PAL7681

5-18

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-4 Differential


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
20
21
22
23
24

298-7861
299-7162
299-0826

1
1
1
AR
1
1
1
1
1
1
1
2
2
2
16
1
2
2
4
4
2
15

K1

31200723

299-0984
299-0825
392-1596
371-2503
NSS
299-7163
298-7862
299-0824
298-1872
304-3232
298-1865
399-1185
459-4271
399-1154
399-1152
298-1876

Description

Rev.

NUT
COVER PLATE
TAPER ROLLER BEARINGS
SHIM KIT
BEVEL GEAR SET
TAPER ROLLER BEARING
RING KIT
SPACER
SEAL
FLANGE
O-RING
TAPER ROLLER BEARING
RING NUT
BOLT
BOLT
DIFFERENTIAL CARRIER
CLUTCH DISC
DIFFERENTIAL SIDE GEAR
FRICTION WASHER
DIFFERENTIAL PINION
DIFFERENTIAL SHAFT
BOLT

DIFFERENTIAL KIT, (includes items 16 thru 25)

TL642C, TL943C

5-19

DRIVE TRAIN

Figure 5-5 Hub Reduction


TL642C

15
3

16

14
1
2

26

18
57
13

25

17
8

20

2
1
46

22
27

10

30
28
29
45

21

11
31
32

24
29

20

19

14

17

44

23

12

33
34

35
36

49

37

16

42
43
41

40 26
PAL8180

5-20

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-5 Hub Reduction


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
40
41
42
43
44
45
46
49
50
57

298-1853
304-3230
399-1136
399-1137
304-3231
299-0236
299-0520
299-0235
299-0827
298-1877
399-1138
299-0227
303-8570
298-1865
299-7137
299-7103
298-1857
299-0228
303-8571
303-8572
299-0223
299-0202
303-8573
299-0195
299-7170
299-0201
303-8574
298-8193
298-7274
299-6639
298-8297
298-8195
298-8196
299-0205
386-0145
298-8300
299-0797
298-8198
298-1825
298-8194
298-1863
298-7868
298-8197
299-0821
298-1860
298-1861
298-1862
NSS
298-1854

2
2
2
24
8
2
2
2
2
2
2
1
2
24
2
2
2
2
2
2
2
1
2
2
4
1
2
4
20
2
2
2
2
8
8
4
2
20
20
2
4
4
2
2
AR
AR
AR
8
8

61
62

31200723

Description

Rev.

NUT
BOLT
AXLE CASE
BOLT
WASHER
REDUCTION BUSHING
SEAL
BALL BEARING
CIRCLIP
O-RING
JOINT & SHAFT ASSY
THRUST BUSHING
BUSHING
BOLT
COVER
PLUG
GREASE FITTING
PIVOT PIN
PIVOT PIN
DUST EXCLUDER
BEARING
STEERING CASE
SEAL
MAGNET PLUG
PLUG
STEERING CASE
SEAL
BEARING
WHEEL STUD
WHEEL HUB
O-RING
RING GEAR
RING GEAR SUPPORT
CIRCLIP
PLANET GEAR ASSEMBLY, (includes planet gear & bearing)
COUNTERSUNK BOLT
PLANET GEAR CARRIER
STUD
NUT
CIRCLIP
BOLT
NUT
LOCKING PLATE
CIRCLIP
SHIM, 0.006
SHIM, 0.008
SHIM, 0.019
STUD
NUT

TL642C, TL943C

5-21

DRIVE TRAIN

Figure 5-5 Hub Reduction


Item

Part Number

Qty.

63

298-1799

O-RING

K1
K2
K3
K4

350-8580
299-0202
299-0201
305-5426

2
1
1
4

PLANET GEAR CARRIER KIT, (includes items 35 thru 37 & 41)


LEFT STEERING CASE KIT, (includes items 12 & 22)
RIGHT STEERING CASE KIT, (includes items 12 & 27)
STEERING ADJUSTING BOLT KIT, (includes items 45 & 46)

5-22

Description

TL642C, TL943C

Rev.

31200723

DRIVE TRAIN

Figure 5-5 Hub Reduction


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

5-23

DRIVE TRAIN

Figure 5-5 Hub Reduction


TL943C

69
5
7

4
6

3
2

73

12
16

18

11

32

19

9
31

10
20

5
4

21
30

13
14
15

23

28
29

27
26
33

24
34

22
25

51

21

49
34

18

36
40

37
38

35

K1
K2
K3
K4
K5

42

43
48

39
45
47
46

5-24

16

17
41

TL642C, TL943C

PAL7701

31200723

DRIVE TRAIN

Figure 5-5 Hub Reduction


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
46
47
48
49
51
53
69

399-1136
304-3230
298-1853
298-1854
304-3231
305-5429
299-0827
299-0821
299-0235
299-0520
298-1877
299-0236
444-0991
303-8573
299-0227
298-1865
298-1857
299-0228
458-6872
303-8572
303-8570
299-0223
303-8571
298-7868
298-1863
299-0803
299-0804
322-0771
299-7156
399-1137
299-0485
299-0828
299-7168
299-0243
399-1139
299-0245
299-7169
299-0246
299-0247
299-0248
305-5419
299-7170
298-8300
298-8295
298-8296
298-8297
298-7274
298-1855
305-2112

2
2
2
8
8
24
2
2
2
2
2
2
2
2
1
24
2
2
AR
2
2
2
2
4
4
1
1
2
2
8
2
4
2
2
2
2
2
6
6
6
2
2
4
16
16
2
20
2
2

31200723

Description

Rev.

AXLE CASE
BOLT
NUT
NUT
WASHER
BOLT
CIRCLIP
CIRCLIP
BALL BEARING
SEAL
O-RING
REDUCTION BUSHING
JOINT & SHAFT ASSY
SEAL
THRUST BUSHING
BOLT
GREASE FITTING
PIVOT PIN
SHIM KIT
DUST EXCLUDER
BUSHING
BEARING
PIVOT PIN
NUT
BOLT
STEERING CASE, LH
STEERING CASE, RH
MAGNET PLUG
PLUG
STUD
SEAL
TAPER ROLLER BEARING
WHEEL HUB
CIRCLIP
RING GEAR
RING GEAR SUPPORT
LOCKING PLATE
SNAP RING
PLANET GEAR
BEARING
PLANET GEAR CARRIER
PLUG
COUNTERSUNK BOLT
NUT
STUD
O-RING
WHEEL STUD
O-RING
PLUG

TL642C, TL943C

5-25

DRIVE TRAIN

Figure 5-5 Hub Reduction


Item

Part Number

Qty.

73

299-7137

COVER

K1
K2
K3
K4
K5

299-0810
299-0816
299-0817
305-5426
399-1141

2
1
1
4
2

PLANET GEAR CARRIER KIT, (includes items 36 thru 38 & 40 thru 43)
LEFT STEERING CASE KIT, (includes items 15 & 28)
RIGHT STEERING CASE KIT, (includes items 15 & 29)
STEERING ADJUST BOLT KIT, (includes items 26 & 27)
RING GEAR SUPPORT KIT, (includes items 36 thru 38)

5-26

Description

TL642C, TL943C

Rev.

31200723

DRIVE TRAIN

Figure 5-5 Hub Reduction


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

5-27

DRIVE TRAIN

Figure 5-6 Brakes


TL642C

1
2
23
22

4
5

25

10

14

19

18
7

9
11

24
21

12
20

17

13

15
16

PAL8190

5-28

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-6 Brakes


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

25

31200723

Part Number
298-8186
298-8187
298-1816
298-1883
299-7165
298-1817
299-7141
298-8188
298-8189
299-0240
298-1881
298-8191
298-8192
298-1819
399-1147
298-7430
299-0241
298-7867
298-7870
298-7873
299-7103
298-1820
298-1821
298-1822
298-1878

Qty.
1
4
2
2
4
4
2
2
2
2
2
6
6
8
8
2
4
6
6
4
4
4
4
AR
AR
AR
4

Description

Rev.

SPACER
SPRING
PISTON
O-RING
O-RING
BACKUP RING
COVER
O-RING
BACKUP RING
PISTON
INTERMEDIATE BRAKE DISC
SPRING
ADJUSTING BOLT
DISC
INTERMEDIATE BRAKE DISC
SPACER
BOLT
ADJUSTING BOLT
SPRING
NUT
LOCK WASHER
BLEEDING BOLT
PLUG
SHIM
SHIM
SHIM
PLUG

TL642C, TL943C

5-29

DRIVE TRAIN

Figure 5-6 Brakes


TL943C

1
2
3

6
5
4

22

29
8

9 10
21

11
28

12

20

13

14

28

15
16

19
18

17

14

23
24

25
26

27
PAL7721

5-30

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-6 Brakes


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24

299-0237
298-1855
299-0238
299-7165
298-7873
299-7103
298-1878
449-2385
298-1880
299-0983
299-0239
299-0240
298-1881
299-7166
299-0812
299-0811
298-7431
299-0241
NSS
NSS
298-1883
298-7429
298-8292
298-8293
298-8294
298-7870
298-7867
298-8291
NSS
449-2386

2
2
2
4
4
4
4
4
2
2
2
6
6
6
6
2
6
6
2
2
4
2
2
2
2
4
4
4
4
4

25
26
27
28
29

31200723

Description

Rev.

SPRING
O-RING
PISTON
BACKUP RING
BLEEDING BOLT
PLUG
PLUG
SEAL WASHER
O-RING
BACKUP RING
PISTON
SPRING
ADJUSTING BOLT
INTERMEDIATE BRAKE DISC
BRAKE DISC
REDUCTION BUSHING
ADJUSTING BOLT
SPRING
INTERMEDIATE BRAKE DISC
COVER
O-RING
SPACER
SHIM
SHIM
SHIM
LOCK WASHER
NUT
BOLT
DOWEL
PLUG

TL642C, TL943C

5-31

DRIVE TRAIN

Figure 5-7 Rear Axle

3
2

5
7

PAL2480

5-32

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-7 Rear Axle


Item

1
2
3
4

31200723

Part Number

Qty.

422-5387
423-2362

1
1
Ref
Ref
Ref
Ref

Description
REAR AXLE, (TL642C), (includes all items)
REAR AXLE, (TL943C), (includes all items)
CENTRAL HOUSING & STEERING, (see Figure 5-8 for details)
DIFFERENTIAL, (see Figure 5-9 for details)
HUB REDUCTION, (see Figure 5-10 for details)
BRAKES, (see Figure 5-11 for details)

TL642C, TL943C

Rev.
B
B

5-33

DRIVE TRAIN

Figure 5-8 Central Housing & Steering

TL642C

101

105

104

2
9
105
4
1
5
7

1
3

202

201

204
1
205

K1
K2
K3

203
206

5-34

TL642C, TL943C

PAL7871

31200723

DRIVE TRAIN

Figure 5-8 Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
7
8
9
101
104
105
201
202
203
204
205
206

298-1799
299-0790
299-7161
299-7134
299-7170
299-0195
299-0821
298-1800
299-0808
299-7136
299-0197
299-0196
Use kit K1
298-1857
299-7103
299-0792

3
1
1
1
1
1
1
1
4
1
2
2
1
Ref
1
1
Ref

K1
K2
K3

299-0793
299-0794
299-0253

1
1
2

31200723

Description

Rev.

O-RING
INTERMEDIATE COVER
HOUSING
PLUG
VENT
PLUG
MAGNET PLUG
CIRCLIP
BOLT
STEERING CYLINDER
TIE ROD, (includes kit K3)
REDUCTION BUSHING
THRUST BUSHING
SUPPORT, FRONT, (no longer available, use Kit K1 for replacement)
GREASE FITTING
PLUG
SUPPORT, REAR, (no longer available, use Kit K2 for replacement)

SUPPORT ASSEMBLY, FRONT, includes items 201 thru 205)


SUPPORT ASSEMBLY, REAR, (includes items 201, 202 & 204 thru 206)
NUT & COTTER PIN KIT

TL642C, TL943C

5-35

DRIVE TRAIN

Figure 5-8 Central Housing & Steering

TL943C

103

102

104

101

10
1

102
103

2
4
3
5
6
7
9

10

201
202
203

205 204
K1
PAL7750

5-36

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-8 Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
101
102
103
104
201
202
203
204
205

299-7134
299-0941
298-7857
299-0821
299-7161
299-7156
322-0771
299-0799
305-6028
298-1855
305-2050
298-7871
349-8593
298-7872
299-0800
299-0221
299-0801
298-1857
299-7103

1
1
1
1
1
1
1
1
4
2
1
2
2
5
4
2
2
2
2

VENT
INTERMEDIATE COVER
O-RING
CIRCLIP
PLUG
PLUG
MAGNET PLUG
HOUSING
BOLT
O-RING
STEERING CYLINDER
O-RING
TIE ROD
BOLT
BUSHING
THRUST BUSHING
SUPPORT
GREASE FITTING
PLUG

K1

299-0802

SUPPORT ASSEMBLY, (includes items 201 thru 205)

31200723

Description

TL642C, TL943C

Rev.

5-37

DRIVE TRAIN

Figure 5-9 Differential

TL642C

23

13
6

14
24

19

21

15

17
5

20

18

20
6
19

29
19
20

21

21

17
18

13

19

11
4

29

20

12

27

21

15
14

6
12
9

1
7

5-38

24

10

PAL7880

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-9 Differential


Item

Part Number

Qty.

1
2
4
5
6
7
8
9
10

12
13
14
15
17
18
19
20
21
23
24
27
29

298-1801
350-8570
304-3222
304-3222
304-3220
298-1802
298-1803
298-1808
298-1804
298-1805
298-1806
298-1807
NSS
NSS
298-1809
298-1810
298-1811
298-1812
304-2603
298-8181
304-3232
298-8182
299-0511
299-0788
299-0789
304-3221
298-1814
298-1865
298-1813
304-2264
304-2265

1
1
1
4
4
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
2
1
2
2
2
4
4
4
4
12
2
1
2

K1

304-2243

11

31200723

Description

Rev.

NUT
FLANGE
SEAL
BOLT
CIRCLIP
O-RING
RING NUT
SPACER
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
TAPER ROLLER BEARING
BEVEL GEAR SET
BOLT
TAPER ROLLER BEARING
DIFFERENTIAL SIDE GEAR
DIFFERENTIAL PINION
PIN
CIRCLIP
FRICTION WASHER
BOLT
RING NUT
DIFFERENTIAL CARRIER
DISC KIT

DIFFERENTIAL KIT, (includes items 6, 17 thru 21 & 27)

TL642C, TL943C

5-39

DRIVE TRAIN

Figure 5-9 Differential

TL943C
15
16
14
13
12
19
20
17
5

20
18

17
21

4
19
3

20

22
18

19

12

14
13

16

20

19

21

10
11

5-40

K1

TL642C, TL943C

PAL7770

31200723

DRIVE TRAIN

Figure 5-9 Differential


Item

Part Number

Qty.

1
2
3
4

298-7861
299-7162
299-0826
298-7863
298-7864
298-7865
298-7866
299-0984
299-0825
392-1596
371-2503
NSS
299-7163
298-7862
299-0824
298-1872
304-3232
298-1865

1
1
1
AR
AR
AR
AR
1
1
1
1
1
1
1
2
2
2
16
1
2
2
4
4
2
15

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

K1

31200723

399-1153
399-1157
399-1154
299-0822
399-1152

Description

Rev.

NUT
COVER PLATE
TAPER ROLLER BEARING
SHIM
SHIM
SHIM
SHIM
BEVEL GEAR SET
TAPER ROLLER BEARING
RING KIT
SPACER
SEAL
FLANGE
O-RING
TAPER ROLLER BEARING
RING NUT
BOLT
BOLT
DIFFERENTIAL CARRIER
FRICTION WASHER
DIFFERENTIAL SIDE GEAR
FRICTION WASHER
DIFFERENTIAL PINION
DIFFERENTIAL SHAFT
BOLT

DIFFERENTIAL KIT, (includes items 16, 17, 18, 19, 20, 21 & 22)

TL642C, TL943C

5-41

DRIVE TRAIN

Figure 5-10 Hub Reduction

TL642C

15

50

3
5

16

10

14
1
2

68
26
5 69

18
57
13

11

20
22
27

25
2

24
29

23

30

28
21

45

17

12
31
32

46

29
19

44 33

20

34
17

49

35 36
37

14
16

38

42
43

41
26
40

5-42

TL642C, TL943C

PAL7890

31200723

DRIVE TRAIN

Figure 5-10 Hub Reduction


Item

Part Number

Qty.

1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
38
40
41
42
44
45
46
49
50
57

298-1853
304-3230
399-1136
304-3231
299-0236
299-0520
299-0235
299-0827
298-1877
399-1138
299-0227
303-8570
298-1865
299-7137
299-7103
298-1857
299-0228
303-8571
303-8572
299-0223
299-0202
303-8573
299-0195
299-7170
299-0201
303-8574
298-8193
298-7274

2
2
2
32
2
2
2
2
2
2
1
2
24
2
2
2
2
2
2
2
1
2
2
4
1
2
4
20
2
2
2
2
6
6
20
4
2
20
2
4
4
2
2
AR
AR
AR
2
8
8

62
63
64

31200723

298-8297
399-1139

298-1825
298-8300
298-8198
299-0243
298-1863
298-7868
298-8197
299-0821
298-1860
298-1861
298-1862
298-1799
298-1854

Description

Rev.

NUT
BOLT
AXLE CASE
WASHER
REDUCTION BUSHING
SEAL
BALL BEARING
CIRCLIP
O-RING
JOINT & SHAFT ASSY
THRUST BUSHING
BUSHING
BOLT
COVER
PLUG
GREASE FITTING
PIVOT PIN
PIVOT PIN
DUST EXCLUDER
BEARING
LH STEERING CASE
SEAL
MAGNET PLUG
PLUG
RH STEERING CASE
SEAL
BEARING
WHEEL STUD
WHEEL HUB
O-RING
RING GEAR
RING GEAR SUPPORT
CIRCLIP
DIFFERENTIAL PINION
NUT
COUNTERSUNK BOLT
PLANET GEAR CARRIER
STUD
CIRCLIP
BOLT
NUT
LOCKING PLATE
CIRCLIP
SHIM
SHIM
SHIM
O-RING
STUD
NUT

TL642C, TL943C

5-43

DRIVE TRAIN

Figure 5-10 Hub Reduction (Continued)


Item
68
69
70
71

K1
K2
K3
K4
K5

5-44

Part Number
298-1854

299-0795
299-0796
305-5426
299-0813

Qty.

Description

24
24
6
6

STUD
NUT
BEARING
BEARING

1
1
1
1
2

PLANET GEAR CARRIER KIT, (includes items 35, 36, 41, 70 & 71
LH STEERING CASE KIT, (includes items 12 & 22)
RH STEERING CASE KIT, (includes items 12 & 27)
STEERING ADJUSTMENT KIT, (includes items 45 & 46)
RING GEAR SUPPORT KIT, (includes items 33, 34 & 44)

TL642C, TL943C

Rev.

31200723

DRIVE TRAIN

Figure 5-10 Hub Reduction (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

5-45

DRIVE TRAIN

Figure 5-10 Hub Reduction

TL943C
5
7

4
6

3
2

12
17

16

18

11

19

9
10

31

20
21
30

13

22

14
15

23

28
29

27
26
33

24
34

22
25

51

21

49
34

18

36
40

37
38

35

K1
K2
K3
K4
K5

42

43
48

39

44
45

47
46

5-46

16

17
41

TL642C, TL943C

PAl7790

31200723

DRIVE TRAIN

Figure 5-10 Hub Reduction


Item

Part Number

Qty.

1
2
3
6
7
8
9
10
11
12
13
14
15
16
18
19
20

21
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
45
46
47
48
49
51

349-8585
304-3230
298-1853
349-8587
299-0827
299-0821
299-0235
299-0520
298-1877
299-0236
444-0991
303-8573
299-0227
298-1865
298-1857
299-0228
298-1860
298-1861
298-1862
303-8572
303-8570
299-0223
303-8571
298-7868
298-1863
299-0803
299-0804
322-0771
299-7156
299-0485
299-0828
299-7168
299-0243
399-1139
299-0245
299-7169
299-0246
299-0247
299-0248
305-5419
299-7170
298-8300
298-8295
298-8296
298-8297
298-7274

2
2
2
32
2
2
2
2
2
2
2
2
1
24
2
2
AR
AR
AR
2
2
2
2
4
4
1
1
2
2
2
4
2
2
2
2
2
6
6
6
2
2
4
16
16
2
20

K1

299-0810

31200723

Description

Rev.

AXLE CASE
BOLT
NUT
HEXAGON BOLT
CIRCLIP
CIRCLIP
BALL BEARING
SEAL
O-RING
REDUCTION BUSHING
JOINT & SHAFT ASSY
SEAL
THRUST BUSHING
BOLT
GREASE FITTING
PIVOT PIN
SHIM
SHIM
SHIM
DUST EXCLUDER
BUSHING
BEARING
PIVOT PIN
NUT
BOLT
STEERING CASE, LH
STEERING CASE, RH
MAGNET PLUG
PLUG
SEAL
TAPER ROLLER BEARING
WHEEL HUB
CIRCLIP
RING GEAR
RING GEAR SUPPORT
LOCKING PLATE
SNAP RING
PLANET GEAR
BEARING
PLANET GEAR CARRIER
PLUG
COUNTERSUNK BOLT
NUT
STUD
O-RING
WHEEL STUD

PLANET GEAR CARRIER KIT, (includes items 36 thru 38 & 40 thru 43)

TL642C, TL943C

5-47

DRIVE TRAIN

Figure 5-10 Hub Reduction (Continued)


Item

Part Number

Qty.

K2
K3
K4
K5

299-0816
299-0817
305-5426
399-1141

1
1
4
2

5-48

Description

Rev.

LEFT STEERING CASE KIT, (includes items 15 & 28)


RIGHT STEERING CASE KIT, (includes items 15 & 29)
STEERING ADJUST BOLT KIT, (includes items 26 & 27)
RING GEAR SUPPORT KIT, (includes items 36 thru 38)

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-10 Hub Reduction (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

5-49

DRIVE TRAIN

Figure 5-11 Brakes

TL642C

1
2
23
22

25
26

10

14

19

6
7

18

9
11

24
21
20
15

12
17

13

16

PAL7900

5-50

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-11 Brakes


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

25

31200723

Part Number
298-8186
298-8187
298-1816
298-1883
299-7165
298-1817
299-7141
298-8188
298-8189
299-0240
298-1881
298-8191
298-8192
298-1819
NSS
298-7431
299-0241
298-7867
298-7870
298-7873
299-7103
298-1820
298-1821
298-1822
298-1878

Qty.
1
4
2
2
4
4
2
2
2
2
2
6
6
8
8
2
4
6
6
4
4
4
4
2
2
2
4

Description

Rev.

SPACER
SPRING
PISTON
O-RING
O-RING
BACK-UP RING
COVER
O-RING
BACK-UP RING
PISTON
INTERMEDIATE BRAKE DISC
SPRING
ADJUSTING BOLT
DISC
INTERMEDIATE BRAKE DISC
SPACER
BOLT
ADJUSTING BOLT
SPRING
NUT
LOCK WASHER
BLEEDING BOLT
PLUG
SHIM
SHIM
SHIM
PLUG

TL642C, TL943C

5-51

DRIVE TRAIN

Figure 5-11 Brakes

TL943C

13

10

11

10
11

10
11

9
8

18

12
4

3
2

7
6

16

15

14

PAL7880

5-52

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-11 Brakes


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18

349-8595
349-8596
349-8597
349-8599
399-1159
299-0241
349-8601
299-0240
298-1881
299-7166
299-0812
299-0811
349-8602
298-7873
299-7103
298-1878
350-2524

2
2
2
2
2
6
6
6
6
6
6
2
2
2
2
2
2

31200723

Description

Rev.

BACKUP RING
O-RING
BACKUP RING
O-RING
PISTON
SPRING
ADJUSTING BOLT
SPRING
ADJUSTING BOLT
INTERMEDIATE BRAKE DISC
BRAKE DISC
REDUCTION BUSHING
SPACER
BLEEDING BOLT
PLUG
PLUG
PILOT BOLT

TL642C, TL943C

5-53

DRIVE TRAIN

Figure 5-12 Transmission

PAL6690

5-54

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-12 Transmission


Item

31200723

Part Number

Qty.

316-1937

Description
TRANSMISSION, (for parts information, refer to SIS Web)

TL642C, TL943C

Rev.
B

5-55

DRIVE TRAIN

Figure 5-13 Fender Installation

11 12
11

14

1
9

1
3
6
7
8
9
10
11
12
13
14

1
2
6
7
8
9
10
11
12
13
14

10
13
7
9
13

1112

11

8
9

10

14

13
8

1
7

14
9
13
9

13
6

PAL8200

5-56

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-13 Fender Installation


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
101
102
201

31200723

Part Number

Qty.

299-6673
305-6032
298-8604
298-8791
299-0547
298-8792
299-0545
299-0544
299-0546
298-8290
298-1849
303-4799
298-7373
300-6108
298-7998
298-7997
6A-3335
298-0565

1
1
4
1
1
1
1
1
1
16
16
16
24
24
16
8
24
8
Ref
Ref
Ref

Description
FENDER INSTALLATION, (TL642), (includes all items)
FENDER INSTALLATION, (TL943), (includes all items)
ROTOMOLD FENDER
RIGHT REAR FENDER MOUNT, (TL642)
RIGHT REAR FENDER BRACKET, (TL943)
LEFT REAR FENDER MOUNT, (TL642)
LEFT REAR FENDER BRACKET, (TL943)
LEFT FRONT FENDER BRACKET
RIGHT FRONT FENDER BRACKET
FENDER STUD, (torque to 94-104 lb-ft/127-141 Nm)
HEX NUT, M12X1-1/4
LOCKWASHER, 1/2
WASHER, 5/16
WASHER, 5/16
HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
HEX HD CAPSCREW, 5/16-18X3, GR5
LOCKNUT, 5/16-18
PLUG
FRONT AXLE, (see Figure 5-2 for details)
REAR AXLE, (see Figure 5-7 for details)
CAB FENDER INSTALLATION, (see Figure 6-1 for details)

TL642C, TL943C

Rev.
A
A

5-57

DRIVE TRAIN

Figure 5-14 Wheel Assembly

1
5

3
6
7

4
PAL8210

5-58

TL642C, TL943C

31200723

DRIVE TRAIN

Figure 5-14 Wheel Assembly


Item

1
2
3
4
5
6
7
8
9

31200723

Part Number

Qty.

4520368CP
91405035CP
91405036CP

1
2
2

TIRE SET, 13.00-24 BIAS, G-2


RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3)
LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3)

B
I
I

4520370CP
91475054CP

1
2

B
E

91475055CP

TIRE SET, 13.00-24 BIAS, G-2, FOAM FILLED


RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb,
(includes items 1 thru 3)
LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb,
(includes items 1 thru 3)

4520455CP
91475031CP
91475032CP

1
2
2

TIRE SET, 15.50-25 BIAS, G-2


RH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 5 & 6)
LH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 5 & 6)

B
D
D

4520456CP
4520449CP

1
2

B
B

4520450CP

TIRE SET, 15.50-25, G-2, FOAM FILLED


RH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2,
(includes items 2, 5 & 10)
LH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2,
(includes items 2, 5 & 10)

1001121519CP
1001121101CP

1
4

TIRE SET, 370/75-28, 14 PLY, FOAM FILLED


TIRE & WHEEL ASSY, 370/75-28, 14 PLY, FOAM FILLED, 464 lb,
(includes items 2, 7, 8 & 9)

B
B

1001120963CP
1001100323CP
8780031
298-7311
298-8780

1
4
1
1
1
Ref
1
1
1
1
464 lb

TIRE SET, 370/75-28, 14 PLY


TIRE & WHEEL ASSY, 370/75-28, 14 PLY, (includes items 2, 7 & 8)
TIRE, 13.00-24 BIAS, DIRECTIONAL
VALVE STEM
WHEEL, 24X9, 0.219 OFFSET
LUG NUT, (see Figure 5-1 for details)
TIRE, 15.50-25 BIAS, DIRECTIONAL
WHEEL, 25X13, 0.219 OFFSET
WHEEL, 28X11, 0.219 OFFSET, (if equipped with Firestone 370/75-28)
TIRE, 370/75-28, 14 PLY
BALLAST FLAT PROOFING FOAM FILL, (not shown)

B
D

8780036
298-8781
370-7769
1001100284
437-4142

Description

TL642C, TL943C

Rev.

5-59

DRIVE TRAIN

This Page Intentionally Left Blank

5-60

TL642C, TL943C

31200723

SECTION 6
CAB

31200723

TL642C, TL943C

CAB

Figure 6-1 Cab Assembly

6-2

TL642C, TL943C

31200723

CAB

Figure 6-1 Cab Assembly


Item

Part Number

Qty.

Description

Rev.

424-8878
424-7707
428-8949

1
1
1

G
G
A

424-6885

1
Ref
1

OPEN CAB, (TL642C S/N THG00150 & After, TL943C S/N THH00150 & After)
OPEN CAB, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
ENCLOSED CAB WITH HEATER, (TL642C S/N THG00150 & After, TL943C
S/N THH00150 & After)
ENCLOSED CAB
HEATER, (see Figure 6-7 for details)
ENCLOSED CAB, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
ENCLOSED CAB
HEATER, (see Figure 6-7 for details)
ENCLOSED CAB WITH HEATER & A/C, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After)
ENCLOSED CAB WITH HEATER & A/C, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After)
LOCTITE 242
AIR BREATHER & MOUNTING HARDWARE, (see Figure 9-14 for details)
CAB INTERIOR INSTALLATION, (see Figure 6-4 for details)
LOCK NUT, 1/4-20
LOCK NUT, 5/16-18
FENDER WASHER, 1-1/4
FENDER WASHER, 1/4
HOSE GUARD
SEAT & MOUNTING HARDWARE, (see Figure 6-6 for details)
ACCELERATOR ASSY & MOUNTING HARDWARE,
(see Figure 7-2 for details)
BRAKE ASSY & MOUNTING HARDWARE, (see Figure 7-1 for details)
MIRROR LH CAB INSTALLATION, (not available to order, see items 301 thru
304 for service))
FUEL TANK & MOUNTING HARDWARE, (see Figure 4-3 for details)
CAB , (see Figure 6-2 for details)
STEERING COLUMN, STEERING WHEEL & MOUNTING HARDWARE,
(see Figure 7-3 for details)
TRIM-LOK
SWITCH, DPF FORCE & INHIBIT

424-1786

1
13
14
28
29
31
39
40
45
47
48
57

416-5313

1
Ref
1

416-5314

298-8068
298-8069
298-1643
298-1772
298-8606

418-3398

60
61
65
69
93

103
104
105
106
107
108
109
110
111
112

31200723

AR
Ref
Ref
7
1
1
7
2
Ref
Ref
Ref
Ref
Ref
Ref
Ref

299-0370
398-1988

55 in
1

364-5703

309-6238
352-4588
298-8581
298-1746
298-8053
303-4744
298-1631
298-7030
298-1740
298-8052

2
2
4
2
2
4
4
4
4
4

299-1283

Ref

CAB MOUNTING INSTALLATION, (not available to order, see items 103 thru
112 for service)
HEX HD CAPSCREW, 7/8-9X5, GR8
WASHER
SHOCK MOUNT
REBOUND WASHER
HEX NUT, 7/8-9
HEX HD CAPSCREW, 34-10X3.75, GR8
WASHER, 3/4
CENTER BOUND MOUNT
TAIL WASHER
HEX NUT, 3/4-10
CAB FENDER INSTALLATION, (no longer available, see 1001145754 for
replacement or items 201 thru 204 for service)

TL642C, TL943C

J
A
M
I
I

A, 1

6-3

CAB

Figure 6-1 Cab Assembly (Continued)


Item

Part Number

201
203
204
301
302
303
304

298-1359

8T-4138
441-6962
2Y-6141
418-3397

Qty.

6-4

Rev.

1
4
1
1
2
1
2
1

THERMOFORMED FENDER ASSY, (includes items 201 thru 204)


SCREW, 3/8-16X1
THERMOFORMED FENDER
FENDER PLATE
HEX HD CAPSCREW, M6X20, GR8.8
MIRROR
LOCKWASHER, 6mm
BRACKET

CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After), (includes heater components, door
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After), (includes heater components, door
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After), (includes heater components, door
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THG00150 & After,
TL943C S/N SXH00150 & After), (includes heater components, door
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)

K1

Description

389-3545

389-3546

395-2648

MIRROR ARM KIT, (includes items 301 & 304)

TL642C, TL943C

31200723

CAB

Figure 6-1 Cab Assembly (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

6-5

CAB

Figure 6-2 Cab

11
13
104
134
135

110
21 5

4
11
13

20

145
147
22
112
133

3
11

126
130

7
11
13
106

136

11
13
105

140

15
16
19

501

109

23

501

6
116
138

25

131
119
120 143
125

139
141

142

24

K1
PAL7561

6-6

TL642C, TL943C

31200723

CAB

Figure 6-2 Cab

201
202
204
205

203
206
207
208
209
210

211

308

302
301
303
305
306
307
310

304

PAL7570

31200723

TL642C, TL943C

6-7

CAB

Figure 6-2 Cab


Item

1
2
3
4
5
6
7
8
10
11
13
14
15
16
19
20
21
22
23
24
25
104
105
106
109
110
112
116
119
120
125
126
127
130
131
133
134
135
136
138
139
140
141
142
143
145
147

6-8

Part Number

Qty.

398-1986
398-1987
320-0520
303-8585
303-8619
303-8618
303-8585
304-3181
304-3178
331-6125
303-8612
320-0534
304-3815
350-2521
304-2636
304-2648
304-2637
417-5017
417-5018

1
1
6
7
1
1
10
1
13
18
1
AR
AR
1
4
4
4
1
1
AR
1
1
1
1
1
1
1
1
2
2
1
1
2
3
1
1
1
AR
AR
AR
1
1
2
1
3
Ref
Ref
15
4

417-5019
298-1620
303-8624
303-8625
303-4978
303-8626
303-8627
303-8628
303-8592
303-8582
303-8613
303-8629
303-8630
303-8631
303-8632
303-8597

304-3815
303-8633
303-8615
303-8590
303-8634
303-8635

304-3178

Description
OPEN CAB, (includes items 1 thru 25)
ENCLOSED CAB, (includes items 1 thru 147 & 501)
PLUG
PLUG, 5/16
REAR WINDOW
RH SIDE WINDOW
PLUG, 5/16
HOLE PLUG, (open cab)
BLOCK
RIVNUT
ROPS WARNING DECAL
URETHANE
ACTIVATOR
SEAT RISER WELDMENT
HEX BOLT
WASHER
LOCKWASHER
VINYL GRIP
PLUG
SEALANT
RIVNUT
SCREW, 1/4-20X3/4
ACCESS PANEL
WINDOW SKY LIGHT
FRONT WINDOW
WINDOW
LH SIDE PANEL FOAM
HEAD LINER
HOLE PLUG
SCREW, (enclosed cab)
STRIKER BOLT
HEX BOLT
WASHER
RIVET
EMERGENCY EXIT DECAL
EMERGENCY EXIT HAMMER
STRAP
SEAM SEAL
BLACK URETHANE
ACTIVATOR
DOOR HOLD OPEN
SPACER
BOLT
BOLT
NUT
LOWER CAB DOOR, (see Figure 6-3 for details)
UPPER CAB DOOR ASSY, (see Figure 6-3 for details)
BLOCK
BLOCK

TL642C, TL943C

Rev.
A
A

31200723

CAB

Figure 6-2 Cab


Item

201
202
203
204
205
206
207
208
209
210
211

301
302
303
304
305
306
307
308
310
401
501
601

K1

31200723

Part Number

Qty.

Description

Rev.

328-1546

Ref

297-7031
303-4774
303-4961
298-7365
298-7380
298-7382
298-8050
298-1755
315-3424
328-1545

2
2
4
4
2
2
AR
2
2
2
1

TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see
items 201 thru 211 for service)
HEX HD CAPSCREW, 3/8-16x1, GR5
HEX NUT, 3/8-16, GR8
KEEPER
WASHER, 3/8
LOCKWASHER, 3/8
LOCKWASHER, 1/2
SILICONE SEALANT
HEX NUT, 1/2
SPACER
BOLT, 1/2-13
BRICK GUARD BRACKET

328-1547

Ref

303-4961
317-0090
298-7382
298-7840
298-8050
298-1755
315-3424
328-1544

4
1
2
4
2
2
2
1
AR
2
Ref
AR

FRONT BRICK GUARD BRACKET INSTALLATION, (not available to order, see


items 301 thru 310 for service)
KEEPER
DOUBLE SIDED TAPE
LOCKWASHER, 1/2
WHIZ LOCK SCREW, 5/16-18X0.625
HEX NUT, 1/2-13
SPACER
BOLT, 1/2-13
BRICK GUARD BRACKET
SILICONE SEALANT
CAB WORK LIGHT HARNESS, (if equipped), (not shown)
WIPERS, (see Figure 6-5 for details)
URETHANE, (not shown)

328-1548

SKYLIGHT WINDOW KIT, (includes items 104 & 601)

TL642C, TL943C

6-9

CAB

Figure 6-3 Cab Door

201

206

202

203
204

205
2

1
124
114
113

110

105

116
123

115
112

107
108
109

104

111
110
106

105

103

119
120

118

121

102

117
101

122
103
PAL7080

6-10

TL642C, TL943C

31200723

CAB

Figure 6-3 Cab Door


Item

Part Number

Qty.

1
2
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
201
202
203
204
205
206

452-8997
452-8998

1
1
2
1
3
1
6
1
1
1
1
6
1
1
2
1
4
1
8 ft
1
1
3
1
1
1
1
11 ft
2
2
1
1
1

31200723

303-8642
303-8578
303-8638
303-8587
303-8588
303-8641
303-8643
303-8644
303-8640
303-8646
303-8645
303-8647
304-2649
330-8272
303-8581
303-8583
303-8636
303-8586
303-8637
303-8639
303-8598
NSS
303-8581
304-2301
303-8614
303-8649
303-8667
303-8648

Description

Rev.

LOWER DOOR ASSY, (includes items 101 thru 124)


UPPER DOOR ASSY, (includes items 201 thru 206)
FLAT HD SCREW, 1/4-20X1-1/4
GRAB HANDLE
SCREW, M6X1X12
PLASTIC DOOR COVER
WHIZ-LOCK SCREW, #10-24X0.5
INSIDE HANDLE ASSY, LH
RELEASE LEVER, RH WINDOW & LH DOOR
SOCKET HD SCREW, #8-32X1.12
NUT, #8-32
LOCKNUT, #10-24
SLAM LATCH STIFFENER
SLAM LATCH, LH
RIVNUT, 1/4-20
LOWER DOOR DRIVE BAR WELDMENT
HEX SCREW, 1/4-20X3/4
PADDLE LATCH, LH, (includes item 323)
BULB SEAL
CAM LATCH, RH
EXTERIOR RELEASE DOOR ROD
ROD END RETAINER CLIP
INTER RELEASE DOOR ROD
FOAM, LOWER DOOR
DOOR KEY
DOOR WELDMENT
BULB SEAL
HEX BOLT, 5/16-18X5/8
WASHER
SLAM LATCH
MALE DOOR HOLD-OPEN
UPPER GLASS

TL642C, TL943C

6-11

CAB

Figure 6-4 Cab Interior

27

51

27

27

42

5
14

27
51
52

17

51

31

51

27
33

51
27
51
16

46
54

27
51

36

101

21

63
3

56

30
37

12

49

18
24
15

50

11

4
21

8
22

4
39
68
7

70

31

6
31

303
301
302

PAP27112

6-12

TL642C, TL943C

31200723

CAB

Figure 6-4 Cab Interior

103

102

53

213
219
249
254
257

55

38

44

55

38

PAL8070

31200723

TL642C, TL943C

6-13

CAB

Figure 6-4 Cab Interior


Item

Part Number

Qty.

3
4
5
6
7
8
11
12
14

297-7010
297-7012
297-7016
297-7017
297-7018
297-7021
333-2416
298-1359

4
7
1
7
1
1
2
2
1
1
2
1
1
2
2
8
7
2
22
32 in
2
2
1
1
8
1
1
1
1
1
16
Ref
1
1
1
Ref
1
Ref
1
Ref
Ref
Ref
13 in
1
1
1
Ref
Ref
4

15
16

350-2519
298-0546
451-6804

17
18
21
22
24
27
30
31
33
36
37
39
42
44
46
49
50
51
52
53
54
55

298-8041
298-7362
298-7372
298-7373
298-7377
298-7880
298-6833
298-1643
299-0395
298-8761
298-1738
298-1772

56
62
63
64
66
67
68
70
101

364-5684

102
103
213

6-14

298-1362
5P-8500
332-3846
332-3847
6V-7978
344-7161
333-2415
350-2526

384-0206

299-0370
298-7036
323-3877
298-7049

297-7100

Description
HEX HD CAPSCREW, 1/4-20X5/8, GR5
HEX HD CAPSCREW, 1/4-20X1, GR5
HEX HD CAPSCREW, 5/16-18X3/4, GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
HEX HD CAPSCREW, 5/16-18X1.25, GR5
HEX HD CAPSCREW, 5/16-18X1.75, GR5
FLAT HD SOCKET SCREW, 10-24X1
SCREW, 3/8-16X1
CAB DASH, (open cab)
CAB DASH, (enclosed cab)
HEX NUT, 10-24, GR2
RH SIDE JOYSTICK PANEL, (without outriggers)
RH SIDE JOYSTICK PANEL, (with outriggers)
ROUND HD SCREW, 1/4-20X5/8
WASHER
WASHER, 1/4
WASHER, 5/16
LOCK WASHER,
TINNERMAN NUT, 10-24
GASKA TAPE
WASHER, 11/32
LOAD CHART BRACKET
DASH BRACE
DASH CLAMP
FENDER WASHER, 1/4
RH INSTRUMENT PANEL
FLOOR MAT
KEY
CUP HOLDER TRAY
CUP HOLDER MOUNT
PAN HD SCREW
INSTRUMENT PANEL & SWITCHES
SEAT RISER ACCESS PANEL
IGNITION SWITCH
SEAT RISER SIDE PANEL, (open cab)
SEAT RISER SIDE PANEL, (enclosed cab), (see Figure 6-7 for details)
RIGHT HAND CONSOLE
DPF SWITCH, (see Figure 10-4 for details)
PLUG
REGEN HARNESS, (see Figure 10-22 for details)
DASH HARNESS, (see Figure 10-14 for details)
TRANSMISSION RELAY HARNESS, (see Figure 10-12 for details)
TRIM LOK
MANUAL STORAGE BOX
LH PANEL
BLANK DASH PANEL
JOYSTICK, (see Figure 7-4 for details)
WASHER FLUID TANK, (enclosed cab), (see Figure 6-5 for details)
FLAT HD SOCKET SCREW, 10-24X0.75

TL642C, TL943C

Rev.

31200723

CAB

Figure 6-4 Cab Interior (Continued)


Item

Part Number

Qty.

219
249
254
257
301
302
303

298-0547
298-6843
298-7013
298-8590
451-2275
335-8080
298-7363

4
1
1
1
1
3
3

31200723

Description

Rev.

HEX LOCK NUT, 10-24, GR2


RUBBER GROMMET
FAN BASE PLATE
DEFROSTER FAN
ANALYZER MOUNT PLATE
RIVET
WASHER, 1/4

TL642C, TL943C

6-15

CAB

Figure 6-5 Wipers

403
401
404

126
105

200
134

126

407

105

409
405

105
402

302
408

126
105

126

406
407

3
4

5
2
6

203
204

203
204

PAL7250

6-16

TL642C, TL943C

31200723

CAB

Figure 6-5 Wipers


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
105
126
134
200
203
204
205

303-8589
336-7171
339-9567
336-7169

298-0548
298-7292

1
1
1
1
1
1
1
1
4
4
1
1
2
2
132 in

417-4883

Ref

301
302
303
304
401
402
403
404
405
406
407
408
409

31200723

336-7168
303-8611
304-3799
297-7012
298-7363
349-6874

343-7820
298-7281
339-0837
339-1711
339-1712
320-0525
320-0529
339-1713
339-1714
343-7819
325-1068

AR
1
AR
53 in
1
1
1
1
1
1
1
1
1

Description

Rev.

WIPER DRIVE ARM, (not shown)


WET ARM ADAPTER
WET ARM KIT
WIPER ARM
WIPER BLADE
ADAPTER MOUNT
WIPER MOTOR SHAFT, (not shown)
WIPER MOTOR, (not shown)
HEX HD CAPSCREW, 1/4-20X1, GR5
WASHER, 1/4
SPECIAL WASHER, 1/4
TANK, (includes cap)
CLAMP
HEX NUT, 1/4-20, GR2
WASHER FLUID HOSE, (not shown)
SKYLIGHT WIPER INSTALLATION, (not available to order, see items 301 thru
304 for service)
LOCTITE 242TM
SKYLIGHT WIPER ASSY, (includes items 401 thru 409)
SEALANT
CONDUIT
WASHER, 1/4
WASHER, 1/4
HEX NUT, #10-24
WIPER ARM
WIPER BLADE
HEX BOLT, #10-24X3/4
WIPER COVER
WIPER MOTOR
WIPER MOTOR HARNESS

TL642C, TL943C

6-17

CAB

Figure 6-6 Suspension Seat

6-18

TL642C, TL943C

31200723

CAB

Figure 6-6 Suspension Seat


Item
1
2
3
4
5
6
7
8
9
10
101
102

31200723

Part Number

Qty.

298-8722
299-0927
NSS
NSS
304-2626
299-0925
299-0928
298-8669
299-6637
299-0924
299-0922
299-0921
298-0552
298-7364

1
1
1
1
1
1
1
1
1
1
1
1
4
4

Description
SUSPENSION SEAT, (includes all items)
ARMREST ASSY RH KIT, (includes items 2 & 3)
ARMREST, MOLDED KIT
ARMREST STOP ASSY
BACK CUSHION KIT
BACK PANEL KIT
SEAT BELT KIT
SEAT BELT, 3 IN., (California Only), (not included with 298-8722)
TETHER KIT
SEAT CUSHION KIT
KNOB KIT
SLIDE KIT
HEX LOCK NUT, 5/16-18
PLAIN WASHER, 5/16

TL642C, TL943C

Rev.
E

6-19

CAB

Figure 6-7 Heater Installation

22
34

12
35

18
19
26

29
251

33

27

17

30
14
14
21

14
2

31
1
6
5

14

18
25

24

14

SUPPLY

14
29

16
14

RETURN

18

15

15

1
11

28
5

15
13

218
SUPPLY
RETURN

PAP30320

6-20

TL642C, TL943C

31200723

CAB

Figure 6-7 Heater Installation (Continued)


TL642C S/N THL00150 & AFTER
TL943C S/N TXH00150 & AFTER

31200723

TL642C, TL943C

TL642C S/N THG00150 & AFTER


TL943C S/N THH00150 & AFTER

6-21

CAB

Figure 6-7 Heater Installation


Item

Part Number

Qty.

Description

Rev.

389-3651

Ref

HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru
35 for service), (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After)
HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru
32 for service), (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
HEATER INSTALLATION, (enclosed cab), (not available to order, see items 1
thru 105 for service), (TL642C S/N THG00150 & After, TL943C S/N THH00150
& After)
HEATER INSTALLATION, (enclosed cab), (not available to order, see items 1
thru 105 for service), (TL642C S/N THL00150 & After, TL943C S/N SXH00150
& After)
BUTTON HD CAPSCREW, 1/4-20X5/8, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After)
HEX HD CAPSCREW, 1/4-20X5/8, GR5, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After)
HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
WASHER, 1/4
LOCKWASHER, 1/4, (TL642C S/N THG00150 & After, TL943C S/N
THH00150 & After)
COVER PLATE
CLAMP SET
ADAPTER
VALVE
BLOWER SWITCH, (see Figure 10-5 for details)
HOSE
CLAMP, (open cab)
CLAMP, (enclosed cab)
CLAMP
3 SPEED HEATER ASSY
CONDUIT, (open cab)
CONDUIT, (enclosed cab)
SCREW, #6X1/2, (open cab)
SCREW, #6X1/2, (enclosed cab)
VENT, (open cab)
VENT, (enclosed cab)
ENCLOSED CAB OPTIONS HARNESS, (not shown),
(see Figure 10-13 for details)
HOSE, (open cab)
POTENTIOMETER ASSY, (see Figure 10-5 for details)
VENT, (open cab)
VENT
COVER
VENT BASE, (open cab)
VENT BASE, (open cab)
CONDUIT, (open cab)
CONDUIT, (enclosed cab)
COVER
HOSE, (open cab)
HOSE, (enclosed cab)

Ref

Ref

428-8949

Ref

297-7008

297-7010

2
5
6

297-7023
298-7363
298-7378

1
4
4

7
8
9
11
12
13
14

299-0949
298-7834
299-0328
299-0337

1
1
1
1
Ref
21.8 ft
7
16
8
1
1
3
8
10
1
3
Ref

15
16
17
18
19

298-7290
421-3800
421-3800
298-7977
353-5231
350-2517
350-2517
298-1770
298-1770
350-2507
350-2507

20
21
22
24
25
26
27
28
29

6-22

298-7263
350-2506
350-2506
350-2510
350-2515
350-2515
350-2518
350-2518
350-2525
350-2511
350-2511

2.5 ft
Ref
1
3
1
1
3
1
2
1
0.9 ft
73 in

TL642C, TL943C

31200723

CAB

Figure 6-7 Heater Installation (Continued)


Item

Part Number

Qty.

30
31
32

358-3070
303-4911
318-4732

1.4 ft
2.7 ft
1

376-8652
33
34
35
105
114
147
157
158
159
160
162
251

31200723

298-7931

424-1787
331-3887
399-1367
298-7290
298-7977
376-8652
420-3202

Description

Rev.

HOSE, (open cab)


TAPE
ADAPTER, 90 DEGREES, (TL642C S/N THG00150 & After, TL943C S/N
THH00150 & After)
1
BARB FITTING, M18X5, (TL642C S/N THL00150 & After, TL943C S/N
SXH00150 & After)
3
HOSE CLAMP
Ref
KNOB, (see Figure 10-5 for details)
Ref
KNOB, (see Figure 10-5 for details)
18 in CONDUIT, (TL642C S/N THG00150 & After, TL943C S/N SHH00150 & After)
1
CONDUIT, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
2
PLUG
1
SUPPORT
31 in HEATER HOSE
4
HOSE CLAMP
2
BARB FITTING, M18X5
2
FITTING
AR LOCTITE@567TM
Ref SEAT RISER PANEL, (see Figure 6-4 for details)

TL642C, TL943C

6-23

CAB

Figure 6-8 Air Conditioning Installation

6-24

TL642C, TL943C

31200723

CAB

Figure 6-8 Air Conditioning Installation (Continued)


115
114
101

116

104
103

118

104

106 107
117

113

105
109

111
112

108
110

204
203

212
102

204

202
214
213

206
207
208

210

205

201

210

211

PAL7310

209

31200723

TL642C, TL943C

6-25

CAB

Figure 6-8 Air Conditioning Installation


Item

Part Number

Qty.

416-5314

Ref

416-5313

1
2
3
4
5
6
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
30
32
35
36
39
42
43

297-7012
7X-0266
8T-9043
298-7999
421-3802
300-6101
298-7372
298-7373
298-7374
298-7378
298-7379
298-7380
298-7846
298-1770
303-4911
350-2507
350-2509
350-2511
350-2513
350-2514
350-2516
349-6875
350-2522
350-2528
421-3801
421-3804
314-2893
298-8453
416-1871
416-1872
350-2530

44
45

350-2531
416-1873
350-2532

46
47
49
50

6-26

349-6876
418-0833
303-4789
8T-4133

Description

Rev.

AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru 62


for service), (TL642C S/N THG00150 & After, TL943C S/N THH00150 & After)
Ref AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru
39, 44, 46 thru 53, 56, 58 & 62 thru 82 for service), (TL642C S/N THL00150 &
After, TL943C S/N SXH00150 & After)
1
HEX HD CAPSCREW, 1/4-20X1, GR5
1
HEX HD CAPSCREW, 1/4-20X3, GR5
2
HEX HD CAPSCREW, 5/16-18X7/8, GR5
1
HEX HD CAPSCREW, 5/16-18X3.75, GR5
2
HEX HD CAPSCREW, 3/8-16X5/8, GR5
2
HEX LOCKNUT, 1/4-20, GR2
5
TIE WRAP, (not shown)
2
WASHER, 1/4
4
WASHER, 5/16
2
WASHER, 3/8
2
LOCKWASHER, 1/4
2
LOCKWASHER, 5/16
2
LOCKWASHER, 3/8
1
CLAMP SET
10
SCREW, #6X1/2
Ref
A/C HARNESS, (not shown), (see Figure 10-20 for details)
28 in
TAPE
2
VENT
1
VENT
21 in
HOSE
1
TUBE
1
BRACKET
1
TUBE
1
FILTER
1
A/C TEMPERATURE DECAL
1
A/C CONDENSER, (includes items 101 thru 122)
4
CLIP
1
3 SPEED HEATER & A/C ASSY, (includes items 201 thru 221)
1
A/C REFRIGERANT DECAL
Ref
A/C HARNESS, (not shown), (see Figure 10-20 for details)
Ref
HEATING & A/C DUCT COMPONENTS, (see Figure 6-7 for details)
1
BELT
1
HOSE ASSY, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After)
1
HOSE ASSY, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
1
HOSE
1
HOSE ASSY, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After)
1
HOSE ASSY, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
1
A/C COMPRESSOR CLUTCH
6
LOCKING NUT
12
WASHER, 3/8
1
HEX NUT, M10X1.5

TL642C, TL943C

I
I

31200723

CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item

Part Number

Qty.

51
53
54
55
56
57
58
59
60
72
75
76
77
78
79
80
81
82
101

421-3803
421-3805
416-1870
5S-7383
8T-9377
416-1875
4L-9377

1
1
1
2
2
1
1
1
1
1
1
1
1
3
6
3
2
1
1
1
1
2
1
1
1
3
1
1
1
4
3
1
2
1
1
2 ft
4
4
4
1
1
1
2
1
1
1
1
1
2

103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
120
121
122
201
202
203
204
205
206
207
208
209
210

31200723

421-2913
398-2022
399-5805
421-2912
297-7011
298-7363
298-0549

318-9237
318-9238
298-8313
299-7180
318-9245
318-9239
318-9240

299-7184
318-9241
318-9246

355-4764
355-4765
355-4771
356-3237
299-7182
318-9246
NSS
NSS

Description

Rev.

ROD END
BUSHING
BRACKET
HEX HD CAPSCREW, 3/8-16X1-3/4, GR8
HEX HD CAPSCREW, 3/8-16X2-1/4, GR8
SPACER
HEX HD CAPSCREW, 3/8-16X1-1/2, GR8
HEX HD CAPSCREW, 3/8-16X2-1/2, GR8
HEX HD CAPSCREW, 3/8-16X2, GR8
COMPRESSOR COVER
AC CLUTCH BELT
TENSION ARM PLATE
AC COVER SUPPORT
HEX HD CAPSCREW, 1/4-20X0.75, GR5
WASHER, 1/4
HEX LOCK NUT, 1/4-20, GR2
HEX HD CAPSCREW, 3/8-16X1 5/8, GR8
HEX LOCK NUT, M10X1.5
CASE TOP
CASE BOTTOM
COIL
BRACKET
TUBE ASSY
DRIER
BRACKET
O-RING
CLAMP
TUBE ASSY
TUBE ASSY
CLAMP
CLAMP
PLUG
FAN
FAN HARNESS
O-RING
FOAM
BOLT, 3/8-16X1-3/4
WASHER, 3/8
LOCKWASHER,3/8
CASE TOP
CASE BOTTOM
BLOWER MOTOR
BLOWER MOTOR GASKET
HEATER/COOLER COIL
VALVE
CLAMP
O-RING
3 HOLE TOP
LEG

TL642C, TL943C

6-27

CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item

Part Number

Qty.

211
212
213
214
215
216
217
218
219
220
221
301

NSS
NSS
NSS

1
2
2
4
1
1
1
3 ft
1
1
1
1

6-28

355-4767
298-8317
318-9234
358-3071
355-4769
355-4770
298-7278
421-3800

Description

Rev.

THERMOSTAT
HOSE
HEATER SPLICE
CLAMP
AIR RESTRICTER, (not shown)
METRO SWITCH, (not shown)
12V RELAY, (not shown)
HOSE, (not shown)
DRAIN ELBOW, 3/8, (not shown)
DRAIN TEE, 3/8, (not shown)
PRESSURE SWITCH, (not shown)
CLAMP

TL642C, TL943C

31200723

CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

6-29

CAB

This Page Intentionally Left Blank

6-30

TL642C, TL943C

31200723

SECTION 7
CONTROLS

31200723

TL642C, TL943C

CONTROLS

Figure 7-1 Brake

13
17

13
17

17

11

15
10
14

16

8
7

4
19
5

102

101

PAL6730

7-2

TL642C, TL943C

31200723

CONTROLS

Figure 7-6 Frame Level Controller Installation


Item
1
2
3
4
5
6
7
8
10
11
13
14
15
16
17
19
101
102

31200723

Part Number

Qty.

Description

Rev.

305-6011

Ref
Ref
1
1
1
1
1
4
4
1
1
2
1
2
1
3
AR
4
8

BRAKE INSTALLATION, (not available to order, see items 1 thru 19 for service)
BRAKE VALVE, (see Figure 9-16 for details)
BRAKE BRACKET
BRAKE PEDAL
PIN
HEX HD CAPSCREW, 3/8-16X1, GR5
LOCKWASHER, 3/8
HEX HD CAPSCREW, M10X30, GR8.8
LOCKWASHER, 10mm
ADAPTER
ADAPTER
ADAPTER, 90 DEGREES, (swivel nut)
FITTING REDUCER
ACTUATOR
TIE BAR
ADAPTER
CAT MOLYBDENUM PASTE
HEX HD CAPSCREW, 5/16-18X3/4, GR5, (torque to 17 lb-ft/23 Nm)
FLAT WASHER, 5/16

305-2026
305-2025
299-0208
297-7031
298-7380
8T-4195
298-7388
298-0522
300-6104
298-0507
300-6099
298-8280
298-8244
298-1610
297-7016
298-7364

TL642C, TL943C

7-3

CONTROLS

Figure 7-2 Accelerator

3
2
17

4
17

11

10
12

13
14
15
16

PAL2501

7-4

TL642C, TL943C

31200723

CONTROLS

Figure 7-2 Accelerator


Item

Part Number

Qty.

1
2
3
4
5
6
10
11
12
13
14
15
16
17

298-8378
297-7017
298-7364
297-7012
298-7363

1
3
3
2
2
Ref
1
1
1
1
1
1
1
AR

31200723

298-0433
305-2101
NSS
NSS
304-4558
NSS

Description
BRACKET
HEX HD CAPSCREW, 5/16-18X1, GR5, (torque to 17 lb-ft/23 Nm)
WASHER, 5/16
HEX HD CAPSCREW, 1/4-20X1, GR5, (torque to 96 lb-ft/130 Nm)
WASHER, 1/4
ENGINE HARNESS, (see Figure 10-8 for details)
PEDAL, (includes items 11 thru 16)
SENSOR KIT, (includes screws)
BRACKET
PEDAL KIT, (includes items 14 & 16)
PEDAL SPRING
PEDAL ARM
PEDAL PIN
LOCTITE 242TM

TL642C, TL943C

Rev.

7-5

CONTROLS

Figure 7-3 Steering Column

102
103

2
101

201

201

201

401
2
6
5

301
303
302

7-6

PAL2061

TL642C, TL943C

31200723

CONTROLS

Figure 7-3 Steering Column


Item
1
2
3
4
5
6
101
102
103
201
202
203
301
302
303
401

31200723

Part Number

Qty.

299-1324
298-0487
298-8637
319-7692
298-8745
303-8610
298-0471
298-7380
297-7029
299-0560
299-0913
299-6632
389-3472
NSS
NSS
297-7031
298-7365

1
4
1
1
1
1
1
2
2
1
1
1
1
2
1
2
2
AR
Ref

Description
STEERING CONTROL ASSY, (includes items 1 thru 6)
ELBOW, 45 DEGREE, (includes o-ring)
STEERING COLUMN
STEERING WHEEL NUT, (torque to 29-34 lb-ft/39-46 Nm)
STEERING CONTROL VALVE
STEERING CONTROL VALVE SEAL KIT
ADAPTER, 90 DEGREE, (includes o-ring)
LOCKWASHER
HEX HD CAPSCREW, 3/8-16X3/4, GR5
STEERING WHEEL, (includes items 102 & 103)
CENTER CAP
SPINNER KNOB
F-N-R SHIFTER, (includes mounting hardware)
HEX HD CAPSCREW, (torque to 30-35 lb-ft/41-47 Nm)
CLAMP SET
HEX HD CAPSCREW, 3/8-16X1, GR5
FLAT WASHER, 3/8
LOCTITE 242TM
SHIFTER DECAL, (see Figure 11-1 for details)

TL642C, TL943C

Rev.
A

7-7

CONTROLS

Figure 7-4 Boom Joystick

TL642C

16
2
3
17

18
18

2&4
1&3

19

13

11

12
7
10

15
14
K1

7-8

PAL1081

TL642C, TL943C

31200723

CONTROLS

Figure 7-4 Boom Joystick


Item

Part Number

Qty.

19

298-8585
299-0970
299-0966
NSS
NSS
299-0954
299-0953
NSS
298-7082
299-0967
NSS
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
299-0960
299-7122
299-0209
299-0210
299-0834

1
1
1
1
1
1
1
AR
1
1
1
1
2
1
1
1
4
4
1
1
1

BOOM JOYSTICK WITH TILT, (TL642C), (includes all items)


HANDLE WITH WIRE & CONNECTOR
BENT LEVER KIT, (includes items 3 & 4)
SPRING PIN
HEX NUT
BOOT
CARDAN KIT, (includes item 7)
SHIM
RETAINING PLATE
UPPER BODY, (includes item 10)
LOWER BODY
O-RING
DOWEL PIN
O-RING
SCREW ASSY
O-RING
PLUNGER & GUIDE KIT
REGULATING UNIT
SPRING, (ports 1 & 3), (pack of two)
SPRING, (ports 2 & 4), (pack of two)
GROMMET WITH CABLE TIE KIT

K1

299-0498

AR

SEAL KIT, (includes items 11 thru 15)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

31200723

Description

TL642C, TL943C

Rev.
A

7-9

CONTROLS

Figure 7-4 Boom Joystick

TL943C

1
2
3
4
3
4
5
6

7-10

TL642C, TL943C

PAL5580

31200723

CONTROLS

Figure 7-4 Boom Joystick


Item
1
2
3
4
5
6

31200723

Part Number

Qty.

398-1989

1
1
1
2
2
1
1

305-5438

Description
BOOM JOYSTICK, (TL943C), (includes all items)
RECEPTACLE
WEDGE LOCK
CONTACT
PLUG
WEDGE LOCK
RECEPTACLE

TL642C, TL943C

Rev.
B

7-11

CONTROLS

Figure 7-5 Outrigger Controller

6
7
6
8
7
8
10
9
1
2

10
PAL2020

7-12

TL642C, TL943C

31200723

CONTROLS

Figure 7-5 Outrigger Controller


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10

299-0558
299-0559
299-0917
299-7144
299-0976
299-0915
299-0960
299-0916
299-0210
299-0635
299-0636

1
1
1
2
2
2
2
2
2
2
1

31200723

Description
OUTRIGGER CONTROLLER, (includes all items)
HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
GRIP
RUBBER BOOT
LEVER OPERATION KIT
PLUNGER KIT
REGULATING UNIT KIT
RETURN SPRING
O-RING
BOLT & NUT KIT

TL642C, TL943C

Rev.
A

7-13

CONTROLS

Figure 7-6 Frame Level Controller Installation

4
7

5
102
101

PY5690

7-14

TL642C, TL943C

31200723

CONTROLS

Figure 7-6 Frame Level Controller Installation


Item

1
2
3
4
5
6
7
101
102

31200723

Part Number

Qty.

299-6693

Ref

298-8644
298-8149
315-5502
297-7014
298-7378
298-0548

1
1
1
3
3
3
AR
3
3

297-7017
298-7364

Description
FRAME LEVEL CONTROLLER INSTALLATION, (not available to order, see
items 1 thru 7 for service)
SINGLE VALVE CONTROL
CABLE
BRACKET
HEX HD CAPSCREW, 1/4-20X2
LOCKWASHER, 1/4
HEX NUT, 1/4-20, GR2
LOCTITE 242TM
HEX HD CAPSCREW, 5/16-18X1, GR5
WASHER, 5/16

TL642C, TL943C

Rev.
E

7-15

CONTROLS

Figure 7-7 Auxiliary Control

TL642C

101
102
3
1
5

PY6251

7-16

TL642C, TL943C

31200723

CONTROLS

Figure 7-7 Auxiliary Control


Item

1
2
3
4
5
101
102

31200723

Part Number

Qty.

Description

Rev.

451-6803

Ref

298-7039
298-8141
305-2028
298-7989
298-8047
297-7039
298-7367

1
1
1
3
3
2
2

AUXILIARY HYDRAULIC JOYSTICK INSTALLATION, (TL642C), (not available


to order, see items 1 thru 5 for service)
JOYSTICK ASSY
CABLE
LH BRACKET
HEX HD CAPSCREW, 1/4-20X2-1/2
HEX NUT, 1/4-20
HEX HD CAPSCREW, 1/2-13X1, GR5
WASHER, 1/2

TL642C, TL943C

7-17

CONTROLS

This Page Intentionally Left Blank

7-18

TL642C, TL943C

31200723

SECTION 8
HYDRAULIC CIRCUITS

31200723

TL642C, TL943C

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

TL642C

8-2

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


Item

Part Number

Qty.

2
28
34
35
42
44
45
46
47
61
67
68
72
75
78
79
84
85
90
91
102
111
112
113
114

297-7013
298-7379

4
3
2
2
3
3
1
1
50 in
1
1
1
1
1
1
1
1
1
Ref
1
1
1
1
1
1
1
1
Ref
1
2
3
1
1
1
1
2
2
3
2
1
Ref
1
1
1
Ref
1
2
1
1

126
152
159
204
301
309
310
312
313
315
316
317
319
322
330
339
340
348
349
402
403
404
405

31200723

298-7310

399-1320
399-1335
399-1336
399-1370
399-1374
399-1378
399-1382
417-2857
417-2856
8C-8988
298-0500
399-1381
399-1383
399-1384
399-1388
399-1385

399-1402
298-7358
297-7031
298-7341
303-4757
317-5982
298-0548
298-8023
298-7365
298-7378
8T-4223
389-3478
389-3479
399-1369
298-0469
298-0489
298-0476
298-0490

Description

Rev.

HEX HD CAPSCREW, 1/4-20X1, GR5


LOCKWASHER, 5/16
CLAMP SET
COVER PLATE
ROUND HD SCREW, 5/16-18X3-1/4
HEX LOCKNUT, 5/16-18
CLAMP
CLAMP
TRIM
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE
HOSE ASSY
HOSE ASSY
TUBE ASSY
HOSE ASSY
OUTRIGGER VALVE, (not shown), (see Figure 9-20 for details)
ADAPTER, 45 DEGREES, (includes o-ring), (if equipped with outriggers)
PLUG
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (with outriggers)
HOSE ASSY, (without outriggers)
SHIELD, (not shown)
TEE FITTING, (includes o-ring), (see Figure 8-6 for details)
HOSE ASSY, (if equipped with outriggers)
STRAIGHT FITTING, (includes o-ring)
HEX HD CAPSCREW, 3/8-16X1, GR5
HEX HD CAPSCREW, M12X40, GR8.8
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
TEE FITTING, (includes o-ring)
HEX NUT, 1/4-20, GR2
SOCKET HD CAPSCREW, 1/4-20X2-1/2
WASHER, 3/8
LOCKWASHER, 1/4
WASHER, 12mm
PRIORITY VALVE, (see Figure 9-17 for details)
CAP
TEMPERATURE SWITCH
BRACKET
SOLENOID VALVE, (see Figure 9-18 for details)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ELBOW, 90 DEGREE

TL642C, TL943C

8-3

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item

Part Number

Qty.

406
407
408
409
410
412
451
509
511
556
604
611
701
702
703
704
705
706
707

298-0473
298-0492
298-0498
304-2600
417-2855
309-6462
298-7357
298-0468
304-2600
298-0491
298-0471
300-6104

1
1
1
1
1
1
1
1
1
2
3
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref

ADAPTER, 90 DEGREES, (includes o-ring)


TEE FITTING, (includes o-ring)
TEE FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
CAP
DIAGNOSTIC PORT
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
RADIATOR, (see Figure 4-4 for details)
HYDRAULIC TANK, (see Figure 9-14 for details)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
JOYSTICK, (see Figure 7-4 for details)
STEERING VALVE, (see Figure 7-3 for details)
BRAKE VALVE, (see Figure 9-16 for details)
HOSE ASSY, (see Figure 8-6 for details)

Ref

GEAR PUMP INSTALLATION, (not available to order, see items 801 thru 810 for
service)
HEX HD CAPSCREW, 7/16-14X1-1/2, GR8
HEX HD CAPSCREW, M12X35, GR8.8
ADAPTER, 90 DEGREES, (includes o-ring)
O-RING
LOCKWASHER, 7/16
WASHER, 1/2
O-RING
FLANGE
GEAR PUMP, (see Figure 9-12 for details)
PIPE

801
802
803
804
805
806
807
808
809
810

8-4

297-7076
8T-4956
303-4758
298-7360
298-7381
298-7392
299-0355
399-1371

4
3
1
1
4
3
1
2
Ref
1

Description

TL642C, TL943C

Rev.

31200723

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

8-5

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


TL943C

8-6

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

IF EQUIPPED WITH OUTRIGGERS

TO
OUTRIGGER
CONTROLLER

19
187
72
187

119

TO
OUTRIGGER
VALVE

S/N SXH00150 & AFTER

S/N THH00150 & AFTER

508

510

501

511
512
507

512

125

501

453

510
503

502
505

506
504

31200723

501
509

501

512

512

501

510
415
513

510
415
513

S/N SXH00150 & AFTER

510

510
503

502

453

512
505

501
506
504

501
509

510

PAL7830

TL642C, TL943C

8-7

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


Item

Part Number

Qty.

2
4
13
19
21
25
29
31
39
40
44
46
47
61
62
72
77
80
81

297-7013
297-7014
298-7358
298-0496
298-0509
298-7363
298-7378
298-7380
299-0946
298-7434
298-8049

317-5982
389-3478
389-3479

2
2
1
1
1
2
2
4
2
2
4
2
50 in
1
1
1
1
1
1
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

420-3200

Ref

85
86
87
89
90
101
105
106
107
113
114
116
119
120
125
187
203
308
310
311
332
333

399-1335
399-1336
399-1357
399-1376
398-2015
431-9306
228-8403
399-1406
420-5187
297-7089
298-7984
298-0494
399-1400
399-1401
399-1402
360-7773
360-7774
430-5178
398-9885
399-1403
298-0496
399-1359
298-7358
303-4757

Ref
401
402

8-8

297-7042
8T-4956

4
4

Description

Rev.

HEX HD CAPSCREW, 1/4-20X1-1/2, GR5


HEX HD CAPSCREW, 1/4-20X2, GR5, (S/N THH00150 & After)
STRAIGHT FITTING, (includes o-ring), (S/N THH00150 & After)
TEE FITTING, (includes o-ring), (if equipped with outriggers)
ADAPTER, 90 DEGREES, (includes o-ring)
WASHER, 1/4, (S/N THH00150 & After)
LOCKWASHER, 1/4, (S/N THH00150 & After)
LOCKWASHER, 3/8
COVER PLATE
CLAMP SET
HEX NUT, 3/8-16
CLAMP
TRIM
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE
PRESSURE REDUCING VALVE, (S/N THH00150 & After)
PIPE ASSY, (Before S/N THH00307)
PIPE ASSY, (S/N THH00307 & After)
BOLT, 3/8-16X1-3/4
HOSE ASSY, (S/N THH00150 & After)
HOSE ASSY
HEX HD CAPSCREW, 6X1X45mm
RAIL NUT
TEE FITTING, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (if equipped with outriggers)
HOSE ASSY
TEE FITTING, (if equipped with outriggers)
HOSE ASSY, (if equipped with outriggers)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
TEE FITTING, (includes o-ring)
CAP
TEMPERATURE SWITCH
HYDRAULIC PUMP INSTALLATION, (S/N THH00150 & After), (not available to
order, see items 401 thru 418 for service)
HYDRAULIC PUMP INSTALLATION, (S/N SXH00150 & After), (not available to
order, see items 401 thru 415 & 454 for service)
HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
HEX HD CAPSCREW, M12X35, GR8.8

TL642C, TL943C

B
A

31200723

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item
403
405
406
407
408
409
410
411
412
413
414

Part Number

299-0472
298-7382
298-7392
298-7890
298-1655
361-2839
399-1356
389-3438

415

Qty.
1
1
4
4
4
1
2
1
1
Ref
1
1
Ref
Ref

416
417
418
454
501
502
503
504
505
506
507
508
509
510
511
512
513
556
601
602
603
604
605
606
607
608
701

31200723

298-7358
298-0473
303-4754
303-4759
298-0489
298-0492
298-0507
417-2855
309-6462
389-3433
389-3433
298-0491

298-0475

Ref
Ref
Ref
Ref
3
1
1
1
1
1
1
Ref
2
4
1
3
4
Ref
2
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1

Description
ADAPTER, 90 DEGREES, (includes o-ring)
O-RING
SOCKET HD CAPSCREW, 3/8-16X3
LOCKWASHER, 1/2
WASHER, 1/2
O-RING
#32 FLANGE
O-RING
PIPE
PISTON PUMP, (see Figure 9-13 for details)
HOSE ASSY, (S/N THH00150 & After)
HOSE ASSY, (S/N SXH00150 & After)
HYDRAULIC MANIFOLD VALVE INSTALLATION, (S/N THH00150 & After),
(not available to order, see items 501 thru 513 for service)
HYDRAULIC MANIFOLD VALVE INSTALLATION, (S/N SXH00150 & After),
(not available to order, see items 501 thru 510, 512 & 513 for service)
TEE FITTING, (not shown), (see Figure 8-2 for details)
REDUCER FITTING, (not shown), (see Figure 8-2 for details)
HOSE ASSY, (not shown), (see Figure 8-2 for details)
ADAPTER, 90 DEGREES, (not shown), (see Figure 8-2 for details)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
TEE FITTING, (includes o-ring), (S/N THH00150 & After)
TEE FITTING, (includes o-ring), (see Figure 8-2 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
DUST CAP
DIAGNOSTIC ADAPTER, (S/N THH00150 & After)
STRAIGHT FITTING, (includes o-ring), (S/N THH01500& After)
STRAIGHT FITTING, (includes o-ring), (S/N SXH00150 & After)
MANIFOLD VALVE, (see Figure 9-19 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
RADIATOR ASSY, (see Figure 4-4 for details)
HYDRAULIC TANK & FITTINGS, (see Figure 9-14 for details)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
JOYSTICK, (see Figure 7-4 for details)
STEERING VALVE, (see Figure 7-3 for details)
BRAKE VALVE, (see Figure 9-16 for details)
PISTON PUMP, (see Figure 9-13 for details)
HYDRAULIC MANIFOLD VALVE, (see Figure 9-19 for details)
ELBOW, 90 DEGREES, (includes o-ring)

TL642C, TL943C

Rev.

A
A

8-9

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


TL642C

8-10

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item

Part Number

Qty.

5
6
8
17
18
19
20
24
28
32
33
36
37
38
39
60
62
69
70
73
74
76
81
82
102
109
117
120
121
122
124
169
204
307
403
406
411
510
514
601
701
702
703
704
705
706
707
708

309-6321
297-7015
297-7021
298-0500

2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
Ref
1
1
1
1
Ref
1
1
1
1
1
1
1
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

31200723

298-0507
389-3652
298-7364
298-7379

298-7436
299-0949
298-7437
299-6644
420-3199
399-1321
399-1337
399-1339
399-1372
399-1373
399-1375
399-1395
398-2001
399-1402
399-1396
399-1344
399-1389
399-1386
298-7358
298-0492
298-0468
304-2600
298-0522
300-6099
298-0487

Description

Rev.

HEX HD CAPSCREW, 1/4-20X2-1/2, GR5


HEX HD CAPSCREW, 5/16-18X5/8, GR5
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
CAP
CAP, (without outriggers)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
WASHER, 5/16
LOCKWASHER, 5/16
COVER PLATE
CLAMP SET
TWIN CLAMP
COVER PLATE
CLAMP SET
COVER PLATE
PIPE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
PIPE ASSY
HOSE ASSY
PIPE ASSY
BRACKET
TEE FITTING, (see Figure 8-6 for details)
HOSE ASSY, (with outriggers)
HOSE ASSY, (see Figure 8-6 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY, (without outriggers)
HOSE ASSY, (with outriggers)
PIPE ASSY, (see Figure 8-12 for details)
STRAIGHT FITTING, (includes o-ring)
TEE FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
REDUCER ADAPTER, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
RADIATOR ASSY & FITTINGS, (see Figure 4-4 for details)
SOLENOID VALVE, (see Figure 9-18 for details)
PRIORITY VALVE, (see Figure 9-17 for details)
HYDRAULIC TANK & FITTINGS, (see Figure 9-14 for details)
JOYSTICK, (see Figure 7-4 for details)
BRAKE VALVE, (see Figure 9-16 for details)
STEERING VALVE, (see Figure 7-3 for details)

TL642C, TL943C

8-11

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


TL943C
S/N SXH00150 & AFTER
IF EQUIPPED WITH OUTRIGGERS

75

69

704

404
501

75

69
707

651
115

125
TO
OUTRIGGER
CONTROLLER

701

119

708
614

IF EQUIPPED WITH OUTRIGGERS


TO
OUTRIGGER
64
VALVE

104
204

66

21

610

TO
DECOMPRESSION
VALVE

704
107
101

704

129
67

318 84

35

104
20

704

36 74
63

129
78

126
317
316
69

64
16

9 41

42

115
2

26
21

30
79

67

691

508
706

501

80

39
63

40

34

704

84

66

705

69

703

685
65
702
703

8-12

TL642C, TL943C

PAL8230

31200723

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item

Part Number

Qty.

2
5
7
9
16
20
21

297-7013
309-6321
297-7015
297-7021
298-0473
298-0507
298-0509

26
30
34
35
36
39
40
41
42
63
64
65
66
67
69

298-7364
298-7379

2
2
1
1
1
2
1
Ref
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
1
1
1
1
Ref
Ref
Ref
1
1
1
1
1
1
Ref
1
1
1
1
1

74
75
78
79
80
84
101
104
107
115
119
125
126
129
204
316
317
318
404
501
508
610
614
651
685

31200723

299-0946
298-7434
298-7437
299-6644
399-1337
399-1338
399-1339
399-1341
399-1342
424-1847
398-2013
399-1360
398-2012
399-1395
398-2001
399-1399
298-0494
399-1396
399-1402
399-1344

399-1386
298-7358
6V-8776
300-6099
399-9525
300-6096
298-0496
298-0522
300-6099
298-0487
298-0489

Description

Rev.

HEX HD CAPSCREW, 1/4-20X1-1/2, GR5


HEX HD CAPSCREW, 1/4-20X2-1/2, GR5
HEX HD CAPSCREW, 5/16-18X5/8, GR5
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring), (without outriggers)
TEE FITTING, (includes o-ring), (see Figure 8-12 for details)
WASHER, 5/16
LOCKWASHER, 5/16
CABLE TIE
COVER PLATE
CLAMP SET
COVER PLATE
CLAMP SET
CLAMP SET
COVER PLATE
HOSE ASSY
HOSE ASSY
HOSE ASSY
PIPE ASSY
HOSE ASSY
HOSE ASSY, (S/N THH00150 & After)
HOSE ASSY, (S/N SXH00150 & After)
PIPE ASSY
HOSE ASSY, (S/N SXH00150 & After)
PIPE ASSY
BRACKET
PRESSURE REDUCER VALVE, (see Figure 8-1 for details)
HOSE ASSY
TEE FITTING, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (see Figure 8-6 for details)
TEE FITTING, (includes o-ring), (see Figure 8-6 for details)
HOSE ASSY, (see Figure 8-10 for details)
HOSE ASSY
STRAIGHT FITTING, (includes o-ring)
TEE FITTING, (includes o-ring), (S/N THH00150 & After)
REDUCER ADAPTER, (includes o-ring), (S/N THH00150 & After)
HOSE ASSY, (S/N THH00150 & After)
ADAPTER, 90 DEGREES, (includes o-ring), (S/N SHX00150 & After)
STRAIGHT FITTING, (includes o-ring), (see Figure 8-1 for details)
TEE FITTING, (includes o-ring), (S/N THH00150 & After)
STRAIGHT FITTING, (includes o-ring)
REDUCER ADAPTER, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)

TL642C, TL943C

8-13

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit (Continued)


Item

Part Number

Qty.

691
701
702
703
704
705
706
707
708

298-0470

1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

8-14

Description

Rev.

STRAIGHT FITTING, (includes o-ring)


JOYSTICK, (see Figure 7-4 for details)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
RADIATOR & FITTINGS, (see Figure 4-4 for details)
HYDRAULIC TANK & FITTINGS, (see Figure 9-14 for details)
MANIFOLD VALVE, (see Figure 9-19 for details)
PISTON PUMP, (see Figure 9-13 for details)
STEERING VALVE, (see Figure 7-3 for details)
BRAKE VALVE, (see Figure 9-16 for details)

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

8-15

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit

TL642C

TL943C

8-16

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit


Item

Part Number

Qty.

417-2863

Ref

425-4141

Ref

1
2
3
4
5
6
7
8
9
11
12

297-7016
298-0502
298-7364
298-7379

102
105
106
108
109
112
206

297-7021
299-0949
298-7892
324-4609
324-4610
298-7927
360-7766

4
4
4
4
Ref
1
1
2
3
1
2
1
4
4
3
2
2
1
2

31200723

298-1376
298-1377
298-1392
298-1394
417-2858

Description
DRIVETRAIN HYDRAULIC INSTALLATION, (TL642C), (not available to order,
see items 1 thru 12 for service)
DRIVETRAIN HYDRAULIC INSTALLATION, (TL943C), (not available to order,
see items 1, 3 thru 5 & 102 thru 112 for service)
HEX HD CAPSCREW, 5/16-18X3/4, GR5, (torque to 17lb-ft/23Nm)
BULKHEAD UNION, 3/4-16X1/2, TUBE
FLAT WASHER, 5/16
LOCKWASHER, 5/16
STEER SELECT VALVE, (see Figure 9-15 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE GUARD, (TL642C), (not shown)
HOSE GUARD, (TL943C), (not shown)
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (torque to 17lb-ft/23Nm)
TWIN CLAMP COVER PLATE
CLAMP SET
HOSE ASSY
HOSE ASSY
CLAMP SET
HOSE ASSY

TL642C, TL943C

Rev.
E
E

8-17

HYDRAULIC CIRCUITS

Figure 8-4 Service/Parking

TL642C

8-18

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-4 Service/Parking


Item

Part Number

Qty.

1
4
7
19
20
29
30
32
33
110
201
211
213
217
306
314
401
501

297-7013
298-0507
299-0946
399-1379
399-1380

2
2
2
1
1
2
2
1
1
1
Ref
Ref
2
2
1
Ref
Ref
Ref

31200723

7X-0266

399-1391

298-0507
298-1610
298-0473

Description

Rev.

HEX HD CAPSCREW, 1/4-20X1-1/2, GR5


ADAPTER, 90 DEGREES, (includes o-ring)
COVER PLATE
HOSE ASSY
HOSE ASSY
CLAMP SET
HEX HD CAPSCREW, 1/4-20X3, GR5
HOSE GUARD
CLAMP SET
HOSE ASSY
POWER BRAKE VALVE, (see Figure 9-16 for details)
ADAPTER, CONNECTOR, (see Figure 8-1 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, CONNECTOR, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
PRIORITY VALVE, (see Figure 9-17 for details)
FRONT AXLE ASSY, (see Figure 5-2 for details)
REAR AXLE ASSY, (see Figure 5-7 for details)

TL642C, TL943C

8-19

HYDRAULIC CIRCUITS

Figure 8-4 Service/Parking

TL943C

8-20

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-4 Service/Parking


Item

Part Number

Qty.

3
20
21
37
106
110
201
213
217
302
313
401
501

298-0507
399-1379
399-1380

2
1
1
1
Ref
1
Ref
2
2
Ref
Ref
Ref
Ref

31200723

399-1361
298-0507
298-1610

Description

Rev.

ADAPTER, 90 DEGREES, (includes o-ring)


HOSE ASSY
HOSE ASSY
HOSE GUARD
CLAMP SET, (see Figure 8-3 for details)
HOSE ASSY
POWER BRAKE VALVE, (see Figure 9-16 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, CONNECTOR, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
PRIORITY MANIFOLD, (see Figure 9-17 for details)
FRONT AXLE ASSY, (see Figure 5-2 for details)
REAR AXLE ASSY, (see Figure 5-7 for details)

TL642C, TL943C

8-21

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit


TL642C

16
204
18
501

212
204

502
401
402 403
TO
PORT 2

19

TO
PORT 4

TO
PORT P
TO
PORT 3

17

314

304

IF EQUIPPED WITH OUTRIGGERS

14

TO
PORT 1
TO
PORT T

16
304
324
22

304
18

17
19

FROM
GEAR
PUMP

109

TO
HYDRAULIC
TANK

119
109
119
2

TO
OUTRIGGER
CONTROLLER

FROM
OUTRIGGER
CONTROLLER

FROM
GEAR
PUMP

TO
HYDRAULIC
TANK

25
24
PAL8470

8-22

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit


Item
2
14
16
17
18
19
22
24
25
109
119
204
212
304
314
324
401
402
403
501
502

31200723

Part Number

360-7802
360-7803
360-7804
360-7769

298-0473
298-0489
298-7358

297-7012
298-7372
298-7378

Qty.
Ref
Ref
1
1
1
1
Ref
Ref
Ref
Ref
Ref
3
1
4
Ref
Ref
4
4
4
Ref
Ref

Description

Rev.

TEE FITTING, (see Figure 8-6 for details)


HOSE ASSY, (see Figure 8-1 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (see Figure 8-2 for details)
HOSE ASSY, (see Figure 8-2 for details)
HOSE ASSY, (see Figure 8-1 for details)
HOSE ASSY, (see Figure 8-1 for details)
HOSE ASSY, (see Figure 8-2 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (see Figure 8-1 for details)
STRAIGHT FITTING, (see Figure 8-2 for details)
HEX HD CAPSCREW, 1/4-20X1, GR5
WASHER, 1/4
LOCKWASHER, 1/4
MAIN CONTROL VALVE, (see Figure 9-11 for details)
JOYSTICK, (see Figure 7-4 for details)

TL642C, TL943C

8-23

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit


TL943C

8-24

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit


Item
1
7
9
10
11
12
20
25
26
103
113
123
207
209
301
302
303
401
402
501
507
601
602

31200723

Part Number

360-7802
360-7803
360-7804
360-7769

298-7358

298-0473
298-0489
297-7012
298-7372
298-7378

437-1207

Qty.
Ref
Ref
1
1
1
1
Ref
Ref
Ref
4
Ref
Ref
3
1
4
4
4
Ref
Ref
Ref
Ref
2
2

Description

Rev.

TEE FITTING, (see Figure 8-1 for details)


HOSE ASSY, (see Figure 8-2 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (see Figure 8-1 for details)
TEE FITTING, (see Figure 8-6 for details)
HOSE ASSY, (see Figure 8-10 for details)
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (see Figure 8-1 for details)
STRAIGHT FITTING, (see Figure 8-2 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
HEX HD CAPSCREW, 1/4-20X1, GR5
WASHER, 1/4
LOCKWASHER, 1/4
MAIN CONTROL VALVE, (see Figure 9-11 for details)
JOYSTICK, (see Figure 7-4 for details)
TEE FITTING, (see Figure 8-2 for details)
HOSE ASSY, (see Figure 8-2 for details)
DISK ORIFICE
O-RING

TL642C, TL943C

8-25

HYDRAULIC CIRCUITS

Figure 8-6 Outrigger Controller

TL943C

118
501

401
425
124

118

431

307

125

306

301

117
316
203

317

102

126
9
203

126

102

310
118

309
308
302

304
126

24

125

126

126

205
203

126
126
PAL8240

8-26

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-6 Outrigger Controller


Item

Part Number

Qty.

297-7025

24
102
117
118

298-7364
298-0494
430-5177
398-9885
398-9885

3
3
3
2
1
1
2
Ref
Ref
4
4
Ref
4
3
4
1
1
4
4
3
Ref
1
Ref
2
Ref
Ref

124
125
126
203
205
301
302
304
306
307
308
309
310
316
317
401
425
431
501

31200723

399-1392
298-0472
297-7012
297-7017
298-7356
298-0473
298-0489
298-0549
298-7363
298-7364
303-4866
298-0496

Description

Rev.

HEX HD CAPSCREW, 5/16-18X3-1/4, GR5, (TL642C)


HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (TL943C)
WASHER, 5/16
TEE FITTING, (includes o-ring)
HOSE ASSEMBLY
HOSE ASSEMBLY, (TL642C)
HOSE ASSEMBLY, (TL943C)
HOSE ASSEMBLY, (see Figure 8-2 for details)
HOSE ASSEMBLY, (see Figure 8-1 for details)
HOSE ASSEMBLY
ADAPTER, 90 DEGREES, (long), (includes o-ring)
OUTRIGGER CONTROL VALVE, (see Figure 9-20 for details)
HEX HD CAPSCREW, 1/4-20X1-1/8, GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
HEX LOCKNUT, 1/4-20
WASHER, 1/4
WASHER, 5/16
OUTRIGGER CONTROLLER, (see Figure 7-5 for details)
CONTROLLER BRACKET
TEE FITTING, (see Figure 8-1 for details)
TEE FITTING, (includes o-ring)
HOSE ASSEMBLY, (see Figure 8-10 for details)
TEE FITTING, (see Figure 8-2 for details)

TL642C, TL943C

8-27

HYDRAULIC CIRCUITS

Figure 8-7 Lift Cylinder Circuit

8-28

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-7 Lift Cylinder Circuit


Item
1
6
11
104
126
143
156
160
161

Part Number
330-8281
298-0476
298-1389
361-2841
346-8332
298-7372
298-7372
298-1581
298-1581
324-7406
361-2847
325-8144
361-2848

165
204
301
434
435
436

31200723

384-3149
298-0464
298-0468
298-7298
298-1597
298-1612

Qty.
Ref
2
2
2
2
3
4
6
8
3
4
Ref
1
1
1
1
1
1
2
2
Ref
2
2
2

Description

Rev.

LIFT CYLINDER, (see Figure 9-1 for details)


FITTING, 90 DEGREES, (TL642C)
FITTING, 90 DEGREES, (TL943C)
HOSE ASSY, (TL642C)
HOSE ASSY, (TL943C)
HEX HD CAPSCREW, 1/4-20X2-1/4, GR5, (TL642C)
HEX HD CAPSCREW, 1/4-20X3-3/4, GR5, (TL943C)
WASHER, 1/4, (TL642C)
WASHER, 1/4, (TL943C)
HEX LOCKNUT, 1/4-20, (TL642C)
HEX LOCKNUT, 1/4-20, (TL943C)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
TUBE ASSEMBLY, (TL642C)
TUBE ASSEMBLY, (TL943C)
TUBE ASSEMBLY, (TL642C)
TUBE ASSEMBLY, (TL943C)
TUBE CLAMP, (TL642C)
TUBE CLAMP, (TL943C)
STRAIGHT FITTING, (includes o-ring), (TL642C)
STRAIGHT FITTING, (includes o-ring), (TL943C)
MALE ELBOW, (see Figure 9-1 for details)
HOSE ASSY
MALE CONNECTOR, 1/8X3/16 TUBE
LUBE FITTING, STRAIGHT, 1/8

TL642C, TL943C

8-29

HYDRAULIC CIRCUITS

Figure 8-8 Extend/Retract Cylinder Circuit

8-30

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-8 Extend/Retract Cylinder Circuit


Item
16
107
108
109
132
157
158
165
222
223
307
338
339
356

31200723

Part Number
324-7383
335-3058
298-0466
324-7384
331-1595
298-1657
323-4208
361-2849
325-8140
361-2850
298-1388
324-4611
298-7249
297-7019
298-7437
299-6644

Qty.
Ref
1
1
4
1
1
2
1
1
1
1
Ref
2
2
36 IN
1
1
1
Ref

Description

Rev.

EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)


TUBE ASSEMBLY, (TL642C)
TUBE ASSEMBLY, (TL943C)
STRAIGHT FITTING, (includes o-ring)
TUBE ASSEMBLY, (TL642C)
TUBE ASSEMBLY, (TL943C)
CLAMP
TUBE ASSEMBLY, (TL642C)
TUBE ASSEMBLY, (TL943C)
TUBE ASSEMBLY, (TL642C)
TUBE ASSEMBLY, (TL943C)
TUBE CLAMP, (see Figure 8-7 for details)
HOSE ASSEMBLY, (TL642C)
HOSE ASSEMBLY, (TL943C)
NYLON HOSE SLEEVE
HEX BOLT, 5/16-18X1-3/8
CLAMP SET
COVER PLATE
MAIN CONTROL VALVE, (see Figure 9-11 for details)

TL642C, TL943C

8-31

HYDRAULIC CIRCUITS

Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit


317
316

307

313

317

322
312

701

204

314

348
205

602

207

411

427

431
428
429

420

224
206

422

602

430

409
409

415

431

118

119

410
410

107

402
109
120

118
110
119

121

1
93
92
TL642C

65
1
2

54
59
PAP27071

TL943C

8-32

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit


Item

Part Number

Qty.

1
2
9

298-0468
297-7021

Ref
2
1

54

299-0949

1
1
1
1
1
1
Ref
1
1

298-0474
298-0490
324-7396
324-4611
324-7397

Ref
1
1
1
1
1

MAIN CONTROL VALVE, (see Figure 9-11 for details)


STRAIGHT FITTING, (includes o-ring)
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (S/N THH00764 & After and
S/N SXH00209 & After)
TUBE ASSY, (TL642C)
TUBE ASSY, (TL943C)
TUBE ASSY, (TL642C)
TUBE ASSY, (TL642C), (S/N THH00764 & After and S/N SXH00209 & After)
TUBE ASSY, (TL943C)
TUBE ASSY, (TL943C), (S/N THH00764 & After and SXH00209 & After)
TUBE CLAMP, (see Figure 8-7 for details)
CLAMP SET, (TL943C), (S/N THH00764 & After and S/N SXH00209 & After)
COVER PLATE, (TL943C), (S/N THH00764 & After and S/N SXH00209 &
After)
COMPENSATION CYLINDER, (see Figure 9-4 for details)
ELBOW, 90 DEGREES
ELBOW, 90 DEGREES
HOSE ASSY, (TL642C)
HOSE ASSY, (TL943C)
HOSE ASSY, (TL642C)

1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
4
4
4
AR
6
2
1
1
1
1
Ref
Ref

HOSE ASSY
HOSE ASSY
TWIN LINE HOSE ASSY, (TL642C)
TWIN LINE HOSE ASSY, (TL943C)
HOSE RETAINER, (TL642C)
HOSE RETAINER, (TL943C)
HEX NUT, 3/8-16
BULKHEAD UNION, 9-16-18X3/8, (TL642C)
BULKHEAD UNION, 3/4-16X1/2, TUBE, (TL943C)
LOCKWASHER, 3/8
HOSE RETAINER, (TL642C), (includes the following items)
HOSE RETAINER, (TL943C), (includes the following items)
LH HOSE RETAINER, (TL642C)
LH HOSE RETAINER, (TL943C)
PAD, (TL642C)
PAD, (TL943C)
SOCKET FLAT HD CAPSCREW, #10-24X5/8, (TL642C)
FLAT HD CAPSCREW, #10-24x.62, (TL943C)
HEX NUT, #10-24
LOCTITE 277, (TL943C)
THRUST WASHER
THRUST WASHER
RETAINING RING
HEX HD CAPSCREW, 1/2-13X3-5/8, GR5
LOCKWASHER, 1/2
FLAT WASHER, 1/2
HOSE SHEAVE PULLEY, (see Figure 8-10 for details)
TILT CYLINDER, (see Figure 9-3 for details)

325-8141
390-7505

59
390-7506
65
92
93
107
109
110
118
119
120
121
204
205
206
207
224
307

312
313
314
316
317
322
348
402

31200723

Description

325-8142
324-7400
298-1465
298-1475
298-8716
358-2294
298-8049
298-0501
298-0502
298-7380
299-6658
299-6680
298-7011
298-8235
298-7067
298-8256
298-8030
298-8030
298-8067
298-1741
298-1742
298-6830
297-7047
298-7382
298-7375

TL642C, TL943C

Rev.

8-33

HYDRAULIC CIRCUITS

Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit (Continued)


Item

Part Number

Qty.

409

298-1466
298-1476
299-0471
298-0475
298-0504
298-0505
298-0519
298-0520
298-7365
297-7030
303-4912
303-4899
298-7438
298-7437
299-6644
305-2110
298-1656
298-1657
298-1471
298-1478
298-1472
298-1479

2
2
2
2
2
2
2
2
2
4
1
1
3
4
3
3
2
2
1
1
2
2
Ref

410
411
415
420
422
427
428
429
430
431
601
602
701

8-34

Description

Rev.

HOSE ASSY, (TL642C)


HOSE ASSY, (TL943C)
ELBOW, 90 DEGREES, (includes o-ring), (TL642C)
ELBOW, 90 DEGREES, (includes o-ring), (TL943C)
BULKHEAD FITTING, 90 DEGREES, (TL642C)
BULKHEAD FITTING, 90 DEGREES, (TL943C)
FITTING, 90 DEGREES, (TL642C)
FITTING, 90 DEGREES, (TL943C)
FLAT WASHER, 3/8
HEX HD CAPSCREW, 3/8-16X7/8, GR5
HOSE BRACKET, (TL642C)
HOSE BRACKET, (TL943C)
CLAMP SET, (TL642C)
CLAMP SET, (TL943C)
COVER PLATE
HEX BOLT, 5/16X1 3/8
CLAMP ASSY, (TL642C)
CLAMP ASSY, (TL943C)
TUBE ASSY, (TL642C)
TUBE ASSY, (TL943C)
TUBE ASSY, (TL642C)
TUBE ASSY, (TL943C)
RETRACT SHEAVE PIN, (see Figure 8-10 for details)

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

8-35

HYDRAULIC CIRCUITS

Figure 8-10 Auxiliary Hydraulic Circuit


TL642C

8-36

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-10 Auxiliary Hydraulic Circuit


Item
1
8
42
43
46
47
48
49
65

101
102
103
104
105

106
107
110
111
112
113
114
115
116
119
123
124
125
126
127
129
130
201
306
310
315
316
317
322
401
402

31200723

Part Number
298-0464

298-7438
299-6644
297-7019
324-7405

299-1286
298-7024
298-1742
298-6830
298-7246
299-6659
298-7012
298-7067
298-8030
298-8067
297-7030
298-7365
298-0504
298-0519
298-8760
298-8049
298-1465
298-0501
298-1467
298-1468
300-6094
298-7438
299-6644
305-2110
298-1656
298-1741
298-0506
298-1474
298-8003
298-7380
298-1612
297-7047
298-7382
298-7375

Qty.

Description

Ref
2
1
1
1
1
1
2
Ref

MAIN CONTROL VALVE, (see Figure 9-11 for details)


STRAIGHT THREAD CONNECTOR, (includes o-ring)
TUBE ASSY
TUBE ASSY
CLAMP
COVER PLATE
HEX BOLT, 5/16-18X1-3/8
HOSE ASSY
TUBE CLAMP, (see Figure 8-7 for details)

1
1
1
1
1
1
1
1
4
4
2
2
2
2
1
2
1
2
1
1
1
3
3
3
2
1
2
2
1
1
1
1
1
1
Ref
Ref

AUX HYDRAULICS ASSEMBLY, (includes items 101 thru 201)


RETRACT SHEAVE PIN
THRUST WASHER
RETAINING RING
HOSE SHEAVE PULLEY
HOSE RETAINER ASSY, (includes the following items)
HOSE RETAINER, R.H.
PAD
SOCKET FLAT HD CAPSCREW, #10-24X5/8
HEX NUT, #10-24
HEX HD CAPSCREW, 3/8-16X7/8, GR5
FLAT WASHER, 3/8
BULKHEAD FITTING, 90 DEGREES, (includes o-ring)
ELBOW, 90 DEGREES
HOSE RETAINER
HEX NUT, 3/8-16
HOSE ASSY
BULKHEAD UNION
HOSE ASSY
HOSE ASSY
HOSE BRACKET
CLAMP
COVER PLATE
HEX BOLT, 5/16X1-3/8
HOSE CLAMP
THRUST WASHER
BULKHEAD FITTING
HYDRAULIC TUBE
HEX HD CAPSCREW, 3/8-16X4, GR5
WASHER, 3/8
LUBE FITTING
HEX HD CAPSCREW, 1/2-13X3-5/8, GR5
LOCKWASHER, 1/2
FLAT WASHER, 1/2
FEMALE QUICK DISCONNECT, (see Figure 2-7 for details)
MALE QUICK DISCONNECT, (see Figure 2-7 for details)

TL642C, TL943C

Rev.

E, 8

8-37

HYDRAULIC CIRCUITS

Figure 8-10 Auxiliary Hydraulic Circuit


TL943C
643
644
104 642
102
129
103

105

114

101
626

640

112
115

202

110
123

127
107

113

127

124 13
125

106
126

119
315

13

111
402
46
47
48

116 1
315

401

43

42
130

130
8
8
65

533

526
TO
JOYSTICK

529
535

532
530

534 527
528

531
536
PAP26941

8-38

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-10 Auxiliary Hydraulic Circuit


Item

Part Number

1
8
13
42
43
46
47
48
65

298-0464
324-4615
420-7327
420-7328
298-7437
299-6644
297-7019

101
102
103
104
105

106
107
110
111
112
113
114
115
123
124
125
126
127
129
130
202
315
401
402
526
527
528
529
530
531
532
533
534

31200723

299-1327
298-8264
298-1742
298-6830
298-7245
299-6683
298-8239
298-8256
298-8030
298-8067
305-2030
297-7030
298-7365
298-0505
298-0520
298-8760
298-8049
298-1475
298-0502
303-4900
298-7437
299-6644
305-2110
298-1657
298-1741
298-0506
298-1480
298-1477

298-7356
298-0472
298-0489
298-0548
297-7014
420-7330
298-7378
420-7331
420-3201

Qty.

Description

Ref
2

MAIN CONTROL VALVE, (see Figure 9-11 for details)


STRAIGHT THREAD CONNECTOR, (includes o-ring)

1
1
1
1
1
Ref

TUBE ASSY
TUBE ASSY
CLAMP
COVER PLATE
HEX BOLT, 5/16-18X1-3/8
TUBE CLAMP, (see Figure 8-7 for details)

1
1
1
1
1
1
1
1
4
4
AR
2
2
2
2
1
2
1
2
1
4
4
4
2
1
2
2
2
Ref
Ref
1
1
1
2
2
1
2
2
1

AUX HYDRAULICS ASSEMBLY, (includes items 101 thru 315)


RETRACT SHEAVE PIN
THRUST WASHER
RETAINING RING
HOSE SHEAVE PULLEY
HOSE RETAINER ASSY, (includes the following items)
HOSE RETAINER, R.H.
PAD
SOCKET FLAT HD CAPSCREW, #10-24X5/8
HEX NUT, #10-24
LOCTITE 277
HEX HD CAPSCREW, 3/8-16X7/8, GR5
FLAT WASHER, 3/8
BULKHEAD FITTING, 90 DEGREES, (includes o-ring)
ELBOW, 90 DEGREES
HOSE RETAINER
HEX NUT, 3/8-16
HOSE ASSY
BULKHEAD UNION
HOSE BRACKET
CLAMP
COVER PLATE
HEX BOLT, 5/16X1-3/8
HOSE CLAMP
THRUST WASHER
BULKHEAD FITTING
HYDRAULIC TUBE
HOSE ASSY
FEMALE QUICK DISCONNECT, (see Figure 2-7 for details)
MALE QUICK DISCONNECT, (see Figure 2-7 for details)
STRAIGHT FITTING, (includes o-ring)
ELBOW, 90 DEGREES
ELBOW, 90 DEGREES
HEX NUT, 1/4-20, GR2
HEX HD CAPSCREW, 1/4-20X2
HOSE ASSY
LOCKWASHER, 1/4
HOSE ASSY
DECOMPRESSION VALVE

TL642C, TL943C

Rev.

8-39

HYDRAULIC CIRCUITS

Figure 8-10 Auxiliary Hydraulic Circuit (Continued)


Item

Part Number

Qty.

535
536
626
640
642
643
644

298-1833
420-7329
298-7380
298-1612
298-7930
297-7047
298-7382

1
1
1
1
1
1
1

8-40

Description

Rev.

DECOMPRESSION VALVE DECAL


PLATE MOUNT
WASHER, 3/8
LUBE FITTING, STRAIGHT, 1/8
HEX HD CAPSCREW, 3/8-16X4-1/4
HEX HD CAPSCREW, 1/2-13X3-5/8, GR5
LOCKWASHER, 1/2

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-10 Auxiliary Hydraulic Circuit (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

8-41

HYDRAULIC CIRCUITS

Figure 8-11 Frame Level Circuit

101

TL943C

317
310

106

409

101

TL642C

317
310
13

106 110

50
311

3
27
49

62

50

105

41
26
217

41
26

63

8-42

41
26

TL642C, TL943C

1
PAL8220

31200723

HYDRAULIC CIRCUITS

Figure 8-11 Frame Level Circuit


Item

Part Number

Qty.

297-7012
297-7012
298-7988
298-7358
298-7372
298-7372
298-1585
298-7833
298-7833
298-8157
298-1383
298-1443
435-1082
361-2871

3
4
3
2
3
4
3
3
4
1
2
2
1
1
1
1
Ref
1
1
2
1
Ref
Ref
Ref
2
1
2

3
13
26
27
41
49
50
62
63

361-2872
101
105
106
110
217
310
311
317
409

31200723

303-4754
298-0462
298-0507

299-0383
298-8636
3T-0849

Description

Rev.

HEX HD CAPSCREW, 1/4-20X1, GR5, (TL642C)


HEX HD CAPSCREW, 1/4-20X1, GR5, (TL943C)
HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
ADAPTER, STRAIGHT, (includes o-ring)
WASHER, 1/4, (TL642C)
WASHER, 1/4, (TL943C)
LOCKWASHER, 1/4
CLAMP SET, (TL642C)
CLAMP SET, (TL943C)
SWAY CYLINDER CHECK VALVE
HOSE ASSY, (TL642C)
HOSE ASSY, (TL943C)
HYDRAULIC PIPE, (TL642C)
HYDRAULIC PIPE, (TL943C)
HYDRAULIC PIPE, (TL642C)
HYDRAULIC PIPE, (TL943C)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, STRAIGHT, (includes o-ring), (TL642C)
ADAPTER, STRAIGHT, (includes o-ring), (TL943C)
ADAPTER, 90 DEGREES, (includes o-ring)
SWAY CYLINDER, (see Figure 9-5 for details)
FRAME LEVEL CONTROLLER, (see Figure 7-6 for details)
AUX CONTROLLER, (see Figure 7-7 for details)
ADAPTER BONNET, (TL642C)
ADAPTER ASSY, (TL943C)
SOCKET HD CAPSCREW, M6X25, (TL943C)

TL642C, TL943C

8-43

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Circuit, (if equipped)

TL642C

68
66

102

69
65

39
51
305

36

104

64
8

40 105 101

52

37

102

95

53

55

7
40 39
54
301

201

206

211

51

305

301

PAL8250

8-44

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Circuit, (if equipped)


Item

Part Number

Qty.

7
8
36
37
39
40
51
52
53
54
55
64
65
66
68
69
95
101
102
104
105
201
206
211
301
305

297-7019
297-7021
298-7436
299-0949
299-6644
298-7438
298-1499
303-4875
303-4876
303-4877
303-4878

4
2
2
2
4
4
4
1
1
1
1
1
1
1
Ref
1
Ref
2
2
2
Ref
Ref
3
3
Ref
4

31200723

298-0465
298-0469
303-4756

298-0468
304-2600
298-7358

Description

Rev.

HEX HD CAPSCREW, 5/16-18X1-3/8, GR5


HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
TWIN CLAMP
COVER PLATE
COVER PLATE
CLAMP SET
HOSE ASSEMBLY
HYDRAULIC TUBE
HYDRAULIC TUBE
HYDRAULIC TUBE
HYDRAULIC TUBE
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY, (see Figure 8-1 for details)
PIPE ASSY
PIPE ASSY, (see Figure 8-2 for details)
CONNECTOR
CONNECTOR, (includes o-ring)
ELBOW, 90 DEGREES, (includes o-ring)
OUTRIGGER CONTROL VALVE, (see Figure 9-20 for details)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
CONNECTOR, (includes o-ring)
ELBOW, 90 DEGREES, (includes o-ring)
OUTRIGGER CYLINDER, (see Figure 9-6 for details)
CONNECTOR, (includes o-ring)

TL642C, TL943C

8-45

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Circuit, (if equipped)


TL943C

60

62

105

20
63

59

102
91 61

56

22

63

101

87
103

211

58

21

102
60

91
59 61

53

305

62

301

76

57

93

201

7
43
44

53

305

301

PAL8290

8-46

TL642C, TL943C

31200723

HYDRAULIC CIRCUITS

Figure 8-12 Outrigger Circuit, (if equipped)


Item

Part Number

Qty.

7
20
21
22
43
44
53
56
57
58
59
60
61
62
63
76
87
91
93

297-7019
303-4762
298-0499
304-4553
299-6644
298-7438
298-1499
360-7775
360-7776
360-7777
360-7779
360-7780
360-7781
360-7782
360-7791
399-1340
399-1359

4
1
1
2
4
4
4
1
1
1
1
1
1
1
1
1
1
Ref
1
1
2
2
1
2
Ref
2

101
102
103
104
201
211

31200723

398-2015
431-9306
298-0464
298-0471
298-0475
298-0470

Description

Rev.

HEX HD CAPSCREW, 5/16-18X1-3/8, GR5


ADAPTER, RUN TEE, (includes o-ring)
ADAPTER, RUN TEE, (includes o-ring)
ADAPTER, BULKHEAD UNION
COVER PLATE
CLAMP SET
HOSE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
PIPE ASSY
HOSE ASSY
OUTRIGGER CONTROL VALVE, (see Figure 9-20 for details)
PIPE ASSY, (Before S/N THH00307)
PIPE ASSY, (S/N THH00307 & After)
ADAPTER, CONNECTOR, (includes o-ring)
ADAPTER, CONNECTOR, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
MAIN CONTROL VALVE, (see Figure 9-11 for details)
ADAPTER, CONNECTOR, (includes o-ring)

TL642C, TL943C

8-47

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-48

TL642C, TL943C

31200723

SECTION 9
HYDRAULIC COMPONENTS

31200723

TL642C, TL943C

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware

TL642C
17
14

18

14
15

18

115

113
111

19

110

12

13
9

9
3
21

10

22
12
5

10

20

18

18

14

208

205

9-2

TL642C, TL943C

207

K1

PW0072

31200723

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
12
13
14
15
17
18
19
20
21
22
110
111
113
115
205
207
208

331-3800
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
341-4075
341-4076
430-4723
341-4077
354-5048
341-4078
341-4081
341-4074
341-4082
341-4079
298-8131
297-7077
298-7392
298-8167
297-7077
298-7392
337-7993

1
1
2
1
1
1
1
1
1
2
2
2
1
4
1
1
4
1
1
1
1
1
1
1
1
1
1
1

LIFT CYLINDER, (includes items 1 thru 22)


O-RING
BACK-UP
O-RING
SEAL
SEAL
WIPER
SEAL
SEAL
WEAR RING
WEAR RING
SET SCREW
SELF TAPPING SCREW
LUBE FITTING
PORT PLUG
VALVE
BUSHING
TUBE ASSY
ROD ASSY
HEAD
PISTON
KEEPER PLATE
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft)
HARD WASHER, 1/2
LIFT CYLINDER PIN
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8
HARD WASHER, 1/2
LIFT CYLINDER PIN

K1

341-4080

SEAL KIT, (includes items 1 thru 10)

31200723

Description

TL642C, TL943C

Rev.
A

9-3

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware

TL943C
201
203
206

309

9
10

4
5
104

102

110
103

105

108
111
105

103
109
102

101

107

106
404
6
401
405
2

8
1

9
9 2

207
208

K1

9-4

TL642C, TL943C

201
203
206

PAL8271

31200723

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware


Item
1
2
3
4
5
6
7
8
9
10
101
102
103
104
105
106
107
108
109
110
111
201
203
206
207
208
309

Part Number

Qty.

438-0874

1
1
2
2
1
AR
1
1
4
4
1
1
2
2
1
2
1
1
1
1
1
1
AR
2
2
AR
1
1

LIFT CYLINDER, (includes items 1 thru 10 & 101 thru 111)


BARREL
GREASE FITTING
GREASE FITTING
GLAND
CAT THREAD LUBRICANT
PISTON
ROD
SOCKET HD CAPSCREW
CAP
SET SCREW
O-RING
WEAR RING
WEAR RING
O-RING
BACK-UP RING
SEAL
SEAL
BUFFER SEAL
WIPER SEAL
ROD SEAL
O-RING
LOCTITE 242TM
HEX HD CAPSCREW, 5/8-11X1-1/4, GR8
WASHER, 5/8
CAT THREAD LUBRICANT
PIN
PIN

Ref

LIFT CYLINDER ASSY, (not available to order, see items 401 thru 405 for
service)
LOCTITE 242TM
HEX HD SOCKET SCREW, M8X45, (torque to 28Nm/20.65 lb-ft)
LOAD HOLDING VALVE

SEAL KIT, (includes items 101 thru 111)

298-0488

418-4402
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
297-7078
298-7393
298-8810
337-7994

401
404
405

8T-0338
373-3613

AR
4
1

K1

438-0876

31200723

Description

TL642C, TL943C

Rev.

9-5

Before S/N THG00749


HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


TL642C

15

16

18

105
106

12
9
6
9
21
23
2
3
4
1

20
10
8
5
7
17
22

13

19

PAL8750

K1

9-6

TL642C, TL943C

31200723

Before S/N THG00749


HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
12
13
15
16
17
18
19
20
21
22
23
105
106

325-0033
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
341-4085
341-4086
341-4087
354-5048
341-4088
341-4083
341-4084
341-4091
341-4092
341-4089
341-4090
298-7026
298-7314

1
1
1
1
1
1
1
1
1
2
2
1
2
3
1
1
1
1
1
1
1
1
1
2

EXTEND/RETRACT CYLINDER, (includes items 1 thru 23)


O-RING
O-RING
BACK-UP RING
O-RING
SEAL
SEAL
WIPER
SEAL
WEAR RING
WEAR RING
LOCKNUT
SET SCREW
PORT PLUG
COUNTERBALANCE VALVE
WEAR PAD
TUBE ASSY
ROD
HEAD
PISTON
COLLAR
SPACER
EXTEND/RETRACT CYLINDER PIN
RETAINING RING

K1

341-4093

SEAL KIT, (includes items 1 thru 10)

31200723

Description

TL642C, TL943C

Rev.
C

9-7

S/N THG00749 & After


HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware

219
215

201
209

10

601

3
106
104
105
101
101
103

102
7
107

2
109

108
107

110

110

506

506
505
K1

PAL8760

9-8

TL642C, TL943C

31200723

S/N THG00749 & After


HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


Item
1
2
3
4
5
6
7
8
9
10
101
102
103
104
105
106
107
108
109
110
201
209
215
219
505
506
601

K1

31200723

Part Number

Qty.

458-2351

1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
AR
1
1
1
1
2
Ref

424-8734
354-5048

Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
298-8062
298-6921
298-1739
298-7026
298-7314

Description
EXTEND/RETRACT CYLINDER, (includes items 1 thru 110)
BARREL ASSY
ROD ASSY
ROD GUIDE
PISTON
SCREW
COUNTERBALANCE VALVE
SPACER
RING
WEAR RING
GLAND
BEARING
O-RING
BACKUP RING
ROD SEAL
O-RING
WIPER
BEARING
PISTON SEAL
O-RING
BACKUP RING
LOCTITE 242TM
HEX NUT, 3/8-12
WASHER, TAB
WASHER
PIN
CIRCLIP
PUSH BEAM/EXTEND CHAIN, (see Figure 2-5 for details)

Rev.
B

SEAL KIT, (includes items 101 thru 110)

TL642C, TL943C

9-9

HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


TL943C

21
7
18
15

20

18
3

2
10

9
12

5
17
14
13

11
4
16

6
19

201
101
109

116
115

K1

PAP26800

9-10

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
101
109
115
116
201

K1

31200723

Part Number

Qty.

324-8347
385-8051
385-8052
385-8053
385-8054
385-8055
385-8056
417-5004
423-4572
299-0528
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
298-7314
298-6861

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
AR
1
1
1
Ref

298-8056
298-1739
304-3823

385-8057

Description
EXTEND/RETRACT CYLINDER, (includes items 1 thru 19)
CASE ASSY
WEAR WASHER
PISTON
HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm)
ROD SPACER
SHAFT ASSY
LOCKNUT, (torque to 745-825 lb-ft/1010-1119 Nm)
HOLDING VALVE, (torque to 105-115 lb-ft/142-156 Nm)
SEAL KIT
O-RING
O-RING
O-RING
BACKUP RING
U-CUP
BUFFER SEAL
T-SEAL
WIPER
WEAR BAND
WEAR BAND
LOCKING INSERT
RETAINING RING
CYLINDER PIN
LOCTITE 242TM
HEX NUT, 1-3/8-12, (torque to 155-195 lb-ft/210-264 Nm)
WASHER
WASHER TAB
PUSH BEAM/EXTEND CHAIN, (see Figure 2-5 for details)

Rev.
B

SEAL KIT, (includes items 9 thru 19)

TL642C, TL943C

9-11

Before S/N THG00774


HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


TL642C

16
17

14
17
19

13

11
9

403

4
9
22

417
405

12

7
2
21
8
6

3
5

13
20

K1
18

9-12

TL642C, TL943C

PAL8310

31200723

Before S/N THG00774


HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


Item

Part Number

Qty.

Description

Rev.

325-0034
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
341-4085
341-4076
430-4723
341-4077
354-5048
341-4096
341-4097
341-4094
341-4095
341-4098
341-4099
298-8782
297-7077
298-7392

1
1
1
1
1
1
1
1
1
2
1
1
3
1
1
2
1
1
1
1
1
1
1
1

TILT CYLINDER, (includes items 1 thru 22)


O-RING
O-RING
SEAL
SEAL
WIPER
SEAL
SEAL
WEAR RING
WEAR RING
LOCKNUT
SELF TAPPING SCREW
LUBE FITTING
PORT PLUG
COUNTERBALANCE VALVE
BUSHING
BUSHING
TUBE ASSY
ROD ASSY
HEAD
PISTON
CYLINDER PIN
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft/444-489 Nm)
WASHER, 1/2

1
2
3
4
5
6
7
8
9
11
12
13
14
16
17
18
19
20
21
22
403
405
417
K1

341-4100

SEAL KIT, (includes items 1 thru 9)

31200723

TL642C, TL943C

9-13

S/N THG00774 & After


HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware

INFORMATION IS NOT AVAILABLE AT TIME OF PUBLICATION

9-14

TL642C, TL943C

31200723

S/N THG00774 & After


HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


Item

Part Number

Qty.
1

31200723

Description
TILT CYLINDER

TL642C, TL943C

Rev.
A

9-15

HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


TL943C

18

1
23

19
167

3
7
2

6
7

168

169

4
5

12
8
16
14
13
17
10
11

15
24
9

21

18

22

K1

9-16

TL642C, TL943C

PAL8320

31200723

HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


Item

Part Number

Qty.

324-9541
354-5048
299-0499

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
1
1
1
1
1
1
1

TILT CYLINDER, (includes items 1 thru 23)


RELIEF VALVE, (torque to 44 lb-ft/195 Nm)
SEAL KIT
BARREL
LOCKNUT
PISTON ASSY, (includes items 5 thru 8)
PISTON
PISTON SEAL
WEAR RING
O-RING
CAP SCREW
ROD ASSY, (includes items 11 thru 17)
ROD BEARING
PISTON SEAL
ROD SEAL
BUFFER SEAL
WIPER
WEAR RING
O-RING
GREASE FITTING
BUSHING
PLUG
ROD ASSY
BUSHING
PLUG
PIN
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8
WASHER, 1/2

SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
167
168
169
K1

31200723

NSS
Use Kit K1
Use Kit K1
Use Kit K1
305-5431
NSS
Use Kit K1
Use Kit K1
Use Kit K1
NSS
Use Kit K1
Use Kit K1
305-5460
304-2255

304-2256
298-8651
297-7077
298-7392

Description

TL642C, TL943C

Rev.
B

9-17

HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware

TL642C
9

23
22

2
3
4
3

21

20

16
15
14

13

17
12

11
25

10

24
18

K1
K2
K3

21

9-18

TL642C, TL943C

20

19
PAL1361

31200723

HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

K1
K2
K3

31200723

Part Number

Qty.

Description

298-8114
304-2251
305-5459
Use Kit K2
Use Kit K2
304-2253
Use Kit K2
NSS
NSS
NSS
Use Kit K3
304-2254
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K3
Use Kit K3
298-8287
298-8131
298-7392
297-7077
298-8782
304-2255
304-2256
NSS

1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1

COMPENSATING CYLINDER, (includes items 1 thru 17)


CASE ASSY
LOCK NUT, (torque to 1250-1300 lb-ft)
WEAR RING
PISTON SEAL
PISTON
O-RING
SHAFT ASSY
GREASE FITTING
GREASE FITTING
SET SCREW
CANNED WIPER
GLAND, (torque to 200 lb-ft)
U-CUP SEAL
STEP SEAL
WEAR RING
U-CUP
O-RING
PIN
KEEPER PLATE
HARD WASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft)
PIN
BUSHING
BUSHING
SQUARE RING

304-2627
304-2257
304-2258

1
1
1

SEAL KIT
PISTON END SEAL KIT, (includes items 3, 4 & 6)
ROD END SEAL KIT, (includes items 11, 13 thru 17)

TL642C, TL943C

Rev.
B

9-19

HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware

TL943C
21

20

2
6
5
6

103
101

3
4

16
15

7
11
15
12

13
9
10

14

18
8

110
21

107
103
K1
101

9-20

TL642C, TL943C

PAL8340

31200723

HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
101
103
107
110
209
K1

31200723

Part Number

Qty.

324-9539

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
3
2
2
1
1
1

COMPENSATING CYLINDER, (includes items 1 thru 21)


BARREL
LOCKNUT
PISTON ASSY, (includes items 4 thru 7)
PISTON
PISTON SEAL
WEAR RING
O-RING
CAPSCREW
ROD BEARING ASSY, (includes items 10 thru 16)
ROD BEARING, (torque to 550-600 lb-ft)
BUFFER SEAL
ROD SEAL
PISTON SEAL
WIPER
WEAR RING
O-RING
ROD ASSY, (includes item 19)
BUSHING
BUSHING
GREASE FITTING
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft)
WASHER, 1/2
KEEPER PLATE
PIN
PIN

SEAL KIT, (includes items 5 thru 7 & 11 thru 16)

NSS
Use Kit K1
Use Kit K1
Use Kit K1
305-5431
NSS
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
304-2256
304-2255
305-5460
297-7077
298-7392
298-8131
298-8287

299-0530

Description

TL642C, TL943C

Rev.
A

9-21

HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware


TL642C
15
14

11
15

105
13
107

16

12
9
4
9
18

5
2
19
8
6
8
3
7
14

17

106
15
K1
107

9-22

TL642C, TL943C

PY2042

31200723

HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
105
106
107

325-0036
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
341-4085
341-4076
430-4723
430-4720
430-4719
430-4718
430-4716
430-4717
298-7035
298-7034
298-6831

1
1
1
1
1
1
1
1
2
2
2
1
1
3
3
1
1
1
1
1
1
4

FRAME LEVEL CYLINDER, (includes items 1 thru 19)


O-RING
O-RING
SEAL
SEAL
SEAL
SEAL
WIPER
WEAR RING
WEAR RING
O-RING
LOCKNUT
SET SCREW
LUBE FITTING
BUSHING
TUBE ASSY
ROD ASSY
PISTON
GLAND
PIN
PIN
RETAINING RING

K1

430-4724

SEAL KIT, (includes items 1 thru 9)

31200723

Description

TL642C, TL943C

Rev.
A

9-23

HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware

TL943C
10

3 1

8
105

19
16

107

19
5

13

11

20
12
6
18
15

14

10
17
7

1
106
K1

9-24

TL642C, TL943C

107

PY1101

31200723

HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware


Item
1
2
3
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
105
106
107

K1

31200723

Part Number

Qty.

324-8346

1
3
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
2
1
1
4

FRAME LEVEL CYLINDER, (includes items 1 thru 20)


BEARING
BARREL
GASKET
PISTON
GLAND
ROD
LOCKNUT
GREASE FITTING
O-RING
O-RING
POLYPAK
U-CUP
BUFFER SEAL
T-SEAL
SCRAPER
WEAR BAND
WEAR BAND
LOCKING INSERT
PIN
PIN
RETAINING RING

SEAL KIT, (includes items 11 thru 20)

NSS
417-5000

417-5004
315-4253
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
298-7035
298-7034
298-6831

Description

TL642C, TL943C

Rev.
A

9-25

HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware

26
27

23

22
19
28

22

17

20

21

20
1
2

3
4

18

5
6

4
7

2
9
10

8
11
12
29

13

14
15

16

17

K1
PAL8350

18

9-26

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware


Item

Part Number

Qty.

298-6909

Ref

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
26
27
28
29

305-2106
305-5459
Use Kit K1
Use Kit K1
Use Kit K1
305-2088
Use Kit K1
Use Kit K1
Use Kit K1
305-5431
305-2089
Use Kit K1
Use Kit K1
Use Kit K1
305-2087
305-5460
305-2090
298-6906
298-1645
298-6844
299-7116
299-0852
298-8002
298-7380
299-0396
Use Kit K1

1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
2
1
3
3
1
1

OUTRIGGER CYLINDER, (not available to order, see items 2 thru 18 & 29 for
service or 380-8343 for replacement)
BARREL
LOCKNUT
WEAR RING
PISTON SEAL
EXPANDER
PISTON
O-RING
O-RING
BACK-UP RING
CAPSCREW
GLAND
STEP SEAL
U-CUP
WIPER
ROD
GREASE FITTING
BUSHING
OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
O-RING
THERMAL RELIEF VALVE
VALVE SEAL KIT
CHECK CARTRIDGE
HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 ft.lbs.)
LOCKWASHER, 3/8
O-RING, (C2 port)
WEAR RING

K1

315-1126

SEAL KIT, (includes items 4 thru 6, 8 thru 10, 13 thru 15 & 29)

31200723

Description

TL642C, TL943C

Rev.
E

9-27

HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware

10

21
9

SECTION B-B

11

7
A

18

6 20
16

3 12

19 15 17
13
14

SECTION A-A

K1

PAP2621

9-28

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

K1

31200723

Part Number

Qty.

380-8343

315-4248
417-6008
417-6009
417-6015
417-6022
315-4278
417-5005

4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2

OUTRIGGER CYLINDER, (includes items 1 thru 20), (included item quantities


are per single cylinder)
BUSHING
TUBE WELDMENT
PISTON, (torque to 2350-2600 lb-ft)
HEAD GLAND, (torque to 300-400 lb-ft)
ROD WELDMENT
SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft)
TAPPING SCREW
LUBE FITTING
LUBE FITTING, 90 DEGREES
PO CHECK VALVE, (torque to 30-35 lb-ft)
PO CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft)
O-RING
O-RING
O-RING
BACK-UP RING
PAC SEAL
SEAL
ROD WIPER
WEARBAND
WEARBAND
ADAPTOR, (Includes o-ring)

SEAL KIT, (includes items 13 thru 21)

417-6024
417-6025
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1

417-6026

Description

TL642C, TL943C

Rev.
C

9-29

HYDRAULIC COMPONENTS

Figure 9-7 Quick Coupler Cylinder

109

108
106
105

107

104
103
102

2
101

102
103
1

104
105
106
108

107
K1

9-30

TL642C, TL943C

109
PAL8360

31200723

HYDRAULIC COMPONENTS

Figure 9-7 Quick Coupler Cylinder


Item

Part Number

1
2
101
102
103
104
105
106
107
108
109

299-0308

K1

31200723

Qty.

Description

422-0893
422-0894
Use Kit K1
422-0895
Use Kit K1
Use Kit K1
Use Kit K1
422-0896
Use Kit K1

1
1
1
1
2
2
2
2
2
2
2
2

QUICK COUPLER CYLINDER ASSY, (includes items 1 & 2)


CHECK VALVE
QUICK COUPLER CYLINDER, (includes items 101 thru 109)
BODY
PISTON
PISTON SEAL
ROD
O-RING
BACK-UP RING
ROD SEAL
GLAND
WIPER SEAL

422-0897

SEAL KIT, (includes items 103, 105 thru 107 & 109)

TL642C, TL943C

Rev.
A
A

9-31

HYDRAULIC COMPONENTS

Figure 9-8 Side Shift Carriage Cylinder

2
17

3
4
5

6
9
7
10
11
8
12
13
14

15

17

16

K1

9-32

TL642C, TL943C

PAL5452

31200723

HYDRAULIC COMPONENTS

Figure 9-8 Side Shift Carriage Cylinder


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

362-2120
362-2121
327-6312
327-6307
Use Kit K1
Use Kit K1
327-6313
Use Kit K1
327-6308
Use Kit K1
Use Kit K1
Use Kit K1
327-6310
Use Kit K1
Use Kit K1
327-6309
327-6311
327-6331

1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SIDE SHIFT CYLINDER, (includes items 1 thru 17)


BARREL
BUSHING
HEX NUT
PISTON RING
O-RING
PISTON
O-RING
WASHER
O-RING
BACKUP RING
O-RING
GLAND
POLY-PAK SEAL
ROD WASHER
ROD
BUSHING
GREASE FITTING

K1

327-6314

SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)

31200723

Description

TL642C, TL943C

Rev.

9-33

HYDRAULIC COMPONENTS

Figure 9-9 Fork Positioning Carriage Cylinder

1
2

10
4
11
5
6

12

7
8

13

K1
PAL6200

9-34

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-9 Fork Positioning Carriage Cylinder


Item

Part Number

Qty.

417-9881

1
2
3
4
5
6
7
8
9
10
11
12
13

417-9882
417-9883
417-9884
417-9885
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
417-9886
417-9887
417-9888

1
1
1
1
1
1
1
1
1
1
1
1
1

50 IN (1270mm) DUAL FORK POSITIONING CARRIAGE CYLINDER,


(includes all items)
COTTER PIN
RETAINER
ROD
GLAND
WIPER
SEAL
BU RING
O-RING
O-RING
SEAL
PISTON
HEX NUT
BARREL

K1

417-9889

SEAL KIT, (includes items 6 thru 10)

31200723

Description

TL642C, TL943C

Rev.

9-35

HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder

8
2

4
10
9

5
13
14

11
16
6
12

15
17
7

18

K1

9-36

TL642C, TL943C

PAL8370

31200723

HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

375-5001
450-5971
327-6331
327-6316
327-6307
327-6313
327-6310
327-6309
327-6312
See Kit K1
See Kit K1
See Kit K1
327-6308
See Kit K1
See Kit K1
See Kit K1
See Kit K1
See Kit K1
327-6311

2
2
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1

SWING CARRIAGE CYLINDER, (includes all items)


COUNTERBALANCE VALVE CARTRIDGE
GREASE FITTING
BARREL
HEX NUT
PISTON
GLAND
ROD
BUSHING
O-RING
PISTON RING
O-RING
WASHER
O-RING
BACK-UP RING
SEAL
O-RING
ROD WIPER
BUSHING

K1

327-6314

SEAL KIT, (includes items 9 thru 11 & 13 thru 17)

31200723

Description

TL642C, TL943C

Rev.
D

9-37

HYDRAULIC COMPONENTS

Figure 9-11 Main Control Valve


TL642C

9-38

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-11 Main Control Valve


Item

Part Number

Qty.

Description

Rev.

298-1365
310-8321

1
1

C
A

1
2
3
4
5
6

304-2270
329-9751
Use Kit K3
Use Kit K3
Use Kit K3
304-2294

1
1
1
1
1
1

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

303-8609
Use Kit K4
Use Kit K4
Use Kit K4
Use Kit K4
Use Kit K4
304-4564
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
316-9020
304-2295
329-9754
304-3228

5
10
10
10
10
10
3
24
24
6
6
6
3
3
3
3
3
3
3
1
2
1

29

303-8623

30
31
32
33
34
35
36
37
38
39
40
41
42
43

303-8605
NSS
NSS
NSS
NSS
NSS
NSS
303-8606
NSS
NSS
NSS
303-8607
NSS
NSS

2
4
4
2
2
4
2
4
4
4
4
2
4
4

MAIN CONTROL VALVE, (without outriggers), (includes items 1 thru 51 & 56)
MAIN CONTROL VALVE, (with outriggers),
(includes items 1 thru 51 & 56)
INLET COVER ASSY, (includes item 2)
MAIN RELIEF, 4000PSI, (includes items 3, 4 & 5)
O-RING
BACKUP RING
O-RING
VALVE SECTION ASSY, (Lift), (includes one each of items 13 & 25
& two of item 7)
LOAD CHECK PLUG, (includes items 8 thru 12)
O-RING
BACKUP RING
O-RING
BACKUP RING
O-RING
HYDRAULIC REMOTE POSITIONER, (includes items 14 thru 24)
HEX HD CAPSCREW, 1/4-20X3
LOCKWASHER, 1/4
BEARING PLATE
BONNET
SEAL
SPOOL POSITIONER
WASHER
SPRING, (large)
SPRING, (small)
STOP SLEEVE
STOP COLLAR
HYDRAULIC REMOTE POSITIONER, (includes items 14 thru 18)
VALVE SECTION ASSY, (Crowd), (includes one each of items 7, 13, 25 & 56)
RELIEF CARTRIDGE, 4300 PSI, (includes items 8 thru 12)
VALVE SECTION ASSY, (Tilt), (includes one each of items 13 & 25 & two
of item 27)
VALVE SECTION ASSY, (Frame Level), (includes one each of items 30 & 41 &
two each of 7 & 37)
SPOOL POSITIONER ASSY, (includes items 31 thru 36)
SCREW
WASHER
BONNET
SPOOL COLLAR
SPRING COLLAR
SPRING
SPOOL SEAL KIT, (includes items 38 thru 40)
RETAINER
WASHER
SEAL
SPOOL RETAINER, (includes items 42 & 43)
WASHER
SCREW

31200723

TL642C, TL943C

9-39

HYDRAULIC COMPONENTS

Figure 9-11 Main Control Valve


Item

Part Number

Qty.

44

304-2247

45
46

329-9755
304-2271

47

304-3813

48
49
50
51
52
53
54
55
56

Use Kit K2
Use Kit K2
Use Kit K1
Use Kit K1

2
1
1
1
2
3
3
7
17
3
3
3
1
1

VALVE SECTION ASSY, (Aux), (includes one each of items 30 & 41 & two
each of 37 & 45)
RELIEF CARTRIDGE, 3000 PSI, (includes items 8 thru 12)
OUTLET COVER ASSY, (without outriggers), (includes item 47)
OUTLET COVER ASSY, (with outriggers), (includes items 47 & 55)
PLUG, (without outriggers)
PLUG, (with outriggers)
HEX HD CAPSCREW
HEX NUT
O-RING
O-RING
BOLT, 5/16-18X3
WASHER, 5/16
HEX LOCKNUT, 5/16-18
PLUG
RELIEF CARTRIDGE, 3800 PSI, (includes items 8 thru 12)

K1
K2

304-2248
304-2249

K3
K4

304-2269
304-2250

1
1
1
1
5

VALVE SECTION SEAL KIT, (includes items 50 & 51)


STUD KIT, (without outriggers) (includes items 48 & 49)
STUD KIT, (with outriggers), (includes items 48 & 49)
MAIN RELIEF SEAL KIT, (includes items 3, 4 & 5)
PLUG SEAL KIT, (includes items 8 thru 12)

9-40

298-7373

329-9753

Description

TL642C, TL943C

Rev.

31200723

HYDRAULIC COMPONENTS

Figure 9-11 Main Control Valve


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

9-41

HYDRAULIC COMPONENTS

Figure 9-11 Main Control Valve


TL943C

11
25

21

9
28

20
15
22

8
26 17
24

1
21

12
13
27

8
26

5
23

20

2
15
22

14
23
10
28

3
15
22

8
26

4
16
24
14
23

6
23

18
19

9-42

9
28

TL642C, TL943C

PAL5600

31200723

HYDRAULIC COMPONENTS

Figure 9-11 Main Control Valve


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

31200723

Part Number

Qty.

360-7788

1
1
1
1
1
1
1
1
3
5
2
1
4
8
4
4
1
1
3
6
2
1
1
1
1
1
1
1
1

336-3686
336-3687
336-3689
336-3690
336-3692
336-3695
336-3696
336-3697

336-3700
336-3701
336-3702
336-3703
336-3704
336-3705
336-3707

Description
MAIN CONTROL VALVE, (includes all items)
INLET SECTION ASSY
SPOOL SECTION ASSY, LIFT
SPOOL SECTION ASSY, CROWD
SPOOL SECTION ASSY, FRAME LEVEL
SPOOL SECTION ASSY, TILT
SPOOL SECTION ASSY, AUX
OUTLET SECTION ASSY
SHUT-OFF PLUG ASSY
RELIEF VALVE, 280 BAR
RELIEF VALVE, 185 BAR
DRAIN REGULATOR ASSY
SOLENOID-CARTRIDGE VALVE
SOCKET HD CAPSCREW
END MECHANISM KIT
END MECHANISM KIT, PO
SEAL PLATE GROUP
SPOOL END GROUP
TIE ROD
TIE ROD NUT
CHECK VALVE ASSY
INLET SEAL KIT
PILOT OPERATED SECTION SEAL KIT
ELECTRO HYDRAULIC SECTION SEAL KIT
MANUAL SECTION SEAL KIT
DRAIN REGULATOR SEAL KIT
SHUT-OFF PLUG & FULL FLOW RV SEAL KIT
PROPORTIONAL PRESSURE REDUCING VALVE SEAL KIT
O-RING

TL642C, TL943C

Rev.
B

9-43

HYDRAULIC COMPONENTS

Figure 9-12 Gear Pump


TL642C

15
5
7

10
9

12

13

2
6
8

13

14

9-44

12

10

11
1

PAL8450

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-12 Gear Pump


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

399-1319
304-2630
304-3205
304-3206
304-2629
304-2335
304-2246
304-2651
304-2628
298-7294
303-8657
299-0487
299-0507
299-0500
304-3807
304-3806

1
1
1
1
1
4
2
4
1
2
2
1
2
2
1
4

31200723

Description
GEAR PUMP, (includes all items)
SHAFT END COVER
PORT END COVER
GEAR HOUSING
GEAR SET
CAP SCREW
DRIVE SCREW
DOWEL PIN
NAME TAG
THRUST PLATE
O-RING
LIP SEAL
CHANNEL SEAL
BACKUP SEAL
SPLINE ADAPTER
WASHER

TL642C, TL943C

Rev.
C

9-45

HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump


TL943C

19

15
13 14
12

20

22

10

17

18
16

22

26

11

10

9
9

10
11
21

10
39

9
5

25

34

40

33

29
30
24

28
44

27

31

34
23

33

38

41

37

42

36
3
43

32

35

PAL6170

9-46

TL642C, TL943C

K1
K2
K3

31200723

HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
K1
K2
K1

31200723

Part Number

Qty.

Description

389-3435
392-1301
260-3416
392-1425
392-1428
260-3147
392-1429
392-1302
392-1303
5E-8775
077-3100
392-1536
392-1999
248-1257
248-1259
307-3049
392-2000
248-1260
248-1261
392-1430
392-0697
234-4173
392-0696
263-5514
392-1304
392-0695
231-7260
392-2001
122-8716
351-6033
317-5891
392-2002
392-2003
7R-3417
077-3234
165-9762
392-2004
392-2005
392-2006
351-6018

1
1
1
1
1
1
1
1
2
4
4
2
1
1
1
1
1
1
1
1
1
4
4
1
1
4
4
1
1
1
1
1
1
2
2
3
1
1
9
1
1
1
1
1
1

PISTON PUMP, (includes all items)


BIAS SPRING
SWASH PLATE
RETAINER PIN
RETAINING RING
RH PLATE
CHECK VALVE POPPET
SPRING
SET SCREW
PLUG ASSY, (includes item 10)
O-RING
SPOOL
LH SPRING GUIDE
LEFT SIDE OUTER SPRING
LEFT SIDE INNER SPRING
LEFT SIDE ADJUSTING PLUG
PC SPRING GUIDE
PC OUTER SPRING
PC INNER SPRING
PC ADJUSTING SPRING, (includes item 20)
O-RING
SEAL RING
SCREW
SHAFT, (14 tooth)
RADIAL END CAP
SCREW
SLOTTED PIN
LIFTING BRACKET
SCREW
RETAINING RING
LIP SEAL
HOUSING
CYLINDER BLOCK ASSY
PLUG, (includes item 34)
O-RING
HOLD DOWN PIN
SLIPPER RETAINER GUIDE
SLIPPER RETAINER
PISTON ASSY
END CAP SEAL
REAR BEARING KIT
SWASH PLATE BEARING KIT
PISTON ASSY, (includes item 43)
PISTON RING
FRONT BEARING KIT

1
1
1

CONTROL KIT, (includes items 8 thru 22)


SEAL KIT, (includes items 9, 15, 20, 21, 30, 34 & 39)
CYLINDER BLOCK KIT, (includes items 32 & 35 thru 38)

TL642C, TL943C

Rev.
B

9-47

HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank

TL642C

9-48

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank


Item

Part Number

Qty.

10
11
12
14
15
16
17
21
22
23
25
29
30
48
75
80
81
97
101
103
213
234
308

297-7038
08T-8919

305-2032
298-7367
298-7382
332-1989
298-8588
399-1324
399-1398
399-1354
298-8380
423-2608
298-8668
299-0310
298-1695
399-1333

1
1
2
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1

HEX HD CAPSCREW, 1/2-13X7/8, GR5


HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
SCREW, 3/8-16X3/4
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
PLUG, (includes o-ring)
PLUG, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
WASHER, 1/2
LOCKWASHER, 1/2
2-1/4 IN CLAMP
CAP
HYDRAULIC TANK, (includes items 101 thru 103)
TUBE
HOSE
ENGINE MOUNT WASHER
FILTER KIT, (includes filter & gasket)
SIGHT GAUGE
AIR BREATHER
ADAPTER
HOSE ASSY

401
402

389-3614
310-8507
331-2387

1
1
1

HYDRAULIC TANK DRAIN INSTALLATION, (includes items 401 thru 402)


OIL DRAIN VALVE
ADAPTER, STRAIGHT, (includes o-ring)

31200723

298-0463
298-0466
298-0489
148-8408

Description

TL642C, TL943C

Rev.

9-49

HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank


TL943C

S/N SXH00150 & AFTER

9-50

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank


Item

Part Number

Qty.

10
11
12
14
15
17
19

297-7038
08T-8919

HEX HD CAPSCREW, 1/2-13X7/8, GR5


HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
SCREW, 3/8-16X3/4
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring), (S/N THH00150 & After)
STRAIGHT FITTING, (includes o-ring), (S/N SXH00150 & After)
PLUG, (includes o-ring)
PLUG, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
WASHER, 1/2
LOCKWASHER, 1/2
2-1/4 IN CLAMP
CAP
HYDRAULIC TANK, (includes items 101 thru 103)
HOSE
TUBE
PLUG, (includes o-ring), (S/N THH00150 & After)
STRAIGHT FITTING, (includes o-ring), (S/N SXH00150 & After)
ENGINE MOUNT WASHER
FILTER KIT, (includes filter & gasket)
SIGHT GAUGE
AIR BREATHER
ADAPTER
HOSE ASSY
HYDRAULIC TANK DRAIN INSTALLATION, (includes items 401 thru 402)
OIL DRAIN VALVE
ADAPTER, STRAIGHT, (includes o-ring)

91
101
103
213
234
308

298-8380
423-2608
298-8668
299-0310
298-1695
399-1333

1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1

401
402

389-3614
310-8507
331-2387

1
1
1

22
23
24
27
32
33
48
60
71
83
88

31200723

298-0463
298-0466
298-0491
334-4065
148-8408
305-2032
298-7367
298-7382
332-1989
298-8588
399-1324
399-1354
399-1398
303-4765

Description

TL642C, TL943C

Rev.

9-51

HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve

3
4
5
6

2
1

7
PAL0900

9-52

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve


Item

Part Number

Qty.

1
2
3
4
5
6
7
8

298-1361
305-2102
305-2103
304-2657
303-8658
305-5433
303-8565
298-1602
303-4803

1
1
1
1
2
2
1
4
2

31200723

Description
STEERING SELECT VALVE, (includes all items)
STEERING MANIFOLD
COVER PLATE
DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
COIL
NUT
SEAL KIT
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)

TL642C, TL943C

Rev.
C

9-53

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve

21 22

20

19

18 17

16

23
24

14

13
25
26

15

49
14
15

17 27

28

16
22

50
46

48
47

31 32 33

29

32
51

41
45

30

34

43

35

44

40

39

38
37

4
5

6
7

8
9
10

9-54

36

TL642C, TL943C

11

12 52

PAL5170

31200723

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
49

344-0924
304-3213
299-0192
317-0601
299-7131
317-0602
299-7130
317-0603
299-0191
317-0604
317-0605
385-8773
304-3211
298-8175
304-3212
298-1796
298-1797
299-0985
304-3214
304-3215
317-0607
304-3216
298-8303
317-0608
317-0609
317-0610
317-0611
299-0194
299-0193
317-0612
317-0613
317-0614
298-8302
317-0615
317-0616
317-0617
304-3209
298-1794
317-0618
317-0619
317-0620
317-0621
317-0622
317-0623
317-0624
317-0625
317-0626
317-0627
385-8775

1
1
2
2
2
1
2
1
2
2
2
2
2
1
4
4
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
3
1
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1

31200723

Description
BRAKE VALVE, (includes items 1 thru 52)
SCREW
PIN
SPRING
WIPER
COVER
WIPER
COVER
QUAD RING
PISTON
PISTON RING
PIN
SPRING
BALL
PLUG
O-RING
O-RING
BACKUP RING
DUMP PISTON
DUMP SPOOL
SPRING
PLUG
O-RING
INLET SEAT
O-RING
RETAINER
SPRING
PISTON
SEAT
BALL
SPRING
SPRING
O-RING
PLUG
NEEDLE ROLLER
MAKE-UP CHECK
PLUG
O-RING
SPRING
SPRING GUIDE
SPRING
ORIFICE
SPRING
PLUG
O-RING
PLUG
O-RING
ORIFICE
ORIFICE

TL642C, TL943C

Rev.
A

9-55

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve (Continued)


Item

Part Number

Qty.

50
51
52

NSS
NSS
385-8774

1
2
2

9-56

Description

Rev.

HOUSING
SPOOL
POPPET

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

9-57

HYDRAULIC COMPONENTS

Figure 9-17 Priority Valve


TL642C

PAL8420

9-58

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-17 Priority Valve


Item

31200723

Part Number

Qty.

399-1387

Description

Rev.

PRIORITY VALVE

TL642C, TL943C

9-59

HYDRAULIC COMPONENTS

Figure 9-18 Solenoid Valve


TL642C

PAL8430

9-60

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-18 Solenoid Valve


Item

31200723

Part Number

Qty.

399-1405

Description

Rev.

SOLENOID VALVE

TL642C, TL943C

9-61

HYDRAULIC COMPONENTS

Figure 9-19 Hydraulic Manifold Valve


TL943C

2
3
4

1
6

9
PAL6220

9-62

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-19 Hydraulic Manifold Valve


Item

Part Number

Qty.

389-3436

1
1
1
2
1
1
1
1
1
1
1
1
1
1
4

1
2
3
4
5
6
7
8
9

31200723

NSS
NSS

Description
HYDRAULIC MANIFOLD VALVE, (includes all items)
SOLENOID CARTRIDGE, (torque to 33-41 lb-ft/42-56 Nm)
SOLENOID CARTRIDGE SEAL KIT
O-RING
COIL, (torque to 3.5 lb-ft/4.8 Nm)
COIL NUT
RELIEF VALVE, (torque to 30-35 lb-ft/41-47 Nm)
RELIEF VALVE SEAL KIT
RELIEF VALVE, (torque to 30-35 lb-ft/41-47 Nm)
RELIEF VALVE SEAL KIT
SHUTTLE VALVE, (torque to 25-30 lb-ft/34-41 Nm)
SHUTTLE VALVE SEAL KIT
CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
CHECK VALVE SEAL KIT
SOCKET HD CAPSCREW, 3/8-16X3

TL642C, TL943C

Rev.
C

9-63

HYDRAULIC COMPONENTS

Figure 9-20 Outrigger Valve

TL642C

18
17

15

5
14

21

24

20

11 10

6
8

13

15

12
16
11

5
2

7
15
16

28
19

15
18

9-64

20

27

26 25

23
1

17
K1
K2
K3
K4

TL642C, TL943C

PAL3491

31200723

HYDRAULIC COMPONENTS

Figure 9-20 Outrigger Valve


Item
1
2
3
4
5
6

Part Number

Qty.

304-2573

1
1
1
3
9
2
2

Use Kit K1 or K4
Use Kit K1

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

NSS
Use Kit K3 or K4

K1
K2
K3
K4

299-0523

31200723

Use Kit K3 or K4

NSS
NSS
Use Kit K2
Use Kit K2
Use Kit K2
Use Kit K4
Use Kit K4

2
4
4
2
4
2
2
2
8
4
4
8
2
4
1
4
8
4
1
1
1
1
1

1
1
1
1

Description
OUTRIGGER VALVE, (includes all items)
INLET COVER ASSY, (includes items 2 thru 5)
PLUG
SQUARE SEAL
O-RING
PLUG
VALVE SECTION ASSY, (includes two of item 3, six of item 4 & items 7 thru
20)
SPOOL
O-RING
SEAL RETAINER
STRIPPER BOLT
WASHER
TUBE
SPRING
SPRING
O-RING
TUBE
END CAP
SOCKET HD CAPSCREW, 4-1/2
PLUG
PLUG
OUTLET COVER ASSY, (includes one of item 5)
STUD ASSY, (includes items 23 & 24)
HEX NUT
STUD
O-RING
BACK-UP RING
GASKET
O-RING
O-RING, (not shown)

Rev.
B

VALVE SECTION SEAL KIT, (includes items 3 & 4)


R/V SEAL KIT, (includes items 25 thru 27)
REMOTE SEAL KIT, (includes two of item 8 & four of item 15)
WORK VALVE SEAL KIT, (includes item 3, two of item 8, four of item 15,
item 28 & 29)

TL642C, TL943C

9-65

HYDRAULIC COMPONENTS

Figure 9-20 Outrigger Valve

TL943C

5
1

2
PAL8440

9-66

TL642C, TL943C

31200723

HYDRAULIC COMPONENTS

Figure 9-20 Outrigger Valve


Item
1
2
3
4
5

31200723

Part Number

Qty.

360-7789

1
1
1
1
1
1

Description
OUTRIGGER VALVE, (includes all items)
INLET SECTION
WORK SECTION
OUTLET SECTION
MAIN RV PLUG
STUD KIT

TL642C, TL943C

Rev.
A

9-67

HYDRAULIC COMPONENTS

Figure 9-21 Pressure Reducer Valve, 1360 PSI

3
4
5

K1

9-68

TL642C, TL943C

PAL1221

31200723

HYDRAULIC COMPONENTS

Figure 9-21 Pressure Reducer Valve, 1360 PSI


Item

Part Number

Qty.

1
2
3
4
5

298-7099
304-3189
304-3188
Use Kit K1
Use Kit K1
Use Kit K1

1
1
1
1
1
1

PRESSURE REDUCER VALVE, 1360 PSI, (includes all items)


PRESSURE REDUCING CARTRIDGE
CHECK CARTRIDGE
O-RING
O-RING
O-RING

K1

304-3187

SEAL KIT, (includes items 3 thru 5)

31200723

Description

TL642C, TL943C

Rev.

9-69

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-70

TL642C, TL943C

31200723

SECTION 10
ELECTRICAL

31200723

TL642C, TL943C

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

ALTERNATOR VIEW

TL943C
ONLY

BACK OF STARTER

10-2

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


Item

1
2
3
4
5
8
9
10
14
15
16
18
19
21
23
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

31200723

Part Number

Qty.

Description

Rev.

424-1878

Ref

416-8117

Ref

303-4735
297-7013
312-3279
8T-9043
8T-4192
298-1358

1
2
3
4
2
3
8
2
4
5
2
1
1
6
10in
1
1
Ref
Ref
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
1
1
1
1
1
6in
3
3
1
3
1
1

ELECTRICAL COMPONENT INSTALLATION, (TL642C S/N THG00150 &


After), (not available to order, see items 1, 3 thru 64 for service)
ELECTRICAL COMPONENT INSTALLATION, (TL943C S/N THH00150 &
After), (not available to order, see items 1 thru 64, 133 & 149 for service)
HEX HD CAPSCREW, 1/4-20X7/8, GR5
HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (TL943C S/N THH00150 & After)
HEX HD CAPSCREW, 1/4-20X1-7/8, GR5
HEX HD CAPSCREW, 5/16-18X7/8, GR5
HEX HD CAPSCREW, M12X25, GR8.8
WHIZ-LOCK SCREW, 3/8X3/4
SCREW, 3/8-16X3/4
HEX NUT, 3/8-16
WASHER, 5/16
LOCKWASHER, 1/4
LOCKWASHER, 3/8
SPRING LOCKWASHER, 12mm
LOCKWASHER, M12
TIE STRAP CABLE
TRIM
BUS BAR INSULATOR
VEC CONTROL MODULE
TRANSMISSION HARNESS, (see Figure 10-9 for details)
VEC HARNESS, (see Figure 10-21 for details)
GROUND CABLE, (engine to pod)
BATTERY CABLE, NEGATIVE
BATTERY CABLE, POSITIVE
STARTER GROUND
STARTER RELAY CABLE
ALTERNATOR CABLE
ALTERNATOR GROUND CABLE
POWER MODULE RELAY, (GREEN)
POWER MODULE FUSE
VEC MOUNT BOX
ELECTRONICS MOUNT
CAB GROUND CABLE
ENGINE HARNESS, (see Figure 10-8 for details)
POWER MODULE RELAY, (RED)
HEX HD CAPSCREW, 5/16-18X1/2, GR5
HEX NUT, M8X1.25
STAR WASHER, 5/16
SPRING LOCKWASHER, 8mm
WASHER, 12mm
TRIM
HEX LOCKNUT, 0.25-20
SOCKET BUTTON HD CAPSCREW, 1/4-20X0.625
CABLE TIE MOUNT
CABLE TIE MOUNT
SPRING LOCKWASHER, 6mm
HEX NUT, M6X1

303-4774
298-7364
298-7378
298-7380
298-7389

312-3330
360-0048

389-3510
389-3511
389-3513
389-3514
389-3515
389-3516
389-3517
442-5211
398-1982
389-3526
389-3527
389-3558
398-1996
300-6074
5C-7261
298-7384
298-7387
8T-4223
298-7900
298-8032
398-2025
398-2026
303-4787
5C-2890

TL642C, TL943C

10-3

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

Part Number

Qty.

56
57
58
59
60
61
62
63
64
133
134
149

299-0369

2in
4
4
1
1
1
4
1
3
1
1
2

TRIM-LOK
INDENTED HEX HD CAPSCREW, #10-24X0.50
LOCKWASHER, #10
TUBE CLIP, 5/8
HEX HD CAPSCREW, 1/4-20X3/4, GR5
HEX HD CAPSCREW, 1/4-20X1/2, (not shown)
HEX HD CAPSCREW, 1/4-20X1
ECM WELD MOUNT
MOUNT ISOLATOR
PUMP DISPLACEMENT CONTROL
PUMP DISPLACEMENT CONTROL DECAL
WASHER, 1/4

Ref

BATTERY DISCONNECT INSTALLATION, (not available to order, see items 204


& 205 for service)
SWITCH
GROUND CABLE

BATTERY INSTALLATION, (not available to order, see items 301 thru 304 for
service)
HEX NUT, 5/16-18
BATTERY HOLD DOWN BOLT
BATTERY HOLD DOWN BRACKET
BATTERY, 12V

204
205

301
302
303
304

10-4

298-7377
297-7011
312-3278
297-7012

399-5802
430-7989
298-7363

295-3466
389-3512

1
1

416-8112

Ref

298-0553
298-6850
298-6925
175-4390

2
2
1
1

Description

TL642C, TL943C

Rev.

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

10-5

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

BACK OF STARTER

ALTERNATOR VIEW

RIGHT SIDE VIEW OF ENGINE,


IF EQUIPPED

10-6

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


Item

Part Number

Qty.

389-3595

Ref

430-7995

Ref

1
2

312-3279
8T-9043

3
4

4
6
7
8
10
11
12
13
14
16
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
42
43

8T-4192
298-1358
5C-2890
8T-4133

1
11
2
1
2
5
4
3
1
9in
1
1
1
Ref
Ref
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
1
1
1
71 in
21 in
10in
1
1
1
2
1
1
2

44
49
50
51
52
53
54
55

31200723

346-2986
298-7364
298-7378

312-3294
312-3330
360-0048

389-3510
389-3511
389-3513
389-3514
389-3515
389-3516
389-3517
399-7792
398-1982
389-3526
389-3527
389-3558
303-4777
303-4787
304-2604
299-0369
299-0369
8T-4908
8T-4136
8T-4121
8T-4224
317-5987
297-7013

Description
ELECTRICAL COMPONENTS INSTALLATION, (TL642C S/N THL00150 &
After), (not available to order, see items 1 thru 54 for service)
ELECTRICAL COMPONENTS INSTALLATION, (TL943C S/N SXH00150 &
After), (not available to order, see items 1 thru 57 for service)
HEX HD CAPSCREW, 1/4-20X1-7/8, GR5
HEX HD CAPSCREW, 5/16-18X7/8, GR5, (torque to 22.8-25.6 lb-in/2.5-2.8
Nm)
HEX HD CAPSCREW, M12X30, GR8.8
WHIZ-LOCK SCREW, 3/8-16X3/4
HEX NUT, M6X1
HEX NUT, M10X1.5
HEX NUT, 3/8-16
WIRE TIE
WASHER, 5/16
LOCKWASHER, 1/4
LOCKWASHER, M12
TRIM LOCK, 3/8
POWER MODULE RELAY, (GREEN)
BUS BAR INSULATOR
VEC CONTROL MODULE
TRANSMISSION HARNESS, (see Figure 10-9 for details)
VEC HARNESS, (see Figure 10-21 for details)
GROUND CABLE, (engine to pod)
BATTERY CABLE, NEGATIVE
BATTERY CABLE, POSITIVE
STARTER GROUND
STARTER RELAY CABLE
ALTERNATOR CABLE
ALTERNATOR GROUND CABLE
POWER MODULE RELAY, (RED)
POWER MODULE FUSE
VEC BOX MOUNT
ELECTRONICS MOUNT
CAB GROUND CABLE
ENGINE HARNESS, (see Figure 10-8 for details)
HEX NUT, M5X0.8
SPRING LOCKWASHER, 6mm
LOCKWASHER, M5
LOCKWASHER, M6
TRIM-LOK, (TL642C S/N THL00150 & After)
TRIM-LOK, (TL943C S/N SXH00150 & After)
TRIM, (not shown)
HEX HD CAPSCREW, M8X25
HEX HD CAPSCREW, M10X25
PLAIN WASHER, M10
PLAIN WASHER, M8
TUBE CLIP
TUBE CLIP
HEX HD CAPSCREW, 1/4-20X1/2

TL642C, TL943C

Rev.
I
C

10-7

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

Part Number

Qty.

56
57

399-5802

2
1

389-3615

Ref

8T-4956
8T-4223
295-3466
389-3616
389-3512

2
2
1
1
1

416-8112

Ref

298-0553
298-6850
298-6925
175-4390

2
2
1
1

389-3650
384-2284

Ref
1
2
AR
1
1
1
1

101
105
106
107
108

201
202
203
204

301
302
303
304
305
306
307

10-8

389-3646
310-9978
310-9977
389-3645

Description

Rev.

WASHER, 1/4
PUMP DISPLACEMENT CONTROL
BATTERY DISCONNECT, (not available to order, see items 101 thru 108 for
service)
HEX HD CAPSCREW, M12X35, GR8.8
WASHER, 12mm
SWITCH
BATTERY DISCONNECT MOUNT
GROUND CABLE

BATTERY INSTALLATION, (not available to order, see items 201 thru 204 for
service)
HEX NUT, 5/16-18
BATTERY HOLD DOWN BOLT
BATTERY HOLD DOWN BRACKET
BATTERY, 12V

BLOCK HEATER INSTALLATION, (includes items 301 thru 304)


BLOCK HEATER INSTALLATION
SCREW, 1/4-20X1/2
LOCTITE 30512TM
TEMPERATURE SENSOR ASSY, (includes items 305 thru 307)
HEX NUT, 3/4-16
TEMPERATURE SENSOR
BRACKET

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

10-9

ELECTRICAL

Figure 10-2 Arctic Package Installation

201
206
205

207

203

202 204

208

208

12

8
2

10
103

10
104
105

9
103
5
9
101
102

3
4
7

3
11

6
3
11
PAL7660

10-10

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-2 Arctic Package Installation


Item

1
2
3
4
5
6
7
8
9
10
11
12

101
102
103
104
105
201
202
203
204
205
206
207
208

31200723

Part Number

Qty.

416-8115

Ref

416-8114

Ref

418-6393

2
1
4
2
2
2
4
1
1
1
2
Ref

389-3589

Ref

299-0471
298-0475
298-0496
298-0497
324-7945
331-4672
300-6078
300-6079
300-6103
300-6084
331-4658

1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
2

298-0553
416-8113
311-0679
331-4656
298-6850
416-6934
359-9986

Description
ARCTIC PACKAGE INSTALLATION, (TL642C), (not available to order, see
items 1 thru 12 for service)
ARCTIC PACKAGE INSTALLATION, (TL943C), (not available to order, see
items 1 thru 12 for service)
3 WAY EXTENSION CORD
OIL PAN HEATER
HEX NUT, 5/16-18
BATTERY HOLD DOWN PLATE
BATTERY HEATER
BATTERY, 12V
BATTERY HOLD DOWN BOLT
HYDRAULIC IMMERSION HEATER
BATTERY GROUND CABLE, (includes items 101 thru 103)
BATTERY NEGATIVE ABLE, (includes items 103 thru 105)
BATTERY BASE INSULATION
ARCTIC RECIRCULATION INSTALLATION, (TL642C), (includes items 201
thru 208)
ARCTIC RECIRCULATION INSTALLATION, (TL943C), (includes items 201
thru 208)
BATTERY TERMINAL, (includes item 102 & bolt)
BOOT
TERMINAL RING
BATTERY TERMINAL, (includes item 105 & bolt)
BOOT
ADAPTER, 90 DEGREES, (includes o-ring), (TL642C)
ADAPTER, 90 DEGREES, (includes o-ring), (TL943C)
ADAPTER, RUN TEE, (includes o-ring), (TL642C)
ADAPTER, RUN TEE, (includes o-ring), (TL943C)
ADAPTER, CONNECTOR, (includes o-ring), (TL642C)
ADAPTER, CONNECTOR, (includes o-ring), (TL943C)
FEMALE QUICK DISCONNECT
MALE QUICK DISCONNECT
DUST CAP
DUST PLUG
HOSE ASSY

TL642C, TL943C

Rev.
D
E

B
B
B
A

10-11

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation

311
312
313

TL642C

302

A
A

317

318
319
320

302
304
305

VIEW A-A

311
312
313

301

101

VIEW B-B

203

10-12

TL642C, TL943C

PAL7810

31200723

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)

TL943C

401
404
A

403

302

301
317

VIEW A-A

101
403
B

VIEW B-B

203

31200723

TL642C, TL943C

PAL7820

10-13

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)

10-14

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation


Item

Part Number

Qty.

Description

Rev.

299-1297

Ref

374-9168

Ref

374-9167

298-7269
334-5871
305-5449

1
Ref
1
1
1
1
1
1
3
3
6
1
1
1
1
1
7
1
1
5
1
1
1
5
1
1
1
1
5
1
1

BOOM AUX ELECTRICS, (TL642C), (not available to order, see items 101 thru
320 for service)
BOOM AUX ELECTRICS, (TL943C), (not available to order, see items 101, 203,
301, 302, 317 & 401 thru 404 for service)
AUX FRAME WIRING HARNESS, (includes items 501 & 502)
HYDRAULIC QUICK COUPLER SWITCH, (see Figure 10-5 for details)
TUBE, (TL642C)
TUBE, (TL943C)
AUX WIRING HARNESS ASSY, (TL642C), (includes items 601 thru 603)
AUX WIRING HARNESS ASSY, (TL943C), (includes items 601 thru 603)
HEX HD CAPSCREW, 0.375-16X0.875, GR5
FLAT WASHER, 0.38
CLAMP
COVER PLATE
HEX HD CAPSCREW, 1/4-20X1-3/8
QUICK CHANGE VALVE HARNESS, (includes item 701)
CLAMP
COVER PLATE
HEX HD CAPSCREW, 0.313-18X1-3/8
ADAPTER, BULKHEAD UNION
CABLE TIE STRAP
AUX ELECTRIC TUBE
CONNECTOR
TERMINAL
PLUG
STRAIN RELIEF
CONNECTOR
TERMINAL
PLUG
STRAIN RELIEF
CONNECTOR
STRAIN RELIEF
SOCKET CONTACT
CONNECTOR
SECONDARY LOCK WEDGE

424-1860

Ref

430-9618

Ref

801
802

297-7011
300-6074

2
1

803
804
805
806
807

298-7363
298-7293
298-7900

2
1
2
4
1

101
203
301
302
304
305
311
312
313
317
318
319
320
401
403
404
501

298-7070
298-0577
298-7072
298-8269
297-7030
298-7839
299-6645
298-7440
298-0434
298-7437
299-6644
305-2110
305-2034
298-6828
298-8265
298-7271
303-4969
456-2250

502

298-7272
303-4970
456-2250

601
602
603
701

298-7272

31200723

298-6870

ELECTRICAL INSTALLATION, (TL642C S/N THG00150 & After,


TL943C S/N THH00150 & After), (not available to order, see items
801 thru 810 for service)
ELECTRICAL INSTALLATION, (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After), (not available to order, see items
801 thru 809 for service)
HEX HD CAPSCREW, 1/4-20X3/4, GR5
HEX HD CAPSCREW, 5/16-18X1/2, GR5, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After)
WASHER, 1/4
BACKUP ALARM
HEX LOCKNUT, 0.250-20
TIE STRAP
HORN, (TL642C S/N THG00150 & After, TL943C S/N THH00150 & After)

TL642C, TL943C

A
C

A
C

10-15

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)


Item
808
809
810
901

902

Part Number

Qty.

434-3568
367-4967

1
1
Ref
1
1
2
1
2
1
2
1
Ref
Ref

398-2023
323-7237
303-4969
456-2250
391-2086
456-1601

1001
1002

10-16

Description
HORN, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
MOLDED RESISTOR
FRAME HARNESS, (see Figure 10-10 for details)
AIR TEMP HARNESS, (includes items 901 & 902)
HOUSING
TERMINAL
LOCKING WEDGE
PLUG
HOUSING
TERMINAL
WIRE SEAL
AIR CLEANER, (see Figure 4-5 for details)
HYDRAULIC TANK ASSY, (see Figure 9-16 for details)

TL642C, TL943C

Rev.

31200723

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

10-17

ELECTRICAL

Figure 10-4 Cab Electrical Installation

52
66

803

616 516
54

238
239
240
257

213

46

301

242 241
720 236

419

42

254
219
249

262

67

103
102
104

101

261
105

PAP30370

10-18

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-4 Cab Electrical Installation


Item
42
46
52
54
58

Part Number
5P-8500
333-2415
364-5693

Qty.

Description

Ref
1
Ref
1
Ref

RH DASH PANEL, (see Figure 6-1 for details)


KEY
INSTRUMENT PANEL, (see Figure 10-5 for details)
IGNITION SWITCH
CAB ELECTRICAL INSTALLATION, (not available to order, see items 101 thru
106 for service)
DPF SWITCH, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After), (see Figure 10-5 for details)
REGEN HARNESS, (TL642C S/N THG00150 & After, TL943C S/N THH00150
& After), (see Figure 10-22 for details)
DASH HARNESS, (see Figure 10-14 for details)
TRANSMISSION RELAY HARNESS, (see Figure 10-12 for details)
HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (torque to 96 lb-ft/130 Nm)
HEX NUT, 1/4-20
WASHER, 1/2
VEC OPTIONS BOX
VEC OPTIONS HARNESS, (see Figure 10-11 for details)
TIE WRAP, (not shown)
FLAT HD CAPSCREW, #10-24X3/4, (enclosed cab)
HEX LOCKNUT, #10-24, GR2, (enclosed cab)
KNOB, (see Figure 10-5 for details)
WEATHER PACK SHROUD, (enclosed cab)
WEATHER PACK SEAL, (enclosed cab)
MALE WEATHER PACK PIN, (enclosed cab)
WIPER SWITCH, (see Figure 10-5 for details)
BLOWER SWITCH, (see Figure 10-5 for details)
GROMMET, (enclosed cab)
PLATE, (enclosed cab)
FAN, (enclosed cab)
BRACKET, (see Figure 7-2 for details)
ENCLOSED CAB OPTIONS HARNESS, (if equipped),
(see Figure 10-13 for details)
POTENTIOMETER ASSY, (see Figure 10-5 for details)
HAZARD SWITCH, (see Figure 10-5 for details)
BEACON LIGHT SWITCH, (see Figure 10-5 for details)
WORK LIGHT SWITCH, (see Figure 10-5 for details)
TILT RHEOSTAT, (see Figure 10-5 for details)
QUICK COUPLER SWITCH, (see Figure 10-5 for details)

62

Ref

64

Ref

66
67
101
102
103
104
105
106
213
219
236
238
239
240
241
242
249
254
257
261
262

Ref
Ref
4
4
4
1
Ref
2
4
4
Ref
1
2
2
Ref
Ref
1
1
1
Ref
Ref

301
419
516
616
720
803

31200723

297-7013
298-0548
298-7371
375-3920
300-6101
297-7100
298-0547
299-0341
299-0346
298-7282

298-6843
298-7013
298-8590

Ref
Ref
Ref
Ref
Ref
Ref

TL642C, TL943C

Rev.

10-19

ELECTRICAL

Figure 10-5 Cab Switches

10-20

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-5 Cab Switches


Item

Part Number

Qty.

333-1338
NSS
298-8147
303-8662
304-2613
334-0787

1
2
3
4
5
6
7
142
162
236
237
241
242
301
419
516
616
720
803

398-1988
455-5319
455-5320
298-7283
298-7285
455-5318
304-2594
304-4552
304-4551
328-7822
298-7221

1
6
1
1
1
1
Ref
1
Ref
1
1
1
1
1
1
1
1
1
1
1

K1

455-5322

31200723

334-0788

Description
INSTRUMENT PANEL, (includes items 1 thru 7)
BULB HOUSING
STEER SELECT SWITCH
PARK BRAKE SWITCH
HORN SWITCH
3-IN-1 GAUGE
INSTRUMENT PANEL HARNESS, (see Figure 10-15 for details)
DASH PANEL
RH PANEL, (see Figure 6-1 for details)
DPF SWITCH
KNOB, (if equipped)
KNOB
WIPER SWITCH, (enclosed cab)
BLOWER SWITCH, (if equipped)
POTENTIOMETER ASSY, (if equipped)
HAZARD SWITCH, (if equipped)
BEACON LIGHT SWITCH, (if equipped)
WORK LIGHT SWITCH, (if equipped)
TILT RHEOSTAT SWITCH
HYDRAULIC QUICK COUPLER SWITCH, (if equipped)

Rev.
N

THERMOSTAT POTENTIOMETER REPLACEMENT KIT,


(includes items 236, 237 & 301)

TL642C, TL943C

10-21

ELECTRICAL

Figure 10-6 Work Lights

305

305
407
408
601
604

307

311

307

13
301

310

4
23

310
14
309
309

603

602
309

308
6

15

11
101
102
103
204
205

304

306

308

308

15

11
101
102
103
204
205

15
8

17

16
1
6

15

1
6
2
7

18

1
6
2

21
22
10

28
7
5

29
20

29

28

10

10

12

29
6
14
4

10
6
4

6
14
4

24
12
501
14

PAL6860

10-22

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-6 Work Lights


Item

Part Number

Qty.

375-3905

Ref

375-3909
1

303-4735
303-4735

2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
20
21
22
23
24
28
29
101
102
103
204
205
301
302
303
304

31200723

08T-8919
304-2569
298-0548
298-0548
298-0557
298-7363
298-7363
298-7367
315-2027
303-4924
303-4925
298-7378
298-7378
298-7281
298-7281

303-4923
297-7052
298-7369
317-5987
298-7382
323-7236
334-4128
303-4969
299-0338
299-0849
298-1755
298-1773
304-2571
323-7236
334-4128
303-4969
320-8435
299-0849

Description

WORK LIGHT WITH BEACON INSTALLATION, (if equipped),


(not available to order, see items 1 thru 29 for service)
Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see
items 1, 4, 6, 14, 15, 17, 18, 23, 301, 306 thru 310, 407 & 408 for service)
5
HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(WORK LIGHT WITH BEACON INSTALLATION)
2
HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(BEACON LIGHT INSTALLATION)
2
HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 75 lb-ft/102 Nm)
1
BRACKET
5
HEX NUT, 1/4-20, GR2, (WORK LIGHT WITH BEACON INSTALLATION)
2
HEX NUT, 1/4-20, GR2, (BEACON LIGHT INSTALLATION)
2
HEX NUT, 1/2-13, GR2
8
WASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
2
WASHER, 1/4, (BEACON LIGHT INSTALLATION)
8
WASHER, 1/2
3
LIGHT ASSY, (includes items 101 thru 103)
Ref
BOOM WORK LIGHT HARNESS, (see Figure 10-17 for details)
2
LIGHT ASSY, (includes items 101 thru 103, 204 & 205)
3
3/8 IN CLAMP
Ref
BEACON/WORK LIGHT INSTALLATION, (not available to order, see items
301 thru 311 for service)
5
LOCKWASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
2
LOCKWASHER, 1/4, (BEACON LIGHT INSTALLATION)
7.3 ft
CONDUIT, (WORK LIGHT WITH BEACON INSTALLATION)
6 ft
CONDUIT, (BEACON LIGHT INSTALLATION)
Ref
HAZARD SWITCH, (see Figure 10-5 for details)
Ref
BEACON SWITCH, (see Figure 10-5 for details)
Ref
CAB WORK LIGHT HARNESS, (see Figure 10-19 for details)
1
BRACKET
1
HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
1
WASHER, 3/4
AR
SILICONE SEALANT
1
3/4 IN CLAMP
2
LOCKWASHER, 1/2
3
3/8 IN CLAMP
1
CONNECTOR
1
WEDGE LOCK
2
TERMINAL
1
LIGHT, (includes hardware)
1
BULB
1
SPACER
1
BOLT
1
BRACKET
2
CONNECTOR
2
WEDGE LOCK
2
TERMINAL
1
LIGHT ASSY, (includes item 351 & hardware)
1
BULB

TL642C, TL943C

Rev.
B, B
3, A

B
B
D

10-23

ELECTRICAL

Figure 10-6 Work Lights (Continued)


Item

Part Number

305

299-0398
298-6910
303-4927
332-1348
298-0546
5W-8686
298-7377

306
307
308
309
310
311
407
408

303-4971
303-4972
NSS

501

601
602
603
604
605

10-24

Qty.

Description

Rev.

1
BEACON LIGHT
1
BULB
1
GROMMET
3
SCREW, #10-24X3/4
3
HEX NUT, 10-24, GR2
3
WASHER, #10
3
LOCKWASHER, #10
2.3 ft
INSULATION
2
TERMINAL, (BEACON LIGHT INSTALLATION)
1
CONNECTOR, (BEACON LIGHT INSTALLATION)
1
WEDGE LOCK, (BEACON LIGHT INSTALLATION)
Ref COUNTERWEIGHT, (see Figure 1-1 for details)

323-0971

Ref

332-1348
298-0546
5W-8686
298-7377
323-0972

3
3
3
3
1

BEACON LIGHT MOUNTING INSTALLATION, (if equipped with A/C), (not


available to order, see items 601 thru 605 for service)
SCREW, #10-24X3/4
HEX NUT, 10-24, GR2
WASHER, #10
LOCKWASHER, #10
BRACKET

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-6 Work Lights (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

10-25

ELECTRICAL

Figure 10-7 Drive Lights

20

24

16

16
25

14
14

10
8

4
16

2
14

14

10
21

29
4 10

37

4 10 13

4
8

16
8

10

5
26

4
10

36
1

4
10

29

10

35
6

10
4
6
8
33

8
8

16

16

33

28

16

27

16

8
10
16

CAB COMPONENTS

8
13

16

15

12
21

19

101
17
PAL6870

18

10-26

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-7 Drive Lights


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24

Part Number

Qty.

Description

Rev.

305-3790

Ref

4,A

298-7971
297-7044

1
2
1
26
2
2
1
28
6
26
1
1
2
4
1
26
1
1
Ref
Ref
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
Ref

DRIVE LIGHT INSTALLATION, (if equipped), (not available to order, see items
1 thru 37 for service)
1/2 IN CLAMP
HEX HD CAPSCREW, 1/2-13X2-1/4, GR5
HEX HD CAPSCREW, 3/4-10X2-3/4, GR5
HEX NUT, #10-24, GR2
HEX LOCKNUT, 1/2-13, GR2
SCREW, 5/16X3/4
CONNECTOR, (not shown)
WASHER, #10
WASHER, 1/2
LOCKWASHER, #10
TERMINAL, (not shown)
TURN SIGNAL SELECTOR
RED REFLECTOR
YELLOW REFLECTOR
FLASHER
BUTTON HD CAPSCREW, #10-24X3/4
STOPLIGHT SWITCH
MOUNTING TAB
HAZARD SWITCH, (see Figure 10-5 for details)
FRAME ROAD LIGHT HARNESS, (see Figure 10-16 for details)
CAB ROAD LIGHT HARNESS, (see Figure 10-18 for details)
BRACKET
RH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
BULB
CONNECTOR
WEDGE LOCK
LH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
BULB
CONNECTOR
WEDGE LOCK
RH LIGHT
BULB
CONNECTOR
WEDGE LOCK
LH LIGHT
BULB
CONNECTOR
WEDGE LOCK
BRACKET
COVER
3/8 IN CLAMP
WASHER, 1/2
FLANGE HEX HD CAPSCREW, 1/4-20X1
FLANGE NUT, 1/4-20
COUNTERWEIGHT, (see Figure 1-1 for details)

298-0546
298-0559
303-4973
298-7362
298-7375
298-7377
303-4979
303-4980
324-9529
324-9530
298-7289
324-9531
298-6866
298-8614

315-5795
315-5797
334-5873

25

315-5798
334-5873

26

315-5799
334-5873

27

315-5800
334-5873

28
29
33
35
36
37
101

31200723

315-5802
315-5806
4B-5276
211-0089

TL642C, TL943C

10-27

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness

10-28

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness


Item

Part Number

Qty.

398-1991

1
2

202-5397
4
5

420-4027

456-1593

7
8
9
10

11

12
13
14
15

230-4011
303-4970
362-5397
303-4970
299-0956
141-2759
344-2629
427-9885

299-0957
141-2759
427-9885

267-9572
334-5867
334-5864
334-5867

169-0705
16

31200723

1
2
1
1
1
8
2
1
2
39
15
4
2
1
3
1
2
1
6
1
2
1
2
1
2
1
1
1
1
4
4
1
1
1
2
4
2
1
1
1
1
1
3
9
1
1
1

Description
ENGINE HARNESS, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After), (includes all items)
CONNECTOR
TERMINAL
CONNECTOR
LOCK CONNECTOR
LATCH LOCK CONNECTOR
TERMINAL
TERMINAL
CONNECTOR
TERMINAL
TERMINAL
TERMINAL
TERMINAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
MIN FUSE, 5 AMP
MIN FUSE, 25 AMP
CAP
PLUG
TERMINAL
CONNECTOR
MIN FUSE, AMP
CAP
PLUG
TERMINAL
TERMINAL
RING TERMINAL
RING TERMINAL
RING TERMINAL
PLUG
WEDGE LOCK
TERMINAL
PLUG
PLUG
CONNECTOR
WEDGE LOCK

TL642C, TL943C

Rev.
G

10-29

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness (Continued)


Item

17
18

Part Number

Qty.

169-0705

8
2
2
4
1
1
1
1
3
4
2
1
1

334-5882
159-9496
159-9495
303-4969
456-2250

19

335-8096
420-4028

20
21

456-1517
334-5867
370-6939

22

334-5873

23

303-4969
273-3143

24
25

334-5871
303-4970

26
420-8958
456-8193
456-7918
420-8957
456-7911
27
456-8193
456-7911
420-8957
456-7918
28

29

303-4970
456-2250
334-5874
299-7107
356-2911

30
299-0312

10-30

4
1
1
6
2
1
1
6
1
3
1
1
2
1
6
2
48
36
2
1
15
9
26
10
1
10
2
1
1
1
8
1
1
3

Description

Rev.

PLUG
TERMINAL
TERMINAL
RING TERMINAL
CONNECTOR
WASHER
NUT
DUST CAP & LANYARD
TERMINAL
PLUG
TERMINAL
CONNECTOR
PLUG
SEAL
SEAL PLUG
TERMINAL
RING TERMINAL
CONNECTOR
TERMINAL
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
CONNECTOR
TERMINAL
3/8 IN TERMINAL RING
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
TERMINAL
PLUG
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
CONNECTOR
WEDGE LOCK
PLUG
TERMINAL
CONNECTOR
RELAY
TERMINAL

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness (Continued)


Item

Part Number

Qty.

196-2413

1
1
23
4
2
2
1
1
3
1
1
1

31
303-4970
456-2250
356-2911
32
299-0312
196-2413
33

31200723

372-4391

Description

Rev.

TERMINAL
CONNECTOR
TERMINAL
PLUG
TERMINAL
TERMINAL
CONNECTOR
RELAY
TERMINAL
TERMINAL
CONNECTOR
TERMINAL

TL642C, TL943C

10-31

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness

10-32

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness

31200723

TL642C, TL943C

10-33

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness


Item

Part Number

Qty.

Description

Rev.

389-3634
430-7993

1
1
1
23
8
1
1
10
2
1
1
3
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
24
40
2

ENGINE HARNESS, (TL642C S/N THL00150 & After), (includes item 1 thru 15)
ENGINE HARNESS, (TL943C S/N SXH00150 & After), (includes all items)
CONNECTOR
TERMINAL
PLUG
CONNECTOR, (includes rear seal)
LOCK WEDGE
TERMINAL
PLUG
CONNECTOR, (includes rear seal)
LOCK WEDGE
TERMINAL
CONNECTOR, (includes rear seal)
LOCK WEDGE
TERMINAL
RING TERMINAL
RING TERMINAL
BATTERY CABLE BOOT
CONNECTOR
LOCK WEDGE
TERMINAL
PLUG
RING TERMINAL
FORK TERMINAL
CONNECTOR
COVER
LOCK
TERMINAL
PLUG
RING TERMINAL
RING TERMINAL
CONNECTOR
MINI DIODE FUSE
DIODE PACK CAP
TERMINAL
TERMINAL SEAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
TERMINAL
SEAL
TERMINAL
CONNECTOR
TERMINAL
TERMINAL

D
B

1
303-4970
456-2250
2
299-7106
303-4970
456-2250
3

5
6
7

8
9
10

11
12
13

303-4970
334-5871
305-5449
303-4970
456-1567
456-1521
456-1552
303-4970
456-2250
334-5865
305-2095
305-2096
305-2097
9X-1056
368-3140
334-5867
456-1567
299-0956
389-3559
391-8695
128-5016

14
15
16

230-4011
303-4970
362-5397
303-4970
335-8096

420-4028
456-1517
17
169-0705

10-34

1
2
1
4
4
4
1
2
1
2
1
1
1
1
4
1
3
9

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-8 Engine Harness


Item

Part Number

Qty.

169-0705

1
8
4

18

31200723

Description

Rev.

CONNECTOR
TERMINAL
TERMINAL

TL642C, TL943C

10-35

ELECTRICAL

Figure 10-9 Transmission Harness

TO ENGINE HARNESS

TO TRANSMISSION E5

TO TRANSMISSION E6

TO TRANSMISSION E1

TO TEMPERATURE SENSOR

TO TRANSMISSION E2

TO TRANSMISSION E3

TO TRANSMISSION E4

DIODE 10

4
DIODE 11

SOL E1

H2

DIODE 14

SOL E2

TEM SW

DIODE 15

SOL E3

SOL E5

2
SOL E4

DIODE 12

2
SOL E6

DIODE 13

110

PAL7110

10-36

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-9 Transmission Harness


Item

Part Number

Qty.

389-3440
102-8801
304-2647
334-5871
305-5449
362-6743

4
110

303-4997
389-3479

1
1
1
6
1
1
1
6
1

1
2

31200723

Description
TRANSMISSION HARNESS, (includes items 1 thru 4)
CONNECTOR, (includes rear seal)
SECONDARY LOCK WEDGE
CONNECTOR, (includes rear seal)
SECONDARY LOCK WEDGE
SEALED CONNECTOR
PACKARD TPA
MOLDED DIODE
TEMPERATURE SWITCH

TL642C, TL943C

Rev.
D

10-37

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness

10-38

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness


Item

Part Number

Qty.

418-1115

305-5423
303-4969
456-2250
356-2912
303-4970
456-2250
305-2039
303-4983
303-4982
303-4970

1
30
1
1
31
1
1
1
1
13
6
1
1
1
1
1
31
1
1
1
1
1
3
5
1
1
4
4
1
1
7
1
1
1
6
2
1
4
1
1
1
2
2
1
1
2
1

456-2250
293-9310
4

303-4983
303-4982
303-4969
456-2250
299-0339

10

299-6629
196-2412
267-9572
299-0958
299-6629
196-2412
267-9572
299-0957
299-6629
196-2412
267-9572
299-0956
299-6629
196-2412
267-9572
305-2115

11

299-0343
299-0350
176-1477

12

13

31200723

456-1601
334-5871
305-5449
303-4970
334-5871

Description
FRAME HARNESS, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After), (includes all items)
CONNECTOR
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
CONNECTOR
NUT
LOCKWASHER
TERMINAL
TERMINAL
PLUG
CAP
CONNECTOR
NUT
LOCKWASHER
TERMINAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
BLUE CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
GREEN CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
DUST CAP
HOUSING
TERMINAL
WIRE SEAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
PLUG CONNECTOR, (includes rear seal)

TL642C, TL943C

Rev.
D

10-39

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness (Continued)


Item

14

15

16

Part Number

Qty.

305-5449
303-4970
305-2038
303-4969
456-2250
305-2038
303-4969
456-2250
362-6360

1
2
1
5
1
1
5
1
1
1
2
1
2
1
2
2
1
1
2
1
1
2
1
1
4
1
4
1
4
1
1
6
1
1
1
1
2

196-2412
17
18

19

20

21

22
23

24

25

10-40

176-1477
456-1601
334-5871
305-5449
303-4970
334-5871
305-5449
303-4970
299-0312
456-1566
196-2413
456-1566
196-2413
334-5870
303-4970
305-5450
334-5872
303-4970
334-4101
456-2250
334-5871
305-5449
303-4970

Description

Rev.

WEDGE LOCK
TERMINAL
CONNECTOR
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
CONNECTOR
SECONDARY LOCK
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
SEAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
RELAY
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
HOUSING
TERMINAL
WEDGE LOCK
CONNECTOR
TERMINAL
WEDGE LOCK
PLUG
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

10-41

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness

10-42

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness


Item
1

Part Number

Qty.

398-1997
305-5423
303-4969
456-2250
356-2912
303-4970
456-2250
305-2039
303-4983
303-4982
303-4970

1
1
30
1
1
29
1
1
1
1
13
6
1
1
1
1
1
31
1
1
1
1
1
3
5
1
1
4
4
1
1
7
1
1
1
6
2
1
4
1
1
1
2
2
1
1
2
1
1

456-2250
293-9310
4

303-4983
303-4982
303-4969
456-2250
299-0339

10

299-6629
196-2412
267-9572
299-0958
299-6629
196-2412
267-9572
299-0957
299-6629
196-2412
267-9572
299-0956
299-6629
196-2412
267-9572
305-2115

11

299-0343
299-0350
176-1477

12

13

31200723

456-1601
334-5871
305-5449
303-4970
334-5871
305-5449

Description
FRAME HARNESS (includes all items)
CONNECTOR
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
CONNECTOR
NUT
LOCKWASHER
TERMINAL
TERMINAL
PLUG
CAP
CONNECTOR
NUT
LOCKWASHER
TERMINAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
BLUE CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
GREEN CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
DUST CAP
HOUSING
TERMINAL
WIRE SEAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK

TL642C, TL943C

Rev.
F

10-43

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness (Continued)


Item
14

15

16

Part Number

Qty.

303-4970
305-2038
303-4969
456-2250
305-2038
303-4969
456-2250
362-6360

2
1
5
1
1
5
1
1
1
2
1
2
1
2
2
1
1
2
1
1
2
1
1
4
1
4
1
4
1
1
6
1
1
1
1
2

196-2412
17
18

19

20

21

22
23

24

25

10-44

176-1477
456-1601
334-5871
305-5449
303-4970
334-5871
305-5449
303-4970
299-0312
456-1566
196-2413
456-1566
196-2413
334-5870
303-4970
305-5450
334-5872
303-4970
334-4101
456-2250
334-5871
305-5449
303-4970

Description

Rev.

TERMINAL
CONNECTOR
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
CONNECTOR
SECONDARY LOCK
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
SEAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
RELAY
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
HOUSING
TERMINAL
WEDGE LOCK
CONNECTOR
TERMINAL
WEDGE LOCK
PLUG
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL

TL642C, TL943C

31200723

TL642C S/N THL00150 & After


TL943C S/N SXH00150 & After

ELECTRICAL

Figure 10-10 Frame Harness (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

10-45

ELECTRICAL

Figure 10-11 VEC Options Harness

9
12
13
15
16
17
20

21
22
23
24

9
12
13
15
16
17
19

9
12
13
15
16
17
18

8
9
10
11
12
13

9
12
13
14
15
16
17

6
25

7
11
12

26
27

4
6
28

7
8
9

1
2
3
4

5
6
PY5510

10-46

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-11 VEC Options Harness


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Part Number

Qty.

359-8938
305-5466
303-4969
303-4971
456-2250
334-5874
299-7107
303-4970

1
1
1
1
1
1
1
2
2
2
6
1
2
4
3
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1

128-5016
299-0956
299-6629
196-2412
267-9572
299-0957
299-0958
456-1572
299-0312
196-2413
305-5507
334-5871
305-5449
304-2612
344-7165
299-7106

31200723

Description
VEC BOX HARNESS, (includes all items)
CONNECTOR
CONTACT
CONTACT
PLUG
CONNECTOR
WEDGE LOCK
TERMINAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
SEAL
PLUG
GREEN CONNECTOR
CONNECTOR LOCK
TERMINAL
TERMINAL
BLUE CONNECTOR
GRAY CONNECTOR
BLACK CONNECTOR
CONNECTOR, (includes item 22)
RELAY
TERMINAL
PLUG
CONNECTOR
WEDGE LOCK
HOUSING
TERMINAL
CONNECTOR
WEDGE LOCK

TL642C, TL943C

Rev.
E

10-47

ELECTRICAL

Figure 10-12 Transmission Relay Harness


TO THROTTLE

TO TURNER TRANSMISSION

8
J

TO ZF TRANSMISSION

TO TILT SPEED

10

TO REVERSE RELAY
A

TO IGNITION SWITCH

TO WARN LIGHT TEST RELAY

TO THROTTLE
TO TILT ON JOY STICK
C
H

DETAIL Z

TO CAB CONTROL HARNESS

SP BAT PWR 16 GA GXL


SP ACCY PWR 16 GA GXL

AC CLUTCH 16 GA GXL

11

3
PAP25530

10-48

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-12 Transmission Relay Harness


Item
1

Part Number

Qty.

420-8959
299-0312
456-1572
196-2413

1
2
1
4
1
1
1
4
1
31
1
1
1
1
4
2
1
1
1
1
1
2
1
1
7
1
1
1
6
1
9
1
1
8
1
1
1

334-5870
305-5450
303-4970
331-9918
303-4969
303-4983
303-4982
305-5465
305-5467
298-7269
456-2250

8
9
10

304-2606
305-5449
298-7269
334-5869
299-7107
298-7269
456-2250
362-6742
305-5502
299-7106
303-4970
334-5874
299-7107

11
299-0349
299-0346

31200723

Description
TRANSMISSION RELAY HARNESS, (includes all items)
RELAY
METRI-PACK RELAY
TERMINAL
PLUG
CONNECTOR
CONNECTOR LOCK
TERMINAL
CONNECTOR
TERMINAL
NUT
LOCKWASHER
CONNECTOR
CONNECTOR LOCK
CONTACT
PLUG
CONNECTOR
TERMINAL
CABLE SEAL, RED
CONNECTOR
CONNECTOR LOCK
CONTACT
CONNECTOR
WEDGE LOCK
CONTACT
PLUG
BOOT
CONNECTOR
TERMINAL
WEDGE LOCK
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
CONNECTOR
TERMINAL
CABLE SEAL

TL642C, TL943C

Rev.
C

10-49

ELECTRICAL

Figure 10-13 Enclosed Cab Option Harness

WASHER

A
B
C

WIPER HI

WIPER LO

WASHER

WIPER PARK

WIRE GA
& TYPE

B
TO WIPER
WIPER PWR

WIRE DESIGNATION
HEATER GND
HTR CNTRL A
HEATER PWR

HEATER HI

CONN
POS

HEATER PWR

C
TO HEATER TEMP

HEATER MED

HEATER LOW

A
TO BLOWER

18 GXL
18 GXL
18 GXL

CONN
POS

1
2
3
4
5
6
7
8
9
10

E
TO HEATER VALVE

WIRE DESIGNATION
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
HEATER GND
HTR CNTRL B
EMPTY
HEATER PWR

WIRE GA
& TYPE

------18 GXL
18 GXL
-18 GXL

3
D

H
WIPER LO
WIPER HI

WIPER PARK

5
I
CONN
POS

I
TO DASH FAN

CONN
POS

A
B

WIRE DESIGNATION
D FAN PWR
D FAN GND

WIRE GA
& TYPE

1
2
3
4

F
TO BLOWER MOTOR

WIRE DESIGNATION
HEATER HI
HEATER MED
HEATER LOW
HEATER GND

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL
16 GXL

16 GXL
16 GXL

D
TO VEC OPTIONS HARNESS

CONN
POS

A
B
C
D
E
F

10-50

WIRE DESIGNATION
D FAN PWR
HEATER PWR
WIPER PWR
HEATER GND
D FAN GND
PLUGGED

WIRE GA
& TYPE

16 GXL
12 GXL
12 GXL
12 GXL
16 GXL
--

PAL7270

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-13 Enclosed Cab Option Harness


Item
1

Part Number

Qty.

298-8426
357-6165
456-5420
299-0346
299-0345

1
1
3
3
1
2
3
2
3
1
1
3
1
4
4
1
2
2
1

305-5503
299-0346
299-0348
3
4

299-0909
299-6630
299-0343
299-0346

31200723

299-0346
299-0910

Description
ENCLOSED CAB OPTION HARNESS, (includes all items)
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
TERMINAL
SEAL
SEAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR

TL642C, TL943C

Rev.
B

10-51

ELECTRICAL

Figure 10-14 Dash Harness


E
TO ACCY MODULE

F
TO DASH CONNECTOR
CONN
POS

1
2
3
4
5
6
7
8

CONN
POS

WIRE GA
& TYPE

WIRE DESIGNATION
FUL LVL
DASH GND
GAGE PWR
ENG STOP LT
TRANS TMP SW
ENG WARN LT
WAIT TO START LT
PLUGGED

A
B
C

16 GXL
16 GXL
16 GXL
18 GXL
16 GXL
18 GXL
18 GXL

WIRE GA
& TYPE

WIRE DESIGNATION
CAN H/904
CAN L/905
SHIELD /020

18 GXL
18 GXL

11

10
6

CONN
POS

1
2
3
4
5
6
7
8

WIRE DESIGNATION
STR CRB
STEER/SWAY PWR
STR AW
OPEN
OPEN
OPEN
DASH GND
OPEN

D
TO STEER MODE SWITCH

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL

H
TO ACCY MODULE CONNECTOR
CONN
POS

1
2
3
4
5
6
7
8
9
10
11
12

16 GXL

WIRE DESIGNATION
DCLUTCH IN
KEY IGN
TILT UP
TILT DN
JUMPER
DCLUTCH
AUX A
AUX B
PK BRK SOL
PLUGGED
GND FAULT
PLUGGED

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL

4
G

16 GA GXL

KEY START

KEY BAT PWR

16 GA GXL

16 GA GXL

KEY ACC

16 GA GXL

KEY IGN

2
8
A
TO CHASSIS HARNESS
CONN
POS

C
TO PARK BRAKE SWITCH
CONN
POS

1
2
3
4
5
6
7
8

WIRE DESIGNATION
PK BRK SOL
TRAN/BRK PWR
DCLUTCH IN
OPEN
SHIFT PWR1
ST RLY
DASH GND
OPEN

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL

B
TO HORN
CONN
POS

1
2
3
4
5
6
7
8

10-52

WIRE GA

WIRE DESIGNATION & TYPE


OPEN
16 GXL
HORN PWR
16 GXL
HORN
OPEN
OPEN
OPEN
OPEN
OPEN

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

WIRE DESIGNATION
KEY BAT PWR
KEY IGN
KEY ACC
KEY START
DASH GND
GAGE PWR
HORN PWR
STEER/SWAY PWR
STR AW
STR CRB
HORN
FUL LVL
TRANS TMP SW
ST RLY
SHIFT PWR 1
PK BRK SOL
GND FAULT
AUX A
AUX B
WAIT TO START LT
ENG WARN LT
ENG STOP LT
TRAN/BRK PWR
ACC MOD GND
TILT UP
TILT DN
DCLUTCH
ECM IGN
CAN H/904
CAN L/905
SHIELD /020

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
18 GXL
18 GXL
18 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
18 GXL
18 GXL

J
CONN
POS

WIRE DESIGNATION
1 PLUGGED
2 JUMPER2
3 PLUGGED
4 PLUGGED
5 JUMPER
6 PLUGGED
7 PLUGGED
8 PLUGGED
9 JUMPER
10 PLUGGED
11 JUMPER2
12 PLUGGED

WIRE GA
& TYPE

16 GXL
16 GXL

16 GXL
16 GXL

TL642C, TL943C

PAP26611

31200723

ELECTRICAL

Figure 10-14 Dash Harness


Item
1

2
3
4
5

Part Number

Qty.

370-1094
344-7164
303-4970
456-2250
303-4983
303-4982
344-7165
344-7165
344-7165
299-0339

1
1
30
1
1
1
2
6
4
1
1
1
1
7
1
1
1
2
1
1
10
2
1
1
4
8
1
1
1

6
303-4970
456-2250
7

305-5503
356-2911
299-0908
299-7106
303-4970
456-2250

10
11

304-2647
303-4970
456-2250
323-7238
305-5503

31200723

Description
DASH HARNESS, (includes all items)
CONNECTOR
TERMINAL
PLUG
NUT
LOCKWASHER
METRI-PACK CONNECTOR
METRI-PACK CONNECTOR
METRI-PACK CONNECTOR
CONNECTOR
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR, (includes rear seal)
CONNECTOR LOCK
TERMINAL
CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
CONNECTOR
CONNECTOR
CONNECTOR LOCK

TL642C, TL943C

Rev.
F

10-53

ELECTRICAL

Figure 10-15 Instrument Panel Harness

10-54

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-15 Instrument Panel Harness


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

31200723

Part Number

Qty.

334-0789
346-2984
334-5962
298-7268
456-2250
NSS

1
1
1
7
1
1
1
3
1
1
1
1
1
4
8
4
1
3
1
1
1

356-2911
NSS
NSS
NSS
NSS
NSS

305-5448
303-4970
305-5450
334-5870
456-2250

Description
INSTRUMENT PANEL HARNESS, (includes all items)
8 PIN RECEPTACLE
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR
WEDGE LOCK
CONTACT
CONNECTOR
DOUBLE LOCK PLATE
SOCKET
WIRE SEAL
PLUG
BULB BASE
TERMINAL
BULB
DIODE
TERMINAL
WEDGE LOCK
CONNECTOR
PLUG

TL642C, TL943C

Rev.
C

10-55

ELECTRICAL

Figure 10-16 Frame Road Light Harness

X4

2
X5

X1

X3

X2

2
6
7
8
9
X7

X6

10-56

TL642C, TL943C

3
4
5
6

PY6130

31200723

ELECTRICAL

Figure 10-16 Frame Road Light Harness


Item
1
2
3
4
5
6
7
8
9

31200723

Part Number

Qty.

375-3916
346-2984
334-5962
299-0929
334-4101
299-0343
305-5503

1
1
1
4
4
1
3
1
4
1
2
1

305-2115
128-5016

Description
FRAME ROAD LIGHTS HARNESS, (if equipped), (includes all items)
CONNECTOR
WEDGE LOCK
CONNECTOR
WEDGE LOCK
CONNECTOR
TERMINAL
SEAL
PLUG
CONNECTOR
TERMINAL
SEAL

TL642C, TL943C

Rev.
A

10-57

ELECTRICAL

Figure 10-17 Boom Work Lights Harness

X3

X3
TERM
WIRE
#
DESIGNATION
1
WORK LT
2
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP3
SP4

GXL
GXL

X1
TERM
#
A
B
C
D

WIRE
DESIGNATION
PLUG
PLUG
WORK LT
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP1
SP2

GXL
GXL

1
X1

X4

X2
TERM
WIRE
#
DESIGNATION
1
WORK LT
2
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP1
SP2

GXL
GXL

TERM
WIRE
#
DESIGNATION
1
WORK LT
2
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP3
SP4

GXL
GXL

X4

X2

PAP2790

10-58

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-17 Boom Work Lights Harness


Item

Part Number

Qty.

375-3913
299-0343
305-5503

1
1
2
2
2
3
1
2

31200723

334-5871
305-5449

Description
BOOM WORK LIGHTS HARNESS, (if equipped), (includes all items)
CONNECTOR
TERMINAL
SEAL
PLUG
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL

TL642C, TL943C

Rev.
A

10-59

ELECTRICAL

Figure 10-18 Cab Road Light Harness

X3

11
12

X6

5
6
X8
X1

14

X8

13
X7

10
2
3
4

X5
X9

X2

14

X4

7
8
9
PY6140

10-60

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-18 Cab Road Light Harness


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

31200723

Part Number

Qty.

303-4918
334-5869
299-7107
122-4382

1
1
1
1
2
1
1
2
1
2
1
1
1
1
7
1
3

344-7165
196-2413
299-0944
456-1514
299-7106
362-8011
NSS
NSS

Description
CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items)
CONNECTOR
WEDGE LOCK
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
CONNECTOR, (includes 15 amp fuse)
TERMINAL
COVER
CONNECTOR
WEDGE LOCK
CONNECTOR
TERMINAL
1/4 SPADE TERMINAL
1/4 FEMALE TERMINAL

TL642C, TL943C

Rev.
C

10-61

ELECTRICAL

Figure 10-19 Cab Work Light Harness

X7

X6

4
X5

4
X4

X2
X3

X1

PAL7070

10-62

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-19 Cab Work Light Harness


Item

Part Number

Qty.

375-3915
102-8806

1
1
1
2
4
2
1
5
1
3
3
1
2
3
1
2

303-4970

456-2250
304-2612

304-2612

334-5871
305-5449

334-5871
305-5449
303-4970

31200723

Description
CAB WORK LIGHT HARNESS, (includes all items)
DEUTSCH CONNECTOR
WEDGE LOCK
SOCKET TERMINAL
SOCKET TERMINAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
SOCKET TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
SOCKET TERMINAL

TL642C, TL943C

Rev.
A

10-63

ELECTRICAL

Figure 10-20 A/C Harness

CONN
POS

G
CONN
POS

WIRE GA
& TYPE

WIRE DESIGNATION

A
B

16 GXL
16 GXL

25A OPT
25A OPT GND

1
2
3

1
2
3

A
B

WIRE DESIGNATION
RLY 87
25A OPT GND

AC CLUTCH PWR
AC CLUTCH GND
RING 3/8 SCREW

WIRE GA
& TYPE

16 GXL
16 GXL

2
4
5

FAN SW C 16 GA GXL
AC SW

16 GA GXL

CONN
POS

WIRE DESIGNATION

WIRE GA
& TYPE

AC SW

16 GA GXL

25A OPT GND 16 GA GXL

16 GXL
16 GXL

FAN SW C 16 GA GXL

C
TYP
25A OPT
PRS SW

16 GA GXL

16 GA GXL
RLY 87

16 GA GXL

25A OPT GND

B
AC SW

16 GA GXL

16 GA GXL

D
AC CLUTCH 16 GA GXL

PRS SW

16 GA GXL

PAL3011

WIRE CHART
WIRE
COLOR/STRIPE

WIRE
GAGE

25A OPT
25A OPT GND
AC SW
AC CLUTCH
FAN SW C
.

ORANGE
BLACK
YELLOW
WHITE
GREEN
.

16
16
16
16
16
.

PRS SW
RLY 87

VIOLET

ORANGE

16
16

WIRE
DESIGNATION

10-64

WIRE END
A
1/4 FEMALE SPADE
1/4 FEMALE SPADE

WIRE END
B
1/4 FEMALE SPADE
1/4 FEMALE SPADE
1/4 FEMALE SPADE

WIRE END
C

WIRE END
D

WIRE END
E

WIRE END
F

PACKARD ASSY

PACKARD ASSY
PACKARD ASSY

RING 3/8 SCREW

1/4 FEMALE SPADE


PACKARD ASSY

1/4 FEMALE SPADE


1/4 FEMALE SPADE 2X

.
1/4 FEMALE SPADE
1/4 FEMALE SPADE

WIRE END
G

1/4 FEMALE SPADE


PACKARD ASSY

TL642C, TL943C

REMARKS
25 AMP OPTION
25 AMP OPTION GROUND
AC SWITCH
AC CLUTCH
AC SWITCH TO FAN C
.
PRESSURE SWITCH
RELAY 87

31200723

ELECTRICAL

Figure 10-20 A/C Harness


Item

Part Number

Qty.

1
2
3
4
5

298-8453
299-0341
298-7282
299-0348
299-0339
299-0346

1
2
3
2
1
1

31200723

Description
A/C HARNESS, (includes items 1 thru 5)
SHROUD
TERMINAL
CABLE SEAL
CONNECTOR
CABLE SEAL, GREEN

TL642C, TL943C

Rev.
D

10-65

ELECTRICAL

Figure 10-21 VEC Harness


TO VEC BOX, (BLACK)

X116
CONN
WIRE
POS
DESIGNATION
A
VEC GND
B
C
VEC GND

COLOR GAUGE

TYPE

TO

BLK

8 AWG

TXL

X117 (1)

BLK

8 AWG

TXL

X117 (1)

TO VEC BOX, (RED)

X115
CONN
WIRE
POS
DESIGNATION
A
VEC PWR 1
B
C
VEC PWR 2

COLOR GAUGE

TYPE

TO

RED

8 AWG

TXL

RL64-R (1)

RED

8 AWG

TXL

RL114-R (1)

X116
X117

RL114-R

RL64-R

X115

TO BAT NEG

X117
CONN
WIRE
COLOR GAUGE
POS DESIGNATION
BLK
1
VEC GND
8 AWG
BLK
1
VEC GND
8 AWG

TYPE

TO

TXL
TXL

X116 (A)
X116 (C)

TO GLOW PLUG RELAY

RL64-R
CONN
WIRE
COLOR GAUGE
POS DESIGNATION
RED
1
VEC PWR 1
8 AWG

TYPE

TO

TXL

X115 (A)

TO VEC FUSING

RL114-R
CONN
WIRE
COLOR GAUGE
POS DESIGNATION
RED
1
VEC PWR 2
8 AWG

TYPE

TO

TXL

X115 (C)
PAL8530

10-66

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-21 VEC Harness


Item

Part Number

Qty.

389-3509

1
1
1
2
2
1
1
2
2
1
2

1
299-6628

2
299-6628

3
4

31200723

391-8694
456-1567

Description
VEC HARNESS, (includes items 1 thru 4)
CONNECTOR
CONNECTOR LOCK
TERMINAL
SEAL
CONNECTOR
CONNECTOR LOCK
TERMINAL
SEAL
RING TERMINAL
RING TERMINAL

TL642C, TL943C

Rev.
D

10-67

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-22 Regen Harness

10-68

TL642C, TL943C

31200723

TL642C S/N THG00150 & After


TL943C S/N THH00150 & After

ELECTRICAL

Figure 10-22 Regen Harness


Item

Part Number

Qty.

398-1999

362-8013

1
1
2
2
2
1
1
1
1

3
303-4969
299-7107
456-2250

31200723

Description
REGEN HARNESS, (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After), (includes all items)
CONNECTOR
TERMINAL
BULB BASE
TERMINAL
BULB
CONNECTOR
TERMINAL
SECONDARY LOCK WEDGE
PLUG

TL642C, TL943C

Rev.
C

10-69

ELECTRICAL

Figure 10-23 Tilt & Aux Control Module

10-70

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-23 Tilt & Aux Control Module


Item

Part Number

Qty.

12
16
17
18
21
35
101

298-7378

102
103
104
258

432-5954
371-6712

2
2
2
1
2
Ref
1
2
2
2
1
1
1
Ref

31200723

360-7783
298-7363
371-6711

Description
LOCKWASHER, 1/4
BUTTON HD CAPSCREW, 1/4-20X1-1/2
HEX NUT, 1/4-20
TILT & AUX CONTROL MODULE, (includes items 101 thru 104)
LOCKWASHER, 1/4
ACCESSORY MODULE HARNESS, (see Figure 10-24 for details)
ACCESSORY MODULE PC BOARD
MATING CONNECTOR
TERMINAL
PLUG
CIRCUIT CARD BOX
TILT & AUX DECAL
SOFTWARE
ACCELERATOR BRACKET, (see Figure 7-2 for details)

TL642C, TL943C

Rev.

10-71

ELECTRICAL

Figure 10-24 Accessory Module Harness

15
16
17
G
CONN
POS

1
2
3
4

WIRE DESIGNATION
KEY IGN
RX
TX
ACC MOD GND

WIRE GA
& TYPE

18 GXL
18 GXL
18 GXL
18 GXL

F
WIRE DESIGNATION

CONN
POS

A
B
C

12
13
14

CAN H/904
CAN L/905
SHIELD /020

WIRE GA
& TYPE

SEE NOTE
SEE NOTE
--

E
CONN
POS

1
2
3
4
5
6
7
8
9
10
11
12

2
10
11

WIRE DESIGNATION
5 EXC TILT
TILT SIG A
TILT GND
5 EXC AUX
AUX SIG A
AUX GND
TILT SIG B
AUX SIG B
CAN H/904
CAN L/905
TX
RX

WIRE GA
& TYPE

18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
**
**
18 GXL
18 GXL

D
CONN
POS

1
2
3
4
5
6
7
8
9
10
11
12

2
4
9
10

WIRE DESIGNATION
KEY IGN
ACC MOD GND
TRIG
DCLUTCH IN
PLUGGED
ROLLER SEL
TILT UP
TILT DN
AUX A
AUX B
DCLUTCH
GND FAULT

5
6
7
8

WIRE GA
& TYPE

18 GXL
18 GXL
18 GXL
18 GXL
-18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL

C
CONN
POS

1
2
3
4
5
6
7
8
9
10
11
12

3
4

WIRE DESIGNATION
DCLUTCH IN
KEY IGN
TILT UP
TILT DN
DCLUTCH
AUX A
AUX B
ACC MOD GND
PLUGGED
PLUGGED
GND FAULT
PLUGGED

WIRE GA
& TYPE

18 GXL
16 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
16 GXL
--18 GXL
--

B
CONN
POS

1
2
3
4
5
6
7
8

1
2

WIRE GA
& TYPE

18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
---

A
CONN
POS

1
2
3
4
5
6

10-72

WIRE DESIGNATION
5 EXC TILT
TILT GND
TILT SIG A
TILT SIG B
KEY IGN
TRIG
PLUGGED
PLUGGED

WIRE DESIGNATION
5 EXC AUX
AUX GND
AUX SIG A
AUX SIG B
KEY IGN
ROLLER SEL

WIRE GA
& TYPE

18 GXL
18 GXL
18 GXL
18 GXL
18 GXL
18 GXL

TL642C, TL943C

PY5890

31200723

ELECTRICAL

Figure 10-24 Accessory Module Harness


Item

Part Number

Qty.

346-9672

1
1
1

1
NSS
NSS
2
3

4
5
6
7
8
9
10
11
12
13
14
15
16
17

31200723

NSS
NSS
169-0705
304-2647
303-4969
456-2250

305-5503
356-2911
456-1591
335-8096
456-1517

4
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1

Description
ACCESSORY MODULE HARNESS, (includes all items)
CONNECTOR
LOCK
REAR SEAL
TERMINAL
CONNECTOR
LOCK
REAR SEAL
TERMINAL
CONNECTOR
SECONDARY WEDGE LOCK
CONNECTOR
TERMINAL
CONNECTOR
WEDGE LOCK
CONNECTOR, DTM SERIES PLUG
CONNECTOR, DTM SERIES PLUG
SECONDARY WEDGE LOCK
TERMINAL
CONNECTOR
CONNECTOR
TERMINAL

TL642C, TL943C

Rev.
D

10-73

ELECTRICAL

Figure 10-25 Product Link Harness

10-74

TL642C, TL943C

31200723

ELECTRICAL

Figure 10-25 Product Link Harness


Item
1
2
3

Part Number

Qty.

451-1851
299-0320
334-5865

1
1
2
1
3
1
3
1
2
1
3
7
2

303-4970
4
303-4970
5
303-4970
6
303-4970
456-2250
356-2911

31200723

Description
PRODUCT LINK HARNESS, (includes all items)
RING TERMINAL
RING TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
PLUG
TERMINAL

TL642C, TL943C

Rev.
A

10-75

ELECTRICAL

This Page Intentionally Left Blank

10-76

TL642C, TL943C

31200723

SECTION 11
DECALS

31200723

TL642C, TL943C

DECALS

Figure 11-1 Cab & Frame Decals


(ENCLOSED CAB)

9
A

1
25
B

28

42

E
D

37

(OPEN CAB)

17

10
13

VIEW A-A

VIEW B-B

13

13

VIEW C-C
(TL943C - WITH OUTRIGGERS)

VIEW B-B
(TL642C - WITH OUTRIGGERS)

13
26
VIEW D-D

PAL7390

VIEW E-E

11-2

TL642C, TL943C

31200723

DECALS

Figure 11-1 Cab & Frame Decals (Continued)

41

39
40

36
35
32

101

34
33

19

21

15
K1

24

18

38

11

27

20
2

VIEW G-G
PAP30310

VIEW F-F

31200723

TL642C, TL943C

11-3

DECALS

Figure 11-1 Cab & Frame Decals


Item

Part Number

Qty.

Description

Rev.

421-8454

Ref

421-8456

Ref

421-8459

Ref

421-8457

Ref

DECAL INSTALLATION, (TL642C), (ANSI), (not available to order, see items 1


thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL943C), (ANSI), (not available to order, see items 1
thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL642C), (ISO), (not available to order, see items 1
thru 25 & 27 thru 42 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL943C), (ISO), (not available to order, see items 1
thru 25 & 27 thru 42 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL642C), (ENGLISH/FRENCH), (not available to
order, see items 1 thru 40 & 42 on Figure 11-1 & all items on Figure 11-2 for
service)
DECAL INSTALLATION, (TL943C), (ENGLISH/FRENCH), (not available to
order, see items 1 thru 40 & 42 on Figure 11-1 & all items on Figure 11-2 for
service)
MANUAL DECAL
BATTERY DECAL, (ANSI)
BATTERY DECAL, (ISO)
BATTERY DECAL, (ENGLISH/FRENCH)
ELECTROCUTION HAZARD DECAL, (ANSI)
ELECTROCUTION HAZARD DECAL, (ISO)
ELECTROCUTION HAZARD DECAL, (ENGLISH/FRENCH)
ETHER START WARNING DECAL, (ANSI)
ETHER START WARNING DECAL, (ISO)
ETHER START WARNING DECAL, (ENGLISH/FRENCH)
ROTATING PARTS DECAL, (ANSI)
ROTATING PARTS DECAL, (ISO)
ROTATING PARTS DECAL, (ENGLISH/FRENCH)
TIP OVER DECAL, (ANSI)
TIP OVER DECAL, (ISO)
TIP OVER DECAL, (ENGLISH/FRENCH)
NO RIDERS DECAL, (ANSI)
NO RIDERS DECAL, (ISO)
NO RIDERS DECAL, (ENGLISH/FRENCH)
CRUSH HAZARD WARNING DECAL, (ANSI)
CRUSH HAZARD WARNING DECAL, (ISO)
CRUSH HAZARD WARNING DECAL, (ENGLISH/FRENCH)
HYDRAULIC OIL DECAL
TIE-DOWN DECAL
SWAY DECAL
TILT ANGLE GAUGE
OIL LEVEL DECAL
CAT LOGO DECAL
REAR PANEL CAT DECAL
CAT IGNITION SWITCH DECAL
OUTRIGGER DECAL
S/N PLATE
ULTRA LOW SULFUR FUEL DECAL, (ANSI)
ULTRA LOW SULFUR FUEL DECAL, (ENGLISH/FRENCH)
CAT HOOD DECAL
PATENT TELEHANDLERS DECAL

Ref

Ref

1
2

10

11
13
15
17
18
19
20
21
24
25
26
27
28

11-4

335-8056
303-4939
314-5318
453-3482
303-4941
314-5321
453-3484
330-4923
323-5615
453-3485
303-4942
314-5322
453-3486
303-4946
314-5324
453-3490
303-4948
314-5316
453-3492
303-4949
314-5315
453-3493
303-4962
330-4921
360-7793
299-0354
298-8438
303-4819
303-4906
303-4909
NSS
421-2305
453-3496
389-3590
421-2306

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1

TL642C, TL943C

E
E
E
A

31200723

DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item

Part Number

Qty.

32

303-4944
314-5323
453-3488
303-4945
314-5327
453-3489
303-4947
314-5325
453-3491
303-4950
314-5320
453-3494
298-1844
323-7388
398-2028
398-2027
399-7818
398-2033
453-3495
394-2328
398-2006
389-3577
394-2327
398-2034
398-2050
398-2035
398-2051
398-2036
398-2052
398-2037
398-2053
398-2038

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

398-2054

398-2039

398-2055

398-2040

398-2056

398-2041

398-2057

398-2042

33

34

35

36
37
38

39
40

41

31200723

Description
READ MANUAL DECAL, (ANSI)
READ MANUAL DECAL, (ISO)
READ MANUAL DECAL, (ENGLISH/FRENCH)
RUN OVER DECAL, (ANSI)
RUN OVER DECAL, (ISO)
RUN OVER DECAL, (ENGLISH/FRENCH)
MACHINE ROLL DECAL, (ANSI)
MACHINE ROLL DECAL, (ISO)
MACHINE ROLL DECAL, (ENGLISH/FRENCH)
TIP OVER DECAL, (ANSI)
TIP OVER DECAL, (ISO)
TIP OVER DECAL, (ENGLISH/FRENCH)
BOOM OPERATION DECAL, (TL642C)
JOYSTICK DECAL, (TL943C)
TL642C DECAL
TL943C DECAL
HOT FLUID WARNING DECAL, (ANSI)
HOT FLUID WARNING DECAL, (ISO)
HOT FLUID WARNING DECAL, (ENGLISH/FRENCH)
LUBRICATION CHART DECAL
MAINTENANCE CHART DECAL, (ANSI & FRENCH)
MAINTENANCE CHART DECAL, (ISO)
MAINTENANCE CHART DECAL, (ENGLISH/FRENCH)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL642C), (ANSI)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL943C), (ANSI)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL642C), (ANSI)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL943C), (ANSI)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL642C), (ISO)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL943C), (ISO)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL642C), (ISO)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL943C), (ISO)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, WITH WINCH,
(TL642C), (ANSI)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, WITH WINCH,
(TL943C), (ANSI)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH,
(TL642C), (ANSI)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH,
(TL943C), (ANSI)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, WITH WINCH,
(TL642C), (ISO)
CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, WITH WINCH,
(TL943C), (ISO)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH,
(TL642C), (ISO)
CAPACITY CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH,
(TL943C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS, (TL642C),
(ANSI)

TL642C, TL943C

Rev.

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

11-5

DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item

Part Number

Qty.

Description

Rev.

398-2058

398-2043

398-2059

398-2044

398-2060

398-2045
398-2061
398-2046

1
1
1

398-2062

398-2047

398-2063

398-2048

398-2064

398-2049

398-2065

42

421-8455

101

298-1694

SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS, (TL943C),


(ANSI)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL642C),
(ANSI)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL943C),
(ANSI)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS, (TL642C),
(ISO)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS,
(TL943C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL642C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL943C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS,
WITH WINCH, (TL642C), (ANSI)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS,
WITH WINCH, (TL943C), (ANSI)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, WITH WINCH,
(TL642C), (ANSI)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, WITH WINCH,
(TL943C), (ANSI)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS,
WITH WINCH, (TL642C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS,
WITH WINCH, (TL943C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, WITH WINCH,
(TL642C), (ISO)
SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, WITH WINCH,
(TL943C), (ISO)
EXPORT DECAL, (ISO), (ENGLISH/FRENCH), (TL642C S/N THL00150 &
After, TL943C S/N SXH00150 & After)
SHIFTER DECAL

K1

305-3791

1
1
1
1
1
1
1

DASH DECAL KIT, RH, (TL642C), (ANSI), (includes items 32 thru 36)
DASH DECAL KIT, RH, (TL943C), (ANSI), (includes items 32 thru 36)
DASH DECAL KIT, RH, (TL642C), (ISO), (includes items 32 thru 36)
DASH DECAL KIT, RH, (TL943C), (ISO), (includes items 32 thru 36)
DASH DECAL KIT, RH, (ENGLISH/FRENCH), (includes items 4, and 8 thru 10)
DASH DECAL KIT, RH, (TL642C), (FRENCH), (includes items 32 thru 36)
DASH DECAL KIT, RH, (TL943C), (FRENCH), (includes items 32 thru 36)

2
A
1
A
A
A
A

314-5317

11-6

TL642C, TL943C

A
A
A
A
A
A
A
A
A
A
A
A
A
A

31200723

DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item

31200723

Part Number

Qty.

Description

TL642C, TL943C

Rev.

11-7

DECALS

Figure 11-2 Boom Decals

VIEW I-I

VIEW H-H

11-8

TL642C, TL943C

31200723

DECALS

Figure 11-2 Boom Decals


Item

Part Number

Qty.

421-8454

Ref

421-8456

Ref

421-8459

Ref

421-8457

Ref
Ref

Ref

12
14
23
29
30

31200723

303-4940
314-5319
453-3483
303-4943
314-5326
453-3487
298-0576
303-4964

1
1
1
5
5
5
1
1
Ref

398-2004
398-2002
398-2005
398-2003

1
1
1
1

Description
DECAL INSTALLATION, (TL642C), (ANSI), (not available to order, see items
1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL943C), (ANSI), (not available to order, see items
1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL642C), (ISO), (not available to order, see items
1 thru 42 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL943C), (ISO), (not available to order, see items
1 thru 42 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (TL642C), (ENGLISH/FRENCH), (not available to
order, see items 1 thru 40 & 42 on Figure 11-1 & all items on Figure 11-2 for
service)
DECAL INSTALLATION, (TL943C), (ENGLISH/FRENCH), (not available to
order, see items 1 thru 40 & 42 on Figure 11-1 & all items on Figure 11-2 for
service)
CARRY PERSONNEL DECAL, (ANSI)
CARRY PERSONNEL DECAL, (ISO)
CARRY PERSONNEL DECAL, (ENGLISH/FRENCH)
PINCH POINT DECAL, (ANSI)
PINCH POINT DECAL, (ISO)
PINCH POINT DECAL, (ENGLISH/FRENCH)
BOOM ANGLE DECAL
BOOM EXTEND DECAL
BOOM ANGLE INDICATOR PLATE & MOUNTING HARDWARE,
(see Figure 2-1 for details)
TL642C CAT LH BOOM DECAL
TL943C CAT LH BOOM DECAL
TL642C CAT RH BOOM DECAL
TL943C CAT RH BOOM DECAL

TL642C, TL943C

Rev.
F
E
E
E
A

11-9

DECALS

This Page Intentionally Left Blank

11-10

TL642C, TL943C

31200723

SECTION 12
MAINTENANCE PARTS LIST
MAINTENANCE PARTS LIST

Part Number
298-1466
298-1476
298-1465
298-1475
298-7246
298-7073
298-7074
298-7074
298-8260
298-7075
298-7075
364-1064
364-1064
364-1061
364-1065
298-7076
364-1066
298-1787
298-1788
298-1789
298-1790
298-1736
298-1737
298-1724
298-1835
298-1837
298-1838
298-1840
298-1841
298-1728
298-1730
298-1730
298-1732
298-1732
298-1834
298-1836
298-1733
298-1839
298-8579
348-1638
298-8724
299-0305

355-7262

31200723

Description
BOOM ASSEMBLY
Tilt Cylinder Hose, (see Figure 8-9), (TL642C)
Tilt Cylinder Hose, (see Figure 8-9), (TL943C)
Boom Hose, (see Figure 8-9), (TL642C)
Boom Hose, (see Figure 8-9), (TL943C)
Hose Pulley, (see Figure 8-10)
Bearing Pad, (see Section 2)
Bearing Pad, (see Section 2), (TL642C)
Bearing Pad, (see Section 2), (TL943C)
Wear Pad, (see Section 2), (TL943C)
Wear Pad, (see Section 2), (TL642C)
Wear Pad, (see Section 2), (TL943C)
Wear Pad, (see Section 2), (TL642C)
Wear Pad, (see Section 2), (TL943C)
Wear Pad, (see Section 2), (TL642C)
Wear Pad, (see Section 2), (TL943C)
Wear Pad, (see Section 2), (TL642C)
Wear Pad, (see Section 2), (TL943C)
Shim, 0.0598, (see Section 2)
Shim, 0.0359, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0359, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0359, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0359, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0359, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0359, (see Section 2)
Spacer, 0.0598, (see Section 2)
Spacer, 0.0598, (see Section 2), (TL642C)
Spacer, 0.0598, (see Section 2), (TL943C)
Spacer, 0.0598, (see Section 2), (TL642C)
Spacer, 0.0598, (see Section 2), (TL943C)
Spacer, 0.0598, (see Section 2), (TL943C)
Spacer, 0.0598, (see Section 2), (TL943C)
Spacer, 0.0598, (see Section 2), (TL642C)
Spacer, 0.0598, (see Section 2), (TL943C)
Push Beam Wear Pad, (see Figure 2-5), (TL642C)
Push Beam Wear Pad, (see Figure 2-5), (TL943C)
Quick Switch Pin, (see Figure 2-7)
Quick Release Pin, (see Figure 2-7)
ENGINE
Fuel Filter, (see Figure 4-2), (TL642C S/N THG00150 & After; TL943C S/N THH00150 &
After)

TL642C, TL943C

Qty./Machine
2
2
1
1
1
10
4
2
2
4
2
4
2
4
8
2
2
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
10
4
2
4
2
4
2
4
8
1
1
1
1

12-1

MAINTENANCE PARTS LIST

Part Number
311-2376
343-7104
289-0600
374-0619
7W-2326
383-8020
383-8022
383-8021
383-8023

389-3465
378-2584
289-3260

389-3472
303-8573
299-0227
299-0485
303-8574
299-0485
303-8584

298-8585
398-1989
299-0970
341-4080
438-0876
438-0879
385-8057
341-4100
304-2627
299-0530
430-4724

12-2

Description
Fuel Filter, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N SXH00150 &
After)
Fuel Filter, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N SXH00150 &
After)
Fuel Filter, (Ultra High Efficiency), (see Figure 4-2), (TL642C S/N THL00150 & After;
TL943C S/N SXH00150 & After)
Oil Filter, (see Figure 4-2), (TL642C S/N THG00150 & After; TL943C S/N THH00150 &
After)
Oil Filter, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N SXH00150 &
After)
Primary Air Filter Element, (see Figure 4-5), (TL642C S/N THG00150 & After; TL943C
S/N THH00150 & After)
Secondary Air Filter Element, (see Figure 4-5), (TL642C S/N THG00150 & After;
TL943C S/N THH00150 & After)
Primary Air Filter Element, (see Figure 4-5), (TL642C S/N THL00150 & After; TL943C
S/N SXH00150 & After)
Secondary Air Filter Element, (see Figure 4-5), (TL642C S/N THL00150 & After; TL943C
S/N SXH00150 & After)
Locking Fuel Tank Cap, (see Figure 4-3)
Fan, (see Figure 4-1)
Serpentine Belt, (see Figure 4-2), (TL642C S/N THG00150 & After; TL943C S/N
THH00150 & After)
Serpentine Belt, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N
SXH00150 & After)

Qty./Machine
1
1
1
1
1
1
1
1
1
1
1
1
1

DRIVE TRAIN
F-N-R Shifter, 4-Speed, (see Figure 7-3)
Wheel End Seal, (see Section 5)
Wheel End Bushing, (see Section 5)
Wheel Hub Seal, (see Section 5), (TL943C)
Wheel Hub Seal, (see Section 5), (TL642C)
Wheel Hub Seal, (see Section 5), (TL943C)
Universal Joint Kit, (see Figure 5-1)

1
6
3
2
4
4
4

HYDRAULIC SYSTEM
Boom Joystick Assy, (see Figure 7-4), (TL642C)
Boom Joystick Assy, (see Figure 7-4), (TL943C)
Boom Joystick Handle Assy, (see Figure 7-4), (TL642C)
Lift Cylinder Seal Kit, (see Figure 9-1), (TL642C)
Lift Cylinder Seal Kit, (see Figure 9-1), (TL943C)
Extend/Retract Cylinder Seal Kit, (see Figure 9-2), (TL642C)
Extend/Retract Cylinder Seal Kit, (see Figure 9-2), (TL943C)
Tilt Cylinder Seal Kit, (see Figure 9-3), (TL642C)
Tilt Cylinder Seal Kit, (see Figure 9-3), (TL943C)
Compensation Cylinder Seal Kit, (see Figure 9-4), (TL642C)
Compensation Cylinder Seal Kit, (see Figure 9-4), (TL943C)
Frame Level Cylinder Seal Kit, (see Figure 9-5), (TL642C)
Frame Level Cylinder Seal Kit, (see Figure 9-5), (TL943C)

1
1
1
1
1
1
1
1
1
1
1
1
1

TL642C, TL943C

31200723

MAINTENANCE PARTS LIST

Part Number
315-1126
423-2608
298-8668
299-0310

389-3479
TBD
389-3646
441-1141
298-7293
333-2415
298-6870
434-3568

5P-8500
8H-5306
31200747
31200794
31200723

31200723

Description
Outrigger Cylinder Seal Kit, (see Figure 9-6)
Hydraulic Tank Filter Kit, (see Figure 9-14)
Hydraulic Tank Sight Gauge, (see Figure 9-14)
Hydraulic Tank Breather, (see Figure 9-14)
ELECTRICAL
Transmission Temperature Switch, (see Figure 10-9)
Ambient Temperature Sensor, (see Figure 10-1), (TL642C S/N THG00150 & After;
TL943C S/N THH00150 & After)
Ambient Temperature Sensor, (see Figure 10-1), (TL642C S/N THL00150 & After;
TL943C S/N SXH00150 & After)
Fuel Level Sender, (see Figure 4-3)
Backup Alarm, (see Figure 10-3)
Ignition Switch, (see Figure 10-4)
Horn, (see Figure 10-3), (TL642C S/N THG00150 & After,
TL943C S/N THH00150 & After)
Horn, (see Figure 10-3), (TL642C S/N THL00150 & After,
TL943C S/N SXH00150 & After)
MISCELLANEOUS
Key
Battery Disconnect Key
Operation & Maintenance Manual
Service Manual
Parts Manual

TL642C, TL943C

Qty./Machine
1
1
1
1

1
1
1
1
1
1
1
1

1
1
1
1
1

12-3

MAINTENANCE PARTS LIST

Part Number

12-4

Description

TL642C, TL943C

Qty./Machine

31200723

SECTION 13 PART NUMBER INDEX


PART NUMBER INDEX
Part Number

Page

062-8043 ......4-18, 4-24, 4-28


077-3100 ........................ 9-47
077-3234 ........................ 9-47
1001100284 ................... 5-59
1001100323CP .............. 5-59
1001120963CP .............. 5-59
1001121101CP .............. 5-59
1001121519CP .............. 5-59
102-8801 ...................... 10-37
122-4382 ...................... 10-61
122-8716 ........................ 9-47
128-5016 10-34, 10-47, 10-57
130-9888 .. 4-5, 4-7, 4-9, 4-11
133-8079 .......................... 4-3
141-2759 ...................... 10-29
148-8408 ............... 9-49, 9-51
159-9495 ...................... 10-30
159-9496 ...................... 10-30
165-9762 ........................ 9-47
169-070510-29, 10-30, 10-34,
10-35, 10-73
175-4390 ............... 10-4, 10-8
176-147710-39, 10-40, 10-43,
10-44
196-241210-39, 10-40, 10-43,
10-44, 10-47
196-241310-31, 10-40, 10-44,
10-47, 10-49,
10-61
202-5397 ...................... 10-29
211-0089 ...................... 10-27
226-6494 ........................ 2-27
228-8403 .......................... 8-8
230-4011 ........... 10-29, 10-34
231-7260 ........................ 9-47
234-4173 ........................ 9-47
248-1257 ........................ 9-47
248-1259 ........................ 9-47
248-1260 ........................ 9-47
248-1261 ........................ 9-47
260-3147 ........................ 9-47
260-3416 ........................ 9-47
263-5514 ........................ 9-47
267-957210-29, 10-39, 10-43,
10-47
273-3143 ...................... 10-30
281-8744 ........................ 4-11
289-0600 ................. 4-7, 4-11
289-3260 ................. 4-7, 4-11
293-9310 ........... 10-39, 10-43
295-3466 ............... 10-4, 10-8
297-7008 ........................ 6-22
297-70101-6, 3-15, 6-14, 6-22
297-7011 .......1-6, 6-27, 10-4,
10-15
297-7012 ........................ 8-25
297-7012 .....6-14, 6-17, 6-26,
7-5, 8-23, 8-25,
8-27, 8-43, 10-4

31200723

Part Number

Page

297-7013 8-3, 8-8, 8-13, 8-19,


10-3, 10-7,
10-19
297-7014........ 7-15, 8-8, 8-39
297-7015........ 4-3, 8-11, 8-13
297-7016........ 6-14, 7-3, 8-17
297-7017 1-6, 4-18, 6-14, 7-5,
7-15, 8-27
297-7018........................ 6-14
297-7019..... 8-31, 8-37, 8-39,
8-45, 8-47
297-7020........................ 2-27
297-7021........................ 8-33
297-7021..... 6-14, 8-11, 8-13,
8-17, 8-45
297-7023........................ 6-22
297-7025........................ 8-27
297-7029.......... 2-3, 2-21, 7-7
297-7030....... 2-7, 2-21, 4-19,
4-24, 4-29, 8-34,
8-37, 8-39,
10-15
297-7031..... 6-9, 7-3, 7-7, 8-3
297-7032....... 1-6, 2-21, 4-13,
4-15, 4-35, 4-37
297-7033.......................... 3-5
297-7036........................ 1-11
297-7038..... 2-11, 2-13, 9-49,
9-51
297-7039 1-9, 1-11, 2-7, 2-20,
2-25, 2-27, 7-17
297-7040........................ 4-13
297-7042.......................... 8-8
297-7044...................... 10-27
297-7047...... 8-33, 8-37, 8-40
297-7052...................... 10-23
297-7055............... 2-13, 2-17
297-7056 2-7, 2-9, 2-11, 2-13,
2-15, 2-17
297-7057............... 2-13, 2-17
297-7059........................ 2-13
297-7060...... 2-11, 2-13, 2-21
297-7066............... 2-13, 2-17
297-7067............... 2-13, 2-17
297-70682-9, 2-11, 2-13, 2-17
297-7069 2-7, 2-9, 2-11, 2-13,
2-15, 2-17
297-7070........ 2-9, 2-13, 2-17
297-7071................. 2-9, 2-13
297-7076.......................... 8-4
297-7077 3-5, 9-3, 9-13, 9-17,
9-19, 9-21
297-7078.......................... 9-5
297-7085.......................... 5-8
297-7085.......................... 5-8
297-7089.......................... 8-8
297-7096.......................... 4-3
297-7098.......................... 4-3
297-7100............. 6-14, 10-19

Part Number

Page

298-0407 ........................ 2-27


298-0414 ........................ 2-27
298-0416 ........................ 2-27
298-0433 .......................... 7-5
298-0434 ...................... 10-15
298-0462 ........................ 8-43
298-0463 .......................... 5-8
298-0463 ....... 5-8, 9-49, 9-51
298-0464 .... 8-29, 8-37, 8-39,
8-47
298-0465 ........................ 8-45
298-0466 .... 2-27, 8-31, 9-49,
9-51
298-0468 ...... 8-4, 8-11, 8-29,
8-33, 8-45
298-0469 .................8-3, 8-45
298-0470 ...............8-14, 8-47
298-0471 2-27, 7-7, 8-4, 8-47
298-0472 ...............8-27, 8-39
298-0473 8-4, 8-9, 8-13, 8-19,
8-23, 8-25, 8-27
298-0474 .......................... 5-4
298-0474 ....... 3-19, 5-4, 8-33
298-0475 ...... 3-19, 8-9, 8-34,
8-47, 10-11
298-0476 .................8-3, 8-29
298-0487 ....... 7-7, 8-11, 8-13
298-0488 .......................... 9-5
298-0489 8-3, 8-9, 8-13, 8-23,
8-25, 8-27, 8-39,
9-49
298-0490 .................8-3, 8-33
298-0491 .... 4-19, 4-24, 4-29,
8-4, 8-9, 9-51
298-0492 ......... 8-4, 8-9, 8-11
298-0494 ....... 8-8, 8-13, 8-27
298-0495 ...............4-19, 4-25
298-0496 .......................... 5-4
298-0496 5-4, 8-8, 8-13, 8-27,
10-11
298-0497 .............3-19, 10-11
298-0498 ...................5-4, 5-8
298-0498 ........... 5-4, 5-8, 8-4
298-0499 ........................ 8-47
298-0500 .................8-3, 8-11
298-0501 ...............8-33, 8-37
298-0502 ..... 8-17, 8-33, 8-39
298-0504 ...............8-34, 8-37
298-0505 ...............8-34, 8-39
298-0506 ...............8-37, 8-39
298-0507 .......................... 5-4
298-0507 ... 3-5, 5-4, 7-3, 8-9,
8-11, 8-13, 8-19,
8-21, 8-43
298-0509 .................8-8, 8-13
298-0519 ...............8-34, 8-37
298-0520 ...............8-34, 8-39
298-0522 ....... 7-3, 8-11, 8-13
298-0530 ...............4-35, 4-37

TL642C, TL943C

Part Number

Page

298-0541........................ 1-11
298-0546.. 6-14, 10-24, 10-27
298-0547............. 6-15, 10-19
298-0548....... 6-17, 7-15, 8-3,
8-39, 10-19,
10-23
298-05491-6, 3-15, 6-27, 8-27
298-0552........................ 6-19
298-0553.... 10-4, 10-8, 10-11
298-0557...................... 10-23
298-0559...................... 10-27
298-0565................. 1-6, 5-57
298-0574........................ 1-11
298-0576........................ 11-9
298-0577...................... 10-15
298-1358...... 2-27, 10-3, 10-7
298-1359....... 1-6, 4-15, 4-19,
4-24, 4-29, 6-4,
6-14
298-1361........................ 9-53
298-1362........................ 6-14
298-1365........................ 9-39
298-1376........................ 8-17
298-1377........................ 8-17
298-1383........................ 8-43
298-1388........................ 8-31
298-1389........................ 8-29
298-1392........................ 8-17
298-1393.......................... 5-8
298-1393.......................... 5-8
298-1394........................ 8-17
298-1443........................ 8-43
298-1465...... 8-33, 8-37, 12-1
298-1466............... 8-34, 12-1
298-1467........................ 8-37
298-1468........................ 8-37
298-1471........................ 8-34
298-1472........................ 8-34
298-1473........................ 8-37
298-1475...... 8-33, 8-39, 12-1
298-1476............... 8-34, 12-1
298-1477........................ 8-39
298-1478........................ 8-34
298-1479........................ 8-34
298-1480........................ 8-39
298-1499............... 8-45, 8-47
298-1540............... 4-13, 4-15
298-1577.......................... 2-3
298-1579............... 4-35, 4-37
298-1580...... 4-19, 4-25, 4-29
298-1581........................ 8-29
298-1585........................ 8-43
298-1586........................ 3-19
298-1592.......................... 2-9
298-1593........................ 2-21
298-1597................. 2-3, 8-29
298-1602........................ 9-53
298-1609.......................... 1-6
298-1610................... 5-4, 5-8

13-1

PART NUMBER INDEX


Part Number

Page

298-1610 ..5-4, 5-8, 7-3, 8-19,


8-21
298-1612 1-9, 1-11, 2-3, 2-20,
2-25, 2-27, 3-5,
8-29, 8-37, 8-40
298-1613 .......................... 2-7
298-1615 ............... 2-11, 2-15
298-1620 .......................... 6-8
298-1626 ........2-7, 2-11, 2-15
298-1628 2-7, 2-9, 2-11, 2-13,
2-15, 2-17, 2-21
298-1629 2-7, 2-9, 2-11, 2-13,
2-15, 2-17
298-1630 ............... 2-23, 3-19
298-1631 .......................... 5-4
298-1631 ................... 5-4, 6-3
298-1632 ................... 5-4, 5-8
298-1632 ................... 5-4, 5-8
298-1643 ................. 6-3, 6-14
298-1645 ........................ 9-27
298-1650 ........................ 2-20
298-1651 ........................ 2-20
298-1655 .......................... 8-9
298-1656 ............... 8-34, 8-37
298-1657 ...... 8-31, 8-34, 8-39
298-1660 ........................ 3-19
298-1689 ........2-7, 2-11, 2-15
298-1694 ........................ 11-6
298-1695 ............... 9-49, 9-51
298-1724 ............... 2-13, 12-1
298-1726 ........2-7, 2-11, 2-13
298-1727 ........2-7, 2-11, 2-13
298-1728 2-7, 2-9, 2-11, 2-13,
12-1
298-1729 ........2-7, 2-11, 2-13
298-1730 .....2-11, 2-15, 2-17,
12-1
298-1731 ........................ 2-15
298-1732 .2-7, 2-9, 2-11, 12-1
298-1733 ...... 2-11, 2-15, 12-1
298-1734 ........................ 2-15
298-1735 ............... 2-11, 2-15
298-1736 .......... 2-7, 2-9, 12-1
298-1737 .......... 2-7, 2-9, 12-1
298-1738 ........................ 6-14
298-1739 .......................... 9-9
298-1739 ........................ 9-11
298-1740 .......................... 6-3
298-1741 ...... 8-33, 8-37, 8-39
298-1742 ...... 8-33, 8-37, 8-39
298-1744 ................... 5-4, 5-8
298-1744 ................... 5-4, 5-8
298-1746 .......................... 6-3
298-1751 .......................... 5-4
298-1751 .......................... 5-4
298-1754 ........................ 2-21
298-1755 ............... 6-9, 10-23
298-1758 ............... 4-35, 4-37
298-1770 ............... 6-22, 6-26

13-2

Part Number

Page

298-1772 ................ 6-3, 6-14


298-1773 ......................10-23
298-1781 ........................2-23
298-1786 ........................2-21
298-1787 2-7, 2-9, 2-11, 2-13,
12-1
298-1788 2-7, 2-9, 2-11, 2-13,
12-1
298-1789 .... 2-11, 2-15, 2-17,
12-1
298-1790 ..... 2-11, 2-17, 12-1
298-1794 ........................9-55
298-1796 ........................9-55
298-1797 ........................9-55
298-1799 .... 5-13, 5-22, 5-35,
5-43
298-1800 .............. 5-13, 5-35
298-1801 ........................5-17
298-1801 ........................5-39
298-1802 ........................5-17
298-1802 ........................5-39
298-1803 ........................5-17
298-1803 ........................5-39
298-1804 ........................5-39
298-1805 ........................5-39
298-1806 ........................5-39
298-1807 ........................5-39
298-1808 ........................5-17
298-1808 ........................5-39
298-1809 ........................5-39
298-1810 ........................5-39
298-1811 ........................5-39
298-1812 ........................5-39
298-1813 ........................5-17
298-1813 ........................5-39
298-1814 ........................5-17
298-1814 ........................5-39
298-1816 .............. 5-29, 5-51
298-1817 .............. 5-29, 5-51
298-1819 .............. 5-29, 5-51
298-1820 .............. 5-29, 5-51
298-1821 .............. 5-29, 5-51
298-1822 .............. 5-29, 5-51
298-1825 .............. 5-21, 5-43
298-1833 ........................8-40
298-1834 .............. 2-13, 12-1
298-1835 .............. 2-13, 12-1
298-1836 .............. 2-17, 12-1
298-1837 .............. 2-17, 12-1
298-1838 .............. 2-17, 12-1
298-18392-9, 2-13, 2-17, 12-1
298-18402-9, 2-13, 2-17, 12-1
298-18412-9, 2-13, 2-17, 12-1
298-1842 ........................2-23
298-1843 ........................2-21
298-1844 ........................11-5
298-1849 ........................5-57
298-1853 .... 5-21, 5-25, 5-43,
5-47

Part Number

Page

298-1854 .....5-21, 5-25, 5-43,


5-44
298-1855 .....5-15, 5-25, 5-31,
5-37
298-1857 .....5-13, 5-15, 5-21,
5-25, 5-35, 5-37,
5-43, 5-47
298-1860 .....5-21, 5-25, 5-43,
5-47
298-1861 ......5-21, 5-43, 5-47
298-1862 ......5-21, 5-43, 5-47
298-1863 .....5-21, 5-25, 5-43,
5-47
298-1865 ........................ 5-17
298-1865 .....5-19, 5-21, 5-25,
5-39, 5-41, 5-43,
5-47
298-1872 ............... 5-19, 5-41
298-1876 ........................ 5-19
298-1877 .....5-21, 5-25, 5-43,
5-47
298-1878 .....5-29, 5-31, 5-51,
5-53
298-1880 ........................ 5-31
298-1881 .....5-29, 5-31, 5-51,
5-53
298-1883 ......5-29, 5-31, 5-51
298-4546 ........................ 4-11
298-4547 ................. 4-7, 4-11
298-6828 ...................... 10-15
298-6830 ......8-33, 8-37, 8-39
298-6831 ............... 9-23, 9-25
298-6832 ........................ 3-19
298-6833 ................. 2-3, 6-14
298-6843 ............. 6-15, 10-19
298-6844 ........................ 9-27
298-6849 ................. 1-9, 1-11
298-6850 ....10-4, 10-8, 10-11
298-6861 ........................ 9-11
298-6862 ........................ 2-21
298-6866 ...................... 10-27
298-6870 ............. 10-15, 12-3
298-6906 ........................ 9-27
298-6909 ........................ 9-27
298-6910 ...................... 10-24
298-6920 ........................ 2-20
298-6921 .......................... 9-9
298-6922 ........................ 2-23
298-6924 ........................ 2-11
298-6925 ............... 10-4, 10-8
298-7011 ........................ 8-33
298-7012 ........................ 8-37
298-7013 ............. 6-15, 10-19
298-7014 .......................... 2-7
298-7015 .......................... 2-7
298-7016 ........................ 2-21
298-7022 ........................ 2-20
298-7024 ........................ 8-37
298-7026 ................... 9-7, 9-9

TL642C, TL943C

Part Number

Page

298-7027.......................... 2-3
298-7028........................ 2-20
298-7030.......................... 6-3
298-7031.......................... 2-4
298-7032........................ 2-21
298-7034............... 9-23, 9-25
298-7035............... 9-23, 9-25
298-7036........................ 6-14
298-7039........................ 7-17
298-7049........................ 6-14
298-7055........................ 3-19
298-7057............... 2-25, 2-27
298-7063........................ 2-21
298-7066........................ 4-37
298-7067............... 8-33, 8-37
298-7069........................ 2-23
298-7070...................... 10-15
298-7072...................... 10-15
298-7073 2-7, 2-9, 2-11, 2-13,
12-1
298-7074..... 2-11, 2-15, 2-17,
12-1
298-70752-7, 2-11, 2-13, 12-1
298-7076............... 2-15, 12-1
298-7082.......................... 7-9
298-7099........................ 9-69
298-7106........................ 2-20
298-7107........................ 2-20
298-7108........................ 2-23
298-7221...................... 10-21
298-7243............... 4-13, 4-15
298-7245........................ 8-37
298-7246............... 8-39, 12-1
298-7249........................ 8-31
298-7254............... 4-13, 4-15
298-7263........................ 6-22
298-7268...................... 10-55
298-7269........... 10-15, 10-49
298-7271...................... 10-15
298-7272...................... 10-15
298-7274..... 5-21, 5-25, 5-43,
5-47
298-7278........................ 6-28
298-7281............. 6-17, 10-23
298-7282........... 10-19, 10-65
298-7283...................... 10-21
298-7285...................... 10-21
298-7289...................... 10-27
298-7290............... 6-22, 6-23
298-7292........................ 6-17
298-7293............. 10-15, 12-3
298-7294........................ 9-45
298-7298........................ 8-29
298-7300.......................... 2-3
298-7310.......................... 8-3
298-7311........................ 5-59
298-7311........................ 5-59
298-7312............... 2-20, 2-23
298-7313........................ 2-20

31200723

PART NUMBER INDEX


Part Number

Page

298-7314 ................... 9-7, 9-9


298-7314 ........................ 9-11
298-7318 ........................ 2-23
298-7341 .......................... 8-3
298-7356 ......2-27, 8-27, 8-39
298-7357 .......................... 8-4
298-7358 ... 3-5, 8-3, 8-8, 8-9,
8-11, 8-13, 8-23,
8-25, 8-43, 8-45
298-7360 .......................... 8-4
298-7362 ............. 6-14, 10-27
298-7363 .....3-15, 6-15, 6-17,
6-22, 6-27, 7-5,
8-8, 8-27, 10-4,
10-15, 10-23,
10-71
298-7364 .......1-6, 4-18, 4-24,
4-28, 6-19, 7-3,
7-5, 7-15, 8-11,
8-13, 8-17, 8-27,
10-3, 10-7
298-7365 .......2-3, 2-21, 3-19,
4-15, 4-19, 4-25,
4-29, 4-35, 4-37,
6-9, 7-7, 8-3,
8-34, 8-37, 8-39
298-7367 .....2-11, 2-13, 2-23,
4-13, 7-17, 9-49,
9-51, 10-23
298-7368 ................. 2-21, 4-3
298-7369 ...................... 10-23
298-7371 ...................... 10-19
298-7372 .......1-6, 6-14, 6-26,
8-23, 8-25, 8-29,
8-43
298-7373 .......1-6, 5-57, 6-14,
6-26, 9-40
298-7374 . 1-6, 1-7, 2-3, 4-13,
4-15, 6-26
298-7375 ....8-33, 8-37, 10-27
298-7377 ...6-14, 10-4, 10-24,
10-27
298-7378 .....6-22, 6-26, 7-15,
8-3, 8-8, 8-23,
8-25, 8-39, 10-3,
10-7, 10-23,
10-71
298-7379 .......6-26, 8-3, 8-11,
8-13, 8-17
298-7380 . 1-6, 2-3, 2-21, 6-9,
6-26, 7-3, 7-7,
8-8, 8-33, 8-37,
8-40, 9-27, 10-3
298-7381 .......................... 8-4
298-7382 1-9, 1-11, 2-20, 6-9,
8-9, 8-33, 8-37,
8-40, 9-49, 9-51,
10-23
298-7384 ........................ 10-3

31200723

Part Number

Page

298-7387........................ 10-3
298-7388.......................... 7-3
298-7389........................ 10-3
298-7392....... 3-5, 4-19, 4-25,
4-29, 8-4, 8-9,
9-3, 9-13, 9-17,
9-19, 9-21
298-7393................... 1-3, 9-5
298-7429........................ 5-31
298-7430........................ 5-29
298-7431............... 5-31, 5-51
298-7432.......................... 5-8
298-7432.......................... 5-8
298-7434................. 8-8, 8-13
298-7436............... 8-11, 8-45
298-7437..... 2-27, 8-11, 8-13,
8-31, 8-34, 8-39,
10-15
298-7438..... 8-34, 8-37, 8-45,
8-47
298-7440...................... 10-15
298-7833........................ 8-43
298-7834........................ 6-22
298-7839...................... 10-15
298-7840.......................... 6-9
298-7841............... 4-31, 4-33
298-7846........................ 6-26
298-7852.......................... 5-8
298-7852.......................... 5-8
298-7857............... 5-15, 5-37
298-7861............... 5-19, 5-41
298-7862............... 5-19, 5-41
298-7863............... 5-19, 5-41
298-7864........................ 5-41
298-7865........................ 5-41
298-7866........................ 5-41
298-7867...... 5-29, 5-31, 5-51
298-7868..... 5-21, 5-25, 5-43,
5-47
298-7870...... 5-29, 5-31, 5-51
298-7871............... 5-15, 5-37
298-7872............... 5-15, 5-37
298-7873..... 5-29, 5-31, 5-51,
5-53
298-7875................... 5-4, 5-8
298-7875............ 1-3, 5-4, 5-8
298-7880........................ 6-14
298-7889........................ 4-28
298-7890.......................... 8-9
298-7892........................ 8-17
298-7900............. 10-3, 10-15
298-7913.......................... 5-4
298-7913.......................... 5-4
298-7916........................ 3-19
298-7918........................ 3-19
298-7919........................ 3-19
298-7920........................ 2-21
298-7922........................ 1-13
298-7923.......................... 5-8

Part Number

Page

298-7923 .......................... 5-8


298-7927 ........................ 8-17
298-7930 ........................ 8-40
298-7931 ........................ 6-23
298-7971 ...................... 10-27
298-7977 ...............6-22, 6-23
298-7980 .... 4-13, 4-18, 4-24,
4-28
298-7984 .......................... 8-8
298-7988 ........................ 8-43
298-7989 ........................ 7-17
298-7995 ........................ 3-19
298-7997 ........................ 5-57
298-7998 ........................ 5-57
298-7999 ........................ 6-26
298-8002 ........................ 9-27
298-8003 ........................ 8-37
298-8004 .......................... 2-9
298-8005 ........................ 2-13
298-8006 .................2-9, 2-23
298-8009 ...............2-21, 2-23
298-8010 ........................ 2-21
298-8012 ........................ 2-11
298-8013 ...............2-11, 2-15
298-8014 2-7, 2-9, 2-11, 2-15
298-8015 2-7, 2-9, 2-11, 2-13
298-8016 .......................... 2-7
298-8017 ........................ 2-11
298-8019 ........................ 2-11
298-8020 ........................ 2-11
298-8021 ....... 2-7, 2-11, 2-15
298-8023 .......................... 8-3
298-8028 .......................... 2-3
298-8030 ........................ 8-33
298-8030 ..... 8-33, 8-37, 8-39
298-8032 ........................ 10-3
298-8037 ........................ 2-15
298-8038 ........................ 2-15
298-8041 ........................ 6-14
298-8047 ........................ 7-17
298-8048 .......................... 1-6
298-8049 1-6, 3-19, 8-8, 8-33,
8-37, 8-39
298-8050 .......................... 6-9
298-8051 ........................ 3-19
298-8052 .......................... 5-4
298-8052 ...................5-4, 6-3
298-8053 .......................... 6-3
298-8055 ........................ 2-21
298-8056 ........................ 9-11
298-8058 ........................ 2-21
298-8059 ........................ 2-23
298-8060 ........................ 2-23
298-8062 .......................... 9-9
298-8063 ........................ 2-23
298-8064 ........................ 2-23
298-8067 ..... 8-33, 8-37, 8-39
298-8068 .......................... 6-3
298-8069 .......................... 6-3

TL642C, TL943C

Part Number

Page

298-8070.......................... 2-3
298-8114........................ 9-19
298-8127.......................... 5-4
298-8127.......................... 5-4
298-8131........ 9-3, 9-19, 9-21
298-8138........................ 5-11
298-8140.......................... 1-6
298-8141........................ 7-17
298-8145........................ 4-37
298-8147...................... 10-21
298-8149........................ 7-15
298-8157........................ 8-43
298-8167.......................... 9-3
298-8175........................ 9-55
298-8181........................ 5-17
298-8181........................ 5-39
298-8182........................ 5-39
298-8186............... 5-29, 5-51
298-8187............... 5-29, 5-51
298-8188............... 5-29, 5-51
298-8189............... 5-29, 5-51
298-8191............... 5-29, 5-51
298-8192............... 5-29, 5-51
298-8193............... 5-21, 5-43
298-8194........................ 5-21
298-8195........................ 5-21
298-8196........................ 5-21
298-8197............... 5-21, 5-43
298-8198............... 5-21, 5-43
298-8211........................ 2-13
298-8229.......................... 2-9
298-8230.......................... 2-9
298-8232........................ 2-21
298-8233........................ 2-21
298-8234........................ 2-23
298-8235........................ 8-33
298-8237.......................... 5-8
298-8237.......................... 5-8
298-8239........................ 8-39
298-8244.......................... 7-3
298-8251........................ 2-23
298-8253........................ 2-20
298-8256............... 8-33, 8-39
298-8257........................ 2-20
298-8259.......................... 2-3
298-8260............... 2-13, 12-1
298-8263.......................... 2-4
298-8264........................ 8-39
298-8265...................... 10-15
298-8268.......................... 1-6
298-8269...................... 10-15
298-8278........................ 2-20
298-8279........................ 2-23
298-8280.......................... 7-3
298-8287............... 9-19, 9-21
298-8290........................ 5-57
298-8291........................ 5-31
298-8292........................ 5-31
298-8293........................ 5-31

13-3

PART NUMBER INDEX


Part Number

Page

298-8294 ........................ 5-31


298-8295 ............... 5-25, 5-47
298-8296 ............... 5-25, 5-47
298-8297 .....5-21, 5-25, 5-43,
5-47
298-8300 .....5-21, 5-25, 5-43,
5-47
298-8302 ........................ 9-55
298-8303 ........................ 9-55
298-8313 ........................ 6-27
298-8317 ........................ 6-28
298-8378 .......................... 7-5
298-8380 ............... 9-49, 9-51
298-8426 ...................... 10-51
298-8429 ........................ 1-11
298-8430 ................. 1-9, 1-11
298-8431 ........................ 1-11
298-8438 ........................ 11-4
298-8453 ............. 6-26, 10-65
298-8576 ........................ 2-23
298-8578 ........................ 2-21
298-8579 ............... 2-21, 12-1
298-8581 .......................... 6-3
298-8583 ........................ 2-20
298-8585 ................. 7-9, 12-2
298-8588 ............... 9-49, 9-51
298-8590 ............. 6-15, 10-19
298-8596 ........................ 3-21
298-8604 ........................ 5-57
298-8606 .......................... 6-3
298-8614 ...................... 10-27
298-8619 ........................ 2-21
298-8620 ........................ 2-20
298-8621 ........................ 2-21
298-8622 ........................ 2-20
298-8623 ........................ 2-23
298-8636 ........................ 8-43
298-8637 .......................... 7-7
298-8644 ........................ 7-15
298-8651 ........................ 9-17
298-8668 ...... 9-49, 9-51, 12-3
298-8669 ........................ 6-19
298-8716 ........................ 8-33
298-8718 ........................ 2-15
298-8722 ........................ 6-19
298-8724 ............... 2-25, 12-1
298-8734 ............... 2-25, 2-27
298-8745 .......................... 7-7
298-8760 ............... 8-37, 8-39
298-8761 ........................ 6-14
298-8765 ........................ 2-21
298-8767 ........................ 2-20
298-8780 ........................ 5-59
298-8781 ........................ 5-59
298-8782 ............... 9-13, 9-19
298-8783 .......................... 5-4
298-8783 .......................... 5-4
298-8791 ........................ 5-57
298-8792 ........................ 5-57

13-4

Part Number

Page

298-8804 ........................2-21
298-8807 ........................2-21
298-8808 ........................2-23
298-8809 ........................2-23
298-8810 ..........................9-5
298-8813 ..........................5-8
298-8813 ..........................5-8
299-0191 ........................9-55
299-0192 ........................9-55
299-0193 ........................9-55
299-0194 ........................9-55
299-0195 .... 5-13, 5-21, 5-35,
5-43
299-0196 .............. 5-13, 5-35
299-0197 .............. 5-13, 5-35
299-0201 ..... 5-21, 5-22, 5-43
299-0202 ..... 5-21, 5-22, 5-43
299-0205 ........................5-21
299-0208 ..........................7-3
299-0209 ..........................7-9
299-0210 ................ 7-9, 7-13
299-0221 .............. 5-15, 5-37
299-0223 .... 5-21, 5-25, 5-43,
5-47
299-0227 .... 5-21, 5-25, 5-43,
5-47, 12-2
299-0228 .... 5-21, 5-25, 5-43,
5-47
299-0235 .... 5-21, 5-25, 5-43,
5-47
299-0236 .... 5-21, 5-25, 5-43,
5-47
299-0237 ........................5-31
299-0238 ........................5-31
299-0239 ........................5-31
299-0240 .... 5-29, 5-31, 5-51,
5-53
299-0241 .... 5-29, 5-31, 5-51,
5-53
299-0243 ..... 5-25, 5-43, 5-47
299-0245 .............. 5-25, 5-47
299-0246 .............. 5-25, 5-47
299-0247 .............. 5-25, 5-47
299-0248 .............. 5-25, 5-47
299-0253 .............. 5-13, 5-35
299-0277 ..........................1-9
299-0278 ..........................1-9
299-0305 .............. 2-25, 12-1
299-0308 ........................9-31
299-0310 ..... 9-49, 9-51, 12-3
299-031210-30, 10-31, 10-40,
10-44, 10-47,
10-49
299-0314 ..........................5-4
299-0314 ..........................5-4
299-0317 ..........................5-4
299-0317 ..........................5-4
299-0320 ......................10-75
299-0328 ........................6-22

Part Number

Page

299-0337 ........................ 6-22


299-0338 ...................... 10-23
299-033910-39, 10-43, 10-53,
10-65
299-0341 ........... 10-19, 10-65
299-034310-39, 10-43, 10-51,
10-57, 10-59
299-0345 ...................... 10-51
299-034610-19, 10-49, 10-51,
10-65
299-0348 ........... 10-51, 10-65
299-0349 ...................... 10-49
299-0350 ........... 10-39, 10-43
299-0354 ........................ 11-4
299-0355 .......................... 8-4
299-0361 ........................ 1-13
299-0362 ........................ 3-19
299-0369 .......................... 5-8
299-0369 1-6, 5-8, 6-14, 10-4,
10-7
299-0370 .......................... 6-3
299-0383 ........................ 8-43
299-0387 ................... 5-4, 5-8
299-0392 ........................ 4-37
299-0395 ........................ 6-14
299-0396 ........................ 9-27
299-0398 ...................... 10-24
299-0400 ........................ 4-13
299-0401 ........................ 2-21
299-0471 ............. 8-34, 10-11
299-0472 .......................... 8-9
299-0485 ......5-25, 5-47, 12-2
299-0487 ........................ 9-45
299-0493 ........................ 2-11
299-0498 .......................... 7-9
299-0499 ........................ 9-17
299-0500 ........................ 9-45
299-0507 ........................ 9-45
299-0508 ........................ 5-17
299-0511 ........................ 5-17
299-0511 ........................ 5-39
299-0520 .....5-21, 5-25, 5-43,
5-47
299-0523 ........................ 9-65
299-0528 ........................ 9-11
299-0530 ............... 9-21, 12-2
299-0535 ........................ 2-20
299-0544 ........................ 5-57
299-0545 ........................ 5-57
299-0546 ........................ 5-57
299-0547 ........................ 5-57
299-0558 ........................ 7-13
299-0559 ........................ 7-13
299-0560 .......................... 7-7
299-0635 ........................ 7-13
299-0636 ........................ 7-13
299-0788 ........................ 5-17
299-0788 ........................ 5-39
299-0789 ........................ 5-17

TL642C, TL943C

Part Number

Page

299-0789........................ 5-39
299-0790............... 5-13, 5-35
299-0791........................ 5-13
299-0792........................ 5-35
299-0793............... 5-13, 5-35
299-0794........................ 5-13
299-0794........................ 5-35
299-0795........................ 5-44
299-0796........................ 5-44
299-0797........................ 5-21
299-0799............... 5-15, 5-37
299-0800............... 5-15, 5-37
299-0801........................ 5-13
299-0801............... 5-15, 5-37
299-0802............... 5-15, 5-37
299-0803............... 5-25, 5-47
299-0804............... 5-25, 5-47
299-0808............... 5-13, 5-35
299-0810............... 5-26, 5-47
299-0811............... 5-31, 5-53
299-0812............... 5-31, 5-53
299-0813........................ 5-44
299-0816............... 5-26, 5-48
299-0817............... 5-26, 5-48
299-0821..... 5-13, 5-15, 5-21,
5-25, 5-35, 5-37,
5-43, 5-47
299-0822........................ 5-41
299-0824............... 5-19, 5-41
299-0825............... 5-19, 5-41
299-0826............... 5-19, 5-41
299-0827..... 5-21, 5-25, 5-43,
5-47
299-0828............... 5-25, 5-47
299-0834.......................... 7-9
299-0849...................... 10-23
299-0852........................ 9-27
299-0853........................ 2-23
299-0908...................... 10-53
299-0909...................... 10-51
299-0910...................... 10-51
299-0913.......................... 7-7
299-0915........................ 7-13
299-0916........................ 7-13
299-0917........................ 7-13
299-0921........................ 6-19
299-0922........................ 6-19
299-0924........................ 6-19
299-0925........................ 6-19
299-0927........................ 6-19
299-0928........................ 6-19
299-0929...................... 10-57
299-0941............... 5-15, 5-37
299-0944...................... 10-61
299-0946........ 8-8, 8-13, 8-19
299-0949........................ 8-33
299-0949..... 6-22, 8-11, 8-17,
8-45
299-0953.......................... 7-9

31200723

PART NUMBER INDEX


Part Number

Page

299-0954 .......................... 7-9


299-095610-29, 10-34, 10-39,
10-43, 10-47
299-095710-29, 10-39, 10-43,
10-47
299-0958 10-39, 10-43, 10-47
299-0960 ................. 7-9, 7-13
299-0966 .......................... 7-9
299-0967 .......................... 7-9
299-0970 ................. 7-9, 12-2
299-0976 ........................ 7-13
299-0982 ........................ 5-19
299-0983 ........................ 5-31
299-0984 ............... 5-19, 5-41
299-0985 ........................ 9-55
299-1283 .......................... 6-3
299-1286 ........................ 8-37
299-1297 ...................... 10-15
299-1323 ................. 1-9, 1-11
299-1324 .......................... 7-7
299-1327 ........................ 8-39
299-1334 .......................... 5-8
299-1334 .......................... 5-8
299-1335 .......................... 5-8
299-1335 .......................... 5-8
299-1349 ........................ 2-27
299-6624 ........................ 2-27
299-6628 ...................... 10-67
299-6629 10-39, 10-43, 10-47
299-6630 ...................... 10-51
299-6632 .......................... 7-7
299-6637 ........................ 6-19
299-6639 ........................ 5-21
299-6644 .....2-27, 8-11, 8-13,
8-31, 8-34, 8-37,
8-39, 8-45, 8-47,
10-15
299-6645 ...................... 10-15
299-6658 ........................ 8-33
299-6659 ............... 8-37, 8-39
299-6673 ........................ 5-57
299-6680 ........................ 8-33
299-6693 ........................ 7-15
299-7103 .....5-13, 5-15, 5-21,
5-29, 5-31, 5-35,
5-37, 5-43, 5-51,
5-53
299-710610-34, 10-47, 10-49,
10-53, 10-61
299-710710-30, 10-47, 10-49,
10-61, 10-69
299-7116 ........................ 9-27
299-7118 ........................ 2-11
299-7122 .......................... 7-9
299-7130 ........................ 9-55
299-7131 ........................ 9-55
299-7134 .....5-13, 5-15, 5-35,
5-37
299-7136 ............... 5-13, 5-35

31200723

Part Number

Page

299-7137............... 5-21, 5-43


299-7138........................ 5-17
299-7139........................ 5-17
299-7141............... 5-29, 5-51
299-7144........................ 7-13
299-7156..... 5-15, 5-25, 5-37,
5-47
299-7161..... 5-13, 5-15, 5-35,
5-37
299-7162............... 5-19, 5-41
299-7163............... 5-19, 5-41
299-7165...... 5-29, 5-31, 5-51
299-7166............... 5-31, 5-53
299-7168............... 5-25, 5-47
299-7169............... 5-25, 5-47
299-7170..... 5-13, 5-21, 5-25,
5-35, 5-43, 5-47
299-7180........................ 6-27
299-7182........................ 6-27
299-7184........................ 6-27
299-8229................. 4-7, 4-11
2Y-6141 ........................... 6-4
300-6071........................ 2-23
300-6073........................ 2-20
300-6074............. 10-3, 10-15
300-6078 2-25, 2-27, 3-5, 3-9,
3-19, 10-11
300-6079 2-25, 2-27, 3-5, 3-9,
3-19, 10-11
300-6084.... 2-25, 2-27, 10-11
300-6094........................ 8-37
300-6095............... 2-25, 2-27
300-6096........................ 8-13
300-6099........ 7-3, 8-11, 8-13
300-6101............. 6-26, 10-19
300-6103.... 2-25, 2-27, 10-11
300-6104................... 7-3, 8-4
300-6108........................ 5-57
300-6115.......................... 2-7
301-9752........................ 3-13
301-9753........................ 3-13
301-9754........................ 3-13
301-9755........................ 3-13
301-9756........................ 3-13
301-9757.......................... 3-3
301-9758.......................... 3-3
303-4735............. 10-3, 10-23
303-4737........................ 3-19
303-4741................... 3-3, 3-5
303-4744.......................... 6-3
303-4754................. 8-9, 8-43
303-4755........................ 3-19
303-4756........................ 8-45
303-4757................... 8-3, 8-8
303-4758.......................... 8-4
303-47594-19, 4-24, 4-29, 8-9
303-4762..... 4-19, 4-24, 4-29,
8-47
303-4765........................ 9-51

Part Number

Page

303-4771 ..... 4-19, 4-24, 4-29


303-4774 .................6-9, 10-3
303-4777 ........................ 10-7
303-4779 .......................... 1-6
303-4782 ...................3-3, 3-5
303-4787 ...............10-3, 10-7
303-4788 .......................... 4-3
303-4789 ........................ 6-26
303-4795 ........................ 4-15
303-4799 ...............1-13, 5-57
303-4803 ........................ 9-53
303-4809 .......................... 2-9
303-4819 ........................ 11-4
303-4836 .......................... 1-7
303-4866 ........................ 8-27
303-4875 ........................ 8-45
303-4876 ........................ 8-45
303-4877 ........................ 8-45
303-4878 ........................ 8-45
303-4898 ........................ 3-19
303-4899 ........................ 8-34
303-4900 ........................ 8-39
303-4906 ........................ 11-4
303-4909 ........................ 11-4
303-4911 .... 4-19, 4-25, 4-29,
6-23, 6-26
303-4912 ........................ 8-34
303-4918 ...................... 10-61
303-4923 ...................... 10-23
303-4924 ...................... 10-23
303-4925 ...................... 10-23
303-4927 ...................... 10-24
303-4929 ........................ 2-23
303-4932 ........................ 2-23
303-4935 ........................ 2-20
303-4938 ........................ 2-20
303-4939 ........................ 11-4
303-4940 ........................ 11-9
303-4941 ........................ 11-4
303-4942 ........................ 11-4
303-4943 ........................ 11-9
303-4944 ........................ 11-5
303-4945 ........................ 11-5
303-4946 ........................ 11-4
303-4947 ........................ 11-5
303-4948 ........................ 11-4
303-4949 ........................ 11-4
303-4950 ........................ 11-5
303-4957 ...................3-3, 3-5
303-4958 ...................3-3, 3-5
303-4961 .......................... 6-9
303-4962 ........................ 11-4
303-4964 ........................ 11-9
303-496910-15, 10-16, 10-23,
10-30, 10-39,
10-40, 10-43,
10-44, 10-47,
10-49, 10-69,
10-73

TL642C, TL943C

Part Number

Page

303-497010-15, 10-29, 10-30,


10-31, 10-34,
10-39, 10-40,
10-43, 10-44,
10-47, 10-49,
10-53, 10-55,
10-63, 10-75
303-4971........... 10-24, 10-47
303-4972...................... 10-24
303-4973...................... 10-27
303-4978.......................... 6-8
303-4979...................... 10-27
303-4980...................... 10-27
303-498210-39, 10-43, 10-49,
10-53
303-498310-39, 10-43, 10-49,
10-53
303-4988................... 3-3, 3-5
303-4997...................... 10-37
303-4999........................ 3-19
303-5000........................ 2-21
303-5001........................ 2-23
303-8565........................ 9-53
303-8570..... 5-21, 5-25, 5-43,
5-47
303-8571..... 5-21, 5-25, 5-43,
5-47
303-8572..... 5-21, 5-25, 5-43,
5-47
303-8573..... 5-21, 5-25, 5-43,
5-47, 12-2
303-8574...... 5-21, 5-43, 12-2
303-8578........................ 6-11
303-8581........................ 6-11
303-8582.......................... 6-8
303-8583........................ 6-11
303-8584................... 5-4, 5-8
303-8584.......... 5-4, 5-8, 12-2
303-8585.......................... 6-8
303-8586........................ 6-11
303-8587........................ 6-11
303-8588........................ 6-11
303-8589........................ 6-17
303-8590.......................... 6-8
303-8592.......................... 6-8
303-8597.......................... 6-8
303-8598........................ 6-11
303-8599................. 4-3, 4-31
303-8605........................ 9-39
303-8606........................ 9-39
303-8607........................ 9-39
303-8609........................ 9-39
303-8610.......................... 7-7
303-8611........................ 6-17
303-8612.......................... 6-8
303-8613.......................... 6-8
303-8614........................ 6-11
303-8615.......................... 6-8
303-8618.......................... 6-8

13-5

PART NUMBER INDEX


Part Number

Page

303-8619 .......................... 6-8


303-8623 ........................ 9-39
303-8624 .......................... 6-8
303-8625 .......................... 6-8
303-8626 .......................... 6-8
303-8627 .......................... 6-8
303-8628 .......................... 6-8
303-8629 .......................... 6-8
303-8630 .......................... 6-8
303-8631 .......................... 6-8
303-8632 .......................... 6-8
303-8633 .......................... 6-8
303-8634 .......................... 6-8
303-8635 .......................... 6-8
303-8636 ........................ 6-11
303-8637 ........................ 6-11
303-8638 ........................ 6-11
303-8639 ........................ 6-11
303-8640 ........................ 6-11
303-8641 ........................ 6-11
303-8642 ........................ 6-11
303-8643 ........................ 6-11
303-8644 ........................ 6-11
303-8645 ........................ 6-11
303-8646 ........................ 6-11
303-8647 ........................ 6-11
303-8648 ........................ 6-11
303-8649 ........................ 6-11
303-8650 ........................ 3-21
303-8651 ........................ 3-21
303-8652 ........................ 3-21
303-8653 ........................ 3-21
303-8656 ........................ 3-25
303-8657 ........................ 9-45
303-8658 ........................ 9-53
303-8662 ...................... 10-21
303-8667 ........................ 6-11
304-2243 ........................ 5-17
304-2243 ........................ 5-39
304-2246 ........................ 9-45
304-2247 ........................ 9-40
304-2248 ........................ 9-40
304-2249 ........................ 9-40
304-2250 ........................ 9-40
304-2251 ........................ 9-19
304-2253 ........................ 9-19
304-2254 ........................ 9-19
304-2255 ...... 9-17, 9-19, 9-21
304-2256 ...... 9-17, 9-19, 9-21
304-2257 ........................ 9-19
304-2258 ........................ 9-19
304-2264 ........................ 5-17
304-2264 ........................ 5-39
304-2265 ........................ 5-17
304-2265 ........................ 5-39
304-2268 ........................ 3-25
304-2269 ........................ 9-40
304-2270 ........................ 9-39
304-2271 ........................ 9-40

13-6

Part Number

Page

304-2294 ........................9-39
304-2295 ........................9-39
304-2301 ........................6-11
304-2302 ........................3-21
304-2304 ........................3-21
304-2305 ........................3-21
304-2307 ........................3-21
304-2308 ........................3-21
304-2309 ........................3-21
304-2320 ........................3-21
304-2322 ........................3-21
304-2323 ........................3-21
304-2324 ........................3-21
304-2328 ........................3-21
304-2329 ........................3-21
304-2334 ........................3-22
304-2335 ........................9-45
304-2563 ........................2-23
304-2566 ........................3-15
304-2569 ......................10-23
304-2571 ......................10-23
304-2573 ........................9-65
304-2581 ........................3-19
304-2582 ........................3-19
304-2583 ........................3-19
304-2594 ......................10-21
304-2600 ....... 8-4, 8-11, 8-45
304-2603 ........................5-17
304-2603 ........................5-39
304-2604 ........................10-7
304-2606 ......................10-49
304-2612 .......... 10-47, 10-63
304-2613 ......................10-21
304-2626 ........................6-19
304-2627 .............. 9-19, 12-2
304-2628 ........................9-45
304-2629 ........................9-45
304-2630 ........................9-45
304-2636 ..........................6-8
304-2637 ..........................6-8
304-2647 10-37, 10-53, 10-73
304-2648 ..........................6-8
304-2649 ........................6-11
304-2651 ........................9-45
304-2657 ........................9-53
304-3165 ........................2-20
304-3167 ........................2-20
304-3176 ........................2-25
304-3178 ..........................6-8
304-3181 ..........................6-8
304-3182 ........................3-21
304-3184 ........................3-22
304-3187 ........................9-69
304-3188 ........................9-69
304-3189 ........................9-69
304-3190 ........................3-25
304-3191 ........................3-25
304-3192 ........................3-25
304-3193 ........................3-25

Part Number

Page

304-3194 ........................ 3-25


304-3195 ........................ 3-25
304-3196 ........................ 3-25
304-3197 ........................ 3-25
304-3198 ........................ 3-25
304-3199 ........................ 3-25
304-3200 ........................ 3-25
304-3201 ........................ 3-25
304-3202 ........................ 3-25
304-3203 ........................ 3-25
304-3204 ........................ 3-25
304-3205 ........................ 9-45
304-3206 ........................ 9-45
304-3209 ........................ 9-55
304-3211 ........................ 9-55
304-3212 ........................ 9-55
304-3213 ........................ 9-55
304-3214 ........................ 9-55
304-3215 ........................ 9-55
304-3216 ........................ 9-55
304-3220 ........................ 5-17
304-3220 ........................ 5-39
304-3221 ........................ 5-17
304-3221 ........................ 5-39
304-3222 ........................ 5-17
304-3222 ........................ 5-39
304-3228 ........................ 9-39
304-3230 .....5-21, 5-25, 5-43,
5-47
304-3231 ......5-21, 5-25, 5-43
304-3232 ........................ 5-17
304-3232 ......5-19, 5-39, 5-41
304-3781 ................... 1-3, 2-3
304-3791 ........................ 2-20
304-3792 ........................ 2-20
304-3799 ........................ 6-17
304-3806 ........................ 9-45
304-3807 ........................ 9-45
304-3812 ........................ 3-21
304-3813 ........................ 9-40
304-3815 .......................... 6-8
304-3821 ........................ 2-21
304-3823 ........................ 9-11
304-4551 ...................... 10-21
304-4552 ...................... 10-21
304-4553 ........................ 8-47
304-4558 .......................... 7-5
304-4561 ........................ 5-15
304-4564 ........................ 9-39
304-4575 ........................ 3-21
304-4577 ........................ 3-21
304-4578 ........................ 3-21
305-2025 .......................... 7-3
305-2026 .......................... 7-3
305-2028 ........................ 7-17
305-2030 ........................ 8-39
305-2032 ............... 9-49, 9-51
305-2034 ...................... 10-15
305-2038 ........... 10-40, 10-44

TL642C, TL943C

Part Number

Page

305-2039........... 10-39, 10-43


305-2050............... 5-15, 5-37
305-2087........................ 9-27
305-2088........................ 9-27
305-2089........................ 9-27
305-2090........................ 9-27
305-2095...................... 10-34
305-2096...................... 10-34
305-2097...................... 10-34
305-2101.......................... 7-5
305-2102........................ 9-53
305-2103........................ 9-53
305-2106........................ 9-27
305-2110..... 8-34, 8-37, 8-39,
10-15
305-2115 10-39, 10-43, 10-57
305-2117........................ 2-21
305-3763........................ 2-20
305-3764........................ 2-20
305-3765........................ 2-20
305-3768........................ 3-19
305-3790...................... 10-27
305-3791........................ 11-6
305-5419...... 5-25, 5-26, 5-47
305-5423........... 10-39, 10-43
305-5426..... 5-22, 5-26, 5-44,
5-48
305-5427........................ 5-15
305-5428........................ 5-15
305-5429........................ 5-25
305-5431...... 9-17, 9-21, 9-27
305-5433........................ 9-53
305-5438........................ 7-11
305-5448...................... 10-55
305-544910-15, 10-34, 10-37,
10-39, 10-40,
10-43, 10-44,
10-47, 10-49,
10-59, 10-63
305-545010-40, 10-44, 10-49,
10-55
305-5459............... 9-19, 9-27
305-5460...... 9-17, 9-21, 9-27
305-5465...................... 10-49
305-5466...................... 10-47
305-5467...................... 10-49
305-5502...................... 10-49
305-550310-51, 10-53, 10-57,
10-59, 10-73
305-5507...................... 10-47
305-6011.......................... 7-3
305-6028............... 5-15, 5-37
305-6032........................ 5-57
307-3049........................ 9-47
308-0608........................ 2-27
308-7298................. 4-7, 4-11
309-2991.......................... 1-6
309-3996............... 4-13, 4-15
309-4001...... 4-18, 4-24, 4-28

31200723

PART NUMBER INDEX


Part Number

Page

309-4002 ........................ 4-31


309-4311 .......................... 3-5
309-4312 .......................... 3-5
309-4315 .......................... 3-5
309-4316 .......................... 3-5
309-4317 .......................... 3-5
309-4318 .......................... 3-5
309-4322 .......................... 3-5
309-4323 .......................... 3-5
309-6238 .......................... 6-3
309-6301 .......................... 2-3
309-6321 ............... 8-11, 8-13
309-6353 ........................ 2-27
309-6403 .......................... 1-3
309-6462 ................... 8-4, 8-9
310-6250 ........................ 3-13
310-6251 ........................ 3-13
310-8321 ........................ 9-39
310-8507 ........4-3, 9-49, 9-51
310-9977 ........................ 10-8
310-9978 ........................ 10-8
311-0679 ...................... 10-11
311-2376 ................. 4-7, 4-11
311-2854 ........................ 3-13
311-3901 ................... 4-5, 4-9
312-3278 ........................ 10-4
312-3279 ............... 10-3, 10-7
312-3294 ........................ 10-7
312-3330 ............... 10-3, 10-7
312-3345 .......................... 4-3
313-3349 .......................... 3-5
314-2338 ........................ 11-4
314-2339 ........................ 11-4
314-2340 ........................ 11-4
314-2341 ........................ 11-4
314-2342 ........................ 11-9
314-2343 ........................ 11-4
314-2344 ........................ 11-4
314-2345 ........................ 11-5
314-2346 ........................ 11-5
314-2347 ........................ 11-5
314-2348 ........................ 11-5
314-2349 ........................ 11-9
314-2893 ........................ 6-26
314-5315 ........................ 11-4
314-5316 ........................ 11-4
314-5317 ........................ 11-6
314-5318 ........................ 11-4
314-5319 ........................ 11-9
314-5320 ........................ 11-5
314-5321 ........................ 11-4
314-5322 ........................ 11-4
314-5323 ........................ 11-5
314-5324 ........................ 11-4
314-5325 ........................ 11-5
314-5326 ........................ 11-9
314-5327 ........................ 11-5
314-8479 .......................... 3-7
315-1126 ............... 9-27, 12-3

31200723

Part Number

Page

315-2027...................... 10-23
315-3424.......................... 6-9
315-4248........................ 9-29
315-4253........................ 9-25
315-4278........................ 9-29
315-5502........................ 7-15
315-5795...................... 10-27
315-5797...................... 10-27
315-5798...................... 10-27
315-5799...................... 10-27
315-5800...................... 10-27
315-5802...................... 10-27
315-5806...................... 10-27
316-1937........................ 5-55
316-9020........................ 9-39
317-0090.......................... 6-9
317-0601........................ 9-55
317-0602........................ 9-55
317-0603........................ 9-55
317-0604........................ 9-55
317-0605........................ 9-55
317-0607........................ 9-55
317-0608........................ 9-55
317-0609........................ 9-55
317-0610........................ 9-55
317-0611........................ 9-55
317-0612........................ 9-55
317-0613........................ 9-55
317-0614........................ 9-55
317-0615........................ 9-55
317-0616........................ 9-55
317-0617........................ 9-55
317-0618........................ 9-55
317-0619........................ 9-55
317-0620........................ 9-55
317-0621........................ 9-55
317-0622........................ 9-55
317-0623........................ 9-55
317-0624........................ 9-55
317-0625........................ 9-55
317-0626........................ 9-55
317-0627........................ 9-55
317-5891........................ 9-47
317-5982................... 8-3, 8-8
317-5986........................ 4-24
317-5987............. 10-7, 10-23
318-4732........................ 6-23
318-9222........................ 3-11
318-9234........................ 6-28
318-9237........................ 6-27
318-9238........................ 6-27
318-9239........................ 6-27
318-9240........................ 6-27
318-9241........................ 6-27
318-9245........................ 6-27
318-9246........................ 6-27
319-7692.......................... 7-7
320-0520.......................... 6-8
320-0525........................ 6-17

Part Number

Page

320-0529 ........................ 6-17


320-0534 .......................... 6-8
320-4875 ........................ 3-22
320-7882 .......................... 2-3
320-7883 .......................... 2-3
320-8435 ...................... 10-23
321-0556 ........................ 3-17
322-0771 .... 5-15, 5-25, 5-37,
5-47
323-0971 ...................... 10-24
323-0972 ...................... 10-24
323-3877 ........................ 6-14
323-4208 ........................ 8-31
323-5615 ........................ 11-4
323-6960 .... 4-15, 4-18, 4-24,
4-28
323-7231 ........................ 4-13
323-7236 ...................... 10-23
323-7237 ...................... 10-16
323-7238 ...................... 10-53
323-7265 ..... 4-18, 4-24, 4-28
323-7388 ........................ 11-5
324-4609 ........................ 8-17
324-4610 ........................ 8-17
324-4611 ........................ 8-33
324-7383 ........................ 8-31
324-7384 ........................ 8-31
324-7396 ........................ 8-33
324-7397 ........................ 8-33
324-7400 ........................ 8-33
324-7405 ........................ 8-37
324-7406 ........................ 8-29
324-7945 ...................... 10-11
324-8346 ........................ 9-25
324-8347 ........................ 9-11
324-9529 ...................... 10-27
324-9530 ...................... 10-27
324-9531 ...................... 10-27
324-9539 ........................ 9-21
324-9541 ........................ 9-17
325-0033 .......................... 9-7
325-0034 ........................ 9-13
325-0036 ........................ 9-23
325-1068 ........................ 6-17
325-1345 ........................ 4-37
325-1346 ........................ 4-37
325-1351 ........................ 4-37
325-1352 ........................ 4-37
325-8140 ........................ 8-31
325-8141 ........................ 8-33
325-8142 ........................ 8-33
325-8144 ........................ 8-29
327-6271 ........................ 3-17
327-6272 ........................ 3-17
327-6273 ........................ 3-11
327-6274 ........................ 3-11
327-6277 .......................... 3-7
327-6287 .......................... 3-7
327-6305 .......................... 3-7

TL642C, TL943C

Part Number

Page

327-6307............... 9-33, 9-37


327-6308............... 9-33, 9-37
327-6309............... 9-33, 9-37
327-6310............... 9-33, 9-37
327-6311............... 9-33, 9-37
327-6312............... 9-33, 9-37
327-6313............... 9-33, 9-37
327-6314............... 9-33, 9-37
327-6316........................ 9-37
327-6317........................ 3-17
327-6318........................ 3-17
327-6320........................ 3-11
327-6321........................ 3-11
327-6323........................ 3-11
327-6324........................ 3-11
327-6325................. 3-7, 3-11
327-6326........................ 3-11
327-6327........................ 3-11
327-6328................. 3-7, 3-11
327-6329................. 3-7, 3-11
327-6330........................ 3-11
327-6331............... 9-33, 9-37
327-6333................. 3-7, 3-11
327-6335........................ 3-17
328-1544.......................... 6-9
328-1545.......................... 6-9
328-1546.......................... 6-9
328-1547.......................... 6-9
328-1548.......................... 6-9
328-7288........................ 3-15
328-7289........................ 3-15
328-7290........................ 3-15
328-7291........................ 3-15
328-7292........................ 3-15
328-7293........................ 3-15
328-7822...................... 10-21
329-9751........................ 9-39
329-9753........................ 9-40
329-9754........................ 9-39
329-9755........................ 9-40
330-4921........................ 11-4
330-4923........................ 11-4
330-8103..... 4-13, 4-15, 4-18,
4-24, 4-28
330-8272........................ 6-11
330-8281........................ 8-29
330-8325.......................... 3-5
331-1595........................ 8-31
331-1596.......................... 2-3
331-2387............... 9-49, 9-51
331-3800.......................... 9-3
331-3810.......................... 2-3
331-3811.......................... 2-3
331-3887........................ 6-23
331-3890........................ 4-13
331-4369.......................... 5-8
331-4387........................ 4-18
331-4656...................... 10-11
331-4658...................... 10-11

13-7

PART NUMBER INDEX


Part Number

Page

331-4672 ...................... 10-11


331-6125 .......................... 6-8
331-9918 ...................... 10-49
332-1348 ...................... 10-24
332-1989 ...... 4-18, 9-49, 9-51
332-3846 ........................ 6-14
332-3847 ........................ 6-14
333-0736 ........................ 4-15
333-1338 ...................... 10-21
333-2415 .... 6-14, 10-19, 12-3
333-2416 ........................ 6-14
334-0787 ...................... 10-21
334-0788 ...................... 10-21
334-0789 ...................... 10-55
334-4065 ........................ 9-51
334-4101 10-40, 10-44, 10-57
334-4128 ...................... 10-23
334-5142 .....4-18, 4-19, 4-24,
4-28, 4-29
334-5864 ...................... 10-29
334-5865 ........... 10-34, 10-75
334-5867 10-29, 10-30, 10-34
334-5869 ........... 10-49, 10-61
334-587010-40, 10-44, 10-49,
10-55
334-587110-15, 10-30, 10-34,
10-37, 10-39,
10-40, 10-43,
10-44, 10-47,
10-59, 10-63
334-5872 ........... 10-40, 10-44
334-5873 ........... 10-27, 10-30
334-5874 10-30, 10-47, 10-49
334-5882 ...................... 10-30
334-5962 ........... 10-55, 10-57
335-3058 ........................ 8-31
335-8056 ........................ 11-4
335-8059 ........................ 3-15
335-8065 ........................ 3-15
335-8066 ........................ 3-15
335-8077 ........................ 3-15
335-8080 ............... 3-15, 6-15
335-8096 10-30, 10-34, 10-73
335-8098 ........................ 3-15
336-2804 ........................ 3-15
336-3686 ........................ 9-43
336-3687 ........................ 9-43
336-3689 ........................ 9-43
336-3690 ........................ 9-43
336-3692 ........................ 9-43
336-3695 ........................ 9-43
336-3696 ........................ 9-43
336-3697 ........................ 9-43
336-3700 ........................ 9-43
336-3701 ........................ 9-43
336-3702 ........................ 9-43
336-3703 ........................ 9-43
336-3704 ........................ 9-43
336-3705 ........................ 9-43

13-8

Part Number

Page

336-3707 ........................9-43
336-7168 ........................6-17
336-7169 ........................6-17
336-7171 ........................6-17
337-7993 ..........................9-3
337-7994 ..........................9-5
338-9997 ........................3-15
338-9998 ........................3-15
338-9999 ........................3-15
339-0000 ........................3-15
339-0837 ........................6-17
339-1711 ........................6-17
339-1712 ........................6-17
339-1713 ........................6-17
339-1714 ........................6-17
339-4396 ..........................3-5
339-4397 ..........................3-5
339-9567 ........................6-17
340-4180 ..........................2-3
340-8975 ........................3-15
340-8976 ........................3-15
340-8977 ........................3-15
340-8978 ........................3-15
340-8979 ........................3-15
341-2966 ..........................4-3
341-4074 ..........................9-3
341-4075 ..........................9-3
341-4076 ....... 9-3, 9-13, 9-23
341-4077 ................ 9-3, 9-13
341-4078 ..........................9-3
341-4079 ..........................9-3
341-4080 ................ 9-3, 12-2
341-4081 ..........................9-3
341-4082 ..........................9-3
341-4083 ..........................9-7
341-4084 ..........................9-7
341-4085 ..........................9-7
341-4085 .............. 9-13, 9-23
341-4086 ..........................9-7
341-4087 ..........................9-7
341-4088 ..........................9-7
341-4089 ..........................9-7
341-4090 ..........................9-7
341-4091 ..........................9-7
341-4092 ..........................9-7
341-4093 ..........................9-7
341-4094 ........................9-13
341-4095 ........................9-13
341-4096 ........................9-13
341-4097 ........................9-13
341-4098 ........................9-13
341-4099 ........................9-13
341-4100 .............. 9-13, 12-2
342-1238 ........................2-13
342-1240 ........................2-17
343-7049 ........................4-33
343-7104 ................ 4-7, 4-11
343-7819 ........................6-17
343-7820 ........................6-17

Part Number

Page

343-9736 ........................ 3-15


343-9737 ........................ 3-15
343-9738 ........................ 3-15
344-0924 ........................ 9-55
344-2629 ...................... 10-29
344-7161 ........................ 6-14
344-7164 ...................... 10-53
344-7165 10-47, 10-53, 10-61
344-7170 ........................ 2-21
346-2984 10-55, 10-57, 10-63
346-2986 ........................ 10-7
346-8332 ........................ 8-29
346-9672 ...................... 10-73
348-1621 ........................ 2-13
348-1638 ............... 2-21, 12-1
349-6874 ........................ 6-17
349-6875 ........................ 6-26
349-6876 ........................ 6-26
349-8585 ........................ 5-47
349-8587 ........................ 5-47
349-8593 ............... 5-15, 5-37
349-8595 ........................ 5-53
349-8596 ........................ 5-53
349-8597 ........................ 5-53
349-8599 ........................ 5-53
349-8601 ........................ 5-53
349-8602 ........................ 5-53
350-2506 ........................ 6-22
350-2507 ............... 6-22, 6-26
350-2509 ........................ 6-26
350-2510 ........................ 6-22
350-2511 ............... 6-22, 6-26
350-2513 ........................ 6-26
350-2514 ........................ 6-26
350-2515 ........................ 6-22
350-2516 ........................ 6-26
350-2517 ........................ 6-22
350-2518 ........................ 6-22
350-2519 ........................ 6-14
350-2521 .......................... 6-8
350-2522 ........................ 6-26
350-2524 ........................ 5-53
350-2525 ........................ 6-22
350-2526 ........................ 6-14
350-2528 ........................ 6-26
350-2530 ........................ 6-26
350-2531 ........................ 6-26
350-2532 ........................ 6-26
350-8570 ........................ 5-17
350-8570 ........................ 5-39
350-8580 ........................ 5-22
351-6018 ........................ 9-47
351-6033 ........................ 9-47
352-4588 .......................... 6-3
353-5231 ........................ 6-22
354-5048 ................... 9-7, 9-9
354-5048 ........9-3, 9-13, 9-17
355-4764 ........................ 6-27
355-4765 ........................ 6-27

TL642C, TL943C

Part Number

Page

355-4767........................ 6-28
355-4769........................ 6-28
355-4770........................ 6-28
355-4771........................ 6-27
355-7262................... 4-5, 4-9
356-291110-30, 10-31, 10-53,
10-55, 10-73,
10-75
356-2912........... 10-39, 10-43
356-3237........................ 6-27
357-6165...................... 10-51
358-2294........................ 8-33
358-3070........................ 6-23
358-3071........................ 6-28
359-8938...................... 10-47
359-9986...................... 10-11
360-0048............... 10-3, 10-7
360-6615........................ 4-35
360-6617...... 4-19, 4-25, 4-29
360-7766........................ 8-17
360-7769............... 8-23, 8-25
360-7773.......................... 8-8
360-7774.......................... 8-8
360-7775........................ 8-47
360-7776........................ 8-47
360-7777........................ 8-47
360-7779........................ 8-47
360-7780........................ 8-47
360-7781........................ 8-47
360-7782........................ 8-47
360-7783...................... 10-71
360-7788........................ 9-43
360-7789........................ 9-67
360-7791........................ 8-47
360-7793........................ 11-4
360-7802............... 8-23, 8-25
360-7803............... 8-23, 8-25
360-7804............... 8-23, 8-25
360-8960................... 4-5, 4-9
361-2839.......................... 8-9
361-2841........................ 8-29
361-2844............... 4-25, 4-29
361-2846........................ 4-15
361-2847........................ 8-29
361-2848........................ 8-29
361-2849........................ 8-31
361-2850........................ 8-31
361-2871........................ 8-43
361-2872........................ 8-43
361-9874........................ 4-11
362-2100.......................... 3-7
362-2101.......................... 3-7
362-2102.......................... 3-7
362-2103.......................... 3-7
362-2104.......................... 3-7
362-2106................. 3-7, 3-11
362-2107.......................... 3-7
362-2108.......................... 3-7
362-2109................. 3-7, 3-11

31200723

PART NUMBER INDEX


Part Number

Page

362-2110 ................. 3-7, 3-11


362-2111 ................. 3-7, 3-11
362-2112 .......................... 3-7
362-2114 .......................... 3-7
362-2115 .......................... 3-7
362-2116 .......................... 3-7
362-2117 .......................... 3-7
362-2118 .......................... 3-7
362-2119 .......................... 3-7
362-2120 ........................ 9-33
362-2121 ........................ 9-33
362-2122 .......................... 3-7
362-5397 ........... 10-29, 10-34
362-6360 ........... 10-40, 10-44
362-6742 ...................... 10-49
362-6743 ...................... 10-37
362-8011 ...................... 10-61
362-8013 ...................... 10-69
362-9387 ........................ 4-11
362-9388 .......................... 4-7
364-1061 ......2-11, 2-15, 12-1
364-1064 2-7, 2-9, 2-11, 12-1
364-10652-9, 2-13, 2-17, 12-1
364-1066 ............... 2-17, 12-1
364-5670 .......................... 5-8
364-5670 .......................... 5-8
364-5684 ........................ 6-14
364-5690 ......4-19, 4-25, 4-29
364-5692 .......................... 2-3
364-5693 ...................... 10-19
364-5703 .......................... 6-3
365-9207 ........................ 2-27
365-9208 ............... 2-25, 2-27
365-9209 ........................ 2-27
365-9211 ........................ 2-27
367-1819 ........................ 4-11
367-4967 ...................... 10-16
368-0506 ......4-19, 4-24, 4-29
368-3140 ...................... 10-34
370-1094 ...................... 10-53
370-6939 ...................... 10-30
370-7769 ........................ 5-59
370-7769 ........................ 5-59
371-2503 ............... 5-19, 5-41
371-6711 ...................... 10-71
371-6712 ...................... 10-71
372-4391 ...................... 10-31
373-3613 .......................... 9-5
374-0619 ................... 4-5, 4-9
374-7339 .......................... 2-3
374-7352 .......................... 3-5
374-7353 .......................... 3-5
374-9167 ...................... 10-15
374-9168 ...................... 10-15
375-0099 .......................... 3-5
375-3905 ...................... 10-23
375-3909 ...................... 10-23
375-3913 ...................... 10-59
375-3915 ...................... 10-63

31200723

Part Number

Page

375-3916...................... 10-57
375-3920...................... 10-19
375-4973........................ 3-11
375-4974........................ 3-11
375-4983........................ 3-11
375-4987........................ 3-11
375-4990........................ 3-11
375-4992........................ 3-11
375-4994........................ 3-11
375-4995........................ 3-11
375-4996........................ 3-11
375-4997........................ 3-11
375-4998........................ 3-11
375-4999........................ 3-11
375-5000........................ 3-11
375-5001........................ 9-37
376-7984.......................... 4-9
376-8095.......................... 4-5
376-8652........................ 6-23
378-2584................... 4-5, 4-9
379-3058................... 4-5, 4-9
379-3060................... 4-5, 4-9
380-8343............... 9-27, 9-29
383-7348........................ 4-28
383-8020........................ 4-31
383-8021........................ 4-33
383-8022........................ 4-31
383-8023........................ 4-33
384-0206........................ 6-14
384-2284........................ 10-8
384-3149........................ 8-29
385-1420.......................... 4-9
385-2629...... 4-19, 4-25, 4-29
385-8051........................ 9-11
385-8052........................ 9-11
385-8053........................ 9-11
385-8054........................ 9-11
385-8055........................ 9-11
385-8056........................ 9-11
385-8057............... 9-11, 12-2
385-8773........................ 9-55
385-8774........................ 9-56
385-8775........................ 9-55
386-0145........................ 5-21
386-2778................... 4-5, 4-9
389-3433.......................... 8-9
389-3435........................ 9-47
389-3436........................ 9-63
389-3438.......................... 8-9
389-3440...................... 10-37
389-3441.......................... 4-3
389-3443............... 4-31, 4-33
389-3445.......................... 1-3
389-3446.......................... 1-3
389-3447...... 4-18, 4-24, 4-28
389-3453........................ 4-33
389-3454.......................... 1-6
389-3455.......................... 1-6
389-3456...... 4-19, 4-25, 4-29

Part Number

Page

389-3458 ..... 4-19, 4-24, 4-28


389-3464 ..... 4-19, 4-25, 4-29
389-3465 .......................... 4-3
389-3466 ..... 4-19, 4-24, 4-28
389-3472 .................7-7, 12-2
389-3475 .......................... 1-3
389-3477 ...............4-25, 4-29
389-3478 ...................8-3, 8-8
389-34798-3, 8-8, 10-37, 12-3
389-3509 ...................... 10-67
389-3510 ...............10-3, 10-7
389-3511 ...............10-3, 10-7
389-3512 ...............10-4, 10-8
389-3513 ...............10-3, 10-7
389-3514 ...............10-3, 10-7
389-3515 ...............10-3, 10-7
389-3516 ...............10-3, 10-7
389-3517 ...............10-3, 10-7
389-3523 ........................ 4-28
389-3526 ...............10-3, 10-7
389-3527 ...............10-3, 10-7
389-3532 ..... 4-18, 4-24, 4-28
389-3533 ...............4-13, 4-15
389-3534 ..... 4-19, 4-25, 4-29
389-3536 .......................... 1-3
389-3537 ........................ 4-13
389-3545 .......................... 6-4
389-3546 .......................... 6-4
389-3552 ........................ 4-15
389-3553 ........................ 4-13
389-3555 ..... 4-18, 4-24, 4-28
389-3558 ...............10-3, 10-7
389-3559 ...................... 10-34
389-3560 .......................... 1-6
389-3561 .......................... 1-7
389-3562 .......................... 1-6
389-3566 ...............4-35, 4-37
389-3567 ..... 4-19, 4-25, 4-29
389-3568 ..... 4-19, 4-25, 4-29
389-3569 ..... 4-19, 4-25, 4-29
389-3570 .......................... 1-9
389-3577 ........................ 11-5
389-3578 .......................... 1-7
389-3579 .......................... 1-3
389-3580 .......................... 1-3
389-3581 .......................... 1-3
389-3589 ...................... 10-11
389-3590 ........................ 11-4
389-3594 ........................ 4-37
389-3595 ........................ 10-7
389-3599 ...............4-24, 4-28
389-3600 ...............4-24, 4-28
389-3601 ........................ 4-28
389-3602 ........................ 4-28
389-3607 ........................ 4-15
389-3614 ...............9-49, 9-51
389-3615 ........................ 10-8
389-3616 ...............4-15, 10-8
389-3617 ..... 4-19, 4-25, 4-29

TL642C, TL943C

Part Number

Page

389-3630...... 4-19, 4-25, 4-29


389-3633........................ 4-13
389-3634...................... 10-34
389-3636........................ 4-13
389-3644........................ 4-28
389-3645........................ 10-8
389-3646............... 10-8, 12-3
389-3647............... 4-13, 4-15
389-3649.......................... 1-7
389-3650........................ 10-8
389-3651........................ 6-22
389-3652........................ 8-11
390-6784........................ 4-28
390-7505........................ 8-33
390-7506........................ 8-33
391-2086...................... 10-16
391-8694...................... 10-67
391-8695...................... 10-34
392-0695........................ 9-47
392-0696........................ 9-47
392-0697........................ 9-47
392-1301........................ 9-47
392-1302........................ 9-47
392-1303........................ 9-47
392-1304........................ 9-47
392-1425........................ 9-47
392-1428........................ 9-47
392-1429........................ 9-47
392-1430........................ 9-47
392-1536........................ 9-47
392-1596............... 5-19, 5-41
392-1999........................ 9-47
392-2000........................ 9-47
392-2001........................ 9-47
392-2002........................ 9-47
392-2003........................ 9-47
392-2004........................ 9-47
392-2005........................ 9-47
392-2006........................ 9-47
392-5185..... 4-18, 4-24, 4-28,
4-31
394-2328........................ 11-5
394-8738........................ 4-37
395-2648.......................... 6-4
397-6114........................ 3-13
397-6838.......................... 3-9
398-1976........................ 4-31
398-1979.......................... 2-3
398-1980.......................... 2-3
398-1981........................ 4-31
398-1982............... 10-3, 10-7
398-1983........................ 4-35
398-1984.......................... 1-6
398-1985.......................... 1-6
398-1986.......................... 6-8
398-1987.......................... 6-8
398-1988............... 6-3, 10-21
398-1989............... 7-11, 12-2
398-1990............... 4-35, 4-37

13-9

PART NUMBER INDEX


Part Number

Page

398-1991 ...................... 10-29


398-1994 .......................... 1-6
398-1995 .......................... 1-6
398-1996 ........................ 10-3
398-1997 ...................... 10-43
398-1998 ........................ 4-15
398-1999 ...................... 10-69
398-2000 ........................ 4-35
398-2001 ............... 8-11, 8-13
398-2002 ........................ 11-9
398-2003 ........................ 11-9
398-2004 ........................ 11-9
398-2005 ........................ 11-9
398-2006 ........................ 11-5
398-2007 ........................ 4-15
398-2008 ........................ 4-15
398-2009 ........................ 4-31
398-2010 .......................... 4-3
398-2011 ........................ 4-37
398-2012 ........................ 8-13
398-2013 ........................ 8-13
398-2014 ........................ 4-37
398-2015 ................. 8-8, 8-47
398-2017 .......................... 1-3
398-2018 ........................ 4-33
398-2020 ........................ 4-35
398-2021 ........................ 4-35
398-2022 ........................ 6-27
398-2023 ...................... 10-16
398-2025 ........................ 10-3
398-2026 ........................ 10-3
398-2027 ........................ 11-5
398-2028 ........................ 11-5
398-2029 ........................ 4-24
398-2030 ........................ 4-37
398-2031 ........................ 11-5
398-2032 ........................ 11-4
398-2033 ........................ 11-5
398-2034 ........................ 11-5
398-2035 ........................ 11-5
398-2036 ........................ 11-5
398-2037 ........................ 11-5
398-2038 ........................ 11-5
398-2039 ........................ 11-5
398-2040 ........................ 11-5
398-2041 ........................ 11-5
398-2042 ........................ 11-5
398-2043 ........................ 11-6
398-2044 ........................ 11-6
398-2045 ........................ 11-6
398-2046 ........................ 11-6
398-2047 ........................ 11-6
398-2048 ........................ 11-6
398-2049 ........................ 11-6
398-2050 ........................ 11-5
398-2051 ........................ 11-5
398-2052 ........................ 11-5
398-2053 ........................ 11-5
398-2054 ........................ 11-5

13-10

Part Number

Page

398-2055 ........................11-5
398-2056 ........................11-5
398-2057 ........................11-5
398-2058 ........................11-6
398-2059 ........................11-6
398-2060 ........................11-6
398-2061 ........................11-6
398-2062 ........................11-6
398-2063 ........................11-6
398-2064 ........................11-6
398-2065 ........................11-6
398-2066 ..........................5-4
398-2066 ..........................5-4
398-8041 ..... 4-18, 4-24, 4-28
398-8042 ..... 4-18, 4-24, 4-28
398-8043 .............. 4-25, 4-29
398-8044 .............. 4-25, 4-29
398-8045 ..... 4-19, 4-25, 4-29
398-8046 .............. 4-24, 4-28
398-9885 ................ 8-8, 8-27
399-1139 ..... 5-25, 5-43, 5-47
399-1141 .............. 5-26, 5-48
399-1147 ........................5-29
399-1152 .............. 5-19, 5-41
399-1153 ........................5-41
399-1154 .............. 5-19, 5-41
399-1157 ........................5-41
399-1159 ........................5-53
399-1185 ........................5-19
399-1318 ..........................4-3
399-1319 ........................9-45
399-1320 ..........................8-3
399-1321 ........................8-11
399-1322 ..........................4-3
399-1323 ..........................4-3
399-1324 .............. 9-49, 9-51
399-1325 ........................4-18
399-1326 ........................4-18
399-1327 ........................4-31
399-1328 ........................4-18
399-1329 ........................4-18
399-1330 ........................4-18
399-1331 ........................4-18
399-1332 ..........................4-3
399-1333 .............. 9-49, 9-51
399-1334 ........................4-18
399-1335 .................. 8-3, 8-8
399-1336 .................. 8-3, 8-8
399-1337 .............. 8-11, 8-13
399-1338 ........................8-13
399-1339 .............. 8-11, 8-13
399-1340 ........................8-47
399-1341 ........................8-13
399-1342 ........................8-13
399-1344 .............. 8-11, 8-13
399-1345 ........................4-13
399-1346 ........................4-13
399-1351 ........................4-18
399-1354 .............. 9-49, 9-51

Part Number

Page

399-1356 .......................... 8-9


399-1357 .......................... 8-8
399-1359 ................. 8-8, 8-47
399-1360 ........................ 8-13
399-1361 ........................ 8-21
399-1363 ........................ 4-19
399-1364 ........................ 4-35
399-1365 ........................ 4-35
399-1366 ........................ 4-35
399-1367 ........................ 6-23
399-1369 .......................... 8-3
399-1370 .......................... 8-3
399-1371 .......................... 8-4
399-1372 ........................ 8-11
399-1373 ........................ 8-11
399-1374 .......................... 8-3
399-1375 ........................ 8-11
399-1376 .......................... 8-8
399-1378 .......................... 8-3
399-1379 ............... 8-19, 8-21
399-1380 ............... 8-19, 8-21
399-1381 .......................... 8-3
399-1382 .......................... 8-3
399-1383 .......................... 8-3
399-1384 .......................... 8-3
399-1385 .......................... 8-3
399-1386 ............... 8-11, 8-13
399-1387 ........................ 9-59
399-1388 .......................... 8-3
399-1389 ........................ 8-11
399-1391 ........................ 8-19
399-1392 ........................ 8-27
399-1394 .......................... 4-3
399-1395 ............... 8-11, 8-13
399-1396 ............... 8-11, 8-13
399-1397 .......................... 4-3
399-1398 ............... 9-49, 9-51
399-1399 ........................ 8-13
399-1400 .......................... 8-8
399-1401 .......................... 8-8
399-1402 8-3, 8-8, 8-11, 8-13
399-1403 .......................... 8-8
399-1404 ........................ 4-18
399-1405 ........................ 9-61
399-1406 .......................... 8-8
399-1407 ........................ 4-31
399-1408 ........................ 4-31
399-1409 ........................ 4-31
399-1410 ........................ 4-18
399-5802 ............... 10-4, 10-8
399-5805 ........................ 6-27
399-5811 .......................... 1-6
399-7792 ........................ 10-7
399-7818 ........................ 11-5
399-9525 ........................ 8-13
3P-8517........4-18, 4-24, 4-28
3T-0849.......................... 8-43
413-2043 ............... 4-13, 4-15
415-1480 ............... 4-24, 4-28

TL642C, TL943C

Part Number

Page

415-1481........................ 4-19
415-1482........................ 4-19
415-1483............... 4-24, 4-28
415-1485........................ 4-19
415-1486........................ 4-19
416-1038.......................... 4-3
416-1870........................ 6-27
416-1871........................ 6-26
416-1872........................ 6-26
416-1873........................ 6-26
416-1874.......................... 4-3
416-1875........................ 6-27
416-2382........................ 4-15
416-5313................. 6-3, 6-26
416-5314................. 6-3, 6-26
416-6934...................... 10-11
416-8112............... 10-4, 10-8
416-8113...................... 10-11
416-8114...................... 10-11
416-8115...................... 10-11
416-8117........................ 10-3
417-2855................... 8-4, 8-9
417-2856.......................... 8-3
417-2857.......................... 8-3
417-2858........................ 8-17
417-2859........................ 4-18
417-2860.......................... 1-3
417-2863........................ 8-17
417-2864........................ 4-35
417-2865.......................... 1-3
417-4883........................ 6-17
417-4953...... 4-19, 4-25, 4-29
417-4954...... 4-19, 4-25, 4-29
417-4955...... 4-19, 4-25, 4-29
417-4956...... 4-19, 4-25, 4-29
417-4957...... 4-19, 4-25, 4-29
417-4958...... 4-19, 4-25, 4-29
417-4959...... 4-20, 4-25, 4-29
417-4960...... 4-20, 4-25, 4-29
417-5000........................ 9-25
417-5004............... 9-11, 9-25
417-5005........................ 9-29
417-5017.......................... 6-8
417-5018.......................... 6-8
417-5019.......................... 6-8
417-6008........................ 9-29
417-6009........................ 9-29
417-6015........................ 9-29
417-6022........................ 9-29
417-6024........................ 9-29
417-6025........................ 9-29
417-6026........................ 9-29
417-9861.......................... 3-9
417-9862.......................... 3-9
417-9863.......................... 3-9
417-9864.......................... 3-9
417-9865.......................... 3-9
417-9866.......................... 3-9
417-9867.......................... 3-9

31200723

PART NUMBER INDEX


Part Number

Page

417-9868 .......................... 3-9


417-9869 .......................... 3-9
417-9870 .......................... 3-9
417-9871 .......................... 3-9
417-9872 .......................... 3-9
417-9873 .......................... 3-9
417-9874 .......................... 3-9
417-9875 .......................... 3-9
417-9876 .......................... 3-9
417-9877 .......................... 3-9
417-9878 .......................... 3-9
417-9879 .......................... 3-9
417-9880 .......................... 3-9
417-9881 ........................ 9-35
417-9882 ........................ 9-35
417-9883 ........................ 9-35
417-9884 ........................ 9-35
417-9885 ........................ 9-35
417-9886 ........................ 9-35
417-9887 ........................ 9-35
417-9888 ........................ 9-35
417-9889 ........................ 9-35
418-0027 ............... 2-25, 2-27
418-0761 .......................... 1-3
418-0762 .......................... 1-3
418-0763 .......................... 1-3
418-0764 .......................... 1-3
418-0833 ................. 1-7, 6-26
418-0914 .......................... 1-6
418-0915 .......................... 1-6
418-0916 .......................... 1-6
418-0917 .......................... 1-6
418-0918 .......................... 1-6
418-1115 ...................... 10-39
418-3397 .......................... 6-4
418-3398 .......................... 6-3
418-4402 .......................... 9-5
418-6393 ...................... 10-11
420-3199 ........................ 8-11
420-3200 .......................... 8-8
420-3201 ........................ 8-39
420-3202 ........................ 6-23
420-4027 ...................... 10-29
420-4028 ........... 10-30, 10-34
420-5185 .......................... 5-4
420-5185 .......................... 5-4
420-5186 ........................ 4-35
420-5187 .......................... 8-8
420-5188 ........................ 4-37
420-6377 ........................ 4-37
420-7327 ........................ 8-39
420-7328 ........................ 8-39
420-7329 ........................ 8-40
420-7330 ........................ 8-39
420-7331 ........................ 8-39
420-8957 ...................... 10-30
420-8958 ...................... 10-30
420-8959 ...................... 10-49
421-2305 ........................ 11-4

31200723

Part Number

Page

421-2306........................ 11-4
421-2912........................ 6-27
421-2913........................ 6-27
421-3800............... 6-22, 6-28
421-3801........................ 6-26
421-3802........................ 6-26
421-3803........................ 6-27
421-3804........................ 6-26
421-3805........................ 6-27
421-4721.......................... 4-3
421-8454............... 11-4, 11-9
421-8455........................ 11-6
421-8456............... 11-4, 11-9
421-8457............... 11-4, 11-9
421-8459............... 11-4, 11-9
422-0893........................ 9-31
422-0894........................ 9-31
422-0895........................ 9-31
422-0896........................ 9-31
422-0897........................ 9-31
422-1417.......................... 1-7
422-5386........................ 5-11
422-5387........................ 5-33
423-2362........................ 5-33
423-2363........................ 5-11
423-2608...... 9-49, 9-51, 12-3
423-4572........................ 9-11
423-5532.......................... 1-3
424-0006........................ 4-18
424-1786.......................... 6-3
424-1787........................ 6-23
424-1847........................ 8-13
424-1860...................... 10-15
424-1878........................ 10-3
424-6885.......................... 6-3
424-7639........................ 4-31
424-7707.......................... 6-3
424-8734.......................... 9-9
424-8878.......................... 6-3
424-9672.......................... 5-4
424-9672.......................... 5-4
425-4141........................ 8-17
425-5274............... 4-18, 4-28
427-9885...................... 10-29
428-8949................. 6-3, 6-22
430-4716........................ 9-23
430-4717........................ 9-23
430-4718........................ 9-23
430-4719........................ 9-23
430-4720........................ 9-23
430-4723........ 9-3, 9-13, 9-23
430-4724............... 9-23, 12-2
430-5177........................ 8-27
430-5178.......................... 8-8
430-5652.......................... 2-3
430-5653.......................... 2-3
430-5654.......................... 2-4
430-5655................... 2-3, 2-4
430-7989........................ 10-4

Part Number

Page

430-7993 ...................... 10-34


430-7995 ........................ 10-7
430-8681 ........................ 4-18
430-8682 ...............4-24, 4-28
430-8683 ..... 4-19, 4-25, 4-29
430-9618 ...................... 10-15
431-9306 .................8-8, 8-47
432-5954 ...................... 10-71
434-3568 .............10-16, 12-3
435-1080 .......................... 5-8
435-1080 .......................... 5-8
435-1082 ........................ 8-43
437-1207 ........................ 8-25
437-2649 ...............4-13, 4-15
437-2650 ...............4-13, 4-15
437-4142 ........................ 5-59
437-4142 ........................ 5-59
437-7650 ........................ 4-35
437-7651 ........................ 4-35
437-7652 .......................... 1-3
437-7653 .......................... 4-3
437-7654 .......................... 4-3
437-7655 .......................... 4-3
437-7656 .......................... 4-3
438-0874 .......................... 9-5
438-0876 .................9-5, 12-2
438-0879 ........................ 12-2
438-1563 .......................... 1-6
441-1141 ..... 4-13, 4-15, 12-3
441-1142 ...............4-13, 4-15
441-6962 .......................... 6-4
442-0467 .......................... 2-3
442-1521 .......................... 5-4
442-1521 ...................1-3, 5-4
442-5211 ........................ 10-3
450-5971 ........................ 9-37
451-1851 ...................... 10-75
451-2275 ........................ 6-15
451-6803 ........................ 7-17
451-6804 ........................ 6-14
4520368CP .................... 5-59
4520370CP .................... 5-59
4520449CP .................... 5-59
4520450CP .................... 5-59
4520455CP .................... 5-59
4520456CP .................... 5-59
452-8997 ........................ 6-11
452-8998 ........................ 6-11
453-3485 ........................ 11-4
455-5318 ...................... 10-21
455-5319 ...................... 10-21
455-5320 ...................... 10-21
455-5322 ...................... 10-21
456-0473 ........................ 3-27
456-0492 ........................ 3-29
456-0498 ........................ 3-29
456-1514 ...................... 10-61
456-1517 10-30, 10-34, 10-73
456-1521 ...................... 10-34

TL642C, TL943C

Part Number

Page

456-1552...................... 10-34
456-1566........... 10-40, 10-44
456-1567........... 10-34, 10-67
456-1572........... 10-47, 10-49
456-1591...................... 10-73
456-1593...................... 10-29
456-160110-16, 10-39, 10-40,
10-43, 10-44
456-225010-15, 10-16, 10-30,
10-31, 10-34,
10-39, 10-40,
10-43, 10-44,
10-47, 10-49,
10-53, 10-55,
10-63, 10-69,
10-73, 10-75
456-5420...................... 10-51
456-7911...................... 10-30
456-7918...................... 10-30
456-8193...................... 10-30
458-2351.......................... 9-9
458-6864........................ 5-17
458-6865........................ 5-17
459-0425........................ 5-17
4B-5276 ....................... 10-27
4K-7502 ......................... 2-17
4L-9377.......................... 6-27
4Y-4667 ........................... 1-6
5C-2890 ................ 10-3, 10-7
5C-7261 ......................... 10-3
5E-8775 ......................... 9-47
5P-8500 ..... 6-14, 10-19, 12-3
5S-7383 ......................... 6-27
5W-8686 ...................... 10-24
6A-3335 ......................... 5-57
6V-7978 ......................... 6-14
6V-8776 ......................... 8-13
7C-0351 .................. 4-7, 4-11
7R-3417 ......................... 9-47
7W-2326 ................. 4-7, 4-11
7X-0266 ................ 6-26, 8-19
8780031 ......................... 5-59
8780036 ......................... 5-59
8C-8052 ......................... 5-17
8C-8988 ........................... 8-3
8T-0338............................ 9-5
8T-4121................... 4-3, 10-7
8T-4133................. 6-26, 10-7
8T-4136.......................... 10-7
8T-4138............................ 6-4
8T-4189............................ 4-3
8T-4192................. 10-3, 10-7
8T-4195............................ 7-3
8T-4223..4-3, 4-15, 8-3, 10-3,
10-8
8T-4224.......................... 10-7
8T-4224............................ 4-3
8T-4908.......................... 10-7
8T-4956....4-3, 4-15, 8-4, 8-8,

13-11

PART NUMBER INDEX


Part Number

Page

Part Number

Page

Part Number

Page

Part Number

Page

10-8
8T-6868.......................... 3-27
8T-7008............................ 1-6
8T-8919...... 9-49, 9-51, 10-23
8T-9043.......4-24, 4-28, 6-26,
10-3, 10-7
8T-9377.......................... 6-27
91405035CP .................. 5-59
91405036CP .................. 5-59
91475031CP .................. 5-59
91475032CP .................. 5-59
91475054CP .................. 5-59
91475055CP .................. 5-59
9X-1056 ....................... 10-34

13-12

TL642C, TL943C

31200723

31200723

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