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Contents
ii
Contents
iii
Introduction
1
10
10
26
SPONSORED BY
Introduction
iii
Introduction
This eBook consists of a recent JPCL article on selecting and using
coatings for protecting chemical and petrochemical plants, followed by
JPCL Buying Guide material on coating systems for chemical and
petrochemical plant environments.
The Buying Guide is organized, rst, by exposure type, such as
Exterior Plant Exposure - Moderate to Severe Chemical, Weathering,
& UV, then by substrate type, rst steel, then concrete. Then, coating
manufacturers are listed in alphabetical order and their preferred
system is named in both proprietary and generic terms. Finally, contact
details are given for all the companies.
This collection is designed to provide general guidance on selecting
and specifying coatings for chemical and petrochemical plants, and
then to give sources for acquiring the appropriate systems.
Protecting
Chemical
Plants
By Luke Clark,
Carboline Company
Editors note: This article appeared
in JPCL in August 2007.
hemical fumes and humidity create aggressive exposure conditions for metal structures, concrete structures, and pipelines in chemical plants, adversely affecting operating/maintenance costs, appearance, and safety. In most chemical plants, the
challenges are to understand the potential types of corrosion caused by processing
conditions and environmental conditions and to then select suitably resistant coating
systems. This article illustrates the main types of corrosion found in the exterior surfaces of chemical plants, and it discusses coating selection for carbon steel from the perspectives of
new construction as well as maintenance.
2
Also common is stress corrosion cracking (SCC), caused by the simultaneous presence of tensile
stress and a specific corrosive medium (Fig. 4). The caustic embrittlement of steel is an example of
SCC. Normally, differences in operating temperatures create the stress, and the chemical environment provides the corrosive medium.
New Construction
The painting of a structure during new construction should be given the same consideration as a
vital component of the chemical process. The structure that supports the process equipment must
be protected from the service environment. The operating conditions and chemical environment
will determine the severity of the service environment. Once the service environment has been defined and the corrosion issues identified, the coating selection process may begin.
New construction painting (in the fabricating or paint shop) has its benefits. Importantly, in these
settings, the substrate has not been exposed to the service environment, eliminating the need to remove contaminants and corrosion products created in a chemical processing plant. In addition, the
steel can be prepared and coated under controlled and appropriate ambient conditions, rather
than being subject to the elements when coating exterior surfaces. The methods of surface preparation and application of the coating system also may be effectively monitored, measured, and controlled in a shop. And any surfaces that would become inaccessible after erection are available for
cleaning and coating, and thus can be properly coated in the pre-fabrication stage. Ideally, all coats
should be applied in a shop, with damage from construction repaired in the field. However, for economic reasons on many projects, the normal process is to clean and prime the surfaces in the shop,
and, after construction and erection in the field, to make repairs and apply the rest of the coating
systems.
Coating Systems for New Construction
When selecting coating systems for carbon steel in chemical plant exteriors, it is important to keep in
mind the functions of each coating in a system. Here is a quick review of coating functions.
Primers
The most common new construction primers for carbon steel are zinc-rich coatings. These primers
offer sacrificial or galvanic protection to the surface and have excellent adhesion properties. That
is, when a zinc-rich coating is in contact with steel, the zinc will protect the steel from corrosive elements by corroding before (or preferentially to) the steel. Sacrificial protection is caused by the
electrochemical reaction of the galvanic couple of steel cathode and the zinc anode. These coatings will also allow the fabricator/applicator to incorporate some flexibility into the work schedule, because most zinc-rich coatings have an indefinite recoat period. They can be top coated long
after the initial application.
Zinc-rich coatings are classified as either organic or inorganic. An organic zinc-rich coating includes zinc dust in an epoxy or a urethane coating. Organic zinc coatings, which are chemically
cured, provide barrier protection and sacrificial or galvanic protection.
Inorganic zinc-rich coatings are applied by mixing the zinc dust with a silicate vehicle. Inorganic
zincs, which are moisture cured (ethyl silicates), are known for their superior sacrificial protection
properties.
Epoxies and alkyds are also commonly used primers in new construction. These primers can
provide excellent adhesion and barrier protection to a steel substrate.
Intermediate Coats
Intermediate coatsnormally epoxiesimprove the protective properties of the coating system,
mainly by adding thickness, barrier protection, and enhanced chemical resistance. Appropriate
coating thickness in most cases will improve service life and reduce maintenance painting costs.
Many types of coatings are used to expand the chemical resistance and abrasion resistance of the
3
coating system. Epoxies with lamellar type pigments are often used to increase moisture resistance and dielectric strength. Intermediate coats also provide cohesion, or a bond, between the
primer and the finish coat. The role of intermediate coats is elaborated in the sidebar, How effective is the epoxy barrier in extending overall system life?
Despite the benefits of the intermediate coat, it has been replaced recently in some systems with
a high-solids, thick finish coat. The main reasons for switching to two-coat systems have been cost
and time.
COATING SELECTION/
SErvICE CONdITION:
Durability
Hardness
Flexibilty
Plyability
Scratch Resistance
Gouge Resistance
Weathering
UV Resistance
Moisture Resistance
Temperature Resistance
Chemical Resistance
Acid Resistance
Alkali Resistance
Solvent Resistance
Recoatability
Primary coating use
Topcoats
The function of a topcoat in a coating system is resistance to the service environment. The basic
environment generally includes air, moisture, sunlight UV rays, and wind, which carries airborne
contaminants. These factors will contribute to weathering, a natural mode of failure for a coating
system. Weathering will usually begin with the degradation (chalking) of the binder due to exposure to UV sunlight (Fig. 5). Chalking erodes coating thickness. The coating system then becomes
porous and loses its barrier protective properties, allowing the migration of moisture through the
intermediate coat to the primer. Primers are generally porous coatings, not barriers to moisture, so
they begin to swell and crack when moisture penetrates them. The moisture then reaches the steel
substrate, causing corrosion of the steel and underfilm corrosion.
The selection of the proper finish coat will control the migration of the moisture through the
coating system and perform as an effective barrier for protection.
The box to the left
lists parameters for selecting finish coats for
exterior surfaces in a
chemical processing
plant. Table 1 (pg. 7) lists
service environments,
generic types of coatings, and coating performance ratings. In the
table, the weather rating
is considered the evaluation for color and gloss
retention.
Fig. 5: Epoxy coating system chalking
Surface Preparation
and Application
The quality of the coating system application
depends on the environment, workmanship, and
inspection (QC/QA)
controls. As much of the
coating work as possible
should be completed in
the shop before installing
the structure, because of
the advantages of shop
painting noted earlier.
The surface preparation that is required for
4
new construction should focus on removing mill scale from the steel surface and creating a profile, or surface roughness. Mill scale must be removed to prevent the galvanic action between the steel surface and the
mill scale. Mill scale is cathodic to steel, meaning that the steel will corrode
before the mill scale and as a result, the mill scale will detach from the corroded steel surface. If coatings are applied to the mill scale, they also will
detach and expose the steel surface. Underfilm corrosion and subsequent
coating failure will occur.
Compared to a smooth surface, surface profile or surface roughness provides more surface area, or anchor, to which a coating can adhere. Smooth,
mirror-like surfaces will not provide a sufficient anchor for the coating and
will lead to adhesion failure of a coating.
As discussed above, primers in new construction are normally zinc-rich
because they will provide sacrificial or galvanic protection to the steel, corroding before it. To provide galvanic protection, the zinc pigments must be in
Fig. 6: The standard coating system for this motor was not suitable
for the service environment.
direct contact with the steel surface. Mill scale or other contaminants will interfere with the contact between the zinc and the steel surface. Therefore,
when a zinc-rich primer is used, the surface must be abrasive blast cleaned to an SSPC-SP 10 NearWhite blast or SP 5 White Metal blast, the two most rigorous types of abrasive blast cleaning.
Many times in new construction, the structural steel and other process components are considered off-the-shelf items and are painted by the original component or equipment manufacturer
with standard coating systemswhich are not necessarily selected or suitable for the severity of
chemical plant environments (Fig. 6). If these items are installed in the field with the original manufacturers coating system, they may begin to fail very quickly, leading to premature corrosion of
parts that are critical to plant operation. Premature corrosion means costly downtime for repair
and loss of production time. Although recoating them in the new construction phase adds to the
total construction cost, the maintenance costs are ultimately reduced, as is the downtime that
would otherwise be needed to take the items out of service for recoating.
In summary, while the cost of careful design, shop application and rigorous quality control may
seem high, the investment pays off in considerably reduced long- term maintenance costs.
Maintenance Painting
Protective coating systems are as much a part of an initial investment as the cost of fabrication
and installation. For a facility to implement a successful maintenance painting program, the existing protective coating systems must be monitored, evaluated, and maintained with the same diligence as the pumps, motors, structural steel, storage tanks, and other components of a chemical
plant.
Maintenance painting programs, therefore, should be designed with the
intention of managing the coating process from the initial application at
new construction to its current and future condition. The program
should include inspection procedures, record keeping, and condition monitoring of the coating systems. The goal of maintenance painting programs
should be to prevent deterioration of the protective coating to a condition
that will require the replacement of the coating system. That is, maintenance programs should prevent coating failures by identifying the most
cost-effective condition for repainting. This practice will result in a lower
cost per square foot per year and will provide the protection required by
the metal surface in the specific service environment.
Fig. 7: Typical failure process of an alkyd coating system
5
Condition Assessment
Organic coatings will lose their gloss, begin to chalk, and fail over time (Fig. 7). When they will fail
depends upon the service environment and the quality of coating maintenance. The purpose of
monitoring and assessing an existing coating system is to establish evaluation parameters that will
help us grade and measure the basic properties of an in-service coating system to determine if it
still meets its performance requirements or if it needs to be restored (or replaced, although we try
to avoid this).
Evaluation Parameters
Appearance: Most protective coatings applied to steel and other metals change in appearance as
they age and fail. We can make a basic visual evaluation by identifying gloss, chalking, rust/mill
scale, and pitting and other forms of corrosion. Once we have qualified the condition of the coating
visually, we quantify the failure based on the percentage of the coated surface area that has failed.
An industry-recognized standard, ASTM D610/SSPC-Vis 2, uses pictures and diagrams of
painted steel surfaces to quantify the extent of coating failure. Once we evaluate the appearance of
a coating, we need to determine the following mechanical properties of the coating system.
Adhesion: The most important property of any coating system is adhesion. The adhesion of the
existing coating system will affect the success or failure of the coating system used for restoration.
There are several standards that are readily accepted by the coatings industry to determine adhesion. ASTM D3359, Standard Test Methods for Measuring Adhesion by Tape Test, is the most
common.
The primary purpose of surface preparation is to promote the adhesion of the coating system to
the substrate. Since our objective is to minimize surface preparation costs, the better the adhesion
properties of the existing coating system, the less surface preparation is required for
repainting/restoration. Because some surface preparation will always be required, we should determine if manual surface preparation will be sufficient to repair and restore the existing coating
system. A technique used by many contractors is to simply use a scraper or a knife to remove the
failed coating (Fig. 8), at which point the remaining, tightly adhered coating can be feathered to an
acceptable repair condition.
Thickness: As coating systems age and lose their elasticity, they develop stress points. Coating
thickness will affect the ability of a coating system to tolerate the stresses and maintain its cohesive
properties. Measuring the thickness of the existing coating system is necessary to select the best
coating system for restoration. If the existing coating system is too thick, the application of more
coating may be self-defeating. In many cases, the coating thickness is a result of multiple layers of
alkyds and other thin-film coatings. The application of an epoxy and urethane coating system may
create stresses within the aged coating system that will result in cracking and other forms of stress
failures. In these situations, the coating system will have to be removed, because the stress condition will continue to manifest into premature failure.
Thickness measurements are taken with Type I (pull-off) or Type II (electronic)
dry film thickness gauges, in accordance with the procedure described in
SSPC-PA 2, Measurement of Dry Coating Thickness with Magnetic Gages.
The number of measurements taken will depend on the configuration and
condition of the random sample area selected.
Finding the Sweet Spot
in Failure Analysis
Failure analysis of coatings has become efficient enough that we can now
create real environmental conditions by implementing exposure cycling.
We have also documented enough information about actual field applications to understand the performance of different coating types in specific
environments. Therefore, we are able to predict the rate at which a coating
will fail in a specific service environment. If we can identify the optimal con-
6
dition for repair in the service life of a coating system, we will be able to restore
the existing coating system rather than replace it, and thus reduce our maintenance costs (per square foot). Generally, the condition best for coating maintenance is when the primer is well adhered to the substrate and the coating film is
porous enough for topcoating with limited surface preparation and primer repair.
It is worth noting that chalking is the first indicator that a coating system
is about to begin an accelerating decline. As shown in Fig. 9, cyclic salt fog/UV
testing confirms the relationship between chalking and coating failure. The curve
associated with UV exposure and gloss loss is relatively steady as the gloss holds,
but when the coating begins to chalk, the coating swiftly deteriorates and total
system failure occurs. The fulcrum point in Fig. 9 indicates the exact time the system begins to chalk.
The reason for the sharp decline in coating performance as it loses gloss is
that the permeability and porosity of the coating increase to the point at which it
absorbs and holds moisture. The water and contaminants begin to accelerate corFig. 10: Surface contamination from caustic processing area
rosion by penetrating through the porous (chalked) coating film, as shown by the
sharp drop in readings in Fig. 9. Once topcoat chalking has begun, system failure can be predicted
within 35 years, depending on the coating system and the exposure.
Project-Specific Procedures
Unlike new construction painting, maintenance painting often is scheduled during plant operation.
The unique working conditions in maintenance painting create challenges that must be identified and
overcome. Hence, a successful maintenance painting project begins with a procedure for surface
preparation, application, and inspection that is tailored to the specific structure and operating conditions of the particular project at hand. The procedure should be focused on restoring the existing coating system to achieve the longest possible service life.
The procedure must address how the surface will be decontaminated and prepared, how the coating system will be applied, and how the crew will proceed in the working conditions inherent to the
process area where the painting will be performed. The scope of work will have to define working
hours; protection of the paint crew, the plant workers, and plant equipment; operating conditions;
control of hazards created by the surface preparation and coating application, such as airborne contaminants; and other conditions that will affect the successful application of the coating system.
Along with the natural environment, chemical processing plants are exposed to mineral acids, organic acids, alkalis, corrosive salts, solvents, and gases. This environment creates a surface contamination problem that can lead to premature coating failure.
During new construction, testing for contaminants is done,
depending on how much of the coating system is applied in
the field. When the chemical plant is operating, the testing
requirement is extensive because of the environmental
and processing conditions. The surface should be tested for
contaminants prior to any surface preparation. In fact, in
maintenance painting, the primary surface preparation
concern is removing the surface contaminants that have
accumulated on the surface. (See sidebar, Surface Preparation for Maintenance Painting in Chemical Plants.) These
contaminants are a direct result of the chemical process
and natural environmental conditions
(Fig. 10).
Maintenance painting projects will often include several coating systems, depending upon the condition of
the existing coating system and the part of the facility to
Fig. 11: Handrails, piping, and pumps in different stages of maintenance and repair
7
Table 1: Generic Coating Types and Their Performance in Chemical Environments
Coating Type
Cure Mechanism
Epoxy Polyamide
Chemical Reaction
Polyurethane
Chemical Reaction VG
VG
250 F
VG
VG
250F
1000F
Inorganic Zinc
Hydrolysis
E*
E*
E*
750F**
Organic Zinc
VG*
VG*
VG
VG
VG
300F**
Rating Scale:
(E) Excellent- No effect, best selection where performance and appearance retention desired.
(VG) Very Good- No effect on performance, very little appearance degradation.
(G) Good- Little effect on performance, some appearance degradation.
(F) Fair- Performance and appearance affected by exposure.
(P) Poor- not suitable, coating attacked
* Results indicate zinc rich coating performance when topcoated. Use of these coatings untopcoated
in chemical environments is not recommended.
** Limited by topcoat in the system.
8
In some cases, the finish coat will delaminate or blister, exposing the undercoats. Blistering or
delamination may occur for several reasons, such as service environment exposure, contamination
between coats, incompatibility between coats, or the application of the top coat exceeded the recoat window of the undercoat. In these cases, the procedure for restoring the coating system is to
repair any areas of the exposed steel surfaces and the finish coat.
When coating failure is limited to the finish coat, the entire coating system does not necessarily
need replacement. For example, suppose a urethane finish coat on the roof of an external floating
storage tank has blistered and lost adhesion, exposing the epoxy intermediate coat. The roof surface is subject to ponding water conditions, and the urethane failed because of the immersion conditions created by the ponding water. In this case, the practical solution is to replace the finish coat
with an epoxy coating, because epoxy coatings perform better in water immersion. However, the
epoxy will chalk in UV exposure. So we will have to adjust our service life expectations and our
repaint cycle for the coating system. The new construction finish coat selection was correct for the
walls, windgirder, and platforms of the storage tank. But even though the roof has a drain system,
experience has shown that we will have to make adjustments to the coating system to accommodate the service conditions.
Summary
Contemporary economics has encouraged the outsourcing of many new construction and maintenance tasks, so the design and engineering of chemical processing plants is normally the task of a
hired firm that is assigned the goals and objectives of building a
THE MILESTONES FOR A SUCCESSFUL PROTECTIVE COATINGS PROGRAM
structure that will have the processing capability to produce a
Select the best possible coating system for the specific service environment
target amount of product. Once the design has been approved, the
Application and inspection procedures for new construction
task is to build the plant at the lowest cost. When the construction
New construction paint applicationDo it in the shop
task is complete and the owner accepts the plant, the duties and
New constructionHire a paint inspector for shop application and field repairs
responsibilities of maintaining the operating plant are assigned to
Design a Maintenance Painting Program that is specific for your site
another firm or group.
Yet the cost to maintain the plant will depend on the original
Monitor the performance of your existing coating systems, and update periodically
design
and construction. Usually, the impact of any cost concessions
Identify the condition of your existing coating systems. Restoration is preferred
made during construction will be realized after the plant is operatover replacement
ing, and the ultimate costs will be borne during maintenance. Main Site specific application and inspection procedures for maintenance
tenance painting of the plant must therefore take into account new
Inspection of maintenance painting
construction coating work as well as coating requirements during
Update maintenance painting program and service life expectations
plant operation.
Sources
Process Industry Corrosion / An Official NACE Publication. Published by National Association
of Corrosion Engineers, Library of Congress Catalog Number 75-28636 Copyright 1975.
Steel Structures Painting Manual Volume 1 Good Painting Practice Second Edition Copyright
1982, by Steel Structures Painting Council Second printing 1983.
Corrosion Protection by Protective Coatings Charles G. Munger / Louis D. Vincent, Ph.D. Revision Author 1984, 1999 National Association of Corrosion Engineers Second Edition 1999 ISBN
1-57590-088-2 Library of Congress Catalog Card No. 99-75864.
Material Performance December 2005 Volume 44, Number 12 p. 30 Using Organic Coatings to
Protect Mild Steel in a Viscose Industrial Atmosphere M, Natesan, M. Selvaraj, and K. Maruthan;
P. Rajendran.
Luke Clark is the director of technical service for Carboline Company. He has more than 25 years of experience
in industrial and marine coatings, working previously for such companies as Du Pont and Sigma Coatings USA.
He is a NACE Certified Coatings Inspector and Instructor and a SSPC Certified Protective Coatings Specialist.
JPCL
Coating
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Polyurea Pure (1, 2, or 3 Coats)
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$
!
Volatile Free, Inc.
Polyurea Pure (1, 2, or 3 Coats)
! '%&$ %
Abri Universal Sealer
Other
$+ "! ""$ !
AcryliCon Decor
Other
"
!& !
Wilko
Epoxy (1-2 Coats)/Urethane
( !
Sil-Act
Siloxane/Siloxane
&&
+ " # !+
PolyQuik
Polyurea Pure (1, 2, or 3 Coats)
% !
$ "$ #"*+ !
Arcor
Epoxy 100% Solids (1 or 2 Coats)
"( $!
" & ! % "$#"$ & "!
ChemShield
Epoxy (1-2 Coats)/Urethane
$ "$
Polymerica
Epoxy/Epoxy 100% Solids
"$ )
ZRC-221 Cold Galvanizing Compound
Zinc-Rich, Organic
& % ! $ %
% !
Rezklad
Epoxy/Epoxy 100% Solids
") $% ! '%&$
Duromar
Epoxy 100% Solids (1 or 2 Coats)
$ " !
" # !+
Carboguard
Epoxy (1-2 Coats)/Urethane
"& !& $! & "!
!&
Ceilcote
Vinyl Ester/Vinyl Ester/Vinyl Ester
& "
Perlastic SG
Coal Tar/Asphalt
!" "
Storage tanks have a major problem with corrosion that occurs around
the tank base. Due to gaps between the boom plate and concrete
plinth, water and air can penetrate and start corroding this area of the
tank which can lead to the tank being shutdown for repair, or worse,
replacement. The protecon system is easily hand applied to tank bases,
ulizing Densos product lines of primers, mascs, tapes and topcoats.
DENSO FB 30 TAPE &
DENSO WEATHERSHIELD 55
14
$ !#"
#!( ! * #$
CrownPro AcidShield No VOC
Epoxy/Epoxy Novolac/Epoxy Novolac
! ! %
EonCoat
Other
" * !
Epodur
Other
$! !#%
Denso
Tape Wraps
!""$
&$%# $
Armorgard 502
Epoxy/Epoxy 100% Solids
"
!!# #! & %$
Vaporseal DB, Remediate Moisture Emission
Epoxy 100% Solids (1 or 2 Coats)
# ! # !#
Novocoat
Epoxy (1-2 Coats)/Fluoropolymer
!#
!#"!# % !
Corchem 283
Epoxy 100% Solids (1 or 2 Coats)
!
!
% ! " *
Mult-E-Poxy 180/Multi-Thane 330 or 340
Epoxy (1-2 Coats)/Urethane
&
! "
Tammscoat
Alkyd/Acrylic/Acrylic
!#! !
! % $
!##!$ !
! %#!
Corolon T
Epoxy Coal Tar/Epoxy Coal Tar
!#!%
# !#
! %
Cortech
Epoxy (1-2 Coats)/Urethane
! % $
Liquid EPDM
Urethane/Urethane
#
"!)*
% # %!
MPC Plastico
Epoxy (1-2 Coats)/Urethane
&#! #
HPL-1110
Epoxy 100% Solids (1 or 2 Coats)
) # %
!! $ %
Cemprotec
Epoxy (1-2 Coats)/Acrylic (1-2 Coats)
%
# % *$% $
CSS-V Emulsion
Methyl Methacrylate/Methyl Methacrylate
!##!
% # %!
Corro Hi-Cote
Epoxy Novolac (1 or 2 Coats)
&#
& %&#
! %
HiBuild - EX-2C/DuraCoat
Epoxy (1-2 Coats)/Urethane
!%
&$%# $
Durabak 18
Urethane/Urethane
!
!#"!# % !
Chemclad XC
Epoxy Novolac (1 or 2 Coats)
# ( !#
!# %!# $
Florock CR 250
Urethane/Urethane
!#!
' #!
%
#!% % '
E-4000 One Coat
Zinc-Rich, Organic
! %
888.760.0369
www.foxind.com
!)
&$%# $
Fox FX-3110SW Chem Resist Ctg
Epoxy Novolac (1 or 2 Coats)
Ask an
Expert
ASK FOX
15
SPONSORED BY
'$- +) . -, (
Corro-Chem 100
Other
)'*),$#()&)"$ ,
CarbonSeal
Epoxy/Epoxy Novolac/Epoxy Novolac
&) & )
#()&)"$ ,
Endura-Flex
Urethane Elastomeric (1 Coat)
( .+)( ) -$(", (
Perma-Gloss
Epoxy (1-2 Coats)/Fluoropolymer
'* &
(
553US/17630-3/5595U
Epoxy (1-2 Coats)/Urethane
(% & )+*)+ -$)(2 )++),$)( ("$(
Acroline HDPE
Sheet Lining, Thermoplastic
( .,-+$ &
()- # (
Nansulate GP
Thermal Spray
(- ".' (#()&)"$ , (
Fluorogrip
Epoxy (1-2 Coats)/Fluoropolymer
(- +( -$)( & ) -$(", (
ICO Hi Guard
Epoxy Novolac (1 or 2 Coats)
(- +* $(-,
Sellador Epoxico/Interpoxy Mortero
Epoxy/Epoxy 100% Solids
' +$ ( ! -1
AS-250
Epoxy/Epoxy/Epoxy
#()&)"1
)&1 *
.-.+
) -$(",
PolySpec NovoRez
Epoxy/Epoxy Novolac/Epoxy Novolac
+- ) -$(", (
HP-105
Urethane/Urethane
.!' ( +) . -, (
K Pro CRS
Epoxy 100% Solids (1 or 2 Coats)
)++),$)( )(-+)& )
Techni-Plus UR-5
Urethane/Urethane
'* + 1,- ' ' +$
Kemperol 2K-PUR
Urethane/Urethane
1
,$( )'* (1
Key 630, Key 633
Epoxy/Epoxy Novolac/Epoxy Novolac
+1-)( (- +( -$)( & (
Hydrostop Sealer
Siloxane/Siloxane
$ )+ )'* (1 (
Micorthane 6-23
Urethane/Urethane
(
Marseal 8000
Sheet Lining, Rubber
+/$
)&$ +$
) -$(", (
Polibrid 705
Urethane Elastomeric (1 Coat)
16
&3",*9*.( 823&-2
TMS Metalizing
Thermal Spray
/,8 0&$
)*/+/,
PolySpec Thiokol
Epoxy/Epoxy Novolac/Epoxy Novolac
/1
.$
Floor Armor
Urethane/Urethane
3%
/0 &$1&3 /"3*.(2
Top Secret
Epoxy (1-2 Coats)/Urethane
23 &.3418 /"3*.(2 .$
FPUWC1 or FPUWC15
Epoxy (1-2 Coats)/Fluoropolymer
/"3*.(2
PPC Coatings
Other
/"3*.(2
EpoxyGrip/UreGrip
Epoxy (1-2 Coats)/Urethane
1/3&$3*5&
"1*.& /"3*.(2
Amercoat 68/Amercoat 358/Amercoat 450H
Organic Zinc/Epoxy/Urethane
&7$/. )&-*$",2
Powercoat
Epoxy (1-2 Coats)/Urethane
*241/. &$)./,/(*&2 .$
PolyArmor, Warrior
Polyurea Pure (1, 2, or 3 Coats)
1/2/$/ .$
Weather Seal
Siloxane/Siloxane
/,"3*,& 1&& .$
Volatile Free, Inc.
Polyurea Pure (1, 2, or 3 Coats)
"22&1 /10/1"3*/.
Wasser
MCU/MCU/MCU
"1#/,*.& /-0".8
Plasite
Epoxy 100% Solids (1 or 2 Coats)
4".34- 1/40
Precidium P-180D, 650D, and LS-1150D
Polyurea Pure (1, 2, or 3 Coats)
*,+/ "*.3 .$
Wilko
Epoxy (1-2 Coats)/Urethane
"*.(4"1%
Micro-Seal
Siloxane/Siloxane
)&-$/ .3&1."3*/.", 3%
Chem-tect RB 300
Epoxy/Vinyl Ester/Vinyl Ester
1/3&$3*5& ,//1
*.*.(2 *5
PF&L 6000FS
Vinyl Ester/Vinyl Ester/Vinyl Ester
)&23&13/.
3%
/1$)&- /10/1"3*/.
Corchem 255/255/255
Epoxy Phenolic (3 Coats)
/1/,/. /"3*.(2
/11/2*/. /.31/, &$)
Corolon 3000
Polyurea Hybrid (1, 2, or 3 Coats)
/1/3&$) *() &1'/1-".$& /"3*.(2
Cortech
Epoxy/Epoxy/Epoxy
/3&
.%4231*&2 .$
Durabak Smooth
Urethane/Urethane
1/6. /,8-&12
CrownCote SolventShield No VOC
Epoxy/Epoxy Novolac/Epoxy Novolac
1$/1 0/78 .$
Arcor
Epoxy Novolac (1 or 2 Coats)
"-0.&8 /
Endcor
Other
3,"2 *.&1",2
)&-*$",2 .$
Chempruf
Epoxy Flake Filled/Epoxy Flake Filled
5*,*/. .$
Enviroline
Epoxy 100% Solids (1 or 2 Coats)
&5/&
.3&1."3*/.", "*.3
Devoe High Performance Coatings
Epoxy Novolac (1 or 2 Coats)
,/-& .3&1."3*/.",
Versi-Line
Epoxy/Epoxy Novolac/Epoxy Novolac
41/-"1 .$
HPL-2310
Epoxy 100% Solids (1 or 2 Coats)
/6&12 .%4231*",
Duromar
Epoxy 100% Solids (1 or 2 Coats)
.%41" ".4'"$341*.( / 3%
ARC
Epoxy Novolac (1 or 2 Coats)
.$
17
SPONSORED BY
-%#.- .1/.1!3).Chemclad XC
Epoxy Novolac (1 or 2 Coats)
-3%1/!)-32
Interpoxy Finish 998 BF
Epoxy Novolac (1 or 2 Coats)
4"2%! -$4231)%2
Ecospeed
Vinyl Ester/Vinyl Ester/Vinyl Ester
2.+!3%* -3%1-!3).-!+
Fendolite M-II
Thermal Spray
4/%1).1 1.$4#32
Lining Kote
Urethane/Urethane
(% (.13%7 1.4/
Chemi-Tech
Epoxy 100% Solids (1 or 2 Coats)
.-#.!3
EonCoat
Other
.11.2).- .-31.+ . 3$
Techni-plus VE 62
Vinyl Ester/Vinyl Ester/Vinyl Ester
(%1,).Thermion
Thermal Spray
.!3)-'2
Liquid EPDM
Other
%,! .!3)-'2 3$
Kema 300PA
Epoxy/Epoxy Novolac/Epoxy Novolac
(%,)#!+2
Protegol
Epoxy/Epoxy/Epoxy
)#.1 .,/!-8 -#
Micorline 320/47
Vinyl Ester/Vinyl Ester/Vinyl Ester
%3!+)9)-' 823%,2
TMS Metalizing
Thermal Spray
1'.- 1,.1
Novocoat
Epoxy/Epoxy Novolac/Epoxy Novolac
.7 -$4231)%2 -#
Fox FX-3410XS Extreme Service Ctg
Epoxy Novolac (1 or 2 Coats)
3$
/%#)!+38 1.$4#32
NSP-120 High Performance Epoxy Coating
Epoxy 100% Solids (1 or 2 Coats)
3$
-%,%# .,/!-8 -#
Bridgeport Glass Armor
Epoxy 100% Solids (1 or 2 Coats)
./ %#1%3 .!3)-'2
Top Secret
Epoxy (1-2 Coats)/Urethane
%,)3% 1.$4#32 -#
Gem-Cote EP AR
Epoxy Novolac (1 or 2 Coats)
.+)"1)$ .!3)-'2 -#
Polibrid 705
Urethane Elastomeric (1 Coat)
23 %-3418 .!3)-'2 -#
FPUWC5
Epoxy (1-2 Coats)/Fluoropolymer
.+8#.!3 1.$4#32
Polyliner 500
Epoxy Novolac (1 or 2 Coats)
.!3)-'2
GripLine
Epoxy Novolac (1 or 2 Coats)
.+8 /%#
().*.+
PolySpec Thiokol
Epoxy/Epoxy Novolac/Epoxy Novolac
.1
-#
Por-15
Urethane/Urethane
)241.- %#(-.+.')%2 -#
PolyArmor, Warrior
Polyurea Pure (1, 2, or 3 Coats)
.!3)-'2
PPC Coatings
Other
%,/%+
-#
85671/85671/85671
Epoxy Phenolic (3 Coats)
1.3%#3)5%
!1)-% .!3)-'2
Amercoat 68/PSX-700
Organic Zinc/Siloxane
.+!3)+% 1%% -#
Volatile Free, Inc.
Polyurea Hybrid (1, 2, or 3 Coats)
!22%1 .1/.1!3).Wasser
Polyurea Pure (1, 2, or 3 Coats)
)'(+!-$ -3%1-!3).-!+ -#
74 Chem-Temp Epoxy Lining
Epoxy Novolac (1 or 2 Coats)
.,/.2)3% %#(-.+.')%2
CarbonSeal
Epoxy/Epoxy Novolac/Epoxy Novolac
-$41.- .!3)-'2 -#
Perma-Safe 100 Ceramic Epoxy
Epoxy 100% Solids (1 or 2 Coats)
423 4++%3
Rust Bullet Standard
Other
!4%1%)2%- -#
Sauereisen
Epoxy 100% Solids (1 or 2 Coats)
-3%'4,%-3 %#(-.+.')%2 -#
Fluorogrip
Epoxy (1-2 Coats)/Fluoropolymer
(%16)- )++)!,2
Dura-Plate UHS/Fast Clad ER
Epoxy/Epoxy 100% Solids
-3%1-!3).-!+ !)-3
International
Epoxy 100% Solids (1 or 2 Coats)
/%#)!+38 1.$4#32 -#
PTU
Polyurea Pure (1, 2, or 3 Coats)
/1!81.0 -#
Sprayshield Green 2
Urethane/Urethane
3$
1#.1 /.78 -#
Arcor
Epoxy Novolac (1 or 2 Coats)
3+!2 )-%1!+2
(%,)#!+2 -#
Carbo-Alkor
Brick and Tile, Acid-Resistant
18
! % $
Liquid EPDM
Other
!
% # %!
Versi-Line
Vinyl Ester/Vinyl Ester/Vinyl Ester
"!)*
% # %!
HSO 98
Epoxy/Epoxy Novolac/Epoxy Novolac
!( #$
&$%#
Duromar
Epoxy 100% Solids (1 or 2 Coats)
# ! # !#
Novocoat
Epoxy/Epoxy Novolac/Epoxy Novolac
# !
! " *
Plasite
Epoxy Novolac (1 or 2 Coats)
888.760.0369
www.foxind.com
!)
&$%# $
Fox FX-3110SW Chem Resist Ctg
Epoxy Novolac (1 or 2 Coats)
!%
% # %!
%
Ceilcote
Vinyl Ester/Vinyl Ester/Vinyl Ester
% !
Perlastic SG
Coal Tar/Asphalt
! % # %!
%
Epo-chem RW 500
Epoxy/Epoxy Novolac/Epoxy Novolac
# %
%
Chemtuff
Epoxy/Epoxy Flake Filled/Epoxy Flake Filled
&$%# $
CIM
Urethane Elastomeric (1 Coat)
! $%#& % ! *$% $ &"" *
Eco-Polymer SC3300
Epoxy Novolac (1 or 2 Coats)
!#
!#"!# % !
Corchem 243/243/243
Vinyl Ester/Vinyl Ester/Vinyl Ester
!#! !
! % $
!##!$ !
! %#!
Corolon 3000
Polyurea Hybrid (1, 2, or 3 Coats)
!#!%
# !#
Cortech
Epoxy/Epoxy/Epoxy
! %
!%
&$%# $
Durabak Smooth
Urethane/Urethane
#!( ! * #$
CrownCote AcidShield No VOC
Epoxy/Epoxy Novolac/Epoxy Novolac
" * !
Apexior
Other
$! !#%
#
Archco/Denso
Vinyl Ester/Vinyl Ester/Vinyl Ester
&#! #
HPL-4310
Epoxy 100% Solids (1 or 2 Coats)
!
!#"!# % !
Chemclad XC
Epoxy Novolac (1 or 2 Coats)
' #!
% # %!
%
Enviroline
Epoxy Novolac (1 or 2 Coats)
' #!
%
#!% % '
E-4000 One Coat
Zinc-Rich, Organic
! ! %
EonCoat
Other
! %
&#
& %&#
! %
ARC
Epoxy Novolac (1 or 2 Coats)
19
SPONSORED BY
%,)3% 1.$4#32 -#
Gem-Cote EP CR
Epoxy/Epoxy 100% Solids
.!3)-'2
PPC Coatings
Other
)241.- %#(-.+.')%2 -#
PolyArmor, Warrior
Polyurea Pure (1, 2, or 3 Coats)
1.3%#3)5%
!1)-% .!3)-'2
Amercoat
Epoxy 100% Solids (1 or 2 Coats)
.+!3)+% 1%% -#
Volatile Free, Inc.
Epoxy Novolac (1 or 2 Coats)
%,/%+
-#
85671/85671/85671
Epoxy Phenolic (3 Coats)
!22%1 .1/.1!3).Wasser
Polyurea Pure (1, 2, or 3 Coats)
)'(+!-$ -3%1-!3).-!+ -#
74 Chem-Temp Epoxy Lining
Epoxy Novolac (1 or 2 Coats)
.,/.2)3% %#(-.+.')%2
CarbonSeal
Epoxy/Epoxy Novolac/Epoxy Novolac
-$41.- .!3)-'2 -#
PermaSafe 100 Ceramic Epoxy
Epoxy 100% Solids (1 or 2 Coats)
423 4++%3
Rust Bullet Standard
Other
!4%1%)2%- -#
Sauereisen
Epoxy/Epoxy 100% Solids
-3%'4,%-3 %#(-.+.')%2 -#
Fluorogrip
Epoxy (1-2 Coats)/Fluoropolymer
(%16)- )++)!,2
Epo-Phen Epoxy, Nova-Plate UHS Epoxy
Epoxy Novolac (1 or 2 Coats)
-3%1-!3).-!+ !)-3
International
Epoxy Phenolic (3 Coats)
/%#)!+38 1.$4#32 -#
PTU, Polyshield HT-100F
Polyurea Pure (1, 2, or 3 Coats)
2.+!3%* -3%1-!3).-!+
Fendolite M-II
Thermal Spray
/1!81.0 -#
Spraywall
Urethane/Urethane
3)1+)-' +.8$
Permare
Other
1.4/ +#
.11.2).- .-31.+ . 3$
Techni-Plus VE 62
Vinyl Ester/Vinyl Ester/Vinyl Ester
4"2%! -$4231)%2
Ecospeed
Vinyl Ester/Vinyl Ester/Vinyl Ester
%,! .!3)-'2 3$
Kema 300PA
Epoxy/Epoxy Novolac/Epoxy Novolac
4/%1).1 1.$4#32
Lining Kote
Urethane/Urethane
)#.1 .,/!-8 -#
Micorline 320/47
Vinyl Ester/Vinyl Ester/Vinyl Ester
(% (.13%7 1.4/
Chemi-Tech
Epoxy 100% Solids (1 or 2 Coats)
3$
/%#)!+38 1.$4#32
NSP-120 High Performance Epoxy Coating
Epoxy 100% Solids (1 or 2 Coats)
(%1,).Thermion
Thermal Spray
(%,)#!+2
Prodotex
Epoxy Coal Tar/Epoxy Coal Tar
.+)"1)$ .!3)-'2 -#
Polibrid 705
Urethane Elastomeric (1 Coat)
-%,%# .,/!-8 -#
Bridgeport Glass Armor
Epoxy 100% Solids (1 or 2 Coats)
.+8#.!3 1.$4#32
Polyeuro 8245
Polyurea Hybrid (1, 2, or 3 Coats)
./ %#1%3 .!3)-'2
Top Secret
Epoxy (1-2 Coats)/Urethane
.+8#.1/ 3$
Polycorp/Polymeric
Sheet Lining, Rubber
23 %-3418 .!3)-'2 -#
FPUWC5
Epoxy (1-2 Coats)/Fluoropolymer
.+8 /%#
().*.+
PolySpec NovoRez
Epoxy/Epoxy Novolac/Epoxy Novolac
.!3)-'2
GripLine
Vinyl Ester/Vinyl Ester/Vinyl Ester
.1
-#
Por-15
Urethane/Urethane
3$
1#.1 /.78 -#
Arcor
Epoxy 100% Solids (1 or 2 Coats)
3+!2 )-%1!+2
(%,)#!+2 -#
Rezklad
Epoxy 100% Solids (1 or 2 Coats)
5)+).- -#
Enviroline
Epoxy 100% Solids (1 or 2 Coats)
+.,% -3%1-!3).-!+
Versi-Line
Vinyl Ester/Vinyl Ester/Vinyl Ester
+4% !3%1 !1)-% !-$ 1.3%#3)5% .!3)-'2
Marine AC80
Epoxy/Epoxy/Epoxy
.6%12 -$4231)!+
Duromar
Epoxy 100% Solids (1 or 2 Coats)
!1".+)-% .,/!-8
Plasite
Epoxy Novolac (1 or 2 Coats)
%)+#.3% -3%1-!3).-!+ !)-3
Ceilcote
Epoxy/Epoxy Flake Filled/Epoxy Flake Filled
%3#.
Perlastic SG
Coal Tar/Asphalt
(%,#. -3%1-!3).-!+ 3$
Epo-chem RA 500M
Epoxy/Epoxy Flake Filled/Epoxy Flake Filled
(%, 1%!3 -$)! 3$
Chemtuff
Epoxy/Epoxy Flake Filled/Epoxy Flake Filled
-$4231)%2
CIM
Urethane Elastomeric (1 Coat)
.-2314#3).- 823%,2 4//+8
Co-Polymer SP2000R
Epoxy Novolac (1 or 2 Coats)
20
+# & )*
!%*
%
Poly Chem
Epoxy/Epoxy Flake Filled/Epoxy Flake Filled
&%*(&#
& *!% )
$' #
%
85671/85671/85671
Epoxy Phenolic (3 Coats)
%" # &('&( *!&%0 &((&)!&% % !% (!%
Penncoat 227
Epoxy/Epoxy Novolac/Epoxy Novolac
( )!*
(&* *!,
Heresite P-403L
Other
!
# % %* (% *!&% # %
74 Chem-Temp Epoxy Lining
Epoxy Novolac (1 or 2 Coats)
&$'&)!*
%&#& ! )
CarbonSeal
Epoxy/Epoxy Novolac/Epoxy Novolac
&*
% +)*(! ) %
Durabak Smooth
Urethane/Urethane
(&-% &#/$ ()
CrownCote No VOC
Epoxy/Epoxy 100% Solids
$'% / &
Apexior
Other
%)& &(*
$ (!
Archco/Denso
Vinyl Ester/Vinyl Ester/Vinyl Ester
,&
%* (% *!&% #
!%*
Devoe High Performance Coatings
Epoxy/Epoxy/Epoxy
+(&$ ( %
HPL-2510
Epoxy 100% Solids (1 or 2 Coats)
% +(
%+ *+(!%
& *
Guardian - EX-2C
Epoxy (1-2 Coats)/Urethane
% &% &('&( *!&%
Chemclad SC
Epoxy 100% Solids (1 or 2 Coats)
%,!(&#!% %* (% *!&% #
!%*
Enviroline
Epoxy Novolac (1 or 2 Coats)
%,!(&%$ %* # (&* *!,
E-4000 One Coat
Zinc-Rich, Organic
& *!% )
& *!% ) %
&% & *
EonCoat
Other
& *!% )
Liquid EPDM Rubber
Other
'&./
%* (% *!&% #
Uroflex
Epoxy (1-2 Coats)/Urethane
( &% ($&(
Novocoat
Epoxy/Epoxy 100% Solids
! " (&* *!,
& *!% )
Fabick
Polyurea Pure (1, 2, or 3 Coats)
# . ( *
%&#& ! ) *
Cemprotec
Epoxy (1-2 Coats)/Acrylic (1-2 Coats)
&. % +)*(! ) %
Fox FX-70-9 Hydro Ester Coating
Epoxy 100% Solids (1 or 2 Coats)
&
)* (%
GacoFlex LM-60
Urethane Elastomeric (1 Coat)
$!*
(& + *) %
Gem-Cote EP 100
Epoxy 100% Solids (1 or 2 Coats)
#& #
&
%&#& ! )
Endura-Flex
Urethane Elastomeric (1 Coat)
21
SPONSORED BY
-$41.- .!3)-'2 -#
PermaSafe 100 Ceramic Epoxy
Epoxy/Epoxy 100% Solids
423 4++%3
Rust Bullet Standard
Other
-3%'4,%-3 %#(-.+.')%2 -#
Fluorogrip
Epoxy (1-2 Coats)/Fluoropolymer
-3%1-!3).-!+ !)-3
International
Epoxy 100% Solids (1 or 2 Coats)
!4%1%)2%- -#
Sauereisen
Epoxy 100% Solids (1 or 2 Coats)
(%16)- )++)!,2
Dura-Plate UHS/Fast Clad ER
Epoxy/Epoxy 100% Solids
.11.2).- .-31.+ . 3$
Techni-Plus EN 25.3
Epoxy/Epoxy Novolac/Epoxy Novolac
/%#)!+38 1.$4#32 -#
Polyshield HT-SL, Hi-E, HT-100F
Polyurea Pure (1, 2, or 3 Coats)
%,! .!3)-'2 3$
Kema Milspec, T-4
Epoxy/Epoxy/Epoxy
/1!81.0 -#
Sprayshield Green 2
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DAMAGE CONTROL: Costs are lowered, as much as 75%, through our fast,
professional on-site overspray removal service.
COMPETITIVE PRICING: No charges, other than those for cleaning vehicles.
Experience: Forty-four years of experience in removing: paint, epoxies, urethanes,
roofing foam, asphalt, tar, concrete, industrial fallout, and most other
contaminants, from all types of vehicles, boats, and aircraft.
STATE-OF-THE ART TECHNOLOGY: Our unique rubber pad eraser eliminates
the use of: solvents, razor blades, buffing machines, sandpaper, rubbing
compounds, and clay products.
IMMEDIATE ACTION: Skilled and uniformed technicians are quickly mobilized
to any overspray claim site in the nation.
COMPLETE DOCUMENTATION: Signed pre-inspection forms and releases from
satisfied claimants, that limit liability issues, along with vehicle photos.
800-835-5858
www.sprayclaims.com
26
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